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TABLE OF CONTENTS
SUMMARY: ........................................................................ 2 COMPANY: ......................................................................... 3 WORK PLACEMENT: ........................................................... 4 APPRASIAL OF WORK PLACEMENT: ................................. 13 ADMINISTRATION OF 2011 PROGRAMME: ..................... 15 APPENDIX: ....................................................................... 16
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The majority of the works I was involved in were carried out on behalf of UK Power Networks (UKPN) with the exception of the Willesden Neasden feasibility study on behalf of London Underground Limited (LUL). The cable works provided a great insight into the methodology behind the installation of HV cabling. On the other hand, the feasibility studies highlighted the major factors which have to be considered when analysing the viability of a proposed route. All projects greatly enhanced my communication and teamwork skills, gaining invaluable experience in the process.
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It should be noted that the exact depths of these layers can vary significantly from job to job and even section to section. The appendix shows a typical section for 22kV Circuits. The larger, lower layer of 160mm ducts will hold one circuit each. The ducts are supplied in 6m lengths and are connected using collars. Once this process of excavation, laying of ducts and reinstatement is complete from one joint bay to the other, it is essentially ready for cable installation. In advance of pulling cable, further excavation works are required at each joint bay to expose the existing joints. This also means the procurement of a temporary works design which has to be installed to ensure the safety of all persons entering the excavation. Once the temporary works design is in place, further hand digging is carried out to expose the existing joints which have to be decommissioned by the jointers. It should be noted that Method Statements have to be generated, distributed and signed previous to any works such as Trial Holes, Installation of Ducts, Excavation of Joint Bays and Installation of Cables. Once the site is ready for cable installation, calculations have to be carried out to determine the required quantity of cable and ensure that a sufficient meterage comes in the correct form: The total length of the route was approximately 250m with 4 no. Circuits. Each circuit has a triplex formation, as shown below, requiring 3 lengths of 250m. Therefore a minimum of 3,000 metres of cable was required for the installation. The cable is installed in each duct in the formation shown:
Thus, all three lengths of cable need to be pulled into the one duct simultaneously. In order to carry out this process, 3 separate drums of cable are required and they are mounted on a cable stand as shown in the appendix. Three drums each of slightly more than 1,000m would be the ideal.
*Please refer to appendix for location of Joint Bays.
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The installation process involves blowing the ropes whereby a Bag is tied onto the front of rope and placed in the duct at the Oceans St. JB and then a cap which connects to the compressor is put onto this end of the duct with a small hole for the rope to feed through. The compressor is used to blow the rope through to the other Joint Bay (JB 22) where it is tied up. A winch is situated outside the Oceans St. JB. Once the ropes have been blown, brushes are connected to the ropes and pulled towards the JB 22 end by an additional winch set-up at the JB 22 end. At end of the brushes is steel wire feeding out of the main winch. As the rope is pulled through, with the brushes connected to the end, it is re-drummed at the JB 22 end, while the brushes clean the ducts, carrying the steel wire behind. The cable drums are situated at the JB 22 end where the steel wire is pulled to. An adaptor which can be seen in the appendix is used to connect the three cable drums to the steel wire. The winch at the Oceans St. JB is then used to pull the steel wire back through the ducts bringing the cables with it. At the JB 22 end, the cable is cut and cable caps are placed on both ends before the process is started again for next circuit. However it should be noted that the ropes for all four circuits and pilots are blown together but the ducts are cleaned / steel wire fed through after each pull. Following the installation of pilot cables through a similar process, the works are essentially complete. The penultimate stage is the jointing and decommissioning of the new and existing cables respectively. This stage is subject to severe time delays as it is solely dependent on the availability of the Jointers. 24-hour security is also present at this stage to protect the highly valuable copper core cable. Following the jointing and decommissioning of the respective cables, vast quantities of sandbags are placed around the joints in each Joint Bay. Finally, the two Joint Bays are reinstated back to the original Road Surface in the same layers as the trench, as detailed in the Section A-A Drawing in the Appendix.
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Material learned in the degree course at UCC was explored and expanded upon daily in the work environment, giving the student a unique opportunity to consolidate and ameliorate knowledge already acquired through college. Following on from feedback from Colm, it appears that from the companys point of view, the students most valuable assets were the previous and extensive knowledge of the AutoCad facility in creating drawings and plotting routes on OS Tiles as well as the ability to produce reports and minutes to a professional standard. Similarly, I feel that the broad variety of topics covered in the UCC degree programme means that regardless of the placement, there is always previously covered material which is applicable to the works.
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Fig. 4 Typical Trench Section showing Ducts, Stokboards, CBS and Type 1
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Fig. 5 Excavation of Joint Bay showing temporary works and location of existing joints under concrete tiles
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