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INTRODUCTION 3rd Millennium has started with a boom in construction industry, specially the Highway Sector in India. Numbers of Mega projects are seen upcoming in the country connecting India into one compact unit. All important and high valued projects require extensive testing of the materials which is a pre-requisite for attaining high quality of the work. This shall require specialised tests, physical, chemical, ultrasonic, x-ray and various other types of tests which can not possibly be carried out in a site laboratory without adding high-costs on the project. These tests also require specialised personnel who are well trained for conducting the require tests in controlled environment. Therefore, the need arises for depending on the independent laboratories with facilities to conduct the tests as per IRC specifications and in controlled atmospheric conditions like temperature. Humidity etc. The compilation of NABL accredited laboratories in New Delhi Region has been done by Human Resource Development Committee (G-2) of Indian Roads Congress (Personnel given below). K B Rajoria C Kandaswamy V K Sharma Members Shishir Bansal O P Goel D P Gupta S S Jain K Siva Reddy Jai Bhagwan G S Khinda L R Gupta G P S Chauhan A K Jha P R Chandak Sudip Chaudhary R C Kehar P K Sikdar A S Rathore P N Jain V L Patnakar Convenor Co-Covenor Member-Secretary
Most of the facilities required in Highway projects are met in these laboratories. However depending of specific requirements, owner of the projects may approve more number of laboratories for use in the work. Such additional laboratories may be in the Government sector, Semi-Government or Private sector. In case of laboratories in the private sector, the past record and reputation of the laboratory must invariably be given due consideration. The infrastructure in these laboratories can be inspected before they are short-listed. However every laboratory may not have the facility for carrying out all the required tests. This compilation gives an overview of the available testing facilities in various reputed laboratories given below. 1. 2. 3. 4. 5. 6. AES Testing & Research Laboratories (AES) Central Road Research Institute (CRRI) Delhi Test House (DTH) Indian Institute of Technology Delhi (IITD) National Council for cement and Building Materials (NCB) Regional Testing Centre (RTC) 2
7.
8. 9.
Shri Ram Institute for Industrial Research (SRI) Spectro Analytical Labs Ltd., New Delhi (SAL) Sunbeam Auto Limited (SBA) The name of the laboratories with detailed addresses and contact persons are given in Appendix A, while the testing facilities are furnished in Appendix B. The testing facilities are given in table form. First Column shows the name of tests along with the reference of the standards. Title row shows the name of laboratories. Wherever, such facility is available, it is shown with ().
APPENDIX A NAME OF LABORATORIES WITH DETAILED ADDRESSES 1. AES LABORATORIES (P) LTD.
B-118 Phase II Noida U.P. 201304 Tel : 91-120-2562645, 3078068 FAX: 91-120-2568366 Email: support@aeslabs.com
Web site: www.sunbeamauto.com APPENDIX B Test Houses Tests AES CRRI DTH IITD NCB RTC SRI SAL SBA
1) Coarse Aggregates
a) Particle Size & Shape I)-1963
V)-1963
Alkali Aggregate
Reactivity IS: 383-1970 IS: 2386 (Part g) VII)-1963 Petrography Examination IS: 383-1970 IS: 2386 (Part VIII)-1963
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
2) Fine Aggregates
a) Particle Size and shape IS: 383-1970 IS: 2386 (Part I)-1963
c) Specific Gravity, Bulk Density, Water absorption and Surface Moisture IS: 383-1970 IS: 2386 (Part d) Soundness IS: 383-1970 IS: 2386 (Part V)-1963 III-1963
3) Water
a) Chemical Analysis IS: 456:2000 IS:3025(Part22,23,24,32) b) Physical Analysis IS:3025(Part 17, 18)
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
4) Lime
a) CaC03 content IS: 1195-1978 b) Sieve Analysis IS: 1195-1978
5) Earth
a) Atterberg Limits IS: 2720 Part 5 b) CBR IS: 2720 Part 16 c) Clay content IS: 2720 Part 4 d) OMC IS: 2720 Part 16 e) Density IS: 2720 Part 8 f) Grading IS: 2720 Part 4 g) Deleterious Material IS: 2720 Part 27
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
6) Reinforcement bars
a) Chemical Tests IS: 1786-1985 b) Physical Test IS: 1786-1985
7) H.T.Strands
Chemical Test IS:228 (Part-3) -1987 IS:228 (Part-9) 1989 Dimension & Mass IS:14268 - 1995 Physical Properties IS:14268 - 1995 Elongation IS:14268 - 1995 Relaxation Properties IS:14268 - 1995
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
8) Cement
a) Chemical Tests IS:12269 1987 (for OPC) IS:455-1989 (for PSC) IS : 4032 : 1985 (for PSC) b) Physical tests IS:12269 1987 (for OPC) IS : 4031 (Part 2,3,5 &6) : 1988(for PSC) i) Fineness (Blains Air permeability method) ii) Soundness i Le-Chateliers Method ii Auto clave expansion iii) Setting time i Initial iii Final iv) Compressive Strength 72 1h 168 2 h 672 4
10
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
9) Concrete
(IRC :21, IS:456) a) Mix Design b) Compressive Strength c) Flexural Test d) Permeability Test
10) Plasticiser
IS:9103-1999 a) Water content b) Compressive strength c) Flexural Strength d) Length change e) Bleeding f) Loss of workability g) Air content
11
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
11)
Epoxy
F.I.P. Guidelines a) Pot Life b) Open Time c) Thioxotropy d) Squeezability e) Curing Rate f) Compressive Strength g) Bonding h) Tensile Bonding Strength i) Shear Strength j) Heat Resistance k) Colour l) Shrinkage
12)
12
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
13
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
14
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
16)
a)
Bitumen
Specific Gravity at 270C IS:73 :1992, IS:12021978 b) Water, percent by mass IS:1211-1978 c) Flash Point, Cleveland open cup, IS:1209:1978 d) Softening point IS:1205:1978 e) Penetration IS:1203:1978 f) Penetration Ratio IS:1208:1978 g) Ductility h) Paraffin Wax Content, IS:1208:1983 i) Frass breaking point IS:9381:1979 j) Loss an heating IS:1212:1978 k) Retained Penetration after thin film oven test IS:9382:1979 l) Matter soluble in tricholoroethylene IS:1216:1978 m) Viscosity IS:1206 (Part-2) 1978 IS:1206 (Part-3) 1978
15
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
16
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
20) Barrel
DIN 17200 a) Physical Test. b) Dimension Test c) Hardness Test d) Chemical Test
21) Wedges
Manufacturers specifications a) Dimension b) Surface Hardness c) Load Test
17
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
Characteristics.
18
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
26) Geotextile
ASTM D 4355 a) b) c) d) e) Thickness Weight Tensile Strength Fiber Composition Chemical Resistance
19
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
20
AES
CRRI
DTH
IITD
NCB
RTC
SRI
SAL
SBA
30)
Elastomer
Bearings
IRC:83 part-II a) Visual inspection b)Dimension Test c) Axial Load Test d)Shear Modules e) Elastic Modulus f)Adhesion Strength g)Ultimate compressive Strength
21