DT Connector Receptacle

DT Connector Plug
SENR9578-01 October 2001
Plug Wedge

Receptacle Wedge

Receptacle Wedge Plug Wedge

Receptacle Wedge Plug Wedge

HD Connector Receptacle

HD Connector Plug

Pin Contact

Socket Contact

Sealing Plug

Speed/Timing Sensor Connectors

IAPCV Connector

150 Series Receptacle

150 Series Plug

C-9 Engine For Claas Combine Applications Electrical System

CLJ1-UP

ECM Connectors

ECM Side

ECM Connector P1

Harness Side

2001 Caterpillar All Rights Reserved

ECM Side ECM Connector P2 Harness Side

Printed in U.S.A.

ELECTRONIC CONTROL MODULE (ECM)

UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED INJECTOR RETURN 6 INJECTOR RETURN 5 INJECTOR RETURN 4 INJECTOR RETURN 3 INJECTOR RETURN 2 INJECTOR RETURN 1 INJECTOR 6 INJECTOR 5 INJECTOR 4 INJECTOR 3 INJECTOR 2 INJECTOR 1 TIMING CALIBRATION PROBE TIMING CALIBRATION PROBE + PRIMARY SP/TMG SIG PRIMARY SP/TMG SIG + SECONDARY SP/TMG SIG SECONDARY SP/TMG SIG + COOL. TEMP. SNSR PASSIVE SNSR COMMON ANALOG SNSR POWER (+5V) ANALOG SNSR COMMON TURBO OUTLET PRESS. SNSR ATMOSPHERIC PRESS. SNSR ENG OIL PRESS. SNSR UNUSED INLET MANIFOLD AIR TEMP. SNSR INJ. ACTUATION PRESS. SNSR IAP CONTROL VALVE + IAP CONTROL VALVE (MIDDLE) ENGINE OIL TEMP. SNSR (END) ENGINE OIL TEMP. SNSR ENG OIL PRESS. SNSR (+5V) ENG OIL PRESS. SNSR (RTN)

J2/P2 20 T945/GY 21 T946/PU 28 T947/YL 29 T948/BR 65 T949/BU 66 T950/GN 68 T962/WH 67 T961/GN 47 T960/DK-BU 46 T959/BR 45 T958/YL 44 T957/PU 55 T956/GY 54 T955/GN 39 T954/GY 38 T953/DK-BU 37 T952/BR 36 T951/YL 23 G857/YL 22 G856/WH 49 E963/BK 48 E964/WH 59 E965/BU 58 E966/YL 32 995/BU 18 G833/PK 2 G828/WH 3 G829/GN 40 A746/PK 14 A747/GY 24 994/GY 16 C991/PK 35 C967/BU G849/BR 27 G854/PK 61 G855/PU 62 E795/YL 34 K882/BU 33 G826/BR 41 G827/BU 42

T945/GY T946/PU T947/YL T948/BR T949/BU T950/GN T962/WH T956/GY T961/GN T955/GN T960/DK-BU T954/GY T959/BR T953/DK-BU T958/YL T952/BR T957/PU T951/YL

12 11 10 9 8 7 13 6 14 5 15 4 16 3 17 2 18 1 P300/J300

P306/J306 P305/J305
T962/WH T956/GY T961/GN T955/GN T960/BU T954/GY T959/BR T953/BU T958/YL T952/BR T957/PU T951/YL

2 1

(+) BATTERY SUPPLY WIRES INPUT SIGNAL WIRES TO ECM

P304/J304 P303/J303 P302/J302 P301/J301 2 1 INJECTOR CYLINDER NO.2 2 1 INJECTOR CYLINDER NO.3 2 1 INJECTOR CYLINDER NO.4 2 1

2 1 INJECTOR CYLINDER NO.6

OUTPUT SIGNAL WIRES FROM ECM SENSOR SUPPLY VOLTAGE SIGNAL PLUS SIGNAL MINUS (-) BATTERY / SENSOR RETURN

CYLINDER

INJECTOR

NO.5

TIMING CALIBRATION PROBE CONNECTOR G857/YL 2 P400 G856/WH 1

INJECTOR CYLINDER NO.1 E963/BK E964/WH

NOTE A: WHEN CHANGING OIL GRADES, THE OPERATOR MUST ENSURE THAT THE CORRESPONDING PLUG IS INSERTED INTO THE WIRING HARNESS. FOR MORE INFORMATION REFER TO THE ENGINE OPERATION AND MAINTENANCE MANUAL. COMPONENTS ARE SHOWN WITH THE KEY OFF

P401/J401 1 SIGNAL 2 SIGNAL + P402/J402 1 SIGNAL 2 SIGNAL + P100/J100 1 SIGNAL 2 COMMON P200/J200 A +5V C SIGNAL B RETURN P203/J203 A +5V C SIGNAL B RETURN P201/J201 A +5V C SIGNAL B RETURN

PRIMARY SPEED/TIMING SENSOR (169-3300)

E965/BU E966/YL

SECONDARY SPEED/TIMING SENSOR

995/BU G833/PK G828/WH A746/PK G829/GN G828/WH A747/GY G829/GN G826/BR 994/GY G827/BU G828/WH C991/PK G829/GN C B A 0W20 BLACK C967/BU G833/PK J204/P204 A C B A C NOT USED B

ENGINE COOLANT TEMPERATURE SENSOR (130-9811) TURBO OUTLET PRESSURE SENSOR (INTAKE MANIFOLD AIR) (161-1704) ATMOSPHERIC PRESSURE SENSOR (161-1703) ENGINE OIL PRESSURE SENSOR (161-1705)

UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED

1 4 6 7 8 10 11 13 15 17 19 25 26 30 31 43 51 52 53 56 57 69 70

P103/J103 1 SIGNAL 2 COMMON

0W20, 10W30, AND 15W40 PLUGS ARE AVAILABLE IN SERVICE KIT 214-7170. 10W30 AND 15W40 PLUGS ARE SHIPPED WITH THE ENGINE. OIL GRADE C PLUGS B NOTE A A

INTAKE MANIFOLD AIR TEMPERATURE SENSOR (130-9811)

G828/WH G849/BR G829/GN G854/PK G855/PU E795/YL G833/PK

+5V SIGNAL RETURN P500/J500 1 SIGNAL + SIGNAL 2

INJECTOR ACTUATION PRESSURE SENSOR (167-1708) INJECTOR ACTUATION PRESSURE CONTROL VALVE (IAPCV) ENGINE OIL (MIDDLE) TEMPERATURE SENSOR (191-6587) ENGINE OIL (END) TEMPERATURE SENSOR (191-6587)

NC

15W40 RED 10W30 GREEN

OIL GRADE RETURN OIL GRADE CODE 2 OIL GRADE CODE 1 UNUSED UNUSED IAH RELAY RETURN INLET AIR HEATER

5 60 50 63 64 9 12

998/BR H478/BU H477/YL E798/PK E797/WH J702/BK G850/BU

C B A

NC

J101A/P101A 2 1 J101B/P101B 2 1

SIGNAL COMMON

K882/BU G833/PK

SIGNAL COMMON

NOT PRESENT ON ALL ENGINES

E798/PK E797/WH

1 NOT USED 2

J702/BK G850/BU

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

J1 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED COOLANT LEVEL COOLANT LEVEL RETURN UNUSED UNUSED UNUSED UNUSED CAT DATA LINK CAT DATA LINK + J1939 SHIELD J1939 DATA + J1939 DATA UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED +BAT.(UNSWITCHED) +BAT.(UNSWITCHED) +BAT.(UNSWITCHED) DIAGNOSTIC LAMP DIAGNOSTIC ENABLE SW -BAT. -BAT. -BAT. 1 2 3 4 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 54 5 33 35 36 37 9 8 42 50 34 38 39 40 41 43 45 46 47 49 52 53 48 28 44 65 61 63 GR/BR GR BR/BL OR/BL YL/BL RD A B C WH YL BR/YL BR/WH COOLANT LEVEL SWITCH P1

CONN MD 2 3 5 4 11 10 9 12 1 6 7 8 SERVICE TOOL CONN E D C G F H J B A CAT DATA LINK CAT DATA LINK + J1939 SHIELD J1939 DATA + J1939 DATA - BAT. +BAT.

J1939 TERMINATION RESISTOR RD RD RD WH YL BR BR BR

120 DIAGNOSTIC ENABLE SWITCH DIAGNOSTIC LAMP

CONN G 2 3 4 5 6 8 9 11 12 13 14 15 7 16 10 1

TO OEM FUSES

TO MACHINE ENGINE SENSORS

TO MACHINE HARNESS

KEY ON KEY ENGINE CRANK UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED

70 64 51 55 56 57 58 59 60 62 66 67 68 69

BL BL/YL

BL BL/YL RD

TO MACHINE HARNESS

CONN C 22 PIN 1 21 2 3 22
87A 87 85

5 6 8 3 7 1

K53 30 START RELAY

86

F34 FROM K51/87

START SWITCH

F59 FUSE F70

FROM K13/87A

MTR BAT

STARTING MOTOR

+ ALTERNATOR GND BATTERY DISCONNECT SWITCH

CIRCUIT BREAKER GROUND STRAP + 12V BATTERY

ELECTRONIC CONTROL MODULE (ECM)

INLET AIR HEATER

INLET AIR HEATER RELAY

J501/P501 1 J702/BK 2 G850/BU

AIR INLET GROUND STUD

Engine Coolant Temperature Sensor

Primary Engine Speed/Timing Sensor

Injection Actuation Pressure Control Valve (IAPCV)

Secondary Engine Speed/Timing Sensor

Inlet Air Heater Relay

Turbo Outlet (Intake Manifold Air) Pressure Sensor

LEFT SIDE VIEW

Engine Oil Pressure Sensor ECM Connector J1/P1

High Pressure Engine Oil Temperature Sensor (Middle) ECM Connector J2/P2 High Pressure Engine Oil Temperature Sensor (End)

Intake Manifold Air Temperature Sensor

Atmospheric Pressure Sensor Oil Grade Plug

Timing Calibration (TC) Probe Connector P400