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Operating Instructions Solicap M FTI55, FTI56 Capacitive point level switch BA300F/00/en/01.10 71110140

Operating Instructions

Solicap M FTI55, FTI56

Capacitive point level switch

BA300F/00/en/01.10

71110140

Operating Instructions Solicap M FTI55, FTI56 Capacitive point level switch BA300F/00/en/01.10 71110140
Operating Instructions Solicap M FTI55, FTI56 Capacitive point level switch BA300F/00/en/01.10 71110140

Brief overview

Solicap M FTI55, FTI56

Brief overview

! Note! These Operating Instructions describe the installation and initial commissioning of the point level switch. It considers all of the functions that are necessary for a usual measuring task.

For quick and easy commissioning:

Safety instructions

Explanation of the warning symbols For special instructions, refer to the corresponding location in the respective chapter. The priority is indicated by the Warning #, Caution " and Note ! symbols.

ä 8

Æ

Installation This section describes the required steps when installing the device and the installation conditions (such as dimensions).

ä 15

Æ

Wiring

The device is shipped, for the most part, completely wired and ready to plug in.

ä 36

Æ

Display and operating elements This section provides an overview of the arrangement of the display and operating elements of the device.

ä 49

Æ

Commissioning The "Commissioning" chapter shows you how to switch on the device and check its functions.

ä 53

Æ

Troubleshooting

If faults occur during operation, use the checklist to find the reason. This section lists measures you can take yourself to remedy any faults that may occur.

ä 78

Solicap M FTI55, FTI56

Brief overview

Brief operating instructions

1. Install probe 2. Wiring
1. Install probe
2. Wiring

3. Connect power supply

FEI52

12 3 (+) F R – L+ L– U– 10…55 V (DC) FEI55
12 3
(+)
F
R
L+ L–
U– 10…55 V (DC)
FEI55

0.5A

1 2 EEx ia – +
1
2
EEx ia
– +

U– 11…36 V e.g. PLC

FEI53 12 3 (+) 11 12 13 –+S
FEI53
12 3
(+)
11
12 13
–+S

Nivotester FTC325 3-WIRE

FEI57S 1 2 PFM – + 11 12 d4 d2 Nivotester FTC325 FTC470Z FTC625 FTC471Z
FEI57S
1
2
PFM
+
11 12
d4
d2
Nivotester
FTC325
FTC470Z
FTC625
FTC471Z
FEI51 1 2 min. 19 V 1 A R L1 N N PE (Masse) U~
FEI51
1
2
min.
19 V
1 A
R
L1
N
N
PE
(Masse)
U~ max.
253 V AC 50/60 Hz

FEI54

… 1 2 345 678 F 0.5A NO C NC NO C NC a u
1
2
345 678
F
0.5A
NO
C
NC
NO
C
NC
a
u
r
a
u
r
L1
N
PE
L+
L– (Ground)
U~ 19…253 V (AC) / U– 19…55 V (DC)
FEI58
1
2
H
I
L
– +
Isolating amplifier
to IEC 60947-5-6
(NAMUR)
BA299Fen001

Brief overview

Solicap M FTI55, FTI56

4. Switching on the power supply and configuring the device

Electronic inserts: FEI51, FEI52, FEI54, FEI55

11 22 33 44 55 66 AA BB CC LEDLED 77 33 FEI5xFEI5x -- ++
11
22
33
44
55
66
AA
BB
CC
LEDLED
77
33
FEI5xFEI5x
--
++
55
--
++

onon

flashingflashing

ofofff

BA300Fen015

++ on on flashing flashing of of f f BA300Fen015 Green LED 1 ( ready for

Green LED 1 (

ready for operation), red LED 3 (

error indicated), yellow LED 6 (switching state)

Function switch

Function

– key

+ key

 

Light emitting diodes (LED signals)

 

position

position          
         
position          
 

1

     
  1        
  1        
 
  1        
  1        
  1        
7 3
7
3
7 3
7 3
7 3

_

+

_ +
_ +

5

 
 

1 (green)

2 (green)

3 (red)

4 (green)

5 (green)

6 (yellow)

 

Operation       Flashes On Flashes On   On/off/

   

Flashes

On

Flashes

On

 

On/off/

1

Operational

(MIN-SIL)

(warning/

(MAX-SIL)

flashes

   

LED

alarm)

Restore factory setting

Press both keys for approx. 20 s

On

–>

–>

–>

–>

On/off/

flashes

 

Empty calibration     Press   On         On/off/

 

Press

 

On

       

On/off/

2

(present)

flashes

Full calibration     Press         On On/off/

   

Press

       

On

On/off/

(present)

flashes

 

Reset:

Press both keys for approx. 10 s

On

–>

–>

–>

–>

On/off/

Calibration and switch point adjustment

flashes

 

Switch point adjustment     Press for < Press for > On Off Off Off Off On/off/

 

Press for <

Press for >

On

Off

Off

Off

Off

On/off/

3

(2 pF)

(4 pF)

(8 pF)

(16 pF)

(32 pF)

flashes

 

Measuring range

Press for <

 

On

Off

     

On/off/

4

(500 pF)

(1600 pF)

flashes

 

Two-point control Δs Two-point control Δ

   

Press once

       

On

On/off/

flashes

 

buildup mode

 

Press twice

     

On

On

On/off/

flashes

 

Switching delay     Press for < Press for > Off On Off Off   On/off/

 

Press for <

Press for >

Off

On

Off

Off

 

On/off/

5

(0.3 s)

(1.5 s)

(5 s)

(10 s)

flashes

 

Self-test (function test)     Press both keys Off       Flashes On/off/

 

Press both keys

Off

     

Flashes

On/off/

6

(inactive)

(active)

flashes

 

MIN-/MAX

Press for

Press for

Off

     

On

On/off/

7

Failsafe mode

MIN

MAX

(MIN)

(MAX)

flashes

SIL mode*

Press both keys

 

On

 

On

 

On/off/

lock/unlock

(MIN-SIL)

(MAX-SIL)

flashes

 

Upload/downloadsensor   DAT (EEPROM) Press for Press for Flashes       Flashes On/off/

DAT (EEPROM)

Press for

Press for

Flashes

     

Flashes

On/off/

8

download

upload

(download)

(upload)

flashes

* Only in conjunction with FEI55 electronic insert (SIL).

 

Solicap M FTI55, FTI56

Brief overview

Electronic inserts: FEI53, FEI57S

AA BB 11 22 LEDLED 0 1600pF FEI5xFEI5x Standard 0 500pF -- ++
AA
BB
11
22
LEDLED
0 1600pF
FEI5xFEI5x
Standard
0 500pF
--
++

onon

flashingflashing

ofofff

BA300Fen016

LED 1 operational

LED 2 fault

LED 2 fault

LED 1 operational LED 2 fault LED 2 fault : Flashes at 5-second intervals. : The

: Flashes at 5-second intervals.

: The red LED flashes if there is a fault that you can correct.

: The red LED lights up continuously if the device has a fault that cannot be corrected. See also

 
 

Page 78, "Troubleshooting".

DIP switch

   

Function

 

A

  A B  

B

 

A

Standard

A Standard Standard 1 ) : If the measuring ra nge is exceeded no alarm is

Standard 1) : If the measuring range is exceeded no alarm is output.

A

A : If the measuring range is exceeded an alarm is output.
A : If the measuring range is exceeded an alarm is output.
A : If the measuring range is exceeded an alarm is output.

: If the measuring range is exceeded an alarm is output.

 
0 500pF 0 500pF

0

500pF0

500pF

Measuring range: The mesasuring range is between 0 to 500 pF.

B

Span: The span is between 5 to 500 pF.

B

0 1600pF 0 1600pF

0

1600pF0

1600pF

Measuring range: The mesasuring range is between 0 to 1600 pF.

Span: The span is between 5 to 1600 pF.

Brief overview

Solicap M FTI55, FTI56

Electronic insert: FEI58

A B 1 2 3 LED FEI58 NAMUR IEC 60947-5-6 - + C MAX MIN
A
B
1
2
3
LED
FEI58
NAMUR
IEC 60947-5-6
-
+
C
MAX
MIN
>2,2mA

C D E F G

on

flashing

off

BA299Fen016

>2,2mA C D E F G on flashing off BA299Fen016 Green LED 1 ( operational status),

Green LED 1 (

operational status), red LED 2 (

fault message), yellow LED 3 (switching status)

DIP switches (C, D, E, F)

 

Function

D

D The probe is covered during calibration.

The probe is covered during calibration.

D

D The probe is uncovered during calibration.

The probe is uncovered during calibration.

E

C
C

Switch point adjustment: 10 pF

E

C
C

Switch point adjustment: 2 pF

F

F Switching delay: 5 s

Switching delay: 5 s

F

F Switching delay: 1 s

Switching delay: 1 s

 
MAXMIN
MAXMIN

Failsafe mode: MIN

G

The output switches safety-oriented when the probe is uncovered (signal on alarm). For use for dry running protection and pump protection for example

 
MAX
MAX

Failsafe mode: MAX

G

The output switches safety-oriented when the probe is covered (signal on alarm). For use with overfill protection for example

Key

Function

 

A

B

C

 

X

   

Display diagnostic code

 

X

 

Display calibration situation

 

X

X

 

Perform calibration (during operation)

 

X

X

 

Delete calibration points (during startup)

   

X

Test key

    X Test key , (disconnects the tran smitter from the switching unit)

, (disconnects the transmitter from the switching unit)

Solicap M FTI55, FTI56

Table of contents

Table of contents

1

Safety instructions

 

8

6

Commissioning

 

53

1.1 Designated use

 

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8

6.1 Installation and function check

 

53

1.2 Installation, commissioning and operation

 

8

6.2 Commissioning the electronic inserts FEI51, FEI52, FEI54, FEI55

 

1.3 Operational safety

 

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1.4 Safety conventions and symbols

 

9

6.3 Commissioning with electronic inserts FEI53 or FEI57S

   

69

2

Identification

 

10

6.4 Commissioning with the electronic insert FEI58

 

71

2.1 Device designation

 

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10

7 Maintenance

 

76

2.2 Scope of delivery

 

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14

 

2.3 Certificates and approvals

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14

 

8 Accessories

 

77

3

Installation

 

15

8.1 Weather protection cover

 

77

3.1 Quick installation guide

 

15

8.2 Overvoltage protection HAW56x

 

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3.2 Incoming acceptance, transport, storage

 

15

 

3.3 Overview

 

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9

Troubleshooting

 

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78

3.4 Housing

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9.1 Fault diagnostics in the electronic insert

 

78

3.5 Housing heights with adapter

 

18

 

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9.2 Spare parts

9.3 Return

 

79

3.6 Process connections and flanges

 

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3.7 Rod probes FTI55

 

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9.4 Disposal

 

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3.8 Rope probes FTI56

 

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9.5 Firmware history

 

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3.9 Installation instructions

 

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9.6 Contact addresses at Endress+Hauser

 

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3.10 Installation

 

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29

 

3.11 With separate housing

 

30

10

Technical data

 

81

3.12 Probe without active buildup compensation

 

31

 

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3.13 Probe with active buildup compensation

 

33

10.1 Input

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3.14 Installing bracket for wall and pipe mounting

 

34

10.2 Output

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3.15 Post-installation check

 

35

10.3 Performance characteristics

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10.4 Operating conditions: Environment

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4

Wiring

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10.5 Operating conditions: Process

 

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4.1 Connection recommendation

 

36

10.6 Other standards and guidelines

10.7 Documentation

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88

4.2 Wiring in housing F16, F15, F17, F13

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4.3 Wiring in housing T13

 

39

Index

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92

4.4 Connecting the device

.

4.5 Degree of protection

 

40

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4.6 Connecting the electronic insert FEI51 (AC 2-wire) 41

4.7 Connecting the electronic insert FEI52 (DC PNP)

 

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42

4.8 Connecting the electronic insert FEI53 (3–WIRE)

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43

4.9 Connecting the electronic insert FEI54 (AC/DC with

 

relay output)

 

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44

4.10 Connecting the electronic insert FEI55 (8/16 mA;

 
 

SIL2/SIL3)

 

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45

4.11 Connecting the electronic insert FEI57S (PFM)

 

46

4.12 Connecting the electronic insert FEI58 (NAMUR) . 47

4.13 Post-connection check

 

48

5

Operation

 

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49

5.1 Human interface and display elements for

 
 

FEI51, FEI52, FEI54, FEI55

 

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49

5.2 Human interface and display elements for

 
 

FEI53, FEI57S

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51

5.3 Human interface and display elements for FEI58

 

52

Safety instructions

Solicap M FTI55, FTI56

1 Safety instructions

1.1 Designated use

The Solicap M FTI55 and FTI56 are compact point level switch devices for capacitive level limit detection in bulk solids.

1.2 Installation, commissioning and operation

The Solicap M's state-of the-art construction meets operating safety requirements and complies with all applicable standards and EU directives. However, if it is used improperly or if it is not put to its intended use, it can be a source of application-related dangers, such as product overflow due to incorrect installation or configuration. Therefore, the installation, electrical connection, commissioning, operation and maintenance of the measuring device only may be carried out by trained specialist personnel authorized by the facility's owner/operator for this purpose. The specialist personnel must have read and understood these Operating Instructions and must follow the instructions they contain. Modifications or repairs to the device can be carried out only if it is expressly stated in the Operating Instructions that these are permitted.

1.3 Operational safety

1.3.1 Hazardous areas

If the measuring system is used in hazardous areas, the corresponding national/federal standards and regulations must be observed. The device is accompanied by separate Ex documentation, which is an integral part of this documentation. Observe the installation instructions, connection data and safety instructions provided there.

• Ensure that the specialists are adequately trained.

• Observe the metrological and technical safety requirements for the measuring points.

Solicap M FTI55, FTI56

Safety instructions

1.4 Safety conventions and symbols

We have defined the following safety instructions to indicate safety-related or alternative procedures. Each instruction is identified by a corresponding pictogram.

Safety instructions

 

#

Warning! This symbol indicates an action or procedure which, if not performed correctly, can result in serious injury, a safety hazard or the destruction of the device.

"

Caution! This symbol indicates an action or procedure which, if not performed correctly, can result in injury or destruction of the device.

!

Note! This symbol indicates an action or procedure which, if not performed correctly, can have an indirect effect on operation or trigger an unexpected response on the part of the device.

Type of protection

 

0

Explosion-protected, prototype-tested apparatus

If

this symbol appears on the nameplate of the device, the device can be used in hazardous or non-

 

hazardous areas according to its approval.

-

Hazardous areas

In

the drawings in these Operating Instructions, this symbol identifies hazardous areas. Devices

 

located in hazardous areas and lines for these devices must have corresponding explosion protection.

.

Safe areas (non-hazardous areas)

In

the drawings in these Operating Instructions, this symbol identifies non-hazardous areas. Devices

in

the non-hazardous area also must be certified if the connecting lines lead into the hazardous area.

Electrical symbols

 

%

Direct current

A

terminal at which DC voltage is present or through which DC voltage flows.

&

Alternating current

A

terminal at which AC voltage (sinusoidal) voltage is present or through which AC flows.

)

Ground connection

A

grounded terminal which, from the viewpoint of the user, is grounded via a grounding system.

*

Protective ground connection

A

terminal that has to be grounded before other connections can be made.

+

Equipotential connection

A

connection that has to be connected to the grounding system of the plant. This can be a potential

 

equalization line or a radial grounding system depending on national and company codes of practice.

t >85°C
t >85°C

Temperature resistance of the connecting cables Indicates that the connecting cables must be able to withstand temperatures of at least 85 °C.

Identification

Solicap M FTI55, FTI56

2

Identification

2.1 Device designation

2.1.1 Nameplate

Refer to the nameplate of the device for the following technical data:

OrderOrder numbernumber (see(see orderingordering information)information) ActiveActive porbeporbe lengthlength
OrderOrder numbernumber
(see(see orderingordering information)information)
ActiveActive porbeporbe lengthlength
MMaaddee iinn GGeerrmmaannyy,, DD-- 7799668899 MMaauullbbuurrgg
SolicapSolicap MM
OrderOrder Code.:Code.:
FTI55FTI55 -- CAA2RGJ45A1ACAA2RGJ45A1A
L1L1 == 250250
mmmm
ProtectionProtection classclass
IP65/66/IP65/66/
SerialSerial numbernumber
SerSer.No.:.No.:
123456789123456789
NEMA4XNEMA4X
LL
== 250250
mmmm
ElectronicElectronic insertinsert
ApprovalApproval No.No.
FEI54FEI54
U:U: 19-253V19-253VACAC (50/60Hz),(50/60Hz), 19-55VDC19-55VDC
BVSBVS 0606 AATEXTEX EE 103103 XX
AATEXTEX IIII 1/2G1/2G EExEEx iaia IICIIC T6T6
AATEXTEX
30VDC,30VDC, 4A;4A; 125VDC,125VDC, 0,2A;0,2A; 253V253VAC,AC, 4A4A
Pmax.:Pmax.: 1,5W1,5W
WHGWHG approvalapproval
ZZ 65.13.xxx65.13.xxx
(German(German WWaterater
XAXA 327327 F-F- AA
-40°C-40°C ≤≤
TTaa
≤≤ +70°C+70°C
Dat.:Dat.: 05/0605/06
ResourcesResources Act)Act)
MWP:MWP:
25bar25bar
225500000022007755 -- AA
MonthMonth andand yearyear
ofof productionproduction
AmbientAmbient temperaturetemperature
Max.Max. permissiblepermissible pressurepressure
inin ttankank
SafetySafety informationinformation
atat housinghousing

Information on the Solicap M nameplate (example)

2.1.2 Device identification

Solicap M FTI55

BA300Fen005

10

Approval:

 
 

A

Non-hazardous areas

 

B

ATEX II 1/3 D

 

C

ATEX II 1/2 D

F

ATEX II 1 D, 1/2 D, 1/3 D EEx ia D

 

L

CSA/FM IS Cl. I, II, III, Div. 1+2, Gr. A-G

M

CSA/FM XP Cl. I, II, III,

Div. 1+2, Gr. A-G

N

CSA/FM DIP Cl. I, II, III,

Div. 1+2, Gr. E-G

S

TIIS Ex ia IIC T3

 

T

TIIS Ex d IIC T3

3

NEPSI

 

DIP A20

Y

Special version, to be specified

 

20

 

Inactive length L3:

 
   

A

Not selected

 

B

Not selected + 125 mm/5 inch Active buildup compensation

316L

1

 

mm

316L

5

inch

316L

9

Special version

 

30

   

Active length L1:

 
     

A

 

mm,

steel

B

325

mm,

steel

C

mm,

 

316L

D

325

mm,

316L

E

600

mm,

steel

H

inch,

 

steel

K

13 inch,

steel

M

inch,

316L

Solicap M FTI55, FTI56

Identification

30

Active length L1:

 
 

N

13

inch,

316L

P

24

inch,

steel

Y

Special version, to be specified

 

40

 

Insulation:

 
   

1

 

fully insulated PE,

max.

80 °C

2

75 mm L2,

partially insulated PPS,

max. 180 °C

 

3

3 inch L2,

partially insulated PPS,

max. 180 °C

9

Special version, to be specified

 

50

   

Process connection:

 
     

AFJ

2",

150 lbs RF 150 lbs RF 150 lbs RF PN10/16 A PN10/16 A PN25/40 A RF RF RF

316/316L

 

AGJ

3",

316/316L

AHJ

4",

316/316L

BSJ

DN80,

 

316L

EN1092-1 (DIN2527 B) EN1092-1 (DIN2527 B) EN1092-1 (DIN2527 B) JIS B2220 JIS B2220 JIS B2220 thread ANSI thread ANSI

BTJ

DN100,

316L

B3J

DN50,

 

316L

KFJ

10K 50,

316L

KGJ

10K 80,

316L

KHJ

10K 100,

316L

RGJ

NPT 1½,

 

316L

RG1

NPT 1½,

steel

RVJ

R

1½,

 

316L

thread DIN2999

RV1

R

1½,

steel

thread DIN2999

YY9

Special version, to be specified

 

60

     

Electronics; output:

 
       

1

FEI51; 2-wire

19 to 253VAC

 

2

FEI52;

3-wire PNP,

10 to 55VDC

3

FEI53;

3-wire,

3 to 12 V signal

4

FEI54;

relay DPDT,

19 to 253VAC, 19 to 55VDC

5

FEI55;

8/16 mA,

11 to 36VDC

 

7

FEI57S; 2-wire PFM

 

8

FEI58; NAMUR+test key (H-L signal)

 

W

Prepared for FEI5x

 

Y

Special version, to be specified

 

70

       

Housing:

 
         

1

F15 316L

 

IP66, NEMA4X

2

F16 polyester

IP66, NEMA4X

3

F17 aluminum

IP66, NEMA4X

4

F13 Alu + gas-tight probe seal

IP66, NEMA4X

5

T13 Alu + gas-tight probe seal + separate connection compartment

IP66, NEMA4X

9

Special version, to be specified

80

         

Cable entry:

 
           

A

M20 Threaded joint

 

B

Thread G ½

 

C

Thread NPT ½

D

Thread NPT ¾

G

Thread M20

E

M12 connector

F

7/8" connector

Y

Special version, to be specified

 

90

           

Probe design:

 
             

1

Compact

2

200