Kyocera Catalog Ceramic

For Cast Iron Machining at High Speed
Ceramic Inserts
Features of SPK Ceramic Inserts

SPK ceramic inserts are excellent for mass production of cast iron parts. With their unique clamp system providing a wide
range of materials for various applications, SPK ceramic inserts can offer higher wear resistance and stable machining,
which leads to higher productivity.
Grade
Main
Applications
Color
Workpiece Material
Gray
Cast Iron
Turning Milling
SH2
Black
Gray
SL808
SL550C
(Finishing)
For finish turning of gray cast iron. Good wear resistance and
stable cutting edge lines.
(Roughing)
For roughing and interrupted turning of gray cast iron.

Excellent chipping resistance and wear resistance.
Roughing and interrupted machining of nodular cast iron.
(Roughing)
Reddish gray
(Roughing)
SL554C
SL654C
For finish milling of gray cast iron.
(Finishing)
SL506
SL508
Features
Nodular
Cast Iron
(Roughing)
(Roughing)
Gold
(Roughing)
(Roughing)
Silicon nitride substrate with TiN-Al2O3 double-layered

coating for gray cast iron and nodular cast iron, roughing and
interrupted machining.
Silicon nitride substrate with TiCN-TiN double-layered coating.
Excellent adhesion resistance and suitable for roughing and
interrupted machining of nodular cast iron.
Excellent adhesion resistance and suitable for roughing and
interrupted machining of gray cast iron and nodular cast iron.

Reduces friction between chips and rake face, and improves
(Roughing/Finishing) (Roughing/Finishing) heat resistance and adhesion resistance. Suitable for finish
milling and roughing of gray cast iron and nodular cast iron.
SL854C
Features of Ceramic
Base Material Fracture
Transverse
Hardness
Toughness
Strength
(HV10)
(MPam1/2)
(MPa)
Grade
Color
Main Component (Coated Composition)
Raito
SH2
Black
Al2O3+TiC
4.3
2200
6.6
600
SL506
SL508
Si3N4
4.0
1680
8.0
1100
Gray
Si3N4
3.3
1750
7.2
1000
Si3N4
3.2
1700
7.5
820
Reddish gray
Si3N4+ (TiN+Al2O3 Coated)
3.3
1500
7.7
850
Si3N4+ (TiCN+TiN Coated)
3.3
1600
7.2
720
3.3
1750
7.0
950
3.3
1600
7.5
750
SL808
SL550C
SL554C
SL654C
Gold
SL854C
Application
Cast Iron
Workpiece
Material
Cutting
Range
Classification
Mixed Ceramic
(Al2O3+TiC)
Finishing
K01
K10
Roughing
Cutting
Range
K30
Classification
K20
SL508
SL808
(Gray Cast Iron Nodular Cast Iron)
Finishing
K01
Roughing
K10
K20
K30
SL550C
SH2
SL506
Silicon Nitride
Ceramic
Cast Iron
Workpiece
Material
(Gray Cast Iron Nodular Cast Iron)
PVD coated
Silicon Nitride
Ceramic
SL554C
SL654C
SL854C
Toolholder
#Z VTJOH UIF JOTFSU DMBNQ TZTUFN UISFF EJGGFSFOU
IPMEFSTBSFBWBJMBCMF
*G UPPMIPMEFS UZQF NBSLT BSF BT GPMMPXT UIFZ BSF
JOUFSDIBOHFBCMF CZ FYDIBOHJOH B DMBNQ TFU BOE
DIBOHJOHBOJOTFSUNPEFM
&YBNQMF
$43/3.*,

$43/3.*9

$43/3.*%
)PMEFS CPEZ JT TBNF 5PPMIPMEFS UZQF JT NBSLFE
GPSDMBNQTFU
$MBNQJOH4ZTUFN
*,5ZQF
*95ZQF
*%5ZQF
*GUPPMIPMEFSUZQFNBSLTBSFBTGPMMPXT JOTFSUTXJUI

EJGGFSFOU UIJDLOFTT DBO CF VTFE CZ FYDIBOHJOH
TIJN
&YBNQMF
$43/3.*%

$43/3.*%
5PPMIPMEFS
5ZQF.BSL
IK System [IKS-PRO] (Newly Developed Round Dimpled Clamp)

"DMBNQTZTUFNUIBUQSFWFOUTGPDVTPGDMBNQGPSDFBU
POFQPJOUBOESFEVDFTUIFSJTLPGDSBDLJOH
%VF UP UIF VOJRVF EJNQMF TIBQF JO UIF JOTFSUT UIF
DFOUFSPGUIFJOTFSUTBOECPUITJEFTPGUIFJOTFSUTBSF
IFMEJOQMBDF5IFSFGPSF NPSFTUBCMFNBDIJOJOHJTOPX
BWBJMBCMF
Milling Cutter
MES (Milling Cutter with micro setting)
MKS (Milling Cutter without micro setting)
Face milling cutter with edge adjustment feature
General face milling cutter
Optimal for roughing and finishing. Edge adjustment in micron is available,

and excellent finishing is possible.
Optimal for roughing
High precision adjustment

All the inserts are adjustable in micron.
Using negative insert and improved productivity by using more

inserts.
Insert
SNCN1204ZN-T00520 / SNCN120408-T01020
About SPK
41, JT UIF CSBOEOBNF UPPM PG i$FSBN5FDu XIJDI JT POF PG UIF MFBEJOH DFSBNJD
NBOVGBDUVSFT JO &VSPQF "T B QJPOFFS PG IJHI TQFFE NBDIJOJOH UFDIOPMPHZ UIF
DPNQBOZIBTQSPWJEFEDFSBNJDUPPMTUPUIFJOEVTUSJBMDVUUJOHJOEVTUSZTVDIBTDBST JSPO
NBLJOH JOEVTUSJBMNBDIJOFTBOENBDIJOFUPPMTPWFSUIFZFBST5IFDPNQBOZIBTCFFO
DPOUSJCVUJOHHSFBUMZUPUIFJNQSPWFNFOUPGQSPEVDUJWJUZ SFEVDUJPOPGNBOVGBDUVSJOHDPTUT
BOEVQHSBEJOHNBOVGBDUVSJOHQSPDFTT
Turning
Ceramic Insert
Turning Indexable Inserts Identification System
$/(9
m%0
5
&EHF1SFQBSBUJPO
3FG5BCMF
4FF(FOFSBM$BUBMPH i5VSOJOH*OEFYBCMF*OTFSUT*EFOUJGJDBUJPO4ZTUFNu
.BOVGBDUVSFT
0QUJPO
* DO insert is exclusively used for *, clamping type toolholder.
How to Identify Edge Preparation

Table-1
Edge Preparation
Symbol Cutting Edge Spec.
Example
Chamfered
Cutting Edge
Applications
T00520
0.05mm 20
Chamfered Cutting Edge
T01020
0.1mm 20
T02020
0.2mm 20
Shape
Finishing

Roughing

The above diagram shows

T02020 specification
Stock Items
Negative Inserts (For IK Clamping System)
"
120712 T02020 -DO
7.94

0.8
120716 T02020 -DO
1.6
CNGX 160712 T02020 -DO
1.2
1.6
160716 T02020 -DO
15.875
7.94
1.2
"
12.70
5
"
P10
P22
7.94
1.6
SNGX 120708 T02020 -DO
0.8
1.2
1.6
12.70
7.94
120716 T02020 -DO

SNGX 150712 T02020 -DO
150716 T02020 -DO
15.875
7.94
P8
P20
P8
150716 T02020 -DO
120712 T02020 -DO
1.2
DNGX 150712 T02020 -DO

SL654C
12.70
SL554C
CNGX 120708 T02020 -DO
SL550C
Description
SL508
Shape
Silicon
PVD coated
Nitride Silicon Nitride
Ref. Page
Ceramic
Ceramic
for
Toolholder
SL506
Dimension (mm)
1.2
1.6
P16
P24
P16
: Std Stock
Inserts are sold in 10 piece boxes.
Negative Inserts (For IX Clamping System)
CNMX 120708 T02020
S
"
120712 T02020
12.70
7.94

120716 T02020
r
0.8
1.2
1.6
1.2
SL654C
SL554C
SL550C
Description
SL508
Shape
Silicon
PVD coated
Ref. Page
Ceramic
Ceramic
for
Toolholder
SL506
Dimension (mm)
P8
P20
P21
"
CNMX 160712 T02020

15.875

160716 T02020
DNMX 120708 T02020

120712 T02020
120716 T02020
"

DNMX 150708 T02020

150712 T02020
150716 T02020
SNMX 120712 T02020
"
120716 T02020
SNMX 150712 T02020
150716 T02020
10.00
12.70
1.6
0.8
1.2
1.6
7.94
7.94
0.8
1.2
1.6
1.2
1.6
1.2
1.6
1.2
1.6
12.70
7.94
15.875
7.94
"
VNGX 160712 T02020

9.525

P8
7.94
P10
P22
P10
P22
P16
P24
P16
P19
7.94
160716 T02020
: Std Stock
Negative Inserts (For ID Clamping System)
CNGN 120408 T02020
"
120412 T02020

"

S
12.70
4.76
120416 T02020
SNGN 090412 T00520
090412 T02020
090416 T02020
9.525
SNGN 120408 T02020

120412 T02020
120416 T02020
12.70
SNGN 120708 T02020

120712 T02020
120716 T02020
12.70
4.76
160416 T02020
0.8
1.2
1.6
1.2
SL654C
P8
P20
P17
1.6
0.8
1.2
1.6
4.76
7.94
0.8
1.2
1.6
1.2
TNGN 160412 T02020

9.525
"
SL554C
SL550C
Description
SL506
Shape
Silicon
PVD coated
Ref. Page
Ceramic
Ceramic
for
Toolholder
SL508
Dimension (mm)
P16
P24
P16
P24
P25
P18
4.76
1.6
: Std Stock
Positive Inserts
12.70
4.76
"
SCGN 120408 T00520

120412 T00520

TPGN 160312 T01020
9.525
3.18
9.525
3.18
TPUN 160308 T00520

"

5
160312 T00520
160316 T00520
r
0.8
SL654C
SL554C
SL550C
Description
SL506
Shape
SL508
Silicon
PVD coated
Ref. Page
Ceramic
Ceramic
for
Toolholder
Dimension (mm)
P26
1.2
1.2
0.8
1.2
1.6
P27
: Std Stock
Recommended Cutting Conditions

Workpiece Material
Use
Condition
Required Surface
Roughness (Ra)
FC200 - FC250
Roughing
Continuous
25m Ra
FC300 - FC350
Gray Cast Iron

FC200 - FC250
Roughing
Interruption
25m Ra
FC300 - FC350
FCD400 - FCD500
Roughing
Continuous
25m Ra
FCD600 - FCD700
FCD400 - FCD700
Nodular Cast
Iron
Roughing
Interruption
25m Ra
FCD400 - FCD500
Semi-roughing
Continuous
12.5m Ra
FCD600 - FCD700
FCD400 - FCD700
Semi-roughing
Interruption
12.5m Ra
Cutting Condition
f (mm/rev)
Insert Grade
Vc (m/min)
ap (mm)
400 - 700 - 1200
1.5
0.25 - 0.4 - 0.9
500 - 800 - 1200
2.5
0.35 - 0.5 - 1.0
SL508
500 - 900 - 1200
1.5
0.3 - 0.4 - 0.8
SL654C
300 - 700 - 1000
1.5
0.25 - 0.4 - 0.9
SL506
500 - 800 - 1000
2.5
0.35 - 0.5 - 1.0
SL508
500 - 900 - 1000
1.5
0.3 - 0.4 - 0.8
SL654C
400 - 700 - 1200
1.5
0.25 - 0.4 - 0.7
SL506
500 - 800 - 1200
2.5
0.35 - 0.5 - 0.8
SL508
500 - 800 - 1200
1.5
0.3 - 0.4 - 0.6
SL654C
300 - 700 - 1000
1.5
0.25 - 0.4 - 0.7
SL506
500 - 800 - 1000
2.5
0.35 - 0.45 - 0.8
SL508
500 - 900 - 1000
1.5
0.3 - 0.4 - 0.6
SL654C
200 - 450 - 500
1.5
0.25 - 0.4 - 0.6
200 - 400 - 500
2.5
0.35 - 0.6 - 1.0
200 - 350 - 500
1.5
0.25 - 0.4 - 0.6
200 - 300 - 500
2.5
0.35 - 0.6 - 1.0
300 - 500 - 800
0.5
0.25 - 0.35 - 0.45
300 - 600 - 800
1.5
0.35 - 0.5 - 0.8
400 - 450 - 600
2.0
0.1 - 0.15 - 0.25
350 - 400 - 600
2.0
0.1 - 0.2 - 0.35
250 - 350 - 500
2.0
0.1 - 0.15 - 0.25
250 - 300 - 500
2.0
0.1 - 0.2 - 0.35
300 - 500 - 800
1.5
0.1 - 0.15 - 0.25
300 - 600 - 800
1.5
0.1 - 0.15 - 0.35
SL550C
SL554C
SL654C
SL550C
SL554C
SL654C
SL550C
SL554C
SL654C
SL550C
SL554C
SL654C
SL550C
SL554C
SL654C
SL550C
SL554C
SL654C
Remarks
SL506
Both Dry and

Wet Cutting
Available
Both Dry and

Wet Cutting
Available
Turning Toolholder
Clamping System Toolholders Identification System
Turning Toolholder
&YBNQMF
$43/3.m
*,
4FF(FOFSBM$BUBMPH i5VSOJOH5PPMIPMEFST*EFOUJGJDBUJPO4ZTUFN
4RVBSF4IBOL
u
$MBNQJOH
4ZTUFN
*OTFSU
5IJDLOFTT
NN
NN
*,UZQF
*9UZQF
*%UZQF
3PVOE%JNQMFE$MBNQ
%JNQMFE$MBNQ
5PQ$MBNQ
'
3FDPNNFOEFE5JHIUFOJOH
5PSRVFGPS$MBNQ4FU
./N
./N
3FDPNNFOEFE5JHIUFOJOH
5PSRVFGPS4IJN
/N
Boring Bars
&YBNQMF
45m$$-/3m
ID
4FF(FOFSBM$BUBMPH i#PSJOH#BS*EFOUJGJDBUJPO4ZTUFN
3PVOE4IBOL
u
$MBNQJOH
4ZTUFN
*OTFSU
5IJDLOFTT
NN
NN
Turning Toolholder
CCBN type (External)
Side Rake Angle: 6
-
#
'
Angle of Inclination: 4
-

)
)

Right-hand
Shown
CCKN type (Facing)

'

Side Rake Angle: 6

-
)
)
-
Right-hand
Shown
CCLN type (External / Facing)

Side Rake Angle: 6
-

'

-
)
)

Right-hand
Shown
Stock
Dimension (mm)
Description
R
CCBN $
CCBN $
IK7
ID4
2525M12-IK7
3225P12 -IK7
2525M12-IX7
3225P12 -IX7
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
2525M16-IK7
3225P16 -IK7
2525M16-IX7
3225P16 -IX7
2525M16-ID7
3225P16 -ID7
L H1=h H3
25
32
25
32
25
32
25
32
25
32
25
32
25
32
15
15
/ IX7 clamping type is available for back turning and copying.

/ ID7 clamping type is not available for back turning.
L1
L2
150
170
150
170
25
32
150
170
150
170
150
170
150
25
35
170
150
170
F1
Std. Corner-R (r)
Toolholder Dimension
Spare Parts
Clamp Set Clamp Set
Clamp Set
Shim
Wrench
LW
LTW
(For Clamp
Set)
70.91.11.718.6
(For Shim
Clamp)
70.91.22.014.0 LW-4
70.91.11.371.0
22
0.8
LTW-20
-
70.91.22.015.0
-
70.91.15.005.0
LTW-25
70.91.22.014.0
70.91.11.718.6
27
1.2
LW-4
70.91.22.016.0
70.91.11.316.0
LW-3
70.91.15.005.0
LTW-25
: Std Stock
Dimension (mm)
Description
R
2525M12-IK7
3225P12 -IK7
2525M12-IX7
3225P12 -IX7
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
2525M16-IK7
3225P16 -IK7
2525M16-IX7
3225P16 -IX7
2525M16-ID7
3225P16 -ID7
2525M12-IK7
3225P12 -IK7
2525M12-IX7
3225P12 -IX7
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
2525M16-IK7
3225P16 -IK7
2525M16-IX7
3225P16 -IX7
2525M16-ID7
3225P16 -ID7
CCKN $
CCKN $
CCLN $
CCLN $
IK7
ID4
L H1=h H3
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
15
15
15
15
25
25
25
25
L1
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
L2
F1
Std. Corner-R (r)
Stock
Spare Parts
Clamp Set Clamp Set
Clamp Set
Shim
Wrench
LW
LTW
(For Clamp
Set)
70.91.11.718.6
(For Shim
Clamp)
70.91.22.014.0 LW-4
70.91.11.371.0
29
32
0.8
LTW-20
-
70.91.22.015.0
-
70.91.15.005.0
LTW-25
70.91.22.014.0
70.91.11.718.6
27
32
1.2
70.91.11.316.0
LW-4
70.91.22.016.0
LW-3
70.91.11.716.6
70.91.15.005.0
LTW-25
70.91.22.014.0 LW-4
70.91.11.316.0
35
32
0.8
LTW-20
-
70.91.22.015.0
-
70.91.15.005.0
LTW-25
70.91.22.014.0
70.91.11.721.6
35
32
1.2
LW-4
70.91.22.016.0
70.91.11.332.0
LW-3
70.91.15.005.0

LTW-25
: Std Stock
Applicable Insert
Application
Ref. Page
Cast Iron
Cast Iron
Cast Iron
P3
P4
P4
CNGX1207DO
CNGX1607DO
CNMX1207
CNMX1607
CNGN1204
CNGN1207
CNGN1607
Insert
Toolholder
CCBN $
CCKN $
CCLN $
CCBN $
CCKN $
CCLN $
CCBN $
CCKN $
CCLN $
CCBN $
CCKN $
CCLN $
CCBN $
CCKN $
CCLN $
CCBN $
CCKN $
CCLN $
CCBN $
CCKN $
CCLN $
...12 -IK7
...12 -IK7
...12 -IK7
...16 -IK7
...16 -IK7
...16 -IK7
...12 -IX7
...12 -IX7
...12 -IX7
...16 -IX7
...16 -IX7
...16 -IX7
...12 -ID4
...12 -ID4
...12 -ID4
...12 -ID7
...12 -ID7
...12 -ID7
...16 -ID7
...16 -ID7
...16 -ID7
P5
CDHN type (External / Copying / Back Turning)

Side Rake Angle: 5
-
'

-
)
)

Right-hand
Shown
CDJN type (External / Copying)

Side Rake Angle: 5
-
'

-
)
)

Right-hand
Shown
CDNN type (External / Copying)

Back Rake Angle: 11
#
' '
-

-

)
)

Stock
Dimension (mm)
Description
R N L H1=h H3
2525M12-IX7
3225P12 -IX7
2525M15-IK7
3225P15 -IK7
2525M15-IX7
3225P15 -IX7
2525M15-ID7
3225P15 -ID7
2525M12-IX7
3225P12 -IX7
2525M15-IK7
3225P15 -IK7
2525M15-IX7
3225P15 -IX7
2525M15-ID7
3225P15 -ID7
2525M12-IX7
3225P12 -IX7
2525M15-IK7
3225P15 -IK7
2525M15-IX7
3225P15 -IX7
2525M15-ID7
3225P15 -ID7
CDHN $
CDHN $
CDJN $
CDJN $
CDNNN
CDNNN
IK7
ID4
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
15
15
15
15
15
15
B
25
25
25
25
25
25
L1
L2
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
F1
30
32
Std. Corner-R (r)
0.8
Spare Parts
Clamp Set Clamp Set
Clamp Set
Shim
LTW
(For Clamp
Set)
70.91.11.316.0
70.91.11.720.6
70.91.22.018.0 LW-4
33
32
Wrench
LW
0.8
70.91.11.332.0
(For Shim
Clamp)
LW-2.5
LW-4
70.91.22.020.0
LTW-20
38
32
0.8
70.91.15.005.0
70.91.11.316.0
70.91.11.720.6
LTW-25
70.91.22.018.0 LW-4
38
32
0.8
70.91.11.332.0
LW-2.5
LW-4
70.91.22.020.0
LTW-20
40 12.5 0.8
70.91.15.005.0
70.91.11.316.0
70.91.11.720.6
LTW-25
70.91.22.018.0 LW-4
40 12.5 0.8
LW-2.5
LW-4
70.91.22.020.0
70.91.11.332.0
LTW-20
70.91.15.005.0

LTW-25
: Std Stock
Applicable Insert
Application
Ref. Page
Cast Iron
Cast Iron
Cast Iron
P3
P4
Ref. General Catalog
DNGX1507..DO
DNMX1207..
DNMX1507..
DNGN1507..
Insert
Toolholder
CDHN $
CDJN $
CDNNN
CDHN $
CDJN $
CDNNN
CDHN $
CDJN $
CDNNN
CDHN $
CDJN $
CDNNN
...15 -IK7
...15 -IK7
...15 -IK7
...12 -IX7
...12 -IX7
...12 -IX7
...15 -IX7
...15 -IX7
...15 -IX7
...15 -ID7
...15 -ID7
...15 -ID7
P5
10
CRDN type (External / Copying)

Back Rake Angle: 8.5
' '
-
)
{
)
-
CRSN type (External / Facing)

Side Rake Angle: 6
-
'
)
)
-
Right-hand
Shown
Stock
Dimension (mm)
Description
R N L H1=h H3
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
CRDNN
CRSN $
ID4
25
32
25
32
25
32
25
32
15
15
L1
L2
F1
150
170
25
32 12.5
150
170
150
170
25
28 32
150
170
Std. Corner-R (r)
LTW
(For Clamp
Set)
(For Shim
Clamp)
70.91.15.001.0
LTW-25 LTW-20
70.91.15.001.0
LTW-25 LTW-20
70.91.22.033.0
: Std Stock
Cast Iron / Hardened Matl

Insert
RN
1204
RN
1207
11
Wrench
70.91.22.034.0
Toolholder
...12 -ID4
...12 -ID4
...12 -ID7
...12 -ID7
Shim
70.91.22.033.0
Applicable Insert
CRDNN
CRSN $
CRDNN
CRSN $
Clamp Set
70.91.22.034.0
Application
Ref. Page
Spare Parts
CRDN-09 type (External / Copying)

-
)
)
{
' '
-
CRSN-09 type (External / Facing)

Side Rake Angle: 6
-
'
)
)
-
Right-hand
Shown
Stock
Dimension (mm)
Description
R N L H1=h H3
2525M09-4
3225P09 -4
2525M09-4
3225P09 -4
CRDNN
CRSN $
Above
25
32
25
32
11
11
L1
L2
F1
150
27 12.5
170
150
25
26 32
170
25
Std. Corner-R (r)
Spare Parts
Clamp Set
Shim
Wrench
LW
(For Clamp
Set)
(For Shim
Clamp)
70.91.11.091.0 70.91.53.420.0 LW-4
LW-2
toolholder is not available for back turning.
: Std Stock
Applicable Insert
Application
Ref. Page
Cast Iron / Hardened Matl

Insert
Toolholder
CRDNN ...09 -4
CRSN $ ...09 -4
RN
0904..
12
CSDN type (External / Chamfering)

#
' '
-
{

-
)
)

CSKN type (Facing)

Side Rake Angle: 6
-

'

)
)
-
Right-hand
Shown
Stock
Dimension (mm)
Description
R N L H1=h H3
CSDNN
CSDNN
CSKN $
CSKN $
IK7
ID4
2525M12-IK7
3225P12 -IK7
2525M12-IX7
3225P12 -IX7
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
2525M15-IK7
3225P15 -IK7
2525M15-IX7
3225P15 -IX7
2525M15-ID7
3225P15 -ID7
2525M12-IK7
3225P12 -IK7
2525M12-IX7
3225P12 -IX7
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
2525M15-IK7
3225P15 -IK7
2525M15-IX7
3225P15 -IX7
2525M15-ID7
3225P15 -ID7
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
15
15
15
15

13
25
25
25
25
L1
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
L2
F1
Std. Corner-R (r)
Spare Parts
Clamp Set Clamp Set
Clamp Set
Shim
Wrench
LW
LTW
(For Clamp
Set)
70.91.11.718.6
(For Shim
Clamp)
70.91.22.010.0 LW-4
70.91.11.316.0
35 12.5 0.8
LTW-20
-
70.91.22.011.0
-
70.91.15.005.0
LTW-25
70.91.22.010.0
70.91.11.718.6
38 12.5 1.2
70.91.11.316.0
LW-4
70.91.22.012.0
LW-3
70.91.11.718.6
70.91.15.005.0
LTW-25
70.91.22.010.0 LW-4
70.91.11.316.0
30
32
0.8
LTW-20
-
70.91.22.011.0
-
70.91.15.005.0
LTW-25
70.91.22.010.0
70.91.11.718.6
31
32
1.2
LW-4
70.91.22.012.0
70.91.11.316.0
LW-3
70.91.15.005.0
LTW-25
: Std Stock
CSRN type (External)

Side Rake Angle: 6
-

'

-
)
)
Right-hand
Shown
CSSN type (External / Facing / Chamfering)

'
Side Rake Angle: 6


-
)
)

-
Right-hand
Shown
Stock
Dimension (mm)
Description
R
CSRN $
CSRN $
CSSN $
CSSN $
IK7
ID4
2525M12-IK7
3225P12 -IK7
2525M12-IX7
3225P12 -IX7
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
2525M15-IK7
3225P15 -IK7
2525M15-IX7
3225P15 -IX7
2525M15-ID7
3225P15 -ID7
2525M12-IK7
3225P12 -IK7
2525M12-IX7
3225P12 -IX7
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
2525M15-IK7
3225P15 -IK7
2525M15-IX7
3225P15 -IX7
2525M15-ID7
3225P15 -ID7
L H1=h H3
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
15
15
15
15

25
25
25
25
L1
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
L2
F1
Std. Corner-R (r)
Spare Parts
Clamp Set Clamp Set
Clamp Set
Shim
Wrench
LW
LTW
(For Clamp
Set)
70.91.11.718.6
(For Shim
Clamp)
70.91.22.010.0 LW-4
70.91.11.316.0
32
27
0.8
LTW-20
-
70.91.22.011.0
-
70.91.15.005.0
LTW-25
70.91.22.010.0
70.91.11.718.6
34
27
1.2
70.91.11.316.0
LW-4
70.91.22.012.0
LW-3
70.91.11.718.6
70.91.15.005.0
LTW-25
70.91.22.010.0 LW-4
70.91.11.316.0
35
32
0.8
LTW-20
-
70.91.22.011.0
-
70.91.15.005.0
LTW-25
70.91.22.010.0
70.91.11.718.6
37
32
1.2
LW-4
70.91.22.012.0
70.91.11.316.0
LW-3
70.91.15.005.0
LTW-25
: Std Stock
14
CSXN type (External)

Side Rake Angle: 6
-

'

-
)
)
Right-hand
Shown
CSYN type (Facing)

'
Side Rake Angle: 6
-
)
)
-
Right-hand
Shown
Stock
Dimension (mm)
Description
R
CSXN $
CSXN $
CSYN $
CSYN $
IK7
ID4
2525M12-IK7
3225P12 -IK7
2525M12-IX7
3225P12 -IX7
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
2525M15-IK7
3225P15 -IK7
2525M15-IX7
3225P15 -IX7
2525M15-ID7
3225P15 -ID7
2525M12-IK7
3225P12 -IK7
2525M12-IX7
3225P12 -IX7
2525M12-ID4
3225P12 -ID4
2525M12-ID7
3225P12 -ID7
2525M15-IK7
3225P15 -IK7
2525M15-IX7
3225P15 -IX7
2525M15-ID7
3225P15 -ID7
L H1=h H3
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
25
32
15
15
15
15

15
25
25
25
25
L1
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
150
170
L2
30
33
30
33
30
33
30
33
30
33
30
33
30
33
F1
Std. Corner-R (r)
Spare Parts
Clamp Set Clamp Set
Clamp Set
Shim
Wrench
LW
LTW
(For Clamp
Set)
70.91.11.718.6
(For Shim
Clamp)
70.91.22.010.0 LW-4
70.91.11.316.0
32
0.8
LTW-20
-
70.91.22.011.0
-
70.91.15.005.0
LTW-25
70.91.22.010.0
70.91.11.718.6
32
1.2
70.91.11.316.0
LW-4
70.91.22.012.0
LW-3
70.91.11.718.6
70.91.15.005.0
LTW-25
70.91.22.010.0 LW-4
70.91.11.316.0
27
32
0.8
LTW-20
-
70.91.22.011.0
-
70.91.15.005.0
LTW-25
70.91.22.010.0
70.91.11.718.6
27
32
1.2
LW-4
70.91.22.012.0
70.91.11.316.0
LW-3
70.91.15.005.0
LTW-25
: Std Stock
Applicable Insert
Application
Ref. Page
Cast Iron
Cast Iron
Cast Iron
P3
P4
P4
SNGX1207..DO
SNGX1507..DO
SNMX1207..
SNMX1507..
SNGN1204..
SNGN1207..
SNGN1507..
Insert
Toolholder
CSDNN
CSKN $
CSRN $
CSSN $
CSXN $
CSYN $
CSDNN
CSKN $
CSRN $
CSSN $
CSXN $
CSYN $
CSDNN
CSKN $
CSRN $
CSSN $
CSXN $
CSYN $
CSDNN
CSKN $
CSRN $
CSSN $
CSXN $
CSYN $
CSDNN
CSKN $
CSRN $
CSSN $
CSXN $
CSYN $
CSDNN
CSKN $
CSRN $
CSSN $
CSXN $
CSYN $
CSDNN
CSKN $
CSRN $
CSSN $
CSXN $
CSYN $
...12 -IK7
...12 -IK7
...12 -IK7
...12 -IK7
...12 -IK7
...12 -IK7
...15 -IK7
...15 -IK7
...15 -IK7
...15 -IK7
...15 -IK7
...15 -IK7
...12 -IX7
...12 -IX7
...12 -IX7
...12 -IX7
...12 -IX7
...12 -IX7
...15 -IX7
...15 -IX7
...15 -IX7
...15 -IX7
...15 -IX7
...15 -IX7
...12 -ID4
...12 -ID4
...12 -ID4
...12 -ID4
...12 -ID4
...12 -ID4
...12 -ID7
...12 -ID7
...12 -ID7
...12 -ID7
...12 -ID7
...12 -ID7
...15 -ID7
...15 -ID7
...15 -ID7
...15 -ID7
...15 -ID7
...15 -ID7
P5
16
CSXN-09 type (External)

Side Rake Angle: 6
-
'

)
)

-
Right-hand
Shown
CSYN-09 type (Facing)

Side Rake Angle: 6
'

-
)
)
-
Right-hand
Shown
Stock
Dimension (mm)
Description
R
2525M09-4
3225P09 -4
2525M09-4
CSXN $
CSYN $
Above
L H1=h H3
25
32
25
13
13
Cast Iron
P4
Insert
Toolholder
SNGN0904
17
F1
Spare Parts
Clamp Set
Shim
Wrench
LW
(For Clamp
Set)
32
0.8 70.91.11.493.0 70.91.53.013.0 LW-4
32
0.8 70.91.11.493.0 70.91.53.013.0 LW-4
(For Shim
Clamp)
LW-2
LW-2
: Std Stock
Applicable Insert
CSXN $ ...09 -4
CSYN $ ...09 -4
L2
150
24
170
25 150 24
25
Application
Ref. Page
L1
Std. Corner-R (r)
P5
CTFN type (Facing)

Side Rake Angle: 6
-
#
'

)
)
-
Right-hand
Shown
CTGN type (External)

Side Rake Angle: 6
-

'

)
)
-
Right-hand
Shown
Stock
Dimension (mm)
Description
R
2525M16-ID4
3225P16 -ID4
2525M16-ID7
3225P16 -ID7
2525M16-ID4
3225P16 -ID4
2525M16-ID7
3225P16 -ID7
CTFN $
CTGN $
ID4
L H1=h H3
25
32
25
32
25
32
25
32
15
15
L1
L2
150
170
25
29
150
170
150
170
25
20
150
170
F1
Std. Corner-R (r)
Spare Parts
Clamp Set
Shim
Wrench
LW
LTW
(For Clamp
Set)
(For Shim
Clamp)
70.91.22.028.0
32
0.8 70.91.15.001.0
LTW-25 LW-2.5
70.91.22.026.0
70.91.22.028.0
32
0.8 70.91.15.001.0
LTW-25 LW-2.5
70.91.22.026.0
: Std Stock
Applicable Insert
Application
Ref. Page
Cast Iron
P4
Insert
Toolholder
CTFN $
CTGN $
CTFN $
CTGN $
...16 -ID4
...16 -ID4
...16 -ID7
...16 -ID7
TNGN1604..
TN
1607..*
* For TN
1607.., see General Catalog.
P5
18
CVJN type (External / Copying / Back Turning)

Side Rake Angle: 4
-
'

-
)
)
Right-hand
Shown
CVVN type (External / Copying)

#
' '
-
{

-
)
)

Stock
Dimension (mm)
Description
R N L H1=h H3
2525M16-IX7
3225P16 -IX7
2525M16-IX7
3225P16 -IX7
CVJN $
CVVNN
IX7
25
32
25
32
18
19
Cast Iron
P4
Insert
Toolholder
VNGX1607..
19
F1
Clamp Set
Shim
Wrench
LW
(For Clamp
Set)
(For Shim
Clamp)
LW-2.5
LW-2.5
: Std Stock
Applicable Insert
CVJN $ ...16 -IX7

CVVNN ...16 -IX7
L2
Spare Parts
150
41 32 0.8 70.91.11.428.0 70.91.22.030.0 LW-4
170
150
25
45 12.5 0.8 70.91.11.428.0 70.91.22.030.0 LW-4
170
25
clamping type is available for back turning and copying.
Application
Ref. Page
L1
Std. Corner-R (r)
P5
Boring Bars
SCCLN type (Boring / Internal Facing)
Max. Overhang Length L/D= ~3

%
'

"

-
"
-

Left drawing indicates without shim (S32S type).

Right-hand
Shown
Stock
Min.
Bore
Dia.
Dimension (mm)
Description
R
S32S -CCLN $ 12 -IK7
-IX7
L A D H L1 L2
Std. Corner-R (r)
40 32 30 250 40 22 12 0.8
S40T -CCLN $ 12 -IK7

-IX7
-ID4
70 40 37 300 35 27 12 0.8
Spare Parts
Clamp Set Clamp Set
-IX7
-ID4
70.91.11.716.6
70.91.11.316.0
70.91.11.716.6
ID4
70.91.11.316.0
-
70.91.15.005.0
70.91.11.316.0
-
-ID7
IK7
Wrench
LTW
70.91.11.716.6
70 50 47 350 38 32 12 0.8
Shim
LW
-ID7
S50U -CCLN $ 12 -IK7
Clamp Set
70.91.15.005.0

(For Clamp
Set)
(For Shim
Clamp)
LW-4
70.91.22.014.0 LW-4
70.91.22.015.0
70.91.22.014.0
LTW-20
LTW-25
70.91.22.014.0 LW-4
70.91.22.015.0
70.91.22.014.0
LTW-20
LTW-25
: Std Stock
Applicable Insert
Application
Ref. Page
Cast Iron
Cast Iron
Cast Iron
P3
P4
P4
CNGX1207DO
CNMX1207
CNGN1204
CNGN1207
Insert
Toolholder
S32S -CCLN $ 12 -IK7

S40T -CCLN $ 12 -IK7
S50U -CCLN $ 12 -IK7
S32S -CCLN $ 12 -IX7
S40T -CCLN $ 12 -IX7
S50U -CCLN $ 12 -IX7
S40T -CCLN $ 12 -ID4
S50U -CCLN $ 12 -ID4
S40T -CCLN $ 12 -ID7
S50U -CCLN $ 12 -ID7
P5
20
CCLN type (Internal / Facing)

%
'

"

-
-
Right-hand
Shown
Stock
Min.
Bore
Dia.
Dimension (mm)
Description
R
L A D H L1 L2
CCLN $ 0040 T12 -X
50 40 37 300
0050 U12 -X
63 50 47 350
Above
toolholder is available for pulling up.
Cast Iron
P4
Insert
Toolholder
CCLN $ 0040 T12 -X

0050 U12 -X
CNMX1207
21
27
32
Spare Parts
Clamp Set
Shim
Wrench
LW
(For Clamp
Set)
12 0.8 70.91.11.241.0 70.91.53.275.0 LW-4.5
(For Shim
Clamp)
LW-2
: Std Stock
Applicable Insert
Application
Ref. Page
35
Std. Corner-R (r)
P5
SCDQN type (Boring / Copying)

%
'
"

"
-
-

Right-hand
Shown
SCDUN type (Boring / Copying)

%
'

"

-
"
-

Right-hand
Shown
Stock
Min.
Bore
Dia.
Dimension (mm)
Description
R
S32S -CDQN $ 12 -IX7
S40T -CDQN $ 12 -IX7
S50U -CDQN $ 15 -IK7
-IX7
-ID7
S32S -CDUN $ 12 -IX7
S40T -CDUN $ 12 -IX7
S50U -CDUN $ 15 -IK7
-IX7
-ID7
IK7
ID7
L A D H L1 L2
Std. Corner-R (r)
50 32 30 250 40 22
12 0.8
70 40 37 300 50 27
Spare Parts
Clamp Set Clamp Set
Clamp Set
Shim
Wrench
LW
LTW
(For Clamp
Set)
70.91.11.316.0
70.91.11.720.6
LW-4
70.91.22.018.0
70.91.11.332.0
70.91.22.020.0
70.91.15.005.0
40 32 30 250 40 22 13
70.91.13.316.0
0.8
70.91.22.018.0
70 40 37 300 50 27 12
70.91.11.720.6
70.91.22.020.0
70.91.11.332.0
70 50 47 350 50 32 12 1.2
70.91.15.005.0
70 50 47 350 67 32 12 1.2

clamping type is not available for back turning.
(For Shim
Clamp)
LW-2.5
LW-4
LTW-20
LTW-25
LW-2.5
LW-4
LW-4
LTW-20
LTW-25
: Std Stock
Applicable Insert
Application
Ref. Page
Cast Iron
Cast Iron
Cast Iron
P3
P4
DNGX1507DO
DNMX1207
DNMX1507
DNGN1507
Insert
Toolholder
S50U -CDQN $ 15 -IK7

S50U -CDUN $ 15 -IK7
S32S -CDQN $ 12 -IX7
S40T -CDQN $ 12 -IX7
S32S -CDUN $ 12 -IX7
S40T -CDUN $ 12 -IX7
S50U -CDQN $ 15 -IX7
S50U -CDUN $ 15 -IX7
S50U -CDQN $ 15 -ID7
S50U -CDUN $ 15 -ID7
P5
22
SCSKN type (Boring)

%
'

"

-
"
-

Right-hand
Shown
SCSSN type (Boring / Chamfering)

%
'
"

"
)
-
-

Right-hand
Shown
SCSYN type (Boring)

%
'

"

-
"
-

Right-hand
Shown
Stock
Min.
Bore
Dia.
Dimension (mm)
Description
R
S32S -CSKN $ 12 -IK7
-IX7
S40T -CSKN $ 12 -IK7
-IX7
-ID4
-ID7
S50U -CSKN $ 12 -IK7
-IX7
-ID4
-ID7
S32S -CSSN $ 12 -IK7
-IX7
S40T -CSSN $ 12 -IK7
-IX7
-ID4
-ID7
IK7
ID4
L A D H L1 L2
40 32 30 250 40 22 12 0.8
70 40 37 300 67 27 12 0.8
70 50 47 350 67 35 12 0.8
40 32 30 250 40 22 16 0.8
70 40 37 300 50 27 12 0.8

23
Std. Corner-R (r)
Spare Parts
Clamp Set Clamp Set
Clamp Set
Shim
Wrench
LW
LTW
70.91.11.718.6
70.91.11.316.0
70.91.11.718.6
70.91.22.010.0
70.91.11.316.0
70.91.22.011.0
70.91.15.005.0
70.91.22.010.0
70.91.11.718.6
70.91.22.010.0
70.91.11.316.0
70.91.22.011.0
70.91.15.005.0
70.91.22.010.0
70.91.13.718.6
70.91.13.316.0
70.91.11.718.6
70.91.22.010.0
70.91.11.316.0
70.91.22.011.0
70.91.15.005.0
70.91.22.010.0
(For Clamp
Set)
(For Shim
Clamp)
LW-4
LW-4
LTW-20
LTW-25
LW-4
LTW-20
LTW-25
LW-4
LW-4
LTW-20
LTW-25
: Std Stock
Stock
Min.
Bore
Dia.
Dimension (mm)
Description
R
S32S -CSYN $ 12 -IK7
-IX7
S40T -CSYN $ 12 -IK7
-IX7
-ID4
-ID7
S50U -CSYN $ 12 -IK7
-IX7
-ID4
-ID7
IK7
ID4
L A D H L1 L2
Std. Corner-R (r)
Spare Parts
Clamp Set Clamp Set
Clamp Set
Shim
Wrench
LW
LTW
70.91.11.718.6
70.91.11.316.0
70.91.11.718.6
70.91.22.010.0
70.91.11.316.0
70 40 37 300 67 27 12 0.8
70.91.22.011.0
70.91.15.005.0
70.91.22.010.0
70.91.11.718.6
70.91.22.010.0
70.91.11.316.0
70 50 47 350 67 35 12 0.8
70.91.22.011.0
70.91.15.005.0
70.91.22.010.0
40 32 30 250 40 22 13 0.8

(For Clamp
Set)
(For Shim
Clamp)
LW-4
LW-4
LTW-20
LTW-25
LW-4
LTW-20
LTW-25
: Std Stock
Applicable Insert
Application
Ref. Page
Cast Iron
Cast Iron
Cast Iron
P3
P4
P4
SNGX1207DO
SNMX1207
SNGN1204
SNGN1207
Insert
Toolholder
S32S -CSKN $ 12
S40T -CSKN $ 12
S50U -CSKN $ 12
S32S -CSSN $ 12
S40T -CSSN $ 12
S32S -CSYN $ 12
S40T -CSYN $ 12
S50U -CSYN $ 12
S32S -CSKN $ 12
S40T -CSKN $ 12
S50U -CSKN $ 12
S32S -CSSN $ 12
S40T -CSSN $ 12
S32S -CSYN $ 12
S40T -CSYN $ 12
S50U -CSYN $ 12
S40T -CSKN $ 12
S50U -CSKN $ 12
S40T -CSSN $ 12
S40T -CSYN $ 12
S50U -CSYN $ 12
S40T -CSKN $ 12
S50U -CSKN $ 12
S40T -CSSN $ 12
S40T -CSYN $ 12
S50U -CSYN $ 12
-IK7
-IK7
-IK7
-IK7
-IK7
-IK7
-IK7
-IK7
-IX7
-IX7
-IX7
-IX7
-IX7
-IX7
-IX7
-IX7
-ID4
-ID4
-ID4
-ID4
-ID4
-ID7
-ID7
-ID7
-ID7
-ID7
P5
24
CSKN type (Boring)

%
'

"
-
-
Right-hand
Shown
CSSN type (Boring / Chamfering)

%
'

"

-
Right-hand
-
Shown
CSXN type (Facing)

%
'
"

-
-
Right-hand
Shown
Min.
Bore
Dia.
Stock
Dimension (mm)
Description
R
L A D H L1 L2
CSKN $ 0040 T12

0050 U12
CSSN $ 0040 T12 -P
CSXN $ 0040 T12 -P
0050 U12 -P
Above
50
63
50
50
63
40
50
40
40
50
37
47
37
37
47
Cast Iron
P4
Insert
Toolholder
CSKN $ 0040 T12

0050 U12
CSSN $ 0040 T12 -P
CSXN $ 0040 T12 -P
0050 U12 -P
25
26
36
44
40
45
27
35
27
20
25
Spare Parts
Clamp Set
Shim
Wrench
LW
(For Clamp
Set)
10.5
0.8 70.91.11.229.0 70.91.53.064.0 LW-4
8
12 0.8 70.91.11.229.0 70.91.53.064.0 LW-4
13
0.8 70.91.11.229.0 70.91.53.064.0 LW-4
10
(For Shim
Clamp)
LW-2
LW-2
LW-2
: Std Stock
Applicable Insert
Application
Ref. Page
300
350
300
300
350
Std. Corner-R (r)
SNGN1207..
P5
CSKC type (Boring)

%
"

'

-
-
Right-hand
Shown
CSKP type (Boring)

%
"

'

-
-
Right-hand
Shown
Min.
Bore
Dia.
Stock
Dimension (mm)
Description
R
L A D H L1 L2
Std. Corner-R (r)
Spare Parts
Clamp Set Clamp Set
Wrench
LW
(For Clamp
Set)
CSKC $ 0032 S12
40 32 30 250 23 22 6.5 0.8 70.91.11.229.0
CSKP $ 0025 R12
32 25 23 200 15 17 0 0.8
Above
Shim
70.91.11.230.0
70.91.53.060.0 LW-4
-
LW-4
(For Shim
Clamp)
LW-2
: Std Stock
Applicable Insert
Application
Ref. Page
Cast Iron
P5
Insert
Toolholder
CSKC $ 0032 S12
SCGN1204..
CSKP $ 0025 R12
SP
1203..*
* For SP
P5
26
CTUC type (Boring)

%
'

"
-
-
Right-hand
Shown
CTUP type (Boring)

%
'

"
-
-
Right-hand
Shown
Min.
Bore
Dia.
Stock
Dimension (mm)
Description
R
L A D H L1 L2
Std. Corner-R (r)
Spare Parts
Clamp Set Clamp Set
(For Clamp
Set)
40 32 30 250 27 22 6.5 0.8 70.91.11.229.0
CTUP $ 0025 R16
32 25 23 200 20 17 0 0.8
70.91.11.230.0
Cast Iron
P5
Insert
Toolholder
CTUC $ 0032 S16
TC
CTUP $ 0025 R16
TP N1603..
1604..*
27
70.91.53.131.0 LW-4
-
LW-4
(For Shim
Clamp)
: Std Stock
Applicable Insert
Application
Ref. Page
Wrench
LW
CTUC $ 0032 S16
Above
Shim
* For TC
P5
Technical Information (Turning)

About Chamfer Width
For small chamfer
When chamfer is suitable
With Scale
Scale part and

the tip of an insert
contact
With Scale
Workpiece
If chamfer is small, the tip (corner area) of insert at the next
process contacts with scale, which shortens tool life.
Scale part and

the tip of an insert
do not contact
If correctly chamfered, during the next process, the scale part
and the tip of an insert will not contact each other, and a longer
tool life can be expected.
Influence of the Chamfer on Tools Life

Turning of Brake Disks
Without chamfer
With chamfer
Cutting Condition
Workpiece : FC250
Vc =1000m/min
ap =3mm
f =0.5mm/rev
VB =0.25mm
(Set up width of flank wear)
SNMX120716 T02020

(SL550C)
CSYNL2525M12- I X7
Insert
Workpiece
Tool life (pcs/edge)
Machining
method

Without chamfer
With chamfer
Internal
evaluation
Chamfering Technique
When using the same tool for chamfering, external and facing, be careful with ap.
External
Chamfering
Wear Conditions of Inserts
NN
1) During various machining processes, if the

worn area from each process overlaps, the
tool life will become shorter.
2) When using the same tool for chamfering,
external threading and facing, be careful
with ap.
NN
Facing
28
Technical Information (Turning)

Troubleshooting
Figuration
Flank wear
Countermeasures
Reduce cutting speed
Figuration
Chipping
Increase feed rate
Countermeasures
Larger corner radius (r)
Choose a tougher grade
Reduce the cutting depth
Crater wear

Change feed rate (usually a
reduction)
Notching
Edge break of the

shim
Too much damage of the corner

of the shim reduces tool life
Replace shim
Increase cutting speed

Reduce feed rate
Clamp nose
washed out
Large wear at the tip of clamp may

reduce inserts clamping force
Replace clamping element.
Use IK type (New SPK Clamping
System)
Chipping on the
insert surface

Increase feed rate
FC250
FC250
Brake Disc
Vc=690m/min
ap=2mm
f=0.55mm/rev
WET
C
NGX120716 T02020-DO
(SL508)
Housing
Vc=800m/min
ap=2mm
f=0.5mm/rev
WET
C
NGX120716 T02020-DO
(SL508)
SL508
Competitor Si3N4 A
230pcs/edge
75pcs/edge
Compared with Competitor Si3N4 A, SL508 improved the

tool life by almost 3 times.
SL508
Competitor Carbide B

Case Studies

450pcs/edge
150pcs/edge
Competitors K grade carbide B uses the cutting speed of

Vc=280m/min.
Compared with the competitors K grade carbide B, SL508
increased cutting speeds more than 2.8 times as well as
improved productivity by more than 3 times.
(Evaluation by the user)
29
Milling
Milling Insert Grade

Main
Component
Grade
Color
SH2
Black
Al2O3+TiC
SL808
Gray
Si3N4
Workpiece Material
Features
Gray
Nodular Chilled
(Coated
Composition) Cast Iron Cast Iron Cast Iron
Finishing for gray cast iron.

Roughing and interrupted machining of gray
cast iron.
SL854C
Gold
Si3N4
+
(TiCN+TiN Coated)
WBN100
Black
CBN
Silicon nitride substrate with TiCN-TiN

double-layered coating.
Reduces friction between chips and rake
face, and improves heat resistance and
adhesion resistance. Suitable for finish milling
and roughing of gray cast iron and nodular
cast iron.
Finishing for chilled cast iron.
Milling Insert
Dimension (mm)
Shape
Description
Edge
Preparation

(Wiper
Edge)
0.05mm x 20
0.05mm x 20
2.4
2.4
SNCN 1204ZN T00520 Chamfered 12.70 4.76

"
Mixed
Ceramic
Silicon
Nitride
Ceramic
PVD coated
Silicon
CBN
Nitride
Ceramic
SH2 SL808 SL854C WBN100

SNCN 1204ZZ T00520 Chamfered 12.70 4.76
"
0.05mm x 20
SNEN 1204ZZ T00520 Chamfered 12.70 4.76

0.1mm x 20
SNGN 120412 T01020 Chamfered 12.70 4.76 1.2
"
S
P32
P33
With Wiper Edge
Ref.
Page for
Toolholder
P32
P33
P32
P33
: Std Stock
30
Identification System
Edge Prep. : 0
.05mm x 20 Chamfered
Cutting Edge
12
04
ZN
T00520
ZN : N
egative Insert for Cutting Edge Angle 88
Cutter without Wiper Edge
See General Catalog Milling Indexable Inserts Identification System
ZZ : N
egative Insert for Cutting Edge Angle 88
Cutter with Wiper Edge
Milling Cutter (Face Mill) Identification System
Milling Cutter
Insert Shape
10 = 10 Inserts
G = Wedge Clamp
No. of Insert
Clamping System
100 - 10 - 88
With or Without Edge Adjustment
Cutter Diameter D
Cutting Edge Angle
Insert Thickness
Bore Specification
E : With Edge Adjustment
100 = 100mm
88 = 88
4 = 4.76mm
No Symbol = Metric
IN = Inch
K : Without Edge Adjustment
Max.
Revolution
(min1)
(Ref. P32 - P33)
31
- IN
MES type (Edge adjustment with micro setting)
Rake Angle ()
A.R. : 6
R.R. : 10
%
E
C
&
)
&
&
%
E
B
%
E

'JH

E
E
%
E
E
%
E
%
'JH
'JH
MES
050-05-88 G4
063-06-88 G4
080-08-88 G4
100-10-88 G4
125-12-88 G4
080-08-88 G4 -IN
100-10-88 G4 -IN
125-12-88 G4 -IN
mm
inch
D D1 d d1 d2
50
63
80
100
125
80
100
125
51
22 18
64
81 27 20
101 32 45
126 40 56
81 25.40 20
101 31.75 45
125 38.10 56
11
14
14
-
40
20
6.6 10.4
22
27
32
26
32
38
7.0
8.3
9.5
6
8
10
50
63
50
63
Shape
No. of Insert
5
6
8
10
12
8
10
12
Dimension (mm)
Fig.1
6
12.4
14.4
16.4
9.5
12.7
15.9
Fig.2
Fig.3
Fig.2
Fig.3
Weight (kg)
MES
Stock
Description
Bore d
Max.
Revolution
(min1)
0.5
0.8
1.4
2.0
3.6
1.4
2.0
3.6
18,000
13,000
10,000
8,000
6,000
10,000
8,000
6,000
: Std Stock
Spare Parts
Clamp Set
Adjustment screw
Wrench
70.91.55.221.0
Description
(Torx10)
Tightening
torque
70.91.55.220.0
(Torx15)
MES
70.91.55.221.0
050-05-88 G4
70.91.55.583.0
70.91.50.356.0
70.91.55.220.0
063-06-88 G4
MES
080-08-88 G4
100-10-88 G4
125-12-88 G4
080-08-88 G4 -IN
100-10-88 G4 -IN
125-12-88 G4 -IN
5Nm
(For clamp set)
8Nm
(For adjustment screw)
70.91.55.584.0
70.91.50.356.0
70.91.55.584.0
70.91.50.356.0
70.91.55.220.0
(For clamp set and adjustment screw)
70.91.55.220.0
(For clamp set and adjustment screw)
8Nm
8Nm
Applicable Insert
Applicable Insert
P30
Description
MES
MES
050-05-88 G4
063-06-88 G4
080-08-88 G4
100-10-88 G4
125-12-88 G4
080-08-88 G4 -IN
100-10-88 G4 -IN
125-12-88 G4 -IN
SNCN1204ZN T00520
With Wiper Edge
With Wiper Edge
SNCN1204ZZ T00520
SNEN1204ZZ T00520
SNGN120412 T01020
P35
32
MKS type
%
E
Rake Angle ()
A.R. : 6
R.R. : 10
%
E
C
&
&
&
%
E

'JH

E
E
%

E
E
%
E
%
'JH
'JH
MKS
050-05-88 G4
063-06-88 G4
080-08-88 G4
100-10-88 G4
125-12-88 G4
mm
080-08-88 G4 -IN
100-10-88 G4 -IN
125-12-88 G4 -IN
inch
D D1 d d1 d2
5
6
8
10
12
50 51
63 64
80 81
100 101
125 126
80
10
100 101 31.75 45
12
125 126 38.10 56
22
18
11
27
32
40
20
45
56
14
81 25.40 20
14
40
20
6.6 10.4
22
27
32
7.0 12.4
8.3 14.4
9.5 16.4
50
63
50
63
26
9.5
32
12.7
38
10 15.9
Shape
No. of Insert
Dimension (mm)
Fig.1
6
Fig.2
Fig.3
Fig.2
Fig.3
Weight (kg)
MKS
Stock
Description
Bore d
Max.
Revolution
(min1)
0.5
0.8
1.4
2.0
3.6
18,000
13,000
10,000
8,000
6,000
1.4
10,000
2.0
8,000
3.6
6,000
: Std Stock
Spare Parts
Clamp Set
Wrench
70.91.55.221.0
Description
(Torx10)
Tightening
torque
70.91.55.220.0
(Torx15)
MKS
MKS
050-05-88 G4
063-06-88 G4
080-08-88 G4
100-10-88 G4
125-12-88 G4
080-08-88 G4 -IN
100-10-88 G4 -IN
125-12-88 G4 -IN
70.91.55.583.0
70.91.55.221.0
5Nm
70.91.55.584.0
70.91.55.220.0
8Nm
70.91.55.584.0
70.91.55.220.0
8Nm
Applicable Insert
Applicable Insert
P30
Description
MKS
MKS
050-05-88 G4
063-06-88 G4
080-08-88 G4
100-10-88 G4
125-12-88 G4
080-08-88 G4 -IN
100-10-88 G4 -IN
125-12-88 G4 -IN
SNCN1204ZN T00520
With Wiper Edge
With Wiper Edge
SNCN1204ZZ T00520
SNEN1204ZZ T00520
SNGN120412 T01020
33
P35
Use conditions
Description
MES type (Edge adjustment with micro setting)
MKS type
Shape
Description
Required Surface
Roughness
SNCN1204ZN T00520
SNGN120412 T01020
SNCN1204ZZ T00520
SNEN1204ZZ T00520
SNCN1204ZN T00520
SNGN120412 T01020
Without Wiper Edge
With Wiper Edge
Without Wiper Edge
1.6 - 3.2m Ra
< 1.6m Ra
< 12.5m Ra
SL854C
SH2
WBN100
SL808
Ra (m)
For roughing
Effect of ZZ specification (with wiper edge) Insert
4VSGBDF3PVHIOFTT

Use of wiper edge in finishing provides good finishing surface.

Compared with corner R (r) type inserts, finish surface roughness of
ZZ specification (with wiper edge) inserts is down to less than 1/2.
How to adjust the cutting edge position
4/(/
5
4/$/;;
5
3B N

3B N
3[ N
3[ N

3[ N
Features
W
ith edge adjustment feature, for roughing/
finishing.
E
dge adjustment is available in microns, and the
product can correspond to excellent finishing.
3B N
Insert
Grade
(Internal evaluation)
[How to adjust cutting edge height]

1) Install the inserts and slightly tighten the screw of the clamp set.
2) By measuring insert height with a height gauge, adjust each
insert with the adjustment screw to the desirable axial run-out.
(tightening torque 8Nm)
3) Tighten the screw of the clamp set.

Tightening torque for 50 mm dia. cutter .... 5Nm

Tightening torque for more than 63 mm dia. cutter .... 8Nm
4) Make adjustment again by loosening the clamp set when
surpassed a desired height due to over-turn of the adjustment
screw.
Maximum amount of slack for the adjustment screw is 0.1mm.
Clamp set
Adjustment screw
34
Installing inserts without wiper edge and inserts with wiper edge at the same time
When inserts without wiper edge and inserts with wiper edge are installed to the MES type milling cutter at the same time, adjust the tip
of the inserts with wiper edge to be 0.01 - 0.02mm higher. For combining inserts, use one insert with wiper edge and the rest, inserts
without wiper edge.

Workpiece Material
Gray
Cast Iron
Nodular
Cast Iron
FC200 - FC250
FC300 - FC350
FC200 - FC250
FC300 - FC350
FC200 - FC250
FC300 - FC350
FC200 - FC250
FC300 - FC350
FCD400 - FCD500
FCD600 - FCD700
Chilled
Cast Iron
Hardness (HS)
Tensile Required Surface

Strength
Roughness
(N/mm2)
(Ra)
220 - 240
250 - 280
220 - 240
250 - 280
220 - 240
250 - 280
220 - 240
250 - 280
400 - 500
500 - 700
68 - 72HS
73 - 86HS
87 - 93HS
68 - 72HS
73 - 86HS
87 - 93HS
12.5m Ra
6.3m Ra
3.2m Ra
0.8m Ra
6.3m Ra
3.2m Ra
0.8m Ra
Cutting Condition
Vc
(m/min)
500-1200-1500
300- 800-1200
500-1200-1500
300- 800-1200
500-1200-1500
300- 800-1200
200- 500- 700
200- 400- 500
500- 700- 800
400- 500- 600
80- 300- 400
80- 250- 300
80- 200- 250
80- 300- 400
80- 250- 300
80- 200- 250
Insert
Grade
ap
(mm)
fz
(mm/t)
0.08-0.16-0.20
0.08-0.16-0.20
0.5 - 1.0
0.08-0.12-0.15
0.1 - 0.5
0.05-0.10-0.12
SH2
0.08-0.16-0.20
SL854C
0.5 - 1.0
0.05-0.10-0.15
SL808
SL854C
Dry
WBN100
0.1 - 0.5
0.05-0.10-0.15
Case Studies
FC250
Bearing cap
Vc=1200m/min (n=4780min-1)
ap=2.5~5mm
Vf=3,820mm/min (fz=0.1mm/t)
Dry
MKS080-08-88G4
SNGN120412T01020 (SL854C)
MKS080-08-88G4
Competitor A
[Cutting Condition: Competitor A]
100 (10Edges)
Vc=200m/min (n=637min-1)
ap=2.5~5mm
Vf=1600mm/min (fz=0.25mm/t)

Remarks
Vf=3,820mm/min
Vf=1,600mm/min
Almost same tool life is shown even increasing

cutting condition, and productivity has been improved
dramatically (2.4 times increased compared with
competitor) and able to reduce cost.

Kyocera Catalog Ceramic

Caricato da

Informazioni sul documento

Descrizione originale:

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Kyocera Catalog Ceramic

Caricato da

Copyright:

Formati disponibili

For Cast Iron Machining at High Speed

Features of SPK Ceramic Inserts

For roughing and interrupted turning of gray cast iron.

For finish milling of gray cast iron.

Silicon nitride substrate with TiN-Al2O3 double-layered

Silicon nitride substrate with TiCN-TiN double-layered coating.

Main Component (Coated Composition)

Si3N4+ (TiN+Al2O3 Coated)

Si3N4+ (TiCN+TiN Coated)

Si3N4+ (TiCN+TiN Coated)

Si3N4+ (TiCN+TiN Coated)

(Gray Cast Iron Nodular Cast Iron)

(Gray Cast Iron Nodular Cast Iron)

 *GUPPMIPMEFSUZQFNBSLTBSFBTGPMMPXT JOTFSUTXJUI

IK System [IKS-PRO] (Newly Developed Round Dimpled Clamp)

MKS (Milling Cutter without micro setting)

Face milling cutter with edge adjustment feature

General face milling cutter

Optimal for roughing and finishing. Edge adjustment in micron is available,

Optimal for roughing

High precision adjustment

Using negative insert and improved productivity by using more

* DO insert is exclusively used for *, clamping type toolholder.

How to Identify Edge Preparation

The above diagram shows

120712 T02020 -DO

120716 T02020 -DO

CNGX 160712 T02020 -DO

160716 T02020 -DO

SNGX 120708 T02020 -DO

120716 T02020 -DO

150716 T02020 -DO

120712 T02020 -DO

DNGX 150712 T02020 -DO

CNGX 120708 T02020 -DO

Inserts are sold in 10 piece boxes.

Negative Inserts (For IX Clamping System)

CNMX 120708 T02020

CNMX 160712 T02020

DNMX 120708 T02020

DNMX 150708 T02020

SNMX 150712 T02020

VNGX 160712 T02020

Negative Inserts (For ID Clamping System)

CNGN 120408 T02020

SNGN 120408 T02020

SNGN 120708 T02020

TNGN 160412 T02020

Inserts are sold in 10 piece boxes.

SCGN 120408 T00520

TPGN 160312 T01020

TPUN 160308 T00520

Recommended Cutting Conditions

Gray Cast Iron

Inserts are sold in 10 piece boxes.

400 - 700 - 1200

0.25 - 0.4 - 0.9

500 - 800 - 1200

0.35 - 0.5 - 1.0

500 - 900 - 1200

0.3 - 0.4 - 0.8

300 - 700 - 1000

0.25 - 0.4 - 0.9

*GUPPMIPMEFSUZQFNBSLTBSFBTGPMMPXT JOTFSUTXJUI

General face milling cutter

Optimal for roughing and finishing. Edge adjustment in micron is available,

Optimal for roughing

High precision adjustment

Using negative insert and improved productivity by using more