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3408E/3412E HEUI FUEL SYSTEM

TO LUBE
SYSTEM

HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY SENSOR SENSOR
OIL PUMP
FILTER GROUP FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER
FUEL
TRANSFER
PUMP SECONDARY PRESSURE
LUBE OIL FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK
8 OR 12
3408E/3412E HEUI SYSTEM
INJECTORS COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE GROUND DISCONNECT SWITCH
ENGINE (ECM) BOLT
HARNESS
24 V
MAIN KEY
MACHINE POWER RELAY
HARNESS 15 AMP SWITCH
BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PRIMARY PROBE ACCESS
THROTTLE
SPEED/TIMING SENSOR SENSOR ACCELERATOR
PEDAL
SECONDARY THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
SPEED/TIMING SENSOR AND GROUND LEVEL SHUTDOWN (2) SWITCHES

COOLANT TEMP. SENSOR TURBO INLET PRESSURE SENSOR

FAN CONTROL VALVE


TURBO OUTLET PRESS. SENSOR
FAN SPEED SENSOR
FAN
ATMOSPHERIC PRESS. SENSOR
CAT DATA LINK

OIL PRESSURE SENSOR ELECTRONIC SERVICE TOOL

EPTC II TRANSMISSION CONTROL


HYDRAULIC TEMP. SENSOR
AUTO RETARDER CONTROL

FUEL TEMPERATURE SENSOR


INSTRUMENT
PANEL
COOLANT FLOW SWITCH
ELECTRONIC CONTROL SYSTEM
SPEED/TIMING SENSORS
SECONDARY
SPEED/TIMING
SENSOR P44 J44
OR A
BK B
WH C

P2 J2

PRIMARY ECM
SPEED/TIMING (3408E/3412 E)
SENSOR P20 J20
732-PK 39 SECONDARY ENGINE SPEED
OR A 996-GN 32 +V TIMING
BK B 998-BR 29 DIGITAL RETURN
WH C 999-WH 38 PRIMARY ENGINE SPEED
F723-PK 18 TIMING CAL +
F724-PU 12 TIMING CAL -
P26 P1 J1
TIMING CALIBRATION 1
CONNECTOR 2
TIMING WHEEL
TDC REF

SECONDARY REF TDC SINGLE


4
SPEED/TIMING 50/50 TOOTH
SENSOR
TDC CYLINDER No. 1
3 8
REF PRIMARY
SPEED/TIMING
SENSOR
TDC

REF

TIMING
1 CALIBRATION
6 RANGE ± 10°

TDC REF

TIMING WHEEL
ROTATION TDC
REF
5 2

7 REF
TDC
REF TDC
3408E/3412E HEUI FUEL SYSTEM

TO LUBE
SYSTEM
HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY SENSOR SENSOR
OIL PUMP
FILTER GROUP FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER
FUEL
TRANSFER
PUMP SECONDARY PRESSURE
LUBE OIL FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK
3408E/3412E HEUI FUEL SYSTEM
LOW PRESSURE OIL (HYDRAULIC) SUPPLY
TO LUBE
SYSTEM HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY SENSOR SENSOR
PUMP
OIL GROUP
FILTER FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER

FUEL
TRANSFER SECONDARY PRESSURE
LUBE OIL PUMP FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR

OIL
SUMP FUEL TANK
3408E/3412E HEUI FUEL SYSTEM
TO LUBE
HIGH PRESSURE HYDRAULICS
SYSTEM HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR

COOL DOWN FUEL HYDRAULIC


HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY SENSOR SENSOR
PUMP
OIL GROUP
FILTER FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER

FUEL
TRANSFER SECONDARY
PUMP PRESSURE
FUEL REGULATING
LUBE OIL
FILTER VALVE
PUMP
PRIMARY
FUEL FILTER
WATER
SEPARATOR

OIL
SUMP FUEL TANK
TO LUBE
SYSTEM 3408E/3412E HEUI FUEL SYSTEM
LOW PRESSURE FUEL SUPPLY
HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR

COOL DOWN FUEL HYDRAULIC


HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY SENSOR SENSOR
PUMP
OIL GROUP
FILTER FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER

FUEL
TRANSFER
PUMP SECONDARY PRESSURE
LUBE OIL FUEL FILTER REGULATING
PUMP (2 MICRON) VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR

OIL
SUMP FUEL TANK
INJECTOR FLUID FLOW HIGH PRESSURE HYDRAULIC OIL

INJECTOR OIL INJECTOR CLAMP


ADAPTER

JUMPER TUBE

ROCKER ARM BASE


INJECTOR
LUBE OIL PASSAGE

HIGH PRESSURE
HYDRAULIC PASSAGE

FLUID SUPPLY
MANIFOLD

CYLINDER HEAD
INJECTOR SLEEVE

CYLINDER HEAD

LOW PRESSURE
FUEL SUPPLY

COOLANT
CYLINDER BLOCK
METAL WASHER
INJECTOR FUEL SUPPLY

INJECTOR

UPPER INJECTOR UPPER SLEEVE


O-RING SEAL O-RING SEAL

CYLINDER HEAD
INJECTOR SLEEVE

FLUID SUPPLY
MANIFOLD LOWER SLEEVE
O-RING SEAL

LOW PRESSURE
FUEL SUPPLY

CYLINDER
HEAD

METAL-TO- METAL
LOWER INJECTOR CONTACT
O-RING SEAL
FLUID SUPPLY MANIFOLD

CYLINDER HEAD ROCKER ARM


FUEL SEALS INJECTOR SLEEVE BASE

LOW PRESSURE EXTRACTOR LUBRICATION OIL HIGH PRESSURE


FUEL SUPPLY PASSAGE SPLINES PASSAGE HYDRAULIC PASSAGE
INJECTION CURRENT WAVEFORM
ONE CYCLE
CURRENT FLOW

PULL-IN PEAK CURRENT

HOLD-IN PEAK CURRENT

0 1 2 3 4 5
TIME (MILLISECONDS)
WAVEFORM AND RESPONSE CHARACTERISTICS

INJECTION
RATE
POPPET
LIFT
CURRENT FLOW

CURRENT

DURATION

0 1 2 3 4 5
START OF TIME (MILLISECONDS) END OF
INJECTION INJECTION
VALVE BODY
GROUP

BARREL GROUP

HEUI UNIT INJECTOR

3 MAIN GROUPS

NOZZLE GROUP
INJECTOR INSTALLATION
ALLEN
SCREWS

HORIZONTAL INJECTOR CLAMP


BOLTS

JUMPER TUBE
INJECTOR OIL
ADAPTOR VERTICAL
BOLTS
PRIMING PORT COMPENSATOR
VALVE
HEUI PUMP

ORIFICE VALVE BASE

DRAIN PASSAGE
TRANSFER PUMP
RESERVOIR

SWASHPLATE
COOL DOWN BYPASS CIRCUIT
TO LUBE
.020 IN.
SYSTEM ORIFICE HEUI
HYDRAULIC
DRAIN TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY SENSOR SENSOR
OIL PUMP
FILTER GROUP
FLUID MANIFOLD
HYDRAULIC PASSAGE

PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER

FUEL
TRANSFER SECONDARY PRESSURE
LUBE OIL PUMP REGULATING
FUEL
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK
REVERSE FLOW CHECK VALVE

SEAT
(END VIEW)

FROM
TO
PUMP
INJECTORS

FITTING VALVE BLOCK SPRING CHECK SEAT


PUMP CONTROL VALVE
NO CURRENT FLOW
FROM LOAD
COIL POPPET SENSING SPOOL
ASSEMBLY VALVE ADAPTER SEAL SEAT CAGE VALVE

STOP STATOR

EDGE FILTER

SPRING
RETAINER

TO VALVE
ARMATURE SOLENOID PIN SHELL RING CASE DRAIN BLOCK
PUMP CONTROL VALVE
HIGH CURRENT FLOW
FROM LOAD
COIL POPPET SENSING SPOOL
ASSEMBLY VALVE ADAPTER SEAL SEAT CAGE VALVE
EDGE
FILTER

STOP STATOR

VALVE TO SPRING
ARMATURE SOLENOID PIN SHELL RING BLOCK CASE DRAIN RETAINER
HEUI SYSTEM POWER SUPPLIES

• ECM: 24 VOLTS

• SPEED/TIMING SENSORS: 12.5 VOLTS

• INJECTORS: 105 VOLTS

• ANALOG SENSORS: 5 VOLTS

• DIGITAL SENSORS: 8 VOLTS

• PUMP CONTROL VALVE: 0 to 24 VOLTS


3408E/3412E HEUI SYSTEM
8 OR 12
ECM POWER SUPPLY COMPONENTS
INJECTORS
ADEM II
ELECTRONIC
CONTROL
ENGINE MODULE DISCONNECT SWITCH
(ECM) GROUND
HARNESS BOLT

24 V
MAIN KEY
MACHINE 15 AMP POWER RELAY SWITCH
HARNESS BREAKER
PUMP
CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PRIMARY PROBE ACCESS THROTTLE
SPEED/TIMING SENSOR ACCELERATOR
SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
AND GROUND LEVEL SHUTDOWN (2) SWITCHES

COOLANT TEMP. SENSOR TURBO INLET PRESSURE SENSOR

FAN CONTROL VALVE


TURBO OUTLET PRESS. SENSOR
FAN SPEED SENSOR
FAN
ATMOSPHERIC PRESS. SENSOR
CAT DATA LINK

OIL PRESSURE SENSOR ELECTRONIC SERVICE TOOL

EPTC II TRANSMISSION CONTROL


HYDRAULIC TEMP. SENSOR
AUTO RETARDER CONTROL

FUEL TEMPERATURE SENSOR


INSTRUMENT
PANEL
COOLANT FLOW SWITCH
ECM POWER SUPPLY CIRCUIT

DISCONNECT ENGINE BLOCK


SWITCH GROUND BOLT
BATTERY
ECM
P1 J1 (3408E/3412E)
(-)
229-BK-14 05 (-) BATTERY
24 VOLTS DC
229-BK-14 11 (-) BATTERY
(+) 1 150-RD-14 04 (+) BATTERY
15 A
2 150-RD-14 06 (+) BATTERY
CIRCUIT BREAKER
26 113-OR 23 KEY SWITCH ON
113-OR
P3 J3
10 AMP
112-PU
308-YL R

117-RD 200-BK C OFF


S ON
105-RD B ST

KEY SWITCH
SPEED/TIMING SENSOR POWER SUPPLY
12.5 ± 1 VOLTS
SECONDARY
SPEED/TIMING
SENSOR (LH) P44 J44
OR A
BK B
WH C
P2 J2
PRIMARY ECM
SPEED/TIMING (3408E/3412E)
SENSOR (RH) P20 J20
732-PK 39 SECONDARY ENGINE SPEED
OR A 996-GN 32 +V TIMING
BK B 998-BR 29 DIGITAL RETURN
WH C 999-WH 38 PRIMARY ENGINE SPEED
F723-PK 18 TIMING CAL +
F724-PU 12 TIMING CAL -

P1 J1
INJECTOR WIRING SCHEMATIC
ECM
J52/P52 P2 J2 (3408/3412E)
1 A701-GY 16 SOLENOID 1 POWER
SOLENOID 1
2 F726-YL 05 SOLENOID 1/3 RETURN
3 A703-BR 32 SOLENOID 3 POWER
SOLENOID 3
4 F726-YL

J56/P56
1 A702-PU 40 SOLENOID 2 POWER
SOLENOID 2
2 F727-BU 11 SOLENOID 2/4 RETURN
3 A704-GN 34 SOLENOID 4 POWER
SOLENOID 4
4 F727-BU

J53/P53
1 A705-BU 32 SOLENOID 5 POWER
SOLENOID 5
2 F728-BR 17 SOLENOID 5/7 RETURN
3 A707-PU 38 SOLENOID 7 POWER
SOLENOID 7
4 F728-BR

J57/P57
1 A706-GY 28 SOLENOID 6 POWER
SOLENOID 6
2 F729-GN 21 SOLENOID 6/8 RETURN
3 A708-BR 22 SOLENOID 8 POWER
SOLENOID 8
4 F729-GN

J54/P54
1 A709-OR 37 SOLENOID 9 POWER
SOLENOID 9
2 F730-GY 27 SOLENOID 9/11 RETURN
3 A711-PU 31 SOLENOID 11 POWER
SOLENOID 11
4 F730-GY

J58/P58
1 A710-GY 18 SOLENOID 10 POWER
SOLENOID 10
2 F731-OR 33 SOLENOID 10/12 RETURN
3 A712-BR 12 SOLENOID 12 POWER
SOLENOID 12
4 F731-OR
J21 P21 P1 J1 ECM (3408E/3412E HEUI)
+V ANALOG A 36 +V ANALOG SUPPLY
ENGINE COOLANT ANALOG RETURN B 30 ANALOG RETURN
TEMPERATURE SENSOR SIGNAL C

P22 J22
+V ANALOG A
ENGINE OIL ANALOG RETURN B
PRESSURE SENSOR SIGNAL C

P23 J23
+V ANALOG A
TURBO OUTLET ANALOG RETURN B
PRESSURE SENSOR SIGNAL C

P25 J25 ANALOG SENSOR


+V ANALOG A
TURBO INLET
ANALOG RETURN
SIGNAL
B
C
POWER SUPPLY
PRESSURE SENSOR
P27 J27 5 ± 0.2 VOLTS
+V ANALOG A
ATMOSPHERIC ANALOG RETURN B
PRESSURE SENSOR SIGNAL C

P45 J45
+V ANALOG A
HYDRAULIC B
ANALOG RETURN
PRESSURE SENSOR SIGNAL C

P43 J43
+V ANALOG A
FUEL TEMPERATURE ANALOG RETURN B
SENSOR SIGNAL C

P51 J51

HYDRAULIC OIL +V ANALOG A


ANALOG RETURN B
TEMPERATURE SENSOR SIGNAL C
THROTTLE
POSITION SENSOR J35 P35 P1 J1 ECM (3408E/3412E HEUI)
+V DIGITAL A 29 + V DIGITAL SUPPLY
DIGITAL RETURN B 35 - V DIGITAL RETURN
SIGNAL C

DIGITAL SENSOR
FAN
POWER SUPPLY
SPEED SENSOR
P84 J84 8 ± 0.5 VOLTS
+V DIGITAL A
DIGITAL RETURN B
SIGNAL C
PUMP CONTROL VALVE
POWER SUPPLY
0 to 24 VOLTS PWM
0 to 800 mAmps

PUMP CONTROL
VALVE J46 P46 P2 J2 ECM (3408E/3412E HEUI)
SUPPLY A 29 + SUPPLY
RETURN B 35 - RETURN
ELECTRONIC SENSORS AND SYSTEMS
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE POWER RELAY
HARNESS 15 AMP SWITCH
BREAKER

MACHINE
INTERFACE
TDC SERVICE CONNECTOR
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR

SECONDARY
SPEED/TIMING SENSOR
ANALOG SENSORS
• Hydraulic pressure
• Coolant temperature
• Atmospheric pressure
• Turbocharger i n l e t pressure
• Turbocharger outlet pressure
• Lubrication oi l pressure
• Hydraulic temperature
• Fu e l temperature
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER

MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR

SECONDARY
SPEED/TIMING SENSOR
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER

MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR

SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR


HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER

MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR

SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR

ATMOSPHERIC PRESS. SENSOR


ENGINE POWER DERATING MAP
ACCORDING TO ATMOSPHERIC PRESSURE
100% 7,500
PERCENT OF FULL LOAD POWER

98% 8,210

96% 8,920

94% 9,630

10,340

ALTITUDE IN FEET
92%

90% 11,050

88% 11,760

86% 12,470

84% 13,180

82% 13,890

80% 14,600

78% 15,310

76% 16,020

74% 16,730

72% 17,440

77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53

ATMOSPHERIC PRESSURE IN kPa


AUTOMATIC AIR FILTER COMPENSATION

TURBOCHARGER ATMOSPHERIC
INLET PRESSURE PRESSURE
SENSOR SENSOR

CAT

Filter differential pressure calculated with formula:


Atmospheric sensor pressure - Turbo sensor pressure = ∆P
Fuel limited 2% per 4 inches H20 to max 20%
HEUI SYSTEM
8 OR 12
INJECTORS
COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER

MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR

SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR


HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER

MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR

SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR


OIL PRESSURE MAP
340 49.3

320 46.4

300 43.5

280 40.6
OIL PRESSURE IN kPa

OIL PRESSURE IN PSI


260 37.7

240 34.8

220 31.9

200 29

180 26.1

160 23.2

140 20.3

120 17.4

100 14.5

80 11.6

60 8.7
600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000

ENGINE RPM
kPa x 0.145 = PSI
HEUI SYSTEM
8 OR 12
INJECTORS
COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER

MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR

SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR TURBO INLET PRESSURE SENSOR

TURBO OUTLET (BOOST)


PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR


HEUI SYSTEM
8 OR 12
INJECTORS
COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER

MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY CAM
SPEED/TIMING SENSOR

BACKUP CAM
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP SENSOR

FUEL TEMPERATURE SENSOR


HEUI SYSTEM
8 OR 12
INJECTORS
COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER

MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR

SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH


DIGITAL SENSORS AND CIRCUITS

• Throttle Position

• Pump Control Valve Signal

• Exhaust Temperature
HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN
MACHINE KEY
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER

MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL

SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH


PULSE WIDTH MODULATED SIGNALS
10%
ON

DUTY = 10%
CYCLE

OFF

50%
ON

DUTY = 50%
CYCLE

OFF
1 CYCLE
90%
ON

DUTY
= 90%
CYCLE

OFF

DUTY CYCLE = PERCENT OF TIME ON VS PERCENT OF TIME OFF


HEUI SYSTEM
8 OR 12 COMPONENT DIAGRAM
INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN
MACHINE KEY
HARNESS 15 AMP POWER RELAY SWITCH
BREAKER
PUMP CONTROL VALVE

MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL

SECONDARY
SPEED/TIMING SENSOR

COOLANT TEMP. SENSOR TURBO INLET PRESSURE SENSOR

TURBO OUTLET PRESS. SENSOR

ATMOSPHERIC PRESS. SENSOR

OIL PRESSURE SENSOR

HYDRAULIC TEMP. SENSOR

FUEL TEMPERATURE SENSOR

COOLANT FLOW SWITCH


SERVICE
TOOL
CONNECTOR CAT DATA LINK

LAPTOP
COMPUTER
CONTROL SERVICE TOOL

CAT
ELECTRONIC TECHNICIAN

7X1701

COMMUNICATION
ADAPTER

ADEM II
ELECTRONIC
MAIN MODULE

CONTROL
MODULE
(ECM)
VIMS

VIMS DISPLAY MODULES


D10R/988F/990 CAT DATA LINK CIRCUIT

POWERTRAIN CONTROL CMS


MODULE
Cat Data Link + 8 23 Cat Data Link +
Cat Data Link - 9 24 Cat Data Link -

J42 P3 J3 P1 J1 ECM
D 7 893-GN 9 Cat Data Link +
SERVICE TOOL E 6 892-BR 3 Cat Data Link -
CONNECTOR H 31 E794-YL 7 ATA Data Link +
J 32 E-793-BU 1 ATA Data Link -
MACHINE INTERFACE
CONNECTOR
3408E/3412E HEUI FUEL SYSTEM

TO LUBE
SYSTEM
HEUI
HYDRAULIC OIL
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT PRESSURE
TEMPERATURE
SUPPLY SENSOR
SENSOR
PUMP
GROUP
FLUID MANIFOLD
OIL
FILTER
PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER
FUEL
TRANSFER
PUMP SECONDARY PRESSURE
LUBE OIL FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR

OIL
SUMP FUEL TANK

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