Sharp Sd2060 Copier Service Manual

SERVICE MANUAL
CODE:00ZSD2060TM/E
NO.2
MODEL SD-2060
CONTENTS
[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[2] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
[3] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
[4] PROCESS SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
[5] DEVELOPER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
[6] PAPER FEED/TRANSPORT SECTION . . . . . . . . . . . . . . . . . . . . . . . . 6-1
[7] OPTICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[8] RADF SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
[9] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
[10] COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Parts marked with "! " is important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
This document has been published to be used for

SHARP CORPORATION after sales service only.
The contents are subject to change without notice.
CONTENTS
[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1. SD-2060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. Target usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
3. Product features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
4. System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[ 2 ] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

1. Basic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Details of each section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
4. Other options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
5. Supply parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
[ 3 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

1. Appearance and structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
2. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3. Internal structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
4. Clutches and solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
5. Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
6. Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
7. PWB unit list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
[ 4 ] PROCESS (Photoconductor drum and cleaning unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1. Basic theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
2. SD-2060 basic process and structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
3. Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4. Optical system dirt correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
[ 5 ] DEVELOPING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

1. Basic theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
2. Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
[ 6 ] PAPER FEED/TRANSPORT SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

1. Basic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
2. Basic composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
3. Basic operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
[ 7 ] OPTICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
3. Basic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
4. Optical system dirt/copy lamp deterioration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
[ 8 ] RADF (Reversing Automatic Document Feeder) unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
3. Basic operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
I
[ 9 ] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
1. System block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
2. Operations at power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
3. Main circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
4. POWER SOURCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
5. RADF Electrical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
[10] COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

1. General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
2. System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
3. System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
II
[1] PRODUCT OUTLINE
1. SD-2060 Auto job recovery
This new function allows a misfeed error to be cancelled automati-
The SD-2060 has an original replacement speed of 60 sheets (A4 cally by removing the minimum number of misfed paper (s) in
and 8.5"x11") per minute using the RADF as well as a copying speed case of a misfeed error. The drive section of the main body is
of 60 sheets per minute. divided into several blocks which are independently driven, allow-
In addition, the air feed system reduces the possibility of paper ing paper feed in the blocks after the misfeed block, and minimiz-
misfeed and the AISC (Active Image Control System) corrects deteri- ing the number of jammed pages to be removed after the
oration in copy quality, thereby providing higher reliability. misfeed error.
The large liquid crystal display allows mproved maneuverability for 3 Communication error
the operator and service technician. The SD-2060 can communicate with a remote service center
through the telephone line. This feature allows the service techni-
2. Target usage cian to identify the error position in advance to making a service
visit, thereby reducing the servicing time.
Copy volume range: 20,000-80,000 copies/month
Average copy volume: 30,000 copies/month (3) Ease of operation using the LCD message
display
3. Product features
1 Key operator programs
(1) High productivity By using the key operator programs, various mode settings and
adjustments can be performed according to the user’s require-
1 The newly developed RADF realizes 100% efficiency in switching ments. Accurate account control and proper billing for copy usage
from single copy to duplex copy. can also be accomplished with certain key operator codes.
2 Automatic after-process functions when using the 50-sheet staple
sorter (SF-S53). (4) High copy quality
3 Full frame & unit construction 1 AICS (Active Image Control System)
The frame of the SD-2060 is made of a high strength, rigid con- Equipped with SHARP’s unique AICS (Active Image Control Sys-
struction. Because of this, it can endure long period operations. tem), Toner density on the photoconductor drum is regularly moni-
In addition, the modular construction allows rapid replacement of tored, and any variation in density due to deterioration is automati-
the sub-assemblies in case of trouble, minimizing down time of cally corrected, maintaining high copy quality throughout the life of
the machine. the photoconductor drum.
(2) High reliability

1 Air feed system
By utilizing air pressure without machanical contact, the paper
transport capability is more stabilized than the conventional roller
feed systems, reducing the possibility of double feed and misfeed.
4. System configuration
SF-S53
Staple sorter
(21 bins)
SD-2060
Note: The SFEA12 is used in SEC market
Card type department

counter SF-EA11 SF-EA13
Counter
Main body
commander
SF-S16 Department control

Sorter Expansion RAM
(20 bins)
DKIT-0321FCZZ
Communication I/F board

CLPTM4132FC55
1–1
[2] PRODUCT SPECIFICATIONS 2. Functions
(1) Basic functions
Multicopying 1 ∼ 999 sheets
1. Basic specifications Automatic mode, manual mode (9
(1) Type: Console Copy density control steps), photo mode (9 steps), toner save
mode
(2) Kinds of originals
Automatic (Can be inhibited by the key
Max. original size A3, 11″ × 17″ Tray selection
operator program.)
Copying size 5.5″ × 8.5″ ∼ 11″ × 17″, A3 ∼ A5 (Fixed size) Paper/magnification Possible in RADF operation
ratio selection
(3) Copy speed
Simplex or duplex originals, face-down
Reduction magnification RADF
Paper size Normal copy setting
(50%) (200%)
Sort/group (when connected with the
11″ × 17″ 35 sheets/min 35 sheets/min 34 sheets/min
sorter)
8.5″ × 14″ 40 sheets/min 38 sheets/min 39 sheets/min Finish
Sort/group/staple sort (when connected
8.5″ × 11″ (Portrait) 60 sheets/min 52 sheets/min 43 sheets/min with the staple sorter)
8.5″ × 11″ (Landscape) 44 sheets/min 43 sheets/min 42 sheets/min Automatic duplex One-side original → duplex copy
A3 35 sheets/min 35 sheets/min 34 sheets/min copying Duplex original → duplex copy
B4 40 sheets/min 38 sheets/min 39 sheets/min (2) Magnification ratio
A4 (Portrait) 60 sheets/min 52 sheets/min 43 sheets/min
Fixed magnification ratio 50, 70, 81, 86, 100, 115, 122, 141,
A4 (Landscape) 44 sheets/min 43 sheets/min 42 sheets/min
200%
B5 (Portrait) 60 sheets/min 57 sheets/min 43 sheets/min
Zooming width 50 ∼ 200%, 151 steps in 1%
B5 (Landscape) 44 sheets/min 43 sheets/min 42 sheets/min increment
(4) Paper feed (3) Additional functions
Paper feed system 3-tray, multi manual feed (Trays can be Dual page copy Available
locked.)
Binding margin Right binding, left binding
Paper feed capacity 4100 (2000 + 1000 × 2 + 100, 80g/m2) Shift amount
AB series
(5) Warmup time SD-2060: Approx. 5 min
(0mm, 3mm, 6mm, 9mm, 12mm, 15mm)
(6) First copy time 4.0 sec (Fed from tray 1.) Inch series
(7) Misfeed recovery time Within 5 sec (Conditions: Misfeed in a (0″, 1/8″, 1/4″, 3/8″, 1/2″, 5/8″)
section other than the fuser section Edge erase Edge erase, center erase, edge + center
within 60 sec from opening the door in erase
the standard conditions) Cover insertion Cover only, back cover only, both cover and
(8) Appearance back cover
Cover copying available (single copy, duplex
Dimensions (W × D × H) 1167 × 731 × 1038 mm copy)
Installation area 1627 × 731 mm (When the staple Index paper Max. insertion quantity: 18 sheets
sorter is installed, 1747 × 731mm) insertion Index paper copying available (Single
copying, duplex copying)
(9) Weight Approx. 239 kg (526 lbs)
OHP index Index paper copying available
(10) Power source, max. power consumption
sheet
SD-2060 Auditor Standard 500 departments, expandable to
Power 120V, 20A, 50Hz/60Hz common max. 3100 departments
(When DKIT-0321FCZZ is installed.)
Max. power consumption 2.0KW (including the sorter)
Job program Number of programs 9 (P1 ∼ P9)
Communication Available when CPLTM4132FC55 is installed
feature
2–1
3. Details of each section
(2) Staple sorter (SF-S53)
1 Original entry section No. of bins Non-sort bin 1
(1) Platen Sort bin 20
Max. original size A3/11″ × 17″ Sorting size B5, A4, B4, A3, B5R, A4R,
8.5″ × 11″(R) 8.5″ × 14″, 11″ × 17″
Original reference position Center reference (Set at left end)
Stapling size B5, A4, B4, A3, A4R,
(2) RADF 8.5″ × 11″(R) 8.5″ × 14″, 11″ × 17″
Original capacity 50 sheets Capacity sorting Min. 8.5″ × 14″, A3, B4 25 sheets
Original size A5 ∼ A3/5.5″ × 8.5″ ∼ 11″ × 17″ Max. 50 sheets
8.5″ × 11″, A4, A4R, B5
Original weight Single-sided 13~32 lbs (35 ∼ 128g/m ) (35 ∼ 2
original 50g/m2 for thin paper mode) Grouping Min. 8.5″ × 14″, A3, B4 25 sheets
(Perforated computer form (5.5″ Max. 30 sheets
× 8.5″ ∼ 11″ × 14.7/8″), 8.5″ × 11″, A4, A4R, B5
perforated original, heat-
Stapling quantity 50 sheets
sensitive paper for FAX)
Stapling position Left upper corner, diagonal, 1
Duplex-sided 13~32 lbs (50 ∼ 128g/m 2)
position
original 5.5″×8.5″ to 8.5″×11″ (A5 ∼ A4)
13~28 lbs (50 ∼ 110g/m 2) Stapler cartridge 5000 pcs.
8.5″×14" to 11″×17″ (A5 ∼ A3) Stapler detection YES
Random/mix paper feed Available Alignment ±1.5mm (maximum-3mm)
Detection size B5, A4, B4, A3, B5R, A4R,
8.5″ × 11″, 8.5″ × 14″, 11″×17″
Flow sensor detection B5, A4, B4, A3, B5R, A4R
81⁄2″×11″(R)x81⁄2″×14″, 11″×17″
4. Other options
(1) Card counter (SF-EA11) (For SEC-SF-EA12 is used)
2 Paper feed section (2) Commander (SF-EA13)
Copying size (3) Communication interface board (CPLTM41320FC52, fixing
A5 to A3, 5.5" × 8.5" to 11" x 17"" screw: XHBSD40P10000)
Paper size
(4) Department control expansion RAM (DKIT-0321FCZZ)
Paper Paper
Capacity Applicable Detecting size
feed port weight
range
First tray 2000 B5, A4 B5, A4 15-24 lbs Standard paper
sheets 8.5″×11″ 8.5″×11″ 60 ~ only
90g/m2
(5) Key sheet and operation manual kits.
Second 1000 B5 ∼ A3 B5, A4, B4, 15-32 lbs Standard paper
tray sheets 8.5″×11″ A3, B5R, A4R, 60 ∼ only English SD-260SE
Third tray to 8.5″ × 11″(R) 128g/m2 German SD-260SG
11″×17″ 8.5″ × 14″
11″×17″ French SD-260SF
Manual 100 A5 ∼ A3 B5, A4, B4, 15-32 lbs Index paper Dutch SD-260SH
feed tray sheets 5.5″×8.5″ A3, B5R, A4R, 50 ∼ 65 lbs (176g) Spanish SD-260SS
to 5.5 " x 8.5", 128g/m2 Cover paper
Italian SD-260SI
11″×17″ 8.5" x 11″(R) 110 lbs (200g),
8.5" x 14" OHP, etc.
11″×17″″
3 Duplex section
Paper size B5, A4, B4, A3, B5R, A4R,
8.5″ × 11″(R) 8.5″ × 14″, 11×17
Paper weight 15-24 lbs 60 ∼ 90g/m2
Intermediate tray capacity 50 sheets (80g/m2/20 lb bond)
4 Option
(1) Sorter (SF-S16)
No. of Bins Sort bin 20
Sortable size B5, A4, B4, A3, B5R, A4R,
8.5″ × 11″(R) 8.5″ × 14″, 11″×17″
Capacity Sorting 50 sheets
Grouping 30 sheets
2–2
5. Supply parts
SD-2060 SUPPLIES LIST (SEC)
MODEL Packing
No. ITEM CONTENTS LIFE REMARK
NAME Unit
1 Drum OPC Drum x1 250K SD-360DR 6
2 Developer Developer (1.0Kg ) x10 250K ( x 5 ) SD-360MD 1 Two packs should be changed in
replacement.
(SD-360ND) x 10 = SD-360MD
3 Toner Toner Cartridge (0.93Kg ) x10 28K ( x 10) SD-360MT 1 (SD-360NT) x 10 = SD-360MT
Upper Heat Roller Kit Upper Heat Roller x1 500K SD-360UH 5
4
Upper Separation Pawl x4
Lower Heat Roller Kit Lower Heat Roller x1 250K SD-360LH 5
5
Lower Separation Pawl x4
6 Cleaner Blade Cleaner Blade x 10 125K ( x 10) SD-360CB 1
7 Upper Cleaning Roller Upper Cleaning Roller x 10 125K ( x 10) SD-360UR 1
8 Lower Cleaning Roller Lower Cleaning Roller x 10 125K ( x 10) SD-360LR 1
9 Waste Toner Bottle Waste Toner Bottle x1 125K SD-360TB 5
10 Staple Cartridge Staple Cartridge x5 5000Staple ( x 5 ) SD-LS20 10 For SD-2075/3075, SF-S53
(SD-SC20) x 5 = SD-LS20
11 Convenience Parts Kit 360CP x5 250K SD-360CK 1 (360CP) x 5 = 360CK)
(Drum Separation Pawl x 2)
(Charging Plate Unit x 1)
(CL Side Seal F/R x 1)
(DV Side Seal F/R x 1)
(Toner Receiving Seal x 1)
@ The waste toner bottle (1 pc/125K), the screen grid (250K), the charger wire (250K), the ozone filter (500K), the DV seal (500K), and the CL
brush roller (500K) are supplied as service parts.
The charging plate unit (250K), the drum separation pawl (250K), and the toner receiving seal (250K) are provided as service parts though they
are sales items.
SD-2060 SUPPLIES LIST (SECL)

MODEL Packing
NAME Unit
2 Developer Developer (1.0Kg ) x10 250K ( x 5 ) SD-360MD 1 Two packs should be changed in
replacement.
(SD-360ND) x 10 = SD-360MD
3 Toner Toner Cartridge (0.93Kg ) x10 28K ( x 10) SD-360MT 1 (SD-360NT) x 10 = SD-360MT
4
5
125K Maintenance Kit Cleaner Blade x 10 125K SD-360KA
Waste Toner Bottle
6 5
Upper Cleaning Roller
Lower Cleaning Roller
250K Maintenance Kit Drum Separation Pawl x2 250K SD-360KB
Charging Plate Unit x1
7 Toner Receiving Seal x1 5
DV Side Seal F/R x1
CL Side Seal F/R x1
(SD-SC20) x 5 = SD-LS20
2–3
SD-2060 SUPPLIES LIST (SEEG, SUK)
MODEL Packing
No. ITEM CONTENTS LIFE EAN NUMBER REMARK
NAME Unit
1 Drum OPC Drum x1 250K SD-360DR 6 49 74019 05178 9
Developer Developer (1.0Kg ) x 10 250K ( x 5 ) SD-360MD 49 74019 05179 6 Two packs should be changed
(49 74019 051857 x in replacement.
2 1 10) (SD-360DV) x 10 = SD-360LD)
Toner Toner Cartridge (0.93Kg) x 10 28K ( x 10) SD-360MT 49 74019 05189 2 (SD-360T) x 10 = SD-360LT)
3 1 (49 74019 051864 x
10)
Upper Heat Roller Kit Upper Heat Roller x1 500K SD-360UH 5 49 74019 05181 9
4
Lower Heat Roller Kit Lower Heat Roller x1 250K SD-360LH 5 49 74019 05182 6
5
125K Maintenance Kit Cleaner Blade x1 125K SD-360KA 49 74019 05183 3
Waste Toner Bottle x1
6 5
Upper Cleaning Roller x1
Lower Cleaning Roller x1
250K Maintenance Kit Drum Separation Pawl x2 250K SD-360KB 49 74019 05184 0
DV Side Seal F/R x1
CL Side Seal F/R x1
8 Staple Cartridge Staple x5 5000Staple ( x 5 ) SD-LS20 10 For SD-2075/3076, SF-S53
Cartridge (SD-SC20) x 5 = SD-LS20
SD-2060 SUPPLIES LIST (Asia, Latin America)

MODEL Packing
NAME Unit
2 Developer Developer (1.0Kg ) x10 250K ( x 5 ) SD-360CD 1 Two packs should be changed in
replacement.
(SD-360ND) x 10 = SD-360CD
3 Toner Toner Cartridge (0.93Kg ) x10 28K ( x 10) SD-360CT 1 (SD-360ST) x 10 = SD-360CT
4
5
125K Maintenance Kit Cleaner Blade x1 125K SD-360KA
6 5
DV Side Seal F/R x1
CL Side Seal F/R x1
(SD-SC20) x 5 = SD-LS20
2–4
SD-2060 SUPPLIES LIST (SCA, SCNZ, Middle East, Africa))
MODEL Packing
NAME Unit
1 Drum OPC Drum x1 250K SD-360DM 6
2 Developer Developer (1.0Kg ) x10 250K ( x 5 ) SD-360LD 1 Two packs should be changed in
replacement.
(SD-360DV) x 10 = SD-360LD
3 Toner Toner Cartridge (0.93Kg ) x10 28K ( x 10) SD-360LT 1 (SD-360T) x 10 = SD-360LT
4
5
125K Maintenance Kit Cleaner Blade x1 125K SD-360KA
6 5
DV Side Seal F/R x1
CL Side Seal F/R x1
(SD-SC20) x 5 = SD-LS20
2–5
[3] PRODUCT OUTLINE
2 6 4 12 1 3 5 17 18 7 20 19
1. Appearance and structure
16
11
10
14 15 13 24 23 22 21
31 25 27 28
29 26 30
3–1
Appearance and structure
1 Original stacker 2 Copy reception tray 3 RADF
4 Operation panel 5 Original table 6 Clip tray
7 Paper feed pressure release button (Body/RADF) 8 Manual paper feed guide 9 Manual paper feed tray
F Auxiliary tray G Power switch H Original exit section cover
I Front cover J Toner collection container section K Left side cover
L Toner box M Original alarm lamp N Original feed display lamp
O Original set table P Original guide Q Paper feed tray 1
R Paper feed tray descending button/lamp S Paper feed tray 2 T Paper feed tray 3
U Fusing section V Transport section open/close lever W Photoconductor drum
X Main Charger Y Duplex tray section Z Developer unit and lock lever
[ Roller rotation knob
2. Operation panel
14 6 18 17 8 13 12 1 10 4 3 5 2
COPIES SELECTED COPIES MADE

SORTER ORIGINAL TO COPY
AUTO IMAGE SCROLL DISPLAY
SPECIAL MODES
1 1 READY TO COPY
1 1 2 INFORMATION
MARGIN S HIFT DUAL PA GE COPY
(ORIGINALS) REDUCTION ENLARGEMENT
PROGRAM
EVEN NUMBER
100%
SORT ODDNUMBER
8½x 11
P 1 2 3
GROUP
COPY RATIO CLEAR ALL
2 AUTO SELECT ERASE COVERS/INSERTS
2 100% S TART
2 2
ZOOM CA 4 5 6
1
EXPOSURE 1.8½x 11
EXPOSURE
STAPLE
PRE-COUNT AUTO
AUTO 2.8½x 11R INTERRUPT
7 8 9 TRANSPARENCY/
ORIGINAL MANUAL 2 INSERTS
SORT LIGHT PHOTO DARK 1 TRAY SELECT CLEAR/STOP CHANGE
3 3.11 x 17
AUDIT
0 CLEAR C
20 19 21 7 9 22 11 23 24 25 16 15
1 Copies selected display 2 Covers/Inserts key and indicator 3 Margin shift key and indicator
4 Erase key and indicator 5 Dual page copy key and indicator 6 Auto Image key
7 Message display 8 Scroll display key 9 Infornation key and indicator
F Copies made display G Interrupt key and indicator H Program (P) key
I Clear all (CA) key J Original to copy key and indicators K Transparancy inserts key and indicator
L Change key M Zoom keys N Reduction, 100% and enlargement keys
O Staple sort key and indicator P Sort/Group key and indicators Q Exposure keys
R Tray select key S 10-Key pad T Clear/stop key
U Start key and indicator
3–2
3. Internal structure
53 54 56 62 58 59 60
55 64 63 63 57 61
25 21 51 26 27 2 1 3 4 65 5 18 6 7 8 12 13 10 9 32 11 30 29 31
44
42
43
15
28
45
47 35
36
33
37
46
38
34
40
41
48 49 24 22 23 50 20 19 17 39 16 14 52
1 No. 2 mirror 2 No. 3 mirror 3 No. 1 mirror

4 Copy lamp 5 Lens unit 6 Main charger unit
7 Blank lamp 8 No. 6 mirror 9 No. 4 mirror
F No. 5 mirror G Toner hopper H Developer unit
I Resist roller J Transfer charger K Photoconductor drum
L Separation charger M Drum separation pawl N Cleaner unit
O Suction unit P Suction belt Q Upper heat roller
R Lower heat roller S Heater lamps T Lower separation pawl
U Upper separation pawl V Sub cleaning roller W Fuser thermistor/thermostat
X Paper exit separation gate Y Manual feed takeup roller Z Manual paper feed roller
[ Manual feed separation roller \ Transport roller ] Transport roller
^ Transport roller _ 2000-sheet tray paper feed belt . 2000-sheet tray transport roller
a Duplex copy tray transport roller b Upper 1000-sheet tray transport roller c Upper 1000-sheet tray paper feed belt
d Lower 1000-sheet tray transport roller e Lower 1000-sheet tray paper feed belt f Paper exit transport roller
g Paper exit transport roller h Fuser transport roller i Decurling belt
j Reverse section transport roller k Reverse section transport roller l Duplex copy tray transport roller
m Duplex copy tray transport roller n Lower cleaning roller o Upper cleaning roller
p Duplex copy tray paper feed belt q Lower cleaning roller r Paper exit roller
s RADF Belt drive roller t RADF transport belt u RADF Belt follower roller
v RADF resist roller A w RADF paper feed roller é RADF takeup roller
â RADF resist roller B ä RADF Belt tension roller A à RADF Belt tension roller B
å RADF Belt tension roller C ç AE sensor
3–3
4. Clutches and solenoids
26 25
24 9 18 3 19 2 17
22
10
4
8
11
23
12
21 14 27 16 13 15 6 5 1 7
Signal name Name Function and operation

1 TRC1 Transport roller clutch 1 Transport roller (paper feed tray) rotation
2 TRC2 Transport roller clutch 2 Transport roller (in front of the resist roller) rotation
3 RRC Resist roller clutch Resist roller rotation
4 TBC1 Paper feed belt clutch 1 2000-sheet tray paper feed belt rotation
5 TBC2 Paper feed belt clutch 2 Upper 1000-sheet tray paper feed belt rotation
6 TBC3 Paper feed belt clutch 3 Lower 1000-sheet tray paper feed belt rotation
7 DBC Duplex copy paper feed belt clutch Duplex copy tray paper feed belt rotation
8 DTRC Duplex copy transport roller clutch Duplex copy tray transport roller rotation
9 DGS1 Paper exit/reverse select solenoid 1 Paper exit/reverse select gate ON/OFF
F MPFC Manual paper feed clutch Multi-copy manual paper feed roller rotation
G TVVS1 Paper feed suction valve solenoid 1 2000-sheet tray paper feed suction valve open/close
H TBVS1 Paper feed blower valve solenoid 1 2000-sheet tray paper feed blower valve open/close
I TVVS2 Paper feed suction valve solenoid 2 Upper 1000-sheet tray paper feed suction valve open/close
J TBVS2 Paper feed blower valve solenoid 2 Upper 1000-sheet tray paper feed blower valve open/close
K TVVS3 Paper feed suction valve solenoid 3 Lower 1000-sheet tray paper feed suction valve open/close
L TBVS3 Paper feed blower valve solenoid 3 Lower 1000-sheet tray paper feed blower valve open/close
M MPFS Manual paper feed solenoid Multi-copy paper feed takeup roller pressing
N PSPS Drum separation pawl solenoid Drum separation pawl pressing
O PSBRK Transport brake clutch Paper feed transport brake ON/OFF
Q DVVS Duplex copy suction valve solenoid Duplex copy tray suction valve open/close
R DBVS Duplex copy blower valve solenoid Duplex copy tray blower valve open/close
S DGS2 Duplex copy reverse gate solenoid 2 Duplex copy/reverse select gate ON/OFF
T DSS Original stopper solenoid Original stopper ON/OFF
U DTB (RADF) original transport brake clutch (RADF) original transport brake ON/OFF
V DRSOL (RADF) original reverse gate solenoid (RADF) original reverse gate ON/OFF
W DFSS Duplex copy paper lead edge stopper solenoid Duplex copy paper lead edge stopper ON/OFF
3–4
5. Sensors
70 66 57 56 69 63 62 64 55 61 59 58
68 67 65 60
41 40 26 10 54 5 24 9 38 71 2 3 52 51 25 53 1
29
28
12
11
32 30 31
37
16
19 13
22 35
6
23
4
7
42
33
39
27
34
17 44 18 48 36 20 46 50 43 14 47 15 21 49 45 8
3–5
Signal name Name Function and operation
1 MSW AC power switch For turning ON/OFF the AC power switch.
2 DSW1 Door switch 1 For 38V line. L4 display at OFF.
3 DSW2 Door switch 2 For 24V line. CH display at OFF.
4 DDSW Duplex copy tray switch Duplex copy reversing section door switch
5 HL ILSW Fuser interlock switch For the heater lamp power line.
6 PFD1 Paper feed sensor 1 For detection of paper entry from paper feed tray 1
9 PSD Paper separation sensor For detection of paper transport after transfer and separation in the process section
F POD Paper exit sensor For detection of paper transport after fusing
G MPED Manual feed paper empty sensor For detection of paper presence in the manual feed section
H MPFD Manual paper feed sensor For detection of paper entry in the manual feed section
I TLMD1 Paper feed tray upper limit sensor 1 For detection of the upper limit of the paper feed tray 1
J TLMD2 Paper feed tray upper limit sensor 2 For detection of the upper limit of the paper feed tray 2
K TLMD3 Paper feed tray upper limit sensor 3 For detection of the upper limit of the paper feed tray 3
L TUD1 Paper feed tray rising sensor 1 For detection of the upper limit of paper in the paper feed tray 1
M TUD2 Paper feed tray rising sensor 2 For detection of the upper limit of paper in the paper feed tray 2
N TUD3 Paper feed tray rising sensor 3 For detection of the upper limit of paper in the paper feed tray 3
O DPPD Duplex copy tray paper transport sensor For detection of paper entry from the switchback unit
P DTPD Duplex copy tray paper sensor For detection of paper presence in the duplex copy tray
Q DTW HPS Duplex copy tray width guide home position sensor For detection of duplex copy tray paper width guide home position
R DTBHPS Duplex copy tray rear edge guide home sensor For detection of duplex copy tray rear edge guide home position
S DPFD Duplex copy tray paper feed sensor For detection of paper entry from duplex copy tray
T LHP Lens home sensor For detection of lens home position
U MBHP No. 4/No. 5 mirror home sensor For detection of No. 4/No. 5 mirror home position
V MHP No. 2/No. 3 mirror home sensor For detection of No. 2/no. 3 mirror home position
W PPD1 Paper transport sensor 1 For detection of paper transport from paper feed tray 3
X PPD2 Paper transport sensor 2 For detection of paper transport from each paper feed unit
Y PPD3 Paper transport sensor 3 For detection of paper in front of the resist roller
Z MPSD1 Manual feed tray paper size sensor For detection of manual feed paper length
[ MPSD2 Manual feed tray paper size sensor For detection of manual feed paper length
\ MDOP Manual feed tray open/close sensor
] TPTD1 Paper feed tray PT sensor 1 For detection of paper feed tray 1 lift motor rotation (Remaining paper quantity display)
^ TLD1 Paper feed tray lower limit sensor 1 For detection of the lower limit of paper feed tray 1
_ Paper feed tray switch 1 Paper feed tray 1 ON: Paper present, OFF: Paper empty, Blink: Tray is rising or
TSW1
descending.
. DPID Duplex copy tray paper entry sensor For detection of paper entry to the duplex copy tray
a DSBD Reverse unit paper entry sensor For detection of paper entry to the reverse unit
b PCS Process control sensor Reads patch density on the photoconductor surface.
c TNF Waste toner full sensor For detection of waste toner full
d POD2 Paper exit sensor 2 For detection of paper exit
e TFD Copy reception tray full sensor When tray full is detected, the machine will halt after completion of the current copy cycle.
f TB BOX Waste toner bottle sensor For detection of waste toner bottle.
g PS21~26 Paper feed tray paper size sensor (in PWB) Paper size is judged by resistance value on the PWB.
h TLD2 Paper feed tray lower limit sensor 2 For detection of the lower limit of paper feed tray 2
i TPTD2 Paper feed tray PT sensor For detection of paper feed tray 2 lift motor rotation (Remaining paper quantity is displayed.)
j TSW2 Paper feed tray switch 2 Paper feed tray 2 ON: paper present, OFF: paper empty, Blink: Tray is rising or descending.
k PS31~36 Paper feed tray paper size sensor (in PWB) Paper size is judged by resistance value on the PWB.
l TLD3 Paper feed tray lower limit sensor 3 For detection of the lower limit of paper fed tray 3
m TPTD3 Paper feed tray PT sensor 3 For detection of paper feed tray 3 lift motor rotation (Remaining paper quantity is displayed.)
n TSW3 Paper feed tray switch 3 Paper feed tray 3 ON: paper present, OFF: paper empty, Blink: Tray is rising or descending.
o TES Toner empty sensor For detection of remaining toner quantity in the toner hopper
p TNCS Toner density sensor For detection of toner density in the developer
q TNCTR Toner cartridge switch For detection of hopper cover open when supplying toner
r FUSUR Fuser unit installation sense switch As the fuser unit lock is released, HL power supply line is turned off.
s DFMRS Original paper feed motor rotation sensor For detection of original paper feed (A) motor rotation
t DTMRS Original transport motor rotation sensor For detection of original feed (B) motor rotation
u DEMRS Original exit reverse motor rotation sensor For detection of original exit reverse (C) motor rotation
v DLS1 Original length sensor 1 For detection of original length (on the tray)
w DLS2 Original length sensor 2 For detection of original length (on the tray)
é DWD Original width sensor For detection of original width (Judged from resistance value of VR.)
â DSD Original set sensor For detection of original set
ä DRS Original resist sensor
à DTS Original timing sensor
å DWLS Original length sensor (light emitting) When originals of a same width are fed at random, the original length is detected by the
ç DWRS Original length sensor (Light receiving) light interruption sensor.
ê RDD Original exit reverse sensor For detection of an original
ë SSW Stream mode switch SADF/ADF specifications mode select switch
è TPSW Thin paper mode switch Thin paper mode/normal paper mode select switch
ï AUOD ADF open/close switch For detection of ADF unit open/close
î TGOD Reverse guide open/close switch For detection of reverse section open/close
ì DMS Drum marking sensor For positioning of patch formation in the process control operation
3–6
6. Motors
25
24
23
16
8 17
10
6
5
7 20
14 19
13 18
15
12
11
22 1
2
21 9
3
4
Signal name Name Function and operation Type

1 MM Main motor Drives the main body. DC brushless
2 DM Drum motor Drives and rotates the photoconductor drum. DC brushless
3 TBFM Paper feed blower fan motor Prevents against double paper feed DC brushless
4 TVFM Paper feed suction fan motor Suction for paper transport DC brushless
5 MIRM Mirror motor For mirror base scanning DC brushless
6 LM Lens motor Shifts the lens base. DC stepping
7 MBM Mirror base motor Shifts No. 4/5 mirror base. DC stepping
8 DSBM Duplex copy switchback motor Paper transport direction selection DC stepping
9 DBM Duplex copy rear edge guide motor Shifts the rear edge guide plate. DC stepping
F DWM Duplex copy alignment plate motor Shifts the alignment plate. DC stepping
G TM1 Toner motor 1 Supplies toner from the toner hopper to the developer unit. DC synchronous
H TM2 Toner motor 2
I TLM1 Tray lift motor 1 Lifts 2000-sheet paper feed tray base plate. DC brush
J TLM2 Tray lift motor 2 Lifts 1000-sheet paper feed tray (upper) base plate. DC brush
K TLM3 Tray lift motor 3 Lifts 1000-sheet paper feed tray (lower) base plate. DC brush
L CFM1 Cooling fan motor 1 Cools the optical section. DC brushless
M CFM2 Cooling fan motor 2 DC brushless
N SFM Suction fan motor Suction for paper transport. DC brushless
O PFM Process fan motor Ventilation around the process unit DC brushless
P FFM Fusing fan motor Ventilation around the fuser unit DC brushless
Q PSFM Power supply fan motor Ventilation around the power supply DC brushless
R VFM Ventilation fan motor Ventilation in the optics DC brushless
S DFM Original feed motor (A) Drives the original feed section DC brushless
T DTM Original transport motor (B) Transports originals. DC brushless
U DEM Original exit/reverse motor (C) Drives the original exit/reverse section. DC brushless
3–7
7. PWB unit list
23
22
17 18 5 25 24 19 12 14 15
13
10 21
6
20
11
16
1 2 8 7
Name Country version Remark

1 DC power circuit PWB 100V/200V DC power supply
AC power circuit PWB Japan 15A/Japan 20A/ AC power input
2
Overseas 100V/Overseas 200V
3 Process control PWB 100V/200V
4 Main control PWB Common Main body control
Operation control PWB Operation input, display control
5 Japan/SEEG/Overseas (@
)
(@
)English, German, French
6 Manual feed paper size sensor PWB Common Paper size sensing
7 Paper feed tray size sensor PWB Japan/Overseas AB/INCH Paper size sensing
8 Paper feed tray size sensor PWB Japan/Overseas AB/INCH Paper size sensing
9 Paper feed tray switch PWB Common
F Paper feed tray switch PWB Common
G Paper feed tray switch PWB Common
H Discharge lamp PWB Common Discharge lamp drive
I Blank lamp PWB Common Blank lamp control
J AE sensor PWB Common Original density automatic exposure sensing
K Light quantity correction PWB Common Used for dirt correction
L Option memory PWB SD-3075/3076 common For the Auditor
M Commander I/O PWB Common For connection with the SF-EA13
N Operation PWB 1 Common Operation input, display
O Operation PWB 2 Common Operation input, display
P Paper feed tray motor PWB 100V/200V Paper feed tray lift motor protection circuit
Q High voltage unit PWB 100V/200V Process high voltage developer bias voltage supply
R RADF control PWB Common RADF control
S RADF display PWB Common RADF display
T LCD display invertor PWB Common LCD display power source (for back light)
U LCD unit PWB Common Display unit
3–8
[4] PROCESS Dark area
HV
Dark area
Light
(Photoconductor drum and cleaning

unit) CTL
CGL
1. Basic theory
Base
With the indirect static copier, a plain paper is used for the copy
paper. As a latent static image is formed on the surface of the pho-
toconductor, the image is then developed into visible (toned) image Theory of photoconduction
using the toner. Then the toner is transferred onto the copy paper.
The plain paper copier (PPC) has six basic processing steps of co-
rona charge, exposure, development, transfer, cleaning, and dis- (3) Types of photoconductors
charge. The cleaning step prepares the photoconductor surface for The principal materials of a photoconductor are zinc oxide (ZnO),
repeated use. amorphous selenium (amorphous Se), selenium alloy, cadmium sul-
fide (CdS), amorphous silicon (amorphous Si), and organic pho-
(1) Image forming process toconductor (OPC).
Charging Amorphous selenium(amorphousSe)

1
Selenium alloy
2 Exposure Inorganic photoconductor Zinc oxide(ZnO)
Discharge 6
Cadmium sulfide(CdS)
Photoconductor 3 Developmewnt Amorphous silicon(amorphous Si)
Organic photoconductor Organic photoconductor(OPC)
Cleaning 5
Described next are structures of the photoconductors we have used

4
Transfer up to now.
Zinc oxide (ZnO) master
1 Corona charges the photoconductor.
2 The photoconductor is exposed to light to form a static latent Photoconductive layer (zinc oxide layer)
image. Intermediate layer
Paper Base paper
3 Toner is attracted to the static latent image.
Back coating paper
4 The toner on the drum is transferred onto the copy paper.
5 Toner remaining on the photoconductor (residual toner) is re-
Cadmium sulfide (CdS) drum
moved.
6 The charge remaining on the photoconductor surface (residual
charge) is removed. PET layer
Micro space layer
Photoconductive layer (CdS layer)
(2) Photoconductor Aluminum layer
While some materials conduct electricity, others do not. Materials,
therefore, can be put into three categories of conductor, semiconduc-
tor, and insulator. Organic photoconductor (OPC) master and drum
For these categories are conceptual, distinct classification is difficult.
Generally, the following is applied.
Material whose specific resistance is over 103Ωcm is called an insula- Charge traffic layer Optical
tor and under 10–3Ωcm is called a conductor. Charge generation layer conductive
Those which existing between the two is normally called semiconduc- Aluminum layer layer
tor. (OPC layer)
A Conductor always has the electrical conductivity, while semicon-
ductor does not. But, it may become conductor under certain condi- Selenium (Se) drum
tions.
The photoconductor used in copiers is an insulator when not exposed Photoconductive layer
to light, but its electrical resistance abates when exposed to light. (selenium layer)
When exposed to light, the photoconductor surface becomes conduc- Aluminum layer
tive. Material having the property to become conductive in light (photo
conductive phenomenon) is a photoconductor or photosemiconduc-
tor.
4–1
Characteristics of organic photoconductors [Acceptor potential]
• Permits a variety of structures (drum, sheet, belt) The resistance in the dark area of the photoconductor decreased as
the electric field increases among layers.
• Higher insulation in dark area (charge acceptability and retentivity)
As the electric field is formed to a higher value as the photoconductor
• Permits a variety of molecular structure (allows a variety of molec- is charged, the resistance in the related layer decreases and the rate
ular design) of charge retained in the photoconductor is restricted. The potential of
• Light weight the photoconductor in this instance is called acceptor potential which
is the important factor to determine the potential contrast. To avoid
• Stable against humidity and temperature giving electrical distortion in the photoconductor, charge is normally
• Safety for environment (non-pollution, unrestrained disposal) made to a level slightly lower than the acceptor potential.
• Not strong in anti-wear property
[Charge retentivity]
• Not strong against light and ozone.
The time the static latent image is held by the photoconductor de-
pends on the speed at which the potential decreases in the dark area.
(4) Characteristics of photoconductor For this, measure the time the photoconductor potential abates to a
Mentioned next is the general characteristics important to use for the half of the starting value in the dark area. This charge retentivity may
photoconductive material. cause a problem when the time from the exposure to the develop-
ment is long. But, it may not be a problem with the machine where a
1. Photo-sensitivity 2. Spectrum characteristics
series of operations from charge, exposure, and development are
3. Acceptor potential 4. Charge retentivity
automated and time between processes is shorter.
5. Residual potential 6. Fatigue
[Residual potential]
[Photo-sensitivity]
When the charged photoconductor is exposed to light, the potential
This is dependent on the attenuation speed of the potential when the
abruptly diminishes at first, then begin decaying relatively slowly. The
photoconductor is exposed to light.
potential of the photoconductor where slow decay starts is called
residual potential. For a less residual potential produces a large po-
[Spectrum characteristics] tential contrast, low residual charge is preferable.
Wave length of the light differs by the kind of the photoconductor. The value of the residual potential affects largely to the development
of gradual tone.
Spectrum sensitivity (relative value)
[Fatigue]
Amorphous silicon If charge and exposure are repeated, the phenomenon called pho-
1.0
toconductor fatigue occurs. In other words, it appears as an increase
0.8 Se:Te
of the decay speed of the photoconductor potential or a decrease in
the charge retentivity.
0.6 Now, we have learned about the characteristics required for charging
of the photoconductor. If charge is repeated from the corona unit in
0.4 the actual operation, the corona wire is likely to be contaminated with
OPC dust, stain, and scattered toner, causing uneven corona charge. To
0.2 avoid this, the corona wire needs to be cleaned well.
400 500 600 700 800
Wavelength
Spectrum sensitivity
Relationship between color and wave length

Light having a wave length of 380mm through 780mm can be recog-
nized by human eyes, which is called visible light. Wave length
shorter than that is called ultraviolet light and longer than that is
called infrared light. The figure below shows the relationship between
the wave length of light and color.
Blue green
Orange
Green
Yellow
Violet
Blue
Ultraviolet Red Infrared
350 400 450 500 550 600 650 700 750 800
4–2
2. SD-2060 basic process and
Exposure
structure
• The Scorotron method is used to evenly charge the photoconduc-
tor surface to the given potential in the charge process. The co-
rona wire regularly used is now replaced with a new corona charge
mechanism that employs the 0.1mm thick stainless steel saw tooth
plate, in order to suppress ozone generated when the oxide mole-
Exposure
cule in the air is ionized.
(Copy lamp)
• Considering the service efficiency, the process separation mecha-
nism is adopted.
(1) Details of image forming process OPC layer
Pigment layer
STEP 1. Charging
Aluminum
The main corona creates a negative charge on the OPC drum sur- (Drum)
face.
The surface potential of the OPC drum is controlled by the screen Dark area Light area Dark area Light area
grid voltage to maintain at the potential equal to the grid voltage.
• When the drum surface voltage is lower than the screen grid volt-
STEP 3. Development (Bias –200V)
age, electric charges from the main corona pass through the
screen grid to reach the drum surface and charge it until the drum The electrostatic latent image on the drum surface is formed into a
surface voltage becomes equal to the grid voltage. visible image by the toner. This copier employs the two-component
magnetic brush development system, where a bias voltage of –200V
• When the drum surface voltage reaches almost the same level as is applied to the carrier (MG roller) and the toner is charged positively
the grid voltage, electric charges from the main corona flow by friction with the rotating carrier.
through the electrode of the screen grid to the high voltage unit
grid voltage output circuit, thus maintaining the drum surface volt-
age at the same level as the grid voltage. Carrier
Toner
Screen grid
S
Main corona N
output section N
N
S
-200V
Grid voltage
output section
High voltage
STEP 4. Pretransfer
unit The PTCU positive corona discharge is applied to the drum surface
after development to improve transfer efficiency.
This weakens the attracting force between the drum and toner, im-
STEP 2. Exposure (Copy lamp, mirror, lens) proving transfer efficiency and separation efficiency.
The optical image of an original is projected through the mirror and
lenses onto the OPC drum surface by the copy lamp. The resistance
of the OPC layer reduces in the bright area (light area on the original) Carrier
to discharge negative charge, forming an electrostatic latent image on
Toner
the drum surface.
In reduction copy, the non-image area of the image is discharged by
the BL (blank lamp) before exposure. S
N
N
N
S
-200V
4–3
STEP 5. Transfer STEP 8 . Discharge
The visible image on the drum surface is transferred on to the copy The electric resistance of the OPC layer is reduced by radiation from
paper. A negative charge of the transfer corona is applied to the rear the discharge lamp over the drum to remove residual charges.
surface of the copy paper to transfer the toner on the drum surface to
the copy paper. Discharge lamp
Toner
Paper guide
Copy paper
Photo mode
The photo mode is provided to make clear half-tone copy of the photo
originals.
In the photo mode, the grid voltage and the copy lamp voltage are
High voltage unit lower than in the standard copy mode (the copy density of the black
background is lowered) to provide half tone graduations of the copy.
STEP 6. Separation (Dark)
Though the copy paper and the drum are both negatively charged Normal copy mode
after transfer, the negative potential on the drum is higher than that Copy density Photo mode
on the copy paper, generating an attraction force between the drum (The copy density of
and the copy paper. To remove the attraction force, AC corona is black background is
applied to the copy paper by the separation corona to raise the decreased.)
potential on the copy paper to the same level as the drum surface
(Light)
potential. Resultantly the attraction force is eliminated and the copy
paper is separated from the drum. If the paper is not separated from Original density (Dark)
the drum, the separation pawl works to separate it mechanically. Gradation is increased to
provide larger expression
width of half tone.
Separation (2) Relationship between the OPC drum and light

pawl The light exposed is absorbed by the charge carrier generation layer
(CGL) to generate the charge carrier and moves towards the charge
carrier transport layer (CLT). The carrier reached CTL then moves
Copy paper towards the drum surface through CTL to neutralize the surface
charge.
Separation corona
output section
AC4KV
Grid
High voltage unit
CTL
STEP 7. Cleaning
Residual toner on the drum is collected by the cleaning blade. CGL
Cleaner blade
Residual
toner
4–4
(3) Transition of photoconductor surface potential
Charge Exposure BL Develop PTC Transfer Separate Clean DL
-800V
-700V Dark area
Developing bias voltage

-200V
Light area
Residual potential
(4) Drum membrane decrease correction

In the SD-2060, fall in sensitivity due to long use of the photoconduc-
tor drum is corrected by the copy lamp light intensity to prevent
against considerable change in copy quality.
The drum membrane decrease correction is performed because the
drum is affected by the following:
Change in the thickness of the carrier transport layer (CTL).

OPC drum Wear from the developper.
Wear from the cleaner blade.
(NEW) (USED)
CTL CTL
CGL CGL
CLV
Sim46
The copy lamp voltage is increased every

16,000 seconds (4.4 hours) of drum cycling
time by a value with in the software.
0 1 2 3 4 5 14 15 16
Drum rotating time
(1 count/approx. 4.4h)
4–5
(5) Process Control function 2 The Process Control Sensor reads the three toner patches and
the bare drum, and uses this ratio to determine the Standard level.
[Summary] (The Standard level is the reference value that must be achieved
The Process Control function records the density of the standard during Process Control to ensure proper copy quality. This Stan-
toner image formed on the photoconductor, and maintains that standard level is preset at the factory and is a result of the value
dard density, thereby ensuring consistent copy quality. This is accom- stored in Test Command 44-4).
plished by regularly checking the image density on the photoconduc-
tor surface and compensating for any deviation from the standard Toner Toner Toner
density by varying the MC grid bias voltage output. The exposure is Surface image Surface image Surface image Surface
also corrected according to the change in the high voltage output to 3

stabilize the half-tone areas of the copy image.
50V 2
50V 1
F
Bias Time
R (t)
Drum 1/2 rotation 2/2 rotation 3/2 rotation
1
BV 2
3
Process density 1
Main control PWB sensor PWB PV 2
3
CPU density judgement Density detection IDPAT 1 =PV 1 x 216 BASE 1 =BV 1 x 216
Light quantity correction level setting IDPAT 2 =PV 2 x 216 BASE 2 =BV 2 x 216
calculation
(VR1) IDPAT 3 =PV 3 x 216 BASE 3 =BV 3 x 216
High voltage PWB PV=Patch voltage PV

x 216=value in TC44-4
I/O MC grid BV=Base voltage(bare drum) BV
output selection MC grid bias
output (density
Note: The value stored in Test Command 44-4 should be 75.
correction)
in each mode In the SD-2060, the absolute value of the Process Control Sensor
is not used for control calculation, but the ratio of the sensor
(Light quantity output from the bare drum and the sensor output from the toner
correction) patch is used.
This will allow for correct density compensation when the reflectiv-
ity of the drum is affected by dirt or drum deterioration.
Process Control
3 At this time the Standard level is referenced, and three possible
1 Three toner patches are developed on the photoconductor surface conditions will exist.
at three different MC grid bias voltage levels. These three patches a If the Standard level falls between the three patch values:
are developed using the Photo mode high voltage output calcu- The proper MC grid bias voltage is determined in Fig. A.
lated the last time Process Control was performed.
The voltage values of the three patches are:
1. Photomode voltage (This is the center value and is referred to Fig A
as Vg (P)) PV
2. Photomode voltage +50v (Vg (P) +50v) BV
3. Photomode voltage -50v (Vg (P) -50v)
Vg(p)+50
Standard
lever Vg(p)
Vg(p)+50 Vg(p)-50
Proper MC grid bias voltage

Vg(p) determined by process control
Vg(p)-50
MC GRID VOLTAGE
MC GRID BIAS VOLTAGE
4–6
b If the range of the three developed toner patches is lower than 4 When the MC grid bias voltage is corrected by the Process Con-
the Standard level: trol Sensor, the corresponding light quantity is also calculated to
Two more toner patches are developed with the voltage values control the copy lamp output.
of Vg(P)+100v and Vg(P)+150v, as shown in Fig. B. The pur-
Process Control timing
pose of developing two more patches is to bring the toner
patch range up to the Standard level. If the toner patch range In the SD-2060, Process Control is performed at the following
is still not at the Standard level, two more toner patches are intervals:
developed with the voltage values of Vg(P)+200 and 1 When the power switch is turned on.
Vg(P)+250. If still another step is required, the toner patches 2 When the accumulated copy time reaches 30 minutes.
are developed with the voltage values of Vg(P)+300 and If the timer reaches 30 minutes during copying, Process Con-
Vg(P)+350. If the Standard level is achieved during any of trol is performed during copying.
these steps, the proper MC grid bias is determined, and the If the timer reaches 30 minutes after copying, Process control
toner patch process is discontinued. If the Standard level is still is performed during the next copy preliminary rotation.
not achieved after these four sets of toner patches (1 set of 3 3 When the Stand-by time reaches 1 hour. Process control is
patches and 3 sets of 2 patches), then an F2-35 condition will performed during the next copy preliminary rotation.
occur. 4 When Test Command 46 is performed.
Fig B
PV
BV Vg(p)+250
Step3
Vg(p)+200 Step1 - 3patches developed
Standard Step2 - 2patches developed
lever Vg(p)+150
Step2 Step3 - 2patches developed
Step4 - (Not needed in this case)
Vg(p)+100
IF needed-2patches
Vg(p)+50 developed
Step1
First 3
Vg(p)
patches
Vg(p)-50 Proper MC grid bias voltage

determined by process control
MC GRID VOLTAGE
c If the range of the three developed toner patches is higher
than the Standard level:
Two more toner patches are developed with the voltage values
of Vg(P)-100v and Vg(P)-150v, as shown in Fig. C. The pur-
pose of developing two more patches is to bring the toner
patch range down to the Standard level. If the toner patch
range is still not at the Standard level, two more toner patches
are developed with the voltage values of Vg(P)-200 and Vg(P)-
250. If still another step is required, two more toner patches
are developed with the voltage values of Vg(P)-300 and Vg(P)-
350. If the Standard level is achieved during any of these
steps, the proper MC grid bias is determined, and the toner
patch process is discontinued. If the Standard level is still not
achieved after these four sets of toner patches (1 set of 3
patches and 3 sets of 2 patches), then an F2-35 condition will
occur.
Fig C
PV
BV Vg(p)+50
Step1
First 3
patches Vg(p) Step1 - 3patches developed
Step2 - 2patches developed
Vg(p)-50
Step2 Step3 - 2patches developed
Step4 - (Not needed in this case)
Vg(p)-100
IF needed-2patches
Vg(p)-150 developed
Step3
Standard
lever Vg(p)-200
Vg(p)-250 Proper MC grid bias voltage

determined by process control
MC GRID VOLTAGE
4–7
4 Operation of process control
3 toner patches are developed on the

drum at the following levels
*Vg(P) : Grid voltage output in photo mode
1) Photo mode voltage Vg(P)
(Center value of first 3 patches)
2) Vg(P) +50V
3) Vg(P) -50V
Is the standard
level within the range of
these 3 toner patches
No
Is the toner patch

Lower Higher
range higher or lower
than standard level
2 additional toner patches are 2 additional toner patches are
developed at the following levels developed at the following levels
1) Vg(P) +100V 1) Vg(P) -100V
2) Vg(P) +150V 2) Vg(P) -150V
Is the standard Is the standard

Yes level within the range of level within the range of Yes
these 2 toner patches these 2 toner patches
No No
2 additional toner patches are 2 additional toner patches are

developed at the following levels developed at the following levels
1) Vg(P) +200V 1) Vg(P) -200V
2) Vg(P) +250V 2) Vg(P) -250V
Is the standard Is the standard

Yes level within the range of level within the range of Yes
these 2 toner patches these 2 toner patches
No F2-35 Trouble No
(It can make copies with
last correction level)
Proper MC GRID bias

voltage is obtained
Drum marking
In the SD-2060, a toner patch image is formed in the same position
on the photoconductor drum surface to improve the accuracy of the
process control.
A marking is provided on the drum, and the marking is sensed before
forming a toner patch image. If the marking is not sensed, the ma-
chine stops its operation and indicates "F2-32" trouble.
(This is for Japan/SEC specifications. For the other destinations, the F
machine does not stop.)
4–8
3. Basic structure (1) Setting the reference value for optical system
correction.
Photoconductor drum: The 100mmφ OPC drum is used.
1 Clean the optical system at every maintenance.
Blank lamp: The non-image area is exposed by the

light from the blank lamp to erase the pos- Reference plate (Glass holder)
Table glass
itive potential outside the drum CTL. Dis-
charge lamp:
Eight bulbs cast light over the drum sur-
face to erase the positive potential in CTL.
Cleaning mechanism: The cleaning blade removes the toner re-

maining on the drum surface. The blade
always rests on the drum surface.
Sensor
Main corona: The saw tooth corona charge method is

used. Use of the screen grid maintains the
even charge potential over the pho- CPU reference value
toconductor surface. registration
Enforced separation Using two separation pawls, any copy

mechanism: paper that adheres to the drum surface is
forced to separate from the drum surface.
2 Perform Simulation 44-3.

Waste toner transport To enhance the toner transport efficiency, (The previous data are cleared.)
mechanism: toner backup is avoided by setting the Light is emitted from the copy lamp at 70V to the reference white
waste toner transport path downward. plate provided in the optical system unit, and the sensor output for
the reflected light is registered.
4. Optical system dirt correction (2) Dirt correction

In the SD-2060, exposure density is corrected by changing the copy
lamp light quantity depending on dirt in the optical system (the copy
lamp unit, No. 1 mirror, No. 2 mirror, No. 3 mirror). Reference plate (Glass holder)
Table glass
The optical system dirt correction is performed as follows:
Reference plate (Glass holder)

Table glass
Copy lamp light quantity correction
Copy lamp light quantity correction Sensor
CPU reference value light

Sensor quantity judgment
Light quantity output
selection
CPU reference value light
quantity judgment
Light quantity output
selection
4–9
1 Correction is made when the power is turned on.
2 Light is emitted from the copy lamp at 80V, 75V, 70V, .... 45 to the
reference white plate provided in the optical system unit, and the
copy lamp voltage which is the reference value is abtained.
3 The ratio of the obtained copy lamp voltage to the copy lamp
voltage (70V) at registration is calculated to correct the exposure
copy lamp voltage in each mode.
4 – 10
[5] DEVELOPING UNIT 2. Structure
1. Basic theory 1
2 3 4
(1) Two-component developer
Two component developer consists of toner and carrier, and is usu-
ally called developer.
The carrier is a media that applies toner to the static latent image on
the photoconductor.
As the carrier is stirred with the toner, the friction that occurs charges
it to positive or negative potential.
Because over time, the developer fatigues and affects its characteris- 5
tics that deteriorates the copy quality, it needs to be replaced at a
given period.
(2) Two-component magnetic brush development No. Name

A rotary, non-magnetic sleeve is provided over the magnet roller Magnetic brush is formed
which rotates during the copy cycle. 1 Developer magnetic roller with the carrier by a
A magnetic brush is formed with the carrier on the sleeve surface by magnetic force.
magnetic force, which allows toner to be attracted to the latent elec-
A plate employed to limit the
trostatic image on the photoconductor.
2 Developer doctor plate height of the magnetic
brush.
(3) Developing bias voltage Carrier within the developing
When the photoconductor is exposed to light, the surface potential 3 Developer stirring roller unit is stirred to distribute
(voltage) of the photoconductor is not removed completely and re- the toner evenly.
mains as a residual potential. Therefore, the toner adhered to the The toner fed from the toner
photoconductor by the residual potential creates background in the 4 Developer transport roller hopper is supplied to the
non-image areas. stirring unit.
To prevent this, a voltage of the same charge as the photoconductor Used to detect the density of
surface and which is higher than the residual potential is added to the 5 Toner density sensor the toner contained in the
magnetic roller to avoid the toner from remaining on the pho-
developer.
toconductor surface.
Residual potential<DV BIAS 3. Operation

+
+
MG roller
+ When the SD-2060 power is turned on, the machine goes into the
+
+
warmup mode. When the fusing temperature reaches a certain level,
+ the drum drive motor rotates.
The developer unit is driven by the main motor via the main drive unit.
DV BIAS Ratio of the carrier and the toner within the developing unit is moni-
-200V tored by the toner density sensor as a change in the magnetic trans-
Toner mission rate and the voltage is sent to the analog input line of the
Carrier CPU of the main board.
In the CPU, the input voltage level is monitored and the main motor
Developing bias voltage and the toner motor is controlled until the optimum density is ob-
tained. Then the toner is supplied, transported, and stirred.
5–1
This clutch synchronizes the lead edge of the image
[6] PAPER FEED/TRANSPORT data on the drum surface with the lead edge of the
SECTION copy paper.
Transport brake clutch (PSBRK)
Paper feed timing is very important to cope with the
copy speed of 60 sheets/min. To prevent against
1. Basic specifications variations on rising (ON) of the resist roller, this
brake clutch is turned off after the resist roller drive
The SD-2060 employs a paper tray lifting system in each paper feed power has been stabilized. In this manner the paper
section to hold a large quantity of papers in a compact space, and an transport timing is stabilized.
air paper feed system to feed paper, preventing against double feed
and/or smudging. Duplex copy Blows air to the paper in the duplex copy tray to feed
If paper of the same size and same weight are set in paper feed trays blower duct: the paper without double feed. (DVBS)
1 ~ 3, when paper is emptied from one of the trays, the continuous Sensor: Paper feed sensor (PFD1 ~ 3, DPFD)
paper feed function switches automatically to another paper tray. Paper transport sensor (PPD1 ~ 3)
After image transfer, the paper is separated from the drum surface
and sent to the fusing section by the transport belt.
(3) Manual multi paper feed section
The transport section is equipped with the paper separation sensor
(PSD) which senses separation of the paper and is utilized to make Paper feed When the manual paper feed solenoid (MPFS) is
the drive timing of the duplex gate solenoid (DGS1) after fusing in the takeup roller: turned on, the takeup roller simultaneously drops on
duplex copy mode. the paper and feeds only the top sheet of paper. In
the paper feed roller section, the reverse roller with
the torque limiter is provided to separate the paper
without double feed.
2. Basic composition Sensor: Paper size sensor (Length: MPSD1, 2)
(Width: PS1 ~ 6)
(1) Paper feed tray section
Paper feed belt: Four belts are provided in the air paper feed unit and (4) Suction section
rotation drive is obtained from the belt drive clutch
Transport belt: 2 pcs. of transport belts in the suction section.
(TBC).
Sensor: Paper separation sensor (PSD)
Air paper Composed of the suction duct unit and the blower
feed unit: duct unit.
When the suction valve solenoid (TVVS) is turned (5) Fusing section
on, the suction duct unit pulls the paper from the top Fusing roller: Upper heat roller (The surface is teflon-coated.)
of the stack in the tray to the paper feed belt. Lower heat roller (Silicone rubber is used.)
When the blower duct valve solenoid (TBVS) is
turned on, the blower duct unit blows air to the paper Cleaning roller: The upper cleaning roller employs an oil tank sys-
in the tray to feed a paper without double feed. tem to remove dirt (toner and paper powder) on the
upper heat roller surface for smooth separation of
Switch sensor: paper, increasing the lifetime of the heat roller.
(No. 1 tray) Upper limit sensor (TLMD1)
Lift motor rotation sensor (TPTD1) Lower cleaning roller, paper dust removing roller
Lower limit sensor (TLD1) Separation Four separation pawls in the upper side and four in
Tray switch (TSW1) pawl: the lower side.
Tray rising sensor (TUD1)
Fusing The thermistor and the thermostat are provided to
(No. 2 tray) Upper limit sensor (TLMD2) temperature control fusing temperature.
Lower limit sensor (TLD2) control:
Tray switch (TSW2)
Switch and Fuser interlock switch (HL ILSW)
Tray rising sensor (TUD2)
sensor: Heater lamp supply AC power "ON/OFF" switch
Paper size sensor (PS21 ~ 26)
Fuser unit installation sense switch (FUSUS)
(No. 3 tray) Upper limit sensor (TLMD3)
To protect the heater lamp power line connector,
Lift motor rotation sensor (TPTD3)
this switch is turned on to cut AC power supply
Lower limit sensor (TLD3)
when the fuser unit lock is released.
Tray switch (TSW3)
Tray rising sensor (TUD3) Paper exit sensor (POD)
Paper size sensor (PS31 ~ 36) Transport belt: In the duplex copy mode, the copy paper is curled
forcibly after it is discharged from the fusing section
(2) Transport unit to prevent against misfeeding in the duplex copy
tray.
Clutches: Transport roller clutch (TRC1)
Used for transporting papers from No. 2 and No. 3 Solenoid: Duplex copy gate solenoid (DGS1)
trays.
Transport roller clutch (TRC2)
Provided in front of the resist roller. The paper buck-
les in the resist roller section to prevent against skew
feeding (Simulation 51-02). Used for feeding and
transporting papers from No. 1 tray, the duplex copy
tray, and the manual feed multi tray, and for trans-
porting papers which are fed from No. 2 or No. 3
tray.
Resist roller clutch (RRC)
6–1
(6) Paper exit/reverse section Rear edge The paper rear edge position is determined by the
plate: rear edge plate drive motor (DBM). The duplex copy
Switch sensor: Duplex copy reversing section door switch (DDSW)
mode is selected with the operation key and copying
Paper exit sensor 2 (POD2) is started.
Copy receive tray full sensor (TFD)
At the timing of the initial rising of the paper trans-
Motor: Reversing motor (The reversing roller speed is var- port clutch (TBC1) signal, the rear edge plate moves
ied: 400 mm/sec for transport from the fuser unit to from its home position according to the copy paper
the reversing section, and 1000 mm/sec for trans- size (length).
port from the reversing section to the duplex copy
Paper feed belt: Three belts are provided in the air paper feed unit to
tray. This is in order to prevent against paper over- provide rotation drive power with the belt drive clutch
lap in the reverse section during continuous copy-
(DBC).
ing.)
Air paper Composed of the suction duct unit and the blower
Solenoid: Duplex copy reversing section gate solenoid (DGS2) feed unit: duct unit. Different from other paper feed tray units,
in the duplex copy tray, papers are fed from the
(7) Duplex copy tray section bottom. Therefore, the paper lead edge stopper
Alignment plate: Aligns papers with the alignment plate drive motor mechanism is provided.
The suction duct unit pulls the paper from the bot-
(DWM). The alignment plate operates every time a
tom of the stack onto the paper feed belt when the
paper enters according to the duplex copy tray
paper entry sensor (DPID) signal. suction valve solenoid (DVVS) is turned on. The
When the duplex copy mode is selected with the blower duct unit is incorporated in the transport unit.
operation key and copying is started, the alignment
plate moves from the home position (DTWHP) ac-
cording to the copy paper size (width).
3. Basic operations
(1) Air paper feed
The SD-2060 has two fan motors: one for suction and the other for
blowing in air paper feed, preventing against paper feed trouble due
to changes in atmospheric pressure.
The figure below shows the air paper feed ducts and air flow.
6–2
(2) Operations at power "ON"
When the power switch of the SD-2060 is turned on, the paper feed Copy start key ON TBVS,TVVS,PSBRK"ON" (Optical system
(Fan motor rotates) initial operation)
tray lift-up motor (TLM) rotates regardless of paper presence in the
paper feed tray, and the tray is lowered until the lower limit sensor TBC.1"ON" (Optical system
(TLD) senses the lower limit. copy lamp ON)
When the lower limit is sensed, the paper feed tray lift-up motor
(TLM) lifts up the tray again until the tray is sensed by the tray rising TRC.2"ON"
sensor (TUD) or the upper limit sensor (TLMD1). If the tray is sensed
by the upper limit sensor, it is judged as paper empty in the tray and
the tray is lowered again.
No
PFD"ON"
Power TLM rotation(descend)

Yes
"ON"
TVVS,TBC.1"OFF"
No
TLD sense
(Optical system
N o feed start)
PPD.2"ON"
Yes Yes
Second time
No No
PPD.3"ON" Paper jam
TLM rotation(ascend)
No Yes
No Yes TRC.2"OFF"
TUD sense TLMD1 sense
Yes
Yes No timing signal

No
PFC IN"ON" input from the
TLM stop
optical system
Yes
TRC.2"ON" The paper is

(3) Paper feed operation from the paper feed tray warped with the
time log set by
(No. 1 tray) RRC"ON" simulation
When the Start key is pressed, the paper feed (suction, blowing) fan No.51-02(B)
motors rotate and the valve solenoids are turned on to pull the paper
PSBRK"OFF"
from the top of the stack up to the paper feed belt. When the air
pressure in the air duct is stabilized, the paper feed belt clutch
(TBC1) and the transport clutch (TRC2) are turned on to transport the Copy paper transport start
paper to the resist roller section.
6–3
(4) Paper feed operation from the manual multi tray
When Start key is pressed, the optical system initial operation is
performed. The copy lamp lights up and at the same time the manual
paper feed solenoid (MPFS) turns on. The takeup roller descends to
feed the paper to the paper feed roller. The manual paper feed clutch
(MPFC) and the transport clutch (TRC) turn on to transport the paper
to the resist roller section.
Copy start key ON PSBRK"ON" (Optical system

initial operation)
MPFS"ON" (Optical system

copy lamp ON)
MPFC"ON"
No
MPFD"ON"
Yes
MPFS"OFF",TRC.2"ON"
No (Optical system
PPD.2"ON"
feed start)
Yes
No
PPD.3"ON" Paper jam
Yes
TRC.2"OFF"
Yes
No timing signal
No
optical system
Yes The paper is

warped with the
TRC.2"ON"
time log set by
simulation
RRC"ON" No.51-02(A)
PSBRK"OFF"
Copy paper transport start
6–4
(5) Paper transport operation to the duplex copy In this case, the paper exit/reverse switch solenoid (DGS1) is already
tray ON. (If the duplex coy mode is specified, DGS1 is turned on simulta-
neously with copy start.)
After copy image transfer, the paper is separated from the pho- When the reversing unit paper entry sensor (DSBD) senses the paper
toconductor and fed to the fusing section. rear edge, the reversing gate solenoid 2 (DGS2) turns on. The duplex
After fusing, when the paper exit sensor (POD1) turns on, the duplex copy switchback motor reverses its rotation and rotates at a high
copy transport roller clutch turns on simultaneously to feed the paper speed to feed the paper to the duplex copy tray.
from the fusing section through the paper entry guide in the duplex
copy tray to the reversing unit.
Copy paper Transfer,separation

transport start
PSD"ON"
Yes
Fusing
POD"ON"
Yes
DTRC"ON"
DSBD"ON"
Yes
DSBD"OFF"
Yes
DGS.2"ON"
DPPD"ON"
Yes
DPID"ON" Paper jam
Yes
Alignment start
6–5
(6) Paper feed operation from the duplex copy tray
When the back of the copy paper is totally copied and it is collected in
the duplex copy tray, the front surface copying is started. Paper feed
operation is, however, started only when the air pressure in the air
paper feed suction duct is stabilized.
Copy start DBVS,PSBRK"ON" (Optical system

key ON initial operation)
DVVS"ON"
DBC"ON" (Optical system

copy lamp ON)
TRC.2"ON"
No
DPFD"ON"
Yes
DVVS,DBC"OFF"
No (Optical system
PPD.2"ON"
feed start)
Yes
No
PPD.3"ON" Paper jam
Yes
TRC.2"OFF"
Yes
No timing signal
No
optical system
Yes The paper is

TRC.2"ON" warped with the
time log set by
simulation
RRC"ON" No.51-02(E)
PSBRK"OFF"
Copy paper transport start
6–6
[7] OPTICAL SECTION
1. General
The SD-2060 is composed of a fixed focus lens and six mirrors. The The automatic exposure sensor is provided to sense density of the
lens and the mirrors are moved by the stepping motor to positions original and the copy lamp light quantity is controlled by the main
according to the magnification ratio of reduction, normal, or enlarge- circuit to provide even copy image.
ment copy. magnification ratio is changed from 0.5 to 2.0 in 151 steps
by 1%. The six mirrors realizes a compact design. The slit exposure
system with the moving light source is employed. Copy image density
can be controlled by changing light quantity of the copy lamp.
2. Basic composition
15 18 4 11 2 1 19 9 20 14 16 7 12
10 5 17 3 6
8 13
1 Copy lamp 2 Reflector 3 No. 1 mirror

4 No. 2 mirror 5 No. 3 mirror 6 Lens
7 No. 4 mirror 8 No. 5 mirror 9 No. 6 mirror
F Mirror base B unit G Copy lamp unit H Mirror base C unit
I Lens drive motor J No. 4, No. 5 mirror base drive motor K Mirror motor
L Mirror base home position sensor M Lens home position sensor N Mirror home position sensor
O Automatic exposure sensor P Optical system dirt sensor
(1) Original table (5) Lens home position sensor (LHPS)

The original table is fixed, and an original is set to the left center. This sensor is used to sense the lens position. The output signal of
this sensor serves as the basic signal to control the copy magnifica-
(2) Copy lamp tion ratio.
100V system 85V 220W

200V system 170V 260W
(6) No. 4, No. 5 mirror base home position sensor
(MBHPS)
(3) Mirror This sensor is used to sense mirror base C (No. 4, No. 5 mirrors).
The output of this sensor serves as the basic signal to control the
Six mirrors are used. copy magnification ratio.
No. 1 mirror is attached to copy lamp unit, No. 2 and No. 3 mirrors to
mirror base B, No. 4 and No. 5 mirrors to mirror base C.
Mirror bases A and B are scanned when copying. Mirror base C is (7) Lens base
used to change the distance between an original and the pho- The lens are mounted to this base, which is moved in the paper feed
toconductor in reduction or enlargement copy. direction for reduction copy and in the paper exit direction for enlarge-
ment copy.
(4) Lens (Fixed focus lens)
• Construction: 1 group 4 lenses (8) Lens slide shaft
• Brightness: F5.6 This shaft is used to control optical axis of the lens in reduction or
enlargement copy. The lenses follow on the slide base shaft.
• Focal distance: 220mm ±1%
7–1
(9) Lens drive wire (23) Blank lamp operation
The lens drive wire is used to move the lens base. When a reduction image is copied on a large size paper in reduction
copy, the outside area becomes black.
(10) Mirror base C In another copy mode, electric charges remain on the outer area of
the original image and toner is attracted to the area. To discharge
No. 4 and No. 5 mirrors are attached to mirror base C. Mirror base C this, light is radiated on the drum by the blank lamps to prevent
is moved by the mirror base drive motor to adjust the distance be- against adhesion of toner in the outer area of the image.
tween an original and the photoconductor in reduction or enlargement The lead edge void is also accomplished using the blank lamp. The
copy. void width can be adjusted by the diagnostic function.
(11) Mirror base C (No. 4, No. 5 mirrors) drive wire (24) Optical system dirt sensor
This wire is used to move mirror base C (No. 4, No. 5 mirrors). The optical system dirt sensor senses dirt in the light paths of No.1 ~
No.3 mirrors, and controls the copy lamp intensity to provide good
(12) Mirror motor copies.
The mirror motor is a DC servo motor used to move mirror base A

and mirror base B. Its rotation is adjusted according to each magnifi-
cation ratio. 3. Basic operation
(Relation between an original, the lenses, and images in each magni-
(13) Mirror home position sensor (MHPS)
fication ratio)
This is a transmission type sensor used to sense the home position of Normal copy: The distance between the original surface set on the
mirror base A. table glass and the lens is adjusted to the distance
between the lens and the exposure surface of the
(14) Mirror base B photoconductor to make a normal copy.
No. 2 and No. 3 mirrors ar attached to mirror base B, which is

scanned by the mirror motor.
(15) Copy lamp unit

This is composed of No. 1 mirror, the thermostat, the copy lamp, the
exposure adjusting plate, the reflector, and the AE sensor, and is
scanned by the mirror motor.
(16) Thermostat
The thermal fuse is provided on the reflector to prevent against ab-
normal temperature rise in the optical system. In case of an abnormal
temperature rise, it turns off the power source of the copy lamp. Enlargement: The lens moves closer to the original compared to it’s
100V system 140 ˚C position during normal copying, and the distance be-
200V system 140 ˚C tween the original surface and the lens is shortened.
No. 4 and No. 5 mirrors go far from the lens and the
(17) Reflector distance between the lens and the exposure surface
of the photoconductor becomes greater.
Light from the copy lamp is reflected by the reflector onto an original.
The distance between the original and the exposure
surface of the photoconductor becomes greater than
(18) Exposure adjusting plate in the normal copy.
There are three exposure adjusting plates attached to mirror base A
to adjust exposure balance between the front and the rear sides.
(19) Mirror base drive wire

The mirror motor power is transmitted to mirror base A and mirror
base B to scan the mirror base by means of this wire.
(20) Mirror base (No. 4, No. 5) drive motor

This is a stepping motor used to drive mirror base C.
(21) Lens drive motor

This is a stepping motor used to change lens positions.
(22) AE sensor
The AE sensor senses the original density by the magnitude of light
reflected from the original. The center area of about 100mm wide in
the mirror base scan direction is the light measuring area.
The elements are photo diodes.
7–2
Reduction: The lens moves closer to the photoconductor com- 4. Optical system dirt/copy lamp
pared to it’s position during normal copying, and the
distance between the original surface and the lens deterioration correction
becomes greater.
The distance between the lens and the exposure sur- [General]
face of the photoconductor becomes shorter. In the SD-2060, decrease in light quantity due to the optical system
No. 4, 5 mirror and the mirror base go far from the dirt or the copy lamp deterioration is sensed with the sensor provided
lens. in the optical system unit to correct the lamp voltage.
The distance between the original and the exposure [Details]
surface of the photoconductor becomes greater than
in normal copy. 1 Light is emitted from the copy lamp at 70V to the reference white
plate provided in the optical system unit, and the sensor output for
the reflected light is registered.
2 When the power is turned on, the copy lamp voltage is changed
from 80V, 75V, 70V, ...., and the copy lamp voltage is calculated
which is the registered value of 1 .
3 The ratio of the copy lamp voltage calculated in 2 to the copy
lamp voltage (70V) at registration is calculated to correct the ex-
posure copy lamp voltage in each mode.
Mirror base scan speed
Lens and mirror positions

are changed to adjust the
Copy paper
magnification ratio.
feed direction
Mirror scan speed is changed to adjust the magnification ratio.
Mirror scan speed Drum rotating speed < Mirror scan speed
Enlargement
Lens and mirror

positions are
changed to adjust
Original the magnification
ratio.
Reduction
7–3
[8] RADF (Reversing Automatic Document Feeder) unit
1. General
The RADF unit automatically transports documents and reverses du-
plex documents, allowing for continuous copying.
When documents of different sizes are set in the document tray, the
document size is sensed by the RADF fray sensors and the appropri-
ate copy paper size or magnification ratio is selected.
If there is no copy poper paper suitable for the sensed document size
and the magnification ratio, copying is terminated and the required
paper size is displayed (blinking) on the display section.
(Features)
1 The employment of the step-passing of A4 (81⁄2" x 11") size paper
(first paper passing, and second paper passing simultaneously
with copying) together with the single-sided docunent handling
and the duplex document handling capability reduces copying
time.
2 Compact design, due to the folding document tray section.
3 The document width size is sensed using a potentiometer which
changes its resistance with each position of the width guides. The
document length is sensed using two photointerrupters.
The RADF is composed of the following parts.
(1) Document tray section, paper feed section,

transport section, reverse section, paper exit
section
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
25 24 23 22 21 20 19 18 17 16
1 Document exit, reverse sensor (RDD) 2 Turn roller 3 DR gate

4 Paper exit roller 5 Belt drive roller 6 Transport belt
7 Belt follower roller 8 Document timing sensor (DTS) 9 Resist roller A
10 Document resist sensor (DRS) 11 Paper feed roller 12 Takeup roller
13 Document set sensor (DSD) 14 Document length sensor 1 (DLS1) 15 Document length sensor 2 (DSL2)
16 Document width sensor (DWD) 17 Paper feed gate 18 Separation roller
19 Document width sensor (DWLS, DWRS) 20 Resist roller B 21 Belt tension roller A
22 Belt tension roller B 23 Document table 24 Belt tension roller C
25 Document stopper
8–1
(2) PWB sensor/Switch/Solenoid/Motor 3. Basic operations
arrangement view
No. Code/Signal Name (1) Motor and rollers operations
1 RADF PWB RADF control PWB 1 Paper feed motor (DFM) and rollers
2 LED PWB Display PWB The paper feed motor (DFM) drives the takeup roller, the paper feed
3 DFMRS Paper feed motor rotation sensor roller, the separation roller, and the resist roller. During document
feeding, the paper feed roller, takeup roller, and separation roller all
4 DTMRS Transport motor rotation sensor
rotate, while the resist roller remains stationary. If the resist roller is
5 DEMRS Paper exit/reverse motor rotation sensor rotating, the paper feed roller, takeup roller, and separation roller
6 DLS1 Document length sensor 1 remain stationary.
7 DLS2 Document length sensor 2 The paper feed roller, takeup roller, separation roller, and resist roller
are each rotated individually within the same drive system. A one-
8 DWD Document width sensor
way clutch is used to switch the rotating direction of the paper feed
9 DSD Document set detector motor (DFM).
10 DRS Document resist sensor (PBA-sensor 1) a Operations in document feeding
11 DTS Document timing sensor (PBA-sensor 1)
Paper feed motor (DFM)
Document width light emitting sensor
12 DWLS normal rotation (direction A)
(LED PWB)
Document width light receiving sensor G2 G3 G6 G7 Paper feed roller Takeup roller
13 DWRS
(PT PWB) G8 G9 Separation roller
14 RDD Paper exit/reverse sensor (PBA-sensor) G4 G5 Resist roller
15 SSW Stream mode switch

16 TPSW Thin paper mode switch
17 AUOD RADF open/close switch Paper feed roller
18 TGOD Turn guide open/close detector
Resist roller
19 DFM Document feed motor
G4 Paper feed motor
20 DTM Transport motor
G3 A (DFM)
21 DEM Document exit/reverse motor G5
22 DTB Transport brake
23 DRSOL Reverse solenoid
Take up roller
Separation G2
Paper feeding roller G8
G6
direction
G9
* One way clutch

b Operations in document transport
Paper feed motor (DFM)

reverse rotation (direction A)
G2 G3 G4 G5 Resist roller
G6 (Since G7 is a one-way
clutch, drive power is not
transmitted to the paper feed
roller and the takeup roller.)
Paper feed roller
B
Resist roller
Paper feed motor
G4
G3 (DFM)
G5
Take up roller
G2
G9 G8
G6
* One way clutch
8–2
2 Transport motor (DTM), paper exit motor (DEM), and rollers b Operations in document reversing
The transport motor (DTM) drives the transport belt (transport belt When the transport motor (DTM) rotates in the arrow direction (the
drive roller). It rotates in the normal direction when transporting a reverse direction), the drive power of gear G1 is transmitted to
document, and rotates in the reverse direction when reversing the gear G2, rotating shaft X in the direction of arrow A.
document. To switch its rotating direction, the rotating direction of the When shaft X rotates in the direction of arrow A, gear G3 on shaft
transport motor (DTM) is switched. X also rotates in the direction of arrow A.
The exit motor (DEM) drives the turn roller and the paper exit roller. The drive power of gear G3 is transmitted to gear G4, rotating the
Its rotating direction is not changed even when the rotating direction transport belt drive roller shaft and the transport belt in the direc-
of transport motor (DTM) is changed. tion of arrow A.
Since the paper exit motor (DTM) rotates in the direction of arrow
a Operations in document transport B when a document is transported, the paper exit roller and the
turn roller also rotates in the direction of arrow B.
• Transport motor (DTM) G2 G3 G4 Transport belt
normal rotation (direction A) • Transport motor (DTM) G2 G3 G4 Transport belt
• Paper exit motor (DEM) normal G6 Paper exit roller reverse rotation (direction B)
rotation (direction A) G7 Turn roller • Paper exit motor (DEM) normal G6 Paper exit roller
rotation (direction A) G7 Turn roller
Turn roller
G6 Turn roller
G7 Paper exit motor
A (DEM)
G6 G5
G7 Paper exit motor
Paper exit roller A
(DEM)
A Paper exit roller
G3 G2
G4 Transport motor (DTM)
Transport belt G2 Transport motor (DTM)

G4
Transport belt G3
8–3
A Original path
(1) ADF mode (single copy mode) operation in the RADF (C-16) (2) RADF mode (duplex mode) operation in the RADF (C-16)
1) Original setting
1) Original setting
2) Paper feed
2) Paper feed
3) Transport
3) Transport
4) Reverse
4) Stop (Copy)
5) Reverse
transport
5) Paper exit
6) Transport
6) Paper exit
completion 7) Stop (Back
surface copy)
8) Reverse
9) Reverse
transport
10) Transport
11) Stop (Front

surface copy)
12) Paper exit
13) Paper exit

completion
8–4
(3) ADF step feed mode operation in the RADF (C-16)
1) Original setting
2) Paper feed (The first original)
3) Transport (The first original)
4) Stop (The first original),

paper feed (The second original)
5) Transport (The first original,

the second original)
6) Stop (The first original copy),

stop (The second original), paper feed (The third original)
7) Paper exit (The first original),

transport (The second original, the third original)
8) Paper exit (the first original),

stop (the second original), stop (the third original)
9) Paper exit (the second original),

transport (the third original)
10) Paper exit completion (the second original),

stop (the third original copy)
11) Paper exit (the third original)
12) Paper exit completion (the third original)
8–5
1993îN 7åé 5ì åéójì 10:31 AM OPERATION UNIT
SD2060B.D-1
38v 38v 10v 24v 24v 24v 5v
10v 10v 38v 38v AC
BLANK LAMP LCD BACK LIGHT
LM MBM LED DISPLAY
UNIT INVERTER UNIT DRIVER(IC129) TM1 24v
TBFM TVFM DM MM COPY LAMP
LCD DISPLAY
UNIT DRIVER(IC128) TM1 24v
SSR301/ IC1 MIRROR MOTOR CONTROL
TD301 UNIT(MIRROR MOTOR)
TLMP1/
TRAY MOTOR IC431 Q451,452,453 DRIVER(Q219/
24v TLM3 DRIVER(IC103) TLMP2/ 10v
UNIT 220/221)
Q211/214 IC1A,1B,1C,1 TLMP3
D,1E,1F
IC409
TRAY MOTOR
24v TLM2 DRIVER(IC102)
UNIT DRIVER(IC130) HRS 24v
IC402 IC411 IC451
TRAY MOTOR
24v TLM1 DRIVER(IC101) PSFM 24v
UNIT
VFM 24v
24v DTRC
EX3? 24v
24v TBVS1
1. System block diagram
IC214
24v
TVVS1
I/O-1(IC107) DRIVER(IC119) MPFC 24v
24v TBVS2 DRIVER(IC125)

RRC 24v
24v TVVS2
PR(RY302) 24v
[9] ELECTRICAL SECTION
24v TBVS3
I/O-1(IC108) CPU(IC113) IC230 RY301 24v
24v TVVS3
T2
TBC1/TBC2/
24v DRIVER(IC122)
TBC3
DHR
24v DBC
AC
24v PNC
DRIVER(IC127) DRIVER(IC131) FFM 24v
24v DGS2 IC234

PFM 24v
24v CRS
9–1
IC227 DL 24v
24v CFM1 DRIVER(IC132)
MPFS 24v
24v CFM2
IC237
SFM 24v
24v DBVS
DRIVER(IC111) PSPS 24v

24v DGS1
IC221 DRIVER(IC216) SSR302 HL1 AC

24v DFSS DRIVER(IC119 )
SSR303/
HL2 AC
24v TRC1 DRIVER(IC135) IC219 DRIVER(IC134) DRIVER(IC133) TD302
24v TRC2 CPU(IC21)

MAIN CONTROL UNIT
24v DVVS
IC6 IC6 IC6 IC7
24v PSBRK
IC20 IC19 IC2 IC11
IC28
IC11 IC5
5v AC DWM DRIVER(Q1 DRIVER(Q2,3, DRIVER(Q4,5, DRIVER(Q1)
AC POWER 9,20) 15,16) 13,14)
10v SUPPLY UNIT
HIGH VOLTAGE UNIT 24v 24v DRIVER(Q21,8
DRIVER(Q7) DRIVER(Q11,6
-24v )
,17)
DC POWER
24v
SUPPLY UNIT
38v
DMB DSBM MHVG THVG SHVG M.C GRID PTHVG BIAS LED DTM DFM DSS DRSOL DTB DEM
FW
GND 24v 24v 5v 24v 24v 24v 24v 24v 24v
ADF UNIT
2. Operations at power ON
Power ON (Note 1) When toner density level is sbove the specified level after 0.5 sec rotation
of the drum motor (DM), the drum motor will stop in about 25 sec.
Main CPU initial setting (Note 2) When the fusing roller temperature isabove 100˚C at power ON, the main
I/O initial setting motor (MM) will rotate for about 40 sec after the temperature control level
Memory initial setting is reached. When the fusing roller temperature is below 100˚C at power
ON, the main motor will rotate for about 3 min 30 sec (Japan) or about
40 sec (Overseas) after the temperature control level is reached.
Operation control CPU reset
Mirror CPU reset
RADF CPU reset
(Sorter control CPU reset)
Backup memory check
Interlock door check
Pass sensor check (Misfeed check)
Paper feed tray unit Heater lamp ON Mirror base initial setting Duplex copy tray initial setting
Descending Rising (The fusing heat increases.)
Lens initial setting
(Note 2) (Note 1)
Main motor rotation Drum motor rotation
Longest: 3 min 30 sec Longest: 2 min
Shortest: 40 sec Shortest: 25 sec
Ready lamp ON
3. Main circuit
The SD-2060 main circuit is composed of the following control cir-
cuits:
• Paper feed/transport control circuit
• Process control circuit
• Fusing control circuit
• Toner supply control circuit
• Duplex copy control circuit
• RADF control circuit
• Sorter control circuit
• Paper feed tray control circuit
• CL light quantity control circuit
• PPC communication control (RIC) circuit
• Auditor control circuit
• Commander control circuit
9–2
(1) CPU (IC113) Signal list
Pin No. Signal name Port In/Out H/L Description
1 TC P90/PW3/IOF10 OUT "H" PWM Transfer charger PWM output
2 SHV P91/PW4/IOF11 OUT "H" PWM Separation charger PWM output
3 BIAS P92/PW5/IOF12 OUT "H" PWM Developer bias PWM output
4 MC P93/IOF13 OUT H Main charger control
5 DWMA P94/IOF14 OUT H Duplex alignment plate stepping motor phase A
6 DWMB P95/IOF15 OUT H Duplex alignment plate stepping motor phase B
7 DWMA P96/IOF16 OUT H Duplex alignment plate stepping motor phase A
8 DWMB P97/IOF17 OUT H Duplex alignment plate stepping motor phase B
9 +5V (C) Vcc IN — CPU power (+5V)
10 FWS P100/IOF20 IN "H" ↑ FW zero-cross signal input
11 DGD1 P101/IOF21 IN "H" ON Duplex gate detector (for switchback)
12 BLTin P102/IOF22 IN "L" ↓ BL timing trigger
13 PPD/PFCin P103/IOF23 IN "L"/"H" PPD3/PFCin signal monitor
14 DBMA P104/IOF24 OUT — Duplex rear plate/switchback stepping motor phase A
15 DBMB P105/IOF25 OUT — Duplex rear plate/switchback stepping motor phase B
16 DBMA P106/IOF26 OUT — Duplex rear plate/switchback stepping motor phase A
17 DBMB P107/IOF27 OUT — Duplex rear plate/switchback stepping motor phase B
18 TxD OP P80/IOF00 OUT "L" START Serial out (for operation panel)
19 RxD OP P81/IOF01 IN "L" START Serial in (for operation panel)
20 TxD MIR P82/IOF02 OUT "L" START Serial out (for mirror control)
21 RxD MIR P83/IOF03 IN "L" START Serial in (for mirror control)
22 TxD MIR P84/IOF04 OUT "L" START Serial out (for finisher/sorter)
23 RxD FNS P85/IOF05 IN "L" START Serial in (for finisher/sorter)
24 TxD EX P86/IOF06 OUT "L" START Serial out (for RIC/commander)
25 RxD EX P87/IOF07 IN "L" START Serial in (for RIC/commander)
26 GND2 Vss IN — CPU power (0V), signal GND
27 SA P120/D8 OUT H/L Strobe output A
28 SB P121/D9 OUT H/L Strobe output B
29 SC P122/D10 OUT H/L Strobe output C
30 CLinh P123/D11 OUT "H" Copy lamp ON inhibit
31 BLCLOCK P124/D12 OUT H/L BL clock output
32 BLDATA P125/D13 OUT H/L BL data output
33 BLLATCH P126/D14 OUT H/L BL latch output
34 BLBEO P127/D15 OUT "H" BL enable (ON/OFF) control
36 D0 D0 IN/OUT H/L Data bus 0
37 D1 D1 IN/OUT H/L Date bus 1
40 D4 D4 IN/OUT H/L Date bus 4
45 A0 A0 OUT H/L Address bus A0
9–3
62 A16 P50/A16 OUT H/L Address bus A16
66 ANSEL1 P13/WAIT OUT H/L Analog input selector 1
67 ANSEL0 P12/BREQ OUT H/L Analog input selector 0
68 WDTout P11/BACK OUT "H" ↑ Watch dog timer out
69 WDTin P10 IN "H" Trouble Watch dog timer monitor
70 RESET RES IN L Reset input
71 POFA NMI IN L Power OFF sequence trigger interruption
73 X101 EXTAL IN — CPU basic clock, crystal oscillator
74 (9.83MHz) XTAL IN
76 AS AS OUT L Address strobe
77 RD RD OUT L Read
78 WR WR/HWR OUT L Write
79 BCKout P17/LWR OUT H Battery check out
80 GND2 MD0 IN L Operation mode control
81 +5V (Pull up) MD1 IN H Mode 6: 8-bit expansion maximum mode
82 +5V (Pull up) MD2 IN H
83 +5V (Pull up) STBY IN L Hardware standby input (+5V pulled up)
84 Vref AVcc IN — Analog power (+4.75V)
85 THS P70/AN0 IN — Thermistor input (Fusing)
86 PWS/BCK2in P71/AN1 IN — Manual feed width detection input/battery check voltage input 2
87 TNCS/BCK1in P72/AN2 IN — Toner concentration input/battery check voltage input 1
88 TNF P73/AN3 IN — Waste toner full detection (SD-2060 NOT USED)
89 PCS P74/AN4 IN — Process control sensor input
90 DMS P75/AN5 IN — Drum marking sensor input
91 AEDS P76/AN6 IN — Optical system dirt detection
92 AES P77/AN7 IN — AE sensor input
93 GND2 AVss IN — Analog power (0V), signal GND
94 GND2 AVss IN — Analog power (0V), signal GND
95 DCH P57/ADTRG OUT H Power OFF sequence trigger (RESET trigger)
96 E P56/E OUT Pulse Enable clock output (for switchback motor)
97 RES FES P54/IRQ0 OUT L Sorter reset out
98 CLCLOCK P60/PW0 OUT "L" PWM Copy lamp clock
99 GRID P61/PW1 OUT "H" PWM Grid out
100 RIC/C P62/PW2 OUT H/L RIC/commander selection
101 TxD UDH P63/TXD OUT "L" START Serial out (for UDH/RADF)
102 RxD UDH P64/RXD IN "L" START Serial in (for UDH/RADF)
103 I8 P65/SCK IN H/L Matrix input I8
105 I0 P110 IN H/L Matrix input I0
9–4
(2) CPU input signal matrix
S7 S6 S5 S4 S3 S2 S1 S0
DDSW in DTBHPS DTWHPS MPFD DPFD PFD3 PFD2 PFD1
10
"L" "H" "H" "L" "L" "L" "L" "L"
MPSD2 MPSD1 MPED POD PSD PPD3 PPD2 PPD1
11
"L" "L" "L" "L" "H" "L" "L" "L"
TLMD1
TSW2 TCD2 TUD2 TLMD2 TSW1 TCD3 TUD1
12 TLMD3
"L" "L" "L" "H" "L" "L" "H"
"H"
SHVGT DTPD DPID DPPD TSW3 TCD3 TCD2 TCD1
13
"L" "H" "L" "L" "L" "L" "L" "H"
DSW DVCH in FUSUS in DSR_RIC DSR_FNS CTS_RIC CTS_COM DSR_OP
14
"L" "L" "L" "L" "L"
S80 U2 PS26 PS25 PS24 PS23 PS22 PS21
15
"L" "L" "H" "H" "H" "H" "H" "H"
TBBOX TNCTR in PS36 PS35 PS34 PS33 PS32 PS31
16
"L" "L" "H" "H" "H" "H" "H" "H"
EXIN1 RRC in TPTD3 TPTD2 TPTD3 TLD3 TLD2 TLD1
17
"–" "H" Pulse Pulse Pulse "H" "H" "H"
PFC in TFD POD2 PNC_a MMT DMT RAMSET MDOP
18
"H" "H" "L" "L" "H" "H" "L" "L"
@ 1: "H"/"L" are at the port level.
(3) CPU analog input signal

1 The AE sensor input/optical system dirt detection is independent as an analog input port. Since, however, the port for determining the input gain
is common, it is impossible to read two ports at the same time. Therefore, the gain of the above two sensor inputs is first outputted, then the
corresponding analog input is read.
2 ANSEL0/ANSEL1 (select port) is assigned to an independent port, allowing selection of input ports as required.
3 After a certain period (about 500 usec - 1.0 msec) from selection of the input port, the analog input is disabled. The analog data immediately
after selection are disabled.
Port No. Name

P77 AES AE sensor input
P76 AEDS Optical system dirt detection
P75 DMS in Drum marking sensor input
P74 PCS in Process control sensor input
P73 TNF Not used in the SD-2060.
P72 TNCS BCK1 in P70 - P72 are selected by ANSEL0/ANSEL1. (See the table
ANSEL0 below.)
P71 PWS BCK2 in
P70 THS ANSEL1
ANSEL0 ANSEL1
P72 "L" – TNCS Toner (density) control sensor input
P71 "L" – PWS manual width size sensor input
P70 – "L" THS Fusing temperature (thermistor) input
P72 "H" – BCK1 in Battery check voltage input 1 (Main)
P71 "H" – BCK2 in Battery check voltage input 2 (Option)
P70 – "H" Not used.
9–5
(4) I/O.1 (IC107) signal list
1 RTS COM PF6 OUT Request to send (for commander)
2 RRCinh PF7 OUT "L" Resist roller clutch ON inhibit
3 +5V (C) Vcc IN — Power (+5V)
4 RES OP PE0 OUT "H" Slave reset (for operation panel)
5 RES MIR PE1 OUT "H" Slave reset (for mirror control)
6 RES UDH PE2 OUT "H" Slave reset (for UDH/RADF)
7 FFMb PE3 OUT "L" Fuser ventilation fan motor (for +10V drive)
8 FFMa PE4 OUT "L" Fuser ventilation fan motor (for +24V drive)
9 TLMP1 PE5 OUT "L" Tray pilot lamp 1
12 GND2 Vss IN — Power (0V), signal GND
13 PSPS PB0 OUT "H" Separation solenoid
14 DHR PB1 OUT "H" Drum heater relay
15 DL PB2 OUT "H" Discharge lamp
16 PTC PB3 OUT "H" Pre-transfer charger
17 SFM PB4 OUT "H" Suction fan motor
18 HRS PB5 OUT "H" Heat roller solenoid
19 PR PB6 OUT "H" Power relay
20 PCN PB7 OUT "H" Personal counter count up
21 HL2 PA7 OUT "H" Heater lamp 2 (sub-heater)
22 HL1 PA6 OUT "H" Heater lamp 1 (main heater)
23 EX2 PA5 OUT "H" (Reserved) Fixed to L.
24 EX1 PA4 OUT "H" (Reserved) Fixed to L.
25 TM3 PA3 OUT Pulse Toner motor 2 phase B
26 TM2 PA2 OUT Pulse Toner motor 2 phase A
27 TM1 PA1 OUT Pulse Toner motor 1 phase B
28 TM0 PA0 OUT Pulse Toner motor 1 phase A
30 RD RD IN "L" Read input
31 WR WR IN "L" Write input
32 I/O1CS CS IN "L" I/O chip select input
33 RESET RESET IN "H" Reset input
35 A2 A2 IN H/L Address bus A2
38 D0 D0 IN/OUT H/L Data bus D0
43 D5 D5 IN/OUT H/L DAta bus D5
46 AEGAIN2 PC7 OUT H/L AE sensor gain 2
49 SS/FNS PC4 OUT H/L Sorter/finisher selection
50 MPFS PC0 OUT "H" Manual paper feed solenoid
51 MPFC PC1 OUT "H" Manual paper feed clutch
52 RRCout PC2 OUT "H" Resist roller clutch control
53 OPRAMRE PC3 OUT "H" Option RAM access enable
54 DSR UDH PG0 IN "H" Slave communication request (for UDH/RADF)
55 DSR MIR PG1 IN "H" Slave communication request (for mirror control)
9–6
56 TVMT PG2 IN "H" Tray vacuum fan motor trouble detection
57 TBMT PG3 IN "H" Tray blower fan motor trouble detection
59 DTR OP PF0 OUT "L" Slave communication enable (for operation panel)
60 DTR MIR PF1 OUT "L" Slave communication enable (for mirror control)
61 DTR UDH PF2 OUT "L" Slave communication enable (for UDH/RADF)
62 DTR FNS PF3 OUT "L" Slave communication enable (for sorter/finisher)
63 DTR RIC PF4 OUT Data terminal ready (for RIC)
64 RTS RIC PF5 OUT Request to send (for RIC)
(5) I/O.1 input/output signal matrix

Port 7 6 5 4 3 2 1 0
Out Out Out Out Out Out Out Out
PA HL2 HL1 VFM PSFM TM3 TM2 TM1 TM0
"H" "H" "H" "H" Pulse Pulse Pulse Pulse
PB PNC PR HRS SFM PTC DL DHR PSPS
"H" "H" "H" "H" "H" "H" "H" "H"
PC AEGAIN2 AEGAIN1 AEGAIN0 SS/FNS_ OPRAME_ RRCout MPFC MPFS
H/L H/L H/L H/L "L" "H" "H" "H"
PE TLMP3_ TLMP2_ TLMP1_ FFMa_ FFMb_ RES_UDH RES_MIR RES_OP
"L" "L" "L" "L" "L" "H" "H" "H"
PF RRCinh_ RTS_COM RTS_RIC DTS_RIC DTS_FNS_ DTS_UDH_ DTS_MIR_ DTS_OP_
"L" "L" "L" "L" "L"
In In In In
PG (NO USE) (NO USE) (NO USE) (NO USE) TBMT TVMT DSR_MIR DSR_UDH
"H" "H" "H" "H"
@ 1: "H’/"L" are at port level.
9–7
(6) I/O.2 (IC108) signal list
1 TVM PF6 OUT "L" Tray vacuum fan motor
2 TBM PF7 OUT "L" Tray blower fan motor
4 DMGAIN0 PE0 OUT H/L Drum marking sensor gain 0
7 DM PE3 OUT "L" Drum motor
8 PSGAIN0 PE4 OUT H/L Process sensor gain 0
11 MM PE7 "L" Main motor
13 TVVS3 PB0 OUT "H" Tray3-vacuum valve solenoid
14 TBVS3 PB1 OUT "H" Tray3-blower valve solenoid
15 TBC3 PB2 OUT "H" Tray3-belt clutch
16 DVVS PB3 OUT "H" Duplex vacuum valve solenoid
17 DBVS PB4 OUT "H" Duplex blower valve solenoid
18 DBC PB5 OUT "H" Duplex belt clutch
19 DTRC PB6 OUT "H" Duplex transport (paper correction) clutch
20 DGS1 PB7 OUT "H" Duplex gate solenoid (after fusing)
21 TRC2a PA7 OUT "H" Transport clutch 2
22 TRC1 PA6 OUT "H" Tray transport clutch 1
23 TBC2 PA5 OUT "H" Tray 2 belt clutch
24 TBVS2 PA4 OUT "H" Tray 2 blower valve solenoid
25 TVVS2 PA3 OUT "H" Tray 2 vacuum valve solenoid
26 TBC1 PA2 OUT "H" Tray 2 belt clutch
27 TBVS1 PA1 OUT "H" Tray 2 blower valve solenoid
28 TVVS1 PA0 OUT "H" Tray 2 vacuum valve solenoid
30 RD RD IN "L" Read input
31 WR WR IN "L" Write input
32 I/O2CS CS IN "L" I/O chip select input
33 RESET RESET IN "H" Reset input
46 PFM PC7 OUT "H" Process cooling fan motor (+10V drive)
47 BRK PC6 OUT "H" Brake clutch
48 CFM2 PC5 OUT "H" Optical system cooling fan motor 2
49 CFM1 PC4 OUT "H" Optical system cooling fan motor 1
50 DTRC2 PC0 OUT "H" Duplex transport clutch 2
51 SGS PC1 OUT "H" Duplex lead edge stopper solenoid
52 DSSEL PC2 OUT H/L Duplex stepping motor selection
53 DGS2 PC3 OUT "H" Duplex gate solenoid F2 (for switchback)
54 MCT PG0 IN "L" Main charger trouble detection
55 TCT PG1 IN "L" Transfer charger trouble detection
9–8
56 TES PG2 IN "L" Toner empty detection
57 TNF PG3 IN Waster toner bottle full detection
59 TLM1U PF0 OUT "L" Tray lift motor 1 rise
62 TLM1D PF3 OUT "L" Tray lift motor 1 fall
(7) I/O.2 input/output signal matrix

Port 7 6 5 4 3 2 1 0
PA TRC2a TRC1 TBC2 TBVS2 TVVS2 TBC1 TBVS1 TVVS1
"H" "H" "H" "H" "H" "H" "H" "H"
PB DGS1 DTRC DBC DBVS DVVS TBC3 TBVS3 TVVS3
"H" "H" "H" "H" "H" "H" "H" "H"
PC PFM PSBRK CFM2 CFM1 DGS2 DSSEL DFSS CRS
"H" "H" "H" "H" "H" H/L "H" "H"
PE MM_ PSGAIN2 PSGAIN1 PSGAIN0 DM_ DMGAIN2 DMGAIN1 DMGAIN0
"L" H/L H/L H/L "L" H/L H/L H/L
PF TBM_ TVM_ TLM3D_ TLM2D_ TLM1D_ TLM3U_ TLM2U_ TLM1U_
"L" "L" "L" "L" "L" "L" "L" "L"
(NO USE) (NO USE) (NO USE) (NO USE) In In In In
PG TNF TES THVGT MHVGT
"H" "L" "L" "L"
@ 1: "H"/"L" are at port level.
(8) Memory (IC116, IC207) (3) Writing as required:

Auditor related data such as 1 account No. memory, 2 limit
The SD-2060 employs the EEPROM and battery-backed-up SRAM
counter memory, and 3 department counter body are very large
as its memory. In addition to the conventional SRAM, the EEPROM is
in volume, and stored in the SRAM normally. Some of them are
used to provide a double backup system, preventing against memory transferred to the EEPROM as required.
data error caused by external noises.
That is, the SD-2060 has backup memory of: (SRAM) (EEPROM)
1 IC207 TC5564AFL (SRAM), Counter area ➩ (1) ➩ Counter area
2 IC116 X28C64 (EEPROM).
The SRAM 1 is backed up with a battery, and the EEPROM 2 is a
memory which keeps the data even when the power is turned off. The ➩ (2) ➩ Simulation data area
EEPROM has the following two features:
1 The number of writing is limited (about 100K). (For the SRAM,
there is no limitation.) Auditor related data ➩ (3) ➩ Auditor related data
2 It takes some time to write. (About 10 msec for 64 Kbyte write.

The SRAM takes only 1 usec.)
In the SD-2060, therefore, data to be stored are classified and some
are written into the EEPROM.
(1) Writing every time when turning off the power:
The most important data in the total counter and the maintenance
counter are written into the SRAM, and transferred from the
SRAM to the EEPROM every time when the power is turned off.
(2) Direct writing to the EEPROM:
Less frequently written data such as simulation data are written
directly into the EEPROM.
9–9
(9) Power circuit in the main circuit (12) Battery voltage check circuit
In the SD-2060 main PWB, the 24V power voltage is supplied from When the SD-2060 main body power is turned on, the circuit is oper-
the DC power circuit, and IC117 (78M10H) and IC118 (78M05H) ated with the memory backup battery voltage check (BCKOUT) signal
generate the power used in the main circuit. This prevents against which is sent from the CPU and the battery voltage is fed-back to the
abnormal operations of the main circuit due to the power line noises. analog port of the CPU.
+24V IC117 +10V(B) IC113 + IC232

CPU - Analog
CPU BCKout signal
ROM selector
IC118 +5V(C)
FW I/O AN
EE-PROM
+5V(B) RAM
(13) Reversing section drive motor control circuit
In the duplex copy mode, paper transported from the fuser unit is
reversed and transported to the duplex copy paper. In this case, the
(10) Auto exposure sensor (AES) and optical transport speed is switched and paper overlapping in the reversing
system dirt sensor (AEDS) circuit section is prevented in continuous paper feed by this circuit.
The auto exposure sensor (AE) and the optical system dirt sensor
(AEDS) circuit are composed of the sensor input circuit and the sen- IC234
IC133
sor gain level select circuit. IC113 Timmer CK1
Motor DSM
When simulation No./ 47 is performed, the auto exposure sensor (AE) CPU Pulse
driver
reads the white paper level to determine the gain level. When simula- generator
tion no. 46 is performed, the optical system dirt sensor (AEDS) radi-
C/CW,M1
ates the reference plate on the back surface of the glass holder with a
constant light intensity (CL voltage: 70V) to determine the gain level.
DSSEL/DBMA,B,A,B IC221
Motor
selector DBM
AES +
(AEDS) - IC113
Analog input (Transport speed)
IC107 AES Fuser unit → Reversing section: 400 mm/sec
AEGIN2 (AEDS)
Reversing section → Duplex copy tray: 1000 mm/sec
AEGIN1
AEGIN0
I/O
(11) Process control sensor (PCS, DNS) circuit

The process control sensor circuit is composed of the sensor input
circuit and the sensor gain level select circuit.
The process control sensor (PCS) and the drum mark sensor (DMS)
are divided into the light emitting section and the light receiving sec-
tion. The gain level in the light emitting section is controlled to obtain
a constant input voltage in the light receiving section. The input circuit
is provided with a variable resistor to adjust variations in the sensor
sensitivity with simulation No. 44-2, 3.
+10V
IC113
+ Analog
IC108 PCS - input
(DMS) PCS
I/O (DMS)
9 – 10
(14) Fan motor control circuit To control BL (blank lamp), the following control lines are provided.
The fan motor control is classified into two as follows: 1 BLCLOCK: Serial transfer clock output
1 ON during copying only 2 BLDATA: Serial transfer data
a. Optical system fan motor (CFM1, CFM2, VFM) Data is changed at clock rising.
b. Power PWB cooling fan motor (PSFM) Data is saved at clock falling.
2 ON regardless of copying or standby 3 BLLATCH: Data latch output

a. Fuser blower fan motor (FFM) Data is changed at latch output rising.
b. Process blower fan motor (PFM) Data is saved at latch output falling.
To suppress noises in the standby state, selection of +24V/+10V is 4 BLBEO: Data output enable
performed. Driver (data) is ON at "H."
Driver (data) is OFF at "L."
FFMa_ FFMb_ PFM FFM PFM
Power OFF,
1 1 0 OFF OFF door open,
trouble, JAM BLCLOCK
1 1 1 OFF +10V ON NC
1 0 0 +10V ON OFF NC
BLDATA
1 0 1 +10V ON +10V ON Ready standby
0 1 0 +24V ON +24V ON Copying
BLLATCH LATCH
0 1 1 +24V ON +24V ON NC
0 0 0 +24V ON +24V ON NC ON ON
0 0 1 +24V ON +24V ON NC BLBEO OFF
("1": "H", "0": "L")
(Note) The output level definitions are at the CPU port.
POWER ON (Relationship between reduction copy and the blank lamp)

+24V ON
Reduction ratio BL state (F : ON, ✕:OFF)
+10V ON
×100% ~ ×96% F ✕ ← 50 → ✕F
FFM OFF OFF
× 95% ~ ×92% F F ✕ ← 48 →✕F F
ON
+24V
× 91% ~ ×88% F F F ✕ ← 46 → ✕F F F
ON
+10V
× 87% ~ ×84% F ← 4 →F ✕← 44 → ✕F ← 4 → F
PFM OFF
OFF
× 83% ~ ×80% F ← 5 →F ✕← 42 → ✕F ← 5 → F
1 2 3 4 5 6
× 79% ~ ×76% F ← 6 →F F ✕ ← 40 → ✕F ← 6 → F
× 75% ~ ×72% F ← 7 →F ✕← 38 → ✕F ← 7 → F
× 71% ~ ×68% F ← 8 →F ✕← 36 → ✕F ← 8 → F
1 Delay from POWER ON (about 100 msec) × 67% ~ ×64% F ← 9 →F ✕← 34 → ✕F ← 9 → F
2 Driven with +24V (for about 1.0 sec) → 3 Warmup, ready wait × 63% ~ ×59% F ← 10 →F ✕ ← 32 →✕F ← 10 → F
4 During copying × 58% ~ ×56% F ← 11 →F ✕ ← 30 →✕F ← 11 → F
5 Door open, JAM → 6 Door close (Same process of 1 → 2 → × 55% ~ ×52% F ← 12 →F ✕ ← 28 →✕F ← 12 → F
3 .) × 51% ~ ×50% F ← 13 →F ✕ ← 26 →✕F ← 13 → F
(15) Blank lamp control circuit

The blank lamp radiates light to the non-image area on the pho-
toconductor to discharge the void area in the copy lead edge and the
non-image area in reduction copy.
BL PWB
IC 113 BL CLK IC 2
IC 214
CPU BL DATA Controller
BL LATCH BL
BL BEO
9 – 11
4. POWER SOURCE
(1) Block diagram

The DC power circuit directly rectifies the AC source voltage, switch-
ing-transforms it with the convertor circuit, rectifies it again and
smoothes it to provide a DC voltage. The block diagram is shown
below.
Rush current Rectifying

AC IN Noise filter
Iimiting circuit smoothing
circuit
circuit
Inverter circuit Rectifying (-24V out)

(RCC system) smoothing circuit -24V
Converter Regulator circuit
Transformer
(T1)
Rectifying (10V out)
smoothing circuit 10V
Regulator circuit
10V ON/OFF
control
Rectifying (12V out)
smoothing circuit
Inverter (24V) Thermal Regulator circuit
circuit protection
(Forward system)
Converter Rectifying
transformer smoothing 24V
(T2) circuit
-24V ON/OFF
control
Driver transformer 24V control
(T3) circuit
24V ON/OFF
control
Inverter (38V)
circuit Rectifying
(Forward system) smoothing 38V
circuit
Converter
transformer 5V ON/OFF
(T2) control
38V control
circuit
Chopper
Driver transformer 5V
Over voltage circuit
(T5)
protection
circuit
Full-wave
rectifying PC1 FW circuit FW
circuit
9 – 12
(2) Operation RCC invertor starts its operation later, the voltage generated in T1
turns on TRC1, biasing R4 and R111. (R111 is equipped with a
1 Noise filter circuit built-in fuse.)
The input noise filter circuit is composed of L and C as shown below,
reducing normal mode noises and common mode noises flowing into
and out from the AC line. T1
TRC1
R2
C13
F701 L1 L2
(15A 125V) C4
C1 C2 R4 R111 R3 R9 D3
C5
To smoothing capacitor
2 Rush current limiting circuit 3 Rectifying/smoothing circuit

To protect the switch contacts from being deteriorated by an ex- The AC input voltage is rectified with diode D1 and smoothed with
tremely large rush current, the rush current limiting circuit is provided. electrolytic capacitors C9 and C10. This circuit employs the double
When the power is supplied, a charging current flows through R4 and voltage rectifying method, providing a DC voltage after rectification
R111 to the smoothing capacitor, limiting the rush current. When the twice as great as the input voltage.
4 Invertor circuit (RCC system, 10V, –24V and the direction. Therefore the collector current increases as time passes.
control circuit power system) As a result, after some time, Q1 becomes insufficient in hFE, shifting
This circuit is a one-stone self-excited invertor, and the system is to OFF state rapidly. At this moment, secondary rectifying diodes (D6,
called as the ringing choke convertor (RCC) system. D7, D8) conduct to supply power to the load.
The circuit operation is as follows: When a drive current is applied The control circuit is simple in construction. When Q1 is turned off,
through starting resistors R7 and R8 to the base of switching transis- C15 is negatively charged through D2.As the voltage across C15
tor Q1, switching transistor Q1 conducts. Then a voltage is applied to increases, ZD1 conducts to turn on Q2, cancelling the base current of
the primary winding of transformer T1, generating a voltage in the Q2 and turning off Q2. In this way is the ON/OFF timing of Q2 is
drive winding simultaneously. The bias is further kept in the positive controlled so that the voltage across C15 is kept at a constant level.
IC1
T1 AN78N12
D6
ST-X09 1 3
(7) (11)
IN
G
O +12V
C13 + AL01Z
1000 C16 + R24 2 C18 + (Power for 24V, 38V
10V D3 1.8K 100
R9 (6)
220
25V
1/2W 16V (output control circuit)
D32
R7 33 (10) 1SS53
AL01Z
F1 180K 1/2W R25 IC2
1/2W (2) D7
(13) 5.6K 1 3 AN78L24
C23 R10 IN O
0.4A G Q8
0.01 82K AL01Z ZD20
250V 2SC945
1KV 2W C17 + R25 R28 2
R8
Q2 180K Q1 100 2.7K
Q12 C19
+24V sensing
1/2W 2.2K R29
2SB698 1/2W 2SC4231 D4 (12) 50V 2SA953 0.1
10K
R14 (3)
D8 IC3
-24V
470 R13 R11 (15)
ERB44-0B L780S10
1K 100 C14 D5 AL01Z
1W AL01Z 1 5
IN O 10V
(4) R31 G R +
ZD1 ZD2 C65
0.1 5.8K 3 4
RD6.2EB1 RD7.5EB1 680P C20 + R30
R12
580 1.8K
C21
+5V sensing
C15 25V 1/2W R32
470 100
4.7K
1KV + (5) (14) 16V
R19 47K 100 50V Q9
2SC945
The three output circuits in the secondary side are stabilized by the
three-terminal regulator IC’s (IC1, IC2, IC3). For –24V and 10V out-
puts, the ON/OFF control circuit for sequence control is provided. The Q1
–24V output is controlled by ZD20, Q8 and Q12 so that the output is Collector-emitter
turned on when the 24V output is 18V or higher. The 10V output is voltage waveform
controlled by the three-terminal IC with the output ON/OFF control 0
and Q9 so that it is outputted when the 5V output supplies 1V or Q1
more. Collector current waveform
The +12V output serves as the power source for controlling the 0
24V/38V output invertor circuit as described later. When this output
falls below 8V, all outputs are stopped. D6, D7, D8
operation voltage
0
With 100V input and
rated load
9 – 13
5 Invertor circuit (Forward convertor system)
The 38V output as well as the 24V output employs the forward con-
vertor system. Only the 38V circuit, therefore, is described here.
FB4
L5
D14 T4 D23 FB9 HK-20D160-1810
FB13 ERB44-10 PT-X57 (9) FB5 ESAD92M-03
(2) (10)
FB10
F3 (4) (5) R63 C45
R51
5.6 1000P
C39 4.99K C35 C34
3.0A 1W 1KV
0.1 R107 3300 3300
250V C43 C52 R64
400V 120K 50V 50V
3W 470P 1000P 4.99K + +
R68
D15 1KV 1KV
ERB44-10 C44
470P FB6
(13)
(7) (12) 1KV
Q5 FB14
2SK1082 C41 3300P R62A R62B R66 CMW-1.2-P15
120 31.6 R67 CMW-1.2-P15
R10B 10 1/2W
ZD10 C42 3300P
RD22EB1 (5) T5 DT-P20
(4)
D15 AL01Z
R69
R110 R22 1K
Q6 ZD11 270 10 1W
2SK1082 RD22EB1 1/2W 1/2W (2)
ZD12 (3)
C40 D17
RD22EB1 C47 + C46
580P
1KV 0.1 100
R109 AL01Z 50V 16V
R113 270
100 1/2W (6) (1)
1W D20
D19 ZD13 1SS53
10DF8 RD22EB1
Switching transistors Q5 and Q6 (Q3 and Q4) connected in parallel to 6 Output voltage control circuit
each other are turned on/off by drive transformer T5 (T3) which is The output voltage is controlled by the PWM (Pulse Width Modula-
driven by the signal from the control circuit in the secondary side, tion) method. The output is detected by the control IC, IC5 (IC4), and
converting the input DC voltage into high frequency pulses. is inputted into the error amplifier in the IC together with the IC’s
The high frequency pulses are dropped by convertor transformer T4 reference voltage to control the ON/OFF time of Q5 and Q6 (Q3 and
(T2), rectified by diode D23 (D21), and smoothed by L5, C35, and Q4) through the PWM convertor and the drive transformer, stabilizing
C34 (L4, C29, and C30). the output.
When the secondary side control circuit turns on the drive trans- The 24V output control circuit is equipped with the control circuit
former, a voltage is generated at the gate of Q5 and Q6 (Q3 and Q4) (R114, R55, R56, Q7, Q13) so that the 24V circuit may not start until
in the primary side to conduct the transistor. the 38V output rises. That is, all outputs are off until the 38V output
Then a voltage is applied to the primary winding of the convertor rises because all of 5V, 10V, –24V, and 24V are under the sequence
transformer T4 (T2), generating a voltage in the secondary winding to control.
conduct the same phase side of D23 (D21) as the transformer, sup-
plying the power to the load. 7 Overcurrent protection circuit
When the drive transformer turns off, a counter-electromotive force is The negative $ line of the secondary side is connected with detect-
generated in the primary side to pull down the gate voltage of Q5 and ing resistors R66 and R67 (R44 and R45), which detect an overcurr-
Q6 (Q3 and Q4) and no voltage is generated in the secondary side. ent and send signals to the control IC, IC5 (IC4), decreasing the ON
Since, however, a current has been flowing through L5 (L4), a width of the pulse and reducing the output voltage. The output of this
counter-electromotive force is generated by that current to conduct circuit is of 71-character characteristics.
the flywheel side of D23 (D21), supplying the power to the load.
Q5, Q6 (Q3, Q4)

Drain-source To IC error amplifier
R66
voltage waveform (R44)
0
Transformer Output pin side
R62B R62A R67
Q5, Q6 (Q3, Q4) pin side (R42B) (R42A) (R45)
drain voltage waveform
0
8 Chopper regulator circuit (5V system)
The 5V system is directly pulled down from DC 38V through the
Q5, Q6 (Q3, Q4) chopper circuit (Q15, L6). The switching frequency is determined by
gate waveform CR of 5 pin and 6 pin of IC5, and switching is performed at about
0
70KHz.
Q15 is a switching transistor. Smoothing is performed by D29, choke
coil L5, and electrolytic capacitor C55 to supply 5V.
9 – 14
Control is performed by IC6. The internal reference voltage of IC6 The AC input voltage is full-wave rectified by D2, D18, D24, D30. If
and the divided voltage of the output are inputted to the error ampli- the pulse voltage is higher than the cut voltage of ZD4, photocoupler
fier to control the ON/OFF time of Q15 through the PWM comparator, PC1 conducts. If it is lower than the cut voltage of ZD4, photocoupler
stabilizing the output. PC1 does not conduct. This repeats ON/OFF of the photocoupler.
To protect the circuit against an overcurrent, the output current is voltage transmitted to the secondary side by the photocoupler turns
detected by R105. If an overcurrent is detected, the ON width of Q15 ON/OFF Q10 to supply the FW signal.
oscillation pulse is narrowed to drop the voltage.
9 Overvoltage protection circuit
When the 38V output, the 24V output, or the 5V output reaches an
overvoltage state, all the outputs are latched.
An overvoltage state of the 38V output is detected by ZD18, the 24V Waveform between
output by ZD16, and the 5V output by ZD17. 1 and 2
The detected signal is applied to the gate of thyristor SCR1 to con-
duct SCR1. Then Q14 is turned on to stop oscillation of the 38V
control IC. When the 38V output stops oscillation, as stated above, all FW output
the outputs are turned off by the sequence control circuit, protecting
against an overvoltage. The operation is of the latch system, and the
AC power is supplied again after removing the overvoltage. Each waveform
F FW system output circuit
AC
ZD4
R19 47K
RD3.0EB2
R15 R16 PC1 R20 38V
D2 4.7K
D18 12K 12K ZD5
10E6 1W 1W 1/2W
R112
10E6 R17 RD6.2EB1 FW
AC 100
33K
Q10
1W
D30 D24 2SC945
10E6 10E6 PC-113 R23 C22
2.7K 0.1
GND
Primary Secondary
side side
9 – 15
5. RADF Electrical section
(1) General
This circuit controls paper feed, transport, stop, and paper exit, and is composed of various sensors, switches, the circuit which processes inputs
from the PPC, the circuit which drives motors, brakes, and solenoids, the CPU, and its peripheral circuits.
(2) Block diagram
SGND
TXD Paper feed motor
DFM
RXD Communication drive circuit
DTA circuit
DSR Paper feed
motor speed
RESET B
control circuit
S_SOL A C
Paper feed motor G

DFMRS rotation sensor H
input circuit
K
B
Paper transport
L
motor rotation
DTMRS sensor input
circuit C DTM
Tramsport motor
Paper exit/reverse drive circuit
DETMRS motor rotation sensor
input circuit D
D CPU
Paper exit/reverse Current limiting
Tray width sensor (IC21)
DTWS input circuit
motor speed control circuit
circuit
DEM
Original resist sensor EEPROM Paper exit/reverse
DRS I/O circuit (IC23) motor drive circuit
Original width E
DWS sensor I/O circuit Transport brake DBRK
drive circuit
Chip select
Timing sensor
DTS I/O circuit circuit
Reverse solenoid DRSOL
drive circuit
Paper exit/reverse
RDD 30KHz
sensor I/O circuit
oscillation circuit
+5V Stopper solenoid drive A
+5V +10V circuit (for controlling the
Reset cirucit ROM main body)
SGND Power
+24V circuit (IC25)
9.83Hz
PGND F LED ADF FEED lamp
oscillation I
E circuit lighting
Original set sensor J circuit REMOVE
DSD I/O circuit ORIGINAL
lamp
G
Tray feed size sensor 1
DLS1 input circuit H
1.06KHz 429Hz
I
oscillation K oscillation L
J
circuit circuit
Tray feed size sensor 2
DLS2 input circuit External
DIP switch
I/O
Stream mode switch (IC24)
SSW input circuit
Push switch
Thin paper mode switch
TPSW input circuit
F
ADF open/close switch
AUOD input circuit
+24V
Reverse guide open/close

TGOD switch input circuit
9 – 16
(3) Operations
1 Sensor/detector input circuit

a. Paper exit/reverse original sensor (RDD) input circuit
+5V
DF3-6P-2DSA
1
CN5,1 +5V
5 Q25 2SC2712Y IC26.3
CN5,5 RDDLED
Paper exit/reverse sensor µPC324G2
C 2
B4B-PH-K-S R26 1 2 8 + 10 C16 TRHS DA 66
A 2 C 1
4 ERJ6GEYJ303V R134 -
9 1 GRM40B102K50PT TRHS 17
+5V CN45,4 CN15,1 +5V CN15,1 +5V +5V R3 E 1 100PF +5V TRHS AD 63
PH110 3 30K ERJ6GEYJ102V
K 1 VOUT CN45,3 CN15,2 RDD CN15,2 R126 1 1 ERJ6GE CPU
E 2 2 R65 1 2 2 1
LED CN45,2 CN15,3 RDDLED CN15,3 1K
RDD TLN 1 ERJ6GEYK225V -YJ392V TP13
1 ERJ6GEYJ103V R43
199 SGND CN45,1 CN15,4 SGND CN15,4 IC27.4
68K 2.2M 2 10K 2 3.9K 11 2
+ 12 SGND 1
6 1 2 10
2 CN5,6 RDD - ERJ6GEYJ103V TP4
2 C71 GRM40B 1 1 µPC339G2
CN5,2 SGND 10K
-103K50PT 1
2 2
0.01µF
SGND
Paper exit/reverse sensor input circuit

[Fig. 1]
The paper exit/reverse original sensor is a reflection type sensor composed of an LED and a photo transistor. Infrared rays reflected by the LED
are radiated to the photo transistor, increasing the photoelectric current flowing through the photo transistor to detect the original.
This circuit is equipped with the automatic adjustment function by the CPU and is able to maintain the sensor sensitivity at a constant level.
The LED cathode is connected to the voltage-current conversion circuit which is composed of the operation amplifier (IC26) (IC26), Q25, and
R134. It controls the current value with the D-A output (analog voltage value) of the CPU. That is, IC26 9 pin input voltage (voltage drop of LED
current by R30) is always made equal to the CPU D-A output value (66 pin). So varying the D-A output varies the current value.
On the other hand, the photoelectric current of the photo transistor is converted into a voltage by the emitter resistance in the sensor PWB,
passed through the noise filter composed of R65 and C71, and inputted to IC27 10 pin and the CPU 63 pin. R3, R26, R135, IC27, and IC4
compose the voltage comparator which compares the input voltage from the sensor and the threshold voltage (about 1V) formed by dividing +5V
with R3 and R135. When the input voltage from the sensor exceeds the threshold voltage, the output at IC27 13 pin is inverted to be LOW and
inputted to the CPU 17 pin as "Original present" signal. The CPU 63 pin is the A-D input pin, and the analog voltage is converted to the digital
value in the CPU.
In the direction of the sensor optical axis is the background plate whose reflection factor is smaller than that of the original. This background
plate provides the emitter voltage of the photo transistor, which serves as the reference voltage of "original absence." Since the sensor sensitivity
varies depending on the unit in general, the sensor sensitivity is automatically adjusted according to the reference voltage of "original absence."
The sensor voltage at "original absence" is A-D-inputted to change D-A output voltage. Then the LED current (LED light intensity) is changed
and the sensor voltage is controlled to be a specified level by the CPU. The D-A output value is unique to each unit and is stored in the
EEPROM (IC23) memory.
b. Original resist sensor (DRS)/timing sensor (DTS) input circuit
+5V
R33 1
ERJ6GEYJ225V
+5V 10K
1 C14 IC15.1 2
CN4,1 +5V R130 HD74HC04FP
5 Q23 2SC2712Y IC28.1 GRM40B102K50PT HD74HC04FP
CN4,5 DRSLED ERJ6GEYJ102V 13 6 5 74
Orugunal resist sensor C 2 3 100PF 2 X1
R27 1 1 2 1 + 1 1
1 IC2.3 RES_DA 67
B4B-PH-K-S 2 1 R121
A 2 C 1 ERJ6GEYJ473V B 1K - 1
4 E 3 ERJ6GEYJ225V RES 19
+5V CN44,4 +5V 47K µPC324G2 R28 2.2M
PH110 3 +5V 2 TP23 RES_AD 65
K 1 VOUT CN44,3 1 1 2 ERJ6GEYJ510V 2 IC1.3 CPU
E 2 2 R1 ERJ6GEYJ472V 10K 1 9
DRS TLN LED CN44,2 A 8 1
1 IC27.1 R27 ERJ6GEYJ473V 51 10 Y
1 R34 ERJ6GEYJ103V 10K 2 5 B
199 SGND CN44,1 + 2 2 10K SGND TP24
68K 6 1 2 4 HD74HC00FP
CN4,6 DRS - µPC339G2
2 2 1 1 1 R131 1
CN4,2 SGND
R122 C68 ERJ6GEYJ472V
2 2 2 4.7K TIMS 16
ERJ6GEYK225V GRM40B103 TIMS_AD 64
2.2M -K50PT SGND IC15.2
+5V DF11-16DP-2DSA C15
0.010µF R132
CN4,9 DTSLED
9 Q24 2SC2712Y
ERJ6GEYJ102V IC28.2 GRM40B102K50PT HD74HC04FP
Timing sensor C 2 5 100PF 2 X1
R25 1 1 2 7 + 1 1
1
B4B-PH-K-S 6 1 R124
A 2 C 1 ERJ6GEYJ473V B 1K - 1
4 E 3 ERJ6GEYJ225V
+5V CN44,4 +5V 47K µPC324G2 R29 2.2M TP15
PH110 3 +5V 2
K 1 VOUT CN44,3 1 1 2 ERJ6GEYJ510V 2 IC1.4
E 2 2 R2 ERJ6GEYJ472V 10K 1 9
DRS TLN LED CN44,2 A 8 1
1 1 IC27.3 R38 ERJ6GEYJ473V 51 10 Y
199 SGND CN44,1 DF11-16DP-2DSA R37 ERJ6GEYJ103V 10K 2 5 B TP14
+ 2 2 10K SGND
68K 10 1 2 4 HD74HC00FP
CN4,6 DTS - µPC339G2
1
2 R125 1 1 1 R133
ERJ6GEYK225V C70 ERJ6GEYJ472V
SGND
2.2M 2 2 2 4.7K
GRM40B103K50PT
0.010µF SGND
Original resist sensor/timing sensor I/O circuit

[Fig. 2]
The original resist sensor and the timing sensor are of reflection type similarly to the paper exit/reverse original sensor. Either circuit is equipped
with the automatic adjustment function, and is composed similarly. This circuit, however, is additionally equipped with the analog switch signal
select circuit because the CPU D-A pin is commonly used by two sensors. That is, when the select signal from the CPU 74 pin is at HIGH,
IC15.2 conducts and IC15.1 stops conduction. As a result, the D-A value of the timing sensor is outputted from the CPU. When, on the contrary,
the CPU 74 pin is at LOW, the original resist sensor is selected and the D-A value of the original resist sensor is outputted from the CPU.
9 – 17
c. Paper fed motor rotation sensor (DFMRS), transport motor rotation sensor (DTMRS), paper exit motor rotation sensor
(DEMRS)
+5V
RA6.1
1
RGLD6X103J
TLP1215(C1) 10K TP26
+5V R86
1 2 ERJ6GEYJ472V IC7.1
Paper feed motor VCC DF11-16DP-20SA
2 1 1 2 1 2 1
rotation sensor VOUT CN1.1 DFMRS CPU 3pin
3 4.7K ACLY
GND HD74HC14FP
1 C8
GRM40B102K50PT KMTCLK
DFMRS SGND 2 1000PF (To the paper feed
Paper feed motor rotation sensor input circuit motor speed control
SGND circuit)
+5V
R84
1
RGLD6X103J
TLP1215(C1) 10K TP27
+5V R87
Transport motor VCC DF3-6P-20SA
2 3 1 2 3 4 1
rotation sensor VOUT CN5.3 DTMRS CPU 2pin
3 4.7K ACLY
GND HD74HC14FP
1 C9
GRM40B102K50PT BMTCLK
DTMRS SGND 2 1000PF (To the paper feed
motor speed control
Transport motor rotation sensor input circuit
SGND circuit)
+5V
R85
1
RGLD6X103J
TLP1215(C1) 10K TP38
+5V R88
Paper exit/reverse VCC DF3-6P-20SA
2 4 1 2 5 6 1
motor rotation sensor VOUT CN5.4 DETMRS CPU 79pin
3 4.7K ACLY
GND HD74HC14FP
1 C10
GRM40B102K50PT HMTCLK
DETMRS SGND 2 1000PF (To the paper
exit/reverse motor
Paper exit/reverse motor rotation sensor input circuit
SGND speed control circuit)
[Fig. 3]
The sensors are composed of a photo interrupter with a built-in amplifier and a slit disc attached to the motor shaft, and provide pulse signals
corresponding to the motor rotation. The motor rotation is detected with the pulse signal frequency. By counting the number of pulses, the motor
rotations can be detected. The input section of the three signals are of the same composition. Signals are processed by the noise filter
composed of R86, 87, 88, C8, 9, and 10 and the waveform rectifying circuit of IC17.
d. Tray original size detection circuit
VB16L43
TP29
+5V R69
1 DF11-16DP-20SA ERJ6GEYJ331V CPU
2 4 1 2 1 TRYWS 62 (IC21)
Tray width sensor CN4.4 TryVR
3 330
C67 1 1 C76
GRM40B103K50PT GRM40B221K50PT
DTWS SGND 0.010µF 2 2 220PF
+5V
RA6.3
1
RGLD6X103J
SGND
TLP1217(C1) 10K TP17
+5V RA7.2
1 DF11-16DP-20SA 4 RGLD5Y472J
Tray feed size VCC
2 12 3 4 1 TRYS1 2
sensor 1 VOUT CN4.12 TryS_1
3 4.7K
GND
1 C19
GRM40B102K50PT
DLS1 SGND 2 1000PF
+5V
RA6.4 (IC24)
1 SGND
RGLD6X103J
TLP1217(C1) 10K TP18
+5V RA7.3
1 DF11-16DP-20SA 5 RGLD5Y472J
Tray feed size VCC
2 13 5 6 1 TRYS2 1
sensor 2 VOUT CN4.13 TryS_2
3 4.7K
GND
1 C20
GRM40B102K50PT
DLS2 SGND 2 1000PF
SGND
Tray width sensor, tray feed size snsor 1, tray feed size sensor 2 input circuit
[Fig. 4]
This circuit detects the size of the original on the tray. The detecting section is inside the tray. The original width is detected by the volume
(DTWS), and the original length by two photo interrupters (DLS1, DLS2).
DTWS is the variable resister attached to the original guide. DTWS position is varied by the sliding distance of the original guide.
The valul of variable resister fixed by position of original size guide.
DLS1 and DLS2 are equipped with a lever-type actuator. When the actuator is pressed by the original, the light path is interrupted and the
original size is detected.
The signal is inputted to IC24 1, 2 pin through the noise filter composed of RA7, 2, 3, C19, and 20.
9 – 18
e. Open/close switch (AUOD, TGOD) input circuit
+5V
BSP-VH DC+24V ZD1 R92
1 RD12MB2 ERJ6GEYJ472V C 2
ADF open/close CN7.1 DC+24V
1 1 R67 1 R68
switch (AUOD) 2 1 2 1 2 Q9
CN7.2 DF opn
K A 4.7K B ERJ6GEYJ103V ERJ6GEYJ103V
FA1L3N
12V 10K 10K
2 2
E 3 DFOPEN 40
External I/O
B10P-VH ZD2 ROPEN 39 (IC24)
Reverse guide 1 RD12MB2 C 2
CN6.1 DF opn +24V
open/close switch 2 1 2 1
CN6.2 R opn Q10
(TGOD) 1 R19 K A B
FA1L3N
12V
ERD25FAJ4R7 E 3
4.7 C29
2
50TWSSION
1 2
+ 10µF
SGND
PGND
ADF open/close switch, reverse guide open/close switch input circuit

[Fig. 5]
This circuit detects open/close of the ADF unit and the reverse guide, and is connected with two microswitches.Either switch contact is closed by
closing each open/close section. The microswitches are connected in series from +24V, and directly open and close the power for each drive
section. That is, only when both switches are closed, the power is supplied to the drive section.
When the ADF open/close switch is turned on, +24V is applied to the ZD1 cathode, providing a current to the Q9 base through R29. Then R29 is
turned on and the open/close signal is inputted to IC24 40 pin. In other open/close switch input circuits, the operations are the same as above
and each open/close signal is inputted to IC24.
Besides, R19 and C29 form the snubber circuit which absorbs the induced voltage generated when the open/close switch is opened during the
DC motor rotation.
f. Original set detector (DSD), stream mode switch (SSM), thin paper mode switch (TPSW)
+5V
RA6.5
1
Stream mode switch RGLD6X103J
10K TP19
RA7.4
DF11-16DP-2DSA 7 RGLD5Y472J
14 7 8 1 SDFSW 38
CN4.14 SDFSW
SSW 4.7K
1 C21
SGND GRM40B102K50PT
2 1000PF
+5V External I/O
RA6.6 SGND (IC24)
1
RGLD6X103J
Thin paper mode switch 10K TP20
RA7.5
DF11-16DP-2DSA 7 RGLD5Y472J
15 9 10 1 THINSW 37
CN4.15 THINSW
TPSW 4.7K
1 C22
SGND GRM40B102K50PT
2 1000PF
SGND
Stream mode switch, thin paper mode switch input circuit

[Fig. 6]
+5V
RA6.2
1
RGLD6X103J
TLP1215(C1) 10K TP16
+5V RA7.1
1 DF11-16DP-2DSA 5 RGLD5Y472J
Original set VCC 1
2 11 1 2 EMPS 4
sensor VOUT CN4.11 Emp_s External I/O
3 4.7K
GND
1 C18 (IC24)
GRM40B102K50PT
DSD SGND 2 1000PF
SGND
Original set sensor input circuit

[Fig. 7]
This circuit inputs each sensor and switch signal, and forms a noise filter. The original set detector is a photo interrupter integrated with an LED
and a photo transistor. The stream mode switch and the thin paper mode switch are mechanical slide switches.
9 – 19
g. Original width sensor
The original width sensor is a phote penetrate type sensor, and is composed of an LED and a photo transistor. Infrared ray from the LED is
interrupted by the original to reduce a photoelectric current flowing through the photo transistor, thus detecting the original. This circuit can
change the light emitting output with the volume (VR1) and absorbs variations depending on the machine.
The photoelectric current of the photo transistor is converted into a voltage by the emitter resistance, and the voltage is passed through the noise
filter composed of R36 and C69 to IC27 6 pin and 61 pin. R90, R91, R8, and IC27.2 form a voltage comparator which compares the input
voltage from the sensor and the threshold voltage generated by dividing +5V with R90 and R91. When the input voltage from the sensor falls
below the threshold voltage, IC27 1 pin output turns HIGH and "original presence" is outputted to the IC24 3 pin. At the same time, the input
voltage from the sensor is inputted to the CPU 61 pin.
+5V
1 R8
VR3 R4 R90 ERJ6GEJ473V
PK502H202H0 ERJ6GEYJ121V ERJ6GEJ472V 1 2
7 1 3 1 2 +5V 4.7K
CN4.7 DWLS 2 47K
2K 120 R123
V+=+5V
ERJ6GEYJ225V R36 IC27.2
SGND 7 GND=SGND
2.2M 2 ERJ6GEJ103V + IC23-3pin
1
8 1 2 6 - SIZES
CN4.8 DWRS
10K µPC339G2
1
1 CPU-61pin
C69 R91
GRM40B103K50PT 2 ERJ6GEJ472V
0.010µF 2 4.7K
SGND
[Fig. 8]
2 Motor control circuit

a. Paper feed motor (DFM) control circuit
This circuit maintains the motor speed at a constant level, and controls power supply to the paper feed motor so that the frequency of the paper
feed motor rotation sensor signal coincides with the frequency of the reference clock signal.
This circuit is largely divided into five blocks:
(A) Reference clock select circuit, (B) One-shot pulse generating circuit,
(C) Low pass filter circuit, (D) PWM circuit, and
(E) Over-shoot prevention circuit.
KMTCLK B D
Paper feed motor rotation clock PWM
C
Tout
CPU refernce clock Paper feed motor
Phase
One-shot pulse Low pass PWB
compensation PWB signal
Paper feed motor refernce clock KMTP1s1 generating filter circuit comparator
A KMOTPWM
(For original paper feed) circuit
Clock select signal KMOT_SPD Reference
(Original paper feed & lead edge take-up) clock select
Paper feed motor reference clock KMTP1s2 circuit
(Original lead edge take-up) E
KMOT_Low
BMTCLK Low-speed rising signal Over-shoot
Transport motor rotation clock prevention circuit
Clock select signal SYNCHRO

(Synchronization between the paper feed motoe
and the transport motor)
Paper feed motor speed control circuit block diagram
[Fig. 9]
R 11
TP 5
ER J6GEYJ473V
+5V 4 7K 1 2
1 R4 4 C2 5
R 11
ERJ6GEYJ103V ER J6GEYJ103V µPC350G2
2 10K 1 2 1 2 1 2 10K 2 - +5 V
+ 1
R10 7 K 1 R16 3 + 1 R 11
1.0µ F
+5V ERJ6GEYJ104V ERJ6GEYJ103V IC IC31 ER J6GEYJ103V
D8 A 2
100 K 10 K SGN D 4 13 2
1 D SA119 OC
1 2 1 2 3 14
SGND Ref
56K R EFV 1 REFV 1 6 1 2 1 2
CA + C 1
2 IC19.8 8 9
5 C2 2 CA- C1 R 11 IC2.1
- 7 1 2 16 11
C 23 1 6 + CL+ C2 ER J6GEYJ103V
1 1 R17 ERJ6GEYJ103V 8.9K 15 10
1 R9 6 CL- C 2
GRM40B1 02 µPC350 G2 1 2 6 +5 V
2 ERJ6GEYJ202V R IC 17.2
-K50 PT 2 5
56K 2 2 47K 2 1 C 10
9 1 11
1 000µ F 1 2 + 11 A
R 10 KMTCLK CLK 3 11
12 8 2 Y
R9 1.0µ F B +5V
SGND SGND ER J6GEYJ473V SGND 13 IC 17.2
ERJ6GEYJ473V SGN D SGN D
4 7K 10
47K 9
11
1 2 CLK
12 8
13
1 2
1
IC3.4 +5V IC3.4

2
KMTP1 -1 HD74HC00FP 1 BMTCLK HD74HC00FP +5 V
SGN D IC 17.2
IC9.4 13 IC9.4 4 10 1
A 11 12 A 6 9 9 A 3
12 KMOT SPD 9 8 12 Y A 11 2 9 58 Y A 8 11 Y
B 13 Y SYNCHRO B 10 Y CLK 2
12 8 B +5 V IC 17.2
B B
HD7 4HC0 0FP IC1 1.4 HD7 4HC0 0FP IC11.4 13 10
9
9 HD7 4HC0 0FP 1 HD74HC00FP 11
CPU A 8 A 3 CLK
Y Y 12 8
10 2
KMTP1 -2 B B 13
IC3.3 HD74HC00FP IC3.3 HD74HC00FP
31 TOUT
[Fig. 10]
9 – 20
The basic operations are: the paper feed motor circuit signal and the reference clock frequency are converted into a voltage, amplified and
integration-compensated, and pulse-width modulated. The paper feed motor speed can take synchronization either transport motor rotation clock
signal or reference clock signal. When rasing to a low speed, the duty range of the PWM signal is forcibly limited to reduce over-shoot of the
motor speed. Each block operation is described below:
(A) Reference clock select circuit
This circuit selects the rotation speed reference clock signal, and is composed of two AND gates (IC4), one OR gate (IC11) and an invertor
(IC8). When the select signal from IC24 19 pin is LOW, the transport motor rotation signal is selected. When the signal is HIGH, the clock
signal from the oscillation circuit is selected and outputted to the next stage circuit.
(B) One-shot pulse generating circuit
This circuit generates one-shot pulses which are required for converting the frequency of the reference clock and the paper feed motor
rotation signal into a voltage. The one-shot pulse width is obtained by counting the CPU internal system clocks 2048 times.
(C) Low pass filter
This circuit generates a voltage from the difference in frequencies of signals from one-shot pulse array generated according to the reference
clock and the paper feed motor rotation signal.
The secondary low pass filter is composed of IC29.2, RA1, C23, R10, C2, and R9. RA1, 3, RA1, 4 are consisted of additon circuit.
This circuit cuts frequencies of about 100KHz or more. That is, the paper feed motor rotation signal carrier frequency is cut and only low
frequencies generated by variations in the motor speed are passed.
The two one-shot pulse arrays have polarities. If both are in the same frequency, the average voltage of added signal is 2.5V. If there is any
difference between frequencies, the average voltage shifts from 2.5V. When, therefore, the frequency is higher than the reference clock (that
is, when the paper feed motor rotates faster than the set speed), the output of this circuit is lower than 2.5V. when, on the contrary, the
paper feed motor rotation signal is slower than the reference clock, the output is higher than 2.5V.
(D) PWM circuit
The speed deviation signal obtained from the low pass filter in the former stage is integrated and phase-compensated and pulse-with
modulated.
IC31 is the PWM generator including the error amplifier, the saw teeth waveform generating circuit, the comparator, and the output buffer. It
is connected with R96, R46, C1, C66, and the error amplifier in IC31, forming the integration/phase compensation circuit. R17 and C4
determines the frequency of saw teeth waveform.
The frequency is approximately 17.5KHz.
The voltage of the integrated deviation signal is compared with that of the saw teeth waveform, and the deviation signal becomes a pulse
signal of duty ratio in proportion to the deviation signal voltage. In addition, the stationary period adjustment comparator is also included in
IC31, and applying a voltage to 4 pin lengthens the OFF period of the PWM signal.
The IC 31PWM on daty is bigger when paper feed motor rotation spead is increasing.
13 Output control
VCC 12
Low-input
Refernce
Ref Out 14 malfunction
voltage input prevention circuit
GND 7
Rt 6
Oscillation
circuit 8
Ct 5 PWM output
F
Dead time convertor T / 9
+
F
11
Dead time control 4 -
PWM output
+ 10
Error amplifier 1
-
Non-reverse input 1 + PWM comparator
Reverse input 2 -
Non-reverse input 16 +
Reverse input 15 -
Error amplifier 2
Feedback 3 3
IC31 (µPC494GS) internal block diagram
[Fig. 11]
(E) Over-shoot prevention circuit
When the paper feed motor is risen at a low speed, its speed becomes too high in transition. To prevent against this, the circuit lengthens
the OFF period of the PWM signal forcibly to suppress power supply to the paper feed motor.
This circuit is an integration circuit composed of IC29.1, C24, and R107. When the low speed rising signal outputted from IC23 8 pin
becomes LOW, the IC29 1 pin output becomes HIGH. Then the voltage settles to 0V. The time length is set according to the motor rising
time. The OFF period of the PWM signal is controlled by inputting the signal to IC31 4 pin.
9 – 21
b. Paper feed motor (DFM), transport motor (DTM) drive circuit
+5V
R99 R100
R70 1 1 R71 ERJ8GEYJ202V ERJ8GEYJ202V
+24V
ERJ6GEYJ331V ERJ6GEYJ331V 2.0K 2.0K
LSI-N9101MTD 330 330 1 1
2 2
10P 7 8
CPU MODE2 D S 3 S 3
11P 5 6 2 1 1 2
MODE1 C Q14 Q13
G G
3 4 1 2 2SJ176 2SJ176
C_Limit CUE B
9 2 R97 D 2 D 2
PWM A
ERJ8GEYJ202V 3
IC19 2.0K D16 4
DFM1 CN7.3 Paper feed
VCC=+5V K 1 DFM2 CN7.4 motor
HRP22
GND=SGND Q5
D 2 D 2
A 2 K 1 2SK1895
D11
Q4
1 HRP22 1
2SK1895 A 2
PWM G G
S 3 S 3
R103
ERJ8GEYJ202V
2.0K 1 2
Limit
R104 R105
R52
ERJ8GEYJ202V ERJ8GEYJ202V
+5V ERJ6GEYJ103V +24V
2.0K 2.0K
10K
1 1
R51 1 1
ERJ6GEYJ103V S 3 S 3
1 2 2 1 1 2
10K Q16 Q15
LSI-N9101MTD 2 2 G G
R102 2SJ176 2SJ176
7 8 ERJ8GEYJ202V
8 MODE2 D
2.0K D 2 D 2 7
5 6
CPU
9 MODE1 C
8
DFM1 CN6.7 Transport
3 4 D12 DFM2 CN6.8
CUE B R72 K 1
Q3
motor
9 2 ERJ6GEYJ331V D 2 HRP22 D 2
78 PWM A 330 2SK1895
Q2 A 2 K 1
D13
IC20 1 2 1 2SK1895 1
HRP22
VCC=+5V R73 G A 2 G
GND=SGND R103 S 3 S 3
ERJ6GEYJ331V
ERJ8GEYJ202V 1 2
2.0K 330
1 2
[Fig. 12]
This circuit controls each motor rotation/stop and the rotating direction. It is composed of the exclusive-use hybrid IC (IC29, IC20) and the power
MOSFET (Q2 ~ 5, 13 ~ 16). The paper fed motor drive circuit is composed similarly with the transport motor drive circuit. So only the transport
motor drive circuit is described here.
The motor rotation, stop, and rotating direction are controlled by combination of logic of the CPU 8 pin and 9 pin outputs. The CPU 78 pin
supplies the PWM output for the speed control.
In the normal rotation of the motor, 8 pin is LOW, 9 pin is HIGH, 78 pin is HIGH, IC20 2 pin is LOW, 8 pin is HIGH, and Q16 and Q2 turn ON.
While IC9 4 pin is HIGH, 6 pin is LOW, and Q3 and Q15 turn OFF. Therefore a current flows through +24V → Q16 → CN6, 7 → motor → CN6, 8
→ Q2 → AGROUNG, rotation the motor clockwise.
When the CPU 78 pin is made LOW under this state, IC9 2 pin becomes HIGH and Q16 turns off. Therefore the current from +24V is
interrupted. However, with the motor coil inductance, a loop current flows through AGROUND → Q1 flywheel diode → CN6, 7 → motor → CN6,
8 → Q2 → AGROUND. In this case, the motor is in the speed reduction state. The motor speed is controlled by adjusting the H/L duty of the
PWm signal and controlling the pulse the voltage supplied to the motor.
In the reverse rotation, the CPU 8 pin becomes HIGH, IC20 2 pin and 6 pin are HIGH, Q15 and Q3 turn ON, and Q16 and Q2 turn OFF. Then a
current flows in the reverse direction to the normal rotation, through +24V → Q15 → CN6, 7 → Q3 → AGROUND. Therefore, the motor rotates
counterclockwise. The speed control is performed in the same manner as the normal rotation. To stop the motor, the CPU 8 pin and 9 pin are
turned to LOW. Then IC20 2, 4, 6, 8 pins become HIGH, Q15 and Q10 turn OFF, Q2 and Q3 turn ON. As a result, both pins of the motor are
shorted and the motor enters the brake mode. In the brake mode, a powerful brake torque is generated to stop the motor.
9 – 22
c. Paper exit speed control circuit
This circuit is composed of the paper exit motor speed control IC (IC35), and selects the motor speed from two levels (2503.5/465 rpm) by the
signal from the CPU 6 pin. The motor speed can be adjusted with the volume.
The low speed (465 rpm) is set with VR1, and the high speed (2503.5 rpm) by VR2.
The speed control is described below:
IC35 4 pin receives the output pulse from the DEM rotation sensor (DEMRS). IC35 6 pin and 5 pin are connected with R109, VR1 or R53, VR2,
and capacitor C6. The time constant of the IC internal timer is determined by C and R constant. The motor speed is determined according to the
time constant.
IC35 8 pin is used to convert the internal rectangular waveforms into integrated waveforms, and is connected with external C and R for control
phase compensation. IC35 9 pin output is inputted to IC28 1 pin, rectified and converted into rectangular waveform, and inputted to IC5 1 pin.
The circuit operations when the motor speed falls below the specified level are described below:
When the motor speed falls, IC35 4 pin input pulse period is extended. That shortens charging time of capacitor C6 to increase HIGH level area
of IC35 9 pin output integrated waveform. Consequently the IC28 duty is increased. As a result, the motor drive effective voltage increases to
increase the motor speed. When the motor speed rises above the specified level, the reverse operations are performed, thus maintaining the
motor speed at a constant level.
+5V
+5V
HMTCLK 1
R55
ERJ6GEYJ103V
10 2 3 TP37
10K
VCC IN- OUTamp 2 IC28.1
4 9 5
6 HMOT_SPD INsy OUT + 2 1
CPU 4
VS GND CRt IN+ CF -
K 1 D1
6 7 5 1 8 µPC339G2
1S1588 1
E 3 R127
A 2 1 ERJ6GEYJ242V
SGND SGND R7
Q18 1 VR1 2.4K
1 ERJ6GEYJ473V 2
FNJL3L C6 1
B 2 PK502H204H0 47K
5DF2D103J 2
C 2 200K 2
3 0.010µF
1 C26
1 50TNSS1M
R109 2
VR2 R53 1.0µF
ERJ6GEYJ104V
PK502H204H0 ERJ6GEYJ103V
100K
20K 10K 2
1 3 1 2
SGND
2 1 C6
5DF2D223K
2 0.022µF
SGND
[Fig. 13]
d. Shutter-solenoid (SSOL) drive circuit
R63
ERJ6GEYJ103V
CPU
10K
13pins +5V R62 +5V
R110 1 2
D10 CLK1
1 ERJ6GEYJ103V ERJ6GEYJ104V 1 K 1 DSA010
TP33 10K R142 100K D9 +5V
1.0µF ERJ6GEYJ102V IC6.5 IC2.4 DSA010
2 2 A 2 E 3
1 2 1 1 2 11 10 9 8 1 2
+ AY AY
C27 1K K A 4 A Q21
6 1
50TWSS1N HD74HC14FP HD74HC04FP 5 Y 1N1L3N
B B
D9 +24V
IC11.2 C 2
DSA010
HD74HC32FP 2 1
+24V
A K
S_SOL
D 2
Q8
1 2SK1283
1 G
R143 S 3
Limit
ERJ6GEYJ751V
2 750
[Fig. 14]
This circuit drives the shutter solenoid which operates the original bundle stopper plate, and is composed of the PWM control circuit which
suppress temperature rise in the solenoid winding and the power MOSFET, etc.
The differential circuit is composed of C27, R142, R110, and D10. IC6.5 and IC2.5 are inventors for rectifying waveforms. When the CPU 13 pin
is turned to LOW, a LOW level one-shot pulse of about 70ms is generated at the IC2 8 pin. During that operation, Q8 gate is fixed to HIGH. So
+24V is continuously applied to the solenoid to absorb the iron core. When the one-shot pulse is completed, Q8 is driven by
duty 50% frequency 10KHz pulse signal .
Accordingly solenoid ON duty also becomes 50%.
Under this state, even in OFF period of Q8, a loop current flows through D14 by the solenoid inductance. The average value of current becomes
1/2 of the case of 100%, and power loss (heat quantity) in the solenoid winding becomes 1/4. In addition, the absorbing power of iron core is
reduced by half. However, the solenoid characteristics provides enough power when the iron core is completely absorbed, and the iron core is
not released even when the current reduces to 1/2.
In this manner, 100% power is supplied to the solenoid only when absorbing the iron core, and the iron core is attracted by strong power. After
absorption, the current value is reduced to 50% to limit temperature rise in the solenoid.
9 – 23
e. Reverse solenoid (DRSOR)
+5V +5V
R60 R120
1 1 R61
TP33 ERJ6GEYJ103V ERJ6GEYJ511V D2
10K IC6.1 1S1588 ERJ6GEYJ103V
510K
1 2 1 2 1 2 1 2 2 10K
CPU AY
K A C30
4pin + 1
HD74HC14FP 50TNSS10M
+5V
2 10µF
R129 1
TP30
ERJ6GEYJ242V SGND
1 2 2.4K 2 1 +5V
CLK1
1 C60 K 1 1 R140
R139 ZD5
ERJ6GEYJ102V GRM40B273K25P1 IC28.4 ERJ6GEYJ102V
2 0.027µF A 2 RD3-0MB2 11 D2 +24V
1K + 13 2 1K
SGND SGND 10 1S1588
-
µPC339G2 2 1 3
1 +24V CN6.3
A K 4
R141 DRSOL CN6.4
D 2
ERJ6GEYJ102V 2
Q2
1K 1 2SK1283
G
S 3
Limit
[Fig. 15]
This circuit drives the reverse solenoid which drives the reverse guide which guides the original to the reverse pulse when reversing the original.
It is composed of the PWM circuit and the power MOSFET to reduce the operation noise.
When the signal of pin number 4 from CPU is high level to low. The 11 pin level of IC 28 is growing gently. The R120, D2, R61 and C30 are
consifted of integration circuit
The delay time is approximately 70 ms. On the other hand, the integration circuit is connected from R139, R129, C60, and ZD5 to the oscillation
circuit to generate cyclic saw teeth waveforms. The frequency of saw teeth waveform is 100us, which set at shorter level than non-reverse.
Therefore, the comparator output frequency is constant, and it becomes the pulse waveform whose duty at HIGH level slowly increases from 0%
to 100%.
The PWM signal generated by the comparator is inputted to the Q7 gate to pulse-drive the solenoid. Q7 repeats ON and OFF in a short period.
However, a loop current flows through D15 with the solenoid inductance, and the solenoid current is not cut off.
In this manner, the solenoid is driven by the PWM signal whose ON duty is gradually increased in absorption (when in ON), that is the absorption
operation is performed moderately, reducing the noise.
f. Transport motor brake (DTB) drive circuit
+24V
D5
+5V HRP22
2 1 5
1 +24V CN6.5
R64 R138 A K 6
ERJ6GEYJ103V DTB CN6.6
IC6.2 ERJ6GEYJ102V
10K 1K C2
2
3 4 1 2 1 Q1
CPU ACLY
B 2SD1616
E3
HD74HC14FP
R95
ERJ6GEYJ472V
4.7K
1 2
Limit
This circuit drives the brake of the transport motor.

The drive signal (ON at LOW) from the CPU is logic-inverted by the invertor (IC6,2) and inputted to the transistor Q1 base.
[Fig. 16]
9 – 24
3 Other circuits
a. Current limiting circuit
+24V
R101 1
ERJ6GEYJ202V
2.0K
+5V 2
R6
R128
1 ERJ6GEYJ102V 1 R58
ERJ6GEYJ242V 1.0K
IC19.20 2.4K IC28.2 ERJ6GEYJ103V Each motor
R116 µPC339G2 10K
3pins 2
ERJ6GEYJ100V 2 6 1 2
1 2 1 - Limit
10 + 7 1 1 1
K 1 ZD3 R146 R146 R146
1 V+=+5V R55X20-39J R55X20-39J R55X20-39J
C55 1 RD5-1MB2
GND=SGND 0.39 0.39 0.39
2 GRM40B273K25PT A 2 5.1V 2 2 2
0.027µF R5
ERJ6GEYJ201V 2
200
SGND PGND
PGND
[Fig. 17]
This circuit limit the motor current ??????? to be a constant level, and is composed of the current detection resistor and the voltage comparator.
The negative sides of each motor, the solenoid, and the brake are connected to the pickup resistors R144 ~ 146. The current flowing through
each drive circuit is converted into a voltage by the pickup resistors. The voltage is compared with the reference value by the comparator of
C28,2. The reference voltage, about 0.3V, is obtained by dividing the zenor voltage with R5 and R6.
When the pin number 6. of IC 28-2 this circuit has limit function for motor current at sfurting, exceeds the reference voltage, IC28.2 1 pin is
inverted to LOW, and interrupting the supply to the motor. Thus the current is limited to a proper level.
b. Oscillation circuit
There are three oscillation circuits: two (1414Hz, 429Hz) for driving the paper feed motor, and one (33KHz) for driving the stopper solenoid and
the reverse solenoid.
The three circuits are of the same composition, therefore only the paper feed motor drive circuit (429Hz) is described below:
The rectangular wave oscillation circuit of positive feedback is composed of IC36.2, R21, R22, R23, R24, and C63. When IC36 7 pin becomes
HIGH, C63 is charged by 5V through R118 and R24. In this case, since R23, R118 and R21 are in parallel, the non-reverse input of IC36 (IC36 5
pin) rises to about 3.3V.
As C63 is charged, when C63 terminal voltage, that is, IC36 non-reverse input (IC36 6 pin) exceeds the non-reverse input, IC36 output is
inverted to LOW, discharging electric charges in C63 through R24.
At that time, R22 and R23 are in parallel. Consequently the non-reverse input falls to 1.7V.
As C63 discharges, when the terminal voltage falls below the non-reverse input voltage (1.7V), IC36 output is inverted again to HIGH. This
operation is repeated to generate oscillation waveforms.
+5V
1
R76 R75 +5V
15K 2 15K 1 R119
ERJ6GEYJ511V
1 2
510
IC28.3 2 TP31
µPC339G2 IC7.2
9
+ 14 1 3 4
ACLY CLK1
1 8 -
R77 HD74HC14FP
ERJ6GEYJ153V
15K 2 R16
1 2
ERJ6GEYJ223V
1 22K
C73
2 GRM40B102K50PT
1000PF
SGND
+5V +5V
1 1
R111 R112 +5V R21 R23 +5V
ERJ6GEYJ104V ERJ6GEYJ104V ERJ6GEYJ513V ERJ6GEYJ513V
100K 1 R117 51K 1 R118
2 100K ERJ6GEYJ511V 2 51K ERJ6GEYJ511V
1 2 1 2
510 510
IC30.2 2 IC36.2 2 TP34
TP35
µPC339G2 IC8.6 µPC339G2 IC7.2
5 5
+ 7 1 13 12 + 7 1 11 10
6 - ACLY KMTP1=1 ACLY KMTP1=2
1 1 6 -
R113 HD74HC14FP R22 HD74HC14FP
V+=+5V
100K GND=SGND 51K
2 R114 2 R24
1 2 1 2
1 75K 1 51K
C7 C63
2 GRM40B682K50PT 2 GRM40B333K50PT
6800PF 0.033µF
SGND SGND
[Fig. 18]
9 – 25
c. Reset circuit
RESET output
VCC=+5V A 2
GND=SGND 2 D6
+5V
DSA010
5 3 K 1
VCC CK
C31 8
1 +RES
GRM40F104Z IC22
-50PT 1
2 MB3773FP CT
0.10µF 4 6 1 2 1 2
GND VREF
R136 JP2
7 ERJ6GEYJ102V
C17 1 1K C24 1
GRM40F102Z50PT 50TMSS1M
1000PF 2 1.0µF 2
SGND
CPU clock
[Fig. 19]
This circuit generates the reset signal for the CPU and the external I/O LSI, and is composed of IC22 and its peripheral devices. IC22 has
integrated reset functions, such as power ON reset, +5V abnormal drop reset, and watch dog timer.
When the power line (+5V line) reaches about 0.8V after supplying the power, IC22 starts operations. IC22 8 pin becomes LOW to reset the
CPU and IC24. The reset state is held until a certain time passes after the power line reaches about 4.3V. The reset hold time is determined by
the capacity of C24. It is about 100msec for this circuit. When the reset hold time passes, IC22 8 pin becomes LOW to output the reset signal.
The reset state is held so long as the power voltage is lower than about 4.3V. The reset state is cancelled after 100 msec from when the power
voltage reaches about 4.3V.
IC22 3 pin is the watch dog timer clock signal input pin. It uses the original size detection circuit select signal outputted from IC24 22 pin as the
clock. When the CPU operates normally, the clocks serve as regular pulse signals of about 100us wide and 5msec frequency. When, however,
the CPU is out of order, the clocks are not supplied. Ic22 always monitors this clock. If the clock is terminated, IC22 8 pin becomes LOW after a
certain time to output the reset signal. The monitoring time of the clock is also determined by the capacity of C24. It is also 100msec for this
circuit similarly to the power ON reset hold time.
Hard reset can be performed from the PPC body through the communication cable. In this case, CN3-6 pin is turned to HIGH or opened to reset.
d. EEPROM (IC23) circuit
R108
+5V E2ROM5V ERJ6GEYJ104V +5V
100K
A 2 1 2 K 3 D1
D3 SB02-030
SB02-030
K 1 R12 A 2 R39
1 ERJ6GEYJ223V ERJ6GEYJ103V
R115 IC23
22K 10K
ERJ6GEYJ100V 4 1 2 1 2 E2_DO 59
10 D0 P46/AN6
2
1 R13 E2_CS 16
CS P63/*Prdy
+ 1 C74 22K
6 2 E2_SK 15
2STMSS100M ORG SK 1 2 P64/A0
2 100µF 7 3 E2_DI 14
TEST D1 R14 P65/*CS
22K
ST93C46AM1 1 2
CPU
SGND VCC=E2ROM5V
R15
GND=SGND
22K
1 2
1 1 1
R40
ERJ6GEYJ103V R41 R42
10K 10K
10K
2 2 2
[Fig. 20]
This is a memory to store the adjustment values such as the sensitivity data of reflection type sensors and the original set position data on the
glass, and the counter values such as the total number of originals passed. Data communication with the CPU is made through 3-wire serial
interface. The data one stored are retained even when the power is turned off.
IC23 1 pin is the chip select pin. It is turned to HIGH when data communication is performed. 2 pin is the serial clock pin, and serial data are sent
in synchronization with the clock inputted to this pin. 3 pin is the input pin of serial data from the CPU. 4 pin is the output pin of serial data from
IC20.
D3, R115, and C74 forms a circuit which keeps IC23 power voltage level in case of power failure during data writing.
9 – 26
+5V B4B-PH-K-S
+5V CN-1
A
LED VOUT CN-2
TLN119 LED CN-3
K
GND CN-4
C
PTR
PH110
RL
E
GND
+5V 53254-0210
+5V CN-1
A
LED 53254-0210
TLN119 LED CN-2
K
53254-0210
Vout CN-2
C
PTR 53254-0210
TPS616 GND CN-1
E
GND
9 – 27
[10] COMMUNICATION
1. General description
The system is designed to improve efficiency in servicing, allow for more precise customer account control. This
system also allows for the monitoring of machine’s performance by remote control of meter reading, remote diagnosis,
and read/write of various adjustment values by the host computer using telephone lines.
The communication unit systems are largely classified into two categories: system A and system B. In system A, copier
counts are based on the pulse signal outputted from the copier during every copy cycle. In system B, a wider range of
information can be controlled such as counter totalizing, troubles, jam, remote maintenance, and marketing data.
2. System A
Telephone Line
ROM Communi- LIN
(1MB) cation
NCU
control
section TEL
CPU
RAM
(32KB)
Telephone
RTC
Power control AC/DC
Copier AC adapter
interface
PPC Count input

SW
SW
[Fig. 1] Block diagram

In System A, the personal counter signal (count up pulse) is output from the copier, sensed and counted up. The data
is written into the RAM which is backed up by a battery. Since in internal RTC (Real Time Clock) is provided, the count
data is transmitted (usually at night) through the telephone line to the host computer when the time set in the RAM is
reached.
System A is usually with a low cost copier and an existing telephone line at the customers’location. In System A,
communication is one way, from the terminal to the host.
(1) Functions of System A

System A provides the following functions:
1 Meter reading by periodic transmission
2 Sense switch of start and end time of servicing
10 – 1
3. System B
Telephone Line
ROM Communi- LIN
(1MB) cation
NCU
control
section TEL
CPU
RAM
(32KB)
Telephone
RTC
Power control AC/DC
Copier AC adapter
PPC RS-232C
interface
SW
SW
[Fig. 2] Block diagram

System B is designed for medium or high class copiers. Communication in System B is performed with a specially
provided telephone line. An existing telephone line can also be used, although communication is made only from the
terminal in a similar manner to System A. When a special line is provided, the bi-directional communication is allowed,
where either the host or the terminal can initiate communication.
The communication unit processes and stores information sent from the copier every time a copy is completed or a
jam or trouble occurs. The data is sent to the host computer when an access is made from the host computer. It is also
possible to make an access to the host computer to transmit information by using trouble data transmission from the
copier as a trigger.
(1) Functions and applications of system B

Service
Function User Dealer Subsidiary
engineer
1 Automatic billing (meter reading) ✕ ✕ F F
2 Automatic service call F ✕ F k
3 Jam history read ✕ F F k
4 Trouble history read ✕ F F k
5 Read/write of simulation data ✕ F F k
6 PC/modem set value change ✕ F F k
Read/reset of department counter F ✕ ✕ ✕
7
Key operator program data read/write F ✕ ✕ ✕
8 Confirmation of start and end time of servicing ✕ ✕ F k
9 ROM version confirmation ✕ F F k
10 Check of the quantity of copy originals for each job ✕ ✕ ✕ ✕
11 Check of use frequency of each copy mode ✕ ✕ ✕ ✕
12 Supply parts stock control F ✕ F k
13 Machine status check F F F k
14 Service engineer control ✕ ✕ F k
15 Copy inhibition when PC/modem is not installed ✕ ✕ F k
16 Tag number (grade up No.) change ✕ F F k
✕: Not applicable F : Applicable k : Applicable if required
10 – 2
(2) Functions of system B
All the functions of system B are listed in the table below:
Function Data content

1 Automatic billing (meter reading) Total
• The counter value of each data listed in the right Maintenance
column can be automatically read through the Duplex
telephone line, and also can be read by the
Staple
Counter by function
periodic transmission started by the terminal.
ADF
Tray 1
Tray 2
Tray 3
Trouble
Jam in PPC body
Jam in RADF
Counter by paper size
User total (effective paper)

DV counter
DV counter (Black)
2 Automatic service call At initializing after power ON or cancellation of

• When a trouble occurs or in the case of simulation.
maintenance, a trouble code and the status data During execution of simulation .
immediately before occurrence of the trouble or
Trouble state
the service code are automatically transmitted. For
Status data
the trouble codes, refer to the Service Manual of Jam state

the copier. For status data and service codes, Door open state
refer to the column in the right.
Warm up state
During copying
Wait state
Power OFF state
Service call
Maintenance
Key operator call
Toner empty
Waist toner full
Low toner
10 – 3
3 Jam history read Tray 1 Tray 2
• Data on sensor names and sensor positions, Tray 3 DUP
document size, paper size, and the paper feed unit PPD1 PPD2
when jams occurred can be read. In the case of
the SD-2060, for example, each sensor position PPD3 MPFD
for the data in the column in the right can be read. PSD POD1
POD2 DPID
DPPD REV
Jam position code

BYPASS/BYPAS PFD1
PFD2 PFD3
DPFD DSBD
OGFD SB
SPID SPOD
OGST EXT
4 Trouble history read At initializing when power ON or after cancellation of
• When a trouble occurs, the trouble code and the simulation
status code just before occurrence of can be read. Simulation No. input wait state
For the trouble codes, refer to the Service Manual
During execution of simulation
of the copier. For the status data just before the
Status data
occurrence of the trouble, refer to the right column. Trouble state

Jam state
Door open state
Warm up state
During copying
Wait state
Power OFF state
5 Read/write of simulation data For the contents of data for simulation, refer to the
• Simulation data (set values, etc.) of each copier Service Manual of the copier.
can be read and simulation can be executed. For
the contents of simulations, refer to the Service
manual of the copier.
6 PC/modem set value change PC/Modem ID
PC/Modem set value
• The PC/modem set values of the data listed in the PPC ID

right column can be changed. Host 1 TEL #1 Host 3 TEL #1
Host 1 TEL #2 Host 3 TEL #2
10 – 4
7 Read/write of department counter key operation data
(1) Read/reset of department counter
• When controlling the built-in department counter with the copier, the counter data by department can be
read
(2) Key operator program data read/write
Read/write of the following key operator program can be performed.
Key ope.
No. Program content READ WRITE Data Remark
No.
1 22 Toner save mode setting F F 1: YES 2: NO
Automatic exposure value
2 20 F F AE exposure level: 1 ~ 5
adjustment
Margin shift reference value F F Side 1: 1 ~ 6
3 26
setting F F Side 2: 1 ~ 6
Selection of margin shift
4 42 F F 1: YES 2: NO
direction
Setting of paper auto
5 70 F F 1: YES 2: NO
selection mode
6 74 Inhibition of use of ADF F F 1: YES 2: NO
Inhibition of selection of tray
7 77 the cover paper/mark paper F F 1: YES 2: NO
insertion mode
8 78 Locking of paper feed tray F F 1: YES 2: NO
9 75 Inhibition of duplex copy F F 1: YES 2: NO
10 76 Inhibition of use of stapler F F 1: YES 2: NO
Inhibition of the malt paper
11 72 feed at the Bypass tray in F F 1: YES 2: NO
the duplex mode
Inhibition of job program 1: YES 2: NO
12 73 F F
rewrite
Inhibition of automatic 1: YES 2: NO
13 71 F F
selection of tray
14 46 Inhibition of operation F F 1: YES 2: NO
15 43 Erase width mode setting F F Print density: 1 ~ 3
Copy quantity setting input Max. number of paper (1 ⇒ 999)
16 25 F F
limitation quantity setting
EDGE: 1 ~ 3 (SEC ⇒ NO)
17 27 Erase width setting F F
CENTER: 1 ~ 3
Registration of mark paper
18 44 F F 1: YES 2: NO
insertion position
Selection of message
19 45 F F Display time: 1 ~ 5
display time
10 – 5
8 Confirmation of start and end time of servicing
• Start and end time of servicing can be confirmed
Service start/end code

by performing simulation at start and end of Service start
servicing.
Service end
Control ROM
9 ROM version confirmation Master ROM
• ROM data version can be confirmed as shown in Slave ROM
the right column. Mirror ROM
Finisher ROM
RADF ROM
Data ROM 1 (English)
Data ROM Data ROM 1 (Japanese)
Data ROM 1 (German)
Data ROM 1 (French)
F Check of the quantity of copy originals for each job Copy quantity
Job content
• Job contents listed in the right column can be

Quantity of originals
checked.
(This fanction does not work in this model.)
Department code
Duplex mode Duplex mode Duplex mode Duplex mode Duplex mode
G Check of use frequency of each copy mode S to S
• Copy mode data listed in the right column can be S to D
OC
checked. D to S
(This fanction does not work in this model.) D to D
S to S
S to D
(R) ADF
D to S
D to D
Original handling units
S to S
Copy mode
S to D
RDH
D to S
D to D
S to S
S to D
CFF
D to S
D to D
S to S
S to D
UDH
D to S
D to D
10 – 6
Manual paper feed
Cassette 1
Cassette 2
Cassette 3
Cassette 4
Paper feed unit

Cassette 5
Cassette 6
Intermediate tray
Tray 1
Tray 2
Tray 3
Tray 4
Tray 5
Tray 6
A3
B4
A4
Original paper size B5
A5
Horizontal feed
12" (UK)
13" (SCA)
WLT
LG
LT
IV
EX
A3
B4
A4
B5
Original paper size
A5
Vertical feed (R)
12" (UK)
13" (SCA)
WLT
LG
LT
IV
EX
10 – 7
A3
B4
A4
B5
A5
12" (UK)
Copy paper size

Horizontal feed
13" (SCA)
WLT
LG
LT
IV
EX
A3
B4
A4
B5
A5
Copy paper size
Paper feed (R)
12" (UK)
13" (SCA)
WLT
LG
LT
IV
EX
Mark paper insertion NO
mode (OHP) YES
Cover paper insertion NO
mode (OHP) YES
mode YES
mode YES
NO
1 set 2 copies mode
YES
No setting
Front surface
Binding margin mode
Rear surface
Both surfaces
NO
Frame erase mode
YES
Center frame erase NO
mode YES
10 – 8
NO
Interruption mode
YES
No setting
Sorter mode Group
Sort
NO
Staple mode
YES
NO
Offset
YES
H Supply parts stock control Toner empty
Key ope. call

• Information on copy quantity, paper size, toner Copy quantity
empty state are sent from the copier to check
supply parts history information every time when Quantity of originals
copying is completed. Department code
Duplex mode Duplex mode

S to S
Original handling units

S to D
OC
D to S
D to D
S to S
S to D
(R) ADF
D to S
D to D
Manual paper feed
Copy mode
Cassette 1
Cassette 2
Cassette 3
Cassette 4
Cassette 5
Paper feed unit
Cassette 6
Duplex tray
Tray 1
Tray 2
Tray 3
Tray 4
Tray 5
Tray 6
10 – 9
A3
B4
A4
B5
Original paper size

A5
Horizontal feed
12" (UK)
13" (SCA)
WLT
LG
LT
IV
EX
A3
B4
A4
B5
A5
Original paper size
Vertical feed (R)
12" (UK)
13" (SCA)
WLT
LG
LT
IV
EX
A3
B4
A4
B5
Copy paper size
Horizontal feed
A5
12" (UK)
13" (SCA)
WLT
LG
LT
IV
EX
10 – 10
A3
B4
A4
B5
A5
Copy paper size

Paper feed (R)
12" (UK)
13" (SCA)
WLT
LG
LT
IV
EX
mode (OHP) YES
mode (OHP) YES
mode YES
mode YES
NO
1 set 2 copies mode
YES
No setting
Front surface
Binding margin mode
Rear surface
Both surfaces
NO
Frame erase mode
YES
Center frame erase NO
mode YES
NO
Interruption mode
YES
No setting
Sorter mode Group
Sort
NO
Staple mode
YES
10 – 11
I Machine status check At initializing when power ON or after cancellation of
• Machine status data listed in the right column can simulation
be checked. Discharge the invalid document state
During execution of simulation
Status data
Trouble state
Jam state
Door open state
Warm up state
Copy state
Wait state
Power OFF state
J Service engineer control
• Same as 8 Confirmation of Start/end time of • Same as 8 Confirmation of start/end time of servicing.
servicing.
Copy enable/ Copy inhibition

K Copy inhibition when PC/modem is not installed
• As shown in the right, selection can be made
between copy inhibition and copy enable. Copy stop
• Copy inhibition (PF trouble) mode can be
cancelled with simulation of the copier.
• When PC/modem is not installed or in case of
communication trouble between PC/modem and
the copier, selection between copy inhibition and Copy stop cancel
copy enable can be made with the copier
simulation.
L Tag number (grade up No.) change For the contents of simulations, refer to the Service
• Tag number stored in the copier can be read by Manual of the copier.
simulation of the copier. Write of tag number can
also be made.
10 – 12

Sharp Sd2060 Copier Service Manual

Caricato da

Informazioni sul documento

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Sharp Sd2060 Copier Service Manual

Caricato da

Copyright:

Formati disponibili

SERVICE MANUAL

[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[2] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

[3] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

[4] PROCESS SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

[5] DEVELOPER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

[6] PAPER FEED/TRANSPORT SECTION . . . . . . . . . . . . . . . . . . . . . . . . 6-1

[7] OPTICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

[8] RADF SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

[9] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

[10] COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

This document has been published to be used for

[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[ 2 ] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

[ 3 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

[ 4 ] PROCESS (Photoconductor drum and cleaning unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

[ 5 ] DEVELOPING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

[ 6 ] PAPER FEED/TRANSPORT SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

[ 7 ] OPTICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

[ 8 ] RADF (Reversing Automatic Document Feeder) unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

[10] COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

(2) High reliability

Note: The SFEA12 is used in SEC market

Card type department

SF-S16 Department control

Communication I/F board

SD-2060 SUPPLIES LIST (SECL)

SD-2060 SUPPLIES LIST (Asia, Latin America)

COPIES SELECTED COPIES MADE

1 No. 2 mirror 2 No. 3 mirror 3 No. 1 mirror

Signal name Name Function and operation

Signal name Name Function and operation Type

Name Country version Remark

(Photoconductor drum and cleaning

Charging Amorphous selenium(amorphousSe)

Described next are structures of the photoconductors we have used

400 500 600 700 800

Relationship between color and wave length

Ultraviolet Red Infrared

(1) Details of image forming process OPC layer

STEP 6. Separation (Dark)

Separation (2) Relationship between the OPC drum and light

Charge Exposure BL Develop PTC Transfer Separate Clean DL

-700V Dark area

Developing bias voltage

(4) Drum membrane decrease correction

Change in the thickness of the carrier transport layer (CTL).

The copy lamp voltage is increased every

also corrected according to the change in the high voltage output to 3

High voltage PWB PV=Patch voltage PV

Proper MC grid bias voltage

MC GRID BIAS VOLTAGE

Vg(p)-50 Proper MC grid bias voltage

Vg(p)-250 Proper MC grid bias voltage

3 toner patches are developed on the

Is the toner patch

Is the standard Is the standard

2 additional toner patches are 2 additional toner patches are

Is the standard Is the standard

Proper MC GRID bias

Blank lamp: The non-image area is exposed by the

Cleaning mechanism: The cleaning blade removes the toner re-

Main corona: The saw tooth corona charge method is

Enforced separation Using two separation pawls, any copy