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FPGA LEADERS STRENGTHEN EMBEDDED OFFERINGS INTERCONNECT SPECIAL REPORT
Fighting t
Implantable electronics set
to improve quality of life by
countering chronic conditions
Contents Vol 44 No 20
8 November 2011 3 www.newelectronics.co.uk
Got a problem? See
if the Forum can
help you solve it
Comment 5
Will ARMs new 64bit
architecture open the
doors to significant
future growth?
News 7
ARM launches 64bit
architecture to open
new market sectors
and future proof
the business
European research
project looks to
commercialise large
area OLED lighting
technology
Findlay Media
launches the
Engineering Design
Show, bringing the
designers the latest
information, advice
and technology
21
16
41
Interview 14
Change for the good
Jamie Urquhart believes the time is right for the UKs
electronic systems sector to embrace change
Cover Story 16
Fighting fit
Implantable electronics are set to improve the quality of
life by helping to counter chronic medical conditions
Research UK 21
Leading the field
Attention is focusing on how to commercialise the
graphene research underway around the UK
Advanced Platforms 34
Stacking the odds
Will 2.5D technology be the move which sparks growth
in demand for fpgas?
Programmable Platforms 37
Taking the initiative
ARM processors are blended with an fpga fabric to create
a distinct class of device for embedded applications
Interconnect Special Report
Not fade away 41
Despite their venerable heritage, circular connectors
continue to evolve to meet modern requirements
Pushing the envelope 45
Is there a trend towards smaller connectors carrying
more power and data? How is the industry responding?
Power 49
Climate control
How good power supply design is being used to help keep
climate change under control
The internets patch job 26
It will be a brave person who bets on IPv6 being
implemented any time soon
The analogue barrier 30
A look at some of the schemes being implemented to
boost mobile communications efficiency
34
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Readers using the
digital edition can
access further
information by
clicking on these
links
Further
information
White papers
Videos
Technology Watch
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Comment
T
here is no denying ARMs success over the years; from its legendary early days in a
converted turkey shed to today, where its IP is found in billions of devices. And yet
questions are being asked, if only quietly, about where the company goes from here.
In essence, the ARM business model of developing IP, rather than hardware, makes
sense. But as ARM freely admits, its IP holds 95% of some available markets. To produce
the growth which investors want to see means new markets need to be targeted. If you
take a look at ARMs latest annual report, it gives some hints about which markets
those might be. Digital tvs is one, where it claims a 35% share; microcontrollers is
another, with ARM saying its cores appear in only 10% of devices shipped.
Its not just about shipping more cores, however. The company also needs to
develop different kinds of IP so it can supply more of the elements that comprise an
SoC. Its making moves here, with the development of media processors.
There is one area to which the ARM architecture is eminently suited: servers. The
ARM architecture has three basic planks processor performance, power
consumption and silicon area. Data centres need all of these attributes yet, until the
end of October, the company didnt really have an offering. The reason? Data centre
applications are almost entirely 64bit; the ARM architecture was 32bit. But version 8
of the ARM architecture addresses that.
Data centre servers are powered almost entirely by Intel processors. If ARMs
licensees can produce chips which offer significant power and performance benefits
not to mention price the doors will open on a new market.
But servers alone wont bring the growth which ARM desires; for this, it must still
rely on its licensees developing devices which meet the needs of customers in a
range of other markets.
Graham Pitcher, Group Editor (gpitcher@findlay.co.uk)
Group Editor: Graham Pitcher
Web Editor: Chris Shaw
Deputy Web Editor: Laura Hopperton
Contributing Editors:
David Boothroyd, Chris Edwards,
Louise Joselyn, Roy Rubenstein
Art Editor: Martin Cherry
Illustrator: Phil Holmes
Key Account Director: Tricia Bodsworth
Classified Sales: James Slade
Circulation Manager: Chris Jones
(circulation@findlay.co.uk)
Production Controller: Nicki McKenna
Publisher: Peter Ring
Executive Director: Ed Tranter
Represented in Japan by:
Shinano International: Kazuhiko Tanaka,
Akasaka Kyowa Bldg, 1-6-14 Akasaka,
Minato-Ku, Tokyo 107-0052
Tel: +81(0)3 3584 6420
New Electronics: Tel: 01322 221144
Fax: 01322 221188
www.newelectronics.co.uk
email: ne@findlay.co.uk
ISSN 0047-9624
New Electronics, incorporating
Electronic Equipment News and Electronics
News, is published twice monthly by
Findlay Media Ltd,
Hawley Mill, Hawley Road,
Dartford, Kent, DA2 7TJ
Copyright 2011 Findlay Media.
Annual subscription (22 issues)
for readers in the UK is 106,
overseas is 161, and airmail is 197.
Origination by
CTT, Walthamstow, London E17 6BU
Printed in England by
Wyndeham Heron Ltd, Heybridge, CM9 4NW
Moving on? If you change jobs or your
company moves, please contact
circulation@findlay.co.uk to continue
receiving your free copy of New Electronics
9 November 2011 5
www.newelectronics.co.uk
Building for
the future
ARM extends its architecture to embrace
64bit processing
www.newelectronics.co.uk/forum
Your electronics community
discussion board
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ARM Architecture News
ARM moves to 64bit
New architecture set to broaden market opportunities.
GrahamPitcherreports.
In a move which should provide access to a range of new markets, ARM
has announced the 64bit ARMv8 architecture. Alongside 64bit
processing, the architecture extends virtual addressing and provides
backwards compatibility with the existing 32bit ARMv7 architecture.
According to Mike Inglis, pictured, general manager of ARMs
processor division, the development effort has been underway since
2007. It originally started with ARM pushing outwards, but there is now
a huge wave of demand for products based on the architecture.
Alongside datacentre servers, Inglis sees potential in the networking,
gaming and general computing sectors.
The ARMv8 architecture consists of two main execution states
AArch64 and AArch32. The AArch64 execution state introduces the A64
instruction set for 64bit processing, while the AArch32 state supports
the existing ARM instruction set. Key features of the current
architecture will be maintained or extended in ARMv8.
We wanted it to be backwards compatible, said Inglis. AArch32 allows you to run heritage instruction
sets and all existing software. AArch64 has been architected in association with ARMs technical advisory
board to take ARM forward for the next 20 years.
Inglis added the development was ground up and believes the move future proofs ARM. People are
excited because it takes ARM into new business areas. We are looking to deploy it as quickly as possible and
people are designing ARMv8 based processors, both inside and outside ARM.
Applied Micro, nVidia and Microsoft have publicly associated themselves with the development, but Inglis
said there are another two licensees.
ARMv8 based products are expected to have impact in the server market, where the ARM architecture
will bring better power performance, along with cost benefits. www.arm.com
Applied Micro Circuits has demonstrated the first 64bit ARM processor running on a Virtex-6 fpga. The
demo comprised an ARM-64 cpu complex, coherent cpu fabric, high performance I/O network, memory
subsystem and an SoC subsystem.
AMCC will launch the X-Gene multicore processor, featuring multiple ARMv8 compliant cores running at
up to 3GHz, towards the end of 2012. It claims unparalleled single thread performance for the device, along
with full cpu and I/O virtualisation and glueless multiprocessing. www.apm.com
FinFET modelled
As design rules get ever smaller, the performance
of devices made on these processes becomes
more reliant upon variability. This is particularly
important when it comes to embedded memories.
In a move to understand these effects, the
FP7 funded European consortium TRAMS (Tera-
scale Reliable Adaptive Memory Systems) has
modelled statistical variability in a 10nm channel
length FinFET on a silicon on insulator substrate.
The FinFET has been designed to meet the
International Technology Roadmap for
Semiconductors requirements for the 11nm
cmos node.
The simulations were carried out using
simulation technology developed at Glasgow
University that takes into account the major
known sources of statistical variability and
reliability. The results have been captured in
models that will help to make future embedded
memories more resilient to statistical variability
and reliability.
DSP features added
Xilinx has upgraded its ISE Design Suite to version
13.3, including new features that allow dsp
designers to implement bit accurate single, double
and full custom precision floating point math
operations.
While it was possible to implement a floating
point design in a Xilinx fpga, the design flow
required an understanding of Vhdl or Verilog. Xilinx
said this simulation could be challenging for dsp
developers.
The Xilinx Floating Point Operator core in v13.3
supports a range of floating point operations in an
fpga. The operation is specified when the core is
generated through CORE Generator and through
System Generator. www.xilinx.com
Location data fusion
Looking to take location technology to the next
level, CSR has launched the SiRFstarV
architecture, along with the SiRFpimall SoC
platform and the SiFRusion location platform.
According to CSR, the SiRFstarV architecture
gathers real time information from GPS, Galileo,
Glonass and Compass satellites, radio systems
and multiple MEMS sensors. The information is
then combined with other data to provide precise
location and navigation, both indoors and outdoors.
SiRFprimall integrates a multiple location
engine supporting GPS, Galileo, Glonass and
Compass satellites to improve the navigation
system performance in obstructed environments.
www.csr.com
www.newelectronics.co.uk
Solar cell efficiency
targeted by EU project
The X10D project, being led by imec, is said to be a complete and
unique organic photovoltaic (pv) R&D consortium looking to
develop tandem organic solar cells. These provide increased
conversion efficiency and lifetime, but lower production costs.
Current organic pv technologies are said to be unstable when
exposed to the environment and power conversion efficiencies
arent sufficient to provide a viable alternative to silicon pvs. The
X10D project aims to increase power conversion efficiency to at
least 12% on a cell level and 9% at the module level. The project
team believes these goals can be achieved by applying new
designs and architectures, materials and manufacturing
technologies. In particular, the team wants to guarantee a
minimum lifetime of 20 years for opv modules on glass and 10
years on foil. www.x10d-project.eu
8 November 2011 7 www.newelectronics.co.uk
News OLED Developments
Let there be light
Project set to enable large area OLED lighting.
GrahamPitcherreports.
Belgian research organisation imec, along with seven project partners, has launched IMOLA Intelligent light
Management for OLED on foil Applications whose goal is to make large area OLED based lighting modules
with built in intelligent light management, produced on a foil substrate.
Running under the EUs 7th framework program for ICT (FP7), systems developed by the project are
likely to be used in energy efficient wall, ceiling and car dome lighting, allowing the light intensity to be
adjusted intelligently; for instance, according to the time of the day or weather conditions.
According to the project, the attraction of OLEDs is that they consume up to 70% less energy compared to
conventional light sources. However, while this makes the technology suitable for energy saving lighting
applications, more work needs to be done to solve existing challenges.
Imec says these areas mainly concern the driving electronics, power distribution, integration and
miniaturisation, as well as sensors and application intelligence.
Joining imec in the IMOLA consortium are TNO/Holst Centre, Philips Technologie, NXP Semiconductors,
Hanita Coatings, Henkel Electronic Materials, Centro Ricerche Plast-optica and the faculty of electrical
engineering and computing at the University of Zagreb.
Together, the partners will create demonstrators in the areas of car and wall lighting to raise public
awareness and acceptance for environmental friendly OLED lighting. In addition, IMOLA will help create a
common OLED infrastructure on a European scale. The projects results are intended to give Europe a leading
position in OLED fabrication.
Investors back
multicore specialist
Multicore software specialist Vector Fabrics has
closed a B round of financing, led by a new
investor, the Dutch company Newion
Investments. The level of investment is not being
disclosed for the time being.
According to Mike Beunder, Vector Fabrics
ceo, software developers are missing out on the
performance they could get from multicore
processors. And theyre also missing out on the
ability to reduce power consumption. But
software parallelisation requires experts and
they need to understand the application and the
target platform.
Beunder said the additional funds would be
used primarily for marketing, but noted the
product development team would be expanded
by adding people to work on general purpose gpu
aspects. www.vectorfabrics.com
M4/M5 combo chip
Freescale has announced a product platform
that integrates ARM Cortex-M4 and Cortex-A5
cores, which it says will be the basis for a new
family of embedded microprocessors.
Freescale is simplifying the development
challenge of adding applications processing to a
system designed for real time control, claimed
Reza Kazerounian, general manager of
Freescales microcontroller solutions group.
Freescale plans to introduce a software
development platform several months before
the arrival of silicon, allowing designers to
significantly reduce the software development
cycle. This platform should be available shortly,
with silicon planned for Q1 2012.
www.freescale.com
Making photons
look the same
Researchers from the US National Institute of
Standards and Technology (NIST) are developing
a technique which could enable different parts of
quantum computers to communicate effectively.
The NIST team has demonstrated that it is
possible to take photons from disparate sources
and render the particles partially
indistinguishable. Single photons from a quantum
dot were connected with those from a second
single photon source that used parametric down
conversion. These two sources typically produce
photons that differ dramatically in spectrum.
However, by using filters and other devices that
alter the photons properties, the team made the
photons virtually identical. www.nist.gov
Briefs
Qualcomms Snapdragon mobile processor is
featured Nokias Lumia 800 and 710 smartphones,
allowing the company to speed time to market.
Our deep collaboration with Nokia resulted in
smartphones that were developed in only six
months, said Enrico Salvatori, president of
Qualcomm CDMA Technologies Europe. The level of
integration in Snapdragon and the optimisation for
Windows Phone 7, as well as the efforts of two
strong teams, delivered these great devices.
The S2 processor features the 1.4GHz
Scorpion cpu core and the Adreno 205 graphics
processor.
www.qualcomm.com www.nokia.com
8 November 2011 8 www.newelectronics.co.uk
Zinc oxide microwires boost led performance
Researchers at Georgia Tech have used zinc oxide microwires to significantly improve the efficiency at
which gallium nitride leds convert electricity to ultraviolet light.
The team created a piezoelectric potential in the microwires by applying mechanical strain. This
potential was used to tune the charge transport and enhance carrier injection in the leds. The researchers
claim this approach represents another example of how
materials with piezoelectric and semiconducting properties can
be controlled mechanically.
Zhong Lin Wang, a Regents professor at the Georgia Tech
School of Materials Science and Engineering, said: By using this
effect, we can enhance the external efficiency of these devices
by a factor of more than four times.
The ZnO wires form the n component of a p-n junction, with
the GaN thin film providing the p component. Free carriers were
trapped at this interface region in a channel created by the
piezoelectric charge formed by compressing the wires.
The leds fabricated by the team emitted at about 390nm, but
Prof Wang believes this can be extended into the visible light
range. www.gatech.edu
Snapdragon processor powers new Nokia smartphones
Distribution is today.
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of TI and National.
We are familiar with their products, their technical applica-
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www.newelectronics.co.uk
www.newelectronics.co.uk/forum
Most popular
News Technology
newelectronics
The site for electronics design engineers
Driver converts windows into high
quality loudspeakers
A Cambridge based firm has developed a high
power, modal exciter that generates high quality
audio from high impedance substrates such as
glass, metal and wood.
Integrated lcd controller
lowers system cost
Atmel has announced the
integration of an lcd controller into
its AVR XMEGA microcontroller
range, which it claims reduces design complexity
and lowers overall system cost.
The integration, adds the mcu specialist, also
provides ultra low power consumption for
applications including smart meters, home
automation, power tools and other applications that
require a user interface.
Maxim unveils first highly
integrated smart meter
power regulator
Maxim Integrated Products has
announced what it describes as
the industry's first highly integrated smart meter
power regulator.
The MAX17497 is a one chip solution designed for
the power requirements on the communications
and metrology boards in smart meters.
Faster than the speed
of light?
At just over 186,000m/s, the
speed of light (the 'C' in Einstein's
E=MC
2
) plays a fundamental role
in nearly every aspect of physics. It's also been a
useful device for many a B movie and sci fi novel.
Since HG Wells published The Time Machine in
1895, the idea of exceeding the speed of light and
entering the realms of time travel, has been one
that has consistently captured the public
imagination.
Developing safe and effective
software for medical devices
Medical devices are growing in complexity as the
market demands more feature rich and cost
effective solutions. As complexity increases, device
manufacturers need to reduce development time,
while creating a safe and reliable product.
Reference design uses
DECT ULE technology to
target home automation
As the world goes mobile, taking
advantage of the power of the
smartphone, the rise of the 'app' is bringing almost
unprecedented functionality. Through a
combination of technologies, smartphone users
can, in theory, control every aspect of their home.
here are some live
forum topics. do
you have an answer?
ASIC/SoC/FPGA
Is self gating a useful low power technique?
EDA/Board Level Design
Is it possible to combine pcbs of two different
projects in Altium and make into a single one?
Embedded Software Development
Im developing a threaded application to run on a
mac that needs to run on many UNIX platforms.
Legislation
India enacts RoHS & WEEE legislation: Whos next?
Micros
Im not sure which controller to use.
Mixed Signal & Analogue
I need to use a polyresistor to design a 12bit
voltage mode output DAC based on R-2R structure.
Power
Will connectors dissipate power?
Test & Measurement
I need to perform some measurements of circuits
based on piezoelectric resonators working around
1MHz.
Other Technologies
Can anybody suggest some ZigBee tutorials?
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News Engi neeri ng Desi gn Show 2012
The UK employs 106,722 design engineers in the
electronics, mechanical and electromechanical
disciplines at 12,981 sites across the full range of
industry sectors. And yet there is currently no
standalone exhibition or industry event designed
specifically to meet their needs for information,
advice and above all innovation.
At a time when it has never been more important
for design engineers to have access to the latest
information, advice and technological developments,
this seems particularly strange. The increasing need
for engineers to operate across a variety of
technological sectors and to incorporate ever more
advanced technology into their designs makes the
importance of getting to grips with the latest
products and techniques crucial.
Meanwhile, constraints on the time available to
engineers have made it increasingly difficult for
them to attend exhibitions. And, if those
exhibitions focus purely on one
technology or market sector, justifying
that time can be even more difficult. As
time becomes more precious, the need
for a show that runs the technological
gamut under one roof would appear to
have become more pressing.
This was borne out by research
undertaken by New Electronics and
Eureka Magazines in July 2011. A
significant sample of the two magazines
audiences was surveyed to identify the
potential for an engineering design-
focused event. Of 600 interviews carried
out, 68% of New Electronics readers and
75% of Eureka readers said they would be
interested in attending a design engineering
focused exhibition and conference.
And so New Electronics parent company Findlay
Media is filling this longstanding gap; announcing the
launch of The Engineering Design Show, which will
take place on 11 and 12 October 2012 in the Jaguar
Exhibition Hall, Ricoh Arena, Coventry.
Findlay Medias Executive Director Ed Tranter
said: The research simply confirmed for us that The
Engineering Design Show will offer something
unique and valued in the market: an exhibition
catering specifically for design engineers,
regardless of the industry in which they work.
The New Electronics and Eureka reader surveys
indicated that content is all important. The
Engineering Design Show will feature two
workshop theatres and a conference area covering
up to 36 sessions across the two days, with
content guided by the reader survey results and
further research being undertaken.
Each workshop theatre will offer visitors practical
and hands-on content in the form of case study
presentations by leading technology experts. This
area will be free for visitors to attend and each
workshop session is to be promoted individually
with a full synopsis of what visitors can expect to
learn. The conference theatre will carry a small
delegate fee and tickets will need to be purchased in
advance. The conference area and seminar theatres
are deliberately located within the exhibition hall to
maximise the benefit to exhibitors.
The conference will feature topics of direct
relevance to the electronic design engineers and be
led by experts in their technological fields. The topics
chosen will reflect information provided in New
Electronics 2011 survey. More details of the
conference and workshop sessions will
be forthcoming over the coming months.
Tranter added: A good conference
programme is one of the keys to a
successful exhibition. We realise that
we need to offer visitors more than just
an exhibition; we have to give them
technical content that is tailored
specifically to their professional needs
as design engineers.
Ultimately, the Engineering Design
Show will stand or fall by the quality of its
exhibitors and, of course, its visitors. By
offering a showcase for leading names in
the field, The Engineering Design Show
promises to deliver an event that design
engineers can truly call their own.
Better by Design
In October 2011, New Electronics parent company Findlay Media will launch The
Engineering Design Show. Eurekas editor Paul Fanningpreviews this exciting new event.
8 November 2011 12 www.newelectronics.co.uk
To register your interest as an attendee or an exhibitor, visit:
www.engineeringdesignshow.co.uk
or call Luke Webster on 01322 221144
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Jamie Urquhart
Following a BSc in Physics and Physical Electronics from
Bath University, Urquhart joined Plessey Research, where
he worked on analogue and digital products based on high
speed cmos, bipolar and GaAs.
He joined Acorn Computers in 1984, where he managed the
vlsi design group, before cofounding ARM in 1990. At ARM, he
held a number of roles, including chief operating officer.
Leaving ARM in 2002, he became a venture partner with
Pond Ventures and held board level positions with a number
of companies. He is currently a non executive director of
picoChip.
8 November 2011 14 www.newelectronics.co.uk
Interview Jamie Urquhart
L
ike many in the electronics industry, Jamie Urquhart caught the
electronics bug at an early age. In his case, it was using a Philips
electronics kit at age 8 to build a radio.
Following a physics degree at Bath, Urquhart worked at Plesseys
Caswell research centre. It was a fantastic experience, he said. Its great
to go to work where you love to go to work. Having designed a chip and
taken it into production, he joined Acorn Computers as a chip designer. It
had just moved into the silver building and there was
a fantastic buzz. We knew if we didnt get chips right, it
would kill the company. But he also found that Acorn
was more focused on computers than chips and the
design department drifted apart. We decided to do
something, he recalled. Three of us put a business
plan together and VLSI Technology introduced us to
Apple as a potential investor. Within six months, I was
general manager of ARM.
That was the start of a career which has taken him
to his current role as a venture partner with Pond
Ventures, as well as an entrepreneur in residence at
the Judge Business School and board member of a
number of companies, including picoChip.
His latest challenge is to produce a report on the
future of the UKs Electronics Systems community;
something about which he was sounded out by Derek Boyd and Ian Phillips
of NMI. What does Urquhart think about the sector? The electronic system
community is hugely pervasive, he claimed, and will become even more
so. But developers need to improve the quality of life, he pointed out.
Think about the Apple approach. What it has done is to develop products
which do just that and this aspect will be very important in the future,
particularly for healthcare.
Urquhart sees the electronic systems sector as only getting bigger and
wants to ensure the UK gets its fair share of the business. Some might say
the UK has had an interesting ride over the years, he suggested. For
example, weve seen Plessey grow and fade and similar stories. Nevertheless,
a lot of UK developed technology finds its way into pervasive products.
And it is because the sectors importance that Urquhart believes a
strategic view must be taken of what it represents. Its important for its
capabilities and for the value which it generates, he continued. But it is
also important for the way in which it will be able to improve peoples lives.
However, Urquhart doesnt want to produce a report which is just taken
to Government. Im interested in addressing challenges, he asserted, and
to tap into the need to solve problems.
One impression he has of the sector is a lack of ambition. Thats my
view, he clarified, and its not uniform across the sector, but I meet start
ups who are only looking for a medium level of success, if that. Too often,
companies entertain ideas, rather than challenge them.
Another big issue is marketing. The UK has produced is producing
good engineers, but we dont appear to have sufficient product marketing
expertise to help in the product definition and value capture aspects, he
reflected. But this report will not be about what I
think; it will be about identifying the problems,
identifying the opportunities and how the sector can
be driven forward.
He is also aware of the need to involve recent
graduates in the process. We want to have more
inclusion and to take input from a range of sources.
We need to get people to get involved.
A further area of investigation will be the
relationship between R&D and exploitation. Think
about how much money goes into R&D, he
suggested. Then ask yourself whether we exploit this
research effectively? Is there the right marketing
expertise to bring it to market?
Overall, the report is likely to focus on the things
that can be done better. We can always do things
better, Urquhart believes, and part of that is the need for a longer term
vision. While the industry really needs to think about the next couple of
decades, management is usually focused only on the next quarter.
He also sees the need for engineering careers to get a makeover.
Often, engineering doesnt give the feeling that it is creative. He used ARM
as an example. ARM has a creative process. It brings out new ideas; not all
of them work, but it exploits the ones that do. That process is important and
I believe is one which will attract people into the industry.
Having said that, he admitted that its a huge challenge for kids to decide
what they want to do. And he wants industry to get more involved with
shaping the education system. If companies arent happy with standards,
then stop moaning and get involved.
In the end, Urquhart said chairing the report attracted him because it
was strategic. The electronic systems sector needs to be seen by
Government as strategic, but this wont happen if the industry carries on
with its business as usual approach. Change is possible, he concluded,
and the time is ripe for a new level of engagement.
If you would like to contribute to the report, contact ESReport@nmi.org.uk
Change for the good
Jamie Urquhart tells GrahamPitcher the time is right for the UKs electronic
systems sector to embrace change.
The UK has produced is
producing good
engineers, but we dont
appear to have sufficient
product marketing
expertise to help in the
product definition and value
capture aspects.
8 November 2011 15 www.newelectronics.co.uk
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espite the challenges of designing for environments that are typically
inhospitable to conventional electronics, research teams from around
the world are developing novel methods for the continuous, real time
monitoring and sensing of a range of chronic diseases.
These advances, according to Dr Timothy Constandinou, deputy director of
the Centre for Bio-Inspired Technology at Imperial College London, are
providing patients with a more portable, precise and personal way of
managing their illness than ever before.
Weve come a long way since the days of the humble pacemaker, he
noted. Advances in biomedicine and information and communications
technologies have enabled the healthcare industry to move towards a smarter,
more decentralised approach centred not on the physician, but the patient.
Our research involves a strong combination of integrated miniature
sensing with intelligent processing, leveraging on state of the art
semiconductor technology. We aim to make electronics work with biological
processes, while still remaining small and consuming tiny amounts of energy.
Perhaps most significant of all about Imperials research is that it relies
heavily on a biologically inspired approach. Dr Constandinou explains: This
means that, rather than take a problem and engineer a mathematical solution,
we say to ourselves how does the body do it? and then model some
electronics around that.
Dr Constandinou and his fellow biomedical engineers recently completed
work on an artificial pancreas, which they believe has the potential to close
the loop on Type 1 diabetes.
The bionic system comprises an electrochemical sensor that monitors
Fighting
fit
Leading edge semiconductor technology is
enabling the development of smaller and
more powerful medical devices for use
inside the human body.
By Laura Hopperton.
8 November 2011 16 www.newelectronics.co.uk
Below: Imperials neural interface converts analogue signals recorded from
microelectrodes implanted in the brain into a stream of digital spike events
Right: The biocompatible IntelliTuM relies on a self calibrating sensor to measure oxygen
levels in the blood; a key indicator of tumour growth
blood sugar levels continuously; a chip that mimics the unique electrical
characteristics of alpha and beta cells in the human pancreas; and two
small pumps worn on the body.
In a patient with Type 1 diabetes, the bodys immune system attacks
and kills the insulin, secreting beta cells and causing an increase in blood
glucose, explained Dr Constandinou. Over time, the glucagon secreting
alpha cells also tend to fail, so people with Type 1 diabetes become prone to
episodes of extremely low blood sugar.
As such, we designed the chips control algorithms to mimic the very
different behaviours of the two cell populations. An alpha cell tends to react
to rapid electrical events (spikes), while the beta cell tends to react in bursts of
voltage spikes, punctuated by low voltage silent periods that last for seconds
or even minutes. When glucose concentrations rise, the beta cells remain in
the high voltage burst state longer, secreting more insulin as a result.
Imperials bionic pancreas mimics this biological process by detecting the
users glucose level via a sensor every five minutes. If it reports a high level of
glucose, the silicon beta cell (pictured top right) generates a signal that drives
a motor.
This motor pushes a syringe, dispensing insulin into the tissue beneath
the skin until the glucose reading at the sensor drops. If the sensor reports a
low glucose value, the silicon alpha cell activates the second pump to
administer glucagon instead.
This biomimetic approach diverges from todays dominant method of
delivering only insulin using a relatively simple control system,
commented Dr Pantelis Georgiou, who led the project. The great thing about
our system is that it lets people with diabetes do
away with multiple insulin injections and administer
the insulin in a more biologically faithful way. This
reduces any secondary complications and means
patients no longer have to worry about what they eat
and drink.
Transmitting raw data through the skin barrier
In 2009, the Imperial team embarked on a project to
develop a brain-machine interface for patients with
spinal cord injury and neurological disorders. The ultra
low power cortical implant still under development
as part of a collaborative effort between Imperial and
the Universities of Newcastle and Leicester is designed to interface
between the central nervous system and low power, custom built digital
microelectronics.
The system works by converting analogue signals recorded from
microelectrodes implanted in the brain, into a stream of digital spike events.
The significance of this project over other research efforts, claims Dr
Constandinou, is that it overcomes the bottleneck of transmitting raw data
through the skin barrier.
Early implementations of brain-machine interfaces connected intracortical
electrodes to external amplifiers via wires passing through the skin, he
explained. This breaches the bodys natural barrier to bacterial infections,
compromising the implant and presenting a serious danger to patients.
Several groups have begun developing wireless neural links, but these
generally transmit all the
raw data that is recorded.
The problem with that is
it requires a relatively
high data rate. For
example, for a 2Mbit/s
wireless link, if the data
is sampled at
20ksample/s requiring
10bit/s, you can only
look at 10 channels.
Thats nothing when you
think that the brain has about 100billion neurons. By putting what Dr
Constandinou describes as local intelligence on the array, the Imperial
researchers were able to overcome this issue and sort the data before it was
transmitted out of the body.
This resulted in a huge data reduction, as only the timestamp and neuron
identifier needed to be transmitted, instead of the entire recorded waveform,
Dr Constandinou explained. For the first time, we were able to measure
thousands of neurons, not just tens.
Ultimately, this means we can manipulate multiple degrees of movement in
8 November 2011 17 www.newelectronics.co.uk
Cover Story Implantable Electronics
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the human body, opening up the possibility of helping people with
neurological damage, amputees with prosthetic limbs and even the totally
paralysed. While the technology is expected to take another five years to
develop, Dr Constandinou believes it will form a key component of next
generation brain-machine interfaces.
When designing devices for inside the human body, Dr Constandinou
notes the importance of remaining miniature, whilst also consuming
extremely small amounts of power. It is also imperative, he says, to ensure
good biocompatibility and stability, to avoid patients having to undergo further
invasive surgery.
Apart from the risks of infection and other surgical complications,
electronic implants must withstand fluid leaks, mechanical stress and motion
artefacts, while operating reliably on a low power battery supply, he said.
Moreover, its a real challenge for designers to put everything together in a
small enough package that works reliably.
Unblocking a bottleneck
This bottleneck was a major stumbling block for researchers in Germany
developing a device that can monitor tumour growth in cancer patients. A
team from the Technical University of Munich recently unveiled a
biocompatible device, dubbed IntelliTuM (Intelligent Implant for Tumour
Monitoring), that relies on a self calibrating sensor to measure oxygen levels
in the blood; a key indicator of growth.
According to Professor Bernhard Wolf, who led the research, the growth
rate data measured by the sensor can be transmitted wirelessly to an
external receiver carried by the patient and transferred to their doctor for
remote monitoring and analysis.
We developed the device to monitor and treat slow growing tumours that
are difficult to operate on, such as brain tumours and liver tumours, and for
tumours in elderly patients for whom surgery might be dangerous,
explained Prof Wolf.
The main challenge for us was developing a sensor that functions entirely
autonomously for long periods of time. The device had to continue to function
and deliver correct values even in the presence of protein contamination or
cell debris. It also had to be invisible to the body so that it was not identified
as a foreign object, attacked and encapsulated in tissue.
Prof Wolf and his team are now planning to incorporate a miniature
medication pump into the device to deliver chemotherapy directly into the
tumour environment. However, even though it only measures 2cm, it still
needs to be further miniaturised before it can be deployed.
Prof Wolf believes the ultimate solution to this is for the device to employ
energy harvesting; a technology which Constandinou and his team are also
exploring at Imperial.
At present, our researchers are developing devices that can be powered
simply by a person walking or moving their head, Constandinou said.
Although the technology is currently a way off, and a device measuring about
1cm
3
can only give you a few microwatts, we believe it could be the main
power source for devices in just a few years.
Meanwhile, Dr Constandinou and his fellow engineers are working on
several other projects, which he says in the next 10 years could help people
with Parkinsons disease, Multiple Sclerosis, depression and even obesity.
The possibilities, he concluded, are endless.
www3.imperial.ac.uk/bioinspiredtechnology
8 November 2011 18 www.newelectronics.co.uk
Smart skin
An ultra thin electronic tattoo
that self adheres to human skin
to track muscle activity, heart
rate and other vital signs was
unveiled recently by researchers
at the University of Illinois.
The electronic patch, which
bends, wrinkles and stretches
with the mechanical properties of skin, has been demonstrated through an
array of electronic components mounted on a thin, rubbery substrate,
including sensors, leds, transistors, radio frequency capacitors, wireless
antennas and solar cells.
As well as offering advances in biomedical applications and wearable
electronics, the researchers believe the technology could one day help
patients with muscular or neurological disorders to communicate.
The team has already used the electronic patch to control a video
game, demonstrating the potential for human computer interfacing.
They now plan to add Wi-Fi capability to the device.
www.illinois.edu
Going soft
A new memory device that is soft, pliable and functions extremely well in
wet environments could open the door to a new generation of
biocompatible electronic devices.
According to Dr Michael Dickey, an assistant professor of chemical and
biomolecular engineering at North Carolina State University, the memristor
like device has the physical properties of gelatin and works in
environments hostile to traditional electronics.
The prototype module has two states: an on state in which it is
conductive, and an off state in which it is resistive. These states can be
controlled by the thickness of an oxide skin that forms on the liquid metal.
The devices ability to function in wet environments, and the
biocompatibility of the gels, mean that this technology holds promise for
interfacing electronics with biological systems such as cells, proteins,
enzymes and even tissue, noted Prof Dickey. These properties may
allow it to be used for biological sensors or for medical monitoring.
www.ncsu.edu
Cover Story Implantable Electronics
company announcement altera
8 November 2011 20 www.newelectronics.co.uk
User-customisable ARM-based
SoC devices
FPGA with on-chip ARM core heralds new age of low-cost, fast-turn, single-chip embedded
systems. Author: Todd Koelling, senior manager, embedded products, at Altera.
I
n todays highly competitive
market, embedded systems
designers need to re-
examine their design and
development process.
Designers not only need to
create much more complex
systems, but also need to be
able to very rapidly turn new or
derivative designs. One market
development that is actually
advantageous to designers is
the emergence of the ARM
processor as the dominant platform for
embedded systems. As a result, a growing
number of ARM-based solutions have emerged to
address this market, but with various tradeoffs.
Multichip solutions are relatively easy to
implement, but are costly and often lack the
flexibility and performance/power designers
need.
Single-chip solutions employing soft processor
cores are also relatively easy to implement, but
are limited in their performance.
ASIC SoCs with hardened ARM cores offer
excellent power, performance, and
optimisations, but are slow to market (due to
development times), inflexible, and too costly for
the vast majority of applications.
A hardened ARM core on an FPGA-based
implementation, with its low cost and fast time-
to-market, offers an intuitively attractive
alternative to multi-chip and ASIC SoC options
(Figure 1). For example the ARM-based SoC FPGA
from Altera tightly couples a highly optimised
hard processor system (HPS) with an on-chip
FPGA. The HPS, which includes the dual-core ARM
processor, multiport memory controller and
multiple peripheral elements, offers up to 4,000
DMIPS (Dhrystones 2.1 benchmark) of
processing performance for under 1.8 W. These
hard IP blocks offer high performance while
lowering power and cost, and freeing up logic
resources for product differentiation. On-chip
FPGA fabric can be customised by the designer
to create application-specific logic.
Application example: Next-Generation Drives
In a conventional drive design multiple devices
would be required to provide a full system
solution. A digital signal processor (DSP) would
be used to perform central control functions, a
networking ASIC for the networking protocol(s),
and an FPGA for additional functionality,
including safety. In a SoC FPGA implementation
all these elements are integrated onto a single
chip.
With a single-chip the gains in performance
and power are significant. The SoC FPGA offers a
20-fold control loop rate improvement over the
multi-chip solution, from 100s to 5s. This
translates into significantly improved power
efficiency, which can account for 90% of the total
cost of operation of the drive.
The power consumed by the
SoC is estimated to be 37%
lower than for its three-chip
counterpart, however more
importantly, the efficiency of
the drive will have a more
significant affect on reducing
overall power.
By combining three or more
devices onto one chip, the bill of
materials for the system can be
reduced; board space is also
reduced by 57%. In addition, more functionality
can be realised at a lower cost. The SoC can
easily support two motors, whereas the multi-
chip option supports only one. Combining
support for two motors on one chip delivers 53%
lower cost than duplicating the multi-chip device
configuration for each motor
Design teams deploying FPGA SoC technology
can capitalise on its significant productivity and
competitive advantages. Hard IP elements
deliver the best performance, lowest power and
highest density possible, while on-chip FPGA
fabric offers the ability to rapidly differentiate,
augment and customise functionality, during
design or in the field.
The field-programmable platform, combined
with highly automated and well-supported
design and software development tools, enables
the design team to develop a custom SoC, using
off-the-shelf devices, in a fraction of the time of
ASIC or multi-chip devices. The resulting design
is flexible, scalable, and re-usable, making it
possible for the team to rapidly adapt and
respond to new markets, changing standards
and faster process nodes, as well as maintain
products with long field life.
Figure 1 Hard Processor System (HPS) SoC
Sector Focus Research UK
T
he UK is setting the pace in the
race to develop and commercialise
graphene and this lead looks set to
continue with Chancellor George
Osborne pledging 50million for a
Global Research and Technology Hub.
Indeed, Universities and Science
Minister David Willetts believes the
wonder material has the potential to
drive UK economic growth.
Graphene was discovered at the
University of Manchester by Professors
Andre Geim and Konstatin Novoselov. As
a result, the two were awarded the 2010
Nobel Peace Prize in Physics. The one
atom thick material is considered by
many to be a natural successor to
silicon and, since Profs Geim and
Novoselovs discovery, the University of
Manchester has intensified its research.
Dr Leonid Ponomarenko, from the
University of Manchesters School of
Physics and Astronomy, specialises in
the electronic properties of graphene
and is working on a new technique to
control the material in a way previously
considered impossible.
By sandwiching two sheets of
graphene with boron nitride, another
two dimensional material, his team has
developed a four layered structure.
Because two layers are completely
surrounded by boron nitride, its been
possible for the first time to observe
how graphene behaves when
unaffected by the environment and how
it reacts when encapsulated by another
material. As a result, new phenomena
such as metal insulator transition can
be observed.
We observed that graphenes
properties dont change over time, said
Ponomarenko. And thats the beauty of
it. But work still needs to be done to see
if other materials can do the same job.
Graphene is sensitive to its environment
and protecting it from both sides is
important if we want to keep its
properties under control.
The team worked with boron nitride
due to its similarity to graphite and the
fact it can be peeled with sticky tape
down to a single atomic layer. Dr
Ponomarenko noted: Boron nitride is a
very good insulator, while graphene is an
extremely good conductor of electricity.
The surface of boron nitride is atomically
flat, which, in combination with its
insulating properties, makes it a perfect
material as a substrate for graphene. In
my opinion, if graphene electronics
become a reality, there is no better
substrate material than boron nitride on
which to fabricate a graphene chip.
Nanoribbons have great potential
Nanoribbon research is the focus of Dr
Andrei Khlobystov from the University of
Nottinghams School of Chemistry, who
believes nanoribbons have great
potential in the production of
nanomaterials for use in next generation
computers and data storage devices.
One of the real problems with graphene
is that it has no electronic band gap; if
you want to make a transistor, you
should be able to turn it on and off, he
said. Although you can manipulate
Leading the field
Attention is focusing on how to commercialise graphene
research underway around the UK. By Chris Shaw.
Dr Andrei Khlobystov is
researching graphene
nanoribbons at the
University of
Nottingham
8 November 2011 21 www.newelectronics.co.uk
Sector Focus Research UK
graphene to some extent, it is always on
so its not a good transistor. Once you
start cutting a 2d sheet of graphene into
ribbons, its possible to develop a real
electronic band gap, so nanoribbons
provide realistic opportunities to
introduce graphene into electronics.
Currently, nanoribbon preparation
involves taking a piece of graphene and
cutting it with an electron beam or
chemical etching. However, this means
its only possible to make one nanoribbon
at a time and results in poorly defined
edges. We needed a new technique to
enable mass production and create
atomically smooth edges, said Dr
Khlobystov. Our new method addresses
both issues.
The team put molecules containing
carbon and other elements in a nanotube
and used this as a template to limit the
growth structure in two dimensions, while
allowing growth in one dimension. You
cant form a 2d sheet of graphene, noted
Dr Khlobystov, If you simply put carbon
atoms in a nanotube, provide lots of
energy and let them rearrange into a
ribbon, you only get another nanotube
within the first nanotube. So another
element must be added to attach itself to.
The team tried a number of elements,
but the only one to work was sulphur.
Sulphur attaches itself along the edge
of the ribbon, stabilises it and allows
nanoribbon formation instead of the
tube within the tube which would
normally happen. Once the molecules
containing carbon and sulphur break
down into individual atoms and
reassemble into the ribbons, the
nanoribbons have atomically smooth
edges.
because electrons travelling through it
are not disturbed as often by joins
between flakes.
Obtaining growth at this temperature
is a big step forward, Weatherup
observed. The main benefit of reducing
the growth temperature is that we can
then grow graphene directly on to
materials such as plastics, which are
damaged by higher growth temperatures.
This could open the gateway to flexible
electronics.
Nothing less than revolutionary
So, once commercialised, how do the
researchers believe graphene will change
the electronics industry? Dr Ponomarenko
describes the material as nothing less
than revolutionary. The size of an
individual transistor can be drastically
reduced, probably down to 10 atoms
across if its made of graphene, he said.
This will revolutionise electronics, making
it more powerful and much faster.
According to Dr Khlobystov, the
biggest hurdle is the transition from
cutting edge research into mass
production. Its a job for engineers to
think about, he noted. Carbon
nanostructures have a whole spectrum
of exploitable properties. Carbon is cheap,
abundant and, when we get the
technology right, it could replace almost
all metal in electronics critical, as we
are running out of rare metals.
Weatherup believes graphenes first
large scale commercial use will be as a
transparent conductor for flexible touch
screens replacing the expensive and
brittle indium tin oxide. I then expect it
will see use for individual high
performance electronic components
such as high frequency transistors used
in microwave electronics which could be
integrated with existing silicon
electronics, he added.
Given the proven track record of
silicon electronics it seems unlikely
graphene will replace it, but more likely
that graphenes amazing properties will
be integrated with existing silicon based
devices to add new functionality and
performance.
Structural diagrams
showing a sulphur-
terminated graphene
nanoribbon
encapsulated within a
carbon nanotube
A representation of
graphene growing on
alloy catalysts using
chemical vapour
deposition
Credit: Robert Weatherup
Catalysing the process
Robert Weatherup, part of the Hofmann
research group within the University of
Cambridges Department of Engineering,
is looking to grow larger areas of
graphene using chemical vapour
deposition. With this, a catalyst film is
exposed to a carbon-containing gas at
elevated temperatures. Graphene
assembles on the catalyst surface.
We use alloys as the catalyst film,
said Weatherup. This means we can tune
the graphene growth by tuning the
catalyst alloy and thus achieve high
quality monolayer graphene growth at
low temperatures.
By adding a tiny amount of gold to the
surface of a nickel film, graphene could
be grown at 450C, rather than the
1000C normally required. At the higher
temperature, many of the materials used
in electronics manufacturing can be
damaged, so graphene cant be
integrated directly. By using gold, the
number of places where graphene grows
on the film is reduced because the alloy
blocks its growth. As each graphene flake
emerges, it grows larger and for longer
before it joins with another flake. The
conductivity of the graphene is improved
8 November 2011 22 www.newelectronics.co.uk
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Electronics Engineer
Location: Loughborough Type: Permanent
Unique opportunity to work in a thriving business
in the field of high voltage generators and power
management systems.You will provide analogue
electronic and power expertise to support and
maintain existing systems, and also R&D to
develop new systems in the Power Management
and Control Cubicle side of the business.
Essential Skills:
Degree in Electronic and Electrical Engineering
or equivalent Analogue electronics circuit design
and development experience Power Electronics
design and development experience.
Desirable Skills:
C++/VB programming desirable but not
essential Knowledge of power generation
desirable, but not essential.
We....
Understand your specific requirements and
career aspirations
Guarantee to keep you updated
Provide full pre-interview preparation and post-
interview de-briefing
Guarantee not to approach any company without
consulting you first!
For full details online
enter reference: JSFP1415
Wireless Graduates/Junior
Engineers
Location: Cambridge Type: Permanent
Salary/Rate: 25-30k per annum + benefits
Currently 20 staff and growing rapidly, it's an
exciting time to join this fledgling start-up,
developing a new wave of wireless machine to
machine (M2M) network devices. Current
projects include radio firmware, definition
and modelling of low-level air protocols, DSP
algorithms, modelling large-scale behaviour
and server/database architecture.
We would like to hear from graduates and
junior engineers with knowledge and
experience in areas such as: DSP algorithm
development, protocols or Embedded
software for communication systems.
Knowledge of radio propagation or
communication systems algorithms would be
an advantage.
This role offers the opportunity for recent
graduates to gain considerable knowledge
and experience within a small, highly
experienced and entrepreneurial team, while
working on exciting and challenging
technologies.
For full details online
enter reference:
JSV7448JHGRAD
ASIC Verification Engineer
- Microprocessors
Location: Cambridgeshire
Type: Permanent
Salary/Rate: Competitive + benefits
Job Details: Based in Cambridgeshire, this
company is looking for a bright, hands-on
Senior ASIC Verification Engineer to work
within their world-leading processor division.
This exciting and varied role requires both
hardware and software verification skills, as
well as the ability to work enthusiastically as
part of a team. Excellent written and verbal
communication is essential.
The ideal candidate will have several years
proven experience of verifying complex designs,
using Specman e or SystemVerilog, and the
ability to produce and review test bench
specifications. The successful candidate will be
familiar with RISC Microprocessor systems and
FPGA/Emulation flows, and be confident in
their ability to analyse multiple verification
metrics and have experience in Perl, Python or
other Scripting languages. Excellent team
leadership opportunities and career progression.
For full details online
enter reference: JSJ17222
8 November 2011 25 www.newelectronics.co.uk
Communication breakdown
Technology Watch Introduction
Theres a lot of talk about how
the internet is running out of
addresses and how IPv6 will
solve the problem. But the web
is still working well, despite the
pressure.
As an extension of its
commitment to providing top
quality product, Digi-Key is
pleased to partner with New
Electronics to bring UK
engineers more about why
IPv4 isnt likely to be replaced
any time soon.
Mark Larson,
President, Digi-Key
I
f you had to ask how you would go about redefining the protocols
that underpin the internet, it would be hard to resist answering: I
wouldnt start from here if I were you.
Even as the ubiquitous network morphed from its role as the
military-oriented Arpanet into the information superhighway, its
digital underpinnings were beginning to creak.
In hindsight, although the consultancy that created the original
protocol set played a crucial role, you probably would not reward
Bolt, Beranek and Newman (BBN) with a block of 16 million internet
protocol (IP) addresses. But BBN joined major corporations and
military contractors, such as IBM, in the exclusive club of the
internets superusers.
From todays perspective, it might have been more sensible to
allocate a large chunk of those addresses to other people rather
than restrict countries outside the west to less than 20% of the
available IP space.
What is surprising is how resilient the system is, given that the
communications industry has been piling on the sticking plasters to
try to stop internet growth from grinding to a halt. In doing so, the
internet is not so much a network of fully paid-up peers, rather, its a
massive tree, with most users sitting in the roots behind not just
one gateway but several.
The arrangement creates numerous security headaches. And yet
it all works well enough that it is hard to work out just when the
world will be ready to go to its often-promised next generation IP
version 6. It would probably be a safer bet to put a time on when the
front-end circuitry of RF communications systems will go to fully
digitally oriented wideband amplifers and receivers: the focus of the
other Technology Watch in this issue.
Graham Pitcher,
Editor, New Electronics
As an extension of its commitment to providing top quality product, Digi-Key is pleased to partner
with New Electronics to provide relevant, useful information to UK engineers.
P
ractically every year, networking
experts claim the internet is about
to run out of room, but the truth is
the internet has been close to running out
of room since the mid 1990s.
In the wake of the Netscape-driven
stock bubble, the Internet Engineering
Task Force (IETF) put forward a couple of
sticking plasters meant to tide the
industry over until it could finally move on
with a wholesale upgrade from Internet
Protocol version 4 (IPv4) to IPv6 or, as it
was when it was proposed in 1994, IP Next
Generation (the reinvented Star Trek series
was drawing to a close that year).
If you were wondering whatever
happened to IPv5, it never existed at
least technically. The version number
comes from one of the fields of the IP
packet header. IPv4, naturally, used the
number 4. But, in the 1970s, companies
supplying internet hardware trialled a
rather different form of IP, one aimed at
passing voice, video and real-time
simulation data all useful for distributed
simulations of battlefield activities. To
mark these packets as being different
from regular IP packets, they chose to use
5 in the version-number field. As it did not
make sense to call IPng version 5 and use
the number 6 to identify the packets, the
IETF decided to move straight from IPv4 to
IPv6. For a brief period, it was going to IPv7,
until the IETF established that no-one had
successfully snaffled the ID 6 during the
previous 20 years.
IPv4 has the capacity to handle
4billion addresses, in theory. Even before
you consider the possibility of giving
each toaster, fridge and light bulb its own
IP address, simply totting up the global
population quickly reveals the heart of
the problem that was spotted more than
15 years ago. There is a shortfall of more
use by the military and its suppliers, no-
one considered the possibility of running
out of addresses, even though they were
handed out in a way in which, from todays
perspective, seemed to be very inefficient.
Users fell into one of five classes, from
A to E, although only A to C were allocated
to a significant degree. Class A users sat at
the top of the pile with a 24bit address
block. This corresponds to the first
number you see in an IP address using the
familiar dot notation such as 10.0.0.1
and gives the user more than 16million
addresses to work with. Class B provides a
20bit block, or 1million addresses, with
Class C supporting 65,000 addresses
using a 16bit block.
Home users will be familiar with a Class
C allocation: many home routers are
preconfigured to work within the
192.168.0.0 to 192.168.255.255 range for
the local side of the network.
Classless internet domain routing
(CIDR) effectively scrapped this system,
than 2.5billion if everybody on the planet
demanded just one IP address. Not only
that, IP addresses are not distributed
evenly; because of the way in which IP
addresses were handed out in the early
days, North America lays claim to 60% of
available addresses. Only 20% are
available to those outside the Western
nations.
With its 128bit address field, instead of
one with just 32bits, IPv6 would sweep
aside any concerns over available
addresses. With its 300 undecillion
(3 x 10
38
) IDs, you could give an internet
address to practically anything (see fig 1).
But the shift to IPv6 has not happened.
Given the restrictions on IPv4
addresses, it seems incredible that the
internet has grown the way it has for 15
years without grinding to a halt. But the
sticking plasters have proven far more
effective than anyone anticipated when
they were first introduced.
When the internet was cordoned off for
8 November 2011 26 www.newelectronics.co.uk
Fig 1: The IPv6 header
has a simpler structure
than its predecessor
but crucially extends
the source and
destination address
fields to 64bit
The internets patch job
Fig 1: Comparison of IPv4 and IPv6 headers
Destination address
Source address
Flow label
Type of
service
IHL Version
Identification Flags Fragment offset
Header checksum Protocol Time to level
Source address
Destination address
Payload length Next header Hop limit Traffic class Version
IPv4 header
IPv6 header
63 60 56 52 48 44 40 36
31 28 24 20 16 12 8 4 0
32 28 24 20 16 12 8 4 0
making it possible to define blocks in
terms of the number of address bits
needed. It is still possible, in principle, to
have a Class A-sized block, but it is defined
as the number of bits that span a blocks
range, appended to the end of the starting
address. The fewer bits in the CIDR block,
the bigger the number of hosts. IBMs
Class A-sized block, for example, is
9.0.0.0/8. A network of 1024 hosts
equivalent to four C blocks would be
defined as a /22 CIDR range.
Home-based internet users will be
familiar with the other IP address fix:
network address translation (NAT).
Although some home users can rent fixed
IP addresses from their internet service
provider (ISP), most make do with a
floating address: allocated by the ISP
when the DSL modem logs into the
network. Even those with a fixed address
will generally connect more than one
computer to the internet through this
single IP address (see fig 2).
Many organisations will have
hundreds, maybe thousands, of machines
sitting behind a NAT server so traffic, as
seen by routers on the internet, seems to
come from just one machine. Some
countries, starved of IP addresses, even
force companies to share a single address
behind a NAT server.
Managing the mapping between local
and internet addresses looks
straightforward, but is fraught with
difficulties: the NAT server has to
maintain a table of ingoing and outgoing
addresses so it can direct packets to the
right machines.
IP itself is a stateless protocol. Every
packet is a single entity with no data about
packets that arrive before or after it in a
stream; the transmission of that
information is left to higher-layer
protocols. These, in turn, provide the
mechanism for a NAT server to determine
how packets sent to the same IP address
can be distributed to multiple machines
on the local side of the network (see fig 3).
The Transmission Control Protocol
(TCP), which is normally carried by IP
packets, provides a stateful connection.
The TCP protocol takes care of setting up,
controlling and tearing down
connections using a series of packets
carried using IP. The User Datagram
Protocol (UDP), on the other hand,
provides a similar service to IP, making it
possible for different applications on a
machine to send packets out to the
network using the same IP address. The
operating system can direct the
incoming packets to the right application
by monitoring which application is using
which UDP port number.
The process has been cited as one of
the mechanisms for shortening the
battery life of portable devices: without
special provision, they have to keep
sending packets in order to maintain a
connection on the internet, allowing mail
servers to push messages to them.
The NAT server maintains as little state
information as it can. Until a computer on
the local side tries to talk to a machine on
the internet, the NAT server has no idea it
exists. But when it receives the packet,
the server inspects the contents, adds the
8 November 2011 27 www.newelectronics.co.uk
Chris Edwards says it will be a brave person who
bets on IPv6 being implemented any time soon
Fig 2: Clients may
connect to the core
internet directly or,
potentially, multiple
levels of network
address translation
Technology Watch Internet Protocols
ISP private
network
Main internet
(global IP address realm)
Global IP
addresses
Home
network
Private IP
addresses
Home
network
Home
network
Home NAT
Home NAT Home NAT
ISP deployed NAT
Fig 2: How internet communication works
local IP address of the sending machine to
its translation table, then reformats the
packet to contain the IP address of the NAT
server itself. By taking a note of which TCP
or UDP ports the packet uses, the NAT
server can trace back to the original
sender any reply from the remote internet
machine. Because the NAT server has no
knowledge of clients on the local side until
they start sending data, it cannot relay
unsolicited packets from the internet side
to local machines unless they have
initiated contact already. This has become
a key security feature for many users. If a
machine on the local side cannot be
found, it is extremely hard to hack.
The problem for mobile devices comes
from the need to keep the table entries
alive in the NAT server. Normally, UDP
translations are only stored for a few
minutes; those for TCP can last up to an
hour. In many cases, the short-lived
nature of UDP translation is not
problematic. UDP/IP is used for voice-over-
demanding high-frequency keepalives.
Skype and other VoIP systems use a
method called hole punching to make
machines on the local side of NAT server
visible to internet-based computers. The
technique works by having clients
maintain long-term connections with the
Skype server that relays call requests
from one user to another. If both users are
behind NAT firewalls, they cannot get in
touch with each other.
Hole punching (see fig 4) works by
having the Skype server tell one client
that an internet user at a given address
is trying to call. The receiver then
punches a hole in the firewall by
sending a packet to that machine, even
though it has no chance of reaching the
initiator directly. However, when the
Skype server tells the calling machine
about the receivers location, the caller
then punches a corresponding hole in
its firewall with the receivers known IP
address and port. Because the Skype
server has coordinated the requests with
what are now known ports and address,
the NAT firewalls will direct the Skype
packets to the correct destinations.
Because hole punching allows local
machines to set up connections that listen
for packets from callers, it is not popular
with network administrators. It provides a
method of attack that can be exploited by
hackers on machines sitting behind a
firewall. A similar problem arises for users
of peer-to-peer networks.
Many machines sitting behind NAT
servers and firewalls will be used to surf
to information stored on servers on the
world wide web, and these have their own
IP address conservation mechanism.
Before the release of version 1.1 of the
HyperText Transfer Protocol (HTTP), you
could only associate one website address
IP and gaming protocols, where activity is
often quite high for relatively short periods
and once machines have stopped
communicating they are unlikely to start
again without initiating a new connection.
These protocols also tend to use UDP
because they can tolerate some packet
loss and it is better, for latency reasons, to
compensate for lost data using forward
error correction than to force the remote
machine to resend packets.
However, UDP is also used for some
IP tunnelling protocols that implement
virtual private networks. In this
situation, the virtual network connection
needs to be sustained for some time,
with bursts of activity separated by
relatively long silences. To stop the
channel from being lost when the NAT
server cleans up, the mobile device has
to keep sending keepalive packets to
the virtual network. Mobile companies
have come up with techniques that try to
maintain UDP connections without
8 November 2011 28 www.newelectronics.co.uk
IP itself is a stateless protocol. Every packet is a single
entity with no data about packets that arrive before or
after it in a stream; the transmission of that
information is left to higher-layer protocols.
Fig 3: A network address translator distributes packets to local machines
A connection
from the internet
with no NAT mapping
Network
address
translator
2
2
5
.1
2
6
.
5
6
.
5
9
:
1
1
4
225.126.56.59:113 192.168.0.12
1
9
2
.1
6
8
.
0
.
4
1
9
2
.1
6
8
.
0
.1
0
225.126.56.59:80
with each IP address. Because companies
wanted to buy lots of vanity addresses
and to support advertising campaigns,
there were legitimate concerns that
addresses would run out even more
quickly than expected. HTTP 1.1 made it
possible to map multiple uniform resource
identifiers (URIs) onto one IP address
leaving servers behind a machine sitting
on that address to determine which one
should handle a request.
IPv6 potentially opens up
possibilities for all forms of networking,
but if the past 15 years are anything to
go by, and thanks to address
conservation, it would be a brave person
who bets on IPv6 coming into
widespread use anytime soon. The
addresses can be applied to anything
with a network interface, letting you
control the light bulbs and thermostat in
your home from anywhere.
Unfortunately, it also means the end of
NAT-based security, so it could mean
letting anyone have access to your
homes electronics.
NAT-based security is hardly perfect, as
hole-punching demonstrates, but IPv6
provides the possibility of adding end-to-
end security by enabling IPsec encryption
by default. However, this, in turn, demands
that every peer on the network has
effective protection against hacking and
worm attacks, which is going to be difficult
for highly resource-restricted clients
based on simple microcontrollers.
The future for the traditional
protocols that sit on top of IP is even
more assured. Researchers keep coming
up with new protocols aimed at
transferring video or replicating the
telephony system on an IP
infrastructure, but TCP and UDP remain
the primary vehicles for transferring
data, despite their flaws. For example,
TCP is vulnerable to denial-of-service
attacks through a process called SYN
flooding, in which an attacker send
multiple startup messages to a server
then disappears. The series of half-open
connections this creates can starve
others users from access to the server.
Another problem is that some
applications do not fit well on top of either
TCP or UDP. Using UDP for relaying
telephone calls over IP is not ideal and
prompted the IETF to create a new version
of TCP called the stream control
transmission protocol (SCTP).
SCTP makes it possible to send
streams of data in independent channels
to a client. For example, text and pictures
for a web page can go in different streams.
This helped overcome a problem with TCP,
where one stream can block others
because they have to be sent one after the
other and transmission may stall for the
entire sequence if one packet gets lost
and needs to be retransmitted.
In common with other improved
protocols for the internet, SCTP is not used
widely, even though implementations
exist for a variety of operating systems. Its
main application today is as the protocol
that relays telephony signaling, such as
SS7 packets, over IP networks. The core
problem is that applications need to be
rewritten to take account of SCTP its not
possible to build support into operating
systems such that the transport protocol
can be switched transparently from TCP to
SCTP. And without a growing list of
applications demanding support, no-one is
in a hurry to build SCTP handling into
internet equipment.
Despite meetings, proposals and
promises, the internet is likely to carry on
working in the way that it has for some
time. Change will only come when the
sticking plasters cannot stop the bleeding
and governments and corporations come
together to order major surgery.
8 November 2011 29 www.newelectronics.co.uk
By telling clients to send packets that the system
knows will be rejected by the destination gateway,
protocols such as Skype allow holes to be punched
in the NATs firewall
Technology Watch Internet Protocols
Fig 4: Hole punching makes machines on the local side of NAT server visible
Skype
server
T
he trend in RF design over the past
20 years has clearly been towards
greater levels of digitisation in
order to squeeze more capacity out of
some of the most congested parts of the
radio spectrum. At the same time,
operators want to reduce power
consumption in their basestations and
hubs while users want better battery life
out of their handsets. These factors are
uniting to force big changes on the
analogue front-end.
But as you get closer to the antenna,
it becomes harder to simply transfer
more work onto a digital signal
processor (DSP). Moving towards more
digitally focused protocols tends to
reduce efficiency, rather than increase
it, when you look at devices such as
power amplifiers.
In the shift from 2G protocols such as
GSM to the code-division multiple access
(CDMA) schemes of 3G, the modulation
techniques became more complex. GSM
uses the Gaussian minimum shift
keying technique, which shifts the
phase of a constant-amplitude sine
wave backwards and forwards to relay
data. The developers of the standard
adopted this technique because it allows
a linear power amplifier to operate in its
most efficient, saturated region, helping
to maintain battery life.
The demand for high data rates that
came with 3G pushed protocol designers
into adopting more complex modulation
schemes, such as quadrature amplitude
modulation, in which phase and
amplitude are altered. To improve the
accuracy of the signal output, the power
amplifier has to back off further into its
linear region, which is less power-
efficient than working close to the
distinctly non-linear saturated region
additional energy for modulation peaks.
Because the main amplifier can be run
closer to saturation, overall efficiency
increases, but the secondary amplifier
provides control over the signal.
There is no need to stop at two
amplifiers. Engineers from Pohang
University of Science and Technology in
Korea have suggested that, under ideal
conditions, a five-way design could be
useful, although their work has so far
resulted in just a three-way
implementation tuned for wideband-CDMA
protocols. At the moment, peak-to-
average ratios are not so large that adding
more amplifiers makes sense. But future
standards could make more complex
Doherty-based designs viable (see fig 2).
However, there is a second issue that
complicates the design of power
amplifiers. Some 14 individual frequency
that would be used traditionally. Digital
pre-distortion can improve the situation
by making it possible to get closer to the
saturated region, but its not a complete
solution to the problem. And the
situation is not improving for the power-
amplifier designer.
As modulation schemes become more
complex, the peak to average ratio
worsens. In LTE, peak-to-average values
are close to 10dB, compared to 7dB for
3G UMTS and 3dB for GSM (see fig 1).
One answer was to look back in
history at a power-amplifier design
developed before the Second World War.
In a concept demonstrated in May 1936
using vacuum tubes by Bell Labs
researcher William Doherty, two
amplifiers are used in parallel: one
supplies the bulk of the power at a
constant level; the second provides
8 November 2011 30 www.newelectronics.co.uk
Fig 1: Peak-to-average
power ratios have
increased dramatically
The analogue barrier
Fig 1: Peak to average power ratios are increasing with protocol complexity
Back off
Low peak
to average
ratio (GSM)
High peak
to average
ratio (LTE)
Back off
V
sat
V
out
V
out
V
sat
V
in
V
in
bands are available for LTE, with different
regions and countries picking and
choosing from the list to fit in with
existing cellular, TV and radio networks.
Concepts such as white-space radio are
pushing radio designers to make their
circuitry even more flexible: sniff the
airwaves to find free space and then
move into it, leaving that frequency band
when too many other transmitters show
up. For the most part, a more flexible radio
means using software to control a set of
standard hardware building blocks, rather
than tuning a hardware circuit to a
specific RF range.
Close to the baseband, the situation is
relatively simple: use more DSP. But as
the signal reaches the antenna, things
get more complicated. Power amplifiers
are optimised for operation in fairly
narrow frequency bands and that
includes Doherty architectures, although
the multi-way version help deal with the
high crest factors of the newer wideband
protocols such as LTE. It is possible to
design amplifiers that have a wider
frequency range, but these suffer in
terms of power efficiency.
Another blast from the past offers a
way to claw back some efficiency. First
described a year after Dohertys proposal,
envelope tracking continually adjusts the
supply voltage to the power amplifier so
that it gets just enough to deliver the
required signal (see fig 3). This reduces
the amount of energy dissipated as heat
from the notional over-voltage in a
conventional amplifier design. The
efficiency improvement from envelope
tracking tends to increase the further the
amplifier operates from its frequency
sweet-spot.
But the circuitry is not entirely
straightforward to implement and
building a power-supply modulator
accurate enough for the job takes some
effort. One approach, used by startup
Nujira, is to predict the amplitude of the
RF output from the modulated signal
and then apply a function that can be
used to derive what the drain voltage
should be. However, the calculation
imposes a delay so the trick is to delay
the RF signal on its way to the amplifier,
so voltage and output match up.
In general, envelope tracking is being
implemented in handsets more quickly
than with the somewhat larger power
amplifiers of basestations, where the
tracking is harder to implement efficiently.
For the basestations, changes to more
exotic processes are showing greater
promise. Gallium arsenide has gradually
given way to silicon laterally diffused
metal-on-semiconductor (LDMOS), largely
because the silicon devices can handle
very high power outputs. However, gallium
nitride and silicon carbide may supplant
LDMOS in the future, thanks to their ability
to work efficiently at high temperature,
reducing the need for active cooling.
DSP can help; power amplifiers are
now being designed to handle a level of
predistortion, intended to compensate for
frequency-dependent losses in the
amplifier subsystem. It increases the
amount of compute horsepower needed
in the RF front-end, but this generally
needs a lot less energy than that wasted
by the power amplifier itself if
predistortion is not used.
There is a similar problem on the
receive side. In principle, in a software
radio, a single A/D converter feeds into a
high-speed DSP that uses digital
demodulation to pull the signal of interest
8 November 2011 31 www.newelectronics.co.uk
Chris Edwards looks at some schemes being implemented
to boost mobile communications efficiency
Fig 2: Multi-way
Doherty amplifiers
improve efficiency as
the required back-off
range increases
Technology Watch RF Front Ends
Fig 2: The ideal efficiencies of N-way Doherty amplifier
80
70
60
50
40
30
20
10
0
E
f
f
i
c
i
e
n
c
y

(
%
)
20 15 10 5 0
Output back-off (dB)
Class B
Class B
2
-w
a
y
3
-
w
a
y
4
-
w
a
y
out of the rest of the radio soup. In reality,
neither the A/D converters nor the DSPs
available today can offer the level of
horsepower needed unless you consider
the arrays in battlefield military radios that
sit in the back of jeeps and helicopters.
The problem for the A/D converter is
not so much the sampling rate there are
designs that can work at rates of more
than 1GHz but the resolution. The
demodulation process requires very high
dynamic ranges to let the computer find
the buried signal.
The increase in DSP power allows
some use of wideband techniques,
where an A/D converter uses
subsampling to extract a range of
frequency bands. However, some radio
standards have stringent demands that
make it hard to realise this architecture.
GSM, for example, demands that a
handset be able to pluck a weak signal
from between channels that may
structure to behave as many different
antennas. This design does work, but that
is where the good news ends. In tests,
researchers from the University of
Brasilia found performance drops with
frequency they work best in RF bands
below most of those used in digital
communications. As a result, the fractal
antenna may be useful where DSP
horsepower and amplification technology
can overcome inefficiencies and where
the ability to cope with arbitrary
frequency bands is vital. For everything
else, you need a different approach.
With careful design, it is possible to
create an antenna structure that can
handle multiple frequencies
simultaneously, but the effectiveness of
the design depends on which radios will
be used simultaneously. As a result, the
multimode antenna has to be custom-
designed for every use case.
Moving away from an entirely passive
design can help improve performance. It
is possible to put transistors or diodes
into the antenna itself to switch between
different radio modes. Another approach
is to stick with a more generic antenna
design and then tune electrically the
matching network used to convey the
signal to the receiver circuitry. Although
trickier to design, tunable antennas
generally perform better than tunable
matching networks. If the tuning range is
pushed too far, the matching network can
begin to incur significant signal losses.
The result is likely to be antennas that
themselves resemble printed circuit
boards, complete with embedded
components. But, even with those
changes, the fundamental design of the
antenna, as with the power amplifier and
filters, remains rooted in traditional
techniques.
contain some very noisy transmitters.
As a result, an array of fixed surface-
acoustic wave (SAW) filters often works
out to be more effective than using a
more digitally-oriented approach.
The antenna is, potentially, where
some of the biggest changes over the
next few years will be seen. Handsets
now need to support many different radio
standards, from Bluetooth to a variety of
LTE-compatible bands: can one antenna
handle all of those? The answer is,
surprisingly, a cautious yes. But, as with
filters, the answer is not through using a
wideband antenna, but through
integrating many different antennas into
one package.
There have been attempts to develop a
true wideband antenna: fractal designs
showed some promise about ten years
ago. As the name suggests, these
antennas exploit the self-similar nature of
fractal geometry to allow one printed
8 November 2011 32 www.newelectronics.co.uk
Handsets now need to support many
different radio standards: can one antenna
handle all of those? The answer is,
surprisingly, a cautious yes.
Technology Watch RF Front Ends
Fig 3: How envelope tracking improves efficiency
Dissipated as heat Fixed supply voltage Dissipated as heat
Supply voltage
Transmitted Transmitted
Envelope tracking
continually adjusts the
supply voltage to the
power amplifier so that
it gets just enough to
deliver the required
signal
www.xilinx.com/7
Copyright 2011. Xilinx, Inc. XILINX, the Xilinx logo, Artix, ISE, Kintex, Virtex, and other designated brands included herein are trademarks of Xilinx in the United States and other countries.
All other trademarks are the property of their respective owners.
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W
hen a new range of fpgas is introduced,
the roll out is usually spread over a
long period. Smaller parts will appear
first, with the largest members only becoming
available after a year or even 18 months. Theres
a good reason for this; yield.
FPGAs are built on leading edge processes;
they are often one of the first devices to run on
the new lines. Early yields of large devices can
be disappointing from the manufacturers
perspective, so they are left until the process
has bedded in and yields have reached
acceptable levels. But that approach raises
different problems: fpga users often want
access to the largest members of a new family,
but have to wait.
Stitching dice together
Last year, Xilinx announced its solution to the
dilemma; the use of stacked silicon interconnect
technology which it calls a 2.5D approach to
effectively stitch four smaller fpgas together in
order to give the capacity which developers
need.
Now, the company has started shipping the
Virtex-7 2000T, which it claims not only features
twice as many transistors as the previous
largest such part, but is also the largest ic yet
built. In total, the fpga includes 6.8billion
transistors, which equates to 2million logic cells
and 20m asic gates.
Ivo Bolsens, Xilinx chief technology officer,
said: We started shipping 2000Ts in September.
Having looked at the reliability and test issues,
we are confident the technology is ready for
mainstream deployment.
One of the reasons Bolsens puts forward for
the interest being shown in the 2000T is its
performance. It delivers more capacity, more
performance, more bandwidth than any other
fpga, but with better power efficiency. This
technology has allowed Xilinx to make a
difference that goes beyond percentage
improvements on figures of merit.
The reason why stacked silicon interconnect
is successful, Bolsens noted, is because of
Xilinx ASMBL (advanced silicon modular block)
architecture. We had this application in mind
when we developed the concept. It allows us to
take advantage of through silicon vias. And the
interposer on which the four fpga dice sits acts
as a stress reliever.
Bolsens believes that stacked silicon
interconnect technology could be the one thing
which breaks the programmable logic market
out of its long term stagnation. For the last few
years, programmable logic sales have been no
more than $4bn a year, despite the industrys
belief that fpgas would penetrate other markets.
This development will excite growth in the
semiconductor market, Bolsens claimed.
He thinks this will happen because the
technology will create new opportunities and
pointed to three potential markets. ASIC and
assp replacement is one, he said. Theres a few
bastions left and the 2000T can go after high
end asics. He added
system integration and asic
prototyping and emulation as the two
other markets. Integration of homogeneous
applications is somewhere people didnt expect
fpgas to be, he continued, and asic prototyping
is a slam dunk. I dont see any competition in
emulation and prototyping; the 2000T
outperforms anything available or being
announced.
In terms of an asic replacement technology,
the 2000T is said by Bolsens to be a strong
contender. I believe this device will allow Xilinx
to address many of the remaining asic
strongholds, he said. Wireline
telecommunications is one area where
companies continue to develop asics because of
the complexity required. The 2000T can handle
Stacking the odds
Will 2.5D technology be the move which sparks growth in
demand for fpgas? By Graham Pitcher.
8 November 2011 34 www.newelectronics.co.uk
Fig 1: How the Virtex-7 2000T supports integration
8W interconnect
8W interconnect
8W
interconnect
8W
interconnect
4 x 20W + 8W = 112W
Virtex=7 2000T
2 million logic
cells 1.5TMACs
19W
980k logic
elements
0.3TMACS
20W
980k logic
elements
0.3TMACS
20W
980k logic
elements
0.3TMACS
20W
980k logic
elements
0.3TMACS
20W
Research & Development Advanced Platforms
those levels of complexity and
offer developers the opportunity to
save the huge NRE costs. Its also a fast moving
market, where volumes are limited and this
plays to the fpgas strengths. So, if fpgas can
handle the complexity, they can also suck in
some of the functionality seen in the Bill of
Materials and allow complete systems to be
implemented.
He gave an example of where the 2000T
might fit. Xilinx has a networking customer who
is building asics for a terabit switch. The design
was based on a 20m gate asic consuming 30W
and taking two years to develop. What happened
was, when the design was frozen, the company
ended up with a 20m gate asic, but also two
fpgas to deal with changing market
requirements. The complete system consumes
70W and has taken three years to develop. It
concluded the design could have been
implemented in a single 2000T without the need
for the other fpgas. Power consumption is 30W
and the development time is about a year.
Turning to system integration, Bolsen
quoted another example. In this, the
customer had a system with two cpus
and four fpgas, but wanted an
evolutionary platform with scalable
performance. But partitioning the system
over multiple chips delayed the development. By
mapping the system into a 2000T, the customer
has removed the I/O bottleneck and developed a
solution which offers five times the performance
and consumes around 15% of the power. It also
cut design time by 75%.
In a demonstration of the devices abilities,
Xilinx has implemented 3600 8bit processing
elements in a 2000T; a design that takes up 84%
of the parts logic. When all elements are
running at full power, the device is said to
consume just 19W while offering a processing
power of 180,000MIPs.
But another use is simply reducing the
number of fpgas in a system. The largest fpga
from our nearest competitor has 980,000 logic
elements; the 2000T has 2m. Putting four
competitors fpgas together gives 1.2TMACs;
the 2000T offers 1.5TMACs. And, when you
factor in interconnects, the four fpgas will
consume 112W compared to the 19W
consumed by the 2000T. The combination of
the architecture and removing the I/O
bottlenecks brings an order of magnitude better
performance per Watt.
When used as an asic emulation or prototyping
technology, the 2000T is said to bring similar
benefits. Software is an important differentiator
in systems, Bolsens pointed out. But software
people dont always start writing until they see
hardware. More and more customers are asking
for the ability to build prototypes so they can get
the software effort underway.
ARM is one company which will be adopting
the 2000T as part of its system verification
process. John Goodenough, the companys vice
president for design technology and automation,
said: The device underpins a flexible, yet
targeted, emulation architecture and delivers a
significant capacity improvement, allowing us to
more easily run complete system verification and
validation for our next generation processors.
Looking to the future, Bolsens envisages
devices such as the 2000T supporting broader
levels of integration. By using this technology,
he concluded, designers will be able to have
single chip integration, with, for example, optics,
memory and multicore processors.
www.xilinx.com
8 November 2011 35 www.newelectronics.co.uk
Bolsens: This technology is
ready for mainstream
deployment.
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8 November 2011 36 www.newelectronics.co.uk
Embedded Design Programmable Platforms
T
owards the end of 2010, Altera
announced what it called its
Embedded Initiative, the aim
of which was to speed the take up of
programmable logic devices within
the embedded systems market,
There was, in essence, nothing
new to report at the time; Altera
freely admitted that it had been
supplying products to the market
for many years and the Nios soft
processor core for about a decade.
But what focused Alteras attention
was the degree of take up for
programmable logic.
Figures released in 2010 by Altera
claimed 42% of embedded systems
projects used fpgas. And in the latest
statistics, Altera says between 25
and 30% of fpgas it ships will
accommodate at least one Nios core.
Chris Balough, senior marketing
director for software, embedded
and dsp said at the time that the
Embedded Initiative was a
declaration of additional steps that
would allow us to do even more
things in the embedded market.
The Embedded Initiative alluded
to products featuring ARM Cortex-A9
processor cores and Altera has now
put some flesh on the bone with the
announcement of what Balough
describes as a distinct class of devices called
SoC FPGAs that are different enough from
current products to warrant their own category
on the Altera website.
The embedded systems community has
decided that programmable logic within
systems is a good idea, Balough commented,
and the community has made this decision on
its own. Our approach with SoC FPGAs is to
provide the widest set of solutions.
The SoC FPGA blends a dual core Cortex-A9
MPCore processor with Alteras 28nm fpga fabric,
creating a device which Balough believes offers
an order of magnitude better performance than
is available from Nios. A soft cpu, such as Nios,
he continued, can only run so fast. SoC FPGAs
have a much higher clock speed and are more
complex, which means we needed to harden to
core. And the Cortex-A9 core is more
than we could do ourselves. Taken
together, its a classic piece of
semiconductor integration.
Even though Balough believes
SoC FPGAs are distinct devices, he
admitted they dont stray too far
from the pack. They have been
configured to hit a market sweet
spot, he noted. The performance
will meet customer requirements,
but SoC FPGAs have been designed
to maximise the use of the
ecosystem.
So designers will not only be
able to use the familiar Quartus fpga
development flow, they will also be
able to access the Qsys integration
tool introduced last year as part of
the Embedded Initiative. And there
will also be access to the ARM
ecosystem. A further benefit is the
introduction of a virtual prototyping
platform, developed in association
with Synopsys. We are serving an
existing market, Balough said in
justification.
At the heart of the SoC FPGA is
the hard processor system (see fig
1). This comprises the dual core
Cortex-A9 MPCore processor, along
with a range of peripherals and a
multiport memory controller. The
hard processor system is tightly integrated with
Alteras fpga fabric, which comes in the guise of
the Cyclone V or Arria V. This tight integration is
said to support a peak bandwidth between the
two elements of more than 100Gbit/s. Altera
adds there is integrated data coherency between
the processor core and the fpga fabric.
Because many common peripherals are
included in the hard processor system, there is
Taking the initiative
Altera embeds ARM processors to create distinct class of
device. By GrahamPitcher.
8 November 2011 37 www.newelectronics.co.uk
Fig 1: The hard processor system
I
2
C
(x2)
GPIO
fpga fabric
f
p
g
a

g
e
n
e
r
a
l

p
u
r
p
o
s
e

I
/
O
H
a
r
d

p
r
o
c
e
s
s
o
r

s
y
s
t
e
m

I
/
O
L2 cache
qspi
flash
controller
ARM Cortex-A9
NEON/FPU
L1 cache
ARM Cortex-A9
NEON/FPU
L1 cache
SD/
SDIO/
MMC
DMA
(eight
channels)
Jtag
debug/
trace
USB
OTG
(x2)
64kbyte
of ram
NAND
flash
HPS to
FPGA
FPGA
to HPS
FPGA
config
Multiport DDR
SDRAM controller
Multiport DDR
SDRAM controller
PCI-
Express
3, 5, 6, 10Gbit/s
transceivers
Timers
(x6)
UART
(x2)
SPI
(x2)
CAN
(x2)
Ethernet
(x2)
Embedded Design Programmable Platforms
no need to implement them in the fpga fabric; in
turn, allowing more custom logic to be
accommodated. The whole idea is to make it
easier for designers, Balough noted.
The Cyclone V and Arria V based devices both
feature a dual core 800MHz ARM Cortex-A9
MPCore processor, along with a NEON media
processing engine, single/double precision
floating point unit, L1 and L2 caches and error
correction code (ecc) protected memory
controllers. SoC FPGAs are said to deliver a peak
performance of 4000DMIPS and to consume less
than 1.8W.
The processor system and the fpga fabric are
powered independently and can be configured
and booted in any order. Once in operation, the
fpga fabric can be powered down as needed to
conserve system power. The devices are flexible,
because designers will want to start their
systems in different ways, Balough pointed out.
Some may need to boot the fpga part first
because of PCI-Express components. Others
many need to get the processor up first. And
designers can make a run time decision about
whether to turn off the fpga and save power.
Altera has designed the memory controllers
in house. We decided to take this approach,
Balough said, because most dram controllers
are oriented either for throughput or for latency;
nothing balances the two. Neither are many
memory controllers optimised for multipart front
ends. This is an example of where Altera needed
to get the architecture right. ECC is included,
Balough added, because its getting harder to get
reliable board designs at clock rates in excess of
400MHz without it.
The Cyclone V and Arria V fabrics include
embedded transceivers running at up to 5Gbit/s
and 10Gbit/s respectively. There are also variable
precision dsp blocks. The Cyclone V variant offers
up to 110,000 logic elements (LEs), while Arria V
parts have up to 460,000 LEs.
With SoC FPGAs targeted at embedded
applications, Altera has paid attention to I/O
requirements. We decided to put a lot of
dedicated I/O around the hard processor
system, Balough said. But there is flexibility if a
designer wants more I/O than is allocated to the
hard processor system. If you want to pin out all
the peripherals, then you will need more I/O, but
for most configurations, the 161 I/O on the
smallest part will be fine and designers
shouldnt need to use the fpga fabric.
Software dominates
It is generally accepted that software now
represents the larger part of an embedded
systems project and Altera has developed a
virtual prototyping platform in association with
Synopsys to allow development to get underway
ahead of silicon SoC FPGAs are not anticipated
to be available until the second half of 2012.
When the devices appear, there will be four
Cyclone V and two Arria V based parts offering a
range of I/O and connectivity options.
Software needs to be register and binary
compatible with the final hardware, Balough
noted, so weve developed a shrink wrapped kit
for software developers; they dont need to know
about virtual prototyping. According to Balough,
its a matter of opening the box. Linux will boot
in less than a minute, he claimed. And theres
an optional fpga in the loop extension.
While Balough admitted that much of the
technology in the SoC FPGA and the tool flow is
not new, this is the first time they have been
tied together in this way. Weve spent a lot of
time putting this together, he emphasised.
Altera is setting a new standard through
integration, he concluded, and the innovation is
in how the elements have been integrated. There
is two or three times more IP than Altera has
previously put in a device and that means it has
been harder to get it right.
www.altera.com
8 November 2011 38 www.newelectronics.co.uk
Fig 2: Independent fpga configuration and hard processor system booting
Configuration
controller
C
o
n
f
i
g
u
r
a
t
i
o
n

s
o
u
r
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s
B
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o
t

s
o
u
r
c
e
s
Boot
ROM
Scratch
RAM
NAND/
flash
MMC/
SD
QSPI/
SPI
CPU
PCIe
QSPI/
SPI
Passive
serial
Passive
parallel
fpga Hard processor system
Fig 3: How an SoC FPGA might be used in an industrial drive application
Memory
PHY
PHY
Motor
Motor
Motor
ARM
processor
SoC FPGA
Industrial
ethernet
Encoder
interface
Safety
device
a/d converter
a/d converter
dsp
Safety IP
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Communications Design Interconnect Special Report
C
ircular connectors have been the
device of choice for many years
when it comes to rugged
applications. In fact, the technology
dates back to before World War II and
some products look like theyve been in
manufacture since then. But despite the
old fashioned appearance, the circular
connector continues to be developed.
And demand remains high. According
to component distributor TTi, the military/
aerospace market in Europe is estimated
to be worth 700million a year, with
around half of that contributed by MIL-DTL-
38999 connectors and their derivatives.
Ros Kruger, TTis European marketing
director for the military, aero and space
sectors, explained: Theyre well known,
proven parts which are safe to use.
Although they date back many years,
they still sell in large volumes and are
available in a wide range of variants.
David Phillips, UK managing director of
Binder Connectors, has a different take. A
lot of market sectors are conservative, so
designers fall back on tried and tested
products. Circular connectors offer good
price/performance, good electrical
properties, ease of mating and simple
locking. When you look at other connector
types, theyre often small and fiddly.
From their early origins, circular
connectors have evolved into a wide
range of formats, with a choice of pin
counts, materials and plating options.
Simon Hammerton, managing director of
FC Lane Electronics, added: Theres a
constant squeeze on manufacturers on
size and weight. Why? Because circular
connectors are tried and tested.
However, while they may look traditional
from the outside, the products continue
to evolve to meet modern requirements.
Hammerton added one other plus
point for the circular connector. Theyre
practical to handle; some connectors
can be used when wearing gloves. When
youre bringing together two bits of
equipment, you dont want problems;
you want the connector to mate.
Covering a wide range of applications
means circular connectors also look
significantly different. At the rugged end
of the spectrum is the MIL38999. Kruger
said these devices began to appear in
the 1950s. There are many variants of
these parts, she noted. Some have
different platings so they can be used in
different applications, while different
materials have been used, including
composites and stainless steel.
What other changes does she see?
Connectors are getting smaller and lower
cost and designers are now concerned
with RoHS compliance. Connectors are
moving on; they offer higher densities
and can carry ever more signals.
Phillips acknowledged MIL38999
type connectors, but said if you look
outside of that sector, parts are
becoming available which carry higher
currents and which have lower profiles.
M5 miniature sensor connectors are
finding more favour, he reported, while
traditional M8/M12 parts are being used
in industrial automation. And new
applications are appearing. Medical and
security applications, for example, are
proving to be good markets for M16
devices, bringing ruggedness and
reliability to the product.
He pointed out that circular connectors
dont tend to be mass produced. And
most companies manufacture in Europe,
he added. Binder has one of the widest
portfolios, with around 4000 standard
products for industrial applications. Even
so, 30% of UK revenues come from
modified standard or special orders.
Hammerton said: 38999 products
are a good example of how the area is
evolving. We are continuing to take on
new variants within the basic form
factor. More recently, we provided a
device with a single contact that could
handle 750A, but its all about fitting new
technologies into the existing envelope.
And, like Phillips, he reported demand for
specials. FC Lane can configure
connectors to suit particular
requirements, including size, finish,
Not fade away
Despite their venerable heritage, circular connectors continue to
evolve to meet modern requirements. By Graham Pitcher.
Circular connectors,
such as these from FC
Lane, are available to
suit most applications
8 November 2011 41 www.newelectronics.co.uk
Kruger:
Well known,
proven parts
which are
safe to use.
Communications Design Interconnect Special Report
contact type and insulator. In fact, we
can offer devices ranging from 12 to
45mm in diameter.
Kruger also noted that TTi opened an
assembly facility near Munich in
November 2010. The plant can perform
30,000 circular connector assembly
operations per day and is QPL approved
for Amphenols MIL-DTL38999 Series I
and III, and SJT circular connectors. We
hold piece components and make them
up into what the customer wants, she
added. From our stock, we can make
more than 500,000 part numbers, but
even then, we still get orders for
specials; sealing against outgassing is
one unusual request.
FC Lane Electronics supplies Souriaus
micro38999 circular connectors from
stock. Hammerton says these have been
designed for the most demanding
environments and offer performance
advantages over MIL-DTL-38999 Series III
units. micro38999 units allow size and
angled versions are 38mm long. Said to
be ideal for applications where space is at
a premium, the connectors are protected
to IP67 and available in 2, 3, 4, 5, 7 and 8
pole versions. Gold plated contacts are
featured and the connectors are rated for
more than 500 mating cycles.
So how easy is it to design with these
connectors? 80% of our customers
dont need hand holding, said Phillips,
but design in is needed in some cases,
because the engineer is looking for
something special. And if we can provide
a modified standard, which doesnt need
tooling, we can turn around samples in a
couple of weeks. Whatever they say, he
concluded, the circular connector is
alive and kicking.
www.fclane.com
www.ttieurope.com/page/38999
www.binder-connector.co.uk
M9 connectors from
Binder are designed for
use where space is
limited
weight savings of up to 50% when
compared with regular Series III
connectors. micro38999 connectors can
withstand up to 44g and temperatures of
125C for up to eight hours. The parts also
feature removable crimp contacts and up
to 26 contacts can be accommodated in a
choice of five layouts.
Binder has extended its 702 range of
M9 moulded connectors with the
introduction of a compact version that is
shorter and shielded. Straight versions
are 8mm shorter at 45mm and right
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8 November 2011 43 www.newelectronics.co.uk
Communications Design Interconnect Special Report
F
ollowing the trend at the
component level, many systems
are getting smaller. While they
might be getting smaller, theyre
integrating more functionality, which
means their power requirements are
increasing. Getting power and data in
and out is therefore a growing challenge.
Bob Hult, director of product
technology for connector market research
specialist Bishop and Associates, said:
Product managers at leading connector
manufacturers report demand for power
connectors with increased current ratings
in smaller envelopes, particularly in board
to board interfaces used in the datacom
industry. Although each chip may
consume less power than its predecessor,
systems often incorporate many more
chips to provide greater functionality,
upping the total current draw.
Ken Stead, new product development
manager with Molex, said: Since I
started this assignment eight years ago,
customers have increasingly been
looking for higher density power
connectors. But whats interesting to
note is how much copper can be packed
into a given area, because current
density expressed as Amps per inch
is becoming the figure of merit.
Darren Cox, connector product
specialist with Avnet Abacus, noted:
When we talk with customers about
connectors, miniaturisation is an
important topic and has been for the last
couple of years. There is certainly a trend
towards smaller pcbs and connectors,
but I have to say that I havent seen too
many people asking for devices that can
carry more power. If anything, theyre
looking for smaller pitch connection.
Wendy Bourne, product specialist
with Harwin, reported a different view.
Harwin has a connector range which
allows signal and power even coax to
be mixed and were seeing an increase
in demand. It offers a range of options;
you can just specify power contacts and
thats being taken up. But she noted
that designers are looking to handle
more current within an existing form
factor.
According to Bourne, the Mix-Tek
Datamate range offers contacts rated at
up to 3A for signal purposes and at 20A
for power applications. This compares
very well with other commercially priced,
twin beam 2mm connectors whose
contacts may only be able to handle 1A,
she added.
Stead said he believed all connector
companies have hybrid devices
available. They might have 20 plus
signal and power contacts integrated
into one connector. When thats targeted
at a power supply, for example, or at a
board to board application, it usually
features low data rates. But Im hearing
Pushing the envelope
Is there a trend to smaller connectors carrying more power and data?
By Graham Pitcher.
Harwins mixed
technology Datamate
connector can
accommodate signal,
power and coax
contacts
8 November 2011 45 www.newelectronics.co.uk
Stead:
Current
density
expressed as
Amps per
inch is
becoming
the figure
of merit.
Communications Design Interconnect Special Report
more people asking about handling
1Gbit/s; even 1.5Gbit/s. But there hasnt
been massive demand. In the last five
years, nobody asked how fast signal
pins could run at. Now, theyre talking
about 1.5Gbit/s, so maybe its the start
of a trend.
Stead pointed out that Molex has
done some work in order to maximise
current density. But, at some point, the
connector will have to get bigger in order
to carry more current, he asserted.
Were working all the time to help
customers understand that. We have to
coach them to stop using contacts as
heat sinks. If a designer is trying to pass
300A into a 100mm wide connector, the
interface will overheat unless there is
the proper pcb construction. Smaller
connectors and higher current is an
oxymoron, he said.
Paul Jones, another product
specialist from Avnet Abacus, said all
leading manufacturers are offering
connectors which can handle power and
data. There is increasing demand for
computing power, he accepted, and a
demand for smaller interconnects. These
are opposing forces and designers are
having to explore the effects.
Cox picked up the theme. While there
are growing numbers of enquiries about
mixed power and data connectors,
designers tend to stick with what they
know; and thats standard products.
Engineers see these as being available
and reasonably priced.
Cox also suggested that connectors
may not be the first thing a system
designer considers. Connectors are one
of the last things that get put on a board
and it often comes down to available
space. Having said that, if its an
industrial product, there is more space
for wiring, but medical designers are
certainly looking to miniaturise.
Bourne is of the same opinion. Many
times, interconnect is viewed as a
relatively simple problem, so is not
addressed until the latter stages of the
design. This means that often there
simply is not enough room for separate
signal, power and coax connectors.
how much pitch? The aim, he continued,
is to get involved earlier in the design
cycle. We have to get designers
thinking about connectors at an earlier
stage, he believed, rather than
someone calling us and saying Ive got
an inch available and have to get 800
signals through.
Stead also sees a growing need for
design support. With changes in the
market, some companies dont have the
resources, so look to connector
companies to help them. He believes
aspects such as thermal modelling and
determination of current density will
become more important. But its a low
volume, high mix market and suppliers
have to be flexible and there are a lot of
sales from derivatives of standard
products.
Bourne said it was important for the
customer to know the performance
criteria of their design. The customer
may specify a particular product and
say it has to meet a particular set of
requirements, which the product cant
meet. Designers have to work out what
their requirements are and find a
connector which meets their needs.
She said the Mix-Tek Datamate range
offers a large number of configurations.
This effectively allows the customer to
design a connector specific to their
application by mixing and matching the
required signal, power and/or coax
contacts up to a maximum of 50 low
frequency contacts or 12 special (coax
and power) contacts.
Stead believes the balance between
higher current or voltage and smaller
connectors has to change at some point.
Its all about Watts, he said. More
power comes either from higher voltage
or higher current. It maybe that we see a
move to 350V systems in order to deliver
more power, then step down to 12 or
48V. But Im hearing more conversations
about higher voltage than higher
current, he concluded.
Molex EXTreme
Ten60Power modules
are available in 250 or
600V versions, with 1
to 10 power blade
modules and 6 to 36
signal modules, to a
maximum of 60A per
blade
Stead pointed out work being done by
Molex to improve performance. Molex
and other manufacturers are working
with alloy manufacturers to increase
connectivity by providing stress
relaxation over time and temperature. On
the male side, the metal is 100% copper;
on the receptacle side, there are stress
relaxation issues if you dont use alloys.
Alloy 260 cartridge brass used to be
the big thing, but we cant use that
anymore and are now looking at more
exotic alloys.
More accurate specification
All companies believe there is an
increasing responsibility for engineers
to specify the connectors they need
more accurately. Avnet Abacus Ian
OMahoney said: Engineers need to
know how much power they need to
handle; they need to know clearance
distances. Its all about how much power,
8 November 2011 46 www.newelectronics.co.uk
Bourne: Many
times,
interconnect
is .. not
addressed
until the latter
stages of the
design.
www.molex.com www.harwin.com
www.avnet-abacus.eu www.bishopinc.com
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He should have
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System Design Power
E
conomic and environmental factors are
playing an ever increasing role in the drive
to reduce the power consumption of
electronic equipment. Today, the biggest demand
for high efficiency power supplies comes from
the operators of large data centres, as part of
their efforts to improve the power use
effectiveness (PUE) of their facilities, driven by
the huge annual cost of electricity they consume
as well as legislation for the environment.
Demand has also come from consumer
electronics responding to Energy Star (USA) and
ErP Eco-design Directive (EU) requirements.
However, in the industrial and medical
equipment markets, more and more
manufacturers of end systems are starting to ask
power supply manufacturers not only for the
headline efficiency of products, but also for high
efficiency levels over the typical operating load
range of their equipment, as well as for low
standby power consumption. Even when their
own equipment does not fall within the scope of
any standards or Directives today, there is a real
desire to produce environmentally responsible
products on a voluntary basis.
Put simply, the efficiency of a power supply is
measured by comparing the power going in to the
dc power coming out. If, for example, a power
supply consumes 1kW in order for it to provide
900W of dc output power; the efficiency of the
supply is 90% and 100W is dissipated. By
comparison, an 80% efficient power supply would
dissipate 225W. The direct savings in kWh of
electricity usage and the indirect cost of cooling
systems to deal with the wasted energy, in the
form of heat, are significant.
Since there are no efficiency standards for
embedded industrial and medical power supplies,
manufacturers are now looking at ways to
benchmark their products in a way that can be
understood by their customers, voluntarily
following standards derived for power supplies
used in applications such as computing. One such
standard is the Climate Savers Computing
Initiative.
Started by Google and Intel in 2007, the
Climate Savers Computing Initiative aims to
improve the energy efficiency of computing
equipment and reduce the energy consumed
when the computer is inactive or in standby
mode. Working hand in hand with the ENERGY
STAR program, which acts as a technical baseline,
and the 80 PLUS program, which uses the same
naming conventions, the Climate Savers
Climate control
Using good power supply design to help save the
climate. By AndrewSkinner
8 November 2011 49 www.newelectronics.co.uk
Fig 1: Climate Savers non redundant psu efficiency
20% 50%
Load
E
f
f
i
c
i
e
n
c
y
Gold
Silver
Bronze
100%
92%
90%
88%
86%
84%
82%
80%
78%
System Design Power
categorisation of power supply efficiency
stretches from Bronze though to Platinum levels.
In November 2010, Climate Savers announced
plans to also develop efficiency targets for
networking technologies.
In order for computing equipment
manufacturers to meet the obligations laid out in
Climate Savers, they need to use power supplies
conforming to relevant specifications.
Non redundant capable power supply units.
Generally lower power devices (300 to 800W)
typically used in pcs and workstations
Redundant capable power supply units.
Generally 1kW and more, typically hot swap
style used in server racks.
For the non redundant standard, only Bronze
to Gold levels are specified and the minimum
efficiency levels are slightly lower than those for
redundant power supplies, which also include the
higher Platinum standard.
For embedded medium power (300 to 400W)
industrial/medical power supplies, it is
appropriate to choose the Climate Savers non
redundant Gold standard as a convenient
benchmark. Power supplies for information
technology applications have reasonably benign
operating profiles they are rarely at more than
50% load and experience moderate load step
changes such that the efficiency can be
optimised around a relatively narrow operating
band using analogue techniques to minimise the
switching duty cycle as much as possible.
However, power supplies for industrial and
medical applications have a much broader range
of operating conditions, including significant load
step changes in some cases, and this requires a
more robust design approach to achieve the
same efficiency performance without
compromising characteristics such as dynamic
load response. If considered early in the design
stage, it is possible to reach Gold status, although
significant challenges have to be overcome.
Climate Savers efficiency targets do not
differentiate according to the output power
ratings of power supplies. At low loads, this
presents real challenges for 300 to 400W power
supplies, compared to 1000W units, because the
residual load independent losses, due to factors
such as housekeeping and inrush control,
become a much lower proportion of total losses in
higher power units.
Recent advances in power supply design
involve digital power conversion technologies. By
replacing analogue circuitry with a
microcontroller for housekeeping routines, such
as controlling the timing to turn power on and off
and controlling the PFC, the maximum efficiency
can be improved to more than 92%.
Where digital power conversion has a real
impact (and a significant advantage over
analogue control circuits) is in opening up
opportunities for design optimisation to improve
efficiency levels further, especially at loads of
50% load and less in particular, to meet the
stringent Climate Savers requirements at 20%
load.
The use of an interleaved boundary mode
boost converter, where the two converters
operate at 180 to each other, is a useful
technique. At less than 50% load, one of the
converters can be programmed to disable, which
reduces losses and increases efficiency. An
added benefit of this approach is that the current
through each PFC choke is halved and thus
reduces the ripple current in the boost capacitor
this in turn reduces the temperature of the
boost capacitor and increases its life.
At really low loads (approaching 20% and
less), a PFC burst mode function can be
implemented, which switches the converter on
and off in short bursts to improve the low load
efficiency of the unit. The beauty of a digital
control implementation is that a multivariable
control law algorithm is used, allowing continuous
optimisation of the boost voltage and duty cycle
according to the load level, allowing optimum
efficiency to be maintained, even at very low
loads. An analogue control approach has to be
optimised to a specific load point since
multivariable control cannot be implemented in a
practical manner.
TDK-Lambda UK continues to maintain high
levels of R&D and is committed to developing
higher efficiency power supplies. Efficiency
levels of 94% and higher for 300/400W power
supplies can be expected in the near future and
a key benefit of digital power conversion
techniques will be that infinite real time
efficiency optimisation will become much more
common.
Further into the future, advanced component
technologies will have a significant benefit to
further improving efficiency. GaN diodes, for
example, could replace the costly SiC diode in the
PFC circuit and GaN fets could provide significant
speed and performance benefits. With these new
devices, the choice facing designers will be
whether to return to more simple lower cost
power supply circuits that can achieve the same
levels of efficiency as now or to push efficiency
even higher and this decision could be made for
them by legislators continuing to raise the bar.
Author profile:
Andrew Skinner is chief technology officer for
TDK-Lambda UK.
www.uk.tdk-lambda.com
8 November 2011 50 www.newelectronics.co.uk
A first glimpse of TDK-Lambdas prototype ultra high efficiency 400W digital power supply
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2011 Maxim Integrated Products, Inc. All rights reserved. Innovation Delivered, Maxim, and the Maxim logo are trademarks or registered trademarks of Maxim Integrated Products, Inc., in the United States and other jurisdictions throughout the world.
All other company names may be trade names or trademarks of their respective owners.
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