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Westinghouse Non-Proprietary Class 3

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Westinghouse AP1000 for Vit Nam

TM

September 23, 2011 Richard DeLong AP1000 Testing Program Manager Rick Smith Vietnam Business Development Manager

AP1000 is a trademark or registered trademark in the United States of Westinghouse Electric Company LLC, its subsidiaries and/or its affiliates. This mark may also be used and/or registered in other countries throughout the world. All rights reserved. Unauthorized use is strictly prohibited. Other names may be trademarks of their respective owners.

Westinghouse Non-Proprietary Class 3

2011 Westinghouse Electric Company LLC. All Rights Reserved.

AP1000 for Vietnam Outline



Introduction & Overview Several Points about AP1000 AP1000 Licensing Update Operations & Maintenance Project Approach to EPC Contracting Questions & Answers

Westinghouse Non-Proprietary Class 3

2011 Westinghouse Electric Company LLC. All Rights Reserved.

Richard DeLong AP1000 Testing Program Manager


30 Years Nuclear Experience 5 Years US Submarine Force 24 Years Commercial Nuclear Utility Management PWRs (South Texas Project, Harris, Waterford) BWRs (Brunswick, Browns Ferry, Grand Gulf) Joined Westinghouse in April 2010 Program Manager for Proof of Concept Testing of AP1000 Certified AP1000 Startup Test Engineer (Level 3) Education BS Systems Engineering US Naval Academy US Naval Nuclear Power School Certified Senior Reactor Operator GE BWR4

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Rick Smith Vietnam Business Development Manager


21 Years International Power Industry Experience 7 Years Thermal Power Plant Construction and Engineering 14 Years Commercial Nuclear Plant Engineering PWRs (DC Cook, Beaver Valley) Joined Westinghouse in November 2007 Program Manager China AP1000 Project Sanmen Startup Manager China Supply Chain Manager Business Development Manager for Vietnam August 2010 Education BS Mechanical Engineering, Western Michigan University MA Southeast Asian Studies, University of Michigan

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2011 Westinghouse Electric Company LLC. All Rights Reserved.

Toshiba/Westinghouse
Business Expansion and Enhanced Competitiveness
Westinghouse

BWR Business Construction ABWR Maintenance & Services

Mainly PWR Business Construction AP1000 Maintenance & Services

ABWR

AP1000

The Global Leader, Promoting Both BWR and PWR Technologies

Westinghouse Non-Proprietary Class 3

2011 Westinghouse Electric Company LLC. All Rights Reserved.

The Westinghouse Message in Vietnam


We know the stakes are high and Vietnam greatly needs safe, clean, reliable nuclear power We can help you like no other company can to begin your nuclear power industry by building on our experience in the United States, Japan, Korea, China And many other countries. Westinghouse is willing to be your partner to help you reach your dream of successfully building nuclear power plants to launch Vietnams commercial nuclear power industry. We can help because

Westinghouse is leading the nuclear renaissance with the most advanced


commercial nuclear technology currently under construction in the U.S. and China Certified Design 10 plants under construction

Through the combined resources of Westinghouse and Toshiba, we are the


world leader in both PWR and BWR technology

Together we will succeed!

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The Westinghouse advantages are many


Simplification of AP10000 design is key factor to success of new build; more schedule
and cost certainty Reduced number of components, easier operation and maintenance Passive Safety for high reliability and less operator action; responds favorably to Japan like events Modular construction for shorter and more predictable schedule Standard plant for simpler procurement and application of lessons learned

We are committed to localization and have considerable experience We can offer a variety of project implementation models to suit the particular customer
and market needs Engineering and Procurement with or without Construction (EP or EPC) Financing through appropriate Export Import banks Project investment

We look forward to working with Vietnam to develop your Nuclear Power Generation Programs !

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What we understand about Vietnams basic requirements


We know Vietnam needs safe, reliable and clean nuclear power at a reasonable price with the attributes: Plants to be based on Proven Design Favorable Price with Favorable Financing Support in Development of Vietnams Human Resources for Design, Operation and Maintenance of its nuclear power plants Reliable, Long Term Nuclear Fuel Supply for Future Operations Practical Spent Fuel Treatment Plan Localization of Supply with Technology Transfer We are here to listen, to share ideas and to learn because we believe the Westinghouse AP1000 nuclear power plant delivers on Vietnams needs in an extraordinary way

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AP1000 for Vietnam Outline



Introduction & Overview Several Points about AP1000TM AP1000 Licensing Update Operations & Maintenance Project Approach to EPC Contracting Questions & Answers

Westinghouse Non-Proprietary Class 3

2011 Westinghouse Electric Company LLC. All Rights Reserved.

A Key Factor in New Nuclear Plant Success - Simplification



Simplicity in Design through reduced number of components and bulk commodities Simplicity in Safety through use of passive safety systems Simplicity in Construction through modularization Simplicity in Procurement through standardization of components and plant design

Simplicity in Operation and Maintenance through use of proven systems and components, and man-machine interface advancements

Achieved with Passive Safety Systems!


Improved Safety, Competitive Economics and Optimized Performance: Improvements in Safety do not have to increase plant complexity and costs

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AP1000TM: Designed for Greater Certainty


Modular construction makes a difference
Modular Construction means more work done in parallel

Shorter schedule & Increased safety & Improved quality

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AP1000TM: Designed for Greater Certainty


Simple, Practical, Standardized and Innovative

Passive Safety replace mechanical & electrical systems -- results in fewer materials and equipment Modular design drives faster, predictable construction schedule Reduced Operations and Maintenance Cost versus other plant designs Majority of design utilizes proven Westinghouse experience and technology

Result: Reduced Construction Time, Greater Schedule Certainty with Lower Costs Greater Levels of Safety and Quality

13

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AP1000 for Vietnam Outline



Introduction & Overview Several Points about AP1000TM AP1000 Licensing Update Operations & Maintenance Project Approach to EPC Contracting Questions & Answers

14

Westinghouse Non-Proprietary Class 3

2011 Westinghouse Electric Company LLC. All Rights Reserved.

AP1000 Licensing Update


U.S. Licensing Process

US Licensing Update
International Licensing Update

15

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U.S. Licensing Process


US Nuclear Law 10 CFR part 50 Develop Preliminary Safety Analyses Report, PSAR PSAR is developed by utility and is based on proposed
design Regulatory review, Construction Permit Develop Final Safety Analyses Report, FSAR FSAR is developed by utility and is based on as-built design Regulatory review, Operating Licensing

16

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U.S. Licensing Process


U.S. Law 10 CFR Part 52
Develop Design Control Document (DCD) DCD is developed by Nuclear Design and is based on final design details DCD is reviewed by regulator and receives Design Certification, plant design
can now be referenced for operating permit

Utility submits a Combined Operating License (COL) application COL contains site and utility specific information, also references approved
DCD for nuclear design.

COL is approved by regulator and receives permission to construct and


operate plant.

Utility must submit completion of Inspection, Test Analyses Acceptance Criteria


(ITAAC) process to demonstrate plant as described in DCD is what was constructed.

17

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U.S. Licensing Process


DCD Content
The AP1000 DCD was developed using the guidance of U.S.
Regulatory Guide 1.70 and has the following content; Chapter 1, Introduction Chapter 2, Characteristics Chapter 3, Design of Structures, Components, Equipment and Systems Chapter 4, Reactor Chapter 5, Reactor Coolant System and Connected Systems Chapter 6, Engineered Safety Systems, Chapter 7, Instrumentation and Control Chapter 8, Electrical Power

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U.S. Licensing Process



DCD Content cont Chapter 9, Auxiliary Systems Chapter 10, Turbine and Power Conversion Chapter 11, Radioactive Waste Management Chapter 12, Radiation protection Chapter 13, Conduct of Operation Chapter 14, Initial Test program Chapter 15, Accident Analyses Chapter 16, Technical Specifications Chapter 17, Quality Assurance Chapter 18, Human Factors Engineering Chapter 19, Probabilistic Risk Assessment

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U.S. Licensing Process


The DCD is used: 1.In the U.S., the DCD is a single step Licensing document for the 10 CFR Part 52 licensing process; 2.Or, as input for Preliminary Safety Analysis Report (PSAR) or Final Safety Analysis Report (FSAR), in a 10 CFR Part 50 licensing process; The China licensing is a two step process using the DCD as in option 2 above.

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US Licensing Update

US Combined Operating License (COL) Process (10CFR Part


52)

AP1000 Design Certification (DC) Status Update COL Status Update

21

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US COL Process (10CFR Part 52)


Early Site Permit *

Combined Operating License *

Construction

Construction Acceptance Criteria *

Operation

Design Certification * * Public Comment Opportunity

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AP1000 DC Status Update


Milestones
Design Certification Amendment Application (DCD Revision 19) Complete NRC Complete Final Safety Evaluation (technical) Complete Design Certification Rule to Commissioners (legal) (~ Oct 2011): Rule Effective (~Dec 2011 / Jan 2012)

Regulatory Actions
Resolved NRC confirmatory review questions and public meetings on Shield Building stress analysis and Containment Vessel pressure DCD Rev. 19 submitted June 13, 2011 Increasing level of support of site related activities (ITAAC, FSAR maintenance, inspections, etc)

Issues to Watch
Impact of NRC Schedule on DC rule making could cause minor delay in COL Impact of Fukushima event on regulatory review process

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COL Status Update


AP1000 Update Southern Nuclear Company Vogtle
Southern Combined Operating License (~ Dec 2011 / Jan 2012)
WEC is providing a high level of COL related AP1000 Design Certification expected by end of 2011 and COL for Vogtle following up to 2 months after

AP1000 Update SCANA VC Summer

US NRC Issued the Final Safety Evaluation Report 9 August 2011

SCANA Combined Operating License (~Jan / Feb 2012)


Non Nuclear Construction in process Major equipment fabrication continues on target to meet delivery dates NRC currently expected to issue COL in Jan / Feb 2012
o US NRC Issued the Final Safety Evaluation Report 18 August 2011

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International Licensing Update


China UK GDA AP 1000 Licensing Summary

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China Licensing Process US & China Approach


Certification Approach Regulatory Approach Maturity of Process Regulatory/Legal Regulatory /Contractual 2 step like, 10 CFR 50 Prescriptive
(Many China regs are based on IAEA)

10 CFR 52 Prescriptive
(e.g. NUREG)

Mature Large (~4,000) All 104

Established, Expanding Small (~400 + consultants) All Areas, including Environment Impact 12 with 18 units under construction
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Size of Regulator
Scope of Review Operating LWRs

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China Update
Sanmen
o February 2008 - Owner submitted PSAR to National Nuclear Safety Administration (NNSA) o Regulatory Review Completed o Construction Permit issued March 26, 2009 o First Concrete Pour completed end of March 2009

Haiyang
o o o o

FSAR (s) submittal February 2012

May 2008 - Owner submitted PSAR to NNSA Regulatory Review Completed Construction Permit issued September 24, 2009. First Concrete Pour completed end of September 2009.

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China Update
Westinghouse Supporting Owner Licensing Submittals
Complete Contract Signed PSAR Issued
STEP ONE

China Licensing On Track


STEP TWO

Complete Complete 1st Const Permit / Base Mat Final Markup FSAR Issued Fuel Load

Initial Criticality

4 AP1000s Under construction

Full Power Operations

July 2005 Feb 2007 Mar 2009

Feb 2012 Jun 2013 Aug 2013

Jan 2014

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UK GDA Update - Background and Process

The Regulatory Approach to New Build

Phase 1 Generic Design Assessment

Phase 2 Site Licensing

Step 1 Design and Safety Case Preparation

Step 2 Fundamental Safety Review

Step 3 Design Safety Review

Step 4 Detailed Design Review

Site Specific and Operational Issues

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UK GDA Update - Background and Process


US & UK Regulatory Approach
Certification Approach Regulatory Approach Maturity of Process Size of Regulator Scope of Review Regulatory/Legal

Goal/Policy Oriented,
(Not Regulatory)

Prescriptive
(e.g. NUREG)

Non Prescriptive
(e.g. Safety Assessment Principles)

Mature

1st Time

Large
All 104

Small ( + consultants)
Sampling 1

Operating LWRs

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UK GDA Update Safety Submission Delivery


Pre-Construction Sanmen Safety Report

Haiyang

o Revision 0 February 2008 - Owner submitted PSAR to National Nuclear Safety Administration (NNSA) UK AP1000 Plant o Regulatory Review Completed Life Environment Cycle Safety UKP-GW-GLX-001 Report Report Revision 0 o Construction Permit issued March 26, 2009 UKP-GW-GLUKP-GW-GL790, Revision 4 737, o First Concrete Pour completedRevision 2of March 2009 end

Pre-Construction Environment Report Revision 4

Plant Life Cycle Safety Report Revision 2

Design Reference Point Revision 3

The Master Submission List

The Master (s) submittal to the UK Regulator 2nd May FSAR Submission List of deliveredwasFebruaryon20122011, The Roadmap of the UK Generic Design Assessment delivered to the UK Regulator on 5 March 2011
th

o May 2008 - Owner submitted PSAR to NNSA Roadmap of the UK Generic o Regulatory ReviewtoCompleted or before 31 March 2011. The The above documents were delivered the UK Regulator on Design Assessment of background to the development and purpose of these documents was shown in the2009. March 2011 o Construction Permit issued September 24, the European edition of this report. o First Concrete Pour completed end of September 2009.AP1000 Design
st

April 2011

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UK GDA Update
RI Closure
On the 27th June 2011, ONR officially closed the
Regulatory Issue (RI). The RI raised in February 2010 was in connection with the design related to the proposed steel-concrete-steel construction design for certain key structures within the Nuclear Island. Accordingly the regulators required Westinghouse to provide appropriate evidence to demonstrate that the strength and durability of these structures was adequately justified.

The closure of the RI signals a significant step towards


a Design Acceptance Confirmation and provides confidence to potential customers looking at the AP1000 design as a technology choice in the UK.

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UK GDA Update - Current Status


ONR Quarterly Report (1st April 30th June 2011)
On 14th July 2011 ONR published their Quarterly Report for the period between 1st April and 30th June 2011.

The report officially stated ONRs intent to award interim Design Acceptance Confirmation (iDAC) and interim Statement of Design Acceptability (iSODA) by the end of 2011, subject to agreed Resolution Plans.

The report goes on to state that both Requesting Parties have completed a large amount of the technical questions raised by ONR. From this process ONR state that, we have not identified any showstoppers and we now are left with a set of GDA Issues that need to be addressed before we would provide a Design Acceptance Confirmation.

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UK GDA Update
Summary and Next Steps
July 2011 Agree Resolution Plans 51 GDA Issues and Resolution Plans No showstoppers

October 2011 Agree Fukushima Resolution Plan

Weightman Report due in September Internal analysis approaching completion Resolution Plan under construction High level of confidence that final Design Acceptance Ceritficate /Statement of Design Acceptability are achievable.

December 2011 Achieve iDAC/iSoDA

Post December 2011

Fukushima Impact on Project Technology Selection schedules Progress to DAC/SoDA once AP1000 technology has been selected
34

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AP 1000 Licensing Summary


AP 1000 Licensing Achievements
Based on Internationally Achieved Licensing Milestones
Chinese (NNSA) US (NRC)

UK (ONR & EA)


Others (IAEA & EUR, plus)

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AP1000 for Vietnam Outline



Introduction & Overview Several Points about AP1000TM AP1000 Licensing Update Operations & Maintenance Advantages Project Approach to EPC Contracting Questions & Answers

36

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Operations and Maintenance


AP1000 is designed with ease of Operation and
Maintenance in mind.
Over 50 Years supporting existing Plant O&M Owners Requirements Document Industry Best Practices from the Institute of Nuclear Plant Operations (INPO) Risk Informed Equipment Reliability (AP913)

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Operations Advantages
Advanced Controls Improve Operator Interface
Fault Tolerant and Advanced Automated Process Control Plant designed to Load Follow if desired Optimized for Industry Best Practice Human Factors Automated Emergency Procedures to enhance decision making and Human Error Prevention (CPS)

Plant is designed for Full Load rejection without SCRAM


Fewer Challenges to safety systems

Extremely Low Cobalt inventory


Significantly lower On-line and Outage Dose Rates than current designs Lower radwaste disposal costs

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Maintenance Advantages
Fewer components means lower maintenance cost
Fewer On-line tasks Smaller Staff size Shorter less complex Refueling Outages Lower Spare Parts Inventories

Components traditionally classified as SafetyRelated are


Non-Safety in AP1000
Easier to procure Expediting needed less often Lower Cost to procure

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Simpler Design Requires Less Equipment and Less Concrete, and Fewer Human Resources

Comparison of Building Volumes

50% Fewer 35% Fewer 80% Less 45% Less 85% Less Valves Pumps Pipe Seismic Building Cable Volume

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Projected Station Staffing (Greenfield)

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On-Line Maintenance
Fewer Safety-Related Active Components means:
More Flexibility in scheduling maintenance Fewer Forced Outages due to Deterministic LCO Action Statements

Fewer Active Components inside High Radiation Areas


Better on-line accessibility Lower on-line accumulated dose

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Examples of Forced Shutdowns


Beaver Valley Power Station Unit 2
October 8, 2008 Low Head Safety Injection Pump wouldnt rotate by hand Found during routine preventive maintenance (72 Hour Shutdown Limiting Condition for Operation (LCO)) Found galled Wear Rings Utility requested and was granted Enforcement Discretion for 36 more hours. Additional difficulties in repair caused a forced shutdown.

No Safety Related Emergency Core Cooling System


(ECCS) Pumps in AP 1000 means no forced shutdowns are needed if pump maintenance takes longer than anticipated.

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Examples of Forced Shutdowns (cont)


Brunswick Steam Electric Plant
September 13, 2009 #4 Emergency Diesel Generator (EDG) taken out of service for routine maintenance (7 Day Shutdown LCO for both Units) EDG failed to start during post maintenance testing on day 6 of the Outage Foreign Material in Mechanical Governor hydraulics Additional repairs to governor took longer than a day to complete. Both units were shutdown until repairs were complete

Backup Diesel Generators in AP1000 are Non- Safety


related and there are no shutdown LCOs associated them.

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AP1000 Features Designed for Short Outages


AP1000 was designed to facilitate short outages
AP1000 General Arrangement Shutdown (S/D) and Startup (S/U) Improvements S/D Maintenance Improvements Refueling Improvements

AP1000 is designed to meet European (EUR) requirements


for advanced passive plants. Preliminary duration for refueling plus maintenance outage is < 17 days.

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AP1000 General Arrangement


Improved Maintenance / Inspection
Increased laydown area inside containment Access platforms provided for equipment maintenance / inspection

Improved Access to Containment


Equipment hatch(s) access from auxiliary building Equipment hatches and personnel airlocks at both grade and operating deck levels

Improved Separation
Radioactive vs nonradioactive Fire areas, especially inside containment Safety vs nonsafety

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AP1000 S/D Maintenance Improvements



Permanent work platforms built into plant Permanent service connections (air, power, computers) Improved containment laydown areas 2 containment hatches (1 for trucks) Staging area for containment equipment Significantly reduced In-Service Inspection/Testing (ISI / IST) with passive systems Maintain non-safety active systems at power Minimized maintenance for canned-rotor Reactor Coolant Pumps (RCPs)

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AP1000 S/D and S/U Improvements


Variable-speed RCPs facilitate Reactor Coolant System (RCS)
Cool down (C/D) Automatic Steam Generator (SG) S/D water level control Automated steam dump and Normal Residual Heat Removal System (RNS) C/D controls All Chemical & Volume Control System (CVS) flow through gas stripper Increased Permanently installed equipment Draw pressurizer steam bubble without refilling pressurizer Improve passive safety system S/D capabilities

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AP1000 S/D and S/U Improvements


S/D Emergency Operations Procedures (EOPs) and Technical
Specifications (TSs) and some auto ECCS actuation RNS to CVS Purification Flow Significantly improved mid-loop capabilities Vacuum refill of RCS AP1000 S/D and S/U Improvements

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AP1000 Refueling Improvements


Improved Refueling System I&C Advanced Main Control Room (MCR) displays support
enhanced refueling displays w/ great flexibility High-flow cavity Spent Fuel Pool Cooling System (SFS) purification (filter / demineralize) Integrated head package Permanent refueling cavity seal Do NOT flood reactor cavity through RCS

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Westinghouse is the Only Company Solely Focused on Commercial Nuclear Technology


Nearly 50 percent of the nuclear power plants in operation worldwide, and nearly 60 percent in the United States, are based on Westinghouse technology

Westinghouse is a full service OEM leading the nuclear power industry since
it started over 50 years ago.

The AP1000 is the technology of choice for more than half of the new plants
planned in the U.S.

The only certified Generation III+ technology First Generation III+ plants under construction in China and US
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Westinghouse Electric Company Today


Nuclear Services
Focused on operating plant success through reliable operation, maximized power output and better (shorter, more predictable) outages

Nuclear Power Plants


Specializing in the technology of new nuclear power plants and component manufacturing

Nuclear Fuel
A single-source fuel provider for PWR, BWR, VVER, AGR and Magnox reactors worldwide

Nuclear Automation
Instrumentation and control solutions to enhance the reliability of nuclear plant control and safety systems
52

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The Westinghouse Advantage


Westinghouse businesses complement each other and enable us
to deliver our comprehensive services efficiently and effectively for your benefit.

AP1000 O&M advantages in our plant design are based on the


application of over 50 years of worldwide design, construction and operations & maintenance experience.

53

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AP1000 for Vietnam Outline



Introduction & Overview Several Points about AP1000TM AP1000 Licensing Update Operations & Maintenance Advantages Project Approach to EPC Contracting Questions & Answers

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AP1000 EPC Delivery Model


Ensures employees and stakeholders have a clear
understanding of how Westinghouse will deliver the AP1000 plant on budget and schedule.

Provides consistent delivery of AP1000 Projects meeting


customer and stakeholder requirements and exceeding expectations.

Consists of standard processes and procedures which are used


to deploy projects globally building on prior projects lessons learned

Project specific processes are developed or incorporated into the


existing processes as unique project conditions require

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EPC Delivery Model-Project Plans


Contract/ Subcontract Management Plan Resource Staffing Management Plan Communication Plan Information Management System Plan

Project Engineering Plan

Project Controls Plan

EPC Agreement

Schedule Plan

Module Plan Configuration Management Plan

Standardization Plan

Project Execution Plan


Quality Assurance Plan Supply Chain/ Procurement Plan Construction Execution Plan Risk & Opportunity Management Plan System Turnover Plan

Project Completion & Closeout Plan

Process Improvement / Lessons Learned Plan

Startup & Commissioning Plan

Regulatory/ Licensing Management Plan

Project EH&S Plan

Standard set of project plans built on prior project lessons.

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AP1000 Standard Project Delivery System


Designed to meet Vietnams needs Adapted to reflect Vietnam-specific requirements

With
An integrated EPC Project Execution Plan, master schedule, and
project-specific procedures Cost certainty because of our commercial & project management approach using advanced project management technologies

Rigorous project controls combined with collaborative risksharing approach ensures firm control of project costs and joint decision making
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Westinghouse will create an integrated project management team


Use key performance indicators

Project control and risk management programs


An Environmental Health and Safety (EHS) program A continuous improvement program

A staffing and organizational program


A dedicated function to ensure integration and alignment

Westinghouse will use the AP1000 Standard Delivery System and Lessons Learned on Existing Projects to Develop the Project Delivery Team in Vietnam

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We will work with you for successful project completion

Shared understanding of
Vietnams Nuclear Power Plant Project goals, values, and behaviors

A unified project organization

Map all of the organization


functions to the project team roles

Prepare a detailed
implementation plan for each function

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Deliver on time, on budget with safety and quality paramount

Maintain a safety-conscious working environment. Successfully complete the AP1000 plants on schedule and within
budget. Comply with licensing requirements. Maintain high standards of quality for all of the work in accordance with the contract Work for Owner satisfaction for the entire project duration. Maintain good relations between the project team and the owner. Maintain open communication among the project teams.

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Deliver on time, on budget with safety and quality paramount

Routinely update the current estimate to complete. Address the cost impacts of any emerging issues and risks
quickly. Manage the work to the project schedules Monitor project earned value and schedule performance in accordance with the EPC agreement. Provide best equipment delivery to support schedule requirements.

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AP1000TM Plant Scope of Work - Typical


EPC (Standard Plant)
Engineering and Procurement Nuclear Island Conventional/Turbine Island Balance of Plant Auxiliaries Management Systems Administrative and training facilities (including simulator) Low and Intermediate level waste processing system Start-up and commissioning support Fuel (under separate contract) Construction Bulk Materials supply Site Preparation Civil Construction Installation of Equipment Temporary facilities Construction Testing

Site Specific (Outside Standard Plant)


Site Selection Intake/Discharge Structure Construction Power Security Transportation and Infrastructure
Roads Rail spurs Docks/Wharfs/Channels (Marine Construction) Heliport

Work villages/Warehouses/Offices Grid & grid connections Permanent structures, such as.: Water treatment plant Sewage treatment plant\ Administration building Dry cask storage facility Permanent Security Building Operators

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Typical EPC Deliverables


Engineering Design Drawings Procurement Equipment Construction Construction Work Packages Bulk commodities Temporary facilities Construction consumables Construction Labor Wage Rates Construction schedule Turnover to SU Commissioning & Start-up Test Program Plant engineering staff Operations & Maintenance

Equipment Specifications & Documents


I&C Specifications and Documents Construction Specifications & Documents Installation requirements & guidelines Licensing & Start-up Support Engineering Schedule Operator plant training

I&C
Procurement Schedule Technical Manuals

Test procedures,
Test personnel Performance test Turnover Program to operations Operators to support Testing

Operators
Outage Optimization Switchyard/Grid Connection Site Maintenance

-------------------WEC------------------------- --------WEC------------- ------Constructors------ ------------------Owner----------------------- PARTICIPATION

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Division of Responsibilities (DOR)


Prepare detailed Division of Responsibilities based on the selected Delivery
Model Depicts the scope division and interfaces between Owner, Westinghouse and Constructors DOR Table of Contents Buildings Systems Structural Modules Equipment Modules Piping Containment Vessel Assembly & Construction Structural Module Assembly Commodities Clearly defines scope of work Site Infrastructure and eliminates gaps. Pre-Op and Startup Programs

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Engineering Interface with Construction


Engineering Construction

Design Drawings Equipment Specifications & Documents I&C Specifications and Documents

Construction Specifications & Documents


Instruction Manuals Licensing & Start-up Support Engineering Schedule

Basic Design such as P&IDs, PFDs, SSDs General Arrangement Drawings, 3-D Model, Piping ISOs, Pipe Stress Analysis I&C Logic Diagram Interface Specifications and Procedure Electrical, I&C Construction Documents Mechanical Module/Piping Construction Documents Civil/Structural Module Construction Documents Major Equipment Specs and Drawings BoP Equipment Specs and Drawings I&C Equipment Specs and Drawings Field Engineering Support

Construction Work Packages


Construction Materials Local Labor Wage Rates Construction schedule

- Standard plant design complete - Focus of Engineering is on sitespecific modifications

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Procurement Interface with Construction


Procurement Construction

Equipment I&C Requirements Flowdown Procurement Schedule Technical Manuals Quality Plans Procurement Schedule Equipment and I&C supply BOP Equipment Supply Mechanical Equipment Modules Piping Commodities supply Equipment Installation support

Construction Work
Packages Construction Materials Local Labor Wage Rates Construction schedule Bulk materials Commodities Design/build subcontracts (i.e. cooling towers, switchyard)

- Focus on delivery of components from world-wide vendor base - Drive for cost effective high quality components

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Project Controls
Primavera Scheduling for construction activities

Cost monitoring through coordination with schedule and SAP


accounting system

Critical Path Schedule analysis to determine pinch points and


create recovery solutions

Integrated project and organization risk management system

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Project Controls
Coordination with all business functions inside of Westinghouse
as well as with constructor

Project managers follow Project Management Institute (PMI)


guidelines and training requirements.

Financial milestones are monitored both at Project Controls and


Financing Business Functions. An integrated system of processes, tools, and people to provide pro-active management and oversight of project work scope.

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Westinghouse New Plant Risk Management Program


All activities involve risk Risk management is aligned with project objectives Westinghouse has a formal risk management organization

Risk management is an integral part of how we deliver projects, consistently on-time and on-budget

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Project Risk Management Lifecycle Processes


Feasibility Phase

Development Phase

Execution Phase

Identify potential risks Respond to capture potential benefits and mitigate threats Perform early work activities to reduce uncertainty

Assign dedicated risk lead Prepare preliminary risk management plan Perform comprehensive execution risk assessment Incorporate lessons learned Incorporate response activities into plan Align and assess risk with proposed delivery model

Prepare final Project Risk Management Plan Charter project risk team Continually identify, assess and respond to project risk

Monitor and control project risk management activities and risk areas
Document and incorporate lessons learned

A systematic and continuous model for managing and reducing uncertainty in the successful execution of an AP1000 project

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Integration of Risk in Project Development


Key inputs and resources are used to ensure a comprehensive and relevant basis for the risk management process Risk Management is integrated and aligned with project delivery
Project Execution Plans

Customer Input

Standard AP1000 Risk Management Project Risk Assessment and Analysis

Standard AP1000 Project Models and Lessons Learned

Scope, Schedule, and Cost Uncertainties

Scope and Division of Responsibility Risk Response Planning Cost Estimate and Pricing

Specific Project and Local Experience

Risk management processes identify and assess project risks and align project risk response with the most effective strategies

Commercial Terms and Conditions

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AP1000TM Typical Construction Schedule

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Integrated Master Schedule Design


AP1000 Projects Schedule Elements and Links

Nuc Island Engr.

NI Procure.

Construction Schedule

Construction Turb & BOP Engr

PreOps Testin

Fuel Load

Prov. T.O. Startup Testing

Turb/BOP Procure.

6 Monthts

Links Color Legend - Engr to Procurement - Procure to Construction Site Spec. Engr Site Procure. Site Spec Const - Engr to Engr. - Engr to Construction
* Includes Site Development

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Schedule Statistics
WEC Standard Plant Engineering Toshiba Standard Plant Engineering Constructor Standard Plant Engineering Constructor China Standard Plant Engineering WEC Standard Plant Procurement Constructor Standard Plant Procurement Module Fabrication / Assembly Standard Plant Construction/Start-up Site Specific Miscellaneous Total Files 3 1 2 1 2 2 5 2 2 9 29 Activities 26353 2783 19761 10559 9512 5203 9331 12568 19165 6350 121585

Note: Typical for single project, 2 Units

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Project and Construction Management Summary



Standard processes and procedures to deliver our projects globally that are adjusted / modified as needed to address project specific requirements. Demonstrated success delivering on schedule and on budget on the China, VC Summer and Vogtle Projects Implementation of a robust lessons learned process ensures minimizing similar mistakes on future projects and will improve the project delivery efficiency

Our goal is consistent, reliable, cost effective delivery of AP1000 plants meeting our customer expectations

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AP1000 for Vietnam Outline


Introduction & Overview Several Points about AP1000TM Operations & Maintenance Advantages Project Approach to EPC Contracting Questions & Answers

Thank you very much!

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