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Technical Documentation

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Exploded View

Assembly Parts
ITEM 1 2 3 4 5 C1 QTY CODE 9450067 9510078 9450066 6292014 0200180 DESCRIPTION Cover EMC cover Bottom cover PT screw Type label HFJ3 BC4B junction module VALUE, TYPE 1D 21307 3D 21558 1D 21305 KB25x16 FeZn

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V271 V272 V274 V292 V293 V311 V312 V340 V341 V342 V343 V344 V345 V346 V347 D130 D131 N100 N110 N230 N250 N270 N310 N320 X170 X210 X230 X250 X290

4108639 4110195 4200603 4107160 4106769 4106769 4106769 4200917 4200917 4200909 4108639 4200909 4200917 4200917 4107160 4375060 4309914 4305236 4301199 4300269 4303439 4301062 4309488 4309488 5416517 5439668 5407002 5407006 5401050 7510302 9853993 9853993

Diode x 2 BAS28 Zener diode BZX84 Transistor BCX17 Zener diode BZX84 Zener diode BZX84 Zener diode BZX84 Zener diode BZX84 Transistor BC848B/BCW32 Transistor BC848B/BCW32 Transistor BC858B/BCW30 Diode x 2 BAS28 Transistor BC858B/BCW30 Transistor BC848B/BCW32 Transistor BC848B/BCW32 Zener diode BZX84 IC, MCU IC, 6 x sch.inv 74HC14 IC, 2 x comp. LM2903 IC, 2 x op.amp. LM2904 IC, 2 x op.amp. TL064ID IC, af amp4w/14v 420v dil1TDA1904 IC, regulator LP2951AC IC, 4 x bi.switch 74HC4066 IC, 4 x bi.switch 74HC4066 Modular jack 8 pin pcb Connector 2x2pole right angle pc Jack 2,5mm horizo female pcb Jack 3,5mm horizo female pcb Modular jack 10 shielded pcb Adhesive stick jetmelt tc3748 PCB BC4B 114.3X79.5X1.6 D 2/PA PC board BC4B

75 V 250 mA SOT143 5 % 18 V 0.3 W SOT23 pnp 45 V 500 mA SOT23 5 % 12 V 0.3 W SOT23 5 % 4.7 V 0.3 W SOT23 5 % 4.7 V 0.3 W SOT23 5 % 4.7 V 0.3 W SOT23 npn 30 V 100 mA SOT23 npn 30 V 100 mA SOT23 pnp 30 V 100 mA SOT23 75 V 250 mA SOT143 pnp 30 V 100 mA SOT23 npn 30 V 100 mA SOT23 npn 30 V 100 mA SOT23 5 % 12 V 0.3 W SOT23 PLCC44 SO14 SO8S SO8S SO14 DIL16S SO8S SO14S SO14S PCB

114.3x79.5x1.6 d 2/pa

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C295 C296 C297 C298 C310 C311 C313 C340 C341 C342 L100 L101 L102 L161 L210 B130 V101 V102 V103 V104 V105 V106 V107 V108 V109 V131 V132 V133 V134 V135 V190 V191 V192 V193 V194 V195 V212 V213 V214 V215 V216 V217 V218 V219 V230 V270

2310488 2310791 2310488 2310488 2310791 2604431 2310738 2310424 2310424 2310791 3607555 3607555 3607555 3606946 3607898 4501008 4215954 4200917 4200909 4107160 4108639 4200909 4200917 4200917 4110022 4108639 4106769 4200917 4106769 4106769 4200836 4108639 4200917 4200917 4101653 4101653 4100218 4200603 4200603 4110195 4200603 4108639 4202456 4200836 4110117 4200836

Ceramic cap. 330 p Ceramic cap. 33 n Ceramic cap. 330 p Ceramic cap. 330 p Ceramic cap. 33 n Tantalum cap. 10 u Ceramic cap. 4.7 n Ceramic cap. 100 p Ceramic cap. 100 p Ceramic cap. 33 n Coil Coil Coil Ferrite bead 0.2r 26r/100mhz 1206 Choke Crystal MosFet Transistor Transistor Zener diode Diode x 2 Transistor Transistor Transistor Schottky diode Diode x 2 Zener diode Transistor Zener diode Zener diode Transistor Diode x 2 Transistor Transistor Diode Diode Trans. supr. Transistor Transistor Zener diode Transistor Diode x 2 MosFet Transistor Zener diode Transistor 7.3728 M RFD14N05 BC848B/BCW32 BC858B/BCW30 BZX84 BAS28 BC858B/BCW30 BC848B/BCW32 BC848B/BCW32 EC20QS06 BAS28 BZX84 BC848B/BCW32 BZX84 BZX84 BCX19 BAS28 BC848B/BCW32 BC848B/BCW32 BYD17D BYD17D LDP24A BCX17 BCX17 BZX84 BCX17 BAS28 IRFR9020 BCX19 BZX84 BCX19

5 % 50 V 0805 20 % 50 V 0805 5 % 50 V 0805 5 % 50 V 0805 20 % 50 V 0805 20 % 16 V 6.0x3.2x2.5 20 % 50 V 0805 5 % 50 V 0805 5 % 50 V 0805 20 % 50 V 0805 2 A d17x12mm 2 A d17x12mm 2 A d17x12mm 1206 2 A 900UH/1 kHz DHTS582 16PF 50PPM nch 50 V 10 A TO252 npn 30 V 100 mA SOT23 pnp 30 V 100 mA SOT23 5 % 12 V 0.3 W SOT23 75 V 250 mA SOT143 pnp 30 V 100 mA SOT23 npn 30 V 100 mA SOT23 npn 30 V 100 mA SOT23 60 V 2 A 5x2.5x2mm 75 V 250 mA SOT143 5 % 4.7 V 0.3 W SOT23 npn 30 V 100 mA SOT23 5 % 4.7 V 0.3 W SOT23 5 % 4.7 V 0.3 W SOT23 npn 50 V 0.5 A SOT23 75 V 250 mA SOT143 npn 30 V 100 mA SOT23 npn 30 V 100 mA SOT23 200 V 1.5 A SOD87 200 V 1.5 A SOD87 100 V 30A/40 ms AG pnp 45 V 500 mA SOT23 pnp 45 V 500 mA SOT23 5 % 18 V 0.3 W SOT23 pnp 45 V 500 mA SOT23 75 V 250 mA SOT143 pch 50 V 8 A TO252 npn 50 V 0.5 A SOT23 5 % 3.9 V 0.3 W SOT23 npn 50 V 0.5 A SOT23

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C133 C134 C135 C136 C137 C138 C139 C140 C143 C144 C170 C171 C172 C173 C174 C175 C177 C190 C191 C213 C214 C215 C216 C217 C220 C221 C230 C231 C233 C234 C235 C250 C251 C252 C253 C254 C256 C257 C258 C259 C270 C271 C272 C273 C291 C293 C294

2310791 2310791 2310343 2310343 2310488 2310488 2604209 2310791 2310791 2310791 2310738 2310738 2604209 2604209 2310791 2310791 2310488 2604209 2310791 2501605 2310791 2604209 2507479 2310791 2310488 2310488 2310463 2604022 2310463 2310505 2310752 2310791 2604431 2604209 2604431 2404094 2505261 2310752 2310791 2310544 2604127 2604209 2604127 2604431 2310784 2310784 2310488

Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Tantalum cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Tantalum cap. Tantalum cap. Ceramic cap. Ceramic cap. Ceramic cap. Tantalum cap. Ceramic cap. Electrol. cap. Ceramic cap. Tantalum cap. Electrol. cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Tantalum cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Tantalum cap. Tantalum cap. Tantalum cap. Polyester cap. Electrol. cap. Ceramic cap. Ceramic cap. Ceramic cap. Tantalum cap. Tantalum cap. Tantalum cap. Tantalum cap. Ceramic cap. Ceramic cap. Ceramic cap.

33 n 33 n 22 p 22 p 330 p 330 p 1.0 u 33 n 33 n 33 n 4.7 n 4.7 n 1.0 u 1.0 u 33 n 33 n 330 p 1.0 u 33 n 100 u 33 n 1.0 u 1000 u 33 n 330 p 330 p 220 p 0.1 u 220 p 470 p 10 n 33 n 10 u 1.0 u 10 u 470 n 220 u 10 n 33 n 1.0 n 1.0 u 1.0 u 1.0 u 10 u 100 n 100 n 330 p

20 % 50 V 0805 20 % 50 V 0805 5 % 50 V 0805 5 % 50 V 0805 5 % 50 V 0805 5 % 50 V 0805 20 % 16 V 3.2x1.6x1.6 20 % 50 V 0805 20 % 50 V 0805 20 % 50 V 0805 20 % 50 V 0805 20 % 50 V 0805 20 % 16 V 3.2x1.6x1.6 20 % 16 V 3.2x1.6x1.6 20 % 50 V 0805 20 % 50 V 0805 5 % 50 V 0805 20 % 16 V 3.2x1.6x1.6 20 % 50 V 0805 20 % 35 V RM3.5 20 % 50 V 0805 20 % 16 V 3.2x1.6x1.6 20 % 25 V 13x20mm 20 % 50 V 0805 5 % 50 V 0805 5 % 50 V 0805 5 % 50 V 0805 20 % 35 V 3.2x1.6x1.6 5 % 50 V 0805 5 % 50 V 0805 20 % 50 V 0805 20 % 50 V 0805 20 % 16 V 6.0x3.2x2.5 20 % 16 V 3.2x1.6x1.6 20 % 16 V 6.0x3.2x2.5 10 % 63 V RM5 20 % 25 V 8.5x11.5 20 % 50 V 0805 20 % 50 V 0805 5 % 50 V 0805 20 % 35 V 3.5x2.8x1.9 20 % 16 V 3.2x1.6x1.6 20 % 35 V 3.5x2.8x1.9 20 % 16 V 6.0x3.2x2.5 10 % 25 V 0805 10 % 25 V 0805 5 % 50 V 0805 Original 50/96

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R302 R310 R311 R312 R313 R314 R315 R316 R317 R318 R319 R320 R321 R322 R324 R325 R326 R327 R328 R340 R341 R342 R343 R344 R345 R346 R347 R348 R349 R350 R351 R352 R353 C100 C101 C102 C103 C104 C105 C106 C107 C109 C110 C111 C130 C131 C132

1412409 1416160 1416160 1412409 1412409 1414212 1416160 1416160 1416160 1413635 1413635 1412416 1416160 1412416 1413642 1413642 1412430 1412430 1412416 1412416 1414406 1412430 1412729 1412536 1414406 1412416 1413716 1413723 1412536 1412729 1412430 1412416 1414406 2310791 2505261 2404094 2404094 2310791 2310791 2310738 2310488 2310791 2310488 2310791 2310791 2310791 2310791

Chip resistor Melf resistor Melf resistor Chip resistor Chip resistor Chip resistor Melf resistor Melf resistor Melf resistor Chip resistor Chip resistor Chip resistor Melf resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Ceramic cap. Electrol. cap. Polyester cap. Polyester cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap. Ceramic cap.

1.5 k 100 k 100 k 1.5 k 1.5 k 330 k 100 k 100 k 100 k 100 k 100 k 2.2 k 100 k 2.2 k 56 k 56 k 10 k 10 k 2.2 k 2.2 k 5.6 k 10 k 33 k 22 k 5.6 k 2.2 k 220 k 470 k 22 k 33 k 10 k 2.2 k 5.6 k 33 n 220 u 470 n 470 n 33 n 33 n 4.7 n 330 p 33 n 330 p 33 n 33 n 33 n 33 n

5 % 0.1 W 0805 1 % 0.2 W 0204 1 % 0.2 W 0204 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 1 % 0.2 W 0204 1 % 0.2 W 0204 1 % 0.2 W 0204 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 1 % 0.2 W 0204 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 20 % 50 V 0805 20 % 25 V 8.5x11.5 10 % 63 V RM5 10 % 63 V RM5 20 % 50 V 0805 20 % 50 V 0805 20 % 50 V 0805 5 % 50 V 0805 20 % 50 V 0805 5 % 50 V 0805 20 % 50 V 0805 20 % 50 V 0805 20 % 50 V 0805 20 % 50 V 0805

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R159 R160 R170 R171 R172 R173 R174 R175 R190 R191 R192 R193 R194 R195 R211 R212 R213 R214 R215 R216 R217 R219 R230 R235 R236 R237 R250 R251 R252 R253 R254 R255 R256 R270 R271 R273 R275 R276 R277 R292 R293 R294 R295 R296 R299 R300 R301

1412729 1413829 1412261 1412261 1412430 1413635 1412303 1412303 1412430 1412430 1412416 1412430 1413804 1413635 1413716 1412409 1413635 1413635 1413635 1413635 1412409 1412729 1414212 1412416 1412416 1412416 1412409 1413829 1412729 1412536 1413829 1412536 1412303 1414212 1413804 1412409 1413804 1412416 1412416 1412303 1412303 1412303 1412430 1412261 1413716 1412409 1412409

Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor

33 k 10 100 100 10 k 100 k 330 330 10 k 10 k 2.2 k 10 k 1.0 M 100 k 220 k 1.5 k 100 k 100 k 100 k 100 k 1.5 k 33 k 330 k 2.2 k 2.2 k 2.2 k 1.5 k 10 33 k 22 k 10 22 k 330 330 k 1.0 M 1.5 k 1.0 M 2.2 k 2.2 k 330 330 330 10 k 100 220 k 1.5 k 1.5 k

5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 Original 50/96

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Parts List BC4B

ITEM R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R114 R115 R116 R117 R118 R119 R120 R132 R133 R134 R135 R136 R137 R138 R139 R140 R142 R145 R146 R147 R148 R149 R151 R152 R153 R154 R155 R156 R157 R158 CODE 1412409 1412430 1414212 1412511 1413635 1400844 1414406 1412430 1413635 1413635 1412430 1414406 1414406 1413635 1411669 1412536 1412430 1412416 1412430 1412310 1413635 1413635 1413804 1413635 1413635 1413635 1413635 1413635 1413635 1413635 1412409 1413804 1413635 1412409 1413635 1412409 1413635 1413635 1413635 1413635 1413635 1413635 1413804

(Version 2.1)

Code: 0200180 VALUE 1.5 k 10 k 330 k 18 k 100 k 0.33 5.6 k 10 k 100 k 100 k 10 k 5.6 k 5.6 k 100 k 22 22 k 10 k 2.2 k 10 k 470 100 k 100 k 1.0 M 100 k 100 k 100 k 100 k 100 k 100 k 100 k 1.5 k 1.0 M 100 k 1.5 k 100 k 1.5 k 100 k 100 k 100 k 100 k 100 k 100 k 1.0 M TYPE 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 2 % 0.7 W 6.5x2.5 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805 5 % 0.1 W 0805

DESCRIPTION Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Melf resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor

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Layout Diagram of BC4B

(Version 04)

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Circuit Diagram

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Block Diagram

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Microphone Amplifier
Handsfree microphone signal is amplified in N230, and directed to handportable XMIC line or accessories MIC line in audio switch block. The accessory supply voltage +VBS must be turned on when this amplifier is used, because it is supply voltage for this block too.

Signals Passed between the Mic. Amp. Block & Other Blocks:
Name HF_MIC +12V +2.4V X290.2 GAIN Description Amplified hands free microphone output signal to audio switch block. Supply voltage. Internal d.c. level reference. Hands free microphone input. Gain selection input, low level at this input gives higher gain.

Speaker Amplifier
This is 4 W power amplifier for handsfree loudspeaker. Audio signals from handportable XEAR or accessories EAR lines are directed in audio switch block to speaker amplifier N250. The gain is constant. The accessory supply voltage +VBS must be turned on when this amplifier is used, because it is supply voltage for this block too.

Signals Passed between the Speaker Amp. Block & Other Blocks:
Name +12V +2.4V HF_SP X250.2 Description Supply voltage. Internal d.c. level reference. Handsfree speaker input. Handsfree speaker output.

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External I/O
This block consists of car ignition key sense and car radio mute. When pin 2 at connector X210 is connected to car battery voltage, an interrupt pulse for processor is generated. If processor is in power down mode it wakes up. Processor can also read ignition key state. In power on mode this state is continuously polled, and an mbus message is send to handportable, when this state changes. Car radio mute is an open collector output capable of driving a relay. The purpose is to mute car radio during conversation. This output has a short circuit protection, which is triggered when pin 1 at X210 is directly connected to car battery voltage, while the output is turned on. When triggered output turns and stays off, until it has been turned off and on again.

Signals Passed between the Ext. i/o Block & Other Blocks:
Name IGNS pulse CRM X210.2 X210.1 Description Car ignition key status to processor and interrupt generator. CRM on/off control from processor. IGNS input in connector X210. CRM output in connector X210.

Power Supply
This block provides +5 V supply voltage for processor and +VCH voltage for charger. When xear/hfpwr line is connected to ground via 100 k resistor +5V voltage turns on. When +5 V is turned on, processor can control +VCH. When supply voltage from car battery is too low or for some other reasons regulator N270 cant give proper +5 V voltage, it gives an error signal. This error signal is used to disable charger and as a reset signal for processor.

Signals Passed between the Power Supply Block & Other Blocks:
Name +VBP +VCH HFPWR +5V LO_V Description Protected car battery voltage, supply voltage for this block. Charger supply voltage. Power on/off control. +5V supply voltage, output of this block. Low voltage error indication. Original 50/96

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Signals Passed between the Charger Block & Other Blocks:

Name +VPB +VCH CH_ON LO_V IO_EN +VC PGND Description Supply voltage for power section Supply voltage for oscillator and comparators On/off control Low voltage turn off Reference voltage +5 V Output voltage/current Ground for output (power ground)

Audio Switches
Audio paths are controlled by seven CMOS analog switches N320 and N310. Paths for microphone and ear/speaker signals between handportable and accessories, handportable and handsfree, handsfree and accessories are possible. XEAR and XMIC lines from the handportable includes a differential buffer amplifiers N230. Both audio paths have d.c. decoupling capacitors. Internal d.c. levels are 2.4 V. Signals passed between the audio switch block and other blocks: Name HP_HFS HP_EAR HF_MIC HF_EAR HP_HFM HP_MIC +2.4V +5V SIDE_T XEAR/HFPWR XMIC/JCONN MIC EAR Description See description of control block Internal d.c. levels External d.c. levels Sidetone on/off Received audio signal from handset Transmitted audio signal to handset Audio signal to/from accessories Audio signal to/from accessories

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Signals Passed between the Control Block & Other Blocks are:
Name PWR_ON CH_ON SCL/TXI IO_EN Description Accessory power switch on/off. Charger on/off. IIC bus clock for booster/booster error indication. Voltage for several pullup resistors (see circuit diagram). In power down mode this signal is low level, to reduce current consumption. Handsets power on switch state. Car ignition switch state. Mbus receive data. Mbus transmit data. Car radio mute Audio switch control between handportables xmic and accessories mic Audio switch control between handportables xmic and handsfree microphone Audio switch control between accessories ear and handsfree speaker Audio switch control between accessories mic and handsfree microphone Audio switch control between handportables xear and accessories ear Audio switch control between handportables xear and handsfree speaker Sidetone from X170 MIC to EAR control. Charger voltage control, 12 or 15 V. Low voltage indication. Generates reset for processor.

XPWR IGNS RXD TXD CRM HP_MIC HP_HFM HF_EAR HF_MIC HP_EAR HP_HFS SIDE_T CHV LO_V

Charger
The charger is a switching mode voltage/current source. Switching frequency is fixed at approx. 80 kHz, generated by a separate RC oscillator. The charger has voltage and current feedback. At a light load (less than 800 mA current), the charger acts as a 12 V (or 15 V) voltage regulator; with a heavier load, it acts as a 800 mA current regulator. Input voltage can be higher or lower than the output voltage. Original 50/96

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XMIC/JCONN

Audio signal from accessories or HF microphone to HP. 100 k pullup to +5 V; d.c. level indicates connection of HFJ3 box to HP. Audio signal from handportable (received audio) to accessories or HF speaker. 1 M pullup resistor to +VBAT. Drop down of current from this pin turns on +5 V supply to processor.

XEAR/HFJPWR

Functional Description
The BC4 module can be divided into seven blocks as follows: control charger audio switches external I/O power supply microphone amplifier speaker amplifier

Control Block
Main parts of the control block are microcontroller D130 (83C51FA), mbus, and interrupt logic. D130 controls the audio paths, the charger, external I/O, the booster interface and the accessory power switch. Interrupts are obtained from three sources: car ignition switch, handsets power switch, and mbus. Their purpose is to wake up the controller from power down mode. Mbus is the interface between the handportable and other accessories except the booster. There are bidirectional buffer in mbus line, which regenerates the mbus signal.

Booster Interface (used only with NHC1/3)

Tuning values from booster EEPROM are read immediately after power on (handportable is connected to holder or wake up from power down). It is possible to read EEPROM values via mbus request, but it should not be done during conversation. If booster EEPROM data and checksum are correct, tuning values are send to the handportable and SCL/TXI line polling begins. If low level is detected handportable is informed via mbus message. SCL/TXI line can be used as output at the same time and controlledby mbus messages. If no message is sent output state is high. Periodically SCL/TXI is changed to input and its state is read. This polling causes pulses, whitch must be filtered in booster.

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Accessory Connector X170 Pin 1 Name +VBS Description Power supply for accessories; HFJ3 turns this voltage on and off under handportable control. Digital ground. Serial mbus data between handset, HFJ3 and accessories. Not connected. This signal is pulled to +5 V at HFJ3 via internal resistor. Indicates external handset power on switch state to HFJ3 box. Analog ground. Audio signal from accessories to hand portable (transmitted audio) or HF speaker (voice dialer phrase, answer machine message). Audio signal from handportable (received audio) or from HF microphone to accessories.

2 3 4 5

DGND M2BUS LSP PWR

6 7

AGND MIC

EAR

Handportable Connector X290 Pin 1 Name SCL/TXI Description IIC bus clock for booster; this signal is pulled to +5 V at HFJ3 via internal resistor of processor. This pin is also used booster error indication; in error condition, booster pulls this pin down. This pin can be used as output to booster at the same time. Periodically this pin is changed to input for 60 s time and TXI state is polled. These polling pulses must be filtered in booster. Ground for charger. Serial mbus data between handportable (HP), HFJ3 and accessories. Supply voltage/charging current for HP. Handset hook ind./IIC bus data for booster. Signal ground. Original 50/96

2 3 4 5 6

PGND M2BUS VC HOOK/SDA SGND

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External Signals and Connections

The module is provided with five external connectors: power supply connector, external microphone connector, external speaker connector, handportable connector, and accessory connector. Power Supply Connector X210 Pin 1 Name XCRM Description External car radio mute. open collector output; when muted, state at this output is pulled down, when not muted this output is in high impedance state. Load relay should be connected between this pin and +Vbat. on state max. voltage: +1 V on state max. current: 250 mA off state max. current: 1 mA load resistance min.: 64 Input controlling auto power off function. Should be connected to car ignition switch (after switch) when in use and to ground when not in use. Power supply ground, should be connected to car battery negative terminal. Power supply voltage, should be connected to car battery positive terminal.

IGNS

3 4

GND +VBAT

External Microphone X230 Pin 1 2 Name GND HFMIC Description Ground for external microphone. Supply voltage for microphone / audio signal from microphone.

External Speaker X250 Pin 1 2 Name GND HFSP Description Ground for external speaker. Audio signal to speaker/speaker indication d.c. signal.

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Booster Interface (used only with NHC1/3):

When requested via mbus message, HFJ3 can read booster tuning values from booster EEPROM and send them to the handportable. Tuning values can also be written to booster EEPROM.

Technical Specifications
Modes of Operation
Power Off Mode The battery voltage is always connected to accessory and charger power switches. The rest of the circuitry does not receive supply voltages. Power Down Mode +5 V supply voltages are switched on. The processor is in power down mode and its clock oscillator is not running. Power On Mode The processor is executing code. +5 V supply voltages are on and other supply voltages are under processor control.

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Technical Documentation

HF Junction Box HFJ3

HF Junction Box HFJ3

Introduction
The HFJ3 handsfree junction box provides and controls the supply voltages for the accessories and charge current for the handportable. In addition, it controls the audio paths to accessories and handsfree equipment. The unit contains a protection circuit against battery voltage transients, power switch, handsfree speaker and microphone amplifiers, audio switches, external I/O, switch mode charger and a microprocessor which communicates with the handportable via the mbus interface.

Main Features
Accessories Supply Voltage
Filtered and switched voltages are supplied to peripheral devices and to handsfree audio parts in the HFJ3 box. Protection against disturbances, as overvoltages, transients in incoming battery voltage.

Audio Switches
Controls audio paths between handportable, handsfree equipment and accessories.

Handsfree Audio Amplifiers

External microphone and speaker amplifiers for handsfree operation.

Charger
Provides supply voltage and charge current for handportable.

External I/O
Open collector output, capable of driving an external relay.

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HF Junction Box HFJ3

Technical Documentation

CONTENTS
HF Junction Box HFJ3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . Audio Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handsfree Audio Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster Interface (used only with NHC1/3): . . . . . . . . . . . Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Off Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Down Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power On Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External Signals and Connections . . . . . . . . . . . . . . . . . . . . Power Supply Connector X210 . . . . . . . . . . . . . . . . . . . . External Microphone X230 . . . . . . . . . . . . . . . . . . . . . . . . External Speaker X250 . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory Connector X170 . . . . . . . . . . . . . . . . . . . . . . . Handportable Connector X290 . . . . . . . . . . . . . . . . . . . . . Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster Interface (used only with NHC1/3) . . . . . . . . . . . Signals Passed between the Control Block & Other Blocks are: . . . . . Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals Passed between the Charger Block & Other Blocks: . . . . . . . . Audio Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals Passed between the Ext. i/o Block & Other Blocks: Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals Passed between the Power Supply Block & Other Blocks: . . Microphone Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals Passed between the Mic. Amp. Block & Other Blocks: . . . . . Speaker Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals Passed between the Speaker Amp. Block & Other Blocks: . . Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout Diagram of BC4B (Version 04) . . . . . . . . . . . . . . . . . . Parts List BC4B (Version 2.1) Code: 0200180 . . . . . . . . . . . Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 6 6 7 7 7 8 8 9 9 10 10 10 10 11 11 11 11 12 13 14 15 21 21

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After Sales Technical Documentation

HF Junction Box HFJ3

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NMP Part No. 0275274