PANEL BEATING MATERIALS

May 17, 2010

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Learning Objective
At the end of this course participants will be able to:
Identify Panel Beating materials Identify materials uses

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Discussion Outline
Panel Beating materials

Materials Uses

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Introduction
The key to a successful bodywork is the ability of a bodyman to use a recommended and correct quantity of panel beating repair materials. On completion of this course you should have a sound knowledge of body repair materials and its uses.
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Definition
Materials are consumable items; that is items that are used and can not be re-used

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PANEL BEATING MATERIALS

Materials are consumable items; that is items that are used and can not be re-used again. Metals body parts Welding rods Glasses Body filler Foam Sanding paper Sanding disc Tap screw Primer Electrodes Bolts and nuts Stud Rivet pins Brazing rods Flux Glue Mastic Rubber
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Metals body parts

Body parts are used for parts replacement. (7) Boot cover hinges (#) (8) Boot cover panel (G2)

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Welding rods

Welding rod is used for oxy-acetylene welding operation as metal filler.

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Glasses Used for Windscreen and Glass replacement

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Body filler Used for filling of dents that can not be completely retouched

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Foam Used for upholstery and for padding

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Sanding paper

Used for sanding operations

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sanding disc

Used for disking out small dents/hump, file marks, and for dressing of body filler.

sanding disc P120

sanding disc P80

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Grinding disc

Used for removing welding rag, spot weld and grinding excess weld.

grinding disc

grinding stone

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Tap Screw

Used for fixing of mobile parts

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Fiberglass Cloth
Fiberglass, (also called glass fiber), is material made from extremely fine fibers of glass. It is used as a reinforcing agent for many polymer products.

Fiberglass sheet

Fiberglass bundle

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Electrodes

Flux coated steel electrode used in the shielded metal arc welding, (SMAW) process

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Electrodes

Copper chromium alloyed electrode used in the electric spot welding, (ESW) process

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Bolts and nuts

Used for temporal joining of parts

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Stud

Used for holding harnesses.

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Rivet pins

Used for riveting operation

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Brazing rods

Used for brazing processes

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flux

used for oxyacetylene welding operation as a shield.

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Glue

Glue can be used to join metal, composites and fabric.

Two-part Epoxy

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Mastic Sealant

For sealing of openings in-between metals. Has high adhesive qualities to steel, aluminum, copper, plastic pipes, communication cables and heavy power installations.

Two-part Epoxy

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Rubber

Used as mat.

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Masking Tape

Used for taping car for selection painting.

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Primer

Used for priming car body before painting.

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Conclusion
Material usage in carbody repair require carefulness because excess application leads to the damage of the job.

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THANK YOU

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