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STANDARD COSTING Introduction: It is a tool of cost control. Under standard costing, performance standards are set for all areas of operation within the organisation. This is done in consultation with various departmental heads. When actual performance takes place, actual data is compared with standards. If there is a difference between actuals and standards, the difference is calculated and analysed to find reasons thereof. Deviation of actuals from standards are called variances. Such variances may be favourable or adverse for the business. MATERIAL COST VARIANCES: Material standards are set in relation to material price and material quantity. If more than one material is used, standard is also set as regards the mix ratio between materials. This is done in consultation with production manager and purchase manager. Suppose it is decided that for making one unit of product, 5 kgs of raw materials should be used at Rs.12 per kg. Then, standard material cost = 5 kgs x Rs.12 per kg. = Rs.60 When actual production takes place, actual data is compared with standard. Suppose one unit of product was actually produced using 6.5 kgs of material purchased at Rs.15 per kg. Actual material cost = 6.5 kgs x Rs.15 per kg = Rs.97.5 Total variance = 37.5 (adverse) This variance can be further analysed to find its reasons as under: Y Price
(Rs. Per kg)
AP SP
15 12
5 SQ
6.5 AQ
X Quantity (Kgs.)
Various material variances are calculated as under: 1) Total material cost variance = SQ x SP AQ x AP 2) Material price variance = (SP AP) x AQ 3) Material usage variance = (SQ AQ) x SP In case more than one material is used, Material usage variance is further analysed as: 1. Material yield / sub-usage variance = (SQ SQ in actual input) SP 2. Material mix variance = (SQ in actual input AQ) SP
Yield
Mix
Ratio
SQ
SQ in total input
AQ
SP XX XX
AP XX XX
M1 XX XX M2 XX . . XX Input XX Total input Total input XX . XX (-) Loss XX Actual output Actual output Output 2. Given quantity ratios are to be entered in ratio column. 3.
Material is a variable cost and so, given ratios are to be applied to actual output to get standard quantity for actual output. (Standard always depends on actual output) If any of the above variances are negative, they are said to be adverse and if positive, they are said to be positive. Total material cost variance = Material price variance + Material usage variance Material usage variance = Material yield variance + Material mix variance Illustration 1 80 Kgs of material A at a standard price of Rs 2 per Kg and 40 Kgs of material B at a standard price of Rs 5 per Kg were to be used to manufacture 100 Kg of a chemical. During a month 70 Kgs of material A priced at Rs 2.10 per Kg. and 50 Kg. of material B priced at Rs 4.50 per Kg. were actually used and the output of the chemical was 102 Kgs. Find out the material variances. Solution: Usage
4. 5. 6.
Yield
Mix
Ratio
SQ
AQ
SP
AP
80 40 120 20 100
70 50 120 18 102
2 5
2.1 4.5
Material usage variance = (SQ AQ) SP A = (81.6 70) 2 = 23.2 (Favourable) B = (40.8 50) 5 = 46 (Adverse) 22.8 (Adverse) Material yield variance/Sub usage variance = (SQ SQ in total input)SP A = (81.6 80) 2 = 3.2 (Favourable) B = (40.8 40) 5 = 4 (Favourable) 7.2 (Favourable) Material Mix Variable = A = (80 70)2 = B = (40 50)5 = (SQ 20 50 30 in total input AQ) SP (Favourable) (Adverse) (Adverse)
Price variance occurs at the time of purchase. It occurs on the entire quantity purchased. However, it may be calculated immediately at the time of purchase on quantity purchased or it may be calculated later, as and when materials are used. If price variance is calculated at the time of purchase, Material price variance = (SP AP of purchases) AQ purchased If price variance is calculated at the time of consumption, Material price variance = (SP AP of consumption) AQ consumed Material usage variance occurs at the time of usage (i.e. consumption) and so it is always calculated at the time of consumption and is based on quantity consumed. Illustration 2 Eskay Ltd. produces an article by blending two basic raw materials. The following standards have been set up for raw materials: Material Standard Mix Standard price per kg. A 40% Rs 4.00 B 60% Rs 3.00 The standard loss in processing is 15% During Sept 1990, the company produced 1,700 Kg of finished output. 3
Yield
Mix
Ratio
SQ
40 60 100 15 85
AQ
SP
AP
4 3518.75/830 3 2995/1190
Total Material cost variance = SQ X SP AQ x AP A = (800 X 4) (830 X 3518.75/830) = 318.75 (Adverse) B = (1200 X 3) (1190 X 2995/1190) = 605 (Favourable) 286.25 (Favourable) Material Price Variance: (A)If calculated at the time of purchase=(SPAP of purchase)AQ purchased. A = (4 4.25) 800 = 200 (Adverse) B = (3 2.5) 1200 = 600 (Favourable) 400 (Favourable) (B) If calculated at the time of consumption=(SPAP of consumption)AQ Consumed A = (4 3518.75/830) 830 = 198.75 (Adverse) B = (3 2995/1190) 1190 = 575 (Favourable) 376.25 (favourable) 4
AR 3 SR 2.5
6 SH
8 AH
X Time (hours)
Various labour variances are calculated as under: 1. 2. 3. Total labour cost variance = SH x SR AHp x AR Labour Wage rate variance = (SR AR) AHp Labour usage variance = (SH AHp) SR If idle time has taken place, then labour usage variance is further divided into labour efficiency variance and labour idle time variance. If there are more than one category of workers, usage variance is further divided into efficiency variance, mix variance (and also idle time variance, if there be). This is done as under: Labour efficiency/yield/sub-usage variance = (SH SH in total AHw) SR Labour mix variance = (SH in total AHw - AHw) SR Labour idle time variance = (AHw AHp) SR = idle time x SR
1. 2. 3.
Mix AHw
I II Total Output 2.
XX XX XX XX
. .
Actual output
XX XX
Total AHw
XX XX XX
Actual output
XX XX
XX XX
The ratio of time in which workers should be utilised to manufacture a product is entered in the ratio column. Labour is a variable cost and so, given ratios are to be applied to actual output to get standard time for actual output. (standard always depends upon actual output) Labour time is measured in terms of labour hours and not hours. Labour hours = number of workers x number of hours. If any of the above variances are negative, they are said to be adverse and if positive, they are said to be favourable. Total labour cost variance = Labour rate variance + labour usage variance Labour usage variance = Labour efficiency variance + Labour mix variance + Labour idle time variance. Mix variance is also called gang variance Efficiency variance is also called yield variance or sub-usage variance Idle time is calculated based on standard ratio of workers and not actual ratio of workers. In absence of idle time, AHw = AHp Illustration 3. The following was the composition of a gang of workers in a factory during a particular month, in one of the production departments. The standard composition of workers and wage rate per hour were as below:
3.
4.
5.
6. 7.
8. 9. 10.
11.
Yield Ratio Skilled Semiskilled Unskilled Total Output 2x1=2 4x1=4 4x1=4 10 4 SH 405 810 810 2025 810
SH in total AHw
Idle time Idle Time 2x12=24 4x12=48 4x12=48 120 AHP 2x200=400 3x200=600 5x200=1000 2000 810 SR AR 20 12 8 20 14 10
Total Labour Cost variance = SH X SR AHP X AR Skilled = 405 X 20 400 X 20 = 100 (Favourable) Semi-skilled = 810 X 12 600 X 14 = 1320 (Favourable) Unskilled = 810 X 8 1000 X 10 = 3520 (Adverse) 2100 (Adverse) Labour wage rate variance = (SR AR) AHp Skilled = (20 20) 400 = 0 SemiSkilled = (12 -14) 600 = 1200 (Adverse) Unskilled = (8 10) 1000 = 2000 (Adverse) 3200 (Adverse) Labour usage variance = (SH AHp) SR Skilled = (405 400)20 = SemiSkilled = (810 600)12 = Unskilled = (810 1000)8 = 100 (Favourable) 2520 (Favourable) 1520 (Adverse) 1100 (Favourable)
Fixed overheads cost variance = (R) (A) Fixed overheads volume variance = (R) (B) Fixed overheads expenditure/budget variance = (B) (A) If information about budgeted and actual hours is also given: In such case, volume variance can be further divided into efficiency and capacity variance. Find standard hours for actual output. Find standard rate per hour. Efficiency Capacity
actual hours
budgeted hours
Fixed overheads efficiency variance = (standard hours for actual output actual hours) Std. rate / hour Fixed overheads capacity variance = (Actual hours budgeted hours) Std. rate / hour If information about budgeted and actual days is given: In such case also, volume variance can be further divided into efficiency and capacity variance. Find standard days for actual output. Find standard rate per day.
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Fixed overheads efficiency variance = (standard days for actual output actual days) Std. rate / day Fixed overheads capacity variance = (Actual days budgeted days) Std. rate / day If information about budgeted and actual hours as well as days is given: In such case, volume variance can be further divided into efficiency, capacity and calendar variance. Find standard hours for actual output. Find standard hours in actual days. Find standard rate per hour. Efficiency Standard hours for actual output Capacity Calendar budgeted hours
Actual hours
Fixed overheads efficiency variance = (standard hours for actual output actual hours) Std. rate / hour Fixed overheads capacity variance = (Actual hours Standard hours in actual days) Std. rate / hour Fixed overheads calendar variance = (standard hours in actual days Budgeted hours) std. rate / hour Illustration 4. The following information is available from the records of a factory: Budget Actual Fixed overhead for June Rs 10,000 Rs 12,000 Production in June (units) 2,000 2,100 Standard time per unit(hours) 10 Actual hours worked in June 22,000 Compute: Fixed overhead cost variance ii) Expenditure variance Volume variance iv) Capacity Variance Efficiency variance.
i) iii) v)
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Step 2
Fixed overheads recovery rate = Budgeted fixed overheads Budgeted output = Rs. 10000 = Rs.5/unit 2000 units Fixed overhead recovered = Recovery rate x Actual output = Rs.5/unit x 2,100 units = Rs.10,500 Cost Volume Expenditure (Budgeted Fixed overheads) Rs.10,000 (Actual fixed overheads) Rs.12,000
Step 4
Std. rate per hour = Budgeted fixed overheads Budgeted hours = Rs.10,000 = Rs.0.5/hr. 20,000hrs. Efficiency Capacity
Fixed overheads cost Variance = Recovered fixed overheads Actual fixed Overheads = 10,500 12,000 = 1,500 (Adverse). Fixed overheads Volume Variance = Recovered fixed overheads Budgeted fixed overheads = 10,500 - 10,000 = 500 (Favourable) Fixed overheads expenditure/Budget variance 12
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1.
Quantity
Mix
SSQ A B C TOTAL 2. XX XX XX XX
SSP XX XX XX
ASP XX XX XX
TOTAL ASQ
Various sales variances are calculated as under: a) Total sales variance = SSQ x SSP ASQ x ASP b) Sales price variance = (SSP ASP) ASQ c) Sales volume variance = (SSQ ASQ) SSP If there are more than one product being sold, sales volume variance is further divided into the following: a) Sales quantity / sub-volume variance = (SSQ SSQ in total ASQ) SSP b) Sales mix variance = (SSQ in total ASQ ASQ) SSP Total sales variance = sales price variance + sales volume variance Sales volume variance = Sales quantity variance + sales mix variance Since sales is an income, negative variance denotes favourable variance and positive variance denotes adverse variance. Illustration 6. PH Ltd furnishes the following information relating to budgeted sales and actual sales for April 1991 : Product Sales Quantity Selling Price Per unit Units Rs Budgeted Sales: A 1,200 15 B 800 20 C 2,000 40 15
3.
4. 5. 6.
i) iii)
SSQ in Actual ASQ SSP sales A 1200 1320 880 15 B 800 880 880 20 C 2000 2200 2640 40 4000 4400 4400 Total Sales Variance = SSQ x SSP ASQ x ASP A = (1200 x 15) (880 x 18) = 2160 (Adverse) B = (800 x 20) - (880 x 20) = 1600 (Favourable) C = (2000 x 40) (2640 x 38) = 20320 (Favourable) 19760 (Favourable) Sales price Variance = (SSP ASP) ASQ. A = (15 18) 880 = 2640 (Favourable) B = (20 20) 880 = 0 C = (40 38) 2640= 5280 (Adverse) 2640 (Adverse) Sales Volume variance = (SSQ ASQ) SSP. A = (1200 880) 15 = 4800 (Adverse) B = ( 800 880) 20 = 1600 (Favourable) C = (2000 2640) 40 = 25600 (Favourable) 22400 (Favourable)
SSQ
ASP 18 20 38
Sales Qty/Sale Volume variance = (SSQ SSQ in Actual Sales) SSP. A = (1200 1320) 15 = 1800 (Favourable) B = (800 880) 20 = 1600 (Favourable) C = (2000 2200) 40 = 8000 (Favourable) 11400 (Favourable) Sales mix Variance = (SSQ in Actual Sales ASQ) SSP. A = (1320 880) 15 = 6600 (Adverse) B = ( 880 880) 20 = 0 C = (2200 2640) 40 = 17600 (Favourable) 11000 (Favourable)
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a) b) i) ii) iii)
ASP X Y Z 42 56 81
Actual cost 30 50 63
Profit variance due to cost = (Std. cost Actual cost) ASQ X = (28-30) 20000 = 40000 (Adverse) Y = (48-50) 22000 = 44000 (Adverse) Z = (64-63) 16000 = 16000 (favourable) 68000 (Adverse) 18
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