Motor Driver Board Assembly Eng

Micom Car Rally Kit
Motor Drive Board

Assembly Manual
Version3
1.00E Edition
19/06/2006
Japan Micom Car Rally Executive Committee
Motor Drive Board Assembly Manual
Important Notice
Copyright
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Reprinting, reproduction
Prior approval of Japan Micom Car Rally Executive Committee is necessary for reprinting and reproduction of
this manual.
Liability Restrictions
The information described in this manual is carefully prepared to ensure accuracy. However, Japan Micom Car
Rally Executive Committee does not assume any responsibility, if any damage occurs due to the description
error of this manual.
Other
In this manual the model car controlled by microcomputer is defined as the micom car. The information
contained in this manual represents information at the time of publication of the manual, and Japan Micom Car
Rally Executive Committee is liable to occasionally change this information or specification described in this
manual without prior notice. Refer to the information published on the official homepage
(http://www.mcr.gr.jp/) of Micom Car Rally when manufacturing micon car.
Contact Address
Head Office, Renesas Technology Micom Car Rally Executive Committee
162-0824 Tokyo Shinjukuku, Ageba cho,2-1 Karuko saka, MN Building
TEL (03)-3266-8510
E-mail : official@mcr.gr.jp
-1-
Index (Table of contents)
1. Outline ................................................................................................................. 4
2. Specifications......................................................................................................... 5
2.1. Detailed Specifications ............................................................................................................. 5
2.2. Dimensions ............................................................................................................................ 6
2.3. Function................................................................................................................................. 7
2.4. 10 pin Connector ..................................................................................................................... 8
2.5. Drive System Power Supply Connector........................................................................................ 9
2.6. Motor Connector ..................................................................................................................... 9
2.7. Servo Connector .....................................................................................................................10
3.Assembly ..............................................................................................................11
3.1. Parts Table .........................................................................................................11

3.2. Parts Mounting Position ...........................................................................................................12
3.5. Mounting of IC ......................................................................................................................15
3.6. Mounting the Multi layer Ceramic Condenser ..............................................................................16
3.7. Mounting of Ceramic Condenser ...............................................................................................17
3.8. Mounting of Assembly Resistor .................................................................................................18
3.9. Mounting of LED ...................................................................................................................19
3.10.Mounting of Digital Transistor .................................................................................................20
3.11. Mounting of Tact switch .........................................................................................................21
3.12. Mounting of Bypass ..............................................................................................................22
3.13. Mounting of 3 pins Connector for Servo ....................................................................................23
3.14. Mounting of Coil ..................................................................................................................24
3.15. Mounting of FET ..................................................................................................................25
3.16. Mounting of FET（for 4AM12) ................................................................................................26
3.17. Mounting of 2 pins Connector..................................................................................................27
3.18. Mounting of 10 pins Connector................................................................................................28
3.19.Mounting of Electrolytic Condenser ..........................................................................................29
3.20. Completion ..........................................................................................................................30
4. Condenser Mounting in Motor..................................................................................31
5. About the use of 5-8 batteries for having common power supply. ....................................37
5.1. Power supply configuration of standard kit. .................................................................................37
5.2. Power supply composition by which the driving system voltage is raised...........................................38
5.3. Parts List...............................................................................................................................39
5.4. Replacement of Bypass (Installation) ..........................................................................................40
5.5. Mounting of Resistor ...............................................................................................................41
5.6. Mounting of Multilayer Ceramic Condenser ................................................................................42
5.7. Installation of Volume..............................................................................................................43
5.8. Installation of 3 Terminal Regulator............................................................................................44
5.9. Voltage Adjustment .................................................................................................................45
6. Kit Installation ......................................................................................................47
-2-
7. Circuit Diagram.....................................................................................................49
-3-
1. Outline
This is a motor drive board/circuit board (Ver..3) manufacturing manual for the micom car rally newly designed
in April, 2005.
In this circuit board, 2 LED, 1 push switch, 1 servo, and 2 motors can be controlled (though there are 3 LED, 1
is for the power supply monitor). The motors can control [normal rotation], [brake] and [reverse] respectively, and
the speed control can carry out fine/minute speed adjustment by using the PWM function of H8/3048F-ONE (reset
synchronization PWM mode). Moreover, since the voltage for drive system is approx. 5-15V, it is also possible to
tune up by raising the voltage added to the motor (however, it is necessary to add the LM350 addition set).
Corresponding standard program is [kit05.c]. It is published on the micom car official homepage.
In this manual,
• Motor drive board (Ver.2) is abbreviated as [Drive board 2]
• Motor drive extension board (Ver.2) is abbreviated as [extension board 2]
• Motor drive board (Ver.3) is abbreviated as [Drive board 3]
▲Installed Micrm Car
-4-
2. Specifications
2.1. Detailed Specifications

The list of the specification of each drive board is given below.
Motor Drive Board Motor Drive Extension Motor Drive Board

Name
(Ver.2) Board (Ver.2) (Ver.3)
Abbreviation Drive Board 2 Extension Board 2 Drive Board 3
Sales Date April 2002 April 2005 April 2005
Operates in combination with

Composition Operates as a unit. drive board 2. Operates as a unit.
Cannot operate as a unit.
Operation of Normal rotation, reverse, Normal rotation, reverse,
Normal rotation, free, brake
motor brake brake
Connection
with CPU Port A Port B Port B
board
Reset synchronization PWM Reset synchronization PWM
PWM PWM use for every 1 channel
mode use mode use
motor：16ms servo：16ms motor：16ms servo：16ms
motor：1ms servo：16ms
Cycle Individually setting not Individually setting not
Individually setting possible
possible possible
4AM12×1 piece Or, 2SJ type
Used 2SJ type ×4 pieces + 2SK type
4AM12×1 piece ×2 pieces +2SK type ×2
FET ×4 pieces or 4AM12×2 pieces
pieces.
Control
system DC5.0V±10% DC5.0V±10% DC5.0V±10%
voltage
Drive system
5 - 15V 5 - 15V 5 - 15V
voltage
When drive The pattern is on the board The pattern is on the board
It is necessary to remove the
system voltage and parts of the LM350 and parts of the LM350
is above 6V, the Circuit adjusted to constant
addition set are installed addition set are installed
servo... 6V
beforehand. beforehand.
Standard
kit2.c or kit04.c kit05.c kit05.c
program
Maximum Maximum Maximum
Dimensions W80×D50×H15mm W80×D60×H20mm W80×D65×H20mm
(actual) (actual) (actual)
Stop sales as soon as the stock Though the circuit is different, it is functionally same hence, the
Other
of 4AM12 is over. same program is used.
Note: Related to respective board
Motor Drive Board (Ver.2)＋Motor Drive Extension Board (Ver.2)＝Motor Drive Board (Ver.3)
-5-
2.2. Dimensions
There are 6 holes for installing the board. The kit and the board are fixed by using 4 large round holes. The
installation of the kit is the same as drive board 2.
70
10
30
65
80
-6-
2.3. Function
Given below is the drive board 3, after the parts have been mounted.
10 pin connector
LED for
power
supply
Drive system
LED0
power supply
connector LED1
Push
switch
Connector
for servo
Left motor Right motor connector

connector
10 pin connector Connect to CPU board with flat cable. Connect with the connector of port B (J3).
Power supply to the motor and servo. The control system parts such as 74HC08, 74HC14,
Drive system and 74HC32 operate on 5V supplied from 10 pin connector. Though it corresponds to the
Power supply input voltage of 6V in a standard kit, when the voltage is more, it is necessary to adjust
connector the voltage added to the servo to 6V. When parts of the LM350 addition set are added,
the voltage of the servo can be made constant.
Right motor
Connects to the right motor.
connector
Left motor
Connects to the left motor.
connector
Connects to the servo. Sequence of the signal by 3 pin is, [1: servo signal, 2: + power
Connector for
supply, 3: GND]. The servo maker with a different sequence should replace the pin on the
Servo
servo side.
LED for power
Glows when the voltage is supplied to the power supply connector.
supply
-7-
Connects to bit6 of port B of CPU board connected to 10 pin connector. LED0 is

LED0
switched on/off by setting this bit for output.
Connects to bit7 of port B of CPU board connected to 10 pin connector. LED0 is

LED1
switched on/off by setting this bit for output.
Connects to bit0 of port B of CPU board connected to 10 pin connector. Checks whether
Push Switch
or not the switch is pushed by reading the state and setting this bit for the input.
2.4. 10 pin Connector
Connects with the CPU board with a flat cable.
2 4 6 8 10
1 3 5 7 9
Top view
Signal,
Pin
direction Details “0” “1” Details
number
(Note)
1 － +5V
2 board←PB7 LED1 on off
3 board←PB6 LED0 on off
PWM signal
4 board←PB5 Servo signal PWM signal
Duty ratio is set with ITU4_BRB
PWM signal
5 board←PB4 Right motor PWM Stop Start
Duty ratio is set with ITU4_BRA
Direction of right Normal
6 board←PB3 Reverse
motor rotation rotation
Direction of left motor Normal
7 board←PB2 Reverse
rotation rotation
PWM signal
8 board←PB1 Left motor PWM Stop Start Duty ratio is set with
ITU3_BRB
9 board→PB0 Push switch Pushed Not pushed
10 － GND
Note: PB7 is port B of the H8 microcomputer bit 7.

“board→PBO” reads the output signal from drive board to microcomputer port (the port is input).
“board←PBO” inputs the output signal from the microcomputer by the drive board and starts.
-8-
2.5. Drive System Power Supply Connector

Connects to the power supply for the motor and the servo.
Top View
Number Direction Details

1 － GND
2 IN Power supply input 5-15V
2.6. Motor Connector
Connects with the motor
Left Motor Right Motor
1 2 1 2
Top View Top View
Number Direction Normal rotation Reverse Brake

1 OUT 0V Voltage 0V
2 OUT Voltage 0V 0V
-9-
1 2 1 2 1 2
ＭＭＭ
Normal rotation Reverse Brake
2.7. Servo Connector

Connects with the servo. If the connector on the servo side becomes a pin allocation as shown in the table,
then it can be connected as it is. However, if not then the pin is replaced. Generally, black is for GND signal, red
for power supply, white or yellow for PWM signal.
Top View
Number Direction Details

1 OUT PWM signal output
2 OUT Note: refer below
3 OUT GND
Example of Servo side connector
1：Yellow PWM signal

2：Red Voltage
3：Black GND
Note: The power supply of 2 pins is switched over with JP1.

JP1 Details
Select this if the drive system voltage is 6V or more.
Shorts between
The voltage adjusted to a constant of 6V by LM350 is output.
1-2
(Necessary to add parts of LM350 addition set)
Shorts between Select this if the drive system voltage is 6V or more.

2-3 Is connected directly to the drive system power supply.
- 10 -
3.Assembly
3.1. Parts Table
Part no. Part name Model Maker Quantity
Board 80×75×1.6t 1
U1 C-MOS IC HD74HC32 Renesas Technology Limited 1
HIF3FC10PA2.54DSA
CN2 Straight type pin header Hirose Electric co. Limited 1
10PStraight type male
IL-2P-S3EN2 Japan Aviation Electronics
CN1, 4,5 Pin header 3
2PStraight Tin plating type male Industry, Limited
CN3 3P connector XG8V0331 Omron Corporation Limited 1
SW1 Baton switch B3F-1050 Omron Corporation Limited 1
LED1-3 Light emitting diode TLR123 Red color Toshiba corporation Limited 3
FET1, 3,5,7 FET 2SJ530(L) Renesas Technology 4
FET2, 4,6,8 FET 2SK2869(L) Renesas Technology Limited 4
RA1 Assembly resistor M9-1 8element 1common 1kΩ BI Technology Japan Limited 1
2.2kΩ 1/8W (Red, red, red

R1 Resistor Every company 1
golden)
R2, 3,4,10, 10kΩ 1/8W (Brown, black,
Resistor Every company 6
11,12 orange, golden)
1kΩ 1/8W (Brown, black,
R5, 9 Resistor Every company 2
red, golden)
9.1kΩ 1/8W (White, brown,
red, golden)
Multi layer Ceramic
C1, 3,4,5,7,15 0.1uF Every company 6
condenser
SMG160E102MJ16S Nippon Chemi-Con
C2 Electrolyze condenser 1
1000uF/16V Corporation Limited
ESMG100E102MJC5S Nippon Chemi-Con
C9, 10 Ceramic condenser 4700pF Every company 2
ESMG160E101ME11D Nippon Chemi-Con
Ceramic condenser 0.01uF Every company 6
TSL0808S-4R7M3R5-PF
L1 Coil TDK 1
4.7µH/3.8A
TR1-12 Digital transistor BA1A4M NEC 12
Nihon Inter Electronics
D1 Diode 10E1 1A 1
Corporation Limited
Besides, thread solder diameter 0.6mm, 2m levels are necessary though it is not included in the kit.
- 11 -
3.2. Parts Mounting Position
This is the part-mounting diagram of the board. It is possible to solder while seeing parts table and mounting
diagram if one is accustomed to it but there are lot of small parts so match and refer next paragraphs for
explanation about mounting.
- 12 -
3.3. Mounting of Resistor

Number Part name Model Maker Quantity
2.2kΩ 1/8W (Red, red, red,
golden)
R2, 3,4,10, 10kΩ 1/8W (Brown, black,
Resistor Every company 6
11,12 orange, golden)
1kΩ 1/8W (Brown, black,
red, golden)
9.1kΩ 1/8W (White, brown,
red, golden)
Approx. 5mm
1. First, Resistor is mounted. There are total 11 2. Wires are bent in such a way that all resistors
resistors. It is mounted after confirming the become of approximately 5mm width as shown
resistor value with the parts table number and in the photo. If it is bent from the root of the
resistor value. resistors, it becomes approximately 5mm.
Strength is not applied to the root of the resistor,
because the surface of the resistor will break if
bent with force.
Note: R6 is not mounted.
- 13 -
3.4. Mounting of Diode

Nihon Inter Electronics
D1 Diode 10E1 1A 1
Corporation Limited
K A
Approx7.5mm
1. Diode is mounted. There is a direction. 2. Lead wires are bent so that approximate width
Component having a white mark is cathode (K). becomes 7.5mm as shown in the photo.
The opposite is anode (A).
- 14 -
3.5. Mounting of IC

1. IC is mounted. There is a specific direction. It is 2. When mounting, whole body is inserted fully
mounted, by matching U shaped dented part of inside as shown in c marked photograph. Take
upper side and U shaped part of the board. IC is care so as not to float as shown in × marked
74HC32, 74HC08 and 74HC14 from the right photograph.
side. The shape is same but functions are
different. Ensure no mistake is made.
U shaped part comes on

top
- 15 -
3.6. Mounting the Multi layer Ceramic Condenser

Multi layer Ceramic
C1, 3,4,5,7,15 0.1uF Every company 6
condenser
1. 6 Multi layer Ceramic condensers are mounted. 2. As there is no direction for Multi layer Ceramic
The blue component bears [104]. condenser hence it can be mounted in any
direction however, mounting in the direction of
[104] simplifies the reading.
[104] becomes PF pF 10×104=100,000=0.1µF
- 16 -
3.7. Mounting of Ceramic Condenser

C9,10 Ceramic condenser 4700pF Every company 2
1. The Ceramic condenser is mounted and bears 2. As there is no direction for Ceramic condenser
[472]. hence it can be mounted in any direction,
however mounting in the direction that of [472]
simplifies the reading.
[472] becomes 47×102[pF]=4,700[pF]
- 17 -
3.8. Mounting of Assembly Resistor
RA1 Assembly resistor M9-1 8element 1common 1kΩ BI Technology Japan Limited 1
1Mark of a pin
1
▼
2 3456789
1 2 3 4 5 6 7 8 9
1. Assembly resistor is mounted. This is a 2. Assembly resistor is a component wherein

component of 9 pins. multiple resistors having same value are entered
There are directions for Assembly resistor. The as common terminal of 1 pin. 2-9 pins become
one with 1 pin inserted is vertical line. Resistors respectively. Current Assembly
resistor has 8 Resistors of 1kΩ entered in it.
The part where [1] is written and the

vertical line of assembly resistor are
matched /aligned.
▲
1Mark of pin
- 18 -
3.9. Mounting of LED

LED1-3 Light emitting diode TLR123 Red color Toshiba Corporation Limited 3
＋
－＋－＋－＋
1. Next, Light emitting diode (LED) is mounted. 2. The long lead wire is inserted where the [+] is
There are directions for LED. The long lead written on the board. When LED is seen from the
wire is [+ side] and the short lead wire is [- top view, it is not round but partly flat part. If the
side]. flat part is seen carefully, it is as shown in the
above photograph. The flat part is used as a
marker when the lead wire gets cut and [+] side
or [-] side is not understood clearly.
- 19 -
3.10.Mounting of Digital Transistor

TR1-12 Digital transistor BA1A4M NEC 12
Processed
2.5 2.5
ECB
1. Next, 8 Digital transistors are mounted. When 2. Digital transistor has built-in Resistor as shown
seen from the side where number is written, in above figure. BA1A4M has built in resistors of
from the left side it is emitter (E), collector(C), 10kΩ in the Base and in between Base Emitter.
Base (B). As E and B are written on the board, it There are transistors which have various built-in
is mounted by matching the directions. It is Resistor values. Power output is changed by
turned in advance so that the space between adding "0" (0V) and "1" (5V) to the base as well
mounting support becomes approximately as logic IC, for built in Resistor. Therefore, it is
2.5mm. called as Digital transistor. According to the
maker, it is also called as transistor with built-in
Resistor (it is same).
６個
６個
On this side the model name

is written.
- 20 -
3.11. Mounting of Tact switch

SW1 Tact switch B3F-1050 Omron Corporation Limited 1
1. Next, the Tact switch is mounted. 2. It is soldered after confirming that tact switch
comes in contact with the board. There are no
directions.
- 21 -
3.12. Mounting of Bypass

Excess lead wire
Process
Approx. 2.5mm
1. Next, bypass is mounted. Lead wire cut with in 2. It is bypassed to the JP1 part.
the parts so far is used. It is processed in this If voltage is less than 6V, then bypassing is done
[ コ ] shape with a width of 2.5mm. between 2-3. When power supply voltage is more
than 6V, then bypassing is done between 1-2
when adding LM350 addition set to 6V by which
the voltage of the servo is stabilized. In the
photograph, bypassing between 2-3 is shown.
- 22 -
3.13. Mounting of 3 pins Connector for Servo

CN3 3P Connector XG8V0331 Omron Corporation Limited 1
1. Next, 3pins connector for servo is mounted. 2. There are no particular directions. It is soldered
as shown in photograph. As compared to other
components it cannot tolerate heat, so it should
not be heated too much for long time with the
soldering iron. This is the part where the
connector for the servo is pulled out frequently.
hence avoid cold soldering.
- 23 -
3.14. Mounting of Coil

TSL0808S-4R7M3R5-PF
L1 Coil TDK Limited 1
4.7µH/3.8A
1. Coil is mounted. It is part bearing L1, of parts 2. There are no particular directions. It is soldered
mounting diagram. as shown in photograph.
- 24 -
3.15. Mounting of FET

FET1, 3,5,7 FET 2SJ530(L) Renesas Technology Limited 4
FET2, 4,6,8 FET 2SK2869(L) Renesas Technology Limited 4
G D S
1. Next, FET is mounted. There are 4 nose, each of 2. From the left riｇｈｔ it is Gate (G), Drain (D) and
2SJ530 and 2SK2869. 2SJ530 is mounted on the Source (S). As "G" and "S" are written on the
part where 2SJ is written and 2SK2869 is board also, it is mounted by matching the
mounted on the part where 2Sk is written on the directions.
board.
Note: Gate terminal of MOS-FET has low tolerance for static electricity it should be handled
with care.
Note: Cold soldering should be avoided.
- 25 -
3.16. Mounting of FET（for 4AM12)

FET Module 4AM12 Renesas Technology Limited 2
1 10 1 10
10 1 10 1
1. FET module; 4AM12, used in motor drive board 2. Once it is mounted, it appears as shown in the
(Ver.2) can be replaced with 2 2SJ530 and 4 photograph.
2SK2869. It is necessary to have 2 No.s of
4AM12. 1 pin towards the notch and the
opposite side is 10 pins.
- 26 -
3.17. Mounting of 2 pins Connector.

IL-2P-S3EN2 Japan Aviation Electronics
CN1, 4,5 Pin header 3
2P straight tin plated type, male Industry Limited.
1 2
1 2 1 2 1 2 As seen from top

1. Next, 2 pins connector is mounted. There are 3 2. When seen from top if there is a projection at
brown colored connectors. back, 1 pin is left side and 2 pin is the right side.
Utmost care should be taken, in order to have
correct mounting direction.
- 27 -
3.18. Mounting of 10 pins Connector

HIF3FC10PA2.54DSA
CN2 Straight type pin header Hirose Electric co. Limited 1
10P Straight type male
2 4 6 8 10
1 3 5 7 9
As seen from top
1. Next, 10 pins connector is mounted. 2. Seeing from Top with the cut part below, 1 pin in
lower left, 2 pin in upper left, 9 pin in lower right,
and 10 pin in upper right.
- 28 -
3.19.Mounting of Electrolytic Condenser

SMG160E102MJ16S Nippon Chemi-Con
C2 Electrolytic condenser 1
ESMG100E102MJC5S Nippon Chemi-Con
ESMG160E101ME11D Nippon Chemi-Con
C2 C6 C12
＋
－＋
－＋－＋
1000uF 100uF
1000uF 10V 16V
＋
16V
1. Next, the electrolytic condenser is mounted. 2. There are mounting directions for electrolytic
There are 3 electrolytic condensers. C2 is condenser. Long lead wire is plus (+) side. White
[1000µF/16V], C6 is [1000µF/10V], and C12 is line is written on the minus side of the main unit
[100µF/16V]. of the condenser. It is mounted by matching the
plus side of the board with long lead.
- 29 -
3.20. Completion
After it is completed. The directions are confirmed by repetitively watching for defective soldering and errors
in mounting parts. The operation test is carried out as per the operation confirmation manual.
- 30 -
4. Condenser Mounting in Motor
Note: The wire is removed
1. 6 ceramic condensers are kept ready bearing 2. Finished product of the gearbox is kept ready. Is
[103] on them. There is no polarity. [103] removed if installed in kit. Wire is also removed.
becomes 10X103pF=10,000pF=0.01[µF] While soldering to the motor high capacity
soldering iron (high wattage) is used. Above 60W
is OK.
90° bend
103
3. Leg of one ceramic condenser is bent as shown 4. The side with straight (not bent) legs is cut at
in photograph. about 6-7 cm.
- 31 -
Soldering
5. Condenser is soldered as shown in photograph. 6. Side surface of the motor case and the condenser
are soldered. The motor case is covered with the
oxide coating, and it is extremely difficult to
solder on it, hence is cut down using a cutter and
sand (emery) paper in order to carry out proper
soldering without any difficulty.
Bend at 90°
1
0
3
7. Remaining lead is cut. 8. Leg of one ceramic condenser is bent as shown in

photograph.
9. The side having straight (not bent) legs is cut at 10. Condenser is soldered as shown in photograph.
about 6-7 cm.
- 32 -
Soldering
11. Side surface of the motor case and the 12. Remaining lead is cut.
condenser are soldered. The motor case is
covered with the oxide coating, and it is
extremely difficult to solder on hence is cut
using a cutter and sand (emery) paper in order
to carry out proper soldering without any
difficulty.
103
Approx. 17mm
13. Both legs are bent as shown in photograph. 14. Bend in the [⊃] character (shape) approximately
at 17mm width.
- 33 -
4～5mm
15. The lead is cut by about 4-5mm. 16. Soldering is done between motor terminals as
shown in the photograph.
17. Finally wire is attached.
- 34 -
18. Another set is made the same way. 2 sets are prepared.
- 35 -
● Effectiveness of Ceramic Condenser.
8 batteries are tied serially in driving system of the micom car, and step down voltage of 5V is given by
LM2940-5 in control system. Wave forms are observed. PWM of motor is in 100% No Load condition.
The noise is ridden not only
in the drive system power
Control system voltage supply, but also in the control
system voltage 5V which
5V consists of 3-terminal
regulator. CPU is not reset
since it is only about 1µs.
However, due to noise if it is
reset then the CPU state may
Driving system voltages
not be consider as abnormal.
Even in the state when sensor
10V does not react after lifting the
kit somehow it enters the
crank mode occasionally.
When Noise is mixed in the
sensor signal then all white
lines are appeared as cross
line detection and
malfunctioning.
Control system voltage

Next, the wave forms were
5V observed again by fitting a
ceramic capacitor of 0.01µF
between terminals of the
motor.
It is noted that the noise has
Driving system voltages
reduced than before. Also
entering in to crank mode
10V does not occur. But still the
noise is more.
Next, in addition to the terminal between the motor, a

ceramic condenser of 0.01µF was mounted between the
terminal and the case.
The noise is almost non-existent. The effect is seen.
However, PWM is 100% at this time when there is no load
condition, so if load is applied and ON/OFF is carried out
then it may again differs. Anyway, after fitting up the
condenser noise level decrease remarkably.
- 36 -
5. About the use of 5-8 batteries for having common power supply.
5.1. Power supply configuration of standard kit.
In standard kit, power supply system is divided in 2 systems; namely control system and driving system.
Precaution is taken so that CPU is not reset regardless of the amount of current consumed on motor servo side.
Power supply configuration of standard kit is as shown in following figure.
Right motor
PB
5V
PA
CPU board Motor drive board
P7
Left motor
Sensor sub board 5V

5V to servo.
5V 5V
Sensor board
CPU, sensor, motor drive Driving system power
board etc. control system supply for right and left
power supply motor and servo
4 No. AA battery 4 No. AA battery
Flow of power supply system is shown in following figure.
Motor drive board

Sensor 5V Sensor sub 5V 5V Control Driving Right motor
CPU board
Board board system system Left motor
circuit circuit Servo
Control system power supply

LM2940-5 LM350
Driving system power supply
5V 5V
Control system Driving system
power supply
4 nos. AA power supply
battery 4 nos. AA battery
- 37 -
5.2. Power supply composition by which the driving system voltage is raised.
If voltage of drive system is raised (battery is increased), rotation speed of motor can be raised. If 6 batteries are
used for motor power supply, it becomes 7.2V and if 8 batteries are used it becomes 9.6V. However, battery cannot
be added because the number of the battery to be used has been determined to be not more than eight. Then, the
battery is made common for control system and drive system. Motor does not have problem even with 9.6V but
damage is incurred if the CPU voltage-exceeds 5.5V, as certified operating voltage is between 4.5-5.5V. Thus, 3
terminal regulators are attached and the voltage control system of CPU is adjusted to a constant of 5.0V.
However, with battery common to motor and CPU, the power consumption is very high and if it is below 4.5V
then CPU gets reset. When the battery is shared, precaution must be taken while resetting CPU.
When parts of [LM350 addition set]are added, the voltage of 6V or more is used and LM2940-5 generates voltage
of 5V that is used by the control system of CPU, and LM350 generates voltage of 6V that is used by the servo.
6V is made with three terminal regulators for the
control system 5V and servo.

5.0V
Right motor
PB
9.6V
PA Motor drive board
CPU board
＋
P7
LM350 addition set

Left motor
Sensor sub board 9.6V
6V to the servo.
9.6V when
9.6V rechargeable
Sensor board
battery is used.
8 common powers 12V in case of
Supply batteries alkaline battery.
Flow of the power supply system is shown in the following diagram.
Motor drive board

9.6V
Sensor 5.0V Sensor sub 5.0V 5.0V Control Driving Right motor
CPU board 9.6V
Board board system system Left motor
circuit circuits
5.0V
Control system power supply 6V
LM2940-5 LM350 Servo
Drivesystem power supply
9.6V
Power supply
8 nos. AA batteries
- 38 -
5.3. Parts List
These are parts of the LM350 addition set.
Part number Part name Model Maker Quantity

National Semiconductor Japan
U3 3 terminal regulator LM2940-5 1
Limited
U5 3 terminal regulator LM350T 1
Limited
240Ω 1/8W (Red, yellow,
brown, golden)
Multi-layer ceramic
C8, 11 0.1uF Every company 2
condenser
Nidec Corporation Copal.
VR1 Volume CT-6P5kΩ 1
Electron Co. Ltd.
- 39 -
5.4. Replacement of Bypass (Installation)
Part No. Part name Model Maker Quantity

Bypass 1
Removed, when in
between 2-3
Short-circuited between
1-2 with lead wire
1. Removed, when there is a bypass between 2-3 2. Short between 1-2.

in the JP1 part.
1-2 間を
ショート
- 40 -
5.5. Mounting of Resistor
Part No. Part name Model Maker Quantity

240Ω 1/8W （ Red, Yellow,
Brown, Golden）
Approx.5mm
1. Next, resistor is installed. 2. Lead wire is bent so as to get the width of approx.
5mm as shown in the photograph. If the lead of
the resistor is bent from the base of the resistor it
becomes approx. of 5mm width.
Care should be taken not to apply more strength
to the leads as surface of the resistor may crack if
leads are bent with force.
- 41 -
5.6. Mounting of Multilayer Ceramic Condenser

Part No. Parts name Model Maker Quantity
Multilayer ceramic
C8, 11 0.1uF Every company 2
condenser
1. 2 Multilayer ceramic condensers are mounted. 2. These condensers are mounted on the part where
C8 and C11 is written.
- 42 -
5.7. Installation of Volume
Part No. Parts name Model Maker Quantity

Nidec Corporation Copal
VR1 Volume CT-6P5kΩ 1
electron Co., Ltd.
1. Next, volume is installed. 2. It is necessary to adjust the output voltage with

the volume before the servo is installed. Servo
should not be connected till this is done.
- 43 -
5.8. Installation of 3 Terminal Regulator
Number Parts name Model Maker Quantity

U3 3 terminal regulator LM2940-5 1
Limited
U5 3 terminal regulator LM350T 1
Limited
LM2940-5
LM350
1 2 3 1 2 3
1. Next, 3 terminal regulator is installed. IC 2. There are directions for 3 terminal regulators. Fit
bearing [LM2940-5] and [LM350]. When it is Pin 1 to the place where 1 is written on the board.
seen from the side where the characters are It is OK, when mounted as per the photograph.
written, left is 1Pin and right is 3 Pin. Servo is not yet connected!!
LM2940-5
LM350
- 44 -
5.9. Voltage Adjustment
Mounting of parts is complete.Repeated visual inspection for any soldering defect, installation of parts and
confirm the directions of mounting. Next, servo voltage is adjusted by volume.
10 pin connector and the Servo are not yet connected!!
1. Voltage is added to the power supply 2. First of all, it is checked whether or not 5V of
connector without inserting the connector in control system generated with LM2940-5 has a
the servo and 10 pin connector. More than 6 normal output. While having the tester in the
batteries are connected in the series. voltage measurement mode, + side to 1 Pin and
– side to 10 Pin of the 10 pin connector is
assigned.
Black, (-) side of tester
2 4 6 8 10
1 3 5 7 9
Place, seen from above.
Red, (+) side of tester
3. Care should be taken so as, not to touch the pins 4. Voltage within the range of 4.75-5.25V(5V±5%),
other than pin 1 and pin 10. is normal. Check whether input voltage is above
7V, when voltage is low, and for wrong mounting
of the component or short circuit when voltage is
high.
- 45 -
5. Next, the voltage of the servo is checked. In 2 6. Voltage is 9.53V. If the Servo is connected as it
Pin of the CN3 connector, connect the Red side is, it gets damaged. Voltage is adjusted by the
of the tester to (+) side of the CN3 connector volume.
and Black side of the connector to (-) side of the
CN3 connector. Be careful so as not to touch 1
pin.
Voltage lowers Voltage rises
7. Voltage is adjusted by VR1. Voltage increases 8. Voltage becomes 6.0V by adjusting it by volume.
by the clockwise rotation and decreases by Adjust according to the servo to be connected
anti-clockwise rotation. because ratings are as per the servo. Servo having
the rating 7.2V or voltage rating other than this is
also available. Here, adjustment of the servo
voltage is completed.
- 46 -
6. Kit Installation
1. Assembled drive board 3 is installed in the kit. Drive board is placed by matching the hole of the board
and Stud of the kit.
2. Kit is kept. 3. Fixes with the screw from the kit in 4 places.
- 47 -
To CPU board
port B
10 Pin
connector
Power
supply
Servo Left motor Right motor
4. Connector is connected to the board and is completed.
* Check whether moves normally [Operations Confirmation Manual].

* Understand control program from [Program description manual].
* Write the program in the micro car and run the program.
- 48 -
FET gate signal delay circuit Left motor
10 Pin connector
From CPU
port PB
7. Circuit Diagram
Servo
Left motor
Left motor “0” ´Normal rotation “1” ´ Reverse Rotation
Right motor “0” ´Normal rotation “1” ´ Reverse Rotation
Right motor
Push switch
Power supply circuit Servo Right motor
- 49 -
UP: When directly connected to power
supply
For drive force DOWN: When 3 terminals are used
Power
supply
Switch, LED
Microcomputer car rally Executive Committee
Motor drive board circuit (Vol.3) circuit diagram

Note: U3, U5, R6, VR1, C8 and C11 are components of LM350 addition set and C13, C14 are not mounted.
(Motor value added)
- 50 -

Motor Driver Board Assembly Eng

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Index (Table of contents)

3.1. Parts Table .........................................................................................................11

4. Condenser Mounting in Motor..................................................................................31

6. Kit Installation ......................................................................................................47

▲Installed Micrm Car

2.1. Detailed Specifications

Motor Drive Board Motor Drive Extension Motor Drive Board

Abbreviation Drive Board 2 Extension Board 2 Drive Board 3

Sales Date April 2002 April 2005 April 2005

Operates in combination with

Note: Related to respective board

Left motor Right motor connector

Connects to bit6 of port B of CPU board connected to 10 pin connector. LED0 is

Connects to bit7 of port B of CPU board connected to 10 pin connector. LED0 is

2.4. 10 pin Connector

Connects with the CPU board with a flat cable.

Note: PB7 is port B of the H8 microcomputer bit 7.

2.5. Drive System Power Supply Connector

Number Direction Details

Left Motor Right Motor

Top View Top View

Number Direction Normal rotation Reverse Brake

Normal rotation Reverse Brake

2.7. Servo Connector

Number Direction Details

Example of Servo side connector

1：Yellow PWM signal

Note: The power supply of 2 pins is switched over with JP1.

Shorts between Select this if the drive system voltage is 6V or more.

2.2kΩ 1/8W (Red, red, red

3.2. Parts Mounting Position

3.3. Mounting of Resistor

Note: R6 is not mounted.

3.4. Mounting of Diode

Number Part name Model Maker Quantity

Number Part name Model Maker Quantity

U shaped part comes on

3.6. Mounting the Multi layer Ceramic Condenser

Number Part name Model Maker Quantity

3.7. Mounting of Ceramic Condenser

Number Part name Model Maker Quantity

3.8. Mounting of Assembly Resistor

Number Part name Model Maker Quantity

1. Assembly resistor is mounted. This is a 2. Assembly resistor is a component wherein

The part where [1] is written and the

3.9. Mounting of LED

Number Part name Model Maker Quantity

3.10.Mounting of Digital Transistor

On this side the model name

3.11. Mounting of Tact switch

Number Part name Model Maker Quantity

3.12. Mounting of Bypass

Number Part name Model Maker Quantity

3.13. Mounting of 3 pins Connector for Servo

3.14. Mounting of Coil

Number Part name Model Maker Quantity

3.15. Mounting of FET

Number Part name Model Maker Quantity

3.16. Mounting of FET（for 4AM12)

Number Part name Model Maker Quantity

3.17. Mounting of 2 pins Connector.