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7CP Plunger Pump

Direct-Drive
Model

7CP6110

Belt-Drive

7CP6170

Model

Gearbox
Model
FEATURES

Model 7CP6170 Shown


(Rails sold separately)

l Forged

Brass head with optional FPM and EPDM elastomers


offer compatilbility with a wide range of liquids.
coupling/bell housing, gearbox and belt drive
options provide flexibility with a compact footprint.

l Flexible

7CP6110G1

SPECIFICATIONS

U.S. Measure

Metric Measure

Flow.......................................................... 10.5 gpm


Pressure Range...............................100 to 2000 psi
RPM.......................................................... 1750 rpm
Stroke............................................................ 0.854

(40 l/m)
(7 to 140 bar)
(1750 rpm)
(21.7 mm)

MODEL

7CP6110

l Rugged

MODEL 7CP6170

l Matched system accessories to complete your system whether

Flow.......................................................... 10.5 gpm


Pressure Range...............................100 to 2000 psi
RPM.......................................................... 1450 rpm
Stroke............................................................ 1.024

continuous-duty triplex design provides long life


and low maintenance.
you design or we custom build to your specifications.

(40 l/m)
(7 to 140 bar)
(1450 rpm)
(26 mm)

COMMON SPECIFICATIONS

MODEL 7CP6110GI

Inlet Pressure Range................... Flooded to 70 psi (Flooded to 4.9 bar)


Bore............................................................... 0.866
(22 mm)
Crankcase Capacity.......................................38 oz.
(1.15 l)
Maximum Liquid Temperature ...................... 140F
(60C)
Above 130F call CAT PUMPS for inlet conditions and elastomer recommendations.
Inlet Ports (2)...........................................3/4 NPTF
(3/4 NPTF)
Discharge Ports (2)..................................1/2 NPTF
(1/2 NPTF)
Shaft Diameter............................................... 0.945
(24 mm)
Weight (7CP6110)......................................29.1 lbs.
(13.2 kg)
Weight (7CP6170)......................................29.7 lbs.
(13.5 kg)
Weight (7CP6110G1)..................................38.6 lbs.
(17.5 kg)
Dimensions (7CP6170)........... 13.45x11.14x6.89 (342x283x175 mm)
Dimensions (7CP6110).............13.45x9.26x6.89 (342x235x175 mm)
Dimensions (7CP6110G1)......13.45x12.89x8.19 (342x327x208 mm)

ELECTRIC HORSEPOWER REQUIREMENTS


MODEL FLOW
PRESSURE
MOTOR PULLEY SIZE

All High Pressure Systems require a primary pressure regulating device (i.e. regulator, unloader)
and a secondary pressure relief device (i.e. pop-off valve, relief valve). Failure to install such relief
devices could result in personal injury or damage to pump or property. CAT PUMPS does not
assume any liability or responsibility for the operation of a customers high pressure system.
Read all CAUTIONS and WARNINGS before commencing service or operation of any high
pressure system. The CAUTIONS and WARNINGS are included in each service manual and with
each Data sheet. CAUTIONS and WARNINGS can also be viewed online at
www.catpumps.com/cautions-warnings or can be requested directly from CAT PUMPS.

Flow.......................................................... 10.0 gpm


Pressure Range...............................100 to 2000 psi
Pump RPM............................................... 1667 rpm
Engine RPM.3400 rpm
Stroke.0.854

U.S.
gpm l/m

psi psi psi


1500 1800 2000
bar
125

Using 1725 rpm Motor &


Std. 9.75 Pump Pulley

bar
140

rpm

Pulley
O.D.

7CP6110 10.5 40.0 10.8 13.0 14.4

1750

Direct-Drive

7CP6170 10.5 40.0 10.8 13.0 14.4


7CP6110G1 10.0 38.0 Consult Eng. Mfg.

1450
1667

8.2
Gearbox

DETERMINING
THE PUMP RPM

Rated gpm
Rated rpm

Desired gpm
Desired rpm

DETERMINING
THE REQUIRED H.P.

gpm x psi
1460

Electric Brake
H. P. Required

Motor Pulley O.D.


Pump rpm

Pump Pulley O.D.


Motor rpm

DETERMINING
MOTOR PULLEY SIZE

bar
105

(38.0 l/m)
(7 to 140 bar)
1667 rpm
(3400 rpm)
(21.7 mm)

See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
Refer to pump Service Manual for repair procedure, additional technical information and pump warranty.

Customer confidence is our greatest asset

PARTS LIST
ITEM

P/N

MATL

DESCRIPTION

QTY

2
5
8
9
10
11
12
15
20
25
30
31
32
33
36
37
38
39
40

30067
126540
49501
48266
811462
12393
49190
811461
63479
48727
49498
46963
48527
828710
43211
14177
103686
92241
44428
27769
92519
125824
25625
23170
46959
14030
48577
46969
46968
48281
43328
48559
126555
43235
17399
14160
u 46204
45891
46504
46964
48276
49704
u 48650
48279
13984
14333
u 48649
48278
48280
43248
43249
44383
u 46206
44718
43721
43751
44564
17617
11691
u 46207
43850
48274
126513
120220
30613
30206
33000
31570
8370
8375
8380

STL
STCP R
AL
AL
FBR
NBR
NBR
FBR
STL
TNM
FCM
FCM
AL

ABS
NBR
RBR

NBR
ABS
STZP
STCP R
STCP
NBR
AL
NBR
AL
CM
BBNP
NBR
S
CC
STCP R
PTFE
NBR
FPM
EPDM
CU
S
NY
NBR
FPM
EPDM
BB
NBR
FPM
EPDM
STG*
BB
PTFE
NBR
FPM
EPDM
S
S
S
PVDF
NBR
FPM
EPDM
BB
FBB
STCP R
STCP
STZP R
F
STL
AL
STL
STL
STL

Key (M8x7.5x25)
Screw, HHC Sems (M8x20)
Cover, Bearing (7CP6110, 7CP6110GI)
Cover, Bearing (7CP6170)
Shim, Split, 2-Pc, Outer
O-Ring, Bearing Cover - 70D
Seal, Oil Crankshaft - 70D
Shim, Split, 2-Pc, Inner
Bearing, Roller
Rod, Connecting Assy [2/03]
Crankshaft, Single-End (M21.7) (7CP6110, 7CP6110GI)
Crankshaft, Dual-End (M26) (7CP6170)
Cover, Blind Bearing (7CP6110, 7CP6110GI)
Protector, Oil Cap w/Foam Gasket
Cap, Oil Filler
O-Ring, Oil Filler Cap - 70D
Gasket, Flat
Gauge, Oil, Bubble w/Gasket - 80D
Gasket, Flat, Oil Gauge - 80D
Stick, Dip
Screw, HHC Sems (M6x16)
Screw, HHC Sems (M6x16)
Plug, Drain (1/4x19BSP)
O-Ring, Drain Plug - 70D
Cover, Rear
O-Ring, Rear Cover - 70D
Crankcase
Pin, Crosshead
Rod, Plunger
Seal, Oil Crankcase - 70D
Slinger, Barrier
Plunger, Ceramic (M22x53)
Stud, Plunger Retainer (M6x50)
Back-up-Ring, Plunger Retainer
O-Ring, Plunger Retainer - 80D
O-Ring, Plunger Retainer - 80D
O-Ring, Plunger Retainer - 70D
Gasket
Retainer, Plunger (M6)
Retainer, Seal
Seal, LPS w/SS-Spg
Seal, LPS w/SS-Spg
Seal, LPS w/SS-Spg
Case, Seal
O-Ring, Seal Case - 70D
O-Ring, Seal Case
O-Ring, Seal Case
V-Packing
Adapter, Male
Back-up-Ring, Seat
O-Ring, Seat - 80D
O-Ring, Seat - 70D
O-Ring, Seat - 70D
Seat
Valve
Spring
Retainer, Spring
O-Ring, Valve Plug - 90D
O-Ring, Valve Plug - 90D
O-Ring, Valve Plug - 70D
Plug, Valve
Head, Manifold
Screw, HSH (M8x70)
Protector, Shaft
Mount, Rail, Assy
Pulley (10) [See Tech Bulletin 003]
Hub, H, M24 (Keyway M8) [See Tech Bulletin 003]
Bell Housing Assy, (184TC, 213-215TC) (+990213-254-256TC)
Flexible Coupling Assy (M24 x 1-1/8)
Flexible Coupling Assy (M24 x 1-3/8)
Flexible Coupling Assy (M24 x 1-5/8)

1
8/12
1
2
0-6
2
1/2
0-4
2
3
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
6
3
6
6
6
6
6
6
6
6
6
6
6
6
1
8
1
1
1
1
1
1
1
1

48
49
50
51
53
64
65
70
75
90
95
96
97

98
99
100
106

120
121

127
128
162
163

164
166
167
168
172

174
185
188
250
260
269
274
277
278

EXPLODED VIEW

Models
Direct-Drive - 7CP6110
Belt Drive - 7CP6170
Gearbox - 7CP6110GI
March 2010
ITEM

P/N

MATL

DESCRIPTION

283
299
300

34334
816764
31933
76950
u 31936
34920
31256
u 31253
8081
6107

FBB
NBR*
FPM*
EPDM*
NBR
FPM
EPDM

Kit, Oil Drain [See Tech Bulletin 077]


Head, Complete
Kit, Seal (Inclds: 97, 106, 121, 127)
Kit, Seal (Inclds: 97, 106, 121, 127)
Kit, Seal (Inclds: 97, 106, 121, 127)
Kit, Valve Pre-Assembled (Inclds: 162, 163, 164, 166, 167, 168, 172)
Kit, Valve Pre-Assembled (Inclds: 162, 163, 164, 166, 167, 168, 172)
Kit, Valve Pre-Assembled (Inclds: 162, 163, 164, 166, 167, 168, 172)
Gearbox (See Individual Data Sheet)
Oil, Bottle (21 oz.) ISO 68 Hydraulic
(Fill to specified crankcase capacity prior to start-up)

310

500

QTY
1
1
1
1
1
2
2
2
1
1-2

Bold print part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change. u Silicone oil/grease required.
Production parts are diffrent than repair parts. R Components comply with RoHS Directive. *Review individual parts in each kit for material code identification.
View Tech Bulletins 002, 003, 024, 036, 043, 053, 064, 074, 077 and 083 for additional information.
MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass BBNP=Brass/Nickel Plated CC=Ceramic CM-Chrome-moly
CU=Copper EPDM=Ethylene Propylene Diene Monamer F=Cast Iron FBB=Forged Brass FBR=Fiber FCM=Forged Chrome-moly FPM=Flourocarbon
NBR=Medium Nitrile (Buna-N) NY= Nylon PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride RBR=Rubber S=304SS STG=Special Blend PTFE
White STL=Steel STCP=Steel/Chrome Plated STZP=Steel/Zinc Plated TNM=Special High Strength

11.14 (283)
9.26 (235) 7CP6110, 6110G1
5.52 (140)

13.45 (342)
8.22 (209)
7.16 (182)

2 1/2" NPTF
DISCHARGE

1.55 (39)
1.10 (28)

1.73 (44)
6.89
(175)

.945 (24)

1.79 (45.5)
3.54
(90)
5.73
(146)
3.46 (88)

2 3/4" NPTF
INLET

4 11

.59 (15)
1.38 (35)

.44 (11)
2.05 (52)
2 SLOTS

4.17 (106)
6.07 (154)

6.69 (170)
6.58 (167)
11.87 (301)

1.07 (27)

Models 7CP6110,7CP6110GI,7CP6170

1
5
4

2
7

3
5

1 Dipstick offers optional top access


in addition to rear bubble oil gauge
for easy oil level check.
2 Special concentric, high-density,
polished, solid ceramic plungers
provide a true wear surface and
extended seal life.
3 Manifold is a high tensile strength
forged brass for strength and corrosion-resistance.

4 100% wet seal design adds to


service life by allowing pumped
liquids to cool and lubricate on
both sides.
5 Stainless steel valve and seats are
with hardened and polished for ultimate seating and extended life.

CAT PUMPS (U.K.) LTD.

World Headquarters

CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449-4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: techsupport@catpumps.com
www.catpumps.com

International Inquiries

FAX (763) 785-4329


e-mail: intlsales@catpumps.com
Original Instructions

6 Exclusive specially formulated


V-Packings offer unmatched
performance and seal life.
7 Press-in style seal case offers alignment
and support for seals and no tools
servicing.

1 Fleet Business Park, Sandy Lane, Church Crookham


FLEET, Hampshire, GU52 8BF, England
Phone Fleet 44 1252-622031 Fax 44 1252-626655
e-mail: sales@catpumps.co.uk

N.V. CAT PUMPS INTERNATIONAL S.A.


The Pumps with Nine Lives

Heiveldekens 6A, B-2550 Kontich, Belgium


Phone 32-3-450.71.50 Fax 32-3-450.71.51
e-mail: cpi@catpumps.be www.catpumps.be

CAT PUMPS DEUTSCHLAND GmbH


Buchwiese 2, D-65510 Idstein, Germany
Phone 49 6126-9303 0 Fax 49 6126-9303 33
e-mail: catpumps@t-online.de www.catpumps.de

PN 993107 Rev D 01/10 12905

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