Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
TM
September 23, 2011 Richard DeLong AP1000 Testing Program Manager Rick Smith Vietnam Business Development Manager
AP1000 is a trademark or registered trademark in the United States of Westinghouse Electric Company LLC, its subsidiaries and/or its affiliates. This mark may also be used and/or registered in other countries throughout the world. All rights reserved. Unauthorized use is strictly prohibited. Other names may be trademarks of their respective owners.
Toshiba/Westinghouse
Business Expansion and Enhanced Competitiveness
Westinghouse
ABWR
AP1000
We are committed to localization and have considerable experience We can offer a variety of project implementation models to suit the particular customer
and market needs Engineering and Procurement with or without Construction (EP or EPC) Financing through appropriate Export Import banks Project investment
We look forward to working with Vietnam to develop your Nuclear Power Generation Programs !
Simplicity in Operation and Maintenance through use of proven systems and components, and man-machine interface advancements
10
12
Passive Safety replace mechanical & electrical systems -- results in fewer materials and equipment Modular design drives faster, predictable construction schedule Reduced Operations and Maintenance Cost versus other plant designs Majority of design utilizes proven Westinghouse experience and technology
Result: Reduced Construction Time, Greater Schedule Certainty with Lower Costs Greater Levels of Safety and Quality
13
14
US Licensing Update
International Licensing Update
15
16
Utility submits a Combined Operating License (COL) application COL contains site and utility specific information, also references approved
DCD for nuclear design.
17
18
19
20
US Licensing Update
21
Construction
Operation
22
Regulatory Actions
Resolved NRC confirmatory review questions and public meetings on Shield Building stress analysis and Containment Vessel pressure DCD Rev. 19 submitted June 13, 2011 Increasing level of support of site related activities (ITAAC, FSAR maintenance, inspections, etc)
Issues to Watch
Impact of NRC Schedule on DC rule making could cause minor delay in COL Impact of Fukushima event on regulatory review process
23
24
25
10 CFR 52 Prescriptive
(e.g. NUREG)
Established, Expanding Small (~400 + consultants) All Areas, including Environment Impact 12 with 18 units under construction
26
Size of Regulator
Scope of Review Operating LWRs
China Update
Sanmen
o February 2008 - Owner submitted PSAR to National Nuclear Safety Administration (NNSA) o Regulatory Review Completed o Construction Permit issued March 26, 2009 o First Concrete Pour completed end of March 2009
Haiyang
o o o o
May 2008 - Owner submitted PSAR to NNSA Regulatory Review Completed Construction Permit issued September 24, 2009. First Concrete Pour completed end of September 2009.
27
China Update
Westinghouse Supporting Owner Licensing Submittals
Complete Contract Signed PSAR Issued
STEP ONE
Complete Complete 1st Const Permit / Base Mat Final Markup FSAR Issued Fuel Load
Initial Criticality
Jan 2014
28
29
Goal/Policy Oriented,
(Not Regulatory)
Prescriptive
(e.g. NUREG)
Non Prescriptive
(e.g. Safety Assessment Principles)
Mature
1st Time
Large
All 104
Small ( + consultants)
Sampling 1
Operating LWRs
30
Haiyang
o Revision 0 February 2008 - Owner submitted PSAR to National Nuclear Safety Administration (NNSA) UK AP1000 Plant o Regulatory Review Completed Life Environment Cycle Safety UKP-GW-GLX-001 Report Report Revision 0 o Construction Permit issued March 26, 2009 UKP-GW-GLUKP-GW-GL790, Revision 4 737, o First Concrete Pour completedRevision 2of March 2009 end
The Master (s) submittal to the UK Regulator 2nd May FSAR Submission List of deliveredwasFebruaryon20122011, The Roadmap of the UK Generic Design Assessment delivered to the UK Regulator on 5 March 2011
th
o May 2008 - Owner submitted PSAR to NNSA Roadmap of the UK Generic o Regulatory ReviewtoCompleted or before 31 March 2011. The The above documents were delivered the UK Regulator on Design Assessment of background to the development and purpose of these documents was shown in the2009. March 2011 o Construction Permit issued September 24, the European edition of this report. o First Concrete Pour completed end of September 2009.AP1000 Design
st
April 2011
31
UK GDA Update
RI Closure
On the 27th June 2011, ONR officially closed the
Regulatory Issue (RI). The RI raised in February 2010 was in connection with the design related to the proposed steel-concrete-steel construction design for certain key structures within the Nuclear Island. Accordingly the regulators required Westinghouse to provide appropriate evidence to demonstrate that the strength and durability of these structures was adequately justified.
32
The report officially stated ONRs intent to award interim Design Acceptance Confirmation (iDAC) and interim Statement of Design Acceptability (iSODA) by the end of 2011, subject to agreed Resolution Plans.
The report goes on to state that both Requesting Parties have completed a large amount of the technical questions raised by ONR. From this process ONR state that, we have not identified any showstoppers and we now are left with a set of GDA Issues that need to be addressed before we would provide a Design Acceptance Confirmation.
33
UK GDA Update
Summary and Next Steps
July 2011 Agree Resolution Plans 51 GDA Issues and Resolution Plans No showstoppers
Weightman Report due in September Internal analysis approaching completion Resolution Plan under construction High level of confidence that final Design Acceptance Ceritficate /Statement of Design Acceptability are achievable.
Fukushima Impact on Project Technology Selection schedules Progress to DAC/SoDA once AP1000 technology has been selected
34
35
36
37
Operations Advantages
Advanced Controls Improve Operator Interface
Fault Tolerant and Advanced Automated Process Control Plant designed to Load Follow if desired Optimized for Industry Best Practice Human Factors Automated Emergency Procedures to enhance decision making and Human Error Prevention (CPS)
38
Maintenance Advantages
Fewer components means lower maintenance cost
Fewer On-line tasks Smaller Staff size Shorter less complex Refueling Outages Lower Spare Parts Inventories
39
Simpler Design Requires Less Equipment and Less Concrete, and Fewer Human Resources
50% Fewer 35% Fewer 80% Less 45% Less 85% Less Valves Pumps Pipe Seismic Building Cable Volume
40
41
On-Line Maintenance
Fewer Safety-Related Active Components means:
More Flexibility in scheduling maintenance Fewer Forced Outages due to Deterministic LCO Action Statements
42
43
44
45
Improved Separation
Radioactive vs nonradioactive Fire areas, especially inside containment Safety vs nonsafety
46
47
48
49
50
Westinghouse is a full service OEM leading the nuclear power industry since
it started over 50 years ago.
The AP1000 is the technology of choice for more than half of the new plants
planned in the U.S.
The only certified Generation III+ technology First Generation III+ plants under construction in China and US
51
Nuclear Fuel
A single-source fuel provider for PWR, BWR, VVER, AGR and Magnox reactors worldwide
Nuclear Automation
Instrumentation and control solutions to enhance the reliability of nuclear plant control and safety systems
52
53
54
55
EPC Agreement
Schedule Plan
Standardization Plan
56
With
An integrated EPC Project Execution Plan, master schedule, and
project-specific procedures Cost certainty because of our commercial & project management approach using advanced project management technologies
Rigorous project controls combined with collaborative risksharing approach ensures firm control of project costs and joint decision making
57
Westinghouse will use the AP1000 Standard Delivery System and Lessons Learned on Existing Projects to Develop the Project Delivery Team in Vietnam
58
Shared understanding of
Vietnams Nuclear Power Plant Project goals, values, and behaviors
Prepare a detailed
implementation plan for each function
59
Maintain a safety-conscious working environment. Successfully complete the AP1000 plants on schedule and within
budget. Comply with licensing requirements. Maintain high standards of quality for all of the work in accordance with the contract Work for Owner satisfaction for the entire project duration. Maintain good relations between the project team and the owner. Maintain open communication among the project teams.
60
Routinely update the current estimate to complete. Address the cost impacts of any emerging issues and risks
quickly. Manage the work to the project schedules Monitor project earned value and schedule performance in accordance with the EPC agreement. Provide best equipment delivery to support schedule requirements.
61
Work villages/Warehouses/Offices Grid & grid connections Permanent structures, such as.: Water treatment plant Sewage treatment plant\ Administration building Dry cask storage facility Permanent Security Building Operators
62
I&C
Procurement Schedule Technical Manuals
Test procedures,
Test personnel Performance test Turnover Program to operations Operators to support Testing
Operators
Outage Optimization Switchyard/Grid Connection Site Maintenance
63
64
Design Drawings Equipment Specifications & Documents I&C Specifications and Documents
Basic Design such as P&IDs, PFDs, SSDs General Arrangement Drawings, 3-D Model, Piping ISOs, Pipe Stress Analysis I&C Logic Diagram Interface Specifications and Procedure Electrical, I&C Construction Documents Mechanical Module/Piping Construction Documents Civil/Structural Module Construction Documents Major Equipment Specs and Drawings BoP Equipment Specs and Drawings I&C Equipment Specs and Drawings Field Engineering Support
65
Equipment I&C Requirements Flowdown Procurement Schedule Technical Manuals Quality Plans Procurement Schedule Equipment and I&C supply BOP Equipment Supply Mechanical Equipment Modules Piping Commodities supply Equipment Installation support
Construction Work
Packages Construction Materials Local Labor Wage Rates Construction schedule Bulk materials Commodities Design/build subcontracts (i.e. cooling towers, switchyard)
- Focus on delivery of components from world-wide vendor base - Drive for cost effective high quality components
66
Project Controls
Primavera Scheduling for construction activities
67
Project Controls
Coordination with all business functions inside of Westinghouse
as well as with constructor
68
Risk management is an integral part of how we deliver projects, consistently on-time and on-budget
69
Development Phase
Execution Phase
Identify potential risks Respond to capture potential benefits and mitigate threats Perform early work activities to reduce uncertainty
Assign dedicated risk lead Prepare preliminary risk management plan Perform comprehensive execution risk assessment Incorporate lessons learned Incorporate response activities into plan Align and assess risk with proposed delivery model
Prepare final Project Risk Management Plan Charter project risk team Continually identify, assess and respond to project risk
Monitor and control project risk management activities and risk areas
Document and incorporate lessons learned
A systematic and continuous model for managing and reducing uncertainty in the successful execution of an AP1000 project
70
Customer Input
Scope and Division of Responsibility Risk Response Planning Cost Estimate and Pricing
Risk management processes identify and assess project risks and align project risk response with the most effective strategies
71
72
NI Procure.
Construction Schedule
PreOps Testin
Fuel Load
Turb/BOP Procure.
6 Monthts
Links Color Legend - Engr to Procurement - Procure to Construction Site Spec. Engr Site Procure. Site Spec Const - Engr to Engr. - Engr to Construction
* Includes Site Development
73
Schedule Statistics
WEC Standard Plant Engineering Toshiba Standard Plant Engineering Constructor Standard Plant Engineering Constructor China Standard Plant Engineering WEC Standard Plant Procurement Constructor Standard Plant Procurement Module Fabrication / Assembly Standard Plant Construction/Start-up Site Specific Miscellaneous Total Files 3 1 2 1 2 2 5 2 2 9 29 Activities 26353 2783 19761 10559 9512 5203 9331 12568 19165 6350 121585
74
Our goal is consistent, reliable, cost effective delivery of AP1000 plants meeting our customer expectations
75
Introduction & Overview Several Points about AP1000TM Operations & Maintenance Advantages Project Approach to EPC Contracting Questions & Answers
76