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TECHNICAL SPECIFICATIONS

For Optical Fiber Overhead Ground Wire (OPGW)


OPGW - 1C 1/24B1 (0/58 -24.0 ) OPGW - 1C 1/24B1 (0/61 -21.2 )

OPGW - 2S 1/24B1 (88/38 -150.6 ) OPGW - 2S 1/24B1 (119/89 -381.8 )

TEHSINO International SRL Nov. 5, 2008

1. SCOPE This specification covers the general requirements and performance of OPGW which TEHSINO offered including optical characteristics, electrical characteristics, mechanical characteristics, geometrical characteristics. 2. REFERENCES The OPGW which TEHSINO offered shall be designed, manufactured and tested according to international standards as follows:
ISO 9001 ISO 14001 IEEE Std 1138 IEC 60793-1 IEC 60793-2 IEC 60794-4 IEC 60104 IEC 61232 IEC 60888 IEC 60889 IEC 60114 IEC 61089 IEC 61395 IEC 61396 EIA/TIA 598 ITU-T G.650 ITU-T G.652 ITU-T G.655 Quality Management Systems Environmental Management Systems IEEE Standard construction of composite fiber ( OPGW) for use on electric utility power lines Optical fiber Part 1: Generic specifications Optical fiber Part 2: Product specifications Optical fiber cables Part 4: Sectional specification Aerial optical cables along electrical power lines Aluminum magnesium-silicon alloy wire for over-head line conductors Aluminum clad steel wire for electrical purposes Zinc-coated wire for stranded conducts Hard-drawn aluminium wire for overhead line conductors Recommendation for heat-treated aluminum alloy bus bar material of the aluminum-magnesium-silicon type Round wire concentric lay overhead electrical stranded conductors Overhead electrical conductors Creep test procedures for stranded conductors Electrical mechanical and physical requirements and test methods of optical ground wire (OPGW) Color code of fiber optic cables Definition and test methods for the relevant parameters of single-mode fibers Characteristics of a single-mode optical fiber cable Characteristics of a non-zero dispersion shifted single-mode optical fiber cable optic overhead ground wires

3. OPTICAL FIBER: Type G. 652 B The optical fiber shall be made of high pure silica and germanium doped silica. UV curable acrylate material is applied over fiber cladding as optical fiber primary protective coating. The detail data of optical fiber performance are shown in the following table:

Category

Description Attenuation Coefficient: at 1310 nm Max : Average: at 1550 nm Max : Average: at 1625 nm Max :

Specifications Before Cabling 0.34 dB/km 0.33 dB/km 0.20 dB/km 0.19 dB/km 0.23 dB/km 3.5 ps/nmkm 18 ps/nmkm 0.05dB 0.05 dB 1300~1324 nm 0.092 ps/nm2km 0.2 ps/km 1260 nm 9.2 0.4m 10.4 0.8m 125 0.7m 0.5 m 1.0% 245 5m 6m 6.0% 1.466 1.467 1.0%, 1 sec. 0.69Gpa (100kpsi) 0.1dB/km 0.05 dB After Cabling 0.36 dB/km 0.35 dB/km 0.22 dB/km 0.21 dB/km 0.25 dB/km

Optical Characteristics

Chromatic Dispersion: at 1310 nm at 1550 nm Attenuation Non-uniformity: at 1310 nm and 1550 nm Point Discontinuity: at 1310 nm and 1550 nm Zero Dispersion Wavelength Zero Dispersion Slope Polarization Mode Dispersion (PMD) Cable Cutoff Wavelength (cc) Mode Field Diameter : at 1310 nm at 1550 nm Cladding Diameter Mode field (Core/clad) concentricity error Cladding Non-Circularity Coating Diameter Coating / Cladding Concentricity error Coating Non-Circularity Effective Group Index of Refraction: at 1310 nm at 1550 nm Proof Test Temperature Cycling Induced Attenuation: at 1310nm and 1550 nm (-40 to +80) Macro bending Loss : at 1550 nm (100 turns; 50 mm)

Geometrical Characteristics

Mechanical Characteristics Environmental Characteristics

4. CONSTRUCTURE AND SPECIFICATIONS FOR OPGW

OPGW Cable Specifications


Cable Type:
Industry standard:

OPGW - 1C 1/24B1 (0/58 -24.0 )


OPGW-24B1-58 [59.2;24.0]

Cross Section:
AS wire OP unit

Name Fiber Center G.652B SUS Tube 27%ASwire

No 24 1 6

Name Fibers AA wire

No 24 0

Material Dia. Tube-Dia. Diameter 3.50 mm 3.50 mm

Structure

Layer1

according to IEC, IEEE stranding direction of outer layer is right hand(Z-stranding) Cable Diameter Cable Weight Supporting Cross Section Section of AS Wire Section of AA Wire Ultimate Tensile Strength (UTS) Rated Tensile Strength (RTS) 57.73 mm 0.00 mm 2
2

10.50 mm 376 kg/km 58 mm 2

62.3 kN 59.2 kN 140.0 kN/mm 2 13.4 10 -6/ 164.2 410.4 ~256.5 718.2 1.122 4.90 24.0 210 157 16.1 N/mm 2 N/mm 2 N/mm 2 ?/km kA kA 2s mm mm km

Technical Data Modulus of Elasticity (E-Modulus)


linear expansion coefficient Permissible Maximum Working Stress (40% RTS) Everyday Stress EDS) (16%~25% RTS) Ultimate Exceptional Stress (70% RTS) DC Resistanceat20 Short Time Current (1s, 20 ~200 ) Short Time Current Capacity I 2t Minimum Bending Radius Installation Operating Ratio between Pull and Weight

Temperature Installation Range: Transportation and Operation


Remarks: All Sizes and Values are Nominal Values

-10 ~ +50 -40 ~ +80

Designer

Zhang Xiaomin

Authorized

2008-11-5

SC Tehsino International SRL Add: Str. MASINA DE PAINE Nr.2, Bl.OD32A, Sc. B, Etaj.9, Sector 2, Bucharest Tel: 0040 21 242 4146, Fax: 0040 21 242 4136 www.tehsino.ro

OPGW Cable Specifications


Cable Type:
Industry standard:

OPGW - 1C 1/24B1 (0/61 -21.2 )


OPGW-24B1-61 [71.8;21.2]

Cross Section:
AS wire OP unit

Name Fiber Center G.652B SUS Tube 27%ASwire

No 24 1 1

Name Fibers 20.3%ASwire

No 24 5

Material Dia. Tube-Dia. Diameter 3.60 mm 3.60 mm

Structure

Layer1

according to IEC, IEEE stranding direction of outer layer is right hand(Z-stranding) Cable Diameter Cable Weight Supporting Cross Section Section of AS Wire Section of AA Wire Ultimate Tensile Strength (UTS) Rated Tensile Strength (RTS) 61.07 mm 0.00 mm 2 75.6 kN 71.8 kN 158.3 kN/mm 2 13.1 10 -6/ 470.6 N/mm 2 ~294.1 N/mm 2 823.5 N/mm 2 1.335 ? /km 6.51 kA 21.2 kA 2s 216 mm 162 mm 17.2 km
2

10.80 mm 425 kg/km 61 mm 2

Technical Data Modulus of Elasticity (E-Modulus)


linear expansion coefficient Permissible Maximum Working Stress (40% RTS) Everyday Stress EDS ) (16%~25% RTS ) Ultimate Exceptional Stress (70% RTS) DC Resistanceat 20 Short Time Current (0.5s, 20 ~200 ) Short Time Current Capacity I t Minimum Bending Radius Installation Operating Ratio between Pull and Weight
2

188.2

Temperature Installation Range: Transportation and Operation


Remarks: All Sizes and Values are Nominal Values

-10 ~ +50 -40 ~ +80

Designer

Zhang Xiaomin

Authorized

2008-11-5

SC Tehsino International SRL Add: Str. MASINA DE PAINE Nr.2, Bl.OD32A, Sc. B, Etaj.9, Sector 2, Bucharest Tel: 0040 21 242 4146, Fax: 0040 21 242 4136 www.tehsino.ro

OPGW Cable Specifications


Cable Type:
Industry standard:

OPGW - 2S 1/24B1 (88/38 -150.6 )


OPGW-24B1-126 [74.3;150.6]

Cross Section:
AS wire OP unit AA wire

Material Fiber G.652B Center 20.3%ASwire

No 24 1 5 1 0

Material G.655 AA wire Fibers(all tube) AA wire

No. 0

Material Dia. Diameter 0 Diameter Tube-Dia. Diameter 3.00 mm 2.80 mm 2.70 mm 3.20 mm

Structure

Layer1 20.3%ASwire SUS Tube Layer2 20.3%ASwire

24 11

according to IEC, IEEE standards Stranded:core and layer1 greased stranding direction of outer layer is right hand(Z-stranding) Cable Diameter Cable Weight Supporting Cross Section Section of AS Wire Section of AA Wire Ultimate Tensile Strength (UTS) Rated Tensile Strength (RTS) 37.86 mm 2 88.47 mm 2 76.8 kN 74.3 kN 94.1 kN/mm 2 17.8 10 -6/ 94.1 235.2 N/mm 2 ~147 N/mm 2 411.7 N/mm 2 0.322 ? /km 17.35 kA 150.6 kA 2S 300 mm 225 mm 14.7 km -10 ~ +50 -40 ~ +80 15.00 mm 516 kg/km 126.3 mm 2

Technical Data Modulus of Elasticity (E-Modulus)


linear expansion coefficient Permissible Maximum Working Stress (40% RTS) Everyday Stress EDS ) (16%~25% RTS ) Ultimate Exceptional Stress (70% RTS) DC Resistanceat 20 Short Time Current (0.5s, 20 ~200 )
2

Short Time Current Capacity I t Minimum Bending Radius Installation Operating Ratio between Pull and Weight

Temperature Range: Transportation and Operation


Remarks: All Sizes and Values are Nominal Values

Installation

Designer

Zhang Xiaomin

Authorized

2008-11-5

SC Tehsino International SRL Add: Str. MASINA DE PAINE Nr.2, Bl.OD32A, Sc. B, Etaj.9, Sector 2, Bucharest Tel: 0040 21 242 4146, Fax: 0040 21 242 4136 www.tehsino.ro

OPGW Cable Specifications


Cable Type:
Industry standard:

OPGW

OPGW - 2S 1/24B1 (119/89 -381.8 )


OPGW-24B1-208 [140.3;381.8]

Cross Section:
AS wire OP unit AA wire

Material Fiber G.652B Center 20.3%ASwire

No 24 1 5 1 2

Material G.655 AA wire Fibers(all tube) AA wire

No. 0

Material Dia. Diameter 0 Diameter Tube-Dia. Diameter 3.80 mm 3.60 mm 3.40 mm 4.10 mm

Structure

Layer1 20.3%ASwire SUS Tube Layer2 20.3%ASwire

24 9

according to IEC, IEEE standards Stranded:core and layer1 greased stranding direction of outer layer is right hand(Z-stranding) Cable Diameter Cable Weight Supporting Cross Section Section of AS Wire Section of AA Wire Ultimate Tensile Strength (UTS) Rated Tensile Strength (RTS) 88.64 mm 2 118.82 mm 2 145.8 kN 140.3 kN 106.4 kN/mm 2 16.5 10 -6/ 108.2 270.5 N/mm 2 ~169 N/mm 2 473.3 N/mm 2 0.217 ? /km 19.54 kA 381.8 kA 2S 384 mm 288 mm 15.2 km -10 ~ +50 -40 ~ +80 19.20 mm 940 kg/km 207.5 mm 2

Technical Data Modulus of Elasticity (E-Modulus)


linear expansion coefficient Permissible Maximum Working Stress (40% RTS) Everyday Stress EDS) (16%~25% RTS ) Ultimate Exceptional Stress (70% RTS) DC Resistanceat 20 Short Time Current (1s, 20 ~200 )
2

Short Time Current Capacity I t Minimum Bending Radius Installation Operating Ratio between Pull and Weight

Temperature Range: Transportation and Operation


Remarks: All Sizes and Values are Nominal Values

Installation

Designer

Zhang Xiaomin

Authorized

2008-11-5

SC Tehsino International SRL Add: Str. MASINA DE PAINE Nr.2, Bl.OD32A, Sc. B, Etaj.9, Sector 2, Bucharest Tel: 0040 21 242 4146, Fax: 0040 21 242 4136 www.tehsino.ro

5. COLOR IDENTIFICATION OF FIBER IN OPGW 5.1 Color code of fiber in OPGW shall be identified referring to the following table: Typical number of fiber: 24 Remark
1 Without Color Ring Blue 7 Red 13 With S60 Color Ring Blue 19 Red 2 Orange 8 Black 14 Orange 20 Nature

Fiber No. & Color


3 Green 9 Yellow 15 Green 21 Yellow 4 Brown 10 Violet 16 Brown 22 Violet 5 Gray 11 Pink 17 Gray 23 Pink 6 White 12 Aqua 18 White 24 Aqua

Remark: The black color with color ring is changed into nature color.

Color ring method:


S60Use single black color ring on the fiber surface with 60mm alternation

60mm

2.0mm

6. TEST REQUIREMENTS FOR OPGW 6.1 General There are different test series to assure the quality of OPGW: Routine test (in process testing according to internal quality paln) Factory acceptance test (FAT, witnessed by customer) Type test (only in case of a basis new design, repetition in exceptional cases only) OPGW tests shall be accordance with applicable standards or agreements between purchaser and manufacture. Type test Type test may be waived by submitting makes certificate of the similar product was performed in an internationally acknowledged independent test organization or laboratory. If type test should performed, it will be carried out according to an extra type test procedure that is reached an agreement between purchaser an

SC Tehsino International SRL Add: Str. MASINA DE PAINE Nr.2, Bl.OD32A, Sc. B, Etaj.9, Sector 2, Bucharest Tel: 0040 21 242 4146, Fax: 0040 21 242 4136 www.tehsino.ro

manufacture. Routine test The optical attenuation coefficient on all production cable lengths in measured according to IEC 60793-1-CIC (Back-scattering technique, OTDR). Standard single-mode fibers are measured at 1310nm and at 1550nm. Non-zero dispersion shifted single mode (NZDS) fibers are measured at 1550nm. Factory test Factory acceptance test are carried out on two samples per order in the presence of the customer or his representative. The requirements for quality characteristics are determined by relevant standards and agreed quality plans. 6.2 Test items The following table shows the test items carried out according to corresponding reference. Test on fibers
No 1 2 3 4 5 6 7 Item Attenuation coefficient Chromatic dispersion Mode field diameter Cladding diameter Cladding non-circularity Core/clad concentricity error Cable cutoff wavelength Reference IEC 60793-1-40 IEC 60793-1-42 IEC 60793-1-45 IEC 60793-1-20 IEC 60793-1-20 IEC 60793-1-20 IEC 60793-1-44

Test on Aluminum alloy wire before standing


No 1 2 3 4 5 Item Quality o appearance Diameter Tensile and elongation test Wrapping test Resistivity IEC 60104 IEC 60104 IEC 60104 IEC 60104 IEC 60104 Reference

Test on Aluminum clad steel wire before standing


No 1 2 Item Quality o appearance Diameter IEC 61232 IEC 61232 Reference

SC Tehsino International SRL Add: Str. MASINA DE PAINE Nr.2, Bl.OD32A, Sc. B, Etaj.9, Sector 2, Bucharest Tel: 0040 21 242 4146, Fax: 0040 21 242 4136 www.tehsino.ro

3 4 5 6 7 8

Tensile stress test Elongation test Torision test Resistivity Minimum aluminum thickness Stress at 1% extension

IEC 61232 IEC 61232 IEC 61232 IEC 61232 IEC 61232 IEC 61232

Test on finished OPGW Note: the above-mentioned items 9-12 (bold font) which
No Item Reference 1 Tensile Test IEC-60794-4-1 2 Stress-strain test IEC-60794-4-1 3 Crush test IEC-60794-4-1 4 Impact test IEC-60794-4-1 5 Temperature cycling test IEC-60794-4-1 6 Water penetration test IEC-60794-4-1 7 Drip test IEC-60794-4-1 8 Sheave test IEC-60794-4-1 9 Short circuit test IEC-60794-4-1 10 Aeolian vibration test IEC-60794-4-1 11 Galloping test IEC-60794-4-1 12 Creep test IEC-60794-4-1 are considered as type test will not be included in factory test report. Other items of completed OPGW can be tested and inspected in our factory.

7. PACKING AND DRUM FOR OPGW


OPGW shall be wound on a non-returnable wooden drum or iron-wooden drum. Both ends of OPGW shall be securely fastened to drum and sealed with a shrinkable cap. The required marking shall be printed with a weather-proof material on the outsides of drum according to customers requirement.

SC Tehsino International SRL Add: Str. MASINA DE PAINE Nr.2, Bl.OD32A, Sc. B, Etaj.9, Sector 2, Bucharest Tel: 0040 21 242 4146, Fax: 0040 21 242 4136 www.tehsino.ro

Drum Dimensions & Weights Cable Diameter (mm) Drum Length (m) 2000 9-9.5 3000 4000 5000 2000 9.5-10.0 3000 4000 5000 2000 10.5-11.0 3000 4000 5000 2000 11.5-12.0 3000 4000 5000 2000 12.0-12.5 3000 4000 5000 2000 12.5-13.0 3000 4000 5000 D cm 120 120 120 130 120 120 130 130 120 120 130 140 120 130 130 140 120 130 140 150 120 130 140 150 b cm 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 B cm 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 d cm 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 A cm 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 weight kg 240 240 240 250 240 240 250 250 240 240 250 260 240 250 250 260 240 250 260 270 240 250 260 270

SC Tehsino International SRL Add: Str. MASINA DE PAINE Nr.2, Bl.OD32A, Sc. B, Etaj.9, Sector 2, Bucharest Tel: 0040 21 242 4146, Fax: 0040 21 242 4136 www.tehsino.ro

2000 13.0-14.5 3000 4000 5000 2000 14.5-15.0 3000 4000 5000 2000 15.0-15.5 3000 4000 5000 2000 15.5-16.0 3000 4000 5000

130 140 150 160 130 140 150 160 130 140 150 160 130 150 160 180

90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 95

110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 120

80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 90

11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11

250 260 270 280 250 260 270 280 250 260 270 280 250 270 280 300

Note: The value D dont contain the dimension of seal.

8. HARDWARE AND ACCESSORIES TEHSINO can also manufacture and supply corresponding tension clamp, suspension clamp, down-lead clamp, vibration damper and joint enclosure etc.