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Engineering and Construction S.A.C.

PREVENTIVE MAINTENANCE PROGRAM FOR TRUCKS

VEHICLE: LAST MAINTENANCE

MARK: DATE: HOROMETER:

PLATE:
YEAR: UPCOMING MAINTENANCE
DATE: HOROMETER:
MAINTENANCE OPERATION

R Replacement
I Inspect, correct or replace if necessary.
Mileage (x1000 SERVICE INTERVALS
Km) 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Interval per
HOURS 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 4250 4500 4750 5000 month
MAINTENANCE ITEMS
MOTOR
Valve Light
Transmitter belts
Engine Oil
Engine oil filter
FUEL SYSTEM
Combuistible injection timing variator
Injection nozzle pressure
Fuel feed pump strainer Clean every 20,000 km or once a year, whichever comes first.
Injection pump lever return spring
REFRIGERATION SYSTEM
Engine coolant
heater hoses, cap, radiator and heater hoses
TRANSMISSION
Oil level
Cover breather
Control linkage clearance
Oil Filter
CLUTCH
Regulation
PROPELLER SHAFT
Deflection
Drive shaft groove and universal joint clearance
Drive shaft center bearing housing
Yoke bolt adjustment
Sliding groove retainer and center bearing
REAR AXIS
Differential gear oil
Differential gear oil pump strainer
Oil Filter
Adjustment of shaft and half shaft mounting bolts
Shaft sleeve breather
Deformation and damage of the shaft sleeve
Pag. 1
MAINTENANCE OPERATION
R Replacement
I Inspect, correct or replace if necessary.
Mileage (x1000 Km) HOURS SERVICE INTERVALS
 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Interval per
250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 4250 4500 4750 5000 month
FRONT AXLE

Revision of the patella joint dust cap

Wheel alignment
ADDRESS
Adjustment of steering box bolts and tie rods
Steering shaft play and damage
Overhaul of sector shaft and pitman arm
Adjustment of the hydraulic steering parts
Hydraulic steering reservoir tank strainer
SERVICE BRAKE (Air brake)
Wear of brake shoes, drums and brake internals
Brake chamber rod travel (with manual tensioner)
Tension adjuster set
Leakage, damage of brake hoses and pipes
Brake band wear (Thickness)
Brake system valves and brake chamber function
Air dryer operation
SERVICE BRAKE (Hydraulic on air)
Clearance between drum and liner
Brake fluid
Wear of brake drum and internal brake parts
Brake band wear (Thickness)
Brake booster valve operation (test)
Brake valve operation
Possible leaks, hose and pipe connections
Air dryer operation
CENTER PARKING BRAKE (Mechanical)
Drum and liner wear and damage
Control rod or cable damage
CENTER PARKING BRAKE (Pneumatic)
Wear and damage of control linkage
Damage and adjustment of air pipes
Operation of parking brake valves
WHEEL AND TIRE
Wheel bearing rotation torque
Lock nut and bearing adjustment
Wheel hub and outer track adjustment
Tire position (rotate)

Pag.
2
MAINTENANCE OPERATION
R Replacement
I Inspect, correct or replace if necessary.
SERVICE INTERVALS
Mileage (x1000 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Interval
Km) HOURS 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 4250 4500 4750 5000 for months
SUSPENSION

Excessive spring play

Suspension package flange and spring band
Cracks in the crossbar rubber horn
Height of air bellows
Operation of the leveling bar
CABIN

Condition of cabinet assembly

Inner air filter (Clean)
External air filter (Clean)

Maintenance Supervisor Responsible for the Motor Vehicle

Pag.
3