Assembly instructions

F F - NH3
D GB F E

Models: F2, F3 F4, F5 F14/1166, F14/1366 F16/1751, F16/2051 FX2, FX3 FX4, FX5 FX14/1166, FX14/1366 FX16/1751, FX16/2051
1

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F2 NH3, F3 NH3 F4 NH3, F5 NH3 F14 NH3 F16 NH3

About these instructions

Read these instructions before assembly and before using the compressor. This will avoid misunderstandings and prevent damage. Improper assembly and use of the compressor can lead to serious or fatal injury. Observe the safety instructions contained in these instructions. These instructions must be passed onto the end customer along with the unit in which the compressor is installed. Manufacturer Bock Kltemaschinen GmbH 72636 Frickenhausen Contact Bock Kltemaschinen GmbH Benzstrae 7 72636 Frickenhausen Germany Telephone +49 7022 9454 0 Fax +49 7022 9454-137 mail@bock.de www.bock.de

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Contents
1 Safety 1.1 Identification of safety instructions 1.2 Qualifications required of personnel 1.3 General safety instructions 1.4 Additional safety instructions NH3 1.5 Intended use 2 Product description 2.1 Short description 2.2 Name plate 2.3 Type code 3 Areas of application F 3.1 Refrigerants F, F-NH3 3.2 Oil charge 3.3 Operating limits 4 Areas of application F-NH3 4.1 Oil charge NH3 4.2 Operating limits NH3 5 Compressor assembly 5.1 Setting up 5.2 Maximum permissible inclination 5.3 Pipe connections 5.4 Pipes 5.5 Laying suction and discharge lines 5.6 Operating the shut-off valves 5.7 Operating mode of the lockable service connections 5.8 Drive 5.9 Oil sump heating (standard by F4, F5, F14 and F16) 6 Commissioning 6.1 Preparations for start-up 6.2 Pressure resistance test 6.3 Leak test 6.4 Evacuation 6.5 Refrigerant charge 6.6 Shaft seal 6.7 Shaft seal change 6.8 Start-up 6.9 Avoiding slugging 7 Maintenance 7.1 Preparation 7.2 Work to be carried out 7.3 Spare parts recommendation 7.4 Spare parts recommendation NH3 7.5 Accessories 7.6 Excerpt from the lubricant table 7.7 Decommissioning 8 Technical data F2-F16 9 Technical data F2 NH3-F16 NH3 10 Dimensions and connections F 11 Dimensions and connections F-NH3 12 Declaration of installation 13 Service

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11 12

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1 | Safety
1.1 Identification of safety instructions:

DANGER!

Indicates a dangerous situation which, if not avoided, will cause immediate fatal or serious injury. Indicates a dangerous situation which, if not avoided, may cause fatal or serious injury. Indicates a dangerous situation which, if not avoided, may cause fairly severe or minor injury. Indicates a situation which, if not avoided, may cause property damage. Important information or tips on simplifying work.

WARNING!

CAUTION!

ATTENTION!

INFO!

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NH3

INFO!

This operating manual describes compressors that are suitable for both F-gases and for NH3. pecific information and characteristics for using NH3 are S indicated at the corresponding location with the following symbols:

NH3

1.2 Qualifications required of personnel WARNING! Inadequately qualified personnel poses the risk of accidents, the consequence being serious or fatal injury. Work on compressors is therefore reserved for personnel with the qualifications listed below: or example, a refrigeration technician, refrigeration mechatronic F engineer. As well as professions with comparable training, which enables personnel to assemble, install, maintain and repair refrigeration and air-conditioning systems. Personnel must be capable of assessing the work to be carried out and recognising any potential dangers.

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1 | Safety
1.3 General safety instructions DANGER! efrigerating compressors are pressurised machines and as such R call for heightened caution and care in handling. The maximum permissible overpressure must not be exceeded, even for testing purposes. isk of burns! Depending on the operating conditions, surface R temperatures of over 60C on the discharge side or below 0C on the suction side can be reached.

WARNING!

1.4 Additional safety instructions NH3

NH3

ATTENTION! igh toxicity, intense odour (MAK 50 ppm) H xplosive between 15 and 30 vol. % in the air. Due to the high E ignition energy and temperature, the risk of explosion, however, is rated as low. So there are no special explosion protection measures are required. owever, the national safety regulations, accident prevention H regulations, technical regulations as well as specific regulations (EN 378 etc.) must be observed. NH3 steam is lighter than air and therefore disperses upwards. ll key directives are summarised in the area for the AiF research A project 9404B "Safety of ammonia refrigeration systems". H3 corrodes copper materials and non-ferrous metals and is N incompatible with a number of plastics. roof of personnel's specific expertise for installation, P commissioning, operation and service.

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1.5 Intended use These assembly instructions describe the standard version of the compressor named in the title and NH3 manufactured by Bock. The Bock refrigerating compressor are intended for installation in a machine (within the EU according to the EU Directives 2006/42/EC Machinery Directive, 97/23/EC Pressure Equipment Directive). Commissioning is permissible only if the compressor has been installed in accordance with these assembly instructions and the entire system into which it is integrated has been inspected and approved in accordance with legal regulations. Only the refrigerant specified in these instructions may be used. 09702-07.2010-DGbF Any other use of the compressor is prohibited! WARNING! The compressor may not be used in potentially explosive environments!

2 | Product description
2.1 Short description Open type compressors for external drive (V-belt or coupling) with oil pump lubrication Short description NH3 Based on the F compressor series, a specially modified selection of compressors is available for use with the refrigerant R 717. Important differences from the basic compressor F: Pistons with three-ring assembly Con-rod with additional oil supply oil to the small end Valve plate with optimised pressure unit Shut-off valve with steel connector for welded joints All connections are designed as compression joints for steel pipes F14 NH3 and F16 NH3 with increased oil volume due to the higher base plate Special oil filling for NH3: for flooded operation, Fuchs Reniso KC 68, for applications using a plate heat exchanger, Fuchs Reniso Synth 68.

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F2, F3 F2 Discharge shut-off valve

Cylinder cover

Valve plate Suction shut-off valve

Shaft seal Shaft end

Oil sightglass

Compressor housing Base plate

Fig. 1

Dimension and connection values can be found in Chapter 10 6

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2 | Product description
F4, F5 F5 Discharge shut-off valve

Cylinder cover

Suction shut-off valve Valve plate Shaft seal

Shaft end Compressor housing

Name plate
Base plate

Fig. 2

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F14, F16 F16 Discharge shut-off valve Transport eyelet

Cylinder cover

Suction shut-off valve Transport eyelet

Valve plate
Shaft seal Compressor housing Shaft end

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Base plate

Leak oil drain hose Fig. 3 Dimension and connection values can be found in Chapter 10 7

2 | Product description
2.2 Name plate (example)

1 2 3 4 5 6

FX16/2051

SE55

19/28
Fig. 4

1 2 3 4 5

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Type designation Machine number Rotation speed minimum with a corresponding displacement Rotation speed maximum with a corresponding displacement ND(LP): Max. admissible operating pressure Suction side HD(HP): Max. admissible operating pressure High-pressure side Oil type charged at factory

Observe the limit of application diagrams!

2.3 Type code (example)

F X 14 / 1166 NH3
NH3 version Swept volume ) Size Oil charge ) Series

) X - Ester oil charge (HFC refrigerant R134a, R404A/R507, R407C) ) Indication only at F14, F16

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3 | Areas of application F, F-NH3

3.1 Refrigerants HFKW: (H)FCKW: NH3: 3.2 Oil charge The compressors are filled with the following oil type at the factory: - for R134a, R404A/R507, R407C FUCHS Reniso Triton SE 55 - for R22 FUCHS Reniso SP 46 Compressors with ester oil charge (FUCHS Reniso Triton SE 55) are marked with an X in the type designation (e.g. FX16/ 2051). INFO! For refilling, we recommend the above oil types. Alternatives: see lubricants table, Chapter 7.6 R134a, R404A/R507, R407C R22 R717

3.3 Operating limits ATTENTION! Compressor operation is possible within the operating limits shown in the diagrams. Please note the significance of the shaded areas. Thresholds should not be selected as design or continuous operating points. - Max. permissible discharge end temperature: 140C - Max. permissible switching frequency: 12x /h - A minimum running time of 3 min. steady-state condition (continuous operation) must be achieved. Avoid continuous operation near the threshold. For operation with supplementary cooling: - Use only oils with high thermal stability. For operation with capacity regulator: - The suction gas superheat temperature may need to be reduced or set individuallywhen operating near to the threshold. When operating in the vacuum range, there is a danger of air entering on the suction side. This can cause chemical reactions, a pressure rise in the condenser and an elevated compressed-gas temperature. Prevent the ingress of air at all costs!

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3| Areas of application F
3.3 Operating limits

R134a

Fig. 5

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Fig. 6

R404A/R507
Unlimited application range Reduced suction gas temperature Evaporating temperature (C)

R407C
Fig. 7

Condensing temperature (C) Suction gas superheat (K) Suction gas temperature (C)

Permissible rotation speeds: F2, F3: F4, F5: F14, F16: 960 - 1800 /min 500 - 1800 /min 700 - 1800 /min 09702-07.2010-DGbF

R22

Max. permissible operating pressure on the high pressure side (HP): 28 bar Design for other areas on request

Fig. 8 10

4| Areas of application F-NH3

4.1 Oil charge NH3 The compressors are filled with the following oil type at the factory: - for R717: Fuchs Reniso KC 68 oil is required for flooded operation Fuchs Reniso Synth 68 for applications using plate heat exchangers 4.2 Operating limits NH3
Unlimited application range Supplementary cooling necessary (e.g. water-cooled cylinder covers)

NH3

NH3

Evaporating temperature (C) Condensing temperature (C) Suction gas superheat (K)

Fig. 9 Permissible rotation speeds: 960 - 1500 /min F2 NH3, F3 NH3: F4 NH3, F5 NH3: 500 - 1500 /min F14 NH3, F16 NH3: 700 - 1500 /min Max. permissible operating pressure on the high pressure side (HP): 25 bar Design for other areas on request

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5| Compressor assembly
INFO! New compressors are factory-filled with inert gas (3 bar nitrogen). Leave this service charge in the compressor for as long as possible and prevent the ingress of air. Check the compressor for transport damage before starting any work.

5.1 Setting up WARNING! ove compressors only with hoists that have adequate load-bearing M capacity. Transport and suspension unit on the eyebolt (Fig. 11, F14 to F16) or direct on the discharge line valve (Fig. 10, F2 to F5).

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Fig. 10 Fig. 11

Fittings (e.g. pipe holders, additional units etc.) on the compressor are permissible only following consultation with Bock. Setup on an even surface or frame with sufficient load-bearing capacity. Use all 4 fastening points. Correct setup of the compressor and mounting of the belt drive are decisive for running comfort, operating safety and the service life of the compressor.

1 Provide adequate clearance for maintenance work. Provide adequate ventilation for the drive motor. F

Fig. 12

Do not use in a dusty, damp atmosphere or a combustible environment. 09702-07.2010-DGbF

Fig. 13

Fig. 14 12

Set up on an even surface or frame with sufficient load-bearing capacity. Compressors and drive motors are basically rigid and should be mounted together on a base frame.
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5| Compressor assembly
5.2 Maximum permissible inclination ATTENTION! Poor lubrication can damage the compressor. Respect the stated values.

A a a

A a a

A a Fig. 15 5.3 Pipe connections

max. 30, max. 2 minutes max. 15, continuous operation

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ATTENTION! Overheating can damage the valve. Remove the pipe supports from the valve for soldering. Only solder using inert gas to inhibit oxidation products (scale). The pipe connections have stepped internal diameters so that pipes with standard millimetre and inch dimensions can be used. The connection diameters of the shut-off valves are designed for maximum compressor output. The required pipe cross-section must be matched to the capacity. The same applies for non-return valves. The required tightening torque for the flange connection is 60 Nm.

Fig. 16: Stepped internal diameters 5.4 Pipes

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Pipes and system components must be clean and dry inside and free of scale, swarf and layers of rust and phosphate. Only use air-tight parts. Lay pipes correctly. Suitable vibration compensators must be provided to prevent pipes being cracked and broken by severe vibrations. Ensure a proper oil return. Keep pressure losses to an absolute minimum. 13

5| Compressor assembly F
5.5 Laying suction and discharge lines INFO! Proper layout of the suction and discharge lines directly after the compressor is integral to the systems smooth running and vibration behaviour.

ATTENTION! Improperly installed pipes can cause cracks and tears, the result being a loss of refrigerant. A rule of thumb: Always lay the first pipe section starting from the shut-off valve downwards and parallel to the drive shaft.

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As short as possible Rigid Fixed point

Fig. 17

5.6 Operating the shut-off valves Before opening or closing the shut-off valve, release the valve spindle seal by approx. of a turn counter-clockwise. After activating the shut-off valve, re-tighten the adjustable valve spindle seal clockwise.

loosen

tighten Valve spindle seal Fig. 18 Fig. 19 09702-07.2010-DGbF

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5| Compressor assembly
5.7 Operating mode of the lockable service connections
Service connection closed

Spindle

Connection blocked

Pipe connection

Opening the shut-off valve: Spindle: turn to the left (counter-clockwise) as far as it will go. > The shut-off valve is then fully open and the service connection is closed. The connection which is not lockable is provided for safety devices.
Service connection opened

Fig. 20

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Pipe connection

Spindle

Connection open

Opening the service connection Spindle: - 1 rotation to the right (clockwise). > The service connection is then open and the shut-off valve is also open. The connection which is not lockable is provided for safety devices.

Fig. 21

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5| Compressor assembly
5.8 Drive ATTENTION! Faulty alignment results in premature failure of the coupling and bearing damage! CAUTION! Mount suitable safeguards when driving the compressor by means of V-belts or shaft couplings!

The compressors of the F series can be driven by V-belts or directly by shaft couplings. V-belt: Proper assembly of belt drive: - The pulleys of compressor and drive motor must be firmly mounted and in line. - Only use V-belts with calibrated lengths. - Select axis spacing, V-belt length and belt pre-tension according to the instructions issued by the V-belt manufacturer. Avoid belt fluttering. - Check belt pre-tension after running-in time. Direct drive with shaft coupling: Direct drive with shaft couplings demands highly precise aligning of compressor shaft and motor shaft. Use the Bock shaft couplings WK and observe the enclosed assembly instructions.

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5| Compressor assembly
5.9 Oil sump heating When the compressor is at a standstill, refrigerant diffuses into the lubrication oil of the compressor housing, depending on pressure and ambient temperature. This reduces the lubrication capacity of the oil. When the compressor starts up, the refrigerant contained in the oil evaporates out through the reduction in pressure. The consepuences can be lack of lubrication, foaming and migration of the oil, which can eventually lead to compressor damage. To prevent this, the oil can be heated via an oil sump heater. Operation: Connection: Oil sump heater ON at standstill of the compressor. Oil sump heater OFF during operation of the compressor Oil sump heater must be connected via an auxiliary contact (or parallel wired auxiliary contact) of the motor contactor to a separate electric circuit.

Oil sump heater: 230 V 1 50/60Hz, IP65

Type Electrical power (Watt) F2 40 F3 60 F4 80 F5 80 F14 140 F16 140

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NH3

INFO! WARNING!

Same electrical performance even on NH3 compressors The oil sump heater must not be connected to the electrical circuit of the safety control chain !

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6| Commissioning
6.1 Preparations for start-up INFO! To protect the compressor against inadmissible operating conditions, high pressure and low pressure pressostats are mandatory on the installation side.

The compressor has undergone trials in the factory and all functions have been tested. There are therefore no special running-in instructions. Check the compressor for transport damage! 6.2 Pressure strength test DANGER! Risk of bursting! The compressor must never be pressurised using oxygen or other technical gases! The maximum permissible overpressure of the compressor must not be exceeded at any time during the testing process (see name plate data)! Do not mix any refrigerant with the testing medium (N2), as this could cause the ignition limit to shift into the critical range.

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The compressor has been factory-tested for pressure resistance. The following must be observed if the entire plant is subjected to an additional pressure strength test: Test the refrigeration circuit according to EN 378-2 or a corresponding safety standard. The pressure strength test is best carried out using dry nitrogen(N2). 6.3 Leak test DANGER! Risk of bursting! Do not mix any refrigerant with the testing medium (N2), as this could cause the ignition limit to shift into the critical range.

Carry out the leak test of the refrigerating system in accordance with EN 378-2 or a corresponding safety standard without including the compressor. 6.4 Evacuation First evacuate the system and then include the compressor in the evacuation process. Relieve the compressor pressure. Open the suction and discharge line valves. Evacuate the suction and discharge pressure sides using the vacuum pump. At the end of the evacuation process, the vacuum should be < 1.5 mbar when the pump is switched off. Repeat the process as often as is required. 09702-07.2010-DGbF 18

6| Commissioning
6.5 Refrigerant charge CAUTION! Wear personal protective clothing such as goggles and protective gloves!

Make sure that the suction and discharge line valves are open. With the compressor switched off, add the liquid refrigerant directly to the condenser or receiver, breaking the vacuum. If the refrigerant needs topping up after starting the compressor, it can be topped up in vapour form on the suction side, or, taking suitable precautions, also in liquid form at the inlet to the evaporator. ATTENTION! Avoid overfilling the system with refrigerant! To avoid shifts in concentration, zeotropic refrigerant blends must always only be filled into the refrigerating plant in liquid form. Do not pour liquid coolant through the suction line valve on the compressor. It is not permissible to mix additives with the oil and refrigerant.

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6.6 Shaft seal ATTENTION! Failure to observe the following instructions can cause loss of refrigerant and damage to the shaft seal! INFO! The shaft seal seals and lubricates with oil. An oil leakage of 0.05 ml per operating hour is therefore normal. This applies particularly during the run-in phase (200 - 300 h). he compressor types F14 and F16 are equipped with a leak oil T drain hose (see chapter 10 and 11). The leak oil is continually discharged through the leak oil drain hose. To collect the leak oil, a receptacle is to be provided by the plant operator. Dispose of the leak oil in accordance with the valid national regulations.

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The compressor shaft is sealed to outside using a shaft seal. The sealing element rotates with the shaft. The following is especially important to ensuring fault-free operation: The complete refrigerant circuit must be correctly executed and clean inside. Heavy shocks and vibrations to the shaft as well as continuous cyclic operation are to be avoided. The sealing surfaces can stick together during prolonged downtimes (e.g. winter). Therefore, run the system every 4 weeks for 10 minutes.

19

6| Commissioning
6.7 Shaft seal change As changing the shaft seal involves opening the refrigerant circuit, this is recommended only if the seal is losing refrigerant. Replacing the shaft seal is described in the spare part kit concerned.

6.8 Start-up WARNING! Ensure that both shut-off valves are open before starting the compressor! Check that the safety and protection devices (pressure switch, motor protection, electrical contact protection measures, etc.) are all functioning properly. Switch on the compressor and allow to run for a minimum of 10 min. Check the oil level by: The oil must be visible in the sightglass. ATTENTION! f larger quantities of oil have to be topped up, there is a risk of oil I hammer effects. If this is the case check the oil return!

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6.9 Avoiding slugging ATTENTION! Slugging can damage the compressor and cause coolant to leak. To prevent slugging: The complete refrigeration system must be properly designed. All components must be compatibly rated with each other with regard to output (particularly the evaporator and expansion valves). Suction gas superheat at the compressor input should be min. 7 - 10 K. (check the setting of the expansion valve). The system must reach a state of equilibrium. Particularly in critical systems (e.g. several evaporator points), measures are recommended such as replacement of liquid traps, solenoid valve in the liquid line, etc. There should be no movement of coolant whatsoever while the compressor is at a standstill.

20

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7| Maintenance
7.1 Preparation WARNING! Before starting any work on the compressor: Switch off the compressor and secure it to prevent a restart. Relieve compressor of system pressure. Prevent air from infiltrating the system! After maintenance has been performed: Connect safety switch. Evacuate compressor. Release switch lock. 7.2 Work to be carried out To guarantee optimum operating safety and service life of the compressor, we recommend performing service and checking work at regular intervals of time: Oil change: In series plants produced in the factory not mandatory. In field installations or operating in the application limit range, first oil change after approx. 100 - 200 operating hours, then approx. every 3 years or 10,000 - 12,000 operating hours. Dispose of old oil according to the regulations, observe national regulations. Annual checks: Oil level, tightness, running noise, pressures, temperatures, function of auxiliary devices such as a oil sump heater, pressure switch. Comply with the national regulations! 7.3 Spare parts recommendation
Type Designation Set gaskets Shaft seal Valve plate set Oil pump Oil sump heater 08069 08001 08314 08043 08423 08070 08001 08198 08043 08424 F2 F3 F4 Ref. No. 08071 08008 08198 08044 08425 08072 08008 08436 08044 08425 08492 08444 08498 08795 08426 08493 08012 08498 08795 08426 F5 F14/1166 F14/1366 F16/1751 F16/2051

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Only use original Bock spare parts!

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7| Maintenance
7.4 Spare parts recommendation NH3

NH3
Designation Set gaskets Shaft seal

Type F2 NH3 F3 NH3 F4 NH3 F5 NH3

F14/1166 NH3 F16/1751 NH3 F14/1366 NH3 F16/2051 NH3 08492 08444 08844 08799 08426 08493 08012 08844 08799 08426

Ref. No. 08069 08070 08071 08072 08001 08001 08008 08008 08841 08842 08842 08843 08043 08043 08044 08044 08423 08424 08425 08425

Valve plate set NH3 Oil pump Oil sump heater

Only use original Bock spare parts! 7.5 Accessories Accessories available can be found in the F-Catalogue (Bock Ref.-No. 96023) or on the Internet at www.bock.de.

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7.6 Excerpt from the lubricant table The oil grade filled as standard in the factory is noted on the name plate. This oil grade should be used preferably. Alternatives to this are listed in the following excerpt from our lubricant table.
Refrigerant HFKW (e.g. R134a, R404A/R507, R407C) HFCKW (e.g. R22) Bock series oil grades Fuchs Reniso Triton SE 55 Recommended alternatives

FUCHS Reniso Triton SEZ 32 ICI Emkarate RL 32 H, S MOBIL Arctic EAL 32 SHELL Clavus R 32 FUCHS Reniso, z.B. KM, HP, SP 32 SHELL Clavus SD 22-12 TEXACO Capella WF 46

Fuchs Reniso SP 46

NH3

Fuchs Reniso KC 68 for flooded operation Fuchs Reniso Synth 68 for applications using a plate heat exchanger

Information on further suitable oils on request. 09702-07.2010-DGbF

7.7 Decommissioning Close the shut-off valves on the compressor. Drain the refrigerant (it must not be discharged into the environment) and dispose of it according to the regulations. When the compressor is depressurised, undo the fastening screws of the shut-off valves. Remove the compressor using an appropriate hoist. Dispose of the oil inside in accordance with the applicable national regulations. 22

09702-07.2010-DGbF Weight ) Oil charge Discharge line DV

kg 18 28 51 85 149 175 mm I inch ltr. 0,8 mm I inch
1/min

Type

Displacement Suction line SV

Connections ) Rotation speed range

No. of cylinders

(1450/1740 1/min)

m3 /h

F2

10,50 / 12,60 22 I 7/8

1,5 2,6

16 I 5/8 28 I 1 1/8 35 I 1 3/8 2 x 35 I 1 3/8 54 I 2 1/8 54 I 2 1/8

3,8 3,8 5,0

16 I 5/8

960-1800

F3

20,30 / 24,30 28 I 1 1/8 35 I 1 3/8 42 I 1 5/8 42 I 1 5/8

F4

40,50 / 48,60

500-1800

F5

73,70 / 88,40

F14/1166 F14/1366

101,40 / 121,70 119,00 / 142,80

700-1800 700-1800

8| Technical data F2 - F16

F16/1751 F16/2051

152,20 / 182,60 178,40 / 214,10

) for soldering joint ) in standard design

23

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GB

24 Weight ) Oil charge Discharge line DV

kg 18 28 51 85 158 183 mm mm ltr. 0,8 960-1500 1,5 2,6 500-1500 3,8 6,3 7,5 700-1500 700-1500
1/min

Type

Displacement Suction line SV

Connections ) Rotation speed range

No. of cylinders

(1450 1/min)

m3 /h

F2 NH3

10,50 25 30 38 49 49 60 60 2 x 38 38 30

18

18

F3 NH3

20,30

F4 NH3

40,50

F5 NH3

73,70

F14/1166 NH3 F14/1366 NH3

101,50 118,90

F16/1751 NH3 F16/2051 NH3

152,20 178,40

9| Technical data F2-NH3 - F16-NH3

) for soldering joint ) in standard design

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10| Dimensions and connections F

Compressor type F2
101

B B1 B/L
ca.340

DV A1 SV A H/D1
X

310 195 123

4x9 114 ca.255 77 134 152

K F/G
D

15

Fig. 22 Dimensions in mm Shaft end F2 Woodruff key

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Cone

Fig. 23 Dimensions in mm Dimensions for view X see page 32 25

10| Dimensions and connections F

Compressor type F3
135 90

118

B1

DV B/L A A1 SV C/E D/D1/H

X

ca.400 360

K F/G
130 ca.315 96.5

135 17

4x9 175 200

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Shaft end F3 Fig. 24 Dimensions in mm

Woodruff key

230

Cone

Fig. 25 Dimensions in mm Dimensions for view X see page 32 26

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10| Dimensions and connections F

Compressor type F4

ca.305

B1

B DV SV A

ca.430 395

D H D1
4x 11 210 240

A1 C/E K F J

ca.225 ca.455

25

130

170

D
Fig. 26 Dimensions in mm

GB F E

Shaft end F4

Woodruff key

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Cone Fig. 27 Dimensions in mm Dimensions for view X see page 32 27

10| Dimensions and connections F

Compressor type F5

B1 L

ca.355 246

B DV SV A A1 C/E
170 25

ca.465

430 340

D D1 H

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Shaft end F5

4x11 150 ca.470

169

240 270

K F J

Fig. 28 Dimensions in mm

Woodruff key

Cone Fig. 29 Dimensions in mm Dimensions for view X see page 32 28

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10| Dimensions and connections F

Compressor type F14 F14/1166 F14/1366

SV DV L

362

124

ca.415

A1 B1 B
ca.510 (560) 448 (498) 432 (482)

A B2 D
X

B C E K
Y

H D1
180 (230) 20

P
Y

290 342 ca.530

121.5

4x13.5 290 320

J F V1

D
Fig. 30 Dimensions in mm Dimensions in () = with elevated base plate Shaft end F14

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Woodruff key

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Cone Leak oil drain hose Fig. 31 Dimensions in mm Dimensions for view X, Y see page 32 29

10| Dimensions and connections F

Compressor type F16 F16/1751 F16/2051

SV DV L B2 A D
X

363

170

ca.515

A1 B1 B
ca.535 (585) 470 (520) 452 (502) 200 (250) 20

B H

C E K
Y

D1 PY
4x 13.5 290 320

290 342 ca.580

143.5

F J V1

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Shaft end F16 Woodruff key Fig. 32 Dimensions in mm Dimensions in () = with elevated base plate

Leak oil drain hose

Cone Fig. 33 Dimensions in mm Dimensions for view X, Y see page 32

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09702-07.2010-DGbF
F2 see technical data, Chapter 8
7 /16" UNF 1/ " NPTF 8 1/ " NPTF 8 1/ " NPTF 8 1/ " NPTF 8 7 /16" UNF 1/ " NPTF 8 7 /16" UNF 7 /16" UNF 7 /16" UNF 7 /16" UNF 5 /8" UNF 7 /16" UNF M22 x 1,5 M22 x 1,5 M22 x 1,5 4 hole M6 1 /8" NPTF 4 hole M6 1 /8" NPTF 7 /16" UNF M26 x 1,5 M22 x 1,5 M22 x 1,5 4 hole M6
3)

Connections

F3

F4

F5

F14

F16

SV Suction line DV Discharge line

1/ " NPTF 8 7 /16" UNF 1/ " NPTF 8 7 /16" UNF 7 /16" UNF 7 /16" UNF 7 /16" UNF 5

A
7 /16" UNF 1 /8" NPTF 7 /16" UNF 7 /16" UNF 7 /16" UNF 7 /16" UNF 1 /8" NPTF 1 /8" NPTF 1 /8" NPTF 7 /16" UNF 7 /16" UNF 7 /16" UNF

Connection suction side, not lockable

A1

Connection suction side, lockable

Connection discharge side, not lockable

B1 1 /8" NPTF 1 /8" NPTF 1/ " NPTF 8 M22 x 1,5 1 /8" NPTF M22 x 1,5 4 hole M6 1 /8" NPTF
1)

Connection discharge side, lockable 1/ " NPTF 8 1/ " NPTF 8 1 /8" NPTF 7 /16" UNF M22 x 1,5 M22 x 1,5 M22 x 1,5 7 /16" UNF 7 /16" UNF 1 /8" NPTF 7 /16" UNF 7 /16" UNF

B2 -

Connection discharge side, not lockable

Connection oil pressure safety switch OIL

Connection oil pressure safety switch LP

D1 Connection oil return from oil separator R 3 / 8" 1 /8" NPTF

1) R 3 / 8"

Connection oil pressure gauge

/8" UNF 7 /16" UNF M26 x 1,5 M22 x 1,5 M22 x 1,5 4 hole M6 1 /8" NPTF
3)

Oil drain plug

Oil charge plug

J
4 hole M6 1 /8" NPTF

Oil sump heater

Sight glass

L -

Connection thermal protection thermostat

1 /8" NPTF

Connection for differential oil pressure sensor

M20 x 1,5 7 /16" UNF

M20 x 1,5 7 /16" UNF

10| Dimensions and connections F

V Oil service valve

1)

2)

3)

Oil sump heating optional No connection available as standard. Available on request (Connection R 3/8") S econd sight glass can be attached, Positioning view Y (optional, available only as original equipment)

31

GB E

10| Dimensions and connections

10.1 View X, Y

Oil sight glass Connection facility for parallel operation

Position view X: F2, F3, F4, F5, F14, F16 4 hole oil sight glass Position view Y: F14, F16 Second oil sight glass can be attached as an option (available as original equipment only)
90
45

4 x M6, 10 mm deep

D GB F E
Connection facilities Operation with oil level regulator Operation with common oil-gas balance pipe
50 mm

example: 3 compressors in parallel

Fig. 34 32

09702-07.2010-DGbF

Art.Nr. 80462 BOCK adapter for oil level regulator, fits the makes ESK, AC+R, CARLY. 3 hole fastener on the side of the oil level regulator 4 hole fastener on the side of the compressor

Art.Nr. 80463 BOCK adapter for oil-gas regulator, single design, 4 hole steel connector for Pipe 35 mm, fits all sight glass positions. 1 item per compressor required.

11| Dimensions and connections F-NH3

Compressor type F2 NH3

95

95

105

105

B1 B/L
ca.330 ca.330

B1 B/L

DV SV A1

DV SV A1

H/D1 H/D1 K K
X X

300 195

300 195

123

123

F/G F/G
114 114 77 ca.265 ca.265

15

15

77

4x9 4x9 134 134 152 152

D GB F E

Fig. 35 Dimensions in mm Shaft end F2 NH3 Woodruff key

09702-07.2010-DGbF

Cone

Fig. 36 Dimensions in mm Dimensions for view X see page 40 33

11| Dimensions and connections F-NH3

Compressor type F3 NH3
120 75

118

B B1 A
ca.390 ca.365

DV L

A1

SV C/E D/D1/H K F/G

D GB F E
Shaft end F3 NH3
130 ca.345 96.5

135 17

4x9 175 200

Fig. 37 Dimensions in mm

Woodruff key

230

Cone

Fig. 38 Dimensions in mm Dimensions for view X see page 40 34

09702-07.2010-DGbF

6
SV DV A A1 B B1 C D D1 E F G H K L

2
mm mm mm mm mm mm mm mm mm mm mm mm mm mm Zoll

Wellenende auf Datenblatt Teile-Nr.09980 Mae fr Wellenende auf Datenblatt Teile-Nr.09980 ns of shaft endDimensions of shaftno.09980 on data sheet item end on data sheet item no.09980 ns du bout d' arbre sur fiche technique N art.09980 technique N art.09980 Dimensions du bout d' arbre sur fiche

gen vorbehalten nderungen vorbehalten o change without noticeto change without notice Subject erve de toutes modifikations de toutes modifikations Sous rserve Mae in mm Dimension in mm Cotes en mm

mm n in mm mm

11| Dimensions and connections F-NH3

Compressor type F4 NH3

Anschlsse Connections Raccords Anschlsse Connections Raccords Saugabsperrventil, Rohr Saugabsperrventil, RohrSuction line valve, tube Suction line valve, tube Vanne d' arrt d' aspiration, mm de tuyau 38x32 S SV Vannede tuyaud' aspiration, d' arrt Discharge line valve, tube Vanne mm 30x24 Druckabsperrventil, RohrDruckabsperrventil, Rohr Discharge line valve, tube d' arrt de refoulement, d'de tuyau refoulement, de tuyau S Vanne arrt de DV Anschlu Saugseite, nicht absperrbar Connection suction side, Connection suction side, not lockable not lockable Raccord ct aspiration, non obturable aspiration, non obturable 6 V mm A Anschlu Saugseite, nicht absperrbar Raccord ct Anschlu Saugseite, A1 Anschlu Saugseite, absperrbar absperrbar Connection suction side, Connection suction side, lockable aspiration, obturablect aspiration, obturable lockable Raccord ct mm 6V Raccord Anschlu Druckseite, B Anschlu Druckseite, nicht absperrbar nicht absperrbar Connection discharge side, not lockable Raccord ct refoulement, non obturable mm obturable V 6 Connection discharge side, not lockable Raccord ct refoulement, non 6V Anschlu Druckseite,B1 Anschlu Druckseite, absperrbar absperrbar Connection discharge side, lockable dischargeRaccord ct refoulement, obturable refoulement,mm Connection side, lockable Raccord ct obturable Anschlu ldrucksicherheitsschalter OIL Connection OIL Raccord switch OIL mm 6V C Anschlu ldrucksicherheitsschalteroil pressure safety switchoil pressure safety pressostat de scurit d'huile OIL de scurit d'huile OIL Connection OIL Raccord pressostat Anschlu ldrucksicherheitsschalter LP Connection LP Raccord switch LP mm 6 D Anschlu ldrucksicherheitsschalteroil pressure safety switchoil pressure safety pressostat de scurit d'huile LP Connection LP Raccord pressostat de scurit d'huile LP V Anschlu lrckfhrung vom labscheider Connection oil return from oil separator return from oil separator Raccord retour d'huile deRaccord retour d'huile de sparateur d'huile sparateur d'huile mm 10 V D1 Anschlu lrckfhrung vom labscheider Connection oil Anschlu ldruckmanometer Connection oil pressure gauge Raccord 6V E Anschlu ldruckmanometer Connection oil pressure gauge du manomtre de pression d'huile Raccord du manomtre demm pression d'huile Stopfen labla Oil drain plug Bouchon de vidange d'huile mm M22x1,5 F Stopfen labla Oil drain plug Bouchon de vidange d'huile Stopfen lsumpfheizung Stopfen lsumpfheizung sump heater plug Oil mm G Oil sump heater plug Bouchon chauffage de carter dhuile Bouchon chauffage de carter dhuileM22x1,5 Stopfen lfllung Oil charge plug Bouchon de remplissage Bouchon de remplissage d'huile d'huile mm M22x1,5 H Stopfen lfllung Oil charge plug Schauglas Sight glass Voyant mm K Schauglas Sight glass Voyant Anschlu Wrmeschutzthermostat Wrmeschutzthermostat thermal protection thermostat Connection Raccord thermostat de thermostat de protection thermique de Zoll 1/8 NPTF L Anschlu Connection thermal protection Raccord de thermostat protection thermique S= Schweianschlu S= Welded connection S= Welded connection Raccordement soud S= Raccordement soud S= S= Schweianschlu V= Schneidringverschraubung V= V= Connection vis taraudeusse V= Schneidringverschraubung Cutting rind connection Cutting rind connection V= V= Connection vis taraudeusse

38x 30x 6 6 6 6 6 6 1 6 M22x M22x M22x 1/8 N

ca.305

ca.305

B1

L DV B1

DV SV SV

ca.425

ca.425

A1
398

A1 A C/E K F G

398

D H
170

D H
170

A C/E K F

D1

D1

25

130 213 213 ca.450

ca.450

25

169 130

169

11(4x) 210 240

G 11(4x) 210 240

Offener Verdichter / Open type compressor /compressor / Compresseur ouvert Offener Verdichter / Open type Compresseur ouvert
Typ F 4 NH3 Teile Nr. Typ 11726 4 NH3 F Teile Nr. 11726

Teile-Nr. 09877 09877 Teile-Nr. D

Zeichn.-Nr. / Drawing no. / / Drawing no. Zeichn.-Nr. Numro de plan: Numro de plan:

1.0851-11726.0 k 1.0851-11726.0 k F Dimensions in mm

Fig. 39

GB E

Shaft end F4 NH3

Gutoleranzen: Gutoleranzen: Zeichn.-Nr. Gewicht: (kg) Gewicht: (kg) Tol.-Ang. DIN ISO 2768-mK DIN ISO 2768-mK Benennung: Tol.-Ang. 400 30 120 ber 0.5 6 30 120 400 ber 0.5 6 bis 6 30 120 400 1000 120 400 1000 bis 6 30 0.1 0.2 0.3 0.1 0.2 0.3 0.5 0.8 0.5 0.8

Teile-Nr. Zeichn.-Nr.

Teile-Nr.

Blatt:

Mas

1.0851-11726.0 1/2 % 1.0851-11726.0

Benennung:

Offener Verdichter Offener V

F4/NH3F4/N

Der Lieferant mu sicherstellen, dass die Ware in Oberflchenbehandlung angeliefert wird (KorrosionsUnbemate Radien: einwandfreiem Unbemate Radien:einwandfreiem Zustand sicheren Transport). Zustand angeliefert wird (Korrosions- Ober schutz, Verpackung fr schutz, Verpackung fr sicheren Transport). Oberflchenangaben ISO 1302 Oberflchenangaben ISO 1302 Ra Rz Ra2 Rz 1,6 0,7 0,3 25 6,3

Der Lieferant mu sicherstellen, dass die Ware in

Woodruff key

Rz 160

Rz 16 Rz 6325 Rz Rz 25 6,3 Rz 63 160

Rz 12,5 1,6 R Rz 25

su

w t

x u

ifft Blatt 2, bernahmeBlatt 3Dbernahme auf 3D k nderung betrifft auf 2, schreibung ust. nderungsbeschreibung

Zone

Layh 7563 - 12.10.06 Grass 12.10.06 7563 Bearb. Gepr. nderungs-Nr. Datum Zone nderungs-Nr. Datum

Layh Grass Ma Bearb. Gepr.

Diese Zeichnung ist unser Eigentum! Diese Zeichnung ist unser Eigentum! Sie darf ohne unsere Genehmigung weder nachSie gebildet, vervielfltigt, oder Drittendarf ohne unsere Genehmigung weder nachPersonen zugebildet, vervielfltigt, oder Dritten Personen zugnglich gemacht werden. Der Nachbau nach gnglich gemacht dieser Zeichnung, oder an Hand der nach dieser werden. Der Nachbau nach dieser Zeichnung, oder an Hand der nach dieser Zeichnung hergestellten Gegenstnde durch den Zeichnung hergestellten Gegenstnde durch den Abnehmer oder Dritte ist nicht gestattet. Abnehmer oder Dritte Wir behalten uns alle Rechte, gem DIN ISO 16016 ist nicht gestattet. Wir behalten uns alle Rechte, gem DIN ISO 16016 an dieser Zeichnung vor. an dieser Zeichnung vor.

Passung Ma

Benzstrae 7 Passung

72636Benzstrae 7 - - 72636 Frickenhausen - Germa Frickenhausen Germany - www.bock.de

09702-07.2010-DGbF

Cone Fig. 40 Dimensions in mm Dimensions for view X see page 40 35

11| Dimensions and connections F-NH3

Compressor type F5 NH3
246 246

B L L

B1 B1

DV DV

SV SV
ca.485 ca.485 464 464

H H D1 D1
347

C/E C/E K F G
240 240 270 270 ca.355 ca.355

A1 A1
X X

347

170 25 170 25

K F G

D GB F E
Shaft end F5 NH3

4x11 4x11 150 150 169 169 ca.470 ca.470

Fig. 41 Dimensions in mm

Woodruff key

Cone Fig. 42 Dimensions in mm Dimensions for view X see page 40 36

09702-07.2010-DGbF

11| Dimensions and connections F-NH3

Compressor type F14 NH3 F14/1166 NH3 F14/1366 NH3

362 362

124 124

ca.415 ca.415

A1 A1 B1 B1 BB

DV DV LL AA B2 B2 DD

SV SV

ca.560 ca.560 498 498 482 482

BB HH D1 D1

EE CC KK Y GG FF V1 V1

230 20 230 20

X X

Y Y

290 290 342 342 ca.530 ca.530

121.5 121.5

4x13.5 4x13.5 290 290 320 320

D GB F E

Fig. 43 Dimensions in mm Shaft end F14 NH3

Woodruff key

09702-07.2010-DGbF

Cone Leak oil drain hose Fig. 44 Dimensions in mm Dimensions for view X, Y see page 40 37

eons du bout d'arbre sur fiche technique Nart. 09880 sur fiche technique Nart. 09880
A A1 B B1 B2 C D D1 E F G H K L A Anschlu Saugseite, nicht absperrbar Connection suction side, not lockable Raccord ct aspiration, non obturable Anschlu Saugseite, nicht absperrbar Connection suction side, not lockable Raccord ct aspiration, non obturable Zoll 1/8" NPTF 6V 1/8'' NPTF 6V 6V 6V 6V 10 V 6V M26x1,5 M22x1,5 M22x1,5 1/8" NPTF 6V Zoll mm Zoll mm mm mm mm mm mm mm mm mm mm Zoll mm A1 Anschlu Connection Raccord ct Anschlu Saugseite, absperrbar Saugseite, absperrbar Connection suction side, lockable suction side, lockable Raccord ct aspiration, obturable aspiration, obturable mm B Anschlu Druckseite, nicht absperrbar Connection discharge side, not lockable Raccord ct refoulement, non obturable Zoll Anschlu Druckseite, nicht absperrbar Connection discharge side, not lockable Raccord ct refoulement, non obturable B1 Anschlu Connection discharge side, lockable Raccord ct Anschlu Druckseite, absperrbarDruckseite, absperrbarConnection discharge side, lockable Raccord ct refoulement, obturable refoulement, obturable mm B2 Anschlu Druckseite, nicht absperrbar Connection discharge side, not lockable Raccord ct refoulement, non obturable mm Anschlu Druckseite, nicht absperrbar Connection discharge side, not lockable Raccord ct refoulement, non obturable C Anschlu ldrucksicherheitsschalter OIL Connection oil OIL Anschlu ldrucksicherheitsschalter OIL Connection oil pressure safety switch pressure safety switch OIL pressostat de Raccord pressostat de scurit d'huile OIL Raccord scurit d'huile OIL mm D Anschlu ldrucksicherheitsschalter LP Connection oil LP Anschlu ldrucksicherheitsschalter LP Connection oil pressure safety switch pressure safety switch LP pressostat de Raccord pressostat de scurit d'huile LPmm Raccord scurit d'huile LP D1 Anschlu lrckfhrung vom lscheider Connection oil return from oil separator Raccord retour d'huile Anschlu lrckfhrung vom lscheider Connection oil return from oil separator Raccord retour d'huile de sparateur d'huile de sparateur d'huile mm E Anschlu ldruckmanometer Connection oil pressure gauge Raccord du manomtre de pression d'huile Anschlu ldruckmanometer Connection oil pressure gauge Raccord du manomtre de pression d'huile mm Stopfen labla Oil drain plug Bouchon de vidange d'huile Stopfen labla F Oil drain plug Bouchon de vidange d'huile mm G Stopfen lsumpfheizung Stopfen lsumpfheizung Oil sump heater plug Oil sump heater plug Bouchon chauffage du Bouchon chauffage du carter d'huile carter d'huile mm Stopfen lfllung Oil charge plug Bouchon Stopfen lfllungH Oil charge plug Bouchon de remplissage d'huile de remplissage d'huile mm K Schauglas Sight glass Voyant Schauglas Sight glass Voyant mm L Anschlu Wrmeschutzthermostat Connection thermal Anschlu Wrmeschutzthermostat Connection thermal protection thermostat protection thermostat de thermostatRaccord de thermostat de protection thermique Raccord de protection thermique Zoll

ngen vorbehalten to change without notice notice serve de toutes modifications difications

mm ons in mm n mm

11| Dimensions and connections F-NH3

Compressor type F16 NH3 F16/1751 NH3 F16/2051 NH3
V 1 lserviceventil V 1 lserviceventil S= Schweianschlu S= Schweianschlu V= Schneidringverschraubung V= Schneidringverschraubung Oil service valve Oil service valve S= Welded connectionS= Welded connection V= V= Cutting rind connectionCutting rind connection Vanne de vidange d'huile Vanne de vidange d'huile S= S= Raccordement soud Raccordement soud V= Connection vis taraudeusse V= Connection vis taraudeusse

mm

363

363 170

170

ca.515

ca.515

SV DV L A
X

SV DV
ca.585 520 502 ca.585 520 502

A1 B1 B

A1 B1 B D C K
Y

L A
X

250

250

B B2 H D1 Y E

B B2 H D1 Y E

D C K
Y

G
290 320 20 20

290 342 ca.580

290 143,5 342 ca.580

143,5

4x

13,5 13,5 4x V1 F 290 320

V1 F

D GB F E

Offener Open type Open type compressors / Compresseurs ouverts Offener Verdichter /Verdichter / compressors / Compresseurs ouverts
Typ Typ Teile Nr. F16/1751 NH3 F16/1751 NH3 11708 F16/2051 NH3 F16/2051 NH3 11713 Teile Nr. 11708 11713

Teile-Nr.Teile-Nr. 0988 09880

Fig. 45 1.0851-11713.0 1.0851-11713.0 b Dimensions in mm
Zeichn.-Nr. Zeichn.-Nr. / Drawing no. / Drawing Numro de plan: Numro de plan:

Shaft end F16 NH3

Gutoleranzen: Gutoleranzen: Zeichn.-Nr. Gewicht: (kg) Gewicht: (kg) Tol.-Ang. DIN ISO 2768-mK Tol.-Ang. DIN ISO 2768-mK Benennung: 400 ber 0.5 6 ber 0.5 120 6 400 30 120 30 120 400 1000 bis 6 30 bis 120 6400 30 1000

Zeichn.-Nr. Teile-Nr.

Blatt: Teile-Nr.

1.0851-11713 1.0851-11713.0 1/3

Benennung: 0.5 0.8

Woodruff key
0.2

F16 F16/NH3

0.1

0.1 0.2 0.3 0.3 0.5 0.8

Offene Offener Verdichter

Der dass die mu in Der Lieferant mu sicherstellen, Lieferant Ware sicherstellen, dass die Ware in Oberflchenbeha einwandfreiem Zustand Unbemate Radien: -einwandfreiem Zustand angeliefert wird (Korrosions- angeliefert wird (KorrosionsUnbemate Radien: schutz, Verpackung fr sicheren Transport). schutz, Verpackung fr sicheren Transport). Oberflchenangaben ISO 1302 Oberflchenangaben ISO 1302 Ra Rz Ra Rz

25 Rz 160

6,3 Rz 25 Rz 160 25 1,6 Rz 16 20,7Rz 251 Rz 63 2 Rz 6,3 Rz 63

tw

u x

fft Blatt 2 und gendert L in B Anschluss L in B gendert

Zone

7563 7552 7476 Zone nderungs-Nr.

7563 08.10.09 Grass 08.10.09 Layh 7476 Layh 02.03.09 Zuder 02.03.09

Grass

Layh Layh Ma Passung

24.07.09 7552 24.07.09 Bttner Layh Bttner

arbeitet, Erstellung Explosionsbild, bernahme auf 3D ng Explosionsbild, bernahme auf 3D

chreibung

Layh Zuder Ma nderungs-Nr. Datum Bearb. Gepr. Bearb. Gepr. Datum

unser Eigentum! Diese Zeichnung ist Diese unser Zeichnung Eigentum! ist Sie darf weder nachSie darf ohne unsere Genehmigung ohne unsere Genehmigung weder nachgebildet, vervielfltigt, gebildet, vervielfltigt, oder Dritten Personen zu- oder Dritten Personen zugnglich gemacht werden. Der Nachbau nach gnglich gemacht werden. Der Nachbau nach dieser Zeichnung, oder andieser der nach dieser an Hand der nach dieser Hand Zeichnung, oder Zeichnung durch den Zeichnung hergestellten Gegenstnde hergestellten Gegenstnde durch den Abnehmer Abnehmer oder Dritte ist nicht gestattet. oder Dritte ist nicht gestattet. Wir behalten ISO 16016 Wir behalten uns alle Rechte, gem DIN uns alle Rechte, gem DIN ISO 16016 an dieser Zeichnung vor. an dieser Zeichnung vor.

Passung 7 Benzstrae

Benzstrae 7 72636 Frickenhausen 72636 Frickenhausen - Germany - www.b

Leak oil drain hose

Cone Fig. 46 Dimensions in mm Dimensions for view X see page 40

38

09702-07.2010-DGbF

09702-07.2010-DGbF
F2 NH 3 see technical data, Chapter 8, F-NH 3 6V 6V 6V 6V 6V
1) 1) 1) 1) 1)

Connections

F3 NH3

F4 NH 3

F5 NH3

F14 NH3

F16 NH3

SV Suction line DV Discharge line

6V 6V 6V 6V
1) 1) 1) 1)

A
1/8 " NPTF 6V 1/8 " NPTF 6V 6V
1) 1) 1) 1) 1) 1) 1)

Connection suction side, not lockable

6V 6V 6V 6V
1) 1) 1) 1)

1)

1/8 " NPTF 6V

1)

1)

A1
1 /8" NPTF 6V
1)

Connection suction side, lockable

Connection discharge side, not lockable

1/8 " NPTF 6V 6V

1) 1)

1)

B1 6V 6V 6V 10 V 6V M22 x 1,5 M22 x 1,5 M22 x 1,5 4 hole M6 1 /8" NPTF

1) 1) 1) 1) 1)

Connection discharge side, lockable 6V 6V 10 V 6V

1) 1) 1)

B2 -

Connection discharge side, not lockable

C 10 V
1)

Connection oil pressure safety switch OIL

6V 6V 10 V

1) 1) 1)

6V 6V 10 V

1) 1) 1)

D
10 V 10 V 6V M22 x 1,5 M22 x 1,5 10 V 4 hole M6 1 /8" NPTF
1)

Connection oil pressure safety switch LP

D1 Connection oil return from oil separator R 3 / 8" R 3 / 8" 10 V 4 hole M6 1 /8" NPTF
1)

Connection oil pressure gauge

1)

6V M22 x 1,5 M22 x 1,5 M22 x 1,5 4 hole M6 1 /8" NPTF

1)

6V M26 x 1,5 M22 x 1,5 M22 x 1,5 4 hole M6

2)

1)

Oil drain plug

M26 x 1,5 M22 x 1,5 M22 x 1,5 4 hole M6 1 /8" NPTF

2)

Oil sump heater plug

Oil charge plug

Sight glass

L -

Connection thermal protection thermostat

1 /8" NPTF

V Oil service valve

6V

1)

6V

1)

1)

Compression joint for steel pipes

11| Dimensions and connections F-NH3

2)

S econd sightglass can be attached, positioning view Y (optional, only as original equipment)

39

GB E

11| Dimensions and connections F-NH3

11.1 View X, Y

Oil sight glass Connection facility for parallel operation

Position view X: F2 NH3, F3 NH3, F4 NH3, F5 NH3, F14 NH3, F16 NH3 4 hole oil sight glass
90
45

Position view Y: F14 NH3, F16 NH3 Second oil sight glass can be attached as an option (available as original equipment only)

4 x M6, 10 mm deep

D GB F E
50 mm

Fig. 47

40

09702-07.2010-DGbF

12| Declaration of installation

DECLARATION OF INSTALLATION for using the compressors within the European Union (in accordance with Machinery Directive 2006/42/EC) The manufacturer: Bock Kltemaschinen GmbH, Benzstrasse 7 D-72636 Frickenhausen, Tel.: 07022/9454-0

hereby declares that the refrigerating compressor F2, F3, F4, F5, F14, F16 and F2 NH3, F3 NH3, F4 NH3, F5 NH3, F14 NH3, F16 NH3 conforms to the essential requirements of Annex II 1B of the Machinery Directive 2006/42/EC. The following harmonised standards have been applied: EN ISO 12100-1 EN ISO 12100-2 EN 12693 EN 349 A partly completed machine may only be put into operation, when it has been established that the machine, into which the partly completed machine is to be installed, conforms to the regulations of the Machinery Directive (2006/42/EC). The manufacturer undertakes to transmit electronically the special documentation required by individual states for partly completed machinery upon request. The special technical documentation required for partly completed machinery has been created in accordance with Annex VII Part B. Person responsible for documentation is: Dr. Harald Kaiser, Benzstrasse 7, 72636 Frickenhausen.

D GB F E

Frickenhausen, 29.12.2009

Dr. Harald Kaiser, Technical Director

09702-07.2010-DGbF

41

13| Service
Dear customer, Bock compressors are top-quality, reliable and service-friendly quality products. If you have any questions about installation, operation and accessories, please contact our technical service or specialist wholesaler and/or our representative. The Bock service team can be contacted by phone: +49 7022 9454-0 via e-mail: mail@bock.de or on the Internet at: www.bock.de In addition, for German-speaking countries we have set up a toll-free Bock hotline 00 800 / 800 000 88 from Monday to Saturday between 8 am and 9 pm. Any suggestions you may have regarding the on-going development of our compressor, equipment and parts programme are welcome at any time. Yours faithfully Bock Kltemaschinen GmbH Benzstrasse 7 72636 Frickenhausen Germany We also provide information on the Internet at www.bock.de. For example, under the "Documentation" link you will find: - Technical information - Product information - Product brochures - and much more

D GB F E

42

09702-07.2010-DGbF

09702-07.2010-DGbF

43

GB E

Bock Kltemaschinen GmbH

D GB F E

Benzstrae 7 72636 Frickenhausen Germany Telephone +49 7022 9454-0 Fax +49 7022 9454-137 mail@bock.de www.bock.de

Art. No. 09702-07.2010-DGbF Subject to change without notice 44

09702-07.2010-DGbF