ETA Oct3

Project: King Abdullah financial district project
Consultant: Dar al Riyadh
MEP Contractor: ETA Star Electromech Saudi co ltd
(HITEC) Technology Activities Trading Est.
Project: Development of King Abdullah Financial Development Project KAFD MV SWITCHGEAR: DC SUPPLY SYSTEM
TECHNICAL SUBMITTIAL FOR DC SUPPLY SYSTEM, Development of King Abdullah Financial Development Project KAFD MV Switchgear: DC Supply System 16310-7
CONTENTS 1. Company Profile incl. experience letters
2. Complete product catalog/ technical data
3. Compliance statement typed & stamped
4. Zakat Certificate, Registration, ISO Certificate & all other Govt. certificates
5. Project Reference List
6. Previous Approval Copies
7. Test Certificates
HITEC Technology Activities Trdg. Est.

P.O. Box 93711, Riyadh 11683 Tel: (9661) 278-3704 Fax: (9661) 278-3708 Email: sales@hitecnow.com
Fax Message
To: Company: Abdur Rahman Khan 0591363338 Procurement Engineer, Ext.: 127 ETA Star Electromech (saudi) Co.Ltd. From: Date: Pages: Email: Cc:
Ref.: 111009
Fahad M Ahmed, Sales Engineer, Mob.: 966503446593 09 Oct. 2011 1 rahmankhan@etastarmne.com innayatullah@etastarmne.com
Telephone 4602266 : Fax: Ref: Dear sir, 4602620 DC Systems for KAFD
Many tks for your request. Pl. find attached our company profile & product submittal. Please call if you require any further information.
Fahad M Ahmed
1. Company Profile incl. experience letters
Technology Activities Trading Est. HITEC Division
Company Profile 2011
P. O. Box 93711, Riyadh 11683, Saudi Arabia Tel 9661.278.3704 Fax 9661.278.3708 www.hitecnow.com sales@hitecnow.com
Contents
1. ABOUT US
2. COMPANY DETAILS
3. PRODUCTS
4. REFERENCES
1.
ABOUT US
OBJECTIVE Provision of electrical & telecom solutions to the industrial, commercial & government sectors.
MISSION HITEC is primarily focused on the sales & marketing of: Backup Power Systems Wireless Communication Systems & Specialty Lighting Products KEYS TO SUCCESS

Low costs due to low overheads Short delivery times Prompt technical support In country installation, testing, commissioning service maintenance & warranty support
2. COMPANY DETAILS COMPANY PROFILE HITEC is employs highly motivate staff that is eager to supply the best quality of service to customers. Our clients include the local oil & gas companies; telecom companies; electric companies. We are involved with the material requirements of these agencies and their contractors. Our staff has over 65 years of combined work experience. HISTORY
HITEC has been in operation 1989. In over two decades we have had the pleasure of working on numerous projects of high repute. These include Aramcos Al Khurais, Nuayyim & PS3 Facilities. Our experience with DC power systems also led to the completion of works for SEC at their S/S 8117 & 8056. Our products are being used in several countries including Saudi Arabia, Qatar, Yemen, Oman, Kuwait, Bahrain, Algeria, Malaysia, Pakistan & Egypt.
3. PRODUCTS SUPPLIES We are committed to promote the latest high quality products in the following disciplines. A. Power Systems B. Lighting Eqpt C. Wireless Communications Details of our scope of works are given below: A. Power Systems
DC Power Systems
SENS Battery Chargers Vented Lead Acid Battery Sets Sealed Lead Battery Sets Nickel Cadmium Battery Sets DC Distribution Panels & Battery Disconnect Switches Weather Proof Housings
AC Power Systems
UPS Systems Solar Power Systems Aviation: Frequency Converters, Ground Power Units DC/AC Inverters, DC/ DC Converters
B. Lighting Equipment
Obstruction Lighting
Single/ Double Obstruction Lights Beacons Aircraft Warning Lighting Kits Associated hardware: Flashers/ Relays, etc.
Airport Lighting
Approach/ Taxiway & Runway Lighting Systems Helipad Lighting Systems Windcones
Explosion Proof Lighting
Explosion Proof Lighting Systems
C. Wireless Communications
UHF/ VHF/ HF
Mobile Radios Handheld Radios Base Stations/ Repeaters
4. COMPANY SUMMARY HITEC is successfully marketing its range of products for the local market. Our focus is on Electrical Materials supply. Our products are also used by the Telecom sector. OWNERSHIP HITEC is a fully Saudi owned commercial est. located in Riyadh, Saudi Arabia. HITEC PROFILE HITEC is focused on the marketing of backup power systems, wireless communications & airport lighting materials.
Figure 1. HITEC is the sole representative of SENS for the Middle East.
Figure 2. HITEC distributes VRLA/ NiCD Batteries mfrd in Germany by Hoppecke.
Figure 3. HITEC stocks and resells batteries for industrial applications by the above mfrs.
Figure 4. HITEC is the authorized reseller of Riello UPS Systems in Saudi Arabia.
Figure 5. HITEC is an authorized rep of H&P and has sold dozens of their Tower lighting Kits.
Figure 6. HITEC is supplying Fiber Optic Cables & Telephone Copper Cables.
5. SERVICES SERVICES HITEC supports all the items it sells by providing installation, testing & commissioning services. HITEC has executed dozens of projects all over Saudi Arabia. We have supplied & installed Telecom Towers, Obstruction Lighting, AC UPS Systems & numerous DC Power Systems. COMPETITIVE COMPARISON HITEC keeps its overheads low as a matter of policy. These savings we pass on to our clients with an eye on securing repetitive client base. FUTURE SERVICES HITEC is always on the lookout for new products. We have secured recent orders for the supply of towing tractors for the Royal Saudi Air Force. 6. MARKET ANALYSIS SUMMARY Due to the relatively high price of oil, the Saudi economy is booming. HITEC is playing its part and catering to the materials requirements of local contractors, businesses & government entities.
SOME CUSTOMERS
BANKING DETAILS Name: HITEC Technology Activities Trading Est., Account No.: 23-052-604-000-108 repeat 23-052-604-000-108, Bank: National Commercial Bank, Riyadh, Saudi Arabia. Tel.: 96614195416, Fax: 96614193411, Rahmania Branch. Swift Code: NCBKSAJE
BBAN
23052604000108
IBAN
SA7210000023052604000108
COMMERCIAL REGISTRATION
CHAMBER OF COMMERCE REGISTERATION
ORGANIZATION STRUCTURE
GM
Manager Accounts
Sales Engr Execution Team
Sales Rep
Sales Rep
LOCATION MAP
REFERENCE LIST - SAMPLES
Item 1 2 3 4 5 6 7
Category Wireless Communication Lighting Eqpt Power Systems Power Systems Power Systems Power Systems Power Systems
Mfr. Motorola H&P SENS RPS RPS RPS RPS
Product Spares High Intensity Flash guards Battery Chargers UPS 10KVA UPS 30KVA UPS 10KVA UPS 10KVA
Details SEC Saudi ARAMCO Al Ojaimi Moderntel Ali Reza Oman Saudi Specialist MOI Alsnad Scientific & Medical Co., Jordan Abeg, RKH Nuerosurgery, RMH Najran, Hyper Pandas ALF ALF Sulay W/H ALF Ceramic Factory
8 9
Power Systems Power Systems
RPS RPS
UPS 10KVA UPS 4KVA
10
Power Systems
RPS
UPS 30KVA
11
Power Systems
RPS
UPS 30KVA, 60KVA
12 13 14
Power Systems Power Systems Power Systems
RPS RPS RPS
Inverter, 1KVA UPS 20KVA UPS 30KVA
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems Power Systems
RPS RPS RPS RPS RPS RPS SENS SENS SENS SENS SENS SENS SENS SENS SENS SENS SENS SENS SENS
UPS 30KVA UPS 60KVA UPS 10KVA, 2KVA UPS 80KVA, Isolation Transformer UPS 10KVA UPS 2ea. 10KVA 12A, 16A, 25A DC Power Systems 12A DC Power System 35A DC Power System 12A DC Power System 75A DC Power System 25A DC Power System 35A DC Power System 16A DC Power System 6A DC Power System 12A DC Power System 12A DC Power System 35A DC Power System 600ea. DC Power Systems
ROP Special Support Co. Humeidi, Yanbu Adwaa, Baha Qureishi, Yanbu Harbi, Wadi Laban ALF 4200000236 ALF 4200002225 ABB 4500084856 ABB 4500083859 ABB - 4500085684 ABB 4500083262 ABB - 4500085070 ALF VML09-269 ALF VML09-277 ALF LML10-055 ABB 4500083859 ABB - 4500084254 STC
2. Complete product catalog/ technical data Item 01. 02. Description Qty SENS Battery Charger, 120/ 208/ 240VAC, 60Hz, 48VDC complete with 511 10 alarm package 48VDC Nickel Cadmium battery set suitable for 8hrs backup time on 0.6A 10 continuous load for 8hrs and 19.6A & 20.2A momentary load for 1 min. complete with suitable steel battery rack
Automatic DC Power Supply/Charger With Intelligent Battery Monitoring and Data Logging
BEST TECHNOLOGY 2007
Built-in intelligence makes it easy to correctly configure charger for battery and site conditions Battery check system automatically tests battery to reduce risk of unexpected application shutdown Black box data recorder helps spot previously hidden problems and direct preventive maintenance Advanced user interface, USB PC utility provide easy to understand system status and control Dual microprocessors, digital load sharing minimize risk of single point failure Modbus communication option provides remote monitoring, administration
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www.sens-usa.com info@sens-usa.com Toll-free 866.736.7872 303.678.7500
Consulting Specifying Engineer 2009 Product of the Year
Rugged utility-grade charger C-UL listed, CE Marked Filtered output Temperature compensation Optional Modbus data communications
Backlit, full-text LCD
Simple charge mode control LED system mimic panel
Battery check system
Dual microprocessors
Onboard data logger
Battery Expert System
All-digital design no potentiometers
Constant Voltage, Current Limited, Filtered Battery Charger
Oil and gas pipelines Offshore platforms Refineries and chemical plants DC control systems Engine starting
Electric utility substations Switchgear
EnerGenius IQ is a rugged utility-grade battery charger/rectifier with microprocessor control. In addition to providing DC power and charging your battery, EnerGenius IQ automatically tests your battery performance, logs all relevant site data and clearly communicates results. Key Features Constant voltage, current limited and filtered DC output
Simultaneously supplies smooth DC to critical loads, recharges the connected system battery and automatically maintains flooded lead-acid, VRLA, or nickel-cadmium batteries in peak condition.
Integrated battery check system cuts risk of undetected battery failure
Batteries have limited lifetimes, and can fail without warning. The on-board battery system determines if your battery can support a connected continuous load without taking the battery offline or shutting down charger input power.
PASS FAIL
Black box recorder discovers hidden battery and site data to direct preventive action
Data recorder captures and logs previously unavailable system and site data. Data helps to perform failure analyses and to demonstrate if site conditions are conducive to long battery life. Users can leverage this knowledge to improve reliability of battery sites throughout their networks.
Dual microprocessors minimize risk of single point failure
Dual microprocessors provide internal fault tolerance, and provide a level of system reliability superior to either conventional analog or single microprocessor-controlled chargers.
Optional multi-function communications module extends the IQs capabilities to the network
CommsGenius provides Modbus networking (RS-485 and Ethernet), precise digital load sharing for two chargers, and PC-based charger setup & administration.
Maximizes DC system reliability at lowest total cost
On-board Information Technology Takes System Reliability to a New Level

Battery check system Industry-first black box data logger
Standby batteries have limited lifetimes and typically fail without warning causing costly application shutdown. SENS EnerGenius IQ integrates battery checking and system data logging functions into the charger, making DC system health assessment less costly and easier to use than ever before.
Insight GUI application makes history data easy to understand

SENS Insight is a PC-based application that converts charger history data into easy-to-understand charts and tables. Insight helps you to see and compare a variety of different analog and digital information. Understanding this information helps avert system downtime, and is essential in performing root cause diagnosis of system problems.
Upload & analyze DC system data from multiple chargers
User PC workstation
Setup Utility GUI application makes setup a snap
SENS Setup Utility is a PC-based application that communicates with the charger over USB. It is included with the Modbus communications option and the forced load share & remote temperature compensation package. Setup Utilitys GUI makes communications parameter setup easier than ever before, and enables deployment of pre-programmed standard voltage and alarm settings to multiple chargers, as might be required across a fleet of chargers.
-25C
Low voltage load disconnect
10
10
10
10
11
11
11
11
Std = standard feature. - - = not available. Factory option: factory installed option only. Optional: Feature can be installed in the system at any time. (1) Lowest cost package. (2) Specify for lower output ripple. (3) Adds reverse polarity protection and blocking diodes to Eliminator package. (4) Specify for sites with heavier electrical transients and/or where AC supply is of low impedance. (5) On battery ripple measured at the terminals of a battery rated in AH > 4 times chargers amp rating. Off battery ripple measured at the load end of charger output cables. (6) On units rated < 3.4 KW output. Higher power units require single input voltage. See last page for details. (7) Only available in larger Q2 housing. (8) Requires Extended Individual Form C Relays package (Option B in Section F on Page 7). Relay rating is 60W @ 117 VAC. (9) Requires Remote Alarms & Communications Feature Package L, K, M or N (see Section F on Page 7). (10) Requires Extended Individual Form C Alarms option + external contactor ordered separately. (11) Standard on wall-mount units only.
Specify the EnerGenius IQ System Best For Your Needs

Follow these simple steps to specify the correct charger model number:
Choose the right output voltage to suit your battery

4-6 cells 8-12 16-24 40-60 80-120 6-10 cells 12-20 25-38 (25-40) 64-93 (64-96) 128-185 (128-192)
Cells in (parentheses) indicate lower maximum per-cell charging voltages
Choose the correct output current rating
Use formula to solve for charger amp rating to simultaneously power your load and recharge your battery
FORMULA AH x K +L = I T
AH, or ampere hours capacity to be returned to the battery. Specify either duty cycle (amps x discharge hours) or AH rating of battery.
Constant K recharge inefficiency constant - Lead battery ......1.15 - Nickel battery......1.40
T is the time in hours you wish to allow for recharge.
Amps load L
Charger amp rating I
Example: Recharge a 220 AH lead-acid battery in 12 hours while powering a 10 amp load. 220 x 1.15 + 10 = 31.08 amps. 12 Use 35A charger, which is next available rating.
Specify your AC input supply Safety agency marks
All chargers supplying output power less than 3.4 KW come standard with field selectable input
Factory specified no decision needed
Specify the IQ features package suited to your needs Specify alarm relay/communications configuration Specify mounting configuration Specify optional accessories as needed to complete your system Specify battery type and number of cells
How To Order
Optional alarm relay / communications card Filter choke Inrush limiter (Extreme package) Input voltage selector Power transformer 2-pole input breaker 2- pole output breaker
Rectifier assembly
Blocking & reverse polarity diode assembly
Filter capacitors behind arc-flash protector
534 574 534
(1) Activates on any alarm listed under Footnote #3. (2) AC fail, charger fail, low DC volts, high DC volts, ground fault. (3) AC fail, charger fail, low DC volts, high DC volts, end of discharge, ground fault, battery check fail. (4) Enables remote reading of all alarms & analog values. Ethernet and RS-485 interfaces. RTU and ASCII modes. NOTE: When dual charger configurations are set up for forced load share only 1 ea. charger may be equipped with the CommsGenius card. One CommsGenius supports load share, RTS and Modbus function in both chargers.
Optional features not shown above

q Freestanding, floor-mounting housing (size Q2 only): Order p/n 209399 q Drip shield: Order p/n 209320 for Q1 or 209321 for Q2 q Front door lock: Order p/n 808990 q AC surge protective device to UL 1449 3rd ed.: Order p/n 209062
Specify battery type and number of cells

Flooded lead-acid VRLA Ni-Cd (specify number of cells in Ni-Cd battery)
Indicates standard input voltage configuration. Standard input voltage configuration for 50/60 Hz units is either field selectable 120/208/220240 VAC or 230 volts. All units with field selectable 60 Hz input also have field selectable 50/60 Hz voltage. Circuit breaker ratings are identical for field selectable units. 400 VAC, 50/60 Hz is available on special order. b Current ratings shown are for respective input voltages. Current consumption at nominal input voltage is 8-13% less than worst case value shown, depending on model. c Numbers in black show AC input breaker ratings that correspond to input voltage options. Number in blue shows DC output breaker rating.
a
111008 G
Housing Dimensions
Housing size Q1
Wall mount configuration (19 rack mount also available)
Housing size Q2
Wall mount configuration (add 3.75 [95.25 mm] height for free-standing option) (23 rack mount also available)
The future of reliable DC power

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Contact information
For information and service on any SENS product, please contact us at: Sales 1.866.736.7872 303.678.7500 Fax 303.678.7504 www.sens-usa.com info@sens-usa.com Stored Energy Systems, LLC 1840 Industrial Circle, Longmont, CO 80501 USA
STORED ENERGY SYSTEMS
EnerGenius IQ detailed product specification
Document: Sync with: DCN No. Owner Date: Product:

1. 1.1
SPEC 135, Revision F Eng. Revision B DCN 105840 Bill Kaewert March 4, 2010 EnerGenius IQ Utility Grade Charger & Battery Check System
INTRODUCTION General product description Dual microprocessor controlled stationary AC-DC power supply/battery charger with built-in battery health assessment system. SCR type power train with single-phase input, full-wave rectification and filtered output. Designed for permanent installation and operation in utility substation, oil & gas, engine starting and similar mission-critical applications. Product mission To cost-effectively maximize reliability of critical DC-driven loads by providing: Well-filtered DC Maintaining parallel-connected system batteries in peak condition Automatically performing battery system checks, and Logging all relevant data to enable early warning of problems and perform root cause analysis of system faults Battery charger/power supply function Delivers filtered DC to simultaneously power DC loads while accurately recharging and maintaining a parallel-connected system battery in peak condition. Designed to deliver high reliability under harsh conditions for a useful lifetime up to 30 years. Battery health check function Built-in check system assesses battery function by periodically reducing charger output voltage to near nominal to evaluate the batterys ability to carry the connected system load. Charger remains ready at all times to carry the system load should the battery fail during check. Check can be user programmed for frequency and duration of automatic checks, and can be initiated manually using a button on the chargers front panel. Data logging function A black box data logger captures and records information relevant to charger function, battery function and the system environment. Data can be analyzed using SENS Insight PC-based software to help predict system problems, or discover root cause problems in case of system breakdown.
1.2
1.2.1
1.2.2
1.2.3
Page 1 of 15
Copyright 2006-2008 Stored Energy Systems LLC
EnerGenius IQ detailed product specification 1.3 Unit output ratings and designator
Nominal Voltage 12 12 12 12 12 12 24 24 24 24 24 24 24 24 24 48 48 48 48 48 48 48 48 120 120 120 120 120 120 240 240 240 240 Standard 60 Hz AC supply 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 240 V 240 V 120/208/240 V 120/208/240 V 120/208/240 V 120/208/240 V 240 V 240 V 120/208/240 V 120/208/240 V 240 V 240 V Optional 60 Standard 50/60 Hz Optional 50/60 Hz Hz input input input 480 V 120/208/230 V -480 V 120/208/230 V -480 V 480 V 480 V 480 V 480 V 480 V 480 V 480 V 480 V 480 V 480 V 480 V 208, 480 V 480 V 480 V 480 V 480 V 480 V 480 V 208, 480 V 208, 480 V 480 V 480 V 480 V 480 V 208, 480 V 208, 480 V 480 V 480 V 208, 480 V 208, 480 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 230 V 230 V 120/208/230 V 120/208/230 V 120/208/230 V 120/208/230 V 230 V 230 V 120/208/230 V 120/208/230 V 230 V 230 V ------------400 V ------400 V 400 V ----400 V 400 V --400 V 400 V
Amps Model number 12 Q012-012 25 Q012-025 50 75 100 150 6 12 16 25 35 50 75 100 150 6 12 16 25 35 50 75 100 6 12 16 25 35 50 6 12 16 25 Q012-050 Q012-075 Q012-100 Q012-150 Q024-006 Q024-012 Q024-016 Q024-025 Q024-035 Q024-050 Q024-075 Q024-100 Q024-150 Q048-006 Q048-012 Q048-016 Q048-025 Q048-035 Q048-050 Q048-075 Q048-100 Q120-006 Q120-012 Q120-016 Q120-025 Q120-035 Q120-050 Q240-006 Q240-012 Q240-016 Q240-025
2 2.1
AGENCY STANDARDS AND CERTIFICATIONS Safety agency standards UL 1012, CSA 22.2 No. 107.2, EN 60335-1, EN 60335-2-29 and best commercial practice for utility and industrial-grade charger/power supplies. Agency markings Copyright 2006-2008 Stored Energy Systems LLC
2.1.1
Page 2 of 15
EnerGenius IQ detailed product specification 50 / 60 Hz units: UL and C-UL listed marks to UL 1012 and CSA 22.2 No. 107.2 50 Hz units: CE mark; DOC to EN 60335-2-29, EN 50081-2 and EN 50082-2 2.2 EMC standards: emissions FCC Part 15 Class B EN 61000-6-4 and EN 55022, Class A EMC standards: immunity ANSI/IEEE C62.41 Category B IEC 61000-6-2 (heavy industrial), including: IEC 61000-4-2, 61000-4-3, 61000-4-4, 61000-4-5, 61000-4-6 and 61000-4-11 ANSI C37.90a optional Industry performance standards Charging performance: NEMA PE-5 Electrical transient: ANSI/IEEE C62.41 Category B. EE Extreme configuration also meets ANSI C37.90a Seismic standards IBC 2003-2006. Tested, verified and labeled under authorization of a competent body. AC MAINS SUPPLY Input supply: Units rated up to 3KW DC output (120V 25A) 115-120/208/230-240 volts, 60 Hz standard Optional: 115-120/208/230-240 VAC, 50/60 Hz 480 VAC, 60 Hz 400-415 VAC, 50/60 Hz Input supply: Units rated over 3KW DC output 230-240 volts, 60 Hz standard Optional: 208 VAC, 60 Hz 480 VAC, 60 Hz 230-240 VAC, 50/60 Hz 400-415 VAC, 50/60 Hz Input supply tolerances 60 Hz units: -12%, +6%, based on standard North American line voltages of 120V, 208V, 240V, and 480V. 50/60 Hz units: +10%, based on standard European line voltages of 230V and 400V. Rated input frequency all units: +5% Charger survives and operates in a predictable manner on any input voltage from zero up to the maximum rating. During brownout conditions the charger continues to operate, at reduced output capability, until voltage drops to 70% of the input voltage rating, at which point the power train shuts down. Power train automatically restarts at 85% of nominal AC input rating. The charger shuts down to protect itself if input voltage is excessive, and restarts automatically once input voltage returns to normal range. 3.4 Input inrush limiting An active AC inrush limiter is provided in EE Extreme configurations, along with a high interrupt rated AC circuit breaker. Copyright 2006-2008 Stored Energy Systems LLC
2.3
2.4
2.5
3. 3.1
3.2
3.3
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EnerGenius IQ detailed product specification 4 4.1 EFFICIENCY & POWER FACTOR Typical efficiency 12V: 75%, 24V: 80%, 48V: 85%, 120V: 90%, 240V: 92%, at nominal AC input voltage, maximum rated load current, and equalize charge voltage setting for the usual number of lead-acid cells (rated output voltage divided by 2V/cell). Power factor 0.75 typical at nominal line, maximum rated load current, and equalize charge voltage setting for the typical lead-acid battery configuration. OUTPUT Output voltages and adjustment ranges Per table, with possible adjustment ranges meeting or exceeding NEMA PE-5. Float and equalize voltage adjustments are independent of each other. Equalize voltage adjustment may be set the same as float, but not lower.
Adj. range VPC Float Equalize Overvolt shutdown Max Output 12V 24V 48V 120V 240V Lead acid 2.00-2.45 2.00-2.45 2.20-2.60 VRLA 2.00-2.45 2.00-2.45 2.20-2.60 16.0V 32.0V 62.0V 149V 298V NEMA NiCd 1.20-1.60 1.20-1.60 1.50-1.75 Extended range NiCd 1.20-1.60 1.20-1.55 1.50-1.75
4.2
5 5.1
Absolute maximum settings for float and equalize: 16.0V for 12V models, 32.0V for 24V models, 62.0V for 48V models, 149V for 120V models, and 298V for 240V models. Float and equalize voltages are guaranteed at low line and rated load per NEMA PE-5 (without output blocking diodes) for all lead-acid configurations and NEMA NiCd configurations. Note that maximum available equalize voltage per cell when using the maximum number of cells under Extended range NiCd is lower than number of cells under NENA NiCd category. 5.1.2 Battery compatibility Rated Volts DC Lead Acid Nickel-Cadmium
PE-5 Extended 12 6 9-10 9-10 24 12 19-20 18-20 48 23-24 37-38 36-40 120 53-60 84-93 81-96 240 106-120 168-186 162-192 Lead-acid specifications include both flooded and valve-regulated types. 120V models will support 110V nominal, and 240V will support 220V nominal applications without modification.
5.2
Operating modes Charger output characteristic is the constant voltage, current limited type. The charger operates either in current limit or, if not in current limit, in one of the following voltage control modes: Copyright 2006-2008 Stored Energy Systems LLC
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EnerGenius IQ detailed product specification 5.2.1 5.2.2 5.2.3 Float voltage mode: Constant voltage, single rate charging Equalize voltage mode: Manually initiated higher voltage limit that is time limited. Current-controlled automatic equalize: Charger automatically enters and exits equalize mode depending on current demanded of the charger. Entry into equalize mode is at 95% of the current limit setpoint. Return to float mode is at 70% of output current setpoint. Automatic equalize ends either after the charger drops below the exit threshold value, or after the pre-set equalize time expires. This mode can be user enabled or disabled. Periodic automatic equalize: Charger enters equalize mode periodically for a user-adjustable duration, at a user-adjustable frequency. This mode can be user enabled or disabled. Battery check mode: Battery check mode causes the chargers output voltage to drop to a useradjustable value, permitting a healthy parallel-connected battery to support the connected DC load. During the test the charger assesses whether the battery is capable of supporting the load. Should the battery fail to support the connected load the charger will continue powering the load without interruption, terminate the test and issue an alarm. Battery check mode is initiated either manually with the front panel BATT CHCK button, or automatically. Duration of battery check is user adjustable, as is frequency of the automatic check. The automatic check mode and BATT CHCK button can be user enabled or disabled. Equalize charging time limits User selectable in one-hour increments from 1 to 255 hours. Output current limit and adjustment Electronic regulation is factory set at 100%, user adjustable from 33% to 110% of the chargers rated output current Output regulation Combined line and load regulation, including electronics warm-up drift, is better than +0.5% at the chargers output terminals under all combinations of rated load, input voltage and input frequency. Output regulation with the optional blocking diode is equally good except at extreme low-line conditions. Dynamic response With the standard filter and when connected to a battery having rated A-H capacity greater than 4 times rated output current of the charger, output voltage will not deviate beyond 5% of the initial steady state output voltage when subjected to load current changes between 20 to 100% and 100 to 20% of full rated load current. Recovery to within 1% of steady state voltage is within 200 milliseconds. Response time is slower when charger is fitted with the optional 30 mV output filter. Turn-on overshoot DC output overshoot at turn on, with or without battery, is limited to less than 5% of the adjusted float or equalize voltage (whichever applies) for any output load between 0 and 100% of full rated load. Battery temperature compensation Local temperature compensation (TC) is standard, with standard sensor located on the chargers control card. TC slope is user programmable, and can be enabled or disabled by the user through the chargers keypad. Slope setting range is 0.0 to -5.5mV/C/cell for lead-acid battery and 0.0 to -4.0mV/C/cell for nickel-cadmium battery. Factory defaults are -4.0mV/C/cell for lead-acid battery Copyright 2006-2008 Stored Energy Systems LLC
5.2.4
5.2.5
5.3
5.4
5.5
5.5.1
5.5.2
5.6
Page 5 of 15
EnerGenius IQ detailed product specification and -3.0mV/C/cell for nickel-cadmium battery. Remote temperature sensing is available when an optional CommsGenius communications board is included. 5.7 Output stability The charger operates in a generally stable fashion when driving DC loads either with a parallelconnected battery or without battery. SENS recommends that the system battery remain connected to minimize voltage deviations when there are large load steps. Output ripple Specifications "with battery attached" are based on a lead-acid battery with capacity at least four times the charger's rated output current. 12Vmodels Standard filter: Less than 30mV rms with attached, and less than 480mV rms without battery. Optional filter: Less than 30mV rms with battery attached, and less than 100mV rms without battery. 5.8.2 24V-48V models Standard filter: Less than 30mV rms with battery attached, and less than 480mV rms without battery. Optional filter: Less than 30mV rms with battery attached, and less than 100mV rms without battery. 5.8.3 . Optional filter: Less than 30 mV rms with battery attached, and less than 100mV rms without battery. 5.8.4 240V model Standard filter: Less than 200mV rms with battery attached, and less than 2% without battery. Optional filter: Less than 30 mV rms with battery attached, and less than 200mV rms without battery. 6 6.1 PROTECTION Soft Start (walk-in) After completion of microprocessor self-checks, the power train output increases over ~ 5 seconds to full power, or to a lesser amount as demanded by the load. Surge suppression AC input Transformer secondary MOV surge suppression. Other surge suppression EE Extreme models include supplemental lightning arrestor (listed Secondary Surge Arrestor) on AC input. Output overload protection Electronic current limit, UL listed DC circuit breaker 120V model Standard filter: Less than 100mV rms with battery attached, and less than 2% without battery.
5.8
5.8.1
6.2
6.3
6.4
Page 6 of 15
EnerGenius IQ detailed product specification 6.5 Input overcurrent protection device 2-pole breaker, 10 K AIC minimum. Medium (18-25 K AIC) and high (65 K AIC) interrupt breakers available as extra cost options as listed in the table below. 65K AIC breaker available only in chargers accommodated in the larger housing size Q2. 10 KAIC breakers are suitable for solidly grounded AC sources up to 240Vac, where the phase-toground potential is limited to the system's phase-to-neutral voltage (IEC type "TN" and "TT"). Optional 18 KAIC, 25 KAIC, and 65 KAIC circuit breakers are suitable for higher voltages and for impedance grounded systems (IEC type "IT"), ungrounded systems, and grounded delta systems where the phase to ground potential can equal the phase-to-phase voltage.
Page 7 of 15
EnerGenius IQ detailed product specification Output

Vdc Adc 12 25 12 50 75 100 150 6 12 16 25 35 50 75 100 150 6 12 16 25 35 50 75 100 6 12 16 25 35 50 6 12 16 25 10, 25 10, 25 18 18
TABLE 6.5 Circuit Breaker Ratings Input Circuit Breaker Available KAIC Ratings
115-240V 50/60Hz (P, 4) [1] 115-240V 60Hz (S, T, 3) [2] 400-415V 50/60Hz (V) [3] 480V 60Hz (8) [3]
10, 25, 65 25, 65
10, 25, 65
18, 65
18, 65
10, 25
10, 25
18
18
24
25, 65
10, 25, 65
18, 65 18, 65
18, 65
10, 25 10, 25 25 25, 65 10, 25 10, 25 25 25, 65 10, 25 25 25, 65 10, 25, 65 10, 25 10, 25, 65 18, 65 18 18, 65 18, 65 18, 65 18 18, 65 18, 65 18 18 10, 25, 65 18, 65 18, 65 18, 65 18 18
48
120
240
6.6
Output overcurrent protective device Two-pole circuit DC-rated breaker 5K AIC minimum.
1 10 KAIC breakers for input code "P" may be used only on solidly grounded systems up to 240V phase-to-ground ("TN" or "TT"). Impedance-grounded ("IT") and other systems that could exceed 240V phase to ground should use 25 KAIC or 65 KAIC breakers. Because 240V rated 10 KAIC breakers are limited to 30A and lower, they are not available for higher power models with input code "P" nor any models with input code "4". 2 10 KAIC breakers for input codes "S", "T" and "3" may be used only on solidly grounded systems up to 120V phase-to-ground ("TN" or "TT"). Impedance-grounded ("IT") and other systems that could exceed 120V phase to ground should use 25 KAIC or 65 KAIC breakers. 3
10 KAIC breakers are not available for input codes "V" and "8".
Page 8 of 15
EnerGenius IQ detailed product specification 6.7 Selective overvoltage shutdown (SOVSD) Shuts down and locks out a runaway charger until manually reset by shutting down SCR drive. Antifalse shutdown system prevents spurious operation. Selective operation means that a charger shuts down only if it is causing the overvoltage problem. If another DC source is causing the overvoltage problem the charger does not shut down. A manual hardware interlock eliminates any possibility of accidental software-initiated change to the over voltage shutdown point. To accommodate the wide range of battery configurations the over voltage shutdown value is user-configurable. Overvoltage shutdown actuator redundancy Two series-connected switches driven by separate microprocessors running different software must both be closed in order for the charger to operate. This ensures that either microprocessor can independently activate the overvoltage shutdown system. It also prevents a single failed actuator switch from disabling the overvoltage shutdown system. Thermal protection Should heat sink temperature rise to the maximum safe value (due either to excessive ambient temperature or blocked ventilation) the thermal protection system reduces output current limit to prevent further increase of heat sink temperature. Reverse polarity protection All chargers include an audible alarm that sounds if a battery is connected backwards when the recommended startup sequence is followed. The EE Plus and EE Extreme charger configurations also include a reverse battery protection diode to prevent charger damage in case the DC breaker is closed into a reverse polarity battery. Optional blocking and reverse polarity diode assembly The standard charger housing accommodates the blocking and reverse polarity diode assembly used in EE Plus and EE Extreme models. USER INTERFACE Local interface summary: The user interface includes a 2 x 20 character backlit LCD displaying plain language text, a multicolor LED mimic panel to show system status at a glance, and a user control panel with two dedicated function buttons and five multi function buttons. Abbreviated instructions for use of the keypad are silkscreened onto each charger front panel
6.7.1
6.8
6.9
6.10
7 7.1
CHARGER
ALARM
EQUALIZE AUTO FLOAT
DCSYSTEM
ALARM
CLEAR/ BACK
GRN: PASSED AMB: IN TEST RED: FAILED
CHRG MODE
BATT CHCK
CHARGER
DC
DC VOLTS
Grn: OK Amb: Low Red: High
DC
AC
Grn: Passed Amb: Overtemp Red: Failed
BATTERY
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EnerGenius IQ detailed product specification 7.2 Digital meter Voltmeter is +1% or better accuracy at room temperature at the specified float voltage. Ammeter is +2% or better accuracy at room temperature at rated output. Meter information is also available via Modbus communications when an optional CommsGenius communications board is included. Settings and adjustments Three levels of security are configured via an inconspicuous User Interface Mode jumper behind the front panel: Normal (Non-expert) mode allows minor, routine adjustments from the front panel Expert mode enables nearly any adjustment from the front panel Monitor Only (Lockout) mode prevents any front panel adjustment except silencing audible alarm Remote adjustment is also available via Modbus communications when an optional CommsGenius communications board is included. Normal mode setting options Adjust charging mode: Float, manual equalize, auto boost/auto equalize Adjust manual equalize time Run battery test Silence audible alarm Expert mode setting options, in addition to normal mode Adjust output voltages and current limit Change number of battery cells Turn on/off temperature compensation system, and adjust compensation slope as specified in Paragraph 5.6. Activate or deactivate alarms and other indications Adjust alarm threshold values, including ground fault resistance Adjust normal equalize time Activate/adjust battery test mode duration, voltage and interval of automatic test Set alarm relay delay duration Set equalize delay after startup and charger startup delay after return of power Remove / insert black box data recorder Control software prevents conflicts between operating voltage setpoints, temperature compensation system and alarm setpoints to prevent false alarms. 7.4 Audible alarm The audible alarm operates if the battery is connected backward and AC applied to the charger until the backwards battery condition is remedied or AC turned off. The alarm sounds at 1 Hz intervals when the battery check fails until the ENTER/BACK key is pressed. It beeps once at low volume at the onset of any other alarm condition.
7.3
7.3.1
7.3.2
8 8.1
ALARMS AND INDICATIONS Alarm indication Any alarm indication causes plain language text to appear in the LCD, and changes the appropriate LED on the mimic panel. Normal LED indication is green. Alarm LEDs are red. Warning LEDs are amber. Multiple alarms result in the relevant LEDs changing color and multiple alarm message screens on the LCD. Alarm status is also available via Modbus communications when an optional CommsGenius communications board is included. Copyright 2006-2008 Stored Energy Systems LLC
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EnerGenius IQ detailed product specification One summary alarm Form C relay is standard. Packages of either five (Standard) or seven (Extended) individual alarm relays are optional, and fit in the standard charger housing. Either multiple relay package may be retrofitted in the field. 8.2 Standard alarm conditions Alarm conditions meet the requirements defined in NEMA PE-5, and include enhanced function. All alarm messages, LEDs and relays are non-latching. All alarm events are recorded in the on-board data logger (see Section 10). AC Failure alarm When AC supply voltage is below ~ 80% of nominal, or above ~ 110% of nominal the summary alarm and optional AC failure alarm relay activate immediately, without delay. AC Input Out of Specification indication When AC input between 84-88% of nominal, and between 106% of nominal the mimic panel AC LED changes to amber color to indicate that AC voltage is out of normal specification. No failure relay activates. Charger Failure alarm When the charger is not delivering the expected output (either failing to deliver current when demanded, or delivering current when not demanded) the summary alarm relay and optional charger fail alarm relays activate after the time delay. Ground Fault alarm Ground fault indicates excessive leakage current from the charger output to earth ground. Ground fault alarm sensitivity is adjustable via the front panel control to three user-selectable settings (High, Medium and Low Sensitivity) and OFF. Ground fault alarm thresholds are based on insulation resistances of 3K to 30K for 12 & 24VDC units, 10K to 100K for 48VDC & 120VDC units and 20K to 200K for 240VDC units. Worst-case initial tolerance of resistance values is +/- 30%. If the ground fault alarm is enabled, a positive or negative ground fault activates the summary alarm relay and optional ground fault relay after the time delay. 8.2.5 Low DC Voltage alarm The low DC voltage alarm is adjustable from 1.70-2.20 V/cell for lead acid and VRLA batteries or 1.00-1.40 V/cell for NiCd (per NEMA PE-5). This setting is inhibited from being adjusted below the End of Discharge alarm setting. When the low DC voltage alarm threshold is reached the summary relay and optional low DC voltage relays activate after the time delay. If the alarm condition goes away during the time delay the relays do not activate. 8.2.6 High DC Voltage alarm The high DC voltage alarm is adjustable from 2.20-2.50 V/cell for lead acid and VRLA batteries or 1.50-1.70 V/cell for NiCd (per NEMA PE-5). This setting is inhibited from being adjusted above the Overvoltage Shutdown setpoint. When the high DC voltage alarm threshold is reached the summary relay and optional high DC voltage relays activate after the time delay. If the alarm condition goes away during the time delay the relays do not activate.
8.2.1
8.2.2
8.2.3
8.2.4
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EnerGenius IQ detailed product specification 8.2.7 Selective Overvoltage Shutdown Function is described in Paragraph 6.7. Shutdown settings are adjustable from 2.20-2.50 V/cell for lead acid and VRLA batteries, 1.50-1.70 V/cell for NiCd (per NEMA PE-5). This setting is inhibited from being adjusted below the High DC Voltage alarm setting. An overvoltage shutdown immediately shuts down and locks off the charger power train and illuminates the relevant LCD and LED front panel indicators. The summary alarm relay and optional high DC voltage alarm relays are latched in the failed position. The charger must be manually power-off-reset to clear the alarm relays and restart the charger. 8.2.8 Battery Check Failure alarm Battery check operation is described in Paragraph 5.2.5. A battery check failure activates the summary alarm relay and the optional battery check alarm relay on the Extended Alarm Relay Card after the time delay. Pressing the front panel ENTER/BACK key shuts off the audible alarm and resets the alarm relays, but leaves the battery status LED latched red until either manual reset or successful recheck. Battery End of Discharge alarm The battery end of discharger alarm is adjustable from 1.70-2.20 V/cell for lead acid and VRLA batteries, 1.00-1.40 V/cell for NiCd. This setting is inhibited from being adjusted higher than the Low DC voltage alarm setting. When the end of discharge voltage alarm threshold is reached the summary relay and the optional end of discharge relay on the Extended Alarm Relay Card activate after the time delay. If the alarm condition goes away during the time delay the relays do not activate.
8.2.9
8.3 Optional charger control inputs The Extended Alarm Relay Card includes one pilot relay that automatically closes when the charger enters EQUALIZE mode, and opens when the charger reverts to FLOAT mode 8.4 Alarm relay time delay Relays activate between five and thirty seconds after alarm occurrence, except for AC line failure, which has no delay. The first alarm begins the delay timer. Relays for subsequent alarm conditions occurring within the original delay period activate at the end of the delay period started by the first alarm. OPTIONAL DATA COMMUNICATIONS SYSTEM The IQ battery charger may be equipped with a CommsGenius accessory module. The two primary functions are data communications and synchronizing of the operating modes of two digitally controlled IQ chargers including forced load sharing. Including the CommsGenius in an IQ battery charger provides the ability to monitor and/or configure the battery charger remotely using either serial or Ethernet Modbus connections or locally via the USB maintenance port. Each communication method allows the user to adjust charger operating modes, view system settings, and adjust system settings. 10 10.1 OPTIONAL HISTORY FUNCTION (Black box data recorder) Summary A record of all alarms, analog values and user adjustments is regularly written to the optional black box data recorder, enabling download and analysis of complete charger, DC system and
Page 12 of 15
EnerGenius IQ detailed product specification environmental data for purposes of troubleshooting and root cause analysis. SENS InsightTM is a graphical, easy-to-use PC-based data analysis software tool available on request from SENS. 11 11.1 ENVIRONMENTAL Ambient operating range Operates from 40C to +50C; Full specification performance, is 25C to +50C except +40C in 100 and 150A units. At higher temperatures, thermal protection automatically reduces the chargers current limit. Humidity: 5% to 95%, non-condensing Altitude: 0-6,500 ft (2,000 meters). Above this altitude output is derated 0.012% per meter at rated ambient temperature, or ambient temperature is derated at 0.037 deg. C per meter. Cooling Natural convection. Environmental ratings Weather protected environments for 12V - 120V models. Normal indoor environment for 240V models. Not for use in hazardous (classified) locations subject to NFPA 70 Article 500 or local equivalents. MECHANICAL Enclosure material and finish Heavy gauge cold-rolled steel with electrostatically applied, oven hardened, semi-gloss gray polyester finish. Non-cosmetic internal parts are heavy zinc plated. Mounting configuration and dimensions Housing size Q1: Wall mount: 19.4 (493mm) W x 13.0 (330mm) D x 17.6 (448mm) H Rack mount: 19.4 (493mm) W x 13.0 (330mm) D x 17.6 (448mm) H Housing size Q2: Wall mount: 23.6 (600mm) W x 16.1 (409mm) D x 27.8 (707mm) H Rack mount: 23.6 (600mm) W x 16.1 (409mm) D x 27.8 (707mm) H Free standing: 23.6 (600mm) W x 16.1 (409mm) D x 30.8 (782mm) H Protection rating - standard NEMA-1 IP20 Protection rating options NEMA-2 and IP21 with optional drip shield Seismic ratings UBC seismic zone 4 tested IBC certified for wall mount chargers only when properly installed to an Sds value of 2.28g for grade, below grade and roof-level installations in essential facilities requiring post-event functionality. Accommodation of optional accessories Optional equipment (higher interrupt circuit breakers, blocking/reverse polarity diodes assembly, optional alarm relay contacts and supplemental surge suppressor) is accommodated inside the charger housing. Field wiring Copyright 2006-2008 Stored Energy Systems LLC
11.2
11.3
12 12.1
12.2
12.3
12.4
12.5
12.6
12.7
Page 13 of 15
EnerGenius IQ detailed product specification Intended for permanent installation using hard-wired electrical conduit 13 DUAL MICROPROCESSOR CONTROL SYSTEM The dual processor control system reduces the power system consequence of a failed microprocessor or other control problem. One processor provides basic charger control functions while a separate processor manages the user interface, most alarms, the history log and external communications. To provide redundancy in alarm indications the control processor drives the summary alarm relay, while the monitor processor drives the optional discrete alarm relays. Each processor is capable of independently operating the overvoltage shutdown system. STANDARD NAMEPLATE DATA The standard permanent adhesive nameplate contains the following data: SENS name, address and web site address Product description Model number Serial number Date of manufacture Input voltage rating Input frequency rating Input current rating Nominal output voltage rating Output current rating Applicable safety and EMC agency marks Applicable IBC seismic certification DRAWINGS AND DOCUMENTS A final test report and user manual containing information shown is supplied with each charger. Drawings and documents reflect the manufacturers standard cataloged product. Documents and drawings are created to best commercial practice, and are supplied on standard 11 x 17 paper, or on 8.5 x 11 paper. User manual documentation Safety instructions Product description Mechanical installation instructions, with drawings AC input ratings and terminal configurations Electrical connections Operation instructions with explanation of operating modes and controls Adjustment instructions and explanations, including standard factory settings Troubleshooting table Detailed dimensional drawing Connections drawing, with minimum and maximum wire sizes shown Extra cost documentation items Customer-specific information (e.g. P.O. number, company name, job number) can be included at extra cost. Addition of this information to standard documents adds lead-time and cost at prevailing shop rate to the charger. Customer drawing approval, if required, adds lead-time, and cost at prevailing shop rate depending on the number of changes requested.
14 14.1
15 15.1
15.2
15.3
15.4
Page 14 of 15
EnerGenius IQ detailed product specification Extra copies of documentation beyond one copy per charger are supplied at the list price prevailing at time of order. 16 16.1 QUALITY ASSURANCE, INSPECTION AND TEST Quality assurance The following quality assurance steps are included in the manufacturers ISO 9000 registered standard procedure: Source control documents are maintained for all purchased parts A master list of all approved purchased components and vendors is maintained All assembly personnel are trained in the manufacture of the product Bills of material, drawings, procedures, photographs, visual method sheets and other documents affecting the manufacture and test of the product are controlled so that engineering changes are incorporated at the appropriate time. Inspection is performed at every step of the assembly process. (Quality is built-in rather than inspected in) Hardware and software function is validated at final test Standard factory assembly and test procedure The standard assembly process prescribes the tests and calibration that are performed on the product. These activities include, but are not limited to the following: Insulation breakdown test using a hipot device to the standards prescribed in UL standards Performance testing to insure that the product meets its critical performance specifications Calibration to the correct output, alarm and shutdown voltages Correct function of alarms An extra charge may be applied if supplemental test activities (e.g. extended burn-in) are required. 16.3 Witness of standard factory procedures Customers are welcome to witness assembly and test procedures. If requested, SENS will make a reasonable effort to inform the customer of the date on which his product will be built. Special inspections requiring deviation from normal factory schedule will be billed to the customer at the prevailing shop rate, or quoted ahead of time. WARRANTY SENS warrants its products to be free of defects in material or workmanship for a period specified in standard contract documents or terms and conditions. Contact SENS for a complete statement of warranty. CHANGES TO SPECIFICATION In order to meet evolving customer requirements, changes to the product and to this specification may be made without notice from time to time. END OF SPECIFICATION
16.2
17 17.1
18 18.1
Page 15 of 15
SENS IQ Technical Manual
Installation & Operation Manual

IQ Case Size Q1 12V/12-50A 24V/6-50A 48V/6-50A 120V/6-25A 240V/6-12A
SENS Part Number: Document Revision: DCN Number: Date: 101308-1 F 105861 April 5, 2010 STORED ENERGY SYSTEMS 1840 Industrial Circle Longmont, CO 80501 Phone: 303.678.7500 800.742.2326 Fax: 303.678.7504 Email: service@sens-usa.com Web: www.sens-usa.com
Installation or service questions? Call SENS at 1.800.742.2326 (303.678.7500) between 8 a.m. and 5 p.m. (Mountain Time) Monday through Friday, or visit our website.
Copyright Stored Energy Systems LLC 2007
Service hotline: 1.800.742.2326 1.303.678.7500
TABLE OF CONTENTS
1 2 3 4 5 IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLER AND OPERATOR ...............4 QUICK INSTALLATION GUIDE ..............................................................................................5 PERFORMANCE SPECIFICATIONS .......................................................................................6 MODEL NUMBER CONFIGURATION ....................................................................................7
MECHANICAL INSTALLATION ..............................................................................................7 5.1 Lifting .........................................................................................................................................7 5.2 Charger Mounting Options .........................................................................................................7 5.3 Ventilation ..................................................................................................................................7 5.4 Environmental Considerations ....................................................................................................7 6 ELECTRICAL INSTALLATION ...............................................................................................8 6.1 AC Input Connections ................................................................................................................9 6.2 DC Output Connections ............................................................................................................11 6.3 Alarm Wiring............................................................................................................................12 7 POWER ON/POWER OFF PROCEDURES ............................................................................13 7.1 Verify Input AC Supply............................................................................................................13 7.2 Verify Battery Voltage .............................................................................................................13 7.3 Verify Charger Output ..............................................................................................................13 7.4 Begin Charging .........................................................................................................................13 7.5 Power Off .................................................................................................................................13 8 FRONT PANEL CONTROLS ...................................................................................................14 8.1 Front Panel User Interface Description .....................................................................................14 8.2 Charge Mode Select..................................................................................................................15 8.2.1 Float Mode .....................................................................................................................15 8.2.1.1 Battery Eliminator Operation .........................................................................................15 8.2.2 Equalize Mode ...............................................................................................................16 8.2.2.1 Manual Equalize Mode ..................................................................................................16 8.2.2.2 Demand Based Automatic Equalize Mode .....................................................................16 8.2.2.3 Periodic Automatic Equalize Mode ................................................................................17 8.3 Battery Check Feature ..............................................................................................................17 8.4 User Interface Display Menus...................................................................................................17 8.4.1 User Interface Display Menu Instructions ......................................................................17 8.4.2 User Interface Menu Options ........................................................................................18 8.4.3 Adjustment Limits/Voltage Setting Interlocks ...............................................................21 8.5 User Interface ModeUnlock/Lock Jumper ............................................................................22 8.5.1 Expert Mode ...................................................................................................................22 8.5.2 Normal Mode .................................................................................................................22 8.5.3 Monitor Only Mode .......................................................................................................22 9 ALARMS .....................................................................................................................................23 9.1 Summary Alarm Contact ..........................................................................................................23 9.2 Individual Relay Alarm ContactsOptional ............................................................................23 9.3 Alarm Definitions .....................................................................................................................23 10 BLACK BOX DATA RECORDER ...........................................................................................25 10.1 Procedure to remove/install Black Box Data Recorder .............................................................25 11 TYPICAL SETTINGS ................................................................................................................26 11.1 Typical Battery Settings............................................................................................................26 12 MAINTENANCE AND TROUBLESHOOTING .....................................................................27
Service Hotline: 1.800.742.2326 1.303.678.7500
LIST OF TABLES AND FIGURES

Figure 1: Typical wiring diagram for IQ battery chargers............................................................................8 Figure 2: Input, output and alarm wiring locations ....................................................................................9 Table 1: AC Input Current and AC/DC Circuit Breaker Current Ratings .................................................10 Table 2: AC Input Wire Gauge Ratings ....................................................................................................10 Table 3: DC Output Wire Gauge Ratings .................................................................................................11 Figure 3: Alarm contact terminal blocks ...................................................................................................12 Table 4: Alarm contact designations .........................................................................................................13 Table 5: Typical open circuit battery voltages for lead acid batteries. ......................................................13 Figure 4: Front Panel User Interface ..........................................................................................................14 Figure 5: Typical automatic charge sequence ............................................................................................16 Figure 6: User Interface Instructions .........................................................................................................17 Figure 7: Two temperature compensation curve examples ........................................................................20 Figure 8: Charger Adjustment Limits for Flooded and VRLA Batteries .....................................................21 Figure 9: Charger Adjustment Limits for Nickel-Cadmium Batteries.........................................................21 Figure 10: Unlock/Lock Jumper ................................................................................................................22 Figure 11: Black Box Data Recorder .........................................................................................................25 Table 6: Non-temperature compensated factory charger output voltage and alarm threshold settings for typical VRLA batteries ..........................................................................26 Table 7: Non-temperature compensated factory charger output voltage and alarm threshold settings for flooded lead acid batteries ......................................................................26 Table 8: Non-temperature compensated factory charger output voltage and alarm threshold settings for NiCd batteries (based on 1.43V per cell for float, and 1.52V per cell for equalize) ................................................................................................................27 Figure 12: Troubleshooting chart for repeated AC breaker trip ..................................................................28 Figure 13: Troubleshooting flowchart for AC fail alarm indication ............................................................29 Figure 14: Troubleshooting flowchart for charge fail alarm .......................................................................30 Figure 15: Troubleshooting flowchart for DC output breaker trip ..............................................................31 Figure 16: Troubleshooting flowchart for HIGH DC or HVSD alarms ......................................................32 Figure 17: Troubleshooting flowchart for LOW DC alarm .........................................................................33 Figure 18: Troubleshooting flowchart for no output ...................................................................................34
Service hotline: 1.800.742.2326 1.303.678.7500
IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLER AND OPERATOR

WARNING:
HEATSINKS AND OTHER METALLIC SURFACES WITHIN THE CHARGER MAY BE ENERGIZED AT HIGH VOLTAGE POTENTIALS, WHICH CAN BE LETHAL. DO NOT TOUCH EXPOSED METAL SURFACES WITHIN THE CHARGER WHILE EITHER INPUT POWER OR BATTERY IS APPLIED.
WARNING:
WORKING IN THE VICINITY OF A LEAD-ACID OR NICKEL-CADMIUM BATTERY IS DANGEROUS. STORAGE BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. IT IS OF UTMOST IMPORTANCE THAT BEFORE USING YOUR CHARGER, YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS. A. B. C. D. SAVE THESE INSTRUCTIONS. DO NOT EXPOSE CHARGER TO RAIN OR SNOW. ONLY TRAINED AND QUALIFIED PERSONNEL MAY INSTALL AND SERVICE THIS UNIT. GROUNDING INSTRUCTIONS - This battery charger must be connected to a grounded metal permanent wiring system or an equipment-grounding conductor run with circuit conductors and connected to equipment-grounding terminal on battery charger. Connections to the battery charger must comply with all local codes and ordinances. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; shut off power at the branch circuit protectors, disconnect from battery power sources and have the unit serviced or replaced by qualified personnel. To reduce risk of electric shock, disconnect the branch circuit feeding the charger and disconnect the battery before attempting any maintenance or cleaning. Turning off controls will not reduce this risk. Use this charger for charging FLOODED LEAD-ACID, VRLA or NICKEL-CADMIUM batteries only. Do not use this battery charger for charging dry cells, alkaline, lithium, nickel-metal-hydride, or sealed nickelcadmium batteries that are commonly used with home appliances. These batteries may burst and cause injuries to persons and damage to property. NEVER charge a frozen battery. To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of a battery. Review cautionary markings on these products.
Use of an attachment not recommended or sold by SENS may result in a risk of fire, electric shock, or injury to persons.
E.
F. G.
H. I.
J.
K.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Notice to users in the European Union: Declaration of Conformity limits the use of chargers to non-public power grids.
L.
Service Hotline: 1.800.742.2326 1.303.678.7500
2
A. B.
QUICK INSTALLATION GUIDE

Read all cautionary warnings in Section 1. Remove the charger from the packaging and inspect for damage. See Section 5.1 for information on moving and lifting the charger. Notify SENS immediately (1-800-742-2326) if damage from shipping is evident. See Section 5.2 for mounting options. All models except 400VAC and 480VAC include a 3-way AC input voltage selection jumper. Ensure the AC voltage selection jumpers are in the correct position for your AC supply as shown below:
C. D.
Jump 5 to 6 and 1 to 2
Jump 3 to 4 (both jumpers)
Jump 4 to 5 (both jumpers)
E.
Connect AC wiresEnsure that the AC input supply is de-energized and the charger AC input circuit breaker is opened. Wire the AC input circuit to the empty lugs of the AC input breaker. Connect the earthed conductor of the AC input circuit to the grounding lug inside the charger. See TABLE 2 for AC input breaker wire size. See FIG 1, FIG 2 and DIA\00568 (back of manual) for wiring and breaker location. Connect DC wiresEnsure that any battery disconnect device in the system, if used, is opened (batteries disconnected from DC bus), and that the DC output breaker in the charger is opened. Connect the DC output wires to the load side of the DC output breaker, observing the correct polarity as labeled on the charger next to the output breaker. Make sure small signal leads also attached to the breaker remain connected. See TABLE 3 for DC output breaker wire sizes. See FIG 1, FIG 2 and DIA\00568 (back of manual) for wiring and breaker location. Connect optional alarm wiresAlarm wiring enters the charger on the upper left side of the enclosure. Knock out the conduit opening and connect alarm wiring, taking care to route the wiring through appropriate cable guides provided within the charger. See FIG 1, FIG 2, FIG 3 and DIA\00568 (back of manual) for alarm wiring. See TABLE 4 for alarm wiring connection locations. Energize the AC input supply at supply panelWith the charger input AC and output DC breakers still opened, energize the AC input supply, and check the voltage at the line (left) side of the input AC breaker, making sure it is the correct value for the charger.
F.
G.
H.
Service hotline: 1.800.742.2326 1.303.678.7500
I.
Verify battery voltageWith the charger input AC and output DC breakers still opened, close any system battery disconnect, if used, and measure the battery voltage at the battery (left) side of the charger DC output circuit breaker, making sure it is near the nominal DC voltage rating of the charger. See TABLE 5 for typical values of open circuit battery voltage for most common battery configurations. Verify battery polarityWith the DC output circuit breaker still opened, close charger AC breaker to start charger. The charger status display will come on and the charger will execute its initialization routines. The charger output should ramp up to within 5% of battery voltage. It will not ramp up to the float voltage setting until the DC circuit breaker is closed.
J.
NOTE:
If a beeping tone is heard at this time, the polarity of the battery connection to the charger is incorrect. Turn off the AC power source and correct the reverse polarity problem.
K.
Close the DC output breakerDepending on the state of charge of the batteries and the load on the DC bus, the charger may go into current limit at this time, in which case the output voltage as displayed on the LCD will be reduced as the charger operates in constant current mode. Eventually as the battery is charged, the charging current demand should taper to a value below the current limit set point of the charger, and the charger should revert to constant voltage output. If Automatic or Equalize charging modes are desired press the CHARGE MODE SELECT button on the front panel (see FIG 5 for CHARGE MODE selection and Section 8.2 for description of available charging modes). Set the EQUALIZE TIME LIMIT to the desired value (see Section 8.4.2).
L.
PERFORMANCE SPECIFICATIONS
See IQ Product Data Sheet at http://www.sens-usa.com/en/products/energenius_iq/?PRODUCT_ID=20 for detailed performance specifications.
Service Hotline: 1.800.742.2326 1.303.678.7500
4
IQ
MODEL NUMBER CONFIGURATION

Nominal DC output Rated output current AC Agency Feature package Alarm Factory config
4
A
3
B
T
C
Parameter Agency marks
L
D
Code L G
1
E
A
F
Parameter Code Nominal DC output voltage 012 024 048 120 240 Rated output current 006 012 016 025 035 050
Value 12 volts nominal 24 volts 48 volts 110-120 volts 220-240 volts 6 amps 12 16 25 35 50
Value UL & C-UL listed (60 Hz input units) UL & C-UL listed + CE marked (50/60 Hz input units)
Feature package
511 512 514
Filtered package - Standard input breaker Eliminator package - Adds battery eliminator output filter to 511 Eliminator Plus package - Adds reverse polarity diode and blocking diode to 512 Extreme package - Adds18-25K AIC input breaker, input inrush limiter & supplementary surge suppression to 514
E
544
AC input, single phase
T P 3 S 8 4 V
120/208/240 V, 60 Hz 120/208/240 V, 50/60 Hz 208 V, 60 Hz (> 3.4 KW o/p) 240 V, 60 Hz (> 3.4 KW o/p) 480 V, 60 Hz 230, 50/60 (> 3.4 KW o/p) 400 VAC, 50/60 Hz
Alarm A relay and B data communications package
Single Form C summary alarm relay Extended Individual Form C relays (AC fail, charger fail, low battery volts, high battery volts, ground fault, end of discharge, battery check) Standard Individual Form C relays (AC fail, charger fail, low battery volts, high battery volts, ground fault) CommsGenius Load Share* + Standard Alarms CommsGenius Load Share* CommsGenius Modbus* CommsGenius Modbus* + Standard Alarms *See CommsGenius User Manual for more information
C K L M N
5
5.1
MECHANICAL INSTALLATION
Lifting The charger is designed to be lifted from the bottom by pallet jack or lift truck. 5.2 Charger Mounting Options The charger is designed to mount on a wall using wall mount flanges on the sides of the chassis. See drawings at back of manual for details on mounting configurations. 5.3 Ventilation The charger is designed to be convection cooled. Required clearances around the unit for proper cooling are 6 inches on the top and 4 inches on the bottom. 5.4 Environmental Considerations The charger should be installed in a sheltered area, protected from rain and snow. The suggested operating temperature range is 20 C to +50 C, but the charger will operate safely outside of this range. The charger is rated for 40 C for black/cold start, and once it self heats to 20 C is guaranteed to meet all published specifications. The charger thermal limiter reduces output current to prevent over-heating when ambient temperature is too high.
7
Service hotline: 1.800.742.2326 1.303.678.7500
ELECTRICAL INSTALLATION
WARNING:
BEFORE ELECTRICAL INSTALLATION, ENSURE THE FOLLOWING: A. AC MAINS SUPPLY CIRCUIT IS DE-ENERGIZED. B. AC INPUT BREAKER ON THE CHARGER IS OPENED C. DC OUTPUT BREAKER ON THE CHARGER IS OPENED D. BATTERY DISCONNECT, IF USED, IS OPENED (BATTERY REMOVED FROM DC BUS). See wiring diagram in FIG 1. This diagram reflects charger setup for a typical installation only. For applications not covered in the diagram, please consult your charger supplier. See drawings at back of manual for quick reference installation information.
Figure 1: Typical wiring diagram for IQ battery chargers
(OPTIONAL) COMMSGENIUS CARD RS-485 MODBUS PORT 1 2 3 4 1 2 3 COM +D1 -D0 CHAS SHLD +REM -REM
REMOTE CHARGER PORT 10BASE-T TCP/IP ETHERNET REMOTE TEMP SENSOR SOCKET
NOTE: RELAY CARDS MAY INCLUDE 5 OR 7 ALARM RELAYS. BATTERY CHECK, TB8, AND END DISCHARGE, TB10, AVAILABLE ON EXTENDED RELAY CARD ONLY. PILOT RELAY, TB11, AVAILABLE ON EXTENDED RELAY CARD ONLY. TB12 AND TB13 FOR FUTURE USE
1 2
RTS RTS
Service Hotline: 1.800.742.2326 1.303.678.7500
6.1
AC Input Connections The battery charger is designed to be permanently connected to an appropriately rated single phase, grounded AC mains circuit. Wiring used must be sized appropriately for the charger input current and must be selected to meet any applicable local codes (see TABLE 1 for charger circuit breaker ratings and TABLE 2 for recommended wire gauges). Connect to the line side of the input circuit breaker and ground lug via conduit knockout openings on the lower left side of the charger enclosure (see FIG 2). The earthed conductor of the AC mains circuit must be connected to the charger-grounding terminal. Input (AC line) wiring must be kept at least 1/4" (6.3 mm) away from all output, alarm, data interface wiring, and from other uninsulated electrical parts not connected to the input conductor.
Figure 2: Input, output and alarm wiring locations (circuit breaker appearance may vary depending on model)
ALARM RELAY PRINTED CIRCUIT BOARD/ COMMSGENIUS (REMOTE TEMP SENSE, LOAD SHARE AND COMMUNICATIONS) (Optional. 5 or 7 alarm relays may be mounted as shown. CommsGenius may be mounted in same location with or without 5 alarm relay printed circuit board.)
ALARM RELAY CONDUIT ENTRY
3-WAY INPUT VOLTAGE SELECTION JUMPER (select models only)
AC INPUT CONDUIT ENTRY DC OUTPUT CONDUIT ENTRY
CHASSIS GROUNDING LUG AC INPUT BREAKER DC OUTPUT BREAKER
AC INPUT FIELD WIRING TERMINALS
DC OUTPUT FIELD WIRING TERMINALS
NOTE:
Control Printed Circuit Board is located on inside of charger front door.
Service hotline: 1.800.742.2326 1.303.678.7500
Table 1: AC Input Current and AC/DC Circuit Breaker Current Ratings

Charger Model Charger Output 480V 120/208/240V 400V 480V 120V 208V 240V 400V 480V 120/208/240V 400V Breaker 60Hz 50/60Hz (P), 50/60Hz 60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz 60Hz 50/60Hz (P), 50/60Hz Current (8) 60Hz (T) (V) (8) (P), 60Hz (P), 60Hz (P), 60Hz (V) (8) 60Hz (T) (V) Ratings (T) (T) (T) Rated AC Input Current *AC Input Branch Circuit Breaker Ratings Charger Input Breaker Current Ratings
Q012-012 0.8 3.2/1.8/1.6 1.0 15 10 or 15 10 or 15 10 or 15 15 15 10 or 15 15 15 Q012-016 1.0 4.2/2.4/2.1 1.2 15 10 or 15 10 or 15 10 or 15 15 15 10 or 15 15 20 Q012-025 1.6 6.3/3.6/3.1 1.9 15 10 or 15 10 or 15 10 or 15 15 15 10 or 15 15 35 Q012-035 2.1 8.5/4.9/4.3 2.6 15 15 10 or 15 10 or 15 15 15 15 15 45 Q012-050 3.1 13/7.2/6.3 3.8 15 20 10 or 15 10 or 15 15 15 20 15 70 Q024-006 0.7 2.9/1.7/1.5 0.9 15 10 or 15 10 or 15 10 or 15 15 15 10 or 15 15 10 Q024-012 1.4 5.6/3.2/2.8 1.7 15 10 or 15 10 or 15 10 or 15 15 15 10 or 15 15 15 Q024-016 1.8 7.4/4.3/3.7 2.2 15 10 or 15 10 or 15 10 or 15 15 15 10 or 15 15 20 Q024-025 2.9 12/6.7/5.8 3.5 15 15 10 or 15 10 or 15 15 15 15 15 35 Q024-035 4.0 16/9.1/7.9 4.7 15 20 15 10 or 15 15 15 20 15 45 Q024-050 5.6 23/13/11 6.8 15 30 20 15 15 15 30 15 70 Q048-006 1.3 5.2/3.0/2.6 1.6 15 10 or 15 10 or 15 10 or 15 15 15 10 or 15 15 10 Q048-012 2.6 10/5.9/5.1 3.1 15 15 10 or 15 10 or 15 15 15 15 15 15 Q048-016 3.3 13/7.7/6.7 4.0 15 20 10 or 15 10 or 15 15 15 20 15 20 Q048-025 5.2 21/12/10 6.2 15 30 15 15 15 15 30 15 35 Q048-035 7.1 29/17/14 8.6 15 40 25 20 15 15 40 15 45 Q048-050 10 40/23/20 12 15 50 30 25 15 15 50 15 70 Q120-006 3.1 12/7.0/6.1 3.7 15 15 10 or 15 10 or 15 15 15 15 15 15 Q120-012 5.9 24/14/12 7.0 15 30 20 15 15 15 30 15 15 Q120-016 7.8 31/18/16 9.4 15 40 25 20 15 15 40 15 20 Q120-025 12 47/27/24 14 15 60 35 30 20 15 60 20 35 Q240-006 5.9 24/14/12 7.0 15 30 20 15 15 15 30 15 15 Q240-012 11 44/26/23 14 15 60 35 30 20 15 60 20 15 *User must incorporate a branch circuit breaker external to the charger to provide a mode of disconnection from the supply mains.
NOTE:
Breakers designated as 10 or 15 indicate a 10 Amp breaker for input code T and a 15 Amp breaker for input code P.
Table 2: AC Input Wire Gauge Ratings

Rated Charger Input 240 VAC, 24A 240 VAC, 60 Hz, > 24A 240 VAC, 50/60 Hz, > 24A > 240 VAC (All) Wire Gauge Min Max # 14 Cu or Al #2 Cu or Al # 14 Cu or Al #2 Cu or Al # 14 Cu, #12 Al # 1/0 Cu or Al # 14 Cu, #12 Al #2 Cu, #4 Al
NOTE:
Table 2 represents only the physical capabilities of the terminals. In addition to the physical limitations, conductors must be electrically adequate per local electrical safety regulations (such as the National Electrical Code).
Service Hotline: 1.800.742.2326 1.303.678.7500
10
6.2
DC Output Connections
WARNING:
OBSERVE PROPER POLARITY WHEN CONNECTING THE BATTERY CIRCUIT TO THE CHARGER. FAILURE TO DO SO COULD RESULT IN EXPLOSION AND DAMAGE TO THE BATTERY CHARGER. SHOULD THE BATTERY CONNECTIONS BE REVERSED, A BEEPING TONE WILL BE HEARD WHEN AC POWER IS APPLIED. IF THIS TONE IS HEARD, RECHECK BATTERY AND SENSE LEAD CONNECTIONS TO OUTPUT BREAKER FOR PROPER POLARITY BEFORE CLOSING THE DC CIRCUIT BREAKER OR OPERATING THE CHARGER. The battery charger is designed for permanent connection to the battery and DC load circuit, as shown in FIG 1. Wiring used must be sized appropriately for the charger output current and must be selected to meet any applicable local codes (see TABLE 1 for circuit breaker ratings and TABLE 3 for wire gauges). Connection is made to the load side of the output circuit breaker via conduit knockout openings on the lower left side of the charger enclosure. Proper polarity for connection to the circuit breaker is labeled on the inside of the charger near the output circuit breaker. Output (DC battery) wiring must be kept at least 1/4" (6.3mm) away from all alarm and data interface wiring, and from other uninsulated electrical parts not connected to the output conductor. The battery may be disconnected (for test or replacement purposes) while leaving the charger powered on without interrupting the load. With battery disconnected, on charger with 2% filter, the maximum transient voltage deviation is 5% of initial voltage when subjected to load current changes between 20% to 100% and 100% to 20% of full rated load current. Recovery to within 1% of steady state voltage is within 200 milliseconds. Transient response in units with battery eliminator output filter is slower.
CAUTION:
Small sense leads are connected to the load (output) side of the DC output circuit breaker. These must remain connected with the proper polarity after installation of the output power DC wiring or the charger will not function properly.
NOTE:
If required for your installation, either the positive or the negative charger output may be connected to earth ground. If this is done, the ground fault alarm must be disabled to prevent a false alarm (see Section 8.4.2 to configure the ground fault alarm).
Table 3: DC Output Wire Gauge Ratings

Rated Charger Output Volts Current 12V - 48V 120V & 240V 50A 16A 25A Wire Gauge Min # 14 Cu or Al # 14 Cu, #12 Al # 14 Cu, #12 Al Max # 2 Cu or Al # 4 Cu or Al # 1/0 Cu or Al
NOTE:
Table 3 represents only the physical capabilities of the terminals. In addition to the physical limitations, conductors must be electrically adequate per local electrical safety regulations (such as the National Electrical Code).
Service hotline: 1.800.742.2326 1.303.678.7500
11

6.3 Alarm Wiring
WARNING:
CONNECT ALARM TERMINALS ONLY TO LIMITED ENERGY (CLASS 2 or CLASS 3) CIRCUITS. ALARM AND PILOT RELAYS ARE RATED 26VDC AT 2.0A AND 125VAC AT 0.25A (RESISTIVE) MAXIMUM. Each charger comes standard with one Summary alarm that allows the user to monitor several alarms at once with one set of dry contacts. Connect alarm wiring to the Summary alarm terminal block on the Control Printed Circuit Board (see FIG 3). Two different individual alarm relay package options are available, only one of which can be installed at a time. The Standard Alarm Relay Printed Circuit Board offers five alarm discrete Form C contacts. The Extended Alarm Relay Printed Circuit Board offers seven discrete Form C contacts plus a pilot relay. The pilot relay automatically closes when the charger enters EQUALIZE mode, and opens when the charger reverts to FLOAT mode (see FIG 3). Connect additional alarm wiring to the alarm terminal blocks on either Alarm Relay Printed Circuit Board (see FIG 3). See TABLE 4 for alarm pin designations. The alarm wires should be connected from COM, through user supervisory system, then to either FAIL or OK. Conduit knockouts are provided on the upper right side of the charger for alarm wires (see FIG 2). Wire gauge between 14 and 28AWG may be used for the alarm connection wires. Alarm and data interface wiring must be kept at least 1/4" (6.3mm) away from input conductors, output conductors, and from other uninsulated electrical parts not connected to the alarm or data conductor. Use the provided wire positioning devices to hold alarm and data wiring away from other circuits and hot surfaces.
Figure 3: Alarm contact terminal blocks

ESD SHIELD CONTROL PRINTED CIRCUIT BOARD (located on charger door) NOTE:
ESD Shield must remain in place at all times, including during installation
SUMMARY ALARM TERMINAL BLOCK TB1
STANDARD RELAY ALARM PRINTED CIRCUIT BOARD (optional and located in top front of charger)
ALARM TERMINAL BLOCKS TB4 TB7, TB9
EXTENDED RELAY ALARM PRINTED CIRCUIT BOARD (optional and located in top front of charger) PILOT RELAY TB11
ALARM TERMINAL BLOCKS TB4 TB10
Service Hotline: 1.800.742.2326 1.303.678.7500
12

Table 4: Alarm contact designations (Standard and Extended Alarm Relay Printed Circuit Boards)
ALARM FUNCTION RELAY CONTACTS SUMMARY (on Control PWA) TB1-1 COM BATTERY CHECK (Extended Only) TB8-1 COM TB8-2 OK Defaults to OK with no battery BATTERY END-OFDISCHARGE (Extended Only) TB10-1 COM
CHARGER FAIL TB4-1 COM TB4-2 OK Defaults to OK with no AC input
AC FAIL TB5-1 COM
HIGH DC
GROUND FAULT TB7-1 COM TB7-2 OK Defaults to OK with no AC input
LOW DC
COMMON OPEN ON ALARM
TB6-1 COM TB6-2 OK Defaults to OK with no AC input
TB9-1 COM
TB1-2 OK
TB5-2 OK
TB9-2 OK
TB10-2 OK
CLOSE ON ALARM
TB1-3 FAIL Defaults to FAIL with no battery and no AC input
TB4-3 FAIL
TB5-3 FAIL Defaults to FAIL with no AC input
TB6-3 FAIL
TB7-3 FAIL
TB8-3 FAIL
TB9-3 FAIL Defaults to FAIL with no battery
TB10-3 FAIL Defaults to FAIL with no battery
7
7.1
POWER ON/POWER OFF PROCEDURES

Verify Input AC Supply With the input AC and output DC breakers open, connect a portable voltmeter to the line side of the input AC breaker on the charger. Energize the AC supply at main electrical panel and verify it is within acceptable range. 7.2 Verify Battery Voltage With the input AC and output DC breakers open, connect a portable voltmeter to the load side of the DC breaker and verify that the open circuit battery voltage is within acceptable range (see TABLE 5 below).
Table 5: Typical open circuit battery voltages for lead acid batteries
Number of Cells Nominal Charger Output Voltage Open Circuit Voltage 6 12 12.0-12.9 12 24 24.0-25.8 24 48 48.0-51.6 55 110 110-118 60 120 120-129 110 220 220-237 120 240 240-258
7.3
Verify Charger Output Connect a portable voltmeter to the line side of the charger DC output circuit breaker. With the front panel CHARGE MODE SELECT button, ensure the charger is in FLOAT mode (See Section 8.2). With the charger DC output circuit breaker still open, close the charger AC input circuit breaker and verify that charger output comes up to its nominal float setting. It should take less than 30 seconds for the charger output to reach its final value.
7.4
Begin Charging Close the DC output breaker. Depending on the state of charge of the batteries and the load on the DC bus, the charger may go into current limit at this time, in which case the output voltage as displayed on the LCD will be reduced as the charger operates in constant current mode. Eventually as the battery is charged, the charging current demand should taper to a value below the current limit set point of the charger, and the charger should revert to constant voltage output, regulating the DC bus at the float level.
7.5
Power Off Power off the charger by opening the AC and DC breakers, in any order.
Service hotline: 1.800.742.2326 1.303.678.7500
13
8
8.1
FRONT PANEL CONTROLS

Front Panel User Interface Description The front panel User Interface provides visual indication of DC output voltage and current, as well as the charging mode (FLOAT or EQUALIZE), equalize time elapsed, and status of all alarms. The front panel User Interface is shown below in FIG 4.
NOTE:
With no AC mains supply present and with a battery connected to the output of the charger, and with the DC output breaker closed, the display will operate. Battery voltage and alarm status will be displayed. With the system in this condition, the charger draws between 200 and 240mA from the battery.
Figure 4: Front Panel User Interface
1. LCD DISPLAY
2. CHARGER ALARM LED 3. CHARGE MODE SELECT BUTTON AND STATUS LEDS 4. ENTER/BACK BUTTON 5. ARROW BUTTONS 8. AC INPUT LED 9. CHARGER LED
6. DC SYSTEM ALARM LED 7. BATTERY CHECK BUTTON AND STATUS LED 10. CHARGER DC BREAKER LED 11. DC VOLTS LED
12. BATTERY LED
1.
LCD DISPLAY - During normal operation the first line of the LCD display indicates DC output voltage and current and the second line indicates alarm status. Display will change as User Interface buttons are pressed, to show different menus and configuration choices. The output voltage display is accurate to within +1%. The Output current display is accurate to within +2% or better at room temperature at rated output.
2.
CHARGER ALARM LED - this is a red master LED indicating any of the following problems: Over Voltage Shutdown, DC Breaker Open or Charger Failure alarm (see Section 9.3 for Alarm Definitions). A blank LED indicates no alarm conditions present. CHARGE MODE SELECT BUTTON AND STATUS LEDS - Press CHRG MODE button to switch between FLOAT, EQUALIZE or AUTO modes (See Sec 8.2). The appropriate LED will illuminate to indicate which mode is active.
ENTER/BACK BUTTON - Press ENTER/BACK to save a setting or move backward within the User Interface menus (see Section 8.4.2 for Menu Options).
3.
4.
Service Hotline: 1.800.742.2326 1.303.678.7500
14
5. 6.
ARROW BUTTONS - Press arrow buttons to move through User Interface menus and increase/decrease configurable values (see Section 8.4.2 for Menu Options).
DC SYSTEM ALARM LED - this is a red master LED indicating any of the following problems: Battery Reverse Polarity, High DC Voltage, Battery Check failed, Battery End-of-Discharge, Low DC Voltage (see Section 9.3 for Alarm Definitions). Amber indicates a Ground Fault or Battery Discharging alarm. Press the ENTER/BACK key twice to clear a red LED after a failed Battery Check test. Otherwise, a blank LED indicates no alarm conditions present. BATTERY CHECK BUTTON AND STATUS LED - Press BATT CHCK to activate the Battery Check feature (see Section 8.3). The status LED displays test progress and outcome. Amber indicates the test is in progress. Green indicates the Battery Check passed successfully. Red indicates the Battery Check test failed. The status LED is blank if a Battery Check test has not occurred, if the Battery Check feature is disabled, at start up after a previously passed test, after a field battery change, if a Battery Check test is terminated prematurely, or after pressing the ENTER/BACK key twice to clear the alarm LED.
7.
If the Battery Check is successful the BATTERY LED will also be Green. If the Battery Check fails the DC SYSTEM LED and BATTERY LED will be Red. 8. 9. AC INPUT LED - Indicates AC input power status. Green indicates correct AC input power is present, Amber indicates AC voltage is out of specification, Red indicates no AC power is present. CHARGER LED - Indicates charger status. Green indicates a normally operating charger, Amber indicates a Charger Over Temperature warning, Red indicates an Over Voltage Shutdown or Charger Failure alarm. See LCD display for specific alarm indication while alarm is present.
10. CHARGER DC BREAKER LED - Indicates DC breaker status. Green indicates DC breaker is closed, Red indicates DC breaker is open. 11. DC VOLTS LED - Indicates DC output voltage status. Green indicates DC voltage is normal, meaning above Low DC Voltage alarm setting and below High DC Voltage alarm setting. Amber indicates a Low DC Voltage or Battery End-of-Discharge alarm, Red indicates a High DC Voltage or Over Voltage Shutdown alarm. 12. BATTERY LED - Indicates battery status. Green indicates that battery passed a Battery Check, Amber indicates a Battery Over Temperature alarm, Red indicates a Battery Backwards or Battery Check Fail alarm. Blank indicates a Battery Check test has not occurred, the Battery Check feature is disabled, or the battery type or cell count has changed.
8.2
Charge Mode Select The charging mode of the battery charger is controlled via the front panel CHARGE MODE SELECT button, as shown in FIG 4. The charger may be operated in any one of three modes, FLOAT, EQUALIZE or AUTO.
CAUTION:
Always read and follow battery manufacturers recommendations regarding float and equalize charge settings. 8.2.1 Float Mode The FLOAT mode is used to maintain the battery in its fully charged state, and is the normal setting for all batteries and the preferred setting for most Valve Regulated Lead Acid (VRLA) batteries. With the charger in the FLOAT setting, the output voltage is maintained at the float voltage setting. 8.2.1.1 Battery Eliminator Operation The charger is designed to operate in a stable fashion when driving DC loads either with or without a battery connected. Chargers intended for use without a battery connected should be adjusted so that Float output voltage is set to the nominal rating of the charger and Equalize Mode, Temperature Compensation, Battery Check button and automatic Battery Check are disabled (see Section 8.4.2).
Service hotline: 1.800.742.2326 1.303.678.7500
15
8.2.2
Equalize Mode The EQUALIZE mode is used to ensure that all battery cells in a battery string are charged to the same level, and also used when faster charging of the batteries is desired, such as recovery after a power failure. The output voltage of the charger is typically 5%-10% higher in EQUALIZE mode than in FLOAT mode.
8.2.2.1 Manual Equalize Mode Press the front panel CHARGE MODE SELECT button to engage manual EQUALIZE mode. The Amber Equalize LED will illuminate. With the charger in the EQUALIZE setting, the output voltage is maintained at the equalize voltage until the equalize time period (see Section 8.2) has expired, or the FLOAT setting is selected manually with the front panel CHARGE MODE SELECT button. If the charger is switched from EQUALIZE to FLOAT, then back to EQUALIZE, this resets the equalize time period. 8.2.2.2 Demand Based Automatic Equalize Mode Press the front panel CHARGE MODE SELECT button to engage AUTO mode and see Section 8.4.2 to activate Demand Based EQUALIZE. The Demand Based Automatic EQUALIZE mode provides a battery interactive automatic EQUALIZE cycle in which the charger measures the output current to determine state of charge of the battery. With the charger in the AUTO mode and Demand Based EQUALIZE active, when the output current of the charger exceeds about 95% of its adjustable current limit setting, the charger enters EQUALIZE mode. As the output current tapers off to less than about 70% of the adjustable current limit setting, the charger reverts to FLOAT mode. If the equalize time period has expired while in Demand Based EQUALIZE, the charger mode selector automatically reverts to FLOAT. If the charger is switched from AUTO to FLOAT, then back to AUTO, this resets the equalize time period. A typical automatic charge sequence is shown in FIG 5.
CAUTION:
For systems with a large amount of continuous DC load (load separate from battery charging current) the AUTO setting may force the charger into equalize charging mode for longer than is required by the battery, possibly causing excessive charging of the battery. This should be taken into account in the design of the system and in the choice of charge mode setting.
Figure 5: Typical automatic charge sequence
Service Hotline: 1.800.742.2326 1.303.678.7500
16
8.2.2.3 Periodic Automatic Equalize Mode Press the front panel CHARGE MODE SELECT button to engage AUTO mode and see Section 8.4.2 to configure and activate Periodic EQUALIZE. The Periodic Automatic EQUALIZE mode provides an automatic EQUALIZE cycle on a regular interval configured by the user. When in EQUALIZE mode, the charger will revert to FLOAT mode when the equalize time period has expired. If the charger is switched from AUTO to FLOAT, then back to AUTO, this resets the equalize time period. The charger will immediately begin a Periodic Automatic EQUALIZE upon pressing the CHARGE MODE SELECT button to engage AUTO mode. 8.3 Battery Check Feature Activate the Battery Check Feature via the front panel BATT CHCK button, as shown in FIG 4. Upon pressing the button once, the display will prompt the user to press the button again to engage the Battery Check test. The test will reduce the chargers output voltage setpoint to a backstop level to permit the battery to support the load. Upon completion of the test, the LCD and status LED will display whether the test passed or failed, meaning whether or not the battery supported the load. The DC SYSTEM LED and BATTERY LED (see Section 8.1) will also reflect whether or not the battery test passed or failed. IMPORTANT: A load under 3% of the chargers maximum current rating may cause inaccurate battery check results. If the system load is typically lower than 3% disable the periodic automatic battery check feature via the front panel keypad. Schedule Battery Check to run automatically by enabling Periodic Auto Battery Check via the front panel keypad. NOTE: When an in-process periodic battery check is aborted by pressing the ENTER/BACK button the periodic schedule is updated as if the battery check ran to completion but battery check results are not updated. See Section 8.4.2 to configure Battery Check parameters. 8.4 User Interface Display Menus 8.4.1 User Interface Display Menu Instructions The IQ charger User Interface uses an X-Y navigation system with main fields up and down, and details within each field left and right (see FIG 6). Press the up and down arrow keys to scroll through main menu options. Press the left and right arrow keys to scroll through data available within each menu. Value adjustments are made with the up and down arrow keys. See Section 8.4.2 for a description of Menu Options.
Figure 6: User Interface Instructions
Service hotline: 1.800.742.2326 1.303.678.7500
17

8.4.2 User Interface Menu Options Ensure User Interface Mode is set to the appropriate level of access before attempting to adjust parameters (see Section 8.5). If an option described below is not displayed on the front panel LCD it is likely because the option or an associated parameter is not set to active. Main Menus (Press up and down arrows to scroll through Main Menu Options) METERS & DATA Parameter Descriptions/Definitions Configurable/Viewable Parameters (Press left and right arrows to scroll through choices within each Menu Option) Equalize time remaining Equalize time elapsed DC volt meter DC setpoint @ 25C DC setpt @ temp now AC input meter EQUALIZE VALUES View amount of time charger will remain in EQUALIZE mode. Only displayed when charger is currently in EQUALIZE mode. View amount of time charger has been in EQUALIZE mode. Only displayed when charger is currently in EQUALIZE mode. View existing Volts per Cell (VpC) and total output voltage. Following screen notes whether or not Temperature Compensation is active. View what the FLOAT voltage setpoint in VpC and total output voltage would be at 25C ambient temperature if the Temperature Compensation system were disabled. View the temperature compensated FLOAT voltage setpoint in VpC and output voltage at existing ambient temperature View AC input voltage as a percentage of nominal AC voltage
OUTPUT SETTINGS
Adjust the amount of time from 1 to 255 hours that the charger will be in EQUALIZE mode. A time limit is put on the equalize portion of the charge cycle when in AUTO or EQUALIZE mode to prevent unlimited operation in EQUALIZE mode. The equalize time limit is reset if the charger is switched Equalize time limit from AUTO or EQUALIZE charge mode to FLOAT charge mode, then back to AUTO or EQUALIZE charge mode. The equalize timer is also reset if an AC fail alarm occurs. Adjust EQUALIZE VpC setpoint. Charger will deliver this voltage upon entering EQUALIZE mode. Adjustable from 2.00 - 2.45 VpC for flooded lead acid and VRLA batteries, 1.20 - 1.60 VpC for NiCd. May not be lower Equalize V setting than float setting. Must be lower than High DC volt alarm setting by at least 2% nominal battery voltage. Demand based automatic Set to ON or OFF. Enable or disable Demand Based Automatic EQUALequalize IZE (see Section 8.2.2.2). Set to ON or OFF. Enable or disable EQUALIZE on a periodic interval Periodic automatic equalize configured by user. Days between periodic Adjust the amount of time from 1 to 180 days between periodic EQUALIZE equalize events Minute equalize delay after Adjust the amount of time from 0 to 5 minutes to delay before entering restart EQUALIZE mode after power restoration Adjust output voltage FLOAT VpC. Charger will deliver this voltage upon entering FLOAT mode. Adjustable from 2.00 - 2.45 VpC for flooded lead acid and VRLA batteries, 1.20 - 1.60 VpC for NiCd. May not be higher Float V setting than equalize setting. Must be higher than Batt on disch alarm and V min. allowed DC bus by at least 2% nominal battery voltage. Adjust output voltage EQUALIZE VpC. Charger will deliver this voltage upon entering EQUALIZE mode. Adjustable from 2.00 - 2.45 VpC for flooded lead acid and VRLA batteries, 1.20 - 1.60 VpC for NiCd. May not Equalize V setting be lower than float setting. Must be lower than High DC volt alarm setting by at least 2% nominal battery voltage. Current limit Adjust current limit value from 33% to 110% of nominal current rating. Charger current limit is governed to this value. Table continued on next page
Service Hotline: 1.800.742.2326 1.303.678.7500
18

Main Menus (Press up and down arrows to scroll through Main Menu Options) ALARM SETTINGS Parameter Descriptions/Definitions Configurable/Viewable Parameters (Press left and right arrows to scroll through choices within each Menu Option) Bat end disch alarm Adjust VpC setpoint to trigger Battery End-of-Discharge alarm. Adjustable from 1.70 - 2.20 VpC for flooded lead acid and VRLA batteries, 1.00 - 1.40 VpC for NiCd. May not be higher than Low DC volt alarm. Adjust VpC setpoint to trigger Low DC voltage alarm. Adjustable from 1.70 2.20 VpC for flooded lead acid and VRLA batteries, 1.00 - 1.40 VpC for NiCd.* May not be lower than Bat end disch alarm. May not be higher than Batt on disch alarm. Adjust VpC setpoint to trigger Battery Discharging alarm. Adjustable from 1.70 2.20 VpC for flooded lead acid and VRLA batteries, 1.00 - 1.40 VpC for NiCd.* Must be lower than Float V setting by at least 2% of nominal battery voltage. May not be lower than Low DC volt alarm. Adjust VpC setpoint to trigger High DC voltage alarm. Adjustable from 2.20 2.50 VpC for flooded lead acid and VRLA batteries, 1.50 - 1.70 VpC for NiCd.* Must be higher than Equalize V setting by at least 2% of nominal battery voltage. May not be higher than Overvolt shutdown setting. Adjust VpC setpoint to trigger Over Voltage Shutdown alarm. Adjustable from 2.20 - 2.60 VpC for flooded lead acid and VRLA batteries, 1.50 - 1.75 VpC for NiCd.* May not be lower than High DC volt alarm setting. Adjust from 2% to 50% of nominal current setpoint to trigger Low Current alarm Enable or disable Ground Fault alarm. Select OFF to disable or select level of sensitivity for ground fault - HIGH, MED, or LOW. LOW sensitivity indicates alarm is hardest to trip, HIGH indicates alarm is most sensitive. Sensitivity is represented by resistance values, within +/- 30% tolerance, as shown in the following table:
LOW MED 12 - 24VDC 48 - 120VDC 240VDC 3K 10K HIGH 30K
(See Section 9.3 for Low DC volt alarm alarm definitions)
Batt on disch alarm
High DC volt alarm
Overvolt shutdown Low current alarm
Ground fault alarm sensitivity
10K 30K 100K 20K 60K 200K
Seconds delay alarm relays BATTERY CHECK Periodic auto battery check Battery Check front panel button
Adjust amount of time from 5 to 50 seconds to delay activation of alarm relay contacts after alarm event takes place. Set to ON or OFF. Charger will automatically engage a Battery Check test on a periodic interval configured by user. Set to ON to allow user to engage Battery Check test from front panel BATT CHCK button. Set to OFF to disable use of button.
Days battery check interval Adjust amount of time from 1 to 60 days between periodic Battery Check tests. Minutes batt. check duration Adjust amount of time from 1 to 60 minutes to run Battery Check test Adjust VpC for minimum voltage allowed during Battery Check test. Adjustable from 1.80 - 2.06 VpC for flooded lead acid and VRLA batteries, 1.125 - 1.287 V min. allowed DC bus VpC for NiCd. Must be lower than Float V setting by at least 2% of nominal battery voltage. TEMPERATURE Displays ambient temperature in C and warnings about over and under charging ambient temperature INFO the battery. Table continued on next page *Settings for alarm voltages and over voltage shutdown contain an anti-collision feature that prevents
false alarms and shutdown due to operator error. Adjustments are limited to maintain a 2% "guard band" between alarm trip points and the output set points.
Service hotline: 1.800.742.2326 1.303.678.7500
19

Parameter Descriptions/Definitions Main Menus Configurable/Viewable (Press up and down Parameters arrows to scroll through (Press left and right arrows Main Menu Options) to scroll through choices within each Menu Option) UNIT SETUP Set to ON or OFF. Temperature compensation of the charger output voltage may be implemented either locally or remotely. Chargers include local temperature compensation by default. Remote temperature compensation is offered via an optional external device located Battery temp. compensation at the batteries. Temperature compensation is active between 0 and 40C (see FIG 8). Temperature compensation will automatically scale back output voltage to prevent conflicts with high and low voltage alarm settings and Over Voltage Shutdown setting. Adjust temperature compensation slope from 1.0 to -5.5mV/cell/C for lead-acid batteries and 0.75 to -4.0mV/cell/C for nickelTemp comp slope cadmium batteries. See FIG 7 for examples of slope selections. Select type of battery to be charged - Flooded Lead-Acid, VRLA or Change battery/type Nickel-Cadmium (future option) Adjust number of series cells in battery string as follows:
Nickel-Cadmium 12V 6 10 12 20 25 40 64 96 128 192 24V 48V 120V 240V Flooded lead acid/VRLA 46 8 12 16 24 40 60 80 120
Battery cell count
VIEW UNIT INFO
Serial Number Software Revision Build Date User Interface Mode Remove/Install Black Box Data Recorder
OTHER
ALARMS
Active Alarm Status
Six digit serial number set at SENS factory Software revision currently loaded in charger Date charger was built at SENS Select User Interface Mode - Expert, Normal or Monitor Only (see Section 8.5) To prevent data loss or corruption, the Black Box Data Recorder must be removed or installed only when this screen is displayed (see Section 10). Displays any active alarms (see Section 9.3)
Figure 7: Two temperature compensation curve examples
-5mV/cell/Deg C -3mV/cell/Deg C
Service Hotline: 1.800.742.2326 1.303.678.7500
20

8.4.3 Adjustment Limits/Voltage Setting Interlocks
Figure 8: Charger Adjustment Limits for Flooded and VRLA Batteries
Figure 9: Charger Adjustment Limits for Nickel-Cadmium Batteries
Service hotline: 1.800.742.2326 1.303.678.7500
21
8.5
User Interface ModeUnlock/Lock Jumper Three User Interface Modes are available to ensure that charger parameters are not mistakenly changed and are only configurable when desired. Move the unlock/lock jumper to the unlock position to change User Interface Mode. The unlock/lock jumper is only accessible by opening the charger front door. It is located on the Control Printed Circuit Board (see FIG 8). After the desired User Interface Mode is selected, put the unlock/lock jumper back into the lock position. The User Interface Mode cannot be changed again unless the jumper is placed in the unlock position. The three available User Interface Modes are Expert Mode, Normal Mode and Monitor Only Mode. See Section 8.4.2 to set desired mode.
NOTE:
Regardless of the User Interface Mode selected, the Over Voltage Shutdown alarm setpoint and the battery number of cells are only adjustable when the unlock/lock jumper is in the unlock position. 8.5.1 Expert Mode Expert Mode allows full access to configurable charger parameters from the User Interface except the Over Voltage Shutdown alarm setpoint and the battery number of cells (only adjustable if the unlock/lock jumper is placed in the unlock position). 8.5.2 Normal Mode Normal Mode restricts access to configurable charger parameters from the User Interface. The user only has access to change the charge mode (float, manual equalize, automatic equalize), adjust manual equalize time, run the battery test, and silence the audible alarm. 8.5.3 Monitor Only Mode Monitor Only mode prevents any front panel adjustment except silencing the audible alarm.
Figure 10: Unlock/Lock Jumper
UNLOCK/LOCK JUMPER
ESD SHIELD NOTE:
ESD Shield must remain in place at all times
Service Hotline: 1.800.742.2326 1.303.678.7500
22
9
9.1
ALARMS
Summary Alarm Contact The charger provides a SUMMARY form C relay, which changes state if any alarm condition exists. The relay changes state a user-settable time period, ranging from 5 to 50 seconds (see Section 8.4.2), after the onset of a fault and is located on the Control Printed Circuit Board (see FIG 3). The SUMMARY relay allows the user to monitor several alarms at once with one set of contacts. The SUMMARY relay changes state as described in Section 9.3. See TABLE 4 for alarm contact designations. A SUMMARY relay tripped by a Battery Check test failure is reset by pressing the front panel ENTER/BACK button twice or upon successfully passing a new Battery Check test.
9.2
Individual Relay Alarm ContactsOptional Two different individual alarm relay package options are available, only one of which can be installed at a time. The Standard Alarm Relay Printed Circuit Board offers five alarm discrete Form C contacts. The Extended Alarm Relay Printed Circuit Board offers seven discrete Form C contacts plus a pilot relay. The form C relay contacts change state when alarms are activated (see FIG 3). The relay contacts change state a user-selectable time period after the onset of a fault. In the event of a second alarm, the delay will not start over. Instead, the second alarm relay will change state after the original alarm delay. The alarm relay contacts change state as described in Section 9.3. See TABLE 4 for alarm contact designations. The Extended Alarm Relay Printed Circuit Board also includes one pilot relay that automatically closes when the charger enters EQUALIZE mode, and opens when the charger reverts to FLOAT mode (see FIG 3). See Section 8.2.2 for more information on EQUALIZE mode. When an optional Alarm Relay Printed Circuit Board is used the SUMMARY alarm (located on Control Printed Circuit Board) continues to function. The charger includes two separate microprocessors, one in control of the SUMMARY alarm and the other in control of the individual relays. Users are encouraged to connect both the SUMMARY and individual relay alarms to provide redundant alarm notification.
9.3
Alarm Definitions See Section 8.4.2 to adjust alarm settings. Alarms are displayed on the front panel LCD, in the ALARMS menu option accessible from the front panel User Interface (see Section 8.4.2), and often via LED and/or alarm relay contacts. When Temperature Compensation is active, the DC output voltage is temperature compensated, however alarm threshold levels are not. 1. BATTERY REVERSE POLARITY - An audible alarm (beeping tone) indicates the battery is connected backwards. Disconnect the AC power source and correct the reverse polarity problem. Activates red DC SYSTEM ALARM LED and red BATTERY LED. Summary relay changes to Fail state. These indications require AC power on. LOW DC - Indicates DC output voltage is below a programmed level. Activates red DC SYSTEM ALARM LED and yellow DC VOLTS LED. Summary relay changes to Fail state. Optional Alarm Relay Printed Circuit Board relay K6 changes to Fail state. HIGH DC - Indicates DC output voltage is above a programmed level. Activates red DC SYSTEM ALARM LED and red DC VOLTS LED. Summary relay changes to Fail state. Optional Alarm Relay Printed Circuit Board relay K3 changes to Fail state.
2.
3.
Service hotline: 1.800.742.2326 1.303.678.7500
23
4.
OVER VOLTAGE SHUTDOWN - Indicates that the charger has executed a high voltage shutdown. Activates red DC SYSTEM ALARM LED, red CHARGER LED and red DC VOLTS LED. Summary relay changes to Fail state. The charger disables itself whenever the output voltage exceeds the over voltage shutdown threshold and the charger is delivering current. Over Voltage Shutdown cannot be disabled, but is protected against nuisance trips. If over voltage is caused by an external source the charger will not execute an Over Voltage Shutdown. If an over voltage condition persists for 30 seconds, and the charger itself is the cause, the charger will latch off. It remains off until AC power is shut down long enough to operate the AC Fail alarm relay, which resets the latched condition. This setting is prevented from being set less than the High DC alarm setting. DC BREAKER OPEN - Indicates the DC breaker is open. Activates red DC SYSTEM ALARM LED and red CHARGER DC BREAKER LED. Summary relay changes to Fail state. CHARGER FAIL - Indicates the charger is not providing the current demanded by the load. This is caused by an open DC output breaker or an internal component failure. Activates red DC SYSTEM ALARM LED and red CHARGER DC BREAKER LED. Summary relay changes to Fail state. Optional Alarm Relay Printed Circuit Board relay K1 changes to Fail state. CHARGER OVER TEMPERATURE - Indicates charger temperature is above designed operating temperature range. Activates yellow CHARGER LED. Will not activate the Summary relay. POSITIVE GROUND FAULT - Indicates leakage current from the charger positive output to ground. Activates yellow DC SYSTEM ALARM LED. Summary relay changes to Fail state. Optional Alarm Relay Printed Circuit Board relay K4 changes to Fail state. NEGATIVE GROUND FAULT - Indicates leakage current from the charger negative output to ground. Activates yellow DC SYSTEM ALARM LED. Summary relay changes to Fail state. Optional Alarm Relay Printed Circuit Board relay K4 changes to Fail state.
5. 6.
7. 8.
9.
10. BATTERY CHECK PASS/FAIL - Indicates whether the Battery Check test passed or failed, meaning whether or not the battery supported the load (see Sec 8.3). A failure activates red BATT CHCK LED, DC SYSTEM ALARM LED and red BATTERY LED. Summary relay changes to Fail state. Optional Alarm Relay Printed Circuit Board relay K5 changes to Fail state. Press the front panel ENTER/BACK button twice to remove/turn off a red BATT CHCK LED after a Battery Check failure. LED will remain blank until another Battery Check test is engaged. A tripped Battery Check relay, either Summary or individual relay, cannot be reset until a new Battery Check test successfully passes or until Battery Check is disabled. 11. BATTERY END-OF-DISCHARGE - Indicates battery should not be discharged any further and load should be dropped. Activates red DC SYSTEM ALARM LED and yellow DC VOLTS LED. Summary relay changes to Fail state. Optional Alarm Relay Printed Circuit Board relay K7 changes to Fail state. 12. BATTERY DISCHARGING - Indicates battery voltage is below a programmed level. Activates yellow DC SYSTEM ALARM LED. Will not activate the Summary relay. 13. AC FAIL - Indicates AC input voltage is not applied or is below 80% or above 110% of nominal line voltage. Activates red AC INPUT LED. Summary relay changes to Fail state. Optional Alarm Relay Printed Circuit Board relay K2 changes to Fail state. 14. AC OUT-OF-SPEC - Indicates AC input voltage is outside of suggested operating range. Low line alarm is triggered at 88% of nominal AC voltage for input codes "3" and "8" and at 84% for input codes "P", "T", "4", "S" and "V". High line alarm is triggered at 106% of nominal AC voltage for all models. Activates yellow AC INPUT LED. Will not activate the Summary relay. 15. LOW CURRENT - Indicates low output current being drawn from charger. Will not activate any LEDs or Summary relay.
Service Hotline: 1.800.742.2326 1.303.678.7500
24
10
BLACK BOX DATA RECORDER
Chargers equipped with the Black Box Data Recorder come with a memory card located on the Control Printed Circuit Board (see FIG 9). The Black Box Data Recorder keeps permanent record of DC voltages and currents, alarms, user adjustments, temperatures, battery check outcomes, input supply, and discharge durations. Contact SENS (1-800-742-2326 or www.sens-usa.com) for assistance downloading and analyzing history data. User must document date and time Black Box Data Recorder is removed from charger to maintain accurate date and time for logged data.
CAUTION:
To prevent data loss or corruption, the Black Box Data Recorder must be removed or installed by following the steps below. 10.1 Procedure to remove/install Black Box Data Recorder 1. 2. 3. 4. 5. Using the User Interface Display menus, scroll down to the OTHERS menu. Once at the OTHERS menu, scroll right to Remove/Install Black Box Data Recorder It is now safe to remove or install the Black Box Data Recorder If removing Black Box Data Recorder, record the date and time Press ENTER/BACK to return to the main menu
Figure 11: Black Box Data Recorder
BLACK BOX DATA RECORDER
ESD SHIELD NOTE:
ESD Shield must remain in place at all times
Service hotline: 1.800.742.2326 1.303.678.7500
25
11
11.1
TYPICAL SETTINGS
Typical Battery Settings Factory settings for float and equalize voltages and alarm settings for the most common battery configurations are shown for reference in Tables 6, 7 and 8. See the test data sheet provided with your charger for actual values.
Table 6: Non-temperature compensated factory charger output DC voltage and alarm threshold settings for typical VRLA batteries
Setting Float Voltage Equalize Voltage Battery Endof-Discharge Threshold Low DC Alarm Threshold High DC Alarm Threshold Over Voltage Shutdown Threshold Volts per Cell 2.27 2.30 1.75 12V, 6 Cells 13.62 13.80 10.50 24V, 12 Cells 27.24 27.60 21.00 48V, 24 Cells 54.45 55.20 42.00 110V, 55 Cells 124.8 126.5 96.2 120V, 60 Cells 136.2 138.0 105.0 220V, 110 Cells 249.6 253.0 192.4 240V, 120 Cells 272.4 276.0 210.0
1.83
10.99
21.98
43.95
100.8
109.9
201.6
219.8
2.44
14.64
29.28
58.55
134.2
146.4
268.4
292.8
2.53
15.18
30.36
60.70
139.1
151.8
278.2
303.6
Table 7: Non-temperature compensated factory charger output DC voltage and alarm threshold settings for flooded lead acid batteries
Setting Float Voltage Equalize Voltage Battery Endof-Discharge Threshold Low DC Alarm Threshold High DC Alarm Threshold Over Voltage Shutdown Threshold Volts per Cell 2.22 2.30 1.75 12V, 6 Cells 13.32 13.80 10.50 24V, 12 Cells 26.64 27.60 21.00 48V, 24 Cells 53.25 55.20 42.00 110V, 55 Cells 122.1 126.5 96.20 120V, 60 Cells 133.2 138.0 105.0 220V, 110 Cells 244.2 253.0 192.4 240V, 120 Cells 266.4 276.0 210.0
1.83
10.99
21.98
43.95
100.8
109.9
201.6
219.8
2.47
14.82
29.64
59.25
135.8
148.2
271.6
296.4
2.56
15.36
30.72
61.40
140.8
153.6
281.6
307.2
Service Hotline: 1.800.742.2326 1.303.678.7500
26
Table 8: Non-temperature compensated factory charger output DC voltage and alarm threshold settings for NiCd batteries
Setting Volts per Cell 1.43 1.60 1.05 9 Cells 12.87 14.40 9.45 10 Cells 14.30 16.00 10.50 19 Cells 27.16 30.40 19.94 20 Cells 28.60 32.00 21.00 37 Cells 52.90 59.20 38.85 38 Cells 54.30 60.80 39.90 92 Cells 131.5 147.2 96.6 93 Cells 132.9 148.8 97.6 184 Cells 263.0 294.4 193.2 186 Cells 265.8 297.6 195.2
Float Voltage Equalize Voltage Battery Endof-Discharge Threshold Low DC Alarm Threshold High DC Alarm Threshold Over Voltage Shutdown Threshold
1.10
9.90
11.00
20.90
22.00
40.70
41.80
101.2
102.3
202.4
204.6
1.65
14.85
16.50
31.34
33.00
61.05
62.70
151.8
153.4
303.6
306.8
1.68
15.12
16.80
31.92
33.60
62.15
63.80
154.5
156.2
309.0
312.4
12
MAINTENANCE AND TROUBLESHOOTING

WARNING:
CHARGER CONTROL CIRCUITS ARE AT BATTERY POTENTIAL AND CAN BE HAZARDOUS IF TOUCHED. ONLY INSULATED TOOLS SHOULD BE USED WHILE WORKING ON A CHARGER THAT IS POWERED UP. AVOID TOUCHING ANY CIRCUIT OR ANY BARE METAL.
If you suspect there is a problem with the charger, the following should be done immediately: A. Disconnect AC mains supply. B. Open both AC input and DC output circuit breakers. C. Open the front door of the charger and inspect the interior for loose objects. D. Examine connector locations on printed circuit board for loose or un-plugged connectors. E. Reconnect AC mains supply. F. Check AC input voltage on line side of input breaker with an external voltmeter and verify it is in the proper range. G. Check wiring to DC output breaker and verify proper polarity of output connections. Also verify small terminals connected to load side of DC output breaker are still connected. If none of these inspections yield a solution, consult FIGS 12-18 for additional troubleshooting tips.
Service hotline: 1.800.742.2326 1.303.678.7500
27
Figure 12: Troubleshooting chart for repeated AC breaker trip

START
BREAKER STILL TRIPS?
N
PROPERLY CONFIGURE SELECTION JUMPER
SELECT MODELS: 3WAY INPUT SELECTION JUMPER PROPERLY CONFIGURED?
N
END
N
CORRECT AC MAINS SUPPLY PROBLEM OR ORDER DIFFERENT CHARGER
AC VOLTS AND FREQ CORRECT?
N
BREAKER STILL TRIPS? END
Y Y Y
BREAKER STILL TRIPS? CHECK POWER SEMICONDUCTORS CONTACT CUSTOMER SERVICE
N
END
N
REPLACE SEMICONDUCTORS SEMICONDUCTORS GOOD?
N
END
DISCONNECT TRANSFORMER SECONDARY
CONTACT CUSTOMER SERVICE
BREAKER STILLTRIPS?
Y
REPLACE POWER TRANSFORMER
Service Hotline: 1.800.742.2326 1.303.678.7500
28
Figure 13: Troubleshooting flowchart for AC FAIL alarm indication

START
SELECT MODELS: 3WAY INPUT SELECTION JUMPER PROPERLY CONFIGURED?
N
PROPERLY CONFIGURE SELECTION JUMPER BREAKER STILL TRIPS?
Y
END
CORRECT AC MAINS SUPPLY PROBLEM OR ORDER DIFFERENT CHARGER
AC VOLTS AND FREQ GOOD?
Y N
ALARM GOOD? AC INPUT BREAKER CLOSED?
CLOSE AC INPUT BREAKER
Y
END
Y N
ALARM GOOD?
Y
END
ALL CONNECTORS FIRMLY SEATED?
FIX CONNECTIONS
Y N
ALARM GOOD?
Y
END
REPLACE CONTROL BOARD
N
ALARM GOOD?
Y
END
Service hotline: 1.800.742.2326 1.303.678.7500
29
Figure 14: Troubleshooting flowchart for CHARGE FAIL alarm

START
Y
OUTPUT BREAKER OPEN? CLOSE OUTPUT BREAKER
N N
ALARM GOOD?
END
N
FIX CONNECTIONS
ALL CONNECTORS FIRMLY SEATED?
Y N
ALARM GOOD? CHECK POWER SEMICONDUCTORS
Y
END
N
REPLACE SEMICONDUCTORS SEMICONDUCTORS GOOD?
Y
Y
END ALARM GOOD?
Y
END ALARM GOOD?
N
Service Hotline: 1.800.742.2326 1.303.678.7500
30
Figure 15: Troubleshooting flowchart for DC output breaker trip
START
CHANGE CHARGER TO MATCH BATTERY VOLTAGE
DOES CHARGER OUTPUT MATCH BATTERY VOLTAGE?
Y Y
BREAKER STILL TRIPS? CHECK SEMICONDUCTORS AND OUTPUT CAPS
N
END
N
REPLACE SEMICONDUCTORS/ OUTPUT CAPS
SEMICONDUCTORS AND OUTPUT CAPS GOOD?
Y N
END
REPLACE BREAKER
N
END
Service hotline: 1.800.742.2326 1.303.678.7500
31
Figure 16: Troubleshooting flowchart for HIGH DC or OVER VOLTAGE SHUTDOWN alarms
START LOAD BATTERY TO BLEED OFF SURFACE CHARGE, CLOSE DC OUTPUT BREAKER OPEN AC INPUT BREAKER, OPEN DC OUTPUT BREAKER, WAIT 30 SEC, CLOSE AC INPUT BREAKER
DID ALARM COME BACK?
END
ALARM STILL PRESENT?
N Y
Y N
ADJUST FLOAT AND EQUALIZE FLOAT AND EQUALIZE PROPERLY SET?
CHARGER PROPERLY SET UP FOR BATTERY?
ADJUST FLOAT AND EQUALIZE AND ALARM THRESHOLDS
N
ALARM GOOD?
Y
ALARM GOOD?
Y
END END HIGH DC ALARM THRESHOLD SET CORRECTLY? SET HIGH DC ALARM THRESHOLD
Y N
ALARM GOOD?
Y
END
N
CONTACT CUSTOMER SERVICE ALARM GOOD?
Y
END
Service Hotline: 1.800.742.2326 1.303.678.7500
32
Figure 17: Troubleshooting flowchart for LOW DC alarm

START
N
AC INPUT VOLTS AND FREQ GOOD? CORRECT INPUT SOURCE PROBLEM
Y N
ALARM GOOD?
Y
END
OPEN DC OUTPUT BREAKER, MEASURE DC VOLTAGE ON CHARGER SIDE OF BREAKER
FLOAT AND EQUALIZE SET CORRECTLY?
ADJUST FLOAT AND EQUALIZE VOLTAGES
Y N
ALARM GOOD?
ADJUSTMENT CESSFUL?
SUC-
Y
END
N
N
ALARM GOOD?
Y
CHARGER IN CURRENT LIMIT? DETERMINE CAUSE OF CURRENT LIMIT AND CORRECT PROBLEM
Y
END
N
Service hotline: 1.800.742.2326 1.303.678.7500
33
Figure 18: Troubleshooting flowchart for no output
START
Y
OPEN AC AND DC BREAKERS, WAIT 30 SEC, CLOSE AC BREAKER OVER VOLTAGE SHUTDOWN ALARM ACTIVE?
N
DC OUTPUT ON CHARGER SIDE OF OUTPUT BREAKER GOOD?
CHECK POWER SEMICONDUCTORS
Y
CLOSE DC OUTPUT BREAKER
N
SEMICONDUCTORS GOOD? REPLACE SEMICONDUCTORS
Y
END
DC OUTPUT GOOD?
N
DC OUTPUT GOOD?
N N
ADJUST FLOAT AND EQUALIZE AND ALARM THRESHOLDS CHARGER PROPERLY SET UP FOR BATTERY?
DC OUTPUT GOOD?
Y
END
Y
DC OUTPUT GOOD?
N N
CONTACT CUSTOMER SERVICE REPLACE CONTROL BOARD CONTACT CUSTOMER SERVICE
Y
END
Service Hotline: 1.800.742.2326 1.303.678.7500
34
3
DCN# REV.
2
REVISIONS DESCRIPTION
1
DATE APPROVED
A 105291 105432 B C D
PRODUCTION RELEASE 2ND PRODUCTION RELEASE SEE REDLINE IN DCN ADDED SHT 2 OF 2 RACK MTG CONFIG.
6/16/06 1/5/07 8/23/07 11/7/07
GES GES GES GES
105474
TOP VIEW
(1) 3/4 IN [19.1] CONDUIT CONTROL PANEL WITH LCD READOUT 4X, MTG HOLE, CONFIGURATON FOR 1/4 IN MTG HARDWARE 17.5 15.5 10.00 13.8 13.7
LEFT SIDE VIEW

5.8 0 2.8 3.6 3.8 10.65 12.9 0
FRONT VIEW
17.8 18.312 18.8 .5 0 .5
RIGHT SIDE VIEW
ISO VIEW
3X, 1.0 IN [25.4] CONDUIT
2.0
AC INPUT CIRCUIT BREAKER 0 DC OUTPUT CIRCUIT BREAKER R15.42 DOOR SWING 6.9
WALL MOUNTING CONFIGURATION
ALL DIMENSION ARE FOR REFERENCE ONLY UNLESS OTHERWISE SPECIFIED. DIMENSIONS ARE SUBJECT TO CHANGE.
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND 1 TWO PLACE DECIMAL .020 THREE PLACE DECIMAL .005
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH
BOTTOM VIEW
A
NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:
DATE
GES
12/13/06
TITLE:
ENERGENIUS IQ-1 19 IN CABINET MTG CONFIGS. DIA\00563

CAD FILE
SIZE DWG. NO.
NEXT ASSY APPLICATION
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0
5.7
CLEARANCE HOLES FOR #12-24 THREADED FASTENERS (USE MIN 5 PER SIDE)
C
16.0 15.2 14.500 14.000 12.750 12.250 11.000 10.500 9.250 8.750
ISO VIEW
7.500 7.000 5.750 5.250 4.000 3.500 2.250 1.750 .500 0 .7 1.5
NAME DATE
FRONT VIEW
17.8 18.313 18.8 .5 0 .5 5.7 REF 0
RIGHT SIDE VIEW
DRAWN CHECKED ENG APPR. MFG APPR.
GES
11/7/07
TITLE:
A
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF <INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF <INSERT COMPANY NAME HERE> IS PROHIBITED.
Q.A. COMMENTS:
ENRGENIUS IQ-1 19 IN CABINET MTG CONFIGS. DIA\00563

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SIZE DWG. NO.
RACK MOUNTING CONFIGURATION

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REVISIONS DESCRIPTION
1
DATE APPROVED
NOTES TO INSTALLER
1. MAKE AC AND DC CONNECTIONS DIRECT TO AC AND DC BREAKERS. LOCATION OF BREAKERS IS SHOWN. 2. MAKE CONNECTIONS TO CHARGER AND TERMINAL BLOCK USINGUSER GUIDE INSTRUCTIONS. D
PLC-IQ 105432 105463
A B C
PRODUCTION RELEASE SEE REDLINES IN DCN SEE RED LINE FOR REVISIONS
1/11/07 8/23/07 10/12/07
GES GES GES
L N or L
DATA PORT
SHIELD + LOOPREMOTE CONNECTIONS
GROUND LUG MAXIMUM #2 MINIMUM #14 AC INPUT BREAKER (SEE TABLE 1 ON THIS DRAWING FOR BREAKER CURRENT RATINGS)
COM FAIL OK SUMMARY ALARM RELAY
SUMMARY ALARM
B
CONNECTIONS MAXIMUM WIRE - #14

END DISCHARGE FAIL OK COM LOW DC FAIL OK COM BATTERY CHECK FAIL OK COM GROUND FAULT FAIL OK COM HIGH DC FAIL OK COM AC FAIL FAIL OK COM CHARGER FAIL FAIL OK COM
IMPORTANT INFORMATION
DCOUTPUT BREAKER (SEE TABLE 1 ON THIS DRAWING FOR BREAKER CURRENT RATINGS)
A
SIZE & STYLE OF AC AND DC BREAKERS MAY CHANGE DEPENDING ON CHARGER MODEL NUMBER.
OPTIONAL ALARM CONNECTIONS MAXIMUM WIRE - #14. SEE BODY OF USER GUIDE FOR COMPLETE EXPLANATION OF ALARM FUNCTION AND CONNECTIONS.
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND 1 TWO PLACE DECIMAL .020 THREE PLACE DECIMAL .005
INTERPRET GEOMETRIC TOLERANCING PER: MATERIAL FINISH
NAME DRAWN CHECKED ENG APPR. MFG APPR. Q.A. COMMENTS:
DATE
GES
1/11/07
TITLE:
ALARM & CIRCUIT BREAKER CONNECTIONS, 19" CAB IQ-1 SERIES CHARGER
SIZE DWG. NO.
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SENS Limited Warranty - IQ Chargers

What is covered? This warranty covers any defect in material and workmanship on IQ model battery chargers manufactured by Stored Energy Systems, a Colorado Limited Liability Company (SENS). What this warranty does not cover: This warranty does not cover damages, defects or failures of your equipment resulting from shipping damage, accidents, installation errors, unauthorized adjustment or repair, unauthorized third-party service, failure to follow instructions, misuse, fire, flood, acts of persons not in our control, and acts of God. For how long: Five (5) years from date of shipment. What we will do: If your battery charger is defective within five years of date of shipment, we will repair it or, at our option, replace it at no charge to you. If we choose to replace your charger, we may replace it with a new or refurbished one of the same or similar design. The repair or replacement will be warranted for the remainder of the original five-year warranty period. If we determine that your charger cannot be repaired or replaced, we will refund its purchase price to you. What we ask you to do: Contact SENS service department to obtain warranty service instructions. To obtain warranty service the product must be returned, freight prepaid, to the factory under a Return Material Authorization (RMA) number provided SENS. If, in SENS opinion, the problem can be rectified in the field, SENS may elect to ship replacement parts for customer installation instead of having the product returned to the factory. Limitation: This warranty is limited to defects in material or workmanship of the product. It does not cover loss of time, inconvenience, property damage or any consequential damages. Repair, replacement or refund of the purchase price of the equipment is your exclusive remedy.
Form 257 Rev A
Stationary NiCd battery sizing

Battery proposal Proposed battery 1 x 40 x EBL22 Electrical data Rated capacity 20 Ah Fast charge voltage 58.80 V Floating charge voltage 56.80 V Final voltage/cell 1.000 V Short-circuit current 272 A Topping-up interval 3.2 Years Physical data Battery weight 74.4 kg Technical specifications Sizing method IEEE I Voltage window Minimum system voltage 40.00 V Maximum system voltage 62.00 V Nominal system voltage 48.00 V Charge method Dual rate Load profile Current / Power Time(hh:mm:ss) 1 0.60 A 8:00:00 2 19.60 A 0:01:00 3 20.20 A 0:01:00 Options Nominal temperature 20 C Minimum temperature 20 C Maximum temperature 20 C Design margin 1 Aging factor 1
Stationary NiCd battery sizing Load profile
Battery calculation worksheet IEEE 1115
Maximum Section Size 16.34 + Random Size 0.00 = Uncorrected Size 16.34 Uncorrected Size 16.34 x Design Margin 1.00 x Aging Factor 1.00 = 16.34 When the cell size is greater than a standard cell size, the next larger cell is required. The required cell size is 16.34 Amperes-hours. Therefore cell EBL22 is required
Rack-Info
Number of elements 40 x EBL22 Art.No., Racktype SL2120, SGL 2-12 Rack dimensions Length = 1200.00 mm Width = 430.00 mm Height = 285.00 mm B = 370.00 mm HB = 533.00 mm
285
430
185
HB
NICKEL CADMIUM BATTERIES

SINTERED / POCKET PLATES
5AH to 1000AH / 20+ years long life
XHP Series (Ultra High Discharge Rate Cells)

XHP Series Ultra High Discharge Rate nickel cadmium battery is made of sintered plate, characterized by compact construction, low internal resistance, high reliability, high capacity, long service life and excellent low temperature performance. The battery is suitable for ultra high rate discharging such as AGV, engine starting, switch tripping and closing and any special purpose.
EverExceed Nickel Cadmium industrial cells using advanced sintered plate / pocket plate technology have been used successfully in industrial battery applications for long years. With a design life of more than 20 years, they have proved to be a very reliable DC power source in float service or cyclic applications in harsh conditions with temperatures up to 60C.
EBH Series (High Discharge Rate Cells)

EBH Series High Discharge Rate nickel cadmium battery is made of pocket plate with the characteristics of thin plate, high porosity and low internal resistance. The battery is particularly suitable for short discharge periods such as switchgear tripping and closing, UPS, etc.
EBM Series (Medium Discharge Rate Cells)

EBM Series Medium Discharge Rate nickel cadmium battery is made of pocket plate. The battery is suitable for medium discharge periods between 30 minutes and 5 hours such as standby for UPS, gas turbine control, etc.
EBL Series (Low Discharge Rate Cells)

EBL Series Low Discharge Rate nickel cadmium battery is made of pocket plate. The battery is designed for general purpose and standby applications such as lighting on train and operation of circuit breaker, etc.
Battery Model
Discharge Performance Ultra High Discharge Rate
Plate Type
Applications AGV, gas turbine generation, engine starting, operating / control of computer systems, transportation networks, airport, etc. Engine starting, UPS (up to 30 minutes), operation and control of DC motor, water treatment plants, etc. UPS (over 30 minutes), railway DC power sources, auxiliary power sources for power stations, chemical plants, oil refineries, iron works, etc. Emergency lighting, telecommunications, operation of communication equipment on a ship lighting, air conditioner control on a train, etc.
XHP Series
Sintered Plate
EBH Series
High Discharge Rate
Pocket Plate
ISO
CERTIFIED
SYSTEM
RECYCLE
Container: Translucent Plastic or Steel Terminal Seal: Compressed O-Ring Plates: Sintered / Pocket Plates Electrolyte: Potassium Hydroxide 1.19~1.20kg/l
EBM Series
Medium Discharge Rate
Pocket Plate
Float Voltage
XHP Type: 1.38~1.40 VPC EBH/EBM Type: 1.42~1.45 VPC EBL Type: 1.48~1.50 VPC
Boost / Equalize Charge

XHP Type: 1.46~1.48 VPC EBH/EBM/EBL Type: 1.55~1.60 VPC Temperature Range: -20C to +60C
EBL Series
Low Discharge Rate
Pocket Plate
Connector covers Material: plastic. Flame arresting vents Material: polypropylene. Cell container Material: translucent polypropylene. Plate tab Spot-welded both to the plate side frames and to the upper edge of the pocket plate.
Plate group bus Connects the plate tabs with the terminal post. Plate tabs and terminal post are projection welded to the plate group bus. Separating grids Separate the plates and insulate the plate frames from each other. The grids allow free circulation of electrolyte between the plates. Plate frame Seals the plate pockets and serves as a current collector.
Plate Horizontal pockets of double-perforated steel strips.
Electrolyte An alkaline solution of potassium hydroxide (KOH) which does not corrode steel.
Battery Charging
It is recommended to use Constant Voltage method of charging for Nickel Cadmium Batteries, usually with current limitation to C/5 or C/10. Charging voltages must be regularly checked. To optimize the battery performance, it is necessary to ensure that the voltage is kept within the following limits:
Recommended Charging Voltage Per Cell

Cell Type XHP EBH EBM EBL IEC Type KXP KHP KMP KLP Floating Charge 1.381.40 1.421.45 1.421.45 1.481.50 Equalizing Charge 1.461.49 1.551.60 1.551.60 1.551.60
Recommended Type Selection

According to backup time required by application:
XHP TYPE EBH TYPE EBM TYPE EBL TYPE
30 min
1 hours
2 hours
3 hours
4 hours
5 hours
Initial Charging
The whole charge should preferably be carried out at constant current. The charging time is inversely proportional to the current which is set by the current limit of the charging equipment. Recommended rates for the first charging: 0.2 C5A for 10 hours 0.1 C5A for 20 hours
Discharging Curves
Nominal voltage: 1.2V/Cell
Volts / cell
1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0 10 20 30 40
XHP Series
At 25C(77F)
0.2C5A 5C5A 12C5A 10C5A 7C5A 3C5A 1C5A
50
60
70
80
90
100
110
120
130
140
% of capacity
Volts / cell
1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0 10 20 30
EBH Series
At 25C(77F)
0.5 C5A 2 C5A 3 C 5A 5 C5A 1 C5A
0.2 C5A
40
50
60
70
80
90
% of capacity
Discharging Curves
Nominal voltage: 1.2V/Cell
Volts / cell
1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0 10 20 30 40
EBM Series
At 25C(77F)
0.1 C5A 0.5 C5A 1 C5 A 0.2 C5A
50
60
70
80
90
100
110
120
130
140
% of capacity
Volts / cell
1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0 10 20 30 40
EBL Series
At 25C(77F)
0.1 C5A 0.5 C5A 0.2 C5A
50
60
70
80
90
100
110
120
130
140
% of capacity
EverExceed XHP Series Ultra High Discharge Rate Type

Cell Type XHP5 XHP10 XHP20 XHP30 XHP40 XHP50 XHP60 XHP70 XHP80 XHP90 XHP100 XHP110 XHP120 XHP140 XHP150 XHP170 XHP190 XHP210 XHP250 XHP300 XHP320 Nominal Capacity (Ah) @5hr Rate 5 10 20 30 40 50 60 70 80 90 100 110 120 140 150 170 190 210 250 300 320 Cell Dimensions (mm) Length 26 26 33 43 43 43 61 61 61 61 61 61 61 105 105 105 105 105 105 105 105 Width 81 81 81 81 81 81 138 138 138 138 138 138 138 165 165 165 165 165 165 165 165 Height 163 163 245 266 266 266 266 266 266 266 266 266 266 350 350 350 350 350 350 350 350 Cell Weight (Filled) kg 0.51 0.62 1.22 1.80 1.88 1.98 3.90 4.00 4.20 4.31 4.40 4.50 4.80 9.20 9.50 10.0 10.4 11.2 11.8 12.5 12.8 Volume of Electrolyte (L) 0.031 0.060 0.120 0.250 0.220 0.200 0.550 0.500 0.400 0.310 0.305 0.250 0.305 1.900 1.850 1.750 1.650 1.500 1.450 1.400 1.380
EverExceed EBH Series High Discharge Rate Type

Cell Type EBH30 EBH40 EBH50 EBH60 EBH70 EBH80 EBH100 EBH120 EBH150 EBH200 EBH250 EBH300 EBH350 EBH400 EBH500 Nominal Capacity (Ah) @5hr Rate 30 40 50 60 70 80 100 120 150 200 250 300 350 400 500 Cell Dimensions (mm) Length 67 79 79 79 79 104 104 162 174 174 172 174 174 174 184 Width 142 139 139 139 139 164 164 167 286 286 232 291 291 291 398 Height 227 291 291 362 362 345 345 343 348 348 410 505 505 505 562 Cell Weight (Filled) kg 3.50 4.50 6.00 6.50 9.00 9.50 13.00 13.50 23.00 24.50 27.00 33.00 34.50 36.00 53.00 Volume of Electrolyte (L) 0.90 1.30 1.60 1.70 1.80 2.00 3.00 3.50 5.00 5.00 5.50 6.50 7.00 7.50 15.00
EverExceed EBM Series Medium Discharge Rate Type
Cell Type EBM30 EBM40 EBM50 EBM60 EBM75 EBM85 EBM90 EBM100 EBM120 EBM150 EBM200 EBM250 EBM300 EBM350 EBM400 EBM500 EBM600 EBM700 EBM800
Nominal Capacity (Ah) @5hr Rate 30 40 50 60 75 85 90 100 120 150 200 250 300 350 400 500 600 700 800
Cell Dimensions (mm) Length 67 79 79 79 79 104 104 104 162 162 174 174 161 174 174 174 176 176 176 Width 142 139 139 139 139 164 164 164 167 167 286 286 176 291 291 291 390 390 390 Height 227 291 291 362 362 345 345 345 343 343 348 348 557 505 505 505 557 557 557
Cell Weight (Filled) kg 3.50 4.50 5.00 6.00 6.50 9.00 9.15 9.30 12.5 13.5 24.5 26.0 23.0 36.0 37.0 39.0 59.0 62.0 65.0
Volume of Electrolyte (L) 0.83 1.00 1.30 1.40 1.67 1.60 1.68 1.75 2.92 3.08 5.83 5.83 4.17 7.00 7.20 7.50 13.00 14.00 15.00
Cycling Curve
Final Discharge Voltage 1.14 Volts Per Cell

Cell Type XHP5 XHP10 XHP20 XHP30 XHP40 XHP50 XHP60 XHP70 XHP80 XHP90 XHP100 XHP120 XHP140 XHP150 XHP170 XHP190 XHP210 XHP250 XHP300 XHP320 EBH30 EBH40 EBH50 EBH60 EBH70 EBH80 EBH100 EBH120 EBH150 EBH200 EBH250 EBH300 EBH350 EBH400 EBH500 EBM30 EBM40 EBM50 EBM60 C5 Ah 5 10 20 30 40 50 60 70 80 90 100 120 140 150 170 190 210 250 300 320 30 40 50 60 70 80 100 120 150 200 250 300 350 400 500 30 40 50 60 2.99 3.98 4.98 5.98 6.97 7.98 9.97 11.9 14.9 19.9 24.9 29.9 34.8 39.8 49.8 3.02 4.03 5.04 6.04 3.73 4.98 6.23 7.48 8.72 9.92 12.4 14.9 18.6 24.9 31.1 37.3 43.6 49.8 62.3 3.78 5.04 6.30 7.56 Discharge Time in Hours 10 8 5 1.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 24.0 28.0 30.0 34.0 38.0 42.0 50.0 60.0 64.0 5.97 7.96 9.95 11.9 13.9 15.9 19.9 23.8 29.8 39.8 49.8 59.7 69.6 79.6 99.5 6.06 8.08 10.1 12.1 9.38 12.5 15.6 18.7 21.8 25.0 31.2 37.5 46.9 62.5 78.1 93.8 109 125 156 9.56 12.7 15.9 19.1 13.0 17.4 21.7 26.0 30.4 34.8 43.5 52.2 65.3 87.1 109 130 152 174 217 12.5 16.6 20.8 24.9 3 2 1.5 3.3 6.5 13.0 19.5 26.0 32.5 39.0 45.5 52.0 58.5 65.0 78.0 91.0 97.5 111 123 137 163 196 209 15.4 20.6 25.7 30.8 36.0 41.1 51.4 61.7 77.2 102 128 154 180 205 257 14.8 19.7 24.7 29.6 1 4.6 9.3 18.5 27.7 37.0 46.2 55.5 64.7 74.0 83.2 93.0 111 130 139 157 175 194 231 277 296 22.4 29.9 37.4 44.9 52.4 59.8 74.8 89.8 112 149 186 224 262 299 374 17.1 22.8 28.5 34.2 27.3 36.4 45.5 54.6 63.7 72.8 91.0 109 136 182 228 373 318 364 455 18.0 24.0 30.0 36.0 45 30 7.58 15.8 30.5 47.2 60.9 78.7 94.5 110 126 141 157 189 220 236 267 299 330 393 471 503 32.2 43.0 53.8 64.6 75.3 85.6 107 129 161 215 269 322 376 430 538 20.5 26.9 33.5 40.2 Discharge Time in Minutes 20 10.8 22.5 43.2 67.5 86.4 112 135 157 180 202 225 270 315 338 382 427 472 562 674 719 37.9 50.5 63.1 75.7 88.4 101 126 151 189 252 315 379 442 505 631 23.8 31.7 39.5 47.5 15 12.0 25.0 48.0 75.0 96.0 125 150 175 200 225 250 300 350 375 425 475 525 625 750 800 43.3 57.7 72.1 86.5 101 115 144 173 216 288 360 433 505 577 721 26.3 34.9 43.7 52.3 10 13.4 28.0 53.7 84.0 107 140 168 196 224 252 280 336 392 420 476 532 588 700 840 896 58.3 77.8 97.3 117 136 155 194 233 291 388 485 583 680 777 972 28.9 38.6 48.3 57.9 5 18.1 37.5 72.0 112 144 187 225 262 300 337 375 450 525 563 637 712 780 929 1114 1189 68.0 90.4 113 136 158 181 226 272 340 453 566 680 793 907 1134 33.8 45.1 56.4 67.6 1 23.8 49.5 95.0 148 190 247 297 346 396 445 495 594 693 743 841 940 984 1171 1406 1499 103 138 172 206 241 276 345 414 518 691 864 703 1209 1382 1728 47.9 63.7 79.7 95.4 Time in Seconds 30 26.4 55.3 106 165 212 276 331 386 442 497 552 663 773 828 939 1049 1100 1310 1571 1676 115 153 191 229 268 306 383 460 575 766 958 1150 1341 1533 1917 53.8 71.5 89.5 109 5 33.8 70.5 135 211 270 352 423 493 564 634 705 846 987 1058 1198 1339 1480 1762 2114 2255 147 197 246 295 345 394 493 591 739 986 1233 1479 1726 1972 2466 62.6 83.4 105 127 1 35.6 74.3 142 222 285 371 445 519 594 668 742 891 1039 1113 1262 1410 1550 1845 2214 2362 154 206 257 308 360 411 514 617 772 1029 1286 1544 1801 2059 2574 69.9 93.2 117 143
EBM75 EBM85 EBM90 EBM100 EBM120 EBM150 EBM200 EBM250 EBM300 EBM350 EBM400 EBM500 EBM600 EBM700 EBM800 EBL10 EBL22 EBL30 EBL40 EBL45 EBL50 EBL60 EBL70 EBL80 EBL90 EBL100 EBL125 EBL150 EBL200 EBL250 EBL300 EBL350 EBL400 EBL500 EBL600 EBL700 EBL800 EBL900 EBL100 0
75 85 90 100 120 150 200 250 300 350 400 500 600 700 800 10 22 30 40 45 50 60 70 80 90 100 125 150 200 250 300 350 400 500 600 700 800 900 1000
7.56 8.56 9.06 10.1 12.1 15.1 20.2 25.3 30.2 35.2 40.3 50.4 60.4 70.5 80.6 1.00 2.00 3.13 4.00 5.00 5.00 6.00 7.31 8.35 9.18 10.0 13.0 16.0 21.0 26.1 31.3 36.5 41.8 52.2 62.6 73.0 83.5 93.9 104
9.45 10.7 11.3 12.6 15.1 18.9 25.2 31.5 37.8 44.1 50.4 63.0 75.6 88.2 100 1.31 2.87 3.91 5.22 5.87 6.50 7.83 9.10 10.4 11.8 13.1 16.3 19.6 26.1 32.7 39.2 45.7 52.2 65.3 78.3 91.3 104 117 130
15.2 17.1 18.1 20.2 24.3 30.3 40.4 50.5 60.6 70.7 80.8 101 121 141 161 1.99 4.37 5.95 7.94 8.93 9.93 11.9 13.8 15.8 17.8 19.8 24.8 29.8 39.7 49.6 59.5 69.5 79.4 99.2 119 138 159 178 198
23.9 27.0 28.6 31.8 38.3 47.8 63.7 79.5 95.6 111 127 159 191 223 254 2.76 6.08 8.30 11.2 12.4 13.8 16.7 19.3 22.1 24.9 27.6 34.5 41.4 55.3 69.1 82.9 96.7 110 138 165 193 221 248 276
31.2 35.3 37.4 41.6 49.9 62.5 83.3 104 125 145 166 208 249 291 333 3.29 7.20 9.87 13.2 14.8 16.5 19.7 23.0 26.3 29.6 32.9 41.2 49.4 65.8 82.3 98.7 115 131 164 197 230 263 296 329
37.1 42.0 44.5 49.4 59.3 74.2 98.9 124 148 173 197 247 296 346 395 3.83 8.43 11.5 15.3 17.3 19.2 23.0 26.8 30.6 34.5 38.3 47.9 57.5 76.7 95.8 115 134 153 192 230 268 307 345 383
42.8 48.4 51.2 57.0 68.4 85.5 114 143 171 199 228 285 342 399 456 4.58 10.1 13.7 18.3 20.6 22.9 27.5 32.0 36.6 40.7 45.8 57.3 68.7 91.6 114 137 160 183 229 275 320 366 412 458
45.0 51.0 54.0 60.0 72.0 90.0 120 150 180 210 240 300 360 420 480 4.95 10.9 14.8 19.8 22.3 24.8 29.7 34.7 39.6 44.6 49.5 61.9 74.3 99.1 123 148 173 198 247 297 346 396 445 495
48.8 55.3 58.6 66.9 80.2 101 135 167 201 235 269 336 402 469 535 5.71 12.5 17.1 22.8 25.7 28.5 34.2 40.0 45.7 51.4 57.1 71.4 85.7 114 142 171 200 228 285 342 400 457 514 571
58.9 66.8 70.7 78.9 94.6 119 160 197 235 279 318 397 473 552 631 6.21 13.6 18.6 24.8 27.9 31.0 37.2 43.4 49.6 55.9 62.1 77.6 93.1 124 155 186 217 248 310 372 434 496 558 621
64.1 72.6 76.9 87.2 105 132 175 218 264 305 349 436 524 611 697 6.39 14.1 19.1 25.6 28.7 31.9 38.3 44.7 51.1 57.5 63.9 79.8 95.8 127 159 191 223 255 319 383 447 511 575 639
72.4 82.1 86.9 96.6 115 144 193 242 289 338 386 483 579 676 772 6.79 14.9 20.3 27.1 30.5 33.9 40.7 47.5 54.3 61.1 67.9 84.9 101 135 169 203 237 271 339 407 475 543 611 679
84.6 95.8 101 112 135 169 225 280 338 394 451 564 676 789 902 7.70 16.9 23.0 30.7 34.6 38.4 46.1 53.8 61.5 67.7 73.9 96.2 115 153 192 230 269 307 384 461 538 615 692 769
117 134 142 160 192 240 319 400 476 558 637 796 955 1111 1273 9.09 19.8 27.5 36.5 40.6 45.7 54.7 63.8 72.9 82.0 91.0 112 138 183 229 276 321 366 457 549 637 729 820 911
133 151 160 181 215 269 358 453 540 630 724 894 1072 1253 1433 10.5 21.7 31.5 41.9 44.3 52.5 62.9 73.0 83.4 94.2 105 123 158 211 263 316 368 419 522 627 731 845 940 1043
155 177 187 210 251 315 419 525 627 731 839 1041 1252 1461 1672 10.9 24.1 32.7 43.6 49.1 54.5 64.4 76.4 87.3 98.2 109 136 163 218 272 327 381 436 545 654 763 873 982 1091
169 190 201 235 279 352 467 588 699 815 932 1161 1402 1631 1862 11.2 24.6 33.6 44.8 50.4 56.1 67.2 78.4 89.6 100 112 140 168 224 280 336 392 448 560 672 784 896 1008 1120

Cell Type XHP5 XHP10 XHP20 XHP30 XHP40 XHP50 XHP60 XHP70 XHP80 XHP90 XHP100 XHP120 XHP140 XHP150 XHP170 XHP190 XHP210 XHP250 XHP300 XHP320 EBH30 EBH40 EBH50 EBH60 EBH70 EBH80 EBH100 EBH120 EBH150 EBH200 EBH250 EBH300 EBH350 EBH400 EBH500 EBM30 EBM40 EBM50 EBM60 C5 Ah 5 10 20 30 40 50 60 70 80 90 100 120 140 150 170 190 210 250 300 320 30 40 50 60 70 80 100 120 150 200 250 300 350 400 500 30 40 50 60 3.03 4.05 5.06 6.07 7.08 8.08 10.1 12.1 15.2 20.2 25.3 30.3 35.4 40.4 50.6 3.10 4.10 5.10 6.15 3.79 5.06 6.32 7.58 8.84 10.1 12.6 15.1 19.9 25.2 31.5 37.9 44.2 50.5 63.2 3.83 5.11 6.39 7.66 Discharge Time in Hours 10 8 5 1.1 2.1 4.1 6.2 8.3 10.3 12.4 14.4 16.5 18.6 21.0 24.8 28.9 31.0 35.1 39.9 43.3 51.5 61.9 66.0 6.06 8.08 10.1 12.1 14.1 16.2 20.2 24.2 30.3 40.4 50.5 60.6 70.8 80.9 101 6.13 8.18 10.2 12.2 9.57 12.7 15.9 19.1 22.3 25.5 31.9 38.3 47.8 63.8 79.8 95.7 111 127 159 9.84 13.1 16.4 19.6 13.7 18.2 22.8 27.4 32.0 36.6 45.7 54.8 68.5 91.4 114 137 160 182 228 13.5 18.0 22.6 27.1 3 2 1.5 3.3 6.6 13.3 19.8 26.5 33.1 39.8 46.3 53.0 59.5 66.0 80.0 93.0 99.6 113 125 139 165 199 212 17.4 23.3 29.1 34.9 40.8 46.6 58.3 69.9 87.4 116 145 174 204 233 291 16.5 22.1 27.6 33.1 1 4.8 9.5 19.0 28.5 38.0 47.5 57.0 66.5 76.0 85.5 95.0 114 133 143 162 180 200 238 286 305 24.3 32.4 40.5 48.6 56.7 64.8 81.0 97.0 121 162 203 243 283 324 405 20.3 27.1 33.9 40.7 29.3 39.1 48.9 58.7 68.5 78.3 97.9 117 146 195 244 293 342 391 489 22.3 29.7 37.2 44.6 45 30 8.2 17.3 33.1 51.7 66.2 86.2 104 120 138 155 173 207 242 259 293 327 362 431 517 552 35.3 47.2 59.0 70.8 82.1 95.2 119 142 177 236 295 355 413 473 589 25.5 33.9 42.6 60.0 Discharge Time in Minutes 20 11.4 23.7 45.6 71.2 91.2 118 142 166 190 213 237 285 332 356 403 451 498 593 711 759 44.3 59.0 73.7 88.4 101 119 149 178 223 296 370 443 517 590 737 30.7 41.0 51.3 61.5 15 13.2 27.5 52.8 82.5 105 137 165 192 220 247 275 330 385 413 467 522 577 687 824 879 51.8 69.1 86.4 104 120 138 172 207 259 345 431 518 604 691 864 32.4 43.2 54.0 64.8 10 18.7 39.0 74.8 117 149 195 234 273 312 351 390 468 546 585 663 741 819 975 1170 1248 69.1 92.0 115 138 161 184 230 276 345 460 575 691 806 921 1152 36.4 48.9 60.7 72.9 5 21.2 44.3 84.9 132 169 221 265 309 354 398 442 531 619 663 752 840 929 1106 1327 1416 85.3 114 142 170 199 227 284 341 426 568 710 853 995 1137 1422 41.2 54.9 68.7 82.4 1 29.1 61.3 117 183 235 306 367 428 490 551 612 735 857 918 1041 1163 1250 1488 1786 1905 115 154 192 230 269 308 385 462 577 771 964 1155 1348 1540 1926 54.0 72.0 90.0 108 Time in Seconds 30 33.8 70.5 135 211 270 352 423 493 564 634 705 846 987 1058 1198 1339 1406 1674 2009 2142 140 187 234 281 327 374 468 561 702 936 1170 1404 1638 1872 2340 57.1 76.2 95.2 114 5 35.1 73.3 140 219 281 366 439 518 586 669 732 879 1025 1098 1245 1406 1538 1831 2197 2344 168 224 280 336 393 449 561 673 842 1123 1404 1684 1965 2246 2808 71.8 95.7 119 143 1 43.9 91.7 176 275 352 458 550 642 734 825 917 1101 1284 1376 1559 1743 1831 2180 2616 2790 185 247 309 371 433 495 619 743 928 1238 1548 1857 2167 2476 3096 84.3 115 140 171
75 85 90 100 120 150 200 250 300 350 400 500 600 700 800 10 22 30 40 45 50 60 70 80 90 100 125 150 200 250 300 350 400 500 600 700 800 900 1000
7.69 8.72 9.23 10.2 12.3 15.3 20.5 25.5 30.7 35.9 41.0 51.3 61.5 71.8 82.1 1.05 2.31 3.15 4.21 4.74 5.26 6.32 7.37 8.42 9.46 10.5 13.1 15.8 21.1 26.3 31.5 36.8 42.1 52.6 63.1 73.5 84.2 94.7 105
9.58 10.8 11.4 12.7 15.3 19.2 25.5 31.8 38.3 44.7 51.1 63.9 76.6 89.4 102 1.31 2.89 3.94 5.25 5.93 6.57 7.88 9.19 10.5 11.8 13.1 16.4 19.7 26.2 32.8 39.4 45.9 52.5 65.7 78.8 91.7 105 118 131
15.3 17.3 18.3 20.4 24.5 30.6 40.9 51.0 61.3 71.6 81.8 102 122 143 163 2.03 4.47 6.10 8.13 9.15 10.1 12.2 14.2 16.2 18.3 20.3 25.5 30.5 40.6 50.8 61.0 71.1 81.3 101 122 142 162 183 203
24.6 27.8 29.4 32.8 39.3 49.2 65.6 82.0 98.4 114 131 164 196 229 262 2.98 6.57 8.96 11.9 13.4 14.9 17.9 20.9 23.9 26.9 29.8 37.3 44.8 59.7 74.7 89.6 104 119 149 179 208 239 268 298
33.9 38.4 40.7 45.2 54.2 67.8 90.4 113 135 158 180 226 271 316 361 3.73 8.21 11.2 14.9 16.8 18.6 22.4 26.1 29.8 33.6 37.3 46.6 56.0 74.7 93.3 112 130 149 186 224 261 298 336 373
41.4 46.9 49.7 55.2 66.3 82.8 110 138 165 193 221 276 331 386 442 4.67 10.2 14.0 18.6 21.0 23.3 28.0 32.6 37.3 42.0 46.6 58.3 70.0 93.3 116 140 163 186 233 280 326 373 420 466
50.9 57.7 61.1 67.9 81.5 101 135 169 203 237 271 339 407 475 543 5.53 12.1 16.6 22.1 24.9 27.6 33.2 38.7 44.2 49.8 55.3 69.1 83.0 110 138 166 193 221 276 332 387 442 498 553
55.8 63.5 67.2 74.4 89.2 111 148 186 223 260 297 372 446 520 595 6.00 13.3 18.0 24.0 27.0 30.0 36.0 42.0 48.0 54.0 60.0 75.0 90.0 120 150 180 210 240 300 360 420 480 540 600
65.8 74.3 78.7 84.9 103 128 170 212 253 299 343 430 511 597 679 6.84 15.0 20.5 27.3 30.7 34.2 41.0 47.9 54.7 61.6 68.4 85.5 102 136 171 205 239 273 342 410 479 547 615 684
76.9 87.2 92.3 102 123 153 205 255 307 359 410 513 615 718 820 7.56 16.6 22.6 30.2 34.0 37.8 45.3 52.9 60.4 68.0 75.6 94.5 113 151 189 226 264 302 378 453 529 604 680 756
81.0 91.8 97.2 108 129 162 216 270 324 378 432 540 648 756 864 8.10 17.8 24.3 32.4 36.4 40.5 48.6 56.7 64.8 72.9 81.0 101 121 162 202 243 283 324 405 486 567 648 729 810
91.1 103 109 121 145 182 243 303 364 425 486 607 729 850 972 8.46 18.6 25.3 33.8 38.0 42.3 50.7 59.2 67.6 76.1 84.6 105 126 169 211 253 296 338 423 507 592 676 761 846
103 116 123 137 164 206 274 343 412 380 549 687 824 961 1099 9.31 20.4 27.9 37.2 41.9 46.5 55.8 65.2 74.5 83.8 93.1 116 139 186 232 279 326 372 465 558 652 745 838 931
135 153 162 180 216 270 360 450 540 630 720 900 1080 1260 1440 10.8 23.9 32.6 43.5 49.0 54.4 65.3 76.2 87.1 97.6 108 136 163 217 272 326 381 435 544 653 756 872 980 1089
142 161 170 190 228 285 381 475 571 666 762 952 1143 1333 1524 11.5 25.3 35.9 47.5 51.8 59.0 71.5 83.4 95.3 108 120 144 179 238 288 345 403 460 576 691 805 921 1036 1152
179 203 215 239 287 359 478 598 718 837 957 1197 1436 1675 1915 13.7 30.1 41.1 54.9 61.7 68.6 82.3 95.4 109 123 137 171 205 274 343 411 480 549 686 823 959 1098 1235 1372
207 235 249 282 335 421 559 705 839 978 1115 1385 1669 1942 2225 14.3 31.5 43.0 57.4 64.5 71.7 86.1 99.8 114 129 143 179 215 287 358 430 502 574 717 861 1000 1148 1291 1435

Cell Type XHP5 XHP10 XHP20 XHP30 XHP40 XHP50 XHP60 XHP70 XHP80 XHP90 XHP100 XHP120 XHP140 XHP150 XHP170 XHP190 XHP210 XHP250 XHP300 XHP320 EBH30 EBH40 EBH50 EBH60 EBH70 EBH80 EBH100 EBH120 EBH150 EBH200 EBH250 EBH300 EBH350 EBH400 EBH500 EBM30 EBM40 EBM50 EBM60 C5 Ah 5 10 20 30 40 50 60 70 80 90 100 120 140 150 170 190 210 250 300 320 30 40 50 60 70 80 100 120 150 200 250 300 350 400 500 30 40 50 60 3.04 4.06 5.07 6.08 7.10 8.08 10.1 12.1 15.2 20.3 25.4 30.4 35.5 40.6 50.7 3.11 4.15 5.19 6.22 3.81 5.08 6.35 7.62 8.89 10.2 12.7 15.2 19.0 25.4 31.8 38.1 44.4 50.8 63.5 3.89 5.18 6.48 7.77 Discharge Time in Hours 10 8 5 1.10 2.10 4.30 6.51 8.70 10.8 13.0 15.1 17.3 19.5 22.0 26.0 30.3 32.5 36.5 41.2 45.0 53.6 64.3 68.6 6.10 8.08 10.1 12.1 14.2 16.2 20.3 24.4 30.5 40.6 50.8 61.0 71.1 81.3 101 6.21 8.28 10.3 12.3 10.7 14.3 17.9 21.5 25.1 28.7 35.9 43.1 53.8 71.8 89.8 107 125 143 179 10.0 13.3 16.7 20.0 13.9 18.6 23.2 27.8 32.5 37.1 46.4 55.7 69.6 92.8 116 139 162 185 232 14.1 18.8 23.5 28.2 3 2 1.5 3.40 6.80 13.5 20.2 27.0 33.7 40.5 47.2 54.0 60.7 68.0 81.0 95.0 102 115 128 142 169 203 216 17.9 23.8 29.8 35.8 41.8 47.8 59.7 71.7 89.6 119 149 179 207 239 293 17.2 22.9 28.6 34.4 1 4.90 9.80 19.5 29.2 39.0 48.7 58.5 68.2 78.0 87.7 98.0 117 137 147 166 185 205 244 293 312 24.9 33.2 41.5 49.8 58.2 66.5 83.1 99.7 124 166 208 249 291 332 415 22.6 30.2 37.8 45.3 30.6 40.9 51.1 61.3 71.5 81.6 102 122 153 204 255 306 357 408 511 27.0 36.0 45.1 54.1 45 30 8.54 17.8 35.3 53.2 70.8 88.7 106 124 142 159 177 213 248 266 301 337 372 443 531 567 38.4 51.2 64.0 76.8 89.7 102 128 153 192 256 320 384 448 512 640 33.0 44.0 55.0 66.0 Discharge Time in Minutes 20 12.8 26.7 51.3 80.2 102 133 160 187 214 240 267 321 374 401 454 508 561 668 801 855 50.5 67.4 84.2 101 117 134 168 202 252 336 420 505 589 673 842 37.2 49.6 62.1 74.5 15 14.7 30.8 59.0 92.2 118 150 179 215 235 276 296 357 430 461 522 584 645 768 921 983 58.1 77.4 96.8 116 135 154 193 232 290 387 484 581 677 774 968 39.9 53.2 66.6 79.9 10 21.5 44.8 85.9 134 171 223 268 313 358 402 447 537 626 671 760 850 939 1118 1341 1431 75.6 101 126 151 176 202 252 302 378 504 630 756 882 1008 1260 43.0 57.5 71.1 85.9 5 25.9 54.0 103 162 207 270 324 378 432 486 540 648 756 810 918 1026 1134 1350 1620 1728 110 146 183 220 257 294 367 440 550 734 918 1101 1285 1468 1836 50.1 66.8 83.5 100 1 33.9 70.7 135 212 271 353 424 495 566 636 707 849 990 1061 1202 1344 1410 1679 2014 2149 144 193 241 289 337 386 482 578 723 964 1205 1447 1688 1929 2412 65.5 87.3 109 131 Time in Seconds 30 38.1 79.5 152 238 305 397 477 556 636 715 795 954 1113 1193 1351 1510 1586 1888 2266 2417 155 207 259 311 362 414 518 622 777 1036 1295 1555 1814 2073 2592 72.3 96.4 120 144 5 40.7 84.7 162 254 325 423 508 593 678 762 847 1017 1186 1271 1440 1610 1695 2018 2421 2583 209 279 349 419 488 558 698 838 1047 1396 1745 2095 2444 2793 3492 87.3 116 145 174 1 52.2 108 208 326 417 543 652 761 870 978 1087 1305 1522 1631 1848 2066 2169 2582 3099 3305 228 305 381 457 534 610 763 915 1144 1526 1908 2289 2671 3052 3816 94.2 126 158 192
75 85 90 100 120 150 200 250 300 350 400 500 600 700 800 10 22 30 40 45 50 60 70 80 90 100 125 150 200 250 300 350 400 500 600 700 800 900 1000
7.78 8.82 9.34 10.3 12.4 15.5 20.7 25.8 31.1 36.3 41.5 51.9 62.2 72.6 83.0 1.06 2.32 3.17 4.23 4.76 5.29 6.34 7.40 8.46 9.48 10.5 13.2 15.8 21.1 26.4 31.7 37.0 42.3 52.9 63.4 74.0 84.6 95.2 105
9.72 11.0 11.6 12.9 15.5 19.4 25.9 32.3 38.9 45.3 51.8 64.8 77.7 90.7 103 1.32 2.90 3.95 5.27 5.93 6.59 7.91 9.19 10.5 11.8 13.1 16.4 19.7 26.3 32.9 39.5 46.1 52.7 65.9 79.1 92.3 105 118 131
15.5 17.5 18.5 20.7 24.8 31.0 41.4 51.8 62.1 72.4 82.8 103 124 144 165 2.05 4.51 6.14 8.19 9.22 10.2 12.2 14.3 16.3 18.4 20.4 25.6 30.7 40.9 51.2 61.4 71.6 81.9 102 122 143 163 184 204
25.1 28.4 30.1 33.4 40.1 50.2 66.9 83.5 100 117 133 167 200 234 267 3.08 6.77 9.23 12.3 13.8 15.3 18.4 21.5 24.6 27.7 30.7 38.4 46.1 61.5 76.9 92.3 107 123 153 184 215 246 277 307
35.3 40.0 42.4 47.1 56.5 70.6 94.2 118 141 164 188 235 282 329 376 4.24 9.33 12.7 16.9 19.0 21.2 25.4 29.7 33.9 38.2 42.4 53.0 63.6 84.8 106 127 148 169 212 254 297 339 381 424
43.0 48.7 51.6 57.3 68.8 86.0 114 143 172 200 229 286 344 401 458 6.19 11.4 15.5 20.7 23.3 25.9 31.1 36.3 41.5 46.7 51.8 64.8 77.8 103 129 155 181 207 259 311 363 415 467 518
56.7 64.2 68.0 75.6 90.7 113 151 189 226 264 302 378 453 529 604 6.67 14.6 20.0 26.6 30.0 33.3 40.0 46.6 53.3 60.0 66.6 83.3 100 133 166 200 233 266 333 400 466 533 600 666
67.6 76.7 81.2 90.2 108 135 180 226 270 315 360 451 541 631 721 7.32 16.1 21.9 29.2 32.9 36.6 43.9 51.2 58.5 65.9 73.2 91.5 109 146 183 219 256 292 366 439 512 585 658 732
82.6 93.6 99.1 110 132 165 220 275 330 385 440 550 660 771 881 7.38 16.2 22.2 29.5 33.2 36.9 44.2 51.6 59.0 66.4 73.8 92.2 110 147 184 221 258 295 369 443 516 590 664 738
93.1 105 111 124 149 186 248 310 372 434 496 621 745 869 993 8.64 19.2 25.9 34.5 38.8 43.2 51.8 60.5 69.1 77.8 86.4 108 129 172 216 259 302 345 432 518 604 691 777 864
99.9 113 120 133 159 199 266 333 399 466 532 666 799 932 1065 9.36 20.5 28.0 37.4 42.1 46.8 56.1 65.5 74.8 84.2 93.6 117 140 187 234 280 327 374 468 561 655 748 842 936
107 122 129 147 176 217 292 368 431 505 572 716 859 1002 1145 10.2 22.4 30.6 40.8 45.9 51.0 61.2 71.7 81.9 92.0 102 127 153 204 255 306 357 408 510 612 715 817 919 1021
125 142 150 167 200 250 334 418 501 584 668 835 1002 1169 1336 11.3 25.0 34.1 45.5 51.2 56.5 68.2 79.6 91.0 102 113 142 170 227 284 341 398 455 569 682 796 910 1024 1138
163 185 196 218 262 327 436 545 655 764 873 1092 1310 1528 1747 13.1 28.9 39.4 52.5 59.1 65.7 78.8 91.9 105 118 131 164 197 262 328 394 459 525 657 788 919 1051 1182 1314
180 205 217 241 289 361 482 603 723 844 964 1206 1447 1688 1929 14.2 31.3 42.7 57.0 64.1 71.3 85.5 99.8 114 128 142 178 213 285 356 427 499 570 713 855 998 1141 1283 1426
218 247 262 291 349 436 528 728 873 1018 1164 1455 1746 2037 2328 16.0 35.2 48.0 64.0 72.0 80.1 96.0 112 128 144 160 200 240 320 400 480 560 640 801 941 1121 1281 1441 1602
235 265 281 315 381 475 626 788 939 1093 1255 1566 1871 2183 2510 16.8 37.1 50.6 67.5 75.9 84.3 101 118 135 152 168 210 253 337 421 506 590 675 843 1012 1181 1350 1518 1687

Cell Type XHP5 XHP10 XHP20 XHP30 XHP40 XHP50 XHP60 XHP70 XHP80 XHP90 XHP100 XHP120 XHP140 XHP150 XHP170 XHP190 XHP210 XHP250 XHP300 XHP320 EBH30 EBH40 EBH50 EBH60 EBH70 EBH80 EBH100 EBH120 EBH150 EBH200 EBH250 EBH300 EBH350 EBH400 EBH500 EBM30 EBM40 EBM50 EBM60 C5 Ah 5 10 20 30 40 50 60 70 80 90 100 120 140 150 170 190 210 250 300 320 30 40 50 60 70 80 100 120 150 200 250 300 350 400 500 30 40 50 60 3.06 4.09 5.11 6.13 7.15 8.16 10.2 12.2 15.3 20.4 25.5 30.6 35.7 40.8 51.1 3.13 4.17 5.22 6.26 3.84 5.13 6.41 7.69 8.97 10.2 12.8 15.3 19.2 25.6 32.0 38.4 44.8 51.2 64.1 3.92 5.23 6.54 7.84 Discharge Time in Hours 10 8 5 1.20 2.20 4.40 6.60 8.80 11.0 13.2 15.4 17.6 19.8 22.1 26.2 30.5 32.7 36.7 41.8 45.2 53.8 64.6 68.9 6.14 8.16 10.2 12.2 14.3 16.3 20.4 24.5 30.7 40.9 51.1 61.4 71.6 81.9 102 6.28 8.37 10.4 12.5 10.9 14.6 18.2 21.8 25.5 29.1 36.4 43.7 54.7 72.9 91.1 109 127 145 182 10.1 13.5 16.9 20.3 14.1 18.8 23.5 28.2 33.0 39.4 49.2 57.1 70.9 94.3 118 143 165 190 237 14.8 19.6 24.5 30.2 3 2 1.5 3.40 6.90 13.8 20.6 27.5 34.3 41.3 48.0 55.0 61.8 69.0 82.0 96.0 103 116 130 144 171 206 219 18.9 25.6 32.0 38.4 43.1 50.0 62.5 76.2 94.1 125 156 187 218 249 311 18.7 24.9 31.0 37.2 1 5.10 10.3 20.5 30.7 41.0 51.2 61.5 71.7 82.0 92.2 103 123 144 154 174 194 215 256 307 328 27.0 35.9 44.9 53.9 60.0 72.9 91.1 109 136 181 226 270 315 359 448 24.8 33.1 41.4 49.6 34.2 45.6 57.0 68.4 79.8 91.2 114 136 171 228 285 342 399 456 570 31.2 41.6 52.0 62.4 45 30 9.08 19.0 37.8 56.8 75.6 94.8 113 127 152 170 189 228 265 284 322 360 398 474 569 606 48.5 64.7 80.9 97.1 98.7 130 163 196 245 325 406 487 569 648 808 40.5 54.0 67.5 81.0 Discharge Time in Minutes 20 14.4 30.0 57.6 90.0 115 150 180 210 240 270 300 360 420 450 510 570 630 750 900 960 64.0 86.4 108 130 123 172 215 257 321 427 534 639 746 855 1066 46.1 61.5 76.9 92.3 15 16.8 34.0 67.3 106 134 174 202 229 269 300 335 402 457 490 552 617 682 812 974 1039 75.2 99.2 124 149 147 197 246 295 368 490 613 734 856 978 1213 50.7 67.6 84.6 101 10 24.0 50.0 96.0 150 192 250 300 350 400 450 500 600 700 750 850 950 1050 1250 1500 1600 88.5 118 147 176 206 236 295 354 442 590 738 885 1033 1180 1479 52.2 69.9 87.0 104 5 32.6 68.0 130 204 261 340 408 476 544 612 680 816 952 1020 1156 1292 1356 1614 1937 2066 118 158 198 238 277 317 396 475 594 792 990 1188 1386 1584 1980 58.1 77.5 96.9 116 1 43.8 91.2 175 273 350 456 547 638 730 821 912 1095 1277 1368 1551 1733 1877 2235 2681 2860 152 202 253 304 355 406 507 609 761 1015 1269 1522 1776 2030 2538 72.0 96.0 120 144 Time in Seconds 30 48.2 100 192 301 385 502 603 703 804 904 1005 1206 1407 1508 1708 1909 2110 2512 3014 3215 184 246 307 368 430 492 615 738 923 1231 1539 1846 2154 2462 3078 82.8 110 138 165 5 51.2 106 204 320 409 533 640 747 854 960 1067 1281 1494 1601 1814 2028 2196 2614 3137 3346 232 310 387 464 542 619 774 929 1161 1548 1935 2323 2710 3097 3871 94.8 126 158 189 1 59.6 124 238 372 477 621 745 869 994 1118 1242 1491 1739 1863 2112 2360 2557 3044 3653 3896 264 353 441 529 617 706 882 1007 1323 1764 2205 2646 3087 3528 4410 111 148 185 222
75 85 90 100 120 150 200 250 300 350 400 500 600 700 800 10 22 30 40 45 50 60 70 80 90 100 125 150 200 250 300 350 400 500 600 700 800 900 1000
7.83 8.87 9.39 10.4 12.5 15.6 20.8 26.0 31.3 36.5 41.7 52.5 62.6 73.0 83.5 1.06 2.34 3.18 4.25 4.78 5.31 6.37 7.43 8.49 9.55 10.6 13.2 15.9 21.2 26.5 31.8 37.1 42.4 53.1 63.7 74.3 84.9 95.5 106
9.81 11.1 11.8 13.0 15.6 19.6 26.1 32.5 39.2 45.7 52.3 65.0 78.4 91.5 104 1.32 2.91 3.96 5.29 5.95 6.62 7.94 9.19 10.5 11.9 13.2 16.5 19.8 26.4 33.0 39.6 46.3 52.9 66.1 79.3 92.6 105 119 132
15.7 17.7 18.7 20.9 25.1 31.5 41.8 52.3 62.8 73.2 83.7 104 125 146 167 2.06 4.51 6.15 8.21 9.23 10.2 12.3 14.4 16.4 18.5 20.5 25.6 30.7 41.0 51.3 61.5 71.8 82.0 102 123 143 164 184 205
25.4 28.8 30.5 33.9 40.6 50.8 67.8 84.8 101 118 135 169 203 237 271 3.12 6.86 9.40 12.8 14.0 15.9 19.1 22.4 25.6 28.5 31.4 38.9 47.4 63.2 79.3 94.2 112 129 158 189 224 253 286 317
36.2 41.0 43.4 48.7 58.4 72.9 97.1 122 147 172 199 248 292 343 389 4.42 9.72 13.2 17.6 19.8 22.0 26.5 30.9 35.3 39.7 44.1 55.2 66.1 88.3 110 132 154 176 220 265 309 353 397 441
45.2 51.2 54.2 61.9 74.3 92.7 124 155 187 218 249 313 373 435 499 5.68 12.5 17.0 22.7 25.5 28.4 34.1 39.8 45.5 51.2 56.8 71.1 85.3 113 142 170 199 227 284 341 398 455 511 568
62.1 70.3 74.4 82.8 99.3 124 165 207 248 289 331 414 496 579 662 7.69 16.9 23.0 30.7 34.5 38.4 46.1 53.8 61.5 69.2 76.9 96.1 115 153 192 230 269 307 384 461 538 615 691 768
78.0 88.4 93.6 104 124 156 208 260 312 364 416 520 624 728 832 8.58 18.8 25.7 34.3 38.6 42.9 51.4 60.0 68.6 77.2 85.8 107 128 171 214 257 300 343 429 514 600 686 772 858
101 114 120 135 162 202 270 338 405 472 540 675 810 945 108 0 9.76 21.4 29.2 39.0 43.9 48.8 58.5 68.3 78.0 87.8 97.6 121 146 195 243 292 341 390 487 585 682 780 878 975
115 130 138 153 184 230 307 383 461 538 615 769 923 1077 1231 10.5 23.1 31.5 42.1 47.3 52.6 63.1 73.7 84.2 94.6 105 131 157 210 263 315 368 421 526 631 737 842 947 1035
126 143 151 169 203 253 338 423 507 592 676 846 1015 1184 1353 10.8 23.7 32.4 43.2 48.6 54.0 64.8 75.6 86.4 97.2 108 135 162 216 270 324 378 432 540 648 756 864 972 1080
130 147 156 174 208 261 348 435 522 609 696 870 1044 1218 1392 11.8 25.9 35.4 47.2 53.1 59.0 70.8 82.7 94.5 106 118 147 177 236 295 354 413 472 590 708 826 945 1063 1181
145 164 174 193 232 290 387 483 581 678 775 969 1162 1356 1550 12.6 27.8 37.9 50.5 56.9 63.2 75.8 88.4 101 114 126 158 189 252 316 379 442 505 632 758 885 1011 1138 1264
180 204 216 240 288 360 480 600 720 840 980 1200 1440 1680 1920 15.0 33.0 48.9 64.7 67.6 81.4 97.2 114 130 147 164 187 245 325 375 450 526 601 751 901 1062 1202 1351 1503
207 234 248 276 331 414 552 690 828 966 1104 1380 1656 1932 2208 15.6 35.3 52.7 70.5 73.2 88.2 107 125 143 160 177 195 265 353 390 468 546 624 780 936 1093 1249 1405 1561
237 268 284 318 379 474 632 790 948 1106 1264 1581 1897 2213 2529 19.1 42.0 57.3 76.4 85.9 95.5 114 133 152 172 191 238 286 382 477 573 668 764 955 1146 1337 1528 1719 1910
255 289 306 370 444 556 741 925 1110 1290 1480 1850 2220 2590 2960 19.5 43.0 58.7 78.3 88.1 97.9 117 137 156 176 195 244 293 391 489 587 685 783 979 1174 1370 1566 1762 1958

Cell Type XHP5 XHP10 XHP20 XHP30 XHP40 XHP50 XHP60 XHP70 XHP80 XHP90 XHP100 XHP120 XHP140 XHP150 XHP170 XHP190 XHP210 XHP250 XHP300 XHP320 C5 Ah 5 10 20 30 40 50 60 70 80 90 100 120 140 150 170 190 210 250 300 320 Discharge Time in Minutes 10 24.4 51.0 97.9 153 195 255 306 357 408 459 510 612 714 765 867 920 963 1146 1376 1467 5 35.1 73.2 140 219 281 366 439 512 585 658 732 878 1024 1097 1244 1293 1383 1646 1976 2107 1 58.3 120 244 365 486 607 728 849 970 1092 1215 1455 1700 1821 2064 2146 2295 2732 3279 3497 Discharge Time in Seconds 10 66.3 138 265 414 530 691 829 967 1105 1243 1382 1658 1934 2072 2349 2442 2611 3108 3730 3979 5 72.8 151 297 455 592 758 910 1062 1214 1365 1517 1821 2124 2276 2579 2681 2868 3414 4097 4370 1 81.8 170 327 511 654 852 1023 1193 1364 1534 1705 2046 2387 2558 2898 3012 3222 3836 4603 4910

Cell Type XHP5 XHP10 XHP20 XHP30 XHP40 XHP50 XHP60 XHP70 XHP80 XHP90 XHP100 XHP120 XHP140 XHP150 XHP170 XHP190 XHP210 XHP250 XHP300 XHP320 C5 Ah 5 10 20 30 40 50 60 70 80 90 100 120 140 150 170 190 210 250 300 320 Discharge Time in Minutes 10 26.0 54.7 105 164 210 273 328 383 438 492 547 657 766 821 930 988 1034 1231 1477 1576 5 42.3 88.2 169 264 338 441 529 617 706 794 882 1059 1235 1323 1500 1592 1667 1985 2381 2540 1 85.2 176 373 559 744 929 1113 1243 1486 1598 1858 2228 2486 2664 3019 3205 3356 3995 4794 5114 Discharge Time in Seconds 10 96.7 201 405 606 810 1010 1215 1411 1625 1814 2018 2421 2823 3025 3427 3638 3810 4536 5443 5806 5 103 215 428 645 859 1077 1292 1507 1723 1938 2154 2585 3016 3231 3662 3889 4071 4846 5816 6203 1 115 241 463 690 927 1150 1380 1610 1840 2070 2300 2760 3413 3657 4145 4400 4607 5485 6581 7020
Calculation Methods Information required for battery capacity calculation

The following information needed for a precise battery capacity calculation: -Nominal voltage of the system -Maximum voltage (for charging) -Battery layout and available space -Load current required -Minimum voltage -Physical condition -Backup time required -Temperature range
Float Voltage Operation

In these conditions the float voltage, being the voltage at which the general load circuit will operate, then a decision will have to be reached on the cell float voltage needed to maintain the battery in the required condition.
Number of cells required =
Circuit voltage Cell Float voltage
Minimum cell voltag =
Minimum D.C. voltage Number of cells
The most commonly used float voltages are 1.40-1.48 voltage per cell, but the exact figure has to be related carefully to circumstances.
For Example
An EverExceed Nickel Cadmium battery is required to maintain an inverter load of 50KVA at 0.8 power factor for a backup time of 30 minutes, at 20~25C temperature. The DC voltage to the inverter operates within the limit of 265 volts with the battery on float charge to a minimum of 202 volts at end of back up time. The inverter has an 85% efficiency rate. -Number of Cells (at recommended float of 1.44VPC) = 265/1.44184cells -Minimum Cell Voltage = 202/1841.10 volts per cell -Maximum Battery Current = Inverter load in KVA x Power factor Min. cell voltage x Number of cells x Inverter efficiency 50KVA x 0.80 1.10 x 184 x 0.85 = 232.5 Amps
We shall choose the battery with capacity equal or just above 232.5Amps. To meet the 30 minutes backup time requirement, we determine to choose the battery size from EBM Range. From our catalogue data, the cell type is EBM300. Battery shall comprise 184 cells of EverExceed Nickel Cadmium type EBM300.
System Voltage 24 36 48 110 220 Number of Cells 20 30 40 92 184 Spread Range Number of Cells 1821 2731 3641 8893 180186
The number of cells in a battery may be determined by simply dividing the nominal voltage of the system by the nominal voltage of a cell (1.2 Volts).
3. Compliance statement typed & stamped
KING ABDULLAH FINANCIAL DISTRICT
COMPLIANCE STATEMENT (MEP)

Title: DC Battery and Charger Manufacture: SENS & Exceed, Supplier: HITEC (Technology Activites Trading Est.) Submittal No: 111003 Specs No: 16310-7
Contract's Specifications 2.03 DC Battery & Charger A. The DC battery and charger equipment shall be supplied for the control and protection of MV Switchgear(s) and manufactrued according to the latest provisions of the applicable NEC and IEC standards. B. The DC battery and charger equipment shall be suitable
Compliance Statement
Deviations/Remarks (if any)
noted
noted for the climatic conditions given in Section 16010. C. The charger unit shall be housed in a self contained, floor or wall mounted sheet metal enclosure to NEMA 4R. The battery shall be mounted on a separate steel freame for ease of maintenance. Adequate ventilation of the battery shall be provided. D. The battery shall provide sufficient power at 48VDC (or Comply any other voltage as indicated in the dwgs) E. The battery shall comprise required number of nickelcadmium at 1.2 volts/ cell with potassium hydroxide electrolyte. Each cell shall be constructed in a available upon request. Comply indoor applications. Nema 4R housing is
Charger housing is NEMA 1 rated suitable for
Comply
Contractor's Stamp
Supplier's Stamp
Title: DC Battery and Charger Manufacture: SENS & Exceed, Supplier: HITEC (Technology Activites Trading Est.)
Submittal No: 111003 Specs No: 16310-7
Contract's Specifications F. The charger unit shall be automatic constant voltage float/ boost type, with solid state electronics employing silicon voltage reference diodes and rates as follows: 1. Input voltage: 220VAC, 60Hz 2. Output voltage: 48VDC (as per dwgs) 3. Chargring current: Adjustable 10-105% 4. Stability: Float voltage +/-1%; for mains variation +/10% 5. Smoothing: Approx. 2% RMS 6. Recharge float voltage: 1.44 volts/ cell 7. Boost voltage: 1.68 volts/ cell G. The mains input of the DC battery and charger shall be connected via a suitable rated circuit breaker. Circuit breaker shall also be provided for battery isolation and isolation to the DC distribution panel. An electronic current limit shall be provided at 105% of the rated output current. when the output voltage falls to 80% or rises to 120%. An AC failure and DC failure alarm shall also be provided. All these alarms shall be provided locally as well as at a I. The meters, switches and indications shall be provided at the front of tile charger unit according to NEC. These shall include, but not limited to, the following :1. Moving coil DC voltmeter and ammeter for battery. 2. A float /boost switch. 3. A green neon to indicate tllat the charger is operating on FLOAT.
Compliance Statement Comply Comply Comply Comply Comply Comply Comply Comply
Comply
Comply
Comply Comply Comply Comply we offer Digital volt/ ammeter display
Contractor's Stamp
Supplier's Stamp
Title: DC Battery and Charger Manufacture: SENS & Exceed, Supplier: HITEC (Technology Activites Trading Est.)
Submittal No: 111003 Specs No: 16310-7
Contract's Specifications 4. A red neon to indicate that the charger is operating on BOOST. J. The battery shall be delivered empty of electrolyte. Sufficient quantities of distilled water and electrolyte in crystalline form shall be delivered for the first filling of the battery.
Compliance Statement Comply
Comply
Contractor's Stamp
Supplier's Stamp
4. Zakat Certificate, Registration, ISO Certificate & all other Govt. certificates
5. Project Reference List Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Description DC System DC System DC System DC System DC System DC System DC System DC System DC System DC System DC System DC System DC System DC System DC System DC System DC System Enduser Bin Ladin for Al Hassam Palace Group Schneider ABB Various projects AQESA Al Qureishi KAIA Airport Ojaimi Various projects Alfanar Various projects AOTC Various projects Saudi Aramco Various projects Janahain SSCL Ministry of Information PTTEP Oman Security Forces Jordan Alan Dick UAE Alaa Bahrain Marafie Kuwait HITEC Yemen SNGPL Pakistan
EverExceed Industrial Company Limited

Unit E, 3/F, Good Harvest Centre, 33 On Chuen Street, Fanling, New Territories, Hong Kong http://www.everexceed.com
EverExceed
Power your applications
PARTIAL CUSTOMER LIST

HP / BP / ABB / WESTERN POWER / Ergon Energy Australia Contact: Mr. Masoud Abshar Contractor: Magellan Powertronics Pty Ltd Unit 26, 9 Hudson Ave., Castle Hill NSW 2154, Tel: +61 (08) 9337 3488
Celcom Mobile - Telekom Malaysia: POWERONE RECTIFIER SYSTEM, 150A, 350A, 800A Contact: Calvin Contractor: Atlas CSF Sdn Bhd (Co. No. 224390 X) 21&22, Jalan Damar SD 15/1, Bandar Sri Damansara, 52200 Kuala Lumpur, Malaysia UNICEF - The United Nations Children's Fund - UNICEF BRIGHT LIGHT SOLAR Ltd Old School, Eglwysfach, Machynlleth, SY20 8SX, UK Mr. Ian Tansley Direct: +44 7743 541415 Office: + 44 1654 781241 Chashma Nuclear Power Plant Alcatel Communication Pakistan contractor: Benchmark Technologies Contact: Mr. Jamil Aftab Tel No : 00923005048499 Ecuador Petro / telecom CELCO CIA. LTDA. Edgar Arroyo Telgrafo 1ro, OE2-149 y Av. de la Prensa, T: 593-2-246 8768, GUAYAQUIL: 4to Pasaje #111 y Juan Jcome B., T: 593-4-264 2600 ECUADOR Panama Canal Administration Proyectos, Automatizacin y Sistemas Solares, S. A. Va Porra, Local No. 10. Tel.: (507) 263-8797/263-8635 Fax: (507) 263-8797 Apartado: 860035 Estafeta 7062 Zona 5, Panam, Panam. Indonesia telecom PT. POWERTECH NUSANTARA Sentra Niaga Paris Eiffel Block F2 No.3, Kota Delta Mas Cikarang Pusat, Bekasi 17530 West Java, Indonesia Phone : +62 21 8997 3283, +62 21 8997 3285, Fax Sidarto Pratjihno
: +62 21 8997 3239
EverExceed Industrial Company Limited

Unit E, 3/F, Good Harvest Centre, 33 On Chuen Street, Fanling, New Territories, Hong Kong http://www.everexceed.com Colombia Telecommunication S.A. Motorola Telecom EMPRESAS PUBLICAS DE MEDELLIN Fulgor Energa SA Carrera 28, #78-58 Bogot DC, Colombia Contact: Mr. Ferdinel Caro Tel (57 1) 311 0200 EverExceed Industrial Co. April 18, 2008
EverExceed
Power your applications
6. Previous Approval Copies
7. Test Certificates
Factory Work Order

Scheduled Ship Date ----------------------------
Serial Number Actual -------------------------------Quantity ------------
Customer ------------------------------- Invoice # -------------------- W/O # ---------------Model/Type # ---------------------------------------------------------------------------------------Serial # From ----------------------------- To ------------------------------------Battery Type VRLA/S ----------- Flooded /W -------- NiCad/ N -------- Other Specify -------- # of Cells Special Instructions --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------INSPECTION AND TEST DATA By By By --------------------------------------------------kit Review -----------Station 3 -------------- Final Test -----------------Pats OK ------------Station 4 ------------Final Assembly -----------------Special Instr. ------------Station 5 ------------System Test -----------------Station 1 ------------Station 6 ------------Manuals ------------------Station 2 ------------Station 7 ------------Packaging ------------------Hip Pot -----------Alarm Ref. -----------Meter Cal. ----------Ground Fault ---------Jumpers ---------Float ----------- VDC Boost ----------- VDC Low B ---------- VDC LVLD ---------- VDC Current Gain ------------Load Share -----------RTS -----------230V -----------0 Volt Charge ----------LVLD Recon High B HVSD HVSD Reset Timer ------------------Breaker Check -----------------Fan/Option -----------------mV/Amp -----------------Burn-In ------------------
----------- VDC @ Temp ---------------------------- VDC CFA ---------------------------- VDC Cur.Limit -----------Amps ----------- VDC Ripple w/o Batt ------mVAC
High Line --------- AC Volts ----------- AC Amps --------- DC Volts --------- DC Amps Nominal --------- AC Volts ----------- AC Amps --------- DC Volts --------- DC Amps Low Line --------- AC Volts ----------- AC Amps --------- DC Volts --------- DC Amps From 025 Rev 8

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Project: King Abdullah financial district project

Consultant: Dar al Riyadh

MEP Contractor: ETA Star Electromech Saudi co ltd

(HITEC) Technology Activities Trading Est.

CONTENTS 1. Company Profile incl. experience letters

2. Complete product catalog/ technical data

3. Compliance statement typed & stamped

5. Project Reference List

6. Previous Approval Copies

HITEC Technology Activities Trdg. Est.

1. Company Profile incl. experience letters

Technology Activities Trading Est. HITEC Division

Company Profile 2011

Explosion Proof Lighting

Explosion Proof Lighting Systems

Mobile Radios Handheld Radios Base Stations/ Repeaters

Figure 2. HITEC distributes VRLA/ NiCD Batteries mfrd in Germany by Hoppecke.

CHAMBER OF COMMERCE REGISTERATION

Sales Engr Execution Team

REFERENCE LIST - SAMPLES

Mfr. Motorola H&P SENS RPS RPS RPS RPS

Power Systems Power Systems

UPS 10KVA UPS 4KVA

UPS 30KVA, 60KVA

Power Systems Power Systems Power Systems

RPS RPS RPS

Inverter, 1KVA UPS 20KVA UPS 30KVA

BEST TECHNOLOGY 2007

STORED ENERGY SYSTEMS

www.sens-usa.com info@sens-usa.com Toll-free 866.736.7872 303.678.7500

Consulting Specifying Engineer 2009 Product of the Year

Backlit, full-text LCD

Simple charge mode control LED system mimic panel

Battery check system

Onboard data logger

Battery Expert System

All-digital design no potentiometers

Constant Voltage, Current Limited, Filtered Battery Charger

Electric utility substations Switchgear

Integrated battery check system cuts risk of undetected battery failure

Dual microprocessors minimize risk of single point failure

Maximizes DC system reliability at lowest total cost

On-board Information Technology Takes System Reliability to a New Level

Insight GUI application makes history data easy to understand

Setup Utility GUI application makes setup a snap

Low voltage load disconnect

Specify the EnerGenius IQ System Best For Your Needs

Choose the right output voltage to suit your battery

Cells in (parentheses) indicate lower maximum per-cell charging voltages

Choose the correct output current rating

Constant K recharge inefficiency constant - Lead battery ......1.15 - Nickel battery......1.40

T is the time in hours you wish to allow for recharge.

Charger amp rating I

Specify your AC input supply Safety agency marks

Factory specified no decision needed

Blocking & reverse polarity diode assembly

Filter capacitors behind arc-flash protector

534 574 534

Optional features not shown above

Specify battery type and number of cells

Wall mount configuration (19 rack mount also available)

The future of reliable DC power

STORED ENERGY SYSTEMS