ACS800 Crane Drive Control

Drive which lifts your crane Drive which lifts your crane efficiency to new heights efficiency to new heights

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ACS800 Crane Drive Control

Standard, cost effective crane drive with built-in safety and performance
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Software Functions

Control Functions
For optimised performance

Safety Functions
For excellent operational safety

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Control Functions
Control Interface Logic Handling Reference Handling Speed and Torque Control Torque Memory Power Optimisation Limit Switch Supervision Master Follower Speed Correction Speed monitor

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Software hierarchy for ACC

Master Follower

Application macro
99.2

DDCS CH2 communication

Crane
64.1

M/F Control
64.1

Stand alone
64.10

Fieldbus

Stand alone
64.10

Fieldbus

Joystick Step radio Radio FB joystick* Motor Pot. Step joyst.

Joystick Step radio Radio FB joystick* Motor Pot. Step joyst.

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Control Functions: Joystick

Control Interface: Joystick
Zero position + direction contacts Stepped (4 levels) or potentiometer speed reference 0-10V. 4 wire potentiometer with centre connection required

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Control Functions: Pendant

Control Interface:Pendant controller
Direction commands Speed reference given with motor potentiometer function

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Control Functions: Radio Controller

Control Interface:Radio Controller
Hardwired I/O-connection between receiver and drive Analogue reference from receiver +10V Direction commands

Radio Controller

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Control Functions: Fieldbus

Fieldbus Interfaces
Two types of adapters available
DDCS link adapters placed outside the drive CANopen ControlNet DeviceNet Interbus-S Modbus Modbus Plus Profibus Ethernet module for remote control&diagnostics (not a fieldbus) New type of modules placed inside the drive Only profibus available New protocols coming later Advant Module bus needs RDCO-01 adapter

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Control Functions: Logic Handling

Logic Handling & 1
> START Supervises starting and stopping of the drive Makes sure that motor is magnetised before start Takes care of starting sequences in different modes

&

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Control Functions: Reference Handling

Reference Handling
Individual setting of acceleration/deceleration ramp time for both directions Smooth load handling Reduces crane structural loads Optimises load cycle Customises performance

Ref.
t

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Control Functions: Speed&Torque Control

Speed and Torque Control
Ref. + Act. Ensures minimum variation of speed under load Load independent performance Smooth load handling Start and stop times independent of load DTC makes performance outstanding compared to other manufacturers

PID

M
PG
For hoist applications

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Control Functions: Torque memory

Torque Memory
Minimises the risk of load drop on hoist drives Safe load handling without jerks No risk of jamming between load and floor

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Control Functions: Power Optimisation

Power Optimisation
Allowed speed nTmin Ensures maximum hoist speed relative to the load Lowest possible cycle time Optimises the crane capacity Automatic start-up procedure for setting related parameters

nTmax

T min Actual load

Tmax

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Control Functions: Limit Switches

Y

Limit Switch Supervision

To ensure the crane operates within a safe working envelope All necessary logic is in the drive Safe operation with both pre and end limits Motion outbound from limit area can happen with full speed

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Control Functions: Master/Follower

Master Follower
Supply network

~
M

DDCS optocable

~
M

Gear box

Load sharing of two motor drives on the same shaft For motions where requirements are too high for one motor or when redundancy is required Also for application where two motors are coupled through a rigid structure Multiple slaves possible

Output shaft
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Control Functions: Electrical shaft

Electrical Shaft
Supply network

~
M

DDCS optocable

~
M

Automatic correction of position error when used in synchronised operation Adjustable response for position error (P-controller) Pulse encoders must be used Two drives can be connected together

Gear box

Gear box

Synchronized motion
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Safety Functions
Mechanical Brake Control Torque Proving Fast Stop Torque Monitor Fault Handling

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Safety Functions: Brake Control

Mechanical Brake Control

ACS 800 Crane Drive DO DI

Brake Voltage

Brake

Controls opening and closing of the brakes Total control of brake performance Brake fault generated if logic notices discrepancy between control and status Adjustable parameters for different response times Possible to use internal brake feedback
Aux. Contact of the brake

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Safety Functions: Torque proving

Torque Proving
Ensures that the motor is able to produce sufficient torque Checks the cabling and connections

T=?

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Safety Functions: Fast stop

Fast Stop
Stops the hoist as fast as possible when overloaded or when slack rope occurs Mechanical overloads Slack rope Movement is possible with reduced speed in the opposite direction of the fault

!!!

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Safety Functions: Torque Monitoring

Torque Monitor

Reference speed = Actual speed

Supervises the correlation between speed ordered and actual motor speed Prevents starting in wrong direction due to wind Trips the drive if overloaded or mechanical fault occurs Adjustable parameters Allows difference during acceleration/deceleration

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Safety Functions: Fault Handling/logging

Fault Handling/logging
Latest faults saved to fault logger Logger can be read through control panel, drives window, upper controller, ethernet.. Also 2 dataloggers available in ACS 800 to provide more info from fault situation Dataloggers can be triggered also to monitor other events, not just faults

Fault
1 2 3 4

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ACS 800 Crane Drive Control

Ready-to-use with proven modular crane functionality Easy installation and start-up reduces time and cost Smoothen crane operation and shorter cycle times Low maintenance cost and longer mechanical life time Skilled local service engineers for ACS 800 Crane Drive Selected with standard option code +N652

The safe and cost-effective crane drive

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