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SERVICE MANUAL
ERROR CODES PROCEDURES SCHEMATICS ILLUSTRATED PARTS PERIODIC MAINTENANCE INSTALLATION DEMONSTRATION INSTALLATION
December 1997
1997
OEC Medical Systems, Inc. 384 Wright Brothers Drive Salt Lake City, UT. 84116-4007
The MINI6600 is manufactured under the following U.S. Patents: 4,768,216; 4,797,907; and 4,209,706. Other Patents Pending.
This manual contains descriptions, instructions and procedures that apply to the MINI6600 Mobile Digital Imaging System only.
Software diskettes provided with this system contain Microsoft MS-DOS V 5.0 MICROSOFT CORPORATION 1995 All rights reserved Caution! Federal Law restricts this device to sale by, or on order of, a physician.
Dash Date
-01 -01 March 1996 Sept. 1996 Oct. 1997
Description
Preliminary release Manufacturing Release Includes Phase 2 and 3 changes and parts Released to CD-ROM
Rev. B -02
Rev. C -03
Dec. 1997
Introduction
OVERVIEW
This section discusses the following topics: How to use this manual Safety Precautions Unauthorized Modifications Certified Components
How To Use This Manual This manual contains information for the purpose of assisting trained service personnel to isolate failures and initiate repairs on the Mini6600 System. Reading this manual without proper training does not qualify the reader to service the Mini6600. The information contained within this manual pertains to systems currently being manufactured. Sections The Service Manual is divided into functional sections. Each covers correct functional operation and technical reference information to assist with diagnosis of component failures. Appendix The provided appendices contain PCB layout drawings, recommended tools and test equipment, specifications, and tolerances. Index The entire manual on CD is electronically indexed. Use the search engine in Reader (binocular icon on toolbar) to locate any word desired.
Warnings, Cautions & Notes The following warning, caution and note conventions are used throughout the manual to indicate where death, serious injury, or equipment damage may be incurred. It is essential to strictly follow the procedures provided in warning messages and caution messages. WARNING: Warnings indicate the threat of death or serious personal injury. CAUTION: Cautions indicate the threat of minor personal injury or equipment damage. NOTE: Notes indicate useful information that should be taken into consideration.
SAFETY PRECAUTIONS
Trained Service Personnel Personal injury or property damage can result from incorrectly performed service procedures. Observe all operating and safety procedures contained within this manual. WARNING: Service personnel, specifically trained by OEC Medical Systems, Inc., should perform all procedures and service the Mini6600 System CAUTION: Federal law restricts this device to sale by, or on the order of, a physician
Ingress of Water and Solutions Always unplug the AC power cable from the wall outlet before cleaning the equipment. Do not allow water, soap, or other liquids to drip into the equipment and possibly cause short circuits, electric shock and fire hazards. Never operate the system or store in locations where conductive fluids, like water or saline solution, might spill on the equipment unless drape or bag the system. Electrical Shock Electrical circuits inside the equipment use voltages that are capable of causing serious injury or death from electrical shock. WARNING: This equipment contains high power electrical components and should be serviced by personnel familiar with the circuitry and its operation. Areas where dangerous voltages exist include: Monoblock high voltage generator/X-ray tube assembly - 80,000 volts Image Intensifier Assembly - 25,000 - 30,000 volts Line Voltage - 120 VAC Monitors in Workstation (15KV).
Safety Interlock Under no circumstances should the safety interlock in the system be by-passed or otherwise disabled.
Warning Labels The following warning labels may be found on the system: X-ray Safety Warning
WARNING THIS X-RAY UNIT MAY BE DANGEROUS TO PATIENT AND OPERATOR UNLESS SAFE EXPOSURE FACTORS AND OPERATING PRACTICES ARE OBSERVED.
Dangerous voltages are present. Use safety precautions. DANGEROUS VOLTAGE PRESENT
The protective earth ground should be the last electrical connection broken and the first electrical connection made during servicing procedures. EMITTING X-RAY SOURCE
This symbol indicates the presence or potential of producing ionizing X-radiation. Use appropriate precautions.
POTENTIAL EQUALIZATION
GRN/YEL wire indicates protective earth conductors, accessible parts connected to earth parts, and potential equalization conductors.
NON-ANESTHETIC PROOF
This symbol indicates that the equipment is non-anesthetic proof and should not be operated in the presence of flammable vapors, liquids or other substances.
ATTENTION This symbol cautions you to refer to the service manual for additional information.
UNAUTHORIZED MODIFICATIONS
Unauthorized changes or modifications could have hazardous consequences. Do not make changes or modifications unless specifically authorized by OEC. Make modification requests by obtaining a field modification request form from OEC Medical Systems. NOTE: All OEC Mini6600 systems comply with International Electrotechnical Commission safety standard IEC601. Do not connect any external device to the system that does not meet the requirements of applicable IEC standards. Only devices provided or approved by OEC Medical Systems, Inc. should be connected to the system.
When properly assembled with a compatible beam limiting device, this diagnostic source assembly will fully meet the Federal Performance Standards for Diagnostic X-ray Systems and their Components (21CFR 1020.30-32). Providing no components or parts are removed from the unit and no unauthorized adjustments are made in the beam limiting device or tube housing assembly. Follow approved procedures when removing any part of the housing or beam limiting device. Follow approved procedures when adjusting any part of the beam limiting device. All hardware (i.e. screws, nuts, bolts, etc.) must be re-installed on the equipment. All EMI-RFI shielding components must be re-installed on the equipment. Any damaged shielding gasket must be replaced to ensure that the system complies with EMI-RFI regulations.
Certified Components
The following certified components within the Mini6600 are critical to maintain system performance. Modification (repair/replacement and some adjustments) of these components require that Form 2579 be completed and filed with OEC Medical Systems, Inc., the FDA, and the State Office. Complete Report of Assembly, FDA Form 2579, whenever the following assemblies are replaced in their entirety, per 21 CFR 1020.30 (d)(1)(2). Beam Limiting Device Image Intensifier Assembly Monoblock X-ray Generator/Tube Assembly
OVERVIEW
This section will familiarize you with the MINI6600 System. The following topics provide an introduction to the system: System Controls Cover Removal Component Locations
System Controls
This section illustrates the operator controls on the MINI6600. Utilize the controls on the Control system to operate the image mode selection, image enhancement and a VCR.
FIGURE 2 - Front Panel Utilize the keyboard for entering patient annotation, cursor movement, and choosing special system functions, found along the top of the keyboard.
HELP PATIENT (ANNOTATE) DISK VIEW IMAGE DIR MARKERS X-RAY SUMMARY SPECIAL APPS TEST PATTERN CUSTOMIZE SETUP OPTIONS
! 1 tab Q
@ 2 W
# 3 E
$ 4 R
% 5 T
^ 6 Y
& 7 U
* 8 I
( 9 O
) 0 P
_ { [ : ; > . ? /
+ = } ] " '
Backspace
ESC
Enter PgUp
Ctrl
Shift
< ,
Shift | \
PgDn
Alt
~ `
FIGURE 3 - Keyboard
2
3
FIGURE 4 - Foot and Hand Controls 1. Footswitch X-ray On switch. 2. Footswitch printer activation switch. 3. Handswitch X-ray On switch (option).
2. Move the bottom of the cover outward a few inches and then move the entire cover downward as shown in Fig. 8.
3. Pull the left and right side covers to the rear. The covers fit into a slot in the base and in the nonremovable handle cover as shown.
WARNING: Unplug the system from AC power before you remove the front cover. With the system plugged into AC power, there will be a +12V on the keyswitch wiring. NOTE: Separate the 4-pin Molex connector (J15-P15) on the right side of the frame before you remove the front cover. These wires connect to the key switch mounted on the front cover.
SIDE COVERS
7. Remove the monitor cover by grasping the cover on each side and pulling the cover to the rear (see FIGURE 11). This will disengage the ball-nut fasteners, two at the top of the cover and two at the bottom of the cover, near each side. FIGURE 11 - Monitor Cover Removal
HO
EN
HA
NC
ED
AV
ER
AG
ING
L R
2. Grasp the top keyboard cover on each side and pull it forward and to one side a short distance and separate it from the base and the monitor bezel as shown below.
3. Move the top of the keyboard to the front and turn it over to expose the printed circuit card under the keytops and the Control Panel Processor PCB. 4. Disconnect the ribbon cable plugs from their sockets on the Control Panel Processor PCB. 5. Remove the # 8 Torx-head screws on the keyboard base to free the three black ground wires. FIGURE 13 - Keyboard Removal
NOTE: Normally, you should not remove the QWERTY keyboard, Control panel, and Front Panel from their mountings, however, if you must remove them, take care not to substitute the mounting screws or damage to the key panels will result.
Keyboard Assembly Replace the keyboard in the opposite manner to the above disassembly. When replacing the keyboard assembly, be sure to fold the cables and ground wires back over the top of the Control Panel Processor PCB and do not pinch the wires. 1. Place the keyboard assembly against the bottom of the monitor bezel and push firmly to seat the keyboard assembly between the bezel and flat spring attached to the monitor base plate.
NOTE: The cutout on the lower rear lip of the keyboard assembly should slip between the spring and the bezel. The raised ridges along the top rear of the keyboard assembly should be under the monitor bezel to firmly seat the assembly.
2. Replace the screws under the front lip of the keyboard assembly and test system operation from the keyboard.
ARTICULATING ARM
C-ARM
IMAGE HEAD
SUPPORT ARM
MONITOR COVER
REAR COVER
MONITORCOVER
ISOLATIONTRANSFORM ER ) REMOVAL
T1 (FOR
Electronics Box Side Door DC Power Distribution PCB Power Supply PS1 (+5, -5, +12, -12) Power Control PCB Power Supply PS4 (+24V) Terminal Block TB2 CB2, CB 3 J12, J13, J14, J16 Secondary Side of Isolation Transformer T1
Right Cover
Surge Suppressor PCB CB1 J6 Primary Side of Isolation Transformer T1 Power Cable Input 6600 Controller PC
CAUTION: When replacing the EMI/RFI covers over the Control Panel Processor PCB, do not damage the metal gasket material around the edge of the PCB box. Replace the gasket material if damaged to ensure compliance with EMI/RFI regulations. When replacing a cover, do the following: 1. Start with one corner of the cover over the box 2. Push the cover diagonally from the corner against the spring tension of the gasket material. 3. Make sure the edges of the cover are not pushing on the mounting edge of the gasket material and gently push the cover down over the box.
POWER DISTRIBUTION
OVERVIEW
It is easier to understand the information provided in this section when referencing schematics from the schematic manual. Use the correct interconnect diagrams and circuit board schematics for your system indicated below. Mini6600 Interconnect Diagram Schematic # 00-878780 Workstation Interconnect Diagram Schematic # 00-877970 Surge Suppressor PCB Schematic # 00-876784 Power Control PCB Schematic # 00-878001 DC Power Distribution PCB Schematic # 00-876839
LAMP DS1
POWER SUPPLY PS1 +12V, -12V, +5V, -5V LOCATED INSIDE ELECTRONICS BOX ON THIS HINGED PANEL
The Surge Suppressor PCB is located on the bottom right hand side of the Workstation. Remove the right side cover and a clear plastic safety cover for access. The purpose of the Surge Suppressor PCB is to protect the equipment by absorbing surges and spikes during typical use. This board also prevents excessive inrush current when the equipment is powered on. There are four thermistors used for current suppression, RT1-RT4. Two thermistors are in series in each neutral line. RV1 and RV2 are 300 VAC MOV varistors used in conjunction with E1 and E2 gas tube surge arrestors for surge suppression in the common mode (interference on all AC lines). RV3 and RV4 are 150 VAC MOV varistors used with C2 and C3 for surge suppression in the normal mode (interference between line and neutral).
PRIMARY 1 AC1 CT
WHITE/BLUE
WHITE/BROWN
AC2 PRIMARY 2
BLUE
98V
110V
128V
98V
110V
128V
COM
104V
120V
COM
104V
120V
The white/blue wire should be on Primary 1 COM, and the blue wire should be on Primary 2 COM. Strap the brown and white/brown wires to match the input line voltage as indicated by the following table:
PRIMARY 1
PRIMARY 2
105V 98 to 107
Circuit Breakers and Fuses CB1 CB2 CB3 F1 A 0.2 Amp push button breaker, in line with AC to T1 provides the +12V for key power circuitry. A 3 Amp push button breaker, in line with +24V to the right monitor. A 3 Amp push button breaker, in line with +24V to the left monitor. A 2 Amp, 125 V, metric sized, slow-blow fuse, in line with AC to PS4 protects the +24V power supply for the monitors. Fuse one is a spring-loaded fuse holder with a quarter turn cap (use a thin blade screwdriver to remove the cap).
WARNING: The AC return (RTN_T1) line carries a voltage potential of 60 VAC and 80 VDC relative to ground.
FANS
U1 monitors the +5V. If the +5V falls below +4.65V the SYSRST* (System Reset) signal will go low and reset the AT Motherboard. SYSRST* will stay low until the +5V line rises above +4.7V. U1 is also active at power up/ down. Test Points TP1 Ground TP2 +5V TP3 +12V TP4 -12V TP5 -5V
CB9
BLACK
YELLOW
WHITE
WHITE/RED
DO NOT R6 ADJUST
R11 V ADJ
Not Adjustable Adjust PS1 R53 (OUT1) Adjust PS1 R21 (OUT 2) Not Adjustable
0.75 VDC
0.75 VDC
1 VDC 1 VDC
OUT 2 V ADJ
R21
R43
DO NOT ADJUST
6600 CONTROLLER PCB POWER SUPPLY EMI SHIELD 6600 CONTROLLER PCB EMI SHIELD
+24.0 VDC +10%/-5% +12.0 VDC 3% +5.0 VDC 2% +5.00 VDC 2% -10.00 VDC 2% -12.0 VDC 3%
+22.8 to +26.4 VDC +11.6 to +12.4 VDC +4.9 to +5.1 VDC (VCC) +4.9 to +5.1 VDC (+5.00 V Ref) -9.8 to -10.2 VDC (-10.00 V Ref) -11.6 to -12.4 VDC
NOTE: The 6600 Controller PCB contains a circuit breaker (CB1) to protect the +24 volt supply to the monoblock X-ray source. 1 +5
VOLTAGE ADJUSTMENT
POWER FAIL DETECT CIRCUIT
PIN 1
J2
T1
PIN 1
2 3 4 5 6 7 8 9 10 11 12 1 3 5
+5 D-GND D-GND A-GND +12 -12 KEY +24 GROUND NEUTRAL LINE
C6
L1
J1 F1
C-ARM CONTROL
OVERVIEW
This section describes the following circuit boards and components that control the MINI6600 System. 6600 Control Panel 6600 Controller PCB Handswitch and Footswitch 6600 Monoblock X-ray Source Slide Collimators
All control signals for the monoblock X-ray source are provided by the 6600 Controller PCB. The Controller PCB receives all the inputs from the control panel, handswitch, footswitch, X-ray switch, monoblock X-ray source and the workstation to control of the X-ray system. The information in this section is easier to understand while referring to the following schematics: 6600 Controller PCB Schematic # 00-878565 Mini C-Arm Interconnect Diagram Schematic # 00-878780
When replacing a cover: 1. 2. Start with one corner of the cover over the box Push the cover diagonally from the corner against the spring tension of the gasket material. Make sure the edges of the cover are not pushing on the mounting edge of the gasket material and gently push the cover down over the box.
3.
Control Panel
The Control Panel shown in FIGURE 2 works with the 6600 Controller PCB and the Control Panel Processor PCB. The 6600 Controller PCB reads the buttons indicated by the highlighted area in the illustration.
WORKSTATION FRONT PANEL CONTROL PANEL AND KEYBOARD USER INPUT SWITCH READINGS USER INPUT
C-ARM
SWITCH READINGS
WORKSTATION
RS-232 6600 CONTROLLER PCB A20 A20 TO A9 CABLE RS-232 AUX INTERFACE PCB A9 RS-232
FOOT SWITCH
386 MOTHERBOARD
POWER SUPPLY SHIELD 6600 CONTROLLER PCB 6600 CONTROLLER PCB EMI SHIELD
FIGURE 4 - 6600 Controller PCB Assembly NOTE: All hardware (i.e., nuts, bolts, screws, etc.) must be re-installed after servicing in order to ensure compliance with EMI/RFI regulations.
Communications from the 6600 Controller PCB to the 386 Motherboard The TXD and RTS signals from the 6600 Controller PCB exit the micro controller U10 at pins 18 and 39. TXD and RTS signals from U10 are level shifted from TTL to RS232 levels by U27, (Monitor TXD and RTS at TP21 and TP24) and exit the board at P8 pins 10 and 9. TXD and RTS pass through the A20P8 to J14 and A9P10 to J12, J13 and J14 cable assemblies and enter the Workstation Aux. Interface PCB at P10 on pins 15 and 14. TXD and RTS signals exit the Aux. Interface PCB at P14 pins 21 and 18 and go to the Communications PCB P3 pins 21 and 18. They are inverted and returned to TTL levels by U15 and enter DUART U27 on pins 31 and 7 where they become RXD and CTS. U27 interfaces the signals to the data bus of the 386 Motherboard. Refer to FIGURE 5 to see the communication path. Communications from the 386 Motherboard to the 6600 Controller PCB The 386 Motherboard communicates over the data bus to DUART U27 on the Communications PCB. TXD (pin 30) and RTS (pin 29) leave DUART U27 as TTL level signals, which go to U16, where the signals are level shifted to RS232 levels. The TXD and RTS signals leave the Communications PCB at P3 pins 28 and 26. TXD and RTS then enter the Aux. Interface PCB at P14 pins 28 and 26 and pass through the board and exit at P10 on pins 13 and 12. TXD and RTS from the Aux. Interface PCB go through the A9P10 to J12, J13, J14 and A20P8 to J14 cable assemblies and enter the 6600 Controller PCB at connector P8 on pins 8 and 7. Monitor the TXD and RXD signals, that originated from the Communications PCB, on the 6600 Controller PCB at TP22 (TXD) and TP18 (RXD). TXD and RXD signals are sent to U27 and shifted to TTL levels and are sent to micro controller U10 at pins 17 and 44. Refer to FIGURE 5 to see the communication path.
A20P8 TO J14 CABLE ASSEMBLY U10 RXD 18 U27 TP22 P8 8 7 10 9 J14 8 7 10 9 P14 8 7 10 9
U15
PS2 +24 V
P2 13
CB1 1.6A
LF6 1 2
P2 4 5 6
J2 4 5 6
TP31 HV INTERLOCK *
8 U29 15 14
+24 TP42 +24 VDC GND +24 TP31 HV INTERLOCK * GND 250 MS 25 MS
During Boot Up 1. 2. 3. Establish the high voltage interlock at the beginning of the boot process when you turn on the system key switch. To understand this sequence utilize the High Voltage Interlock Circuit shown above. As the voltages from PS2 come up and stabilize the +24 volts enters the 6600 Controller PCB at P133. Monitor the +24 volts at TP42 on the 6600 Controller PCB. The +24 volts passes through circuit breaker CB1 and line filter LF6 and leaves the 6600 Controller PCB at P2 pins 4 and 5. The +24 volts also passes through the 6600 interconnect cable and enters the monoblock X-ray source at J2 pins 4 and 5. The +24 volts from J2-4 is applied to the normally open contacts of the relay located within the monoblock X-ray source. The +24 volts from J2-5 goes to the coil of the internal relay and exits the monoblock X-ray source again at J2-6 and goes back through the 6600 interconnect cable to P2-6 of the 6600 Controller PCB (HV interlock*). Monitor the state of HV Interlock* on the 6600 Controller PCB at TP31. The HV interlock* signal at TP31 will stay at +24 volts for approximately 275 milliseconds before being pulled to zero volts by amplifier U29. During the 275 milliseconds that TP31 is held at +24 volts and during the boot process, the following things occur: During the first 250 milliseconds the Window manager, U17, is loaded with data from serial prom U18 When the data from the serial prom has been loaded into the window manager the micro controller U10 reset is released During the last 25 milliseconds that TP31 is held at +24 volts the contents of the boot prom U6 are loaded into the micro controller U10 and the program begins to execute The program then switches the HV interlock* signal low using U29 as a current sink to energize the internal relay in the monoblock X-ray source. The activation of the internal relay provides the power to the high voltage and filament circuits.
4. 5.
6. 7.
During Normal Operation During normal operation, if the monoblock X-ray source reports an error through the status port on the 6600 Controller PCB, the HV interlock* signal is switched to +24 volts shutting off +24 volt power to the high voltage and filament circuits in the monoblock X-ray source. X-ray On Generate X-ray exposures from either the handswitch or footswitch. The handswitch and footswitch are each supplied with +5 volts (I_Source) and digital ground (X_Gnd) connections. The handswitch and footswitch each contain a double switch that provides +5 volts and digital ground signals back to the 6600 Controller PCB where they are optically coupled to the X-ray on circuit. Before the monoblock can produce X-rays the X-ray hardware circuit and software checks must be correct.
I_SOURCE (P10-1) X_NHA (P10-3) X_NHB (P10-6) X_NLA (P10-5) X_NLB (P10-8) TP26 SWITCH NH TP27 SWITCH NL TP30 X-RAY ON U28-12 U28-11
VCC Footswitch Handswitch Footswitch Handswitch Handswitch or Footswitch Handswitch or Footswitch Handswitch or Footswitch Handswitch or Footswitch Processor U10-25
TABLE 1 - X-ray Switch Logic Levels X-ray On Signal Make X-rays from either the handswitch or footswitch. When you press one of the X-ray switches the following things happen: Both optical couplers U31 and U48 turn on causing the outputs at pins 6 and 7 of each device to go TTL low. Monitor the output of the optical coupler U31 at TP26 and monitor the output of the optical coupler U31 at TP27. The signal at TP26 (SWITCH NH) goes to the microprocessor U10 pin 8 where the software detects the activation of one of the X-ray switches. The signal at TP27 (SWITCH NL) goes to U16, where it is latched onto the microprocessor data bus allowing the software to detect the activation of one of the X-ray switches. The signal at TP27 (SWITCH NL) also goes to a delay circuit consisting of CR20, R93, C98 and U47.
The X-ray on signal from the delay circuit goes to U28-12 (NOR gate input). The microprocessor U10 pin 26 goes to U28-11 (NOR gate input). When the software detects that an X-ray switch activation, U28-11 goes TTL low. With both inputs of U28 (pins 11 and 12) TTL low, the output of U28 goes TTL high. The inverted output of U28 by U23 becomes the XRAY_ON_*. Monitor the XRAY_ON*_ signal at TP30 (XRAY ON). The XRAY_ON_* signal (TP30) exits the 6600 Controller PCB at P1-9 and continues through the 6600 interconnect cable to the monoblock X-ray source at J1-9. The XRAY_ON_* signal (TP30) also goes to amplifier U30, buffered, and leaves the 6600 Controller PCB at P8-12 to turn on the X-ray on indicator lamp above the left monitor. The XRAY_ON_* signal goes from P8-12 to P14-12 and into the Aux. Interface PCB at P10-18 in the Workstation electronics box. On the Aux. Interface PCB the XRAY_ON_* signal becomes X-RAY LAMP*. Monitor the X-Ray LAMP* at TP13. X-RAY LAMP* is inverted by U1 that drives the transistor switch Q1. Q1 provides a ground path to turn on LED array DS2 that is supplied with +5 volts from PS1. Releasing the X-ray switch before an adequate amount of exposure necessary to create a stable image by the workstation, the software on the 6600 Controller PCB will momentarily delay shutting off X-rays. This delay typically lasts for no more than 1 or 2 seconds. This will happen if you hold down the X-ray switch for less than 2 seconds. Releasing the X-ray switch after the system has produced a stable image will immediately terminate Xrays.
The delay circuit holds U28-12 TTL low while pressing the X-ray switch and for approximately 3 seconds after releasing the X-ray switch. The signal at U28-11, from the microprocessor, always goes TTL high to shut off Xrays before the delay circuit times out and goes TTL high after releasing the X-ray switch. If for some reason the software did not respond to the X-ray switch being released by placing a TTL high signal on U28-11, the delay circuit would terminate X-rays by switching U28-12 to TTL high.
NOTE: Refer to Table 2 for signal logic levels while reading the following theory. Disable From Workstation GSP (Graphics Signal Processor) If there is no camera sync the Workstation GSP has the ability to disable X-rays. Camera video/sync enters the Workstation through the Aux. Interface PCB to TP10 of the Video Switching PCB. The camera video/sync signal travels through the Video Switching PCB MUX U13 pins 5 and 20 to sync stripper U6-2. The camera sync signal out of the sync stripper U6-1 becomes SEPINCSY and is applied to flip-flops U38 pins 9 and 5 and U28 pins 2 and 13 on the Video Switching PCB. The output of flip-flop U28-13, SYNCDET, will be a logic high if camera sync is present and a logic low if camera sync is not present.
From U17 pin 21 the WIN_INTR signal travels to micro controller U10 pin 15. If the software running the 6600 Controller PCB detects a low WIN_INTR signal the XRAYINH signal goes high and disables X-rays.
SIGNAL X-RAY ENABLED X-RAY DISABLED
XRAYINH 6600 Controller PCB TP15 XRAYINH Aux. Interface PCB TP14 XRAYDIS Aux. Interface PCB U5-13 ROOM INTERFACE Aux. Interface PCB U5-12 SYNCDET Image Processor U3-18 WIN_INTR 6600 Controller PCB TP3
Comments Filament is on and X-ray capable. Will go low when 30kVp or higher is present at the X-ray Tube. **Signal goes low after 5 min. of no activity to turn down filament heat. Commanded A DRIVE voltage has exceeded internal limit of 150.8 A. Commanded KV DRIVE voltage has exceeded internal limit of 75.3 kV. Internal tube current in excess of 150.8 A. has been exceeded. X-ray tube arc has been detected.
If the following status lines are set LOW, reporting a problem, you will see the GENERATOR FAULT message that will break HV INTERLOCK. XRAY_I_LIMIT* XRAY_OVER_V* XRAY_OVER_I* XRAY_HV_FAULT*
Error Messages The system contains software and circuits designed to monitor system functions and warn you of malfunctions. The right monitor displays error codes and other system messages in a status bar located on the bottom of the right screen. Displayed messages can appear at startup or during operation. AEC_HDC_FAIL Automatic Exposure Control High During Configuration Fail indicates that the reset to the micro controller (U10) was released before the window manager (U17) had completed the data load from serial prom U18. The HDC line becomes low on the 6600 Controller PCB. Probable cause: Failure of the window manager U17.
CURRENT ON Detected tube current by the A MONITOR A/D input without an X-ray switch being activated. HV INTERLOCK* (TP31) is set high to +24 volts breaking the interlock to the monoblock X-ray source. Press ALARM RESET to continue. Probable causes: Monoblock X-ray source failure A MONITOR circuit failure on the 6600 Controller PCB.
DOS ERROR A DOS error has occurred in the 386 motherboard operating system. This error causes the GSP software in the Workstation to stop running. The Workstation program exits to DOS, setting the X-ray Disable line high preventing X-rays. FEATURE NOT INSTALLED You have attempted to select a feature not available on your system. This message will be accompanied by a low tone when you press the button. EEPROM FAIL The EEPROM U8 detected a problem on the 6600 Controller PCB. The alarm on the 6600 Controller PCB sounds continuously instead of beeping while attempting X-rays. Probable cause: This error occurs when you select LOAD 6600 EEPROM in the service menu without being followed by selecting the GENERATOR CONFIGURATION, also in the service menu, and pressing ESC to return to workstation. FOOT SW STUCK The X-ray circuit has detected that a pressed switch during boot-up. The system will display the error and the alarm on the 6600 Controller PCB will sound until you press the ALARM RESET button. Probable cause: A stuck footswitch or handswitch button. FUNCTION NOT ALLOWED You have attempted to select a function not available on your system. You will hear a low beep with this message when you press the button.
GENERATOR FAULT The 6600 Controller PCB has received a fault from the monoblock X-ray source on one of the following fault lines: XRAY_I_LIMIT* XRAY_OVER_V* XRAY_OVER_I* XRAY_HV_FAULT*
Press ALARM RESET to continue. See X-ray status for more information. NO SETTLE One of four conditions listed below can cause the NO SETTLE error message. HIGH CURRENT HIGH VOLTAGE LOW CURRENT LOW VOLTAGE
If within the first 750 milliseconds of the X-ray exposure the KV_MONITOR A/D input or the A MONITOR A/D input did not go to within 10% of the specified values being requested by the software. Press ALARM RESET to continue. If the KV_MONITOR or the A MONITOR does not go to within 20% of the specified values being requested in the first 750 milliseconds, you will notice one of the following errors displayed:
HIGH VOLTAGE
The kilo-voltage being sensed by the KV MONITOR A/D input is at least 20% higher than is being requested after the first 750 milliseconds of an X-ray exposure. Press ALARM RESET to continue. Probable cause: Faulty KV DRIVE circuit Faulty KV MONITOR circuit Faulty monoblock X-ray source. This condition can be reported as a NO SETTLE error unless it is sensed 3 consecutive times by the software. LOW CURRENT The tube current being detected by the A MONITOR A/D input is at least 20% lower than is being requested after the first 750 milliseconds of an X-ray exposure. Press ALARM RESET to continue. Probable cause: Faulty A DRIVE circuit Faulty A MONITOR circuit Faulty monoblock X-ray source. This condition can be reported as a NO SETTLE error unless it is sensed 3 consecutive times by the software.
LOW VOLTAGE
The kilo-voltage being detected by the KV MONITOR A/D input is at least 20% lower than is being requested after the first 750 milliseconds of an X-ray exposure. Press ALARM RESET to continue. Probable cause: Faulty KV DRIVE circuit Faulty KV MONITOR circuit Faulty monoblock X-ray source.
This condition can be reported as a NO SETTLE error unless it is sensed 3 consecutive times by the software. PS STANDBY This fault is displayed if the XRAY_STANDBY* line (TP12) is low when you request an X-ray and would indicate that the filament is not fully heated. Press ALARM RESET to continue. Probable causes: More than 5 minutes have passed with no control panel or X-ray activity You requested X-rays within 250 milliseconds of the start of filament preheating.
VOLTAGE ON The KV MONITOR A/D input detected kilo-voltage from the monoblock X-ray source without being requested. Press ALARM RESET to continue. Probable cause: Faulty KV MONITOR circuit.
Workstation Control Lines The three signals described in this section: VIDSTAB*, STORE* and FLUORO* are control signals from the CArm to the Workstation. The 6600 system currently ignores the FLUORO* signal. The 6600 Controller PCB data bus generates all three signals through Latch U11. And routes them onto the Aux. Interface PCB through connector P10. All three signals exit the Aux. Interface PCB through Connector P14 to the Communications PCB Connector P3 and terminate at the inputs of Latch U14. The STORE* line is also routed from the Aux. Interface PCB, as the XRAYON line, through connector P9 to Video Switching PCB Connector J8. U42 inverts the line on the Video Switching PCB to become the XRAY_ON line to Image Processor PCB PIO #2 U3. Video Stable VIDSTAB*: This control signal to the workstation tells software that video has stabilized and processing of the image can begin. Before generating this signal no image processing is allowed. For One-Shot, the VIDSTAB* indicates the start of averaging to the image. VIDSTAB* is TTL Hi while the exposure technique servos to get the proper WIN_AVG signal voltage. When WIN_AVG reaches the proper voltage, VIDSTAB* is set TTL Low. Store STORE*: This signal notifies software that there is live video on the video input line from the camera and directs software to start acquiring the image. Terminating X-rays sets the STORE* line TTL Hi. Initiating X-rays sets the STORE* line TTL Low. Fluoro FLUORO: The 6600 system does not implement this signal. It directs the system to go to Fluoro-Only mode, regardless of the present system operating mode. A/D Input The micro controller U10 on the 6600 Controller PCB contains a 6 input analog to digital converter located at port 0. U10 uses a +5.00 volt reference voltage supplied by voltage reference VR1, voltage divider R75 and R78 and op amp U43. +5.00 volt reference enters U10 at pin 13.
KV Monitor KV Monitor leaves the X-ray source at P1-4 and goes through the 6600 Interconnect cable to the 6600 Controller PCB. KV Monitor enters the 6600 Controller PCB at P1-4 and sends it through a 2:1 voltage divider R51 and R47 and buffer amplifier U36. Measure the kV Monitor voltage at TP34. KV Monitor enters U10 at pin 6 (Analog to digital input 0). A Monitor Micro amp Monitor leaves the X-ray source at P1-5 and goes through the 6600 Interconnect cable to the 6600 Controller PCB. Micro amp Monitor enters the 6600 Controller PCB at P1-5 and sends it through a 2:1 voltage divider R49 and R50 and buffer amplifier U36. Measure the micro amp Monitor voltage at TP33. Micro amp Monitor enters U10 at pin 5 (Analog to digital input 1). Camera Position A potentiometer located in the camera lens assembly senses the camera position. VR1, U43 and U38 on the 6600 Controller PCB provides the reference voltage to the camera position potentiometer. The reference voltage leaves the 6600 Controller PCB at P3-1 and goes through the 6600 Interconnect cable to P1-1 on the Camera Assembly. The reference voltage goes to one side of the potentiometer in the lens assembly. The other side of the potentiometer is connected to ground at the 6600 Controller PCB. The camera position voltage from the potentiometer wiper leaves the camera assembly on P1-2 and goes back through the 6600 Interconnect cable to P3-2 of the 6600 Controller PCB. U40 buffers the camera position voltage where it enters U10 at pin 7 (Analog to digital input 2). When requesting camera rotation or horizontal image reversal, the displayed camera position will appear on the left monitor for several seconds. Peak Video Level The peak video level signal comes from the camera lens video signal. Camera lens video leaves the CCD camera at the W6 connection and exits the camera assembly at mini coax connector P3. The camera lens video signal goes through the 6600 Interconnect cable and enters the 6600 Controller PCB at coax connector P5.
10 11 12 13
14
BITS
C C C C (0) C C C O (1) C C O C (2) C C O O (3) C O C C (4) C O C O (5) C O O C (6) C O O O (7) O C C C (8) O C C O (9) O C O C (A) O C O O (B) O O C C (C) O O C O (D) O O O C (E) O O O O (F)
X-ray_Status P1 7-15 U10 u processor Port 0 Control Panel LEDs P9 U10 u processor HS0 KV Drive D/A Ch A A Drive D/A Ch B
Keypad Scan P9 1-6 U10 u processor Port 1 Cart P8 11, 4, 5, 6 Technique Table Index Kv Monitor A/D Ch 0 A Monitor A/D Ch 1 A/D Ch 2 Camera Position A/D Ch 4 Window Peak AEC Window ON A/D Ch 5 Window Avg. AEC Window ON Video Level Status
RXD Index In TXD Index In TEC Mini C Error Code Selected Bits 0-15
RXD Index Out TXD Index Out Activity Timer TEC Delayed Error Code TEC Footswitch State TABLE 4 S1 Diagnostics
DS1 bit 0 waiting for serial communication from Workstation bit 1 X-ray standby bit 2 X-ray ready bit 3 X-ray inhibit flag is set bit 4 X-ray inhibit state bit 5 X-ray inhibit bit set bit 6 Software footswitch state bit 7 Hardware footswitch state bit 8 X-ray on state bit 9 X-ray on status DS2 bit 10 Video stable state bit 11 Serial data output buffer to Workstation bit 12 Serial data input buffer from Workstation bit 13 Error message current bit 14 Top control panel key pressed bit 15 Clock activity
OPEN
OFF
S1 S2 S3 S4 O O O O C C C C
CLOSED
Audio Alarm An audio alarm resides on the inside of the EMI shield that covers the 6600 Controller PCB. The audio alarm is driven by U10 micro controller pin 28 (beep), that goes to driver chip U25 pin 15 and to inverter U23 then to U25 pin 10. The audio alarm signal exits U25 at pins 14 and 11 and exits the board at P12 pins 2 and 1 to the audio alarm. Camera Rotation The camera rotation circuit is driven by U10 micro controller pins 35 (CAM_ROT) and 34 (CAM_DIR). CAM_ROT goes to U30 pin 9 to turn on and off the camera rotation motor. CAM_DIR goes to U30 pin 15 and to inverter U23 then to U30 pin 10 to provide motor direction control for the camera rotation motor. Drive signals (motor +) and (motor -) exit the 6600 Controller PCB at P3 pins 4 and 5 and go through the interconnect cable to P1 pins 5 and 4 on the camera assembly. Motor drive signals go from P1 pins 5 and 4 directly to the camera rotation motor. AEC Control During X-rays in the Auto Mode, Automatic Exposure Control uses the Average Video Level signal to control the X-ray technique. At the beginning of exposures made in the Auto Mode, the software monitors the WIN_AVG signal. When the WIN_AVG signal reaches the proper voltage level the technique will stop changing. This will set the Image stable line low. The X-ray technique is increased or decreased as shown in the following tables.
80 70 lUA 60
50
40
30 20
40
19.6
50
70
75
90
80
70
UA l
60
50
40
30
19.6
20
40
50
kV
60
70
75
4" ORIFICE
4 INCH SLIDE
RETAINING SCREWS
SLIDE HANDLE
DETENT SPRING POSITIONING DETENT
SLIDE STOP
Configure 6600
Right Footswitch Print
Save
Access the footswitch configurations through the Setup Options menu. Insert your OEC Service Disk (00-877444) and select the Access Level 2 (Service) option. Select the Footswitch/Autoswap Cfg option. When you press the footswitch to request a thermal print or to save an image you generate the high active signal X_NL_C. This signal travels to the Micro Controller PCB, A20 at J10, pin 7. The Micro Controller will either direct a save or thermal print operation depending upon the footswitch configuration. In addition, it will process an Auto L>R Swap if the footswitch configures to complete this operation. The video signal leaves the Micro Controller PCB at J8 in route to the thermal printer.
C-ARM SOFTWARE
OVERVIEW
The 6600 Controller is a single 80C196-based PCB located on the lower right hand side of the Workstation. The board communicates with the Workstation and controls various functions associated with the X-ray generator. These functions include: X-ray tones, error monitoring and alarms, technique control (both automatic and manual), camera rotation, and scanning of the generator control buttons and generator function LEDs. The Controller also stores the current default values. These control value variables include the 9.5/10 minute alarm enable, the tone enable, 60/50 Hz AEC window, and tone frequency.
Enter Command Letter: <ESC> Return to Workstation. NOTE: Items a, b, and c on the Setup menu are toggle functions. If DISABLE is displayed on the menu, selection of the item DISABLES that function. Selection of item <d.> brings up the following tone selection menu: 6600 TONE FREQUENCY MENU: 1. 700Hz 6. 1200Hz 2. 800Hz 7. 1300Hz 3. 900Hz 8. 1400Hz 4. 1000Hz 9. 1500Hz 5. 1100Hz a. 1600Hz
2. 3. 4.
Proper loading of the AEC circuit is checked by the code before the AEC Window programming. Loading problems will result in an alarm and error display. Check footswitch to ensure that it remains opened during boot-up. Incorrect position of the footswitch will result in an alarm and error display. The integrity of the EEPROM, that holds the technique table, is checked by Checksum. If an error is detected, an alarm will sound and an error message will be displayed and X-rays will be prevented.
Normal Operation 1. Status of the monoblock X-ray source is constantly monitored. An error condition develops if X-rays should be on or off and will produce an alarm and error display. Integrity of the EEPROM that holds the technique table is checked for checksum and position in memory each time you request X-rays. If the EEPROM contents are not found intact, X-rays are inhibited and an alarm and error message is displayed.
2.
The following integrated OEM components form the video chain that provides a video signal for processing and a video level signal for control: X-ray Source Image Intensifier Image Intensifier Power Supply Lens Assembly CCD Camera #00-900981 #00-900976 #00-900988 #00-900982 #00-900983
Monoblock Specifications
Input Power: Primary Power: 24 VDC, 2 amps, 12 VDC, 250 mA Control and Filament Power: 24 VDC, 500 mA Output High Voltage, Anode-Cathode: 40 KVpCT (20 kVp) to 75 KVpCT (37.5 kVp) Output Current: 20 to 150 A DC Duty Cycle: 4 hours maximum at 75 kVp and 150 A Line Regulation (kVp): 0.1% for line changes of 23.5 to 24.5 VDC Line Regulation (emission current): 0.5% for line changes of 23.5 to 24.5 VDC Regulation (KVp): 0.1% for load changes of 20 to 150 A DC Regulation (emission current): 0.5% for kV changes from 40 kVp to 75 kVp Ripple: 1% RMS measured at 75 kVp and 150 A DC Temperature Stability: 0.01%/C over the temperature range of 10 C to 35 C Set-ability: 0.5%
X-Ray Tube Specifications Cathode: Tungsten Filament, line focus Effective focal spot: 25 mm projected square Target angle (deg.): 12 (Four inch systems) Target angle (deg): 13.5 (Six inch systems) Max. tube voltage (kV): 80 kVp Tube current (mA): 2.0 mA continuous Max. applicable voltage (kV): 80 kVp/90 kVp inverse Anode heat characteristics: Max. heat storage capacity: 7,000 H.U. (4,970 Joules) Max. anode cooling rate 3,000 H.U. (2,130 Joules) Filament rating, continuous: Voltage Max.: 1.57 volts Current Max.: 2.28 amps Inherent filtration/window material: 0.2 mm aluminum
1 2 3 4 5 6 7 8 9
+ 12 VDC 12 VDC Return - 12 VDC + 24 VDC + 24 VDC HV Interlock + 24 VDC Return + 24 VDC Return Spare
X-ray Source Control, J3 J3 is a 15 pin subminiature D connector on the X-ray source assembly. The signals on J3 connect to P1 on the 6600 Controller PCB. The signal functions are given below:
Pin # Function Direction
1 2 3 4 5 6 7* 8 9 10 11 12 13 14 15
kVp control signal, 10 kV/volt, 40-75 kVp Microamp control signal, 20 microamps/volt 40-150 microamps Signal return for pins 1 and 2 kVp monitor signal, 10 KV/volt 1% Microamp monitor Signal, 10 microamps/volt 1% Signal return for pins 4 & 5 Ready for x-ray x-ray On (Status) x-ray On (Command) Filament standby Filament current limit kVp overvoltage Emission overcurrent H.V. fault (arc detect) TTL return for signals 7 through 14 * Signals on pin 7 through 14 are active low.
Input Input Input Output Output Output Output Output Input Output, TTL Output Output Output Output Output
Turn-On Sequence
The following sequence of actions determine the X-ray Source status: 1. 2. 3. 4. 5. 6. Aux. DC Power Supplies ( 12 VDC, + 24 VDC) are turned on Primary +24 VDC is turned on Filament is on, with reduced power, whenever the AC input line is energized Turn on X-ray (for first exposure). Initially it has a 250 ms rise time Filament stays in full power state for 5 minutes after initial X-ray Subsequent X-ray On will have a 10 ms rise time if initiated during the filaments 5-minute full-power period In the event of a no X-ray On condition during the 5 minute period the filament returns to standby.
7.
A G2 G1 PC
Dual Mode I.I. Electrical Connections: The X-ray image intensifier operates with 24 vdc input voltage applied to the high voltage power supply. Wiring and connections are shown:
The following wire color codes apply to the +24 1 vdc power supply: White: connects to the +24 vdc line. Black: connects to the +24 vdc return line (0 vdc) and must be connected to earth ground. Dual mode operation select: N (6" mode)..........blue, yellow and red open M2 (4" mode).......yellow shorted to red, blue open.
Output voltages of the high voltage power supply: ANODE VOLTAGE G3 ELECTRODE VOLTAGE G2 ELECTRODE VOLTAGE G1 ELECTRODE VOLTAGE PHOTOCATHODE VOLTAGE SYMBOL A G3 G2 G1 PC N MODE 25kV* 2.3 TO 4.0 KV* 800 TO 1200V* 150 TO 280V* 0V M2 MODE 8.5 TO 11.5KV* 400 TO 700V* 150 TO 280V*
1 2 3 4 5
VREF and POS return a voltage proportional to the camera angular position. MOTOR+ and MOTOR- drive the camera rotation motor. Cable assembly 878575 gathers the connections from the lens assembly and the +12VDC camera power supply to a 9-pin D-connector (P1).
CCD CAMERA The camera is a Cohu board-level CCD camera that attaches to the lens assembly. The lens assembly provides the optics and camera rotation function for the camera. The +12 VDC feeds to the camera through P1 pin 6 (+12V) and pin 7 (RTN). Connector P1 gathers signals and power lines from the Lens Assembly and Camera and connects them via the Interconnect Cable to P3 (Power/Control) on the Microcontroller PCB. A crystal within the camera provides the video sync. For operating details on the camera rotation, camera position sense, and peak/average video level sense, refer to the C-Arm Control section.
W4
W3
VIDEO LEVEL
The video level signal leaves the camera at W5 where it enters the interconnect cable on coax connector P3. This signal then enters the Controller PCB at P5 as CAM_VID. (See schematic 878565).
00-878567 6600 CONTROLLER PCB P7* 00-878572 P/O A20 TO J13 CABLE ASSY. J13* MINI C-ARM WORKSTATION ELECTRONIC BOX
WORKSTATION CONTROL
OVERVIEW
This section describes the circuit boards and components controlling the MINI6600. The Control Panel Processor PCB serves as an input/display interface for the control panel used by the system operator. When a switch closes at the control panel, the Control Panel Processor encodes it and the Control Panel Processor sends this information to the 6600 Controller PCB, A28. The 6600 Controller responds to this by sending the data back to the Control Panel Processor to illuminate the associated LED. The 6600 Controller PCB also communicates over a digital bus to the Aux. Interface PCB. The information given in this section is easier to understand while referring to the following schematics. Component layout drawings for all PCBs are in the Appendix. C-Arm Interconnect Diagram Schematic #00-878780 Control Panel Processor PCB Schematic #00-876611 6600 Controller PCB Schematic #00-878565 386 Motherboard Assembly #00-900658 Communications PCB Schematic #00-872125
EMI/RFI COVERS
CAUTION: When replacing the EMI/RFI covers over the Control Panel Processor PCB, do not damage the metal gasket material around the edge of the PCB box. Replace the gasket material if damaged to assure compliance with EMI/RFI regulations. When replacing a cover, do the following: 1. Start a corner of the cover over the box 2. Push the cover diagonally from the corner against the spring tension of the gasket material. 3. Make sure the edges of the cover are not pushing on the mounting edge of the gasket material and gently push the cover down over the box.
CONTROL PANEL
Software on the Control Panel Processor PCB continuously scans the MINI6600 control panel keypads to determine if any keys have been pressed. Each key is identified by a row number and a column number and is encoded as a hex value. When you press a key the hex value travels to the Communications PCB and 386 Motherboard. The English version is shown below. The International version of this control panel is shown in FIGURE 3 for reference. The Manual/Auto Brightness and Contrast buttons, Negate, VCR Record/ Play and Save buttons, indicated by shading, refer to the Workstation controls and are read by the Control Panel Processor PCB. The remaining buttons refer to C-Arm controls and are read by the 6600 Controller PCB.
FLUORO
ONE-SHOT
ENHANCED
AVERAGING
L<->R
FIGURE 4 - Workstation Front Panel This panel cannot be field repaired. Replace if problems arise. Send the defective panel to the factory for repair. Refer to the Illustrated Parts section for part numbers. Diagnostics within the system software allow the testing of the front panel controls. Keyboard The QWERTY Keyboard is similar to the keyboard used on a computer, but contains specially labeled keys that control system functions. The alphanumeric keys are used for patient annotation and system control. A drawing of the QWERTY keyboard is in the System Overview section. This keyboard is not field repairable. Replace if problems arise. Send the defective keyboard to the factory for repair. Refer to the Illustrated Parts section for part numbers.
HELP
PATIENT (ANNOTATE)
DISK VIEW
IMAGE DIR
MARKERS
X-RAY SUMMARY
SPECIAL APPS
TEST PATTERN
CUSTOMIZE
SETUP OPTIONS
! 1
tab
@ 2 Q A W
# 3 E S X
$ 4 R D
% 5 T F
^ 6 Y G
& 7 U H N
* 8 I
( 9 O
) 0
_ -
+ = { [ } ] " ' ? /
P
: ; > .
Ctrl
J M
K
< ,
Shift Alt
Z ~ `
Shift | \ Del
End
PgDn
Controls and Display Interface U2 is the keyboard-input latch. U15 is the keyboard output latch. These devices accomplish the row/column decoding for key closure detection. U12, U16, U17 and U19 are octal latches used to sink the LED currents. Writing a 0 to the appropriate bit illuminates an LED. P4, P5 and P6 connect to the left and right control panels respectively for the left and right keypad matrices, and LEDs.
J18 FROM TB2 J12 LEFT MONITOR J13 CAMERA VIDEO J14 FROM LEMO CONNECTOR
NOTE: Before performing any adjustments or replacements, OEC Field Service personnel and Dealers are required to confirm that the elapsed time meter is operational and enter the elapsed time on the Field Service Report. It is important to report this time on each FSR. Cabling
Remove the cables plugged into the electronics box if the box is removed from the chassis frame. Cables are attached at the top rear and front lower left side (see FIGURE 7 and 8).
P10 EXTERNAL VCR REMOTE CONTROL P2 VIDEO OUT TO INTERNAL VCR P1 VIDEO IN TO INTERNAL VCR
Room Interface Relays, K1 - K4 Relays K1-K4 provide the interface for the X-ray On Light and Room In Use Light. Call the OEC Tech Support office for more information. X-ray on LED Array Driver The LED array on top of the Workstation illuminates when X-rays are being produced. The X-RAY LAMP signal from the Power/Motor Relay PCB on the C-Arm travels to the Aux. Interface PCB via the interconnect cable. The X-RAY LAMP signal (active Low) enters inverter U1 pin 3 on the Aux. Interface PCB. The output at U1 pin 4 (active HI) turns on Q1 and provides a return path for the LED array current. The array is powered by +5Vand is jumpered through E3 pins 2 and 3. WARNING: Damage to the LED array will occur if E3 pins 1 to 2 are jumpered together. Boot and Diagnostic LEDs LED displays U3 (MSB) and U4 (LSB) provide the boot and diagnostic codes from the 386 Motherboard on the Workstation. They are driven from the Motherboard via the Communications PCB. Refer to the Workstation Software section for a listing of these codes.
W1 W2 W3 W5 W4 W6 W7 W8 W9 W10 W11
1-2 1-2 1-2 1-2 2-3 1-2 OFF 1-2 1-2 2-3 1-2
COM 2/4 IRQ COM 1/3 IRQ FLASH LPT IRQ COLOR/MONO MICROSOFT MOUSE INT CMOS RESET FREQ SEL FREQ SEL CMOS BATTERY SEL (EXTERNAL)
NOTE: The CMOS Battery Jumper, W11, must be in the 1-2 position for the 6600, due to use of an external battery (P/N 74-122854-00, 5.5V Alkaline). The external battery is above the System 386 Motherboard and secured to the Electronics box with double-sided tape.
Workstation Software
OVERVIEW
Software files for the Workstation reside on a hard disk located within the electronics box in the Workstation. This section discusses the following Workstation software topics: Start-up and Software Boot Boot and Error Codes Diagnostics
2.
3.
4.
5. 6.
7.
8.
81
82
83 thru 8F Undefined
90
91
92
Controller Error
94
Seek Failure
99 thru 9F Undefined
Possible Causes 1. Software Corruption 2. Bad Sector on Hard Disk 3. 386 Motherboard not functioning
B1 B2 B3
B4 Changing User Interrupt vector B5 Initialize Hardware Vector B6 Initialize Vector B7 thru BD Undefined BE Successful Installation BF Tsrser Already Installed Loadip.Exe (Executed By Autoexec.bat) Code D0 D1 D2 D3 Description Program Started Execution Error Opening GSP Object File Undefined Seek Error
1. 2. 3.
Possible software corruption Possible bad sector on Hard Disk 386 Motherboard not functioning
Possible Causes 1. Software Corruption 2. Bad Sector on Hard Disk 3. 386 Motherboard not functioning 1. Hard Drive 2. 386 Motherboard not functioning
Cart.Exe (Executed By Autoexec.bat) Code Description E0 Workstation Program Executing E1 thru EB Undefined EE Unexpected Processor Exception EF Undefined F0 Workstation Program Exited to DOS F1 thru FA Undefined FB GSP is not Ready FC FD FE FF GSP is not responding Front Panel is not Functioning Undefined Int 19H Boot
Possible Causes 1. Software Corruption 2. Bad Sector on Hard Disk 3. 386 Motherboard not functioning
1. 2. 3. 1. 2. 3.
Software Corruption Image Processor PCB 386 Motherboard not functioning Connectors Front Panel Processor 386 Motherboard not functioning
DOS Runtime Errors Runtime errors cause the program to display an error message and terminate. Error messages display in the Status Bar, located on the right Workstation monitor, as shown. System Error nnn at xxxx:yyyy Where nnn is the runtime error number and xxxx:yyyy is the runtime address (segment and offset). The runtime errors divide into four categories:
DOS errors 1 - 99 I/O errors 100 - 149 Critical errors 150 - 199 Fatal errors 200 - 255
Note: In this context, a critical error will cause the current operation to stop or abort. A fatal error will abort the application. Runtime Errors that are the most likely to occur in the Workstation appear in the following tables: DOS Errors Code 2 3 4 6 15 Description File not found Path not found Too many open files Invalid file handle Invalid drive number Possible Causes Possible corrupted file on the disk Also caused by incorrectly loaded or missing HELP files. Possible corrupted file on the disk Not enough memory to open file Possible file name corrupted Software unable to communicate with the disk drive
Description Drive not ready Unknown command CRC error in data Disk seek error Sector not found Printer out of paper Device write fault Device read fault Hardware failure
Possible Causes Software unable to communicate with the disk drive Software does not recognize command Checksum incorrect Disk hardware fault Disk hardware fault Error while writing to the disk drive Error while reading from the disk drive Possible fault on 386 Motherboard
*Error 253 occurs when the system does not boot fully and displays the system error #253 message. This message associates with a loss of serial communication. If an error message, such as system error 253 at 0000:01F0 displays, the numbers indicate the memory location where software detected the error. Record the error message, including the address, in the error report to OEC. This is helpful information necessary for OEC to diagnose the problem.
This screen appears when you select Run System Diagnostics from the Service Options Menu. The tests available from this menu are described below:
RUN SYSTEM DIAGNOSTICS Front Panel Test System Memory Tests Image Processor Tests Toggle Motion Artifact Use the cursor arrow keys to select option, then press ENTER. Press the ESC key to exit and return to previous screen.
led = 3 Y = 20, SW = 0
Level = 19 > > > > > > > > > > > > > > > > Window = 49> > > > > > > > > > > > > > > Press Function Buttons, twiddle TrackPad, twist window and level. Arrow keys on keyboard light LEDs. [ESC] Exits
Brightness & Contrast - These values change with adjustment of Brightness and Contrast. Both values will change from 0 - 80.
KBD - Press each key on the Front Panel and the Control Panel. The kbd value should display a different number (which represents the hex keycode) for each key pressed. The value is displayed when you release each key. A different audible tone occurs for each key pressed. Key Pressed AUTO NEGATE VCR RECORD VCR PLAY FLUORO ONE SHOT ENHANCED AVERAGING < AVERAGING > L>R KBD Value 82 81 66 67 104 110 109 106 105 97
Image Memory Left Filter RAM Right Filter RAM Left Bit Planes Right Bit Planes Left LUT Right LUT
(error messages appear here when failures occur) Press [ENTER] to Continue Press [ESC] to Exit Press [F2] to Repeat
SERVICE OPTIONS Run System Diagnostics Load 6600 EEPROM Copy Diskette Video Calibration Generator Configuration Shot Log File System Configuration
Load 6600 EEPROM This appears in the C-arm Software section of this manual. Copy Diskette This function is similar to the DOS copy disk function used to duplicate a diskette.
Generator Configuration This appears in the C-arm Software section of this manual. Shot Log File Used to access X-ray Shot Log file. System Configuration Screens displayed under System Configuration: Set System Configurations
The following tables detail the codes displayed to indicate the key pressed: QWERTY Keys KEY HELP ANNOTATE (PATIENT) DISK VIEW IMAGE DIR (NOT USED) (blank) DIAGNOSTIC DISPLAY 0123 4567 89 Row, Col. 0000 0000 XX 0,0 0000 1000 XX 0,1 0000 0100 XX 0,2 0000 1100 XX 0,3 0000 0010 XX 0,4
Qwerty Keys (continued) KEY (blank) (blank) (blank) (blank) (blank) (blank) Space \ DEL (blank) (blank) (blank) DIAGNOSTIC DISPLAY 0123 4567 89 Row, Col. 1010 0010 XX 5,4 1010 1010 XX 5,5 1010 0110 XX 5,6 1010 1110 XX 5,7 1010 0001 XX 5,8 1010 1001 XX 5,9 1010 0101 XX 5,10 1010 1101 XX 5,11 1010 0011 XX 5,12 1010 1011 XX 5,13 1010 0111 XX 5,14 1010 1111 XX 5,15
Top Control Panel Keys KEY Auto Brightness & Contrast Brightness DN Brightness UP Contrast DN Contrast UP Negate VCR Record VCR Play DIAGNOSTIC DISPLAY 0123 4567 89 Row, Col. 0001 0100 XX 8, 2 1001 0010 XX 9, 4 1001 1100 XX 9, 3 1001 1000 XX 9, 1 1001 0000 XX 9, 0 0001 1000 XX 8, 1 0110 0100 XX 6, 2 0110 1100 XX 6, 3
Front Control Panel Keys KEY Fluoro One Shot Enhanced Avg DN Avg UP L>R DIAGNOSTIC DISPLAY 0123 4567 89 Row, Col. 1101 0000 XX 11, 0 1101 0110 XX 11, 6 1101 1010 XX 11, 5 1101 0100 XX 11, 2 1101 1000 XX 11, 1 0101 1000 XX 10, 1
If the RAM test fails, the pattern below will appear on the diagnostic LED display and the pattern will blink (along with segment #9).
Watchdog Reset Test Key (Esc) Pressing the ESC key will test the watchdog timer by disabling interrupts and waiting for a reset from the watchdog. When you press ESC, the diagnostic LED bargraph will display the ESC key code and segment 9 will stop blinking for the period set up on the watchdog (approximately 1.6 seconds) and then return to all off except LED 9, which will resume its normal blinking mode.
Refer to the following schematic diagrams for this section. Mini 6600 Interconnect Diagram, Schematic # 00-878780 Workstation Interconnect Diagram, Schematic # 00-877970 Auxiliary Interface PCB, Schematic # 00-876502 Video Switching PCB, Schematic # 00-872237 Image Processor PCB, Schematic # 00-875952 Fast Scan Converter PCB, Schematic # 00-876397 Schematic # 00-878889 High Scan Brightness/Contrast Control PCB, Schematic # 00-876351 IR Receiver PCB, Schematic # 00-874220
2 P10
AUX. INTERFACE PCB 00-876502 J1 * J6 * VIDEO SWITCHING PCB J4 00-872237 J2* J1* VIDEO SWITCHING MATRIX * * INTERNAL VCR
J3 9 10 J11
J6*
THERMAL PRINTER
10
ADC
GSP
DAC
LEFT VIDEO
P9 8 J2
J8*
Communications PCB
AUXILIARY INTERFACE PCB The purpose of the Auxiliary Interface PCB is to distribute the control and video signals to various locations within the electronic box in the Workstation. Camera video enters the Workstation from the A20 to J13 C-Arm cable assembly. The cable assembly is part of the 6600 Controller PCB. The video signal enters the Workstation electronics box at J13. The video signal enters the Auxiliary Interface PCB at connector P10 on pin 1 and exits on coax connector J1. The video signal goes to J6 on the Video Switching PCB. VIDEO SWITCHING PCB The purpose of the Video Switching PCB is to route video signals to various locations in the Workstation. Video signals travel to the VCR and Thermal Printer. The routing is accomplished by an 8 input, 6 output, crosspoint switch matrix on the Video Switching PCB. The Image Processor PCB controls this serial to parallel routing. The Video Switching PCB also contains a video clamp, log amplifier, anti-alias filter and genlock circuits. Refer to the Video Control topic in this section for more information. The video signal enters the Video Switching PCB at J6 and buffered by U4 and runs through a DC restoration clamp (U7) to restore the video sync tips to ground. Monitor the video at TP10. The video signal travels to the video switching matrix to MUX chip U13 IN0 (pin 5). The video signal leaves U13 at VOUT (pin 20). The video signal runs through another DC restoration clamp and buffered by U15. Monitor the video signal at TP16 (A/D VIDEO). The video signal travels back to the video switching matrix where it bypasses the logarithmic amplifier (U46 and U26). The video signal travels back to the video switching matrix where it may go to an anti-alias filter (U25 and U24). The anti-alias filter limits the video signal to 5 MHz. Monitor the video signal from the anti-alias filter circuit at TP18 (A/D VIDEO). The video signal leaves the Video Switching PCB at connector J11 pin 5 and travels to the Image Processor PCB, P4 pin 5. See the Video Control topic in this section for more information on video routing.
IMAGE PROCESSOR PCB The Image Processor PCB contains a Graphic System Processor (GSP) which controls all Workstation functions. The Image Processor PCB is multilayer and uses surface mount circuits. For this reason, factory repair of the Image Processor PCB is recommended. Use system level diagnostics to determine the functionality of the Image Processor PCB. See the Video Control topic in this section for more information. The video signal enters the Image Processor PCB via connector P4 pin 5. Monitor the video signal at TP3 on the Image Processor PCB. The video signal travels to A/D converter U17 where each pixel is converted to an 8 bit digital number. The workstation function selected determines the digital video signal processing. Left and right digital video signals travel out of the Image Processor PCB as an 8 bit digital signal via connector P8 to the Scan Converter PCB. Video to the VCR and Thermal Printer is analog video from the D/A converters U2 and U16 in the Image Processor PCB and exit via P4 pin 9 that goes back to the Video Switching PCB. SCAN CONVERTER PCB The Scan Converter PCB receives the left and right digital video data from the Image Processor PCB. The digital video data is in the interlace scan format at a horizontal frequency of 15.750 kHz and a vertical frequency of 60 Hz (domestic) or 50 Hz (international). The Scan Converter PCB receives horizontal sync, vertical sync, odd and even field identification, and pixel clock timing signals along with the left and right 8 bit video data from the Image Processor PCB. The signals leave the Image Processor PCB at connector P9 and enter the Scan Converter PCB via J2. The Scan Converter PCB converts the digital video signal from the interlace format to the progressive scan format and converts the horizontal frequency to 37.8 kHz and the vertical frequency to 72 Hz (domestic use) or 61 Hz (international use). The left and right digital video is then converted to an analog video signal by D/A converters U20 and U21. Monitor the analog video signals from the D/A converters at TP4 (left video) and TP1 (right video).
Monitor the video signal from the anti-alias filter circuit at TP18 (A/D VIDEO). The video signal leaves the Video Switching PCB at connector J11 pin 5 and travels to the Image Processor PCB connector P4 pin 5. THERMAL PRINTER Video to the Thermal Printer comes from two different sources. The source depends on whether the Fluoro X-rays are on or off. X-ray Off Condition: In the X-ray off condition the video signal comes from the Image Processor PCB via D/A converter U2. The video leaves the Image Processor PCB at P4 pin 9 and travels to J11 pin 9 on the Video Switching PCB. The video signal runs through a DC Restoration Clamp (U17) to restore the video sync tips to ground. Monitor the video at TP20 (LDAC) on the Video Switching PCB. The video signal travels to the video switching matrix where it travels to MUX chip U8, INPUT 2, (pin 9). The video signal leaves U8 at VOUT (pin 20). Amplifier U1 buffers the video signal from U8 and the video signal then travels to connector J3 pin 9. Monitor the video signal at TP5 (HCO). The video signal exits the front of the electronics box at BNC connector (located behind keyswitch). The video signal runs from J6 to the Thermal Printer. X-ray On Condition: In the X-ray on condition the CCD Camera supplies the video signal via the Video Switching PCB (See FIGUREs 5 and 6). The video signal enters the Video Switching PCB at J6, and is buffered by U4 and runs through a DC Restoration Clamp (U7) to restore the video sync tips to ground. Monitor the video signal at TP10. The video signal travels to the video switching matrix where it travels to MUX chip U8, Input 0, (pin 5). The video signal leaves U8 at VOUT (pin 20). Amplifier U1 buffers the video signal from U8 and the video signal then travels to connector J3 pin 9. Monitor the video signal at TP5 (HCO). The video signal exits the front of the electronics box at (BNC connector) J6. The video signal runs from J6 to the Thermal Printer.
IMAGE PROCESSOR TEST DIAGNOSTICS Diagnostic tests are available for use in evaluating the operation of the Image Processor PCB. The descriptions of the System Diagnostics Menu tests follow. 1. Press the SETUP OPTIONS key on the Workstation. The Setup Options screen will appear. 2. Insert the OEC Boot and Diagnostic disk into the disk drive. 3. Select Access Level 2 and press ENTER.
Front Panel Test System Memory Tests Image Processor Tests Toggle Motion Artifact
Use the cursor arrow keys to select option, then press ENTER. Press the ESC key to exit and return to previous screen.
Image Memory Left Filter RAM Right Filter RAM Left Bit Planes Right Bit Planes Left LUT Right LUT
(error messages appear here when failures occur) Press [ENTER] to Continue Press [ESC] to Exit Press [F2] to Repeat
Because the Image Processor PCB is multilayer and uses surface mount circuits, do not attempt to repair this PCB away from the factory.
VIDEO SWITCHING CONTROL Each of the multiplexers (U8 -U13) in the crosspoint switch circuit has 8 video inputs with only one selected at a time. The states of the address control inputs, A0 -A2, of these multiplexers control which video input is selected. Each multiplexer amplifies the input video signal by an internal video amplifier and output at pin 20. The amplifiers in the multiplexers have a gain of 2, allowing for the proper video termination of each video output. ANTI-ALIAS FILTER CONTROL The anti-alias filter is designed to eliminate alias artifacts and prevent high frequency noise in the video signal from being sampled by the A/D converter. R73, C57, C54, L9, C52, L10, C16, and R75 comprise the anti-alias filter. The anti-alias filter is designed to pass frequencies to 5 MHz. The anti-alias filter is selected in all modes.
386 AT MOTHERBOARD
storage option. The imbedded controller on the Workstation 386 Motherboard controls the IDE-type drive. Configure jumpers E1, E2 and E3 on the Communication PCB to select the drive. The hard disk drive jumpers appear below.
o o o o o o 14 o
o 1 o o o CNH1 o o o 13
JUMPER SETTING FOR CNH1 PIN 1 - 2 SHORTED 3 - 4 OPEN 5 - 6 OPEN 7 - 8 OPEN 9 - 10 OPEN 11 - 12 OPEN 13 - 14 SHORTED
N.C.
BOTTOM VIEW
15
11
TOP VIEW
4321
2 4
32 34
1 3
31 33
REAR VIEW
PROCEDURES
OVERVIEW
The Camera and Beam Alignment test procedure contain the following test modules: Camera Preparation Camera Focus Image Intensifier Focus Monitor and Camera Alignment Pattern Confirm Monitor Size & Linearity Camera Alignment Beam / Collimator Alignment Beam / Collimator Alignment Verification Set Camera Iris and Video Gain Align and Check Rotation Indicator Verify Resolution.
Additional test modules in this section include: Entrance Exposure Test Accessing 6600 Controller PCB Indicated Vs. Actual Technique Verification
JB3 ON
JB1 NOR
Manual Gain (R74) AGC Gain Leave factory setting Sharpness Leave Factory Setting Gamma Leave Factory Setting
AGC/MAN switch AGC MAN R74 Manual Gain (factory) Sharp Gamma
(factory)
R110
R105
ROTATION MOTOR
P1
FOCUS RING
LENS ASSEMBLY
M2
M1
M2
M1
M2
M1
G1
G2
Figure 5 - I.I. Power Supply Refer to figure 2 in the parts manual update for the location of the II power supply. 1. Attach your beam alignment tool to the II face plate. 2. Adjust G3, N until the image is fully within the circular blanking. 3. Center your beam alignment tool. 4. Rotate the camera through 360 degrees marking the center of the image every 90 degrees. 5. Center the image within these four marks by moving the camera.
6. Use your service disk to select the setup options menu. Select access level 2 (service). Then select the monitor and camera alignment pattern. 7. Adjust the image size and focus to fit within the outer ring of the workstation beam alignment pattern utilizing G3, N and G2, N. 8. Loosen and center the variable 6 inch collimator base, if necessary and secure. 9. Thread the four inch collimator jam nut to the variable 6 inch collimator until it stops and position the four inch collimator on the 6 inch variable collimator until it stops and the handle can extend through the monoblock cover. 10. Unthread the jam nut up against the four inch collimator and hand tighten. The compression made between the jam nut and the slide collimator will secure the slide collimator to the 6-inch variable collimator and maintain its position. 11. Remove the optic switch from the slide collimator. This will place the system in the 4 inch mode. 12. Fluoro and center the beam alignment tool. 13. Place an object in the optic switch field. Loosen the three slide collimator adjusting screws and center the slide collimator. Tighten the screws and apply wicking style loctite 290 (88-199968-00) to the slide collimator screws. 14. Install the optic switch. 15. Adjust the four inch size and focus pots utilizing G2, M2 and G3, M2 to the outer ring of the workstation alignment pattern. 16. Verify that clipping does not occur throughout the entire 360 degrees of camera rotation.
"B"
5" 5"
"A"
Figure 6 - Monitor and Camera Alignment Pattern with Image Size Measurements
Confirm Monitor Size & Linearity 1. Adjust the left and right monitors correctly by measuring the following size specification (refer to figure 6): 5" ( 0.125) from the center to the horizontal & vertical edges.
NOTE: With a curved CRT surface the measuring viewpoint must be perpendicular to the monitor screen. 2. Also verify the vertical linearity of the monitors by measuring the largest distance between the vertical lines (A), and the smallest distance between the vertical lines (B). The distance should be approximately 1 inch between each line. Calculate the Linearity Error using the following formula: A B X 100% A Linearity error must be less than 10%.
NOTE: Proceed to the Camera Alignment portion of this procedure if the monitors are within specifications. Continue to Step # 3 if the monitors are within specifications. 3. Remove the rear cover of the Workstation (8 screws) then slide the monitor cover off by pulling it straight out to the rear of the unit. 4. Use the controls, shown in figure 7, and adjust the monitors.
R4
5. Set the Vertical Linearity Pot (R10) so that the Linearity Error is less than 10%. 6. Adjust the Vertical Size pot (R7) and Horizontal Size coil (L1) on the Monitor PCB for 10 0.15 inches measured perpendicular to the CRT surface. 7. Adjust the Vertical Center pot (R17) and the Horizontal Phase pot (R57) to center the Monitor and Camera Alignment Pattern.
*
SUB CONT
H SIZE
*
Monitor Adjustment Access Holes DO NOT ADJUST
Figure 8 - Beam Alignment Tool, OEC P/N 00-879272 7. Rotate the camera to each of four angles (0, 90, 180 and 270 degrees) and place a felt-tip pen mark at the center of the target for each angle. Mark the center of the pattern created by the four marks. 8. Loosen the three torx screws and one ground-lug torx on the Camera Mounting Ring that holds the Lens and Camera assembly to the Image Intensifier (refer to figures 2 and 3). Shift the Lens and Camera assembly position to center the bulls-eye on the mark. Lightly tighten the screws and repeat this step until the templates bulls-eye is on the center mark. 9. Rotate the camera throughout its range and verify less than 0.05 inch movement about the center of the bulls-eye. Estimate the movement using the 0.1 inch grid ticks on the beam alignment template. If necessary, rotate the camera, mark the screen and readjust the camera mount. 10. Tighten all three camera mount screws and the ground screw and as you rotate the camera verify that the bulls-eye remains in one position on the screen. 11. Observe the templates bulls-eye with respect to the center of the digitally generated Monitor and Camera alignment pattern crosshair. If incorrectly aligned, loosen the two Phillips-head screws that hold the camera C-mount to the Camera PCB and shift the Camera PCB to center the templates bulls-eye on the digital crosshair. Tighten the two Camera PCB screws.
5. Compare the film image to the thermal printer image (if applicable) or the image on the monitor. There should be 0.1 inch tick mark or one tick mark difference between the film and the thermal printer or monitor images (refer to figure 11). 6. Adjust the collimator by loosening the set screw (refer to figure 4) and turn the collimator clockwise to increase the size of the image or counter-clockwise to decrease the size of the image. Take another film exposure to view the beam alignment accuracy. 7. The 6-inch I.I. systems will also require a 4-inch collimated film exposure. By adjusting the 6-inch collimator the 4-inch collimator well be properly positioned when you: a.) Remove the I.I. power supply from the monoblock assembly b.) Screw the slide collimator onto the 6-inch collimator until it contacts the collimator blockand then loosen until the slide collimator is parallel with the monoblock. Refer to figure 8 for collimator location c.) There are no size adjustments to the 4-inch collimator. However, there are positioning adjustments. The collimator should be adjusted so that there is equidistance between the outer edge of the image and the center of the beam alignment tool. Adjust the X axis and the Y axis to center the field to the beam alignment tool. d.) Place a loaded film cassette into the alignment tool. Select ONE SHOT and one LED of averaging. e.) Tighten slide collimator set screw. 8. Annotate the thermal print (if applicable) and radiographic film(s) with the system serial number, hospital name, date and engineers name. Attach the thermal print (if applicable) and film to the PM form and mail to: OEC Medical System, Inc. Attention: Technical Support 384 Wright Brothers Drive Salt Lake City, Utah, 84116
2
2
DESIRED
1 MINIMUM
COLLIMATOR
DESIRED
1 MINIMUM COLLIMATOR
1
1 MINIMUM COLLIMATOR
COLLIMATOR
MINIMUM
2
ACCEPTABLE
ACCEPTABLE
X2
X1
Y2
Total beam over scan: Adjusted X + adjusted Y = _________ in. ( < 0.63 in.) 4% SID 13. Annotate the and radiographic film(s) with system serial number, hospital name, engineers name and date and attach the film(s) to PM form and mail to: OEC Medical System, Inc. Attention: Technical Support 384 Wright Brothers Drive Salt Lake City, Utah, 84116
2. Take an X-ray and verify the ABS window outline appears approximately centered within the 5 cm alignment box on the beam alignment tool. NOTE: A vertical offset of about 20% of the screen size indicate improper video configuration (50 Hz/60 Hz) in the generator configuration menu.
Refer to the Accessing 6600 Controller PCB Test Points in this section to gain access to the test point listed in this step. Connect your oscilloscope between VID TP 28 and GRD TP40. Set the oscilloscope controls to: negative trigger 10 s / div. horizontal time base 0.2 V / div. vertical amplifier (trigger on video line if available) NOTE: If you have an oscilloscope with the delay feature set the trigger to Field, switch the mode to ALT and set the time base to 10s. Adjust the delay setting to 8ms and then switch the mode to B. This will give you a horizontal line that is approximately in the center of the image.
0.29 0 .0 5 V
WARNING: This procedure produces X-rays. Take appropriate precautions. NOTE: Never twist the upper part of the camera assembly when manually rotating the camera. Instead, turn the plate nearest the optics assembly (with the rubber-toothed belt). Otherwise, the Camera PCB may twist on the C-mount thereby destroying the optical alignment.
PIVOT BRACKET, TOP DISK AND BOTTOM DISK REMOVED FOR CLARITY.
Figure 15 - Camera Orientation for Step 1 1. Rotate the camera until the long axis is in physical alignment with the C-arm and the Camera PCB, with the power and video entry cable attached, directed away from the C-arm (refer to Figure 15). This represents the middle of the cameras rotational range. 2. Turn off system power.
OR
Figure 16 - Proper Orientation of Line Pair Tool on Face of Image Intensifier Tube. 3. Take an X-ray. Verify resolution is equal to or better than: FIELD SIZE 6 4 4 Mag. 60 Hz MIN lp/mm 2.5mm 3.0 mm 3.5 TBD 50 Hz MIN lp/mm 2.2mm 2.6 mm 3.2 TBD
NOTE: Resolution measurement is subjective even when using the converging line pair tool. Shift the tool or rotate the camera, as necessary, to minimize the effects of moir (wavy) pattern interference in the region of interest. Generally, read the tool when displayed at an angle of approximately 45 on the left monitor. OEC measures the resolution as follows: observe the converging lines (from thick to thin) until approximately 50% of the converging line pairs disappear. If the line pairs disappear temporarily and 50% (or more) re-appear, observe the pattern until 50% of the line pairs disappear.
Entrance Exposure Test WARNING: This procedure produces X-rays. Take appropriate precautions. 1. Install the X-ray tube cover. 2. Position the 15 cc dosimeter ion chamber 16 cm (6.3) below the output port of the skin spacer (X-ray tube cover). It may be easier to place two 1mm copper filters on the I.I. and place a 5.5 inch block on the copper filters. Then place the ion chamber on the block. 3. Center the ion chamber in the beam with full beam coverage by taking an exposure of the chamber and verifying that all edges of the chamber appear in the image. 4. Shield the image intensifier with a lead apron or copper filters. 5. Select MANUAL mode and increase the technique to maximum. During a fluoro exposure, measure and record the corrected exposure rate. Verify a reading of 0.89 R/minute or less. 6. Select AUTO-NORMAL mode. During a fluoro exposure, verify a reading of 0.89 R/minute or less. 7. Select AUTO-OSTEO/PED mode. During a fluoro exposure, verify a reading of 0.89 R/minute or less.
Accessing 6600 Controller PCB Test Points NOTE: To access test points on the 6600 Controller PCB remove the EMI shield from the board. 1. Turn the system off and unplug the power cord from the wall outlet. 2. Remove the outside cover from the right side of the workstation and locate the Controller PCB and its shield (refer to the Illustrated Parts section for location). 3. Remove the ten Keps nuts that hold the shield in place. 4. While holding the shield, reach behind it and unplug the audio alarm from the Controller PCB. 5. When replacing the shield, be sure that you plug the alarm speaker back into the Controller PCB.
Indicated Vs. Actual Technique Verification WARNING: This procedure produces X-rays. Take appropriate precautions. NOTE: Complete this procedure only if an error exists between the indicated kVp on the monitor and the indicated kVp on the non-invasive kVp meter. As of this writing the values provided below are correct, however, they are subject to modification if technique values in the look-up tables change in the future.
1. Set the X-ray technique to maximum in MANUAL mode. Place a copper filter or a lead sheet over the I.I. 2. While making X-rays, use a DMM to measure and record the DC voltage at TP25 (kV Drive), on the 6600 Controller, with respect to ground at TP14. Verify a reading of +7.20 VDC to +7.80 VDC. 3. While making X-rays, measure and record the DC voltage at TP15 (A Drive). Verify a reading of +4.70 VDC to +5.10 VDC. 4. Reduce the technique to 58 kV and 35.2 A as indicated on the left monitor. 5. Take an X-ray and verify a left monitor indication of 58 kV and 35.2 A.
the EEPROM chip is faulty or the 6600 Controller PCB is faulty If: Then: the voltages are correct after reloading the EEPROM and the output is still incorrect replace the monoblock.
APPENDIX
PCB LAYOUT
Aux. Interface PCB, P/N 00-876504
C10
C3
C15
C7
U38
C6
C8
C32
U1
C16
C17
C19
C20
C35
C27
U6
U8 C31 R4
U9
C28
C29
U7 C30
R22
U10 U11
C33 C34
U21
C23
C18
C9
H
1 P3 R16
G
R17 49
14 1 R1
26 C1 C2
TP1 GND
P4 R2
1 C5
R3
P5
C4
U2
U3
U4
C21 C22
U5
C43
R21
C46
R5
C42
+ G
E1
C47
G
C44
C49
E3 U23 G U28
U24 U29
XU29 G E5
R7 U30
R24
C50
+ E6
C51
C45
R19
R20
E4
R6
C38
C39
C40
C41
C37
U12
U13
U14
U15
E10
E9
U22 XU25
GND
U26 Y1
U27
C54 C55 C56 C57 C58 C59 C60 C61
C48
TP3
U31
U25
XU33
E8 E7
C63
R9
R10
R11
R12
R13
R14
U36
C53
U37
R15
R23
R8
U34
U35 P2
R18 P1
C52
U32
C64
C65
C62
+
U33
TP4 GND
Jumper Table, 4th Gen Communication PCB Select the appropriate jumper block setting for E1, E2, E3 (layout location B4) by connecting the center post to the terminal as indicated in the next table.
System Motherboard Type & Disk E1 E2 E3 Location
E2
During the manufacturing process, you select the remaining jumpers. The correct position settings appear for reference. E4 E5 E6 E6 E7 E8 E9 E10 |* G + |+ |* |* |* |* *| |* |* *| *| *| *| *| | G| G ENABLE OPTION ROM PRINTER 256K PROM SELECT (-03) 512K PROM SELECT (-04) UART A/B TIMER COM2 COM1 Location B2 Location D3 Location B3 Location B3 Location C3 Location C3 Location B2 Location C2
Test Point Locations, Control Panel Processor PCB. Test Point TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 Key Codes See the Workstation Software section for keycode information. Signal Name GND CTS RTS +12 V LCL TXD RXD GND IR RMT GND OSC RST GND +5 V Location B2 C2 D2 D2 F2 D2 D2 F2 F1 D1 D1 D1 C1 D1
1 2 3 4
E1
5
C2 U4 U1
C7 R7
C3 TP2 GND R1
R8 XU5
C6 U6 C4 U7 U5
C5
U2 R3
R2
C1 U3
C8
A
S1
1
R6
P14
R5
C9 U9
C11 R11 R9
R14 XU9 R15
U11
C15
R17
R10
U15
B
C19 U19
C21 R22
R20
U14 C20
C91
R21
R4
U8
XU6
TP5 OSC
U22
C93
VSYNC
R23
R87
U18
C94 XU18
C25 U25
TP1 RST*
TP14 GND
C24 R25 Y1
C92
CR1
C
TP19 STORE* TP20 R34VIDSTAB* C10 FLOURO* TP17
R96
U29 U31
C29
FL2
C97
D
R38
C32
U47 TP6 TP12 U30 XRAY_OVER_V* TP25 TP8 KV DR TP15 TP13 UA DR TP26 R88 SW_NH TP7 TP11 XRAY_OVER_I* XRAY_STATUS* TP48 HSYNC C18 R94
R40
R26
TP23 -5VDC
R89
R92
C33
TP28 COMP_VID
U48
TP31
C31
E
FL3 C35 CR5 CR7 R46 R49 R50 C52 TP35 CAM POSIT C56 WIN_PEAK TP36 C43 U36 UA MON TP33 C34 KV MON R45 TP34 CR6 CR8
R41
C57
C36
TP32
GND
C70
C77 C76
C37
FL5
FL6
C65
C55
FL4 C44
C42
CB1
C46
C45 C38
C96
C40 U35
C41
F
C62
CR10 CR11 R55 CR13 TP40 AGND R63 U39 C69 CR16 C78 R66
R71
CR12 R56 CR14 C67 R60 C72 R65 R72 C79 U44
C84
TP38 AGND C63 R57 R61 R62 R64 WIN_AVG R68 TP45 R74 R67 U42 C71 R69 R58 C64 R59
+5.00 V REF TP39 R90 C66 U41 VREF TP43 C75 C80 U43 R73 C82 R75 U45 R79 R76 C85 R80 C88 R84 C90 C89
R85
C47
C48
C49
C95
C50
C30
C81 C83
R77
C87
CR17
C68
C60 C61
8 1
C59
P7 3
10
P6
P5
C5
P9
5A
C2
P8
TP1
GND
TP5
-5V
TP2
TP3
C4 C3
+12V
+5V
CB4 /F4
5A
CB7 /F7
CB5 /F5
-12V
TP4
CB6 /F6
5A
P3
CR1
CB8 /F8
CR2
CB9 /F9
CB1 /F1
CB2 /F2
5A
5A
5A
5A
CB3 /F3
14
5A
R1
U1
C1
P1
R2
16
14
P2
5A
P4
12
Test Point Locations, DC Power Distribution PCB. Test Point TP1 TP2 TP3 TP4 TP5 Signal Name GND +5V +12V -12V -5V Location A1 A1 A3 A2 A2
Test Point Location, Fast Scan Converter PCB. Test Point TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 Signal IOR IOB IOG IOR HDRV IOB IOG SYNC GND GND GND GND GND GND Location D2 E2 E2 E2 D2 E2 F2 D1 B2 B1 D2 D1 F2 F1
A33P12 Q1 R1
A
A33P6 U1 C1
R2
A35P9
CR1 K1
A35P3
C2 A35P2 A33P1
A33P3 C5 TP2 C3
R3
R4
C4 C6
C
A33P2 CR2 R36 R14 R16 R18 R9 R12 R15 R17 R19 U2
R5
R6
R7
R10
A35P4
C9
C10
C8
R24
A33P5 R37
INFRA-RED
A33P7
Test Point Location, High Scan Brightness/Contrast PCB. Test Point TP1 TP2 Signal Room light sensor voltage GND Location D3 C1
P6
P9
P8
U16 RIGHT DAC U2 LEFT DAC
TP7 AGND
U17 ADC
P4
TP8 +5V
P1
P2
Q1
C1
C4 TP1 L2
E7
CR2
C3
L1
R5
E5
C6
R1
C13
R3
E4 E3 E2 E1 R7 R6
C7
U1
C10
CR1
C2 C9
C11
Connect E1 E2 E3 E5 E6 E4
Wire No. 1 2 3 4 5 7
Location A4 A4 A4 B4 C4 A4
C12
R3
R4
ASSY 00-878003- ( )
R2 R1
9600
U1
2600
P2
P3
E7
XF1
XU1
C4 C5
U2
P5
1
TP1
TP2
C2
K4
CR4
K1
CR1
C1
K2
7 TP3
T1
12
RV1 K3
CR2
P1
6 3
1
R6
CB2
3A 125V 3A 125V
CB3
RV2 4 1
0.2A 125V
1 CB1 6
P6
Jumper Configuration Install jumper E7, location A3, between pins 1-2. Test Point Location, Power Control PCB. Test Point TP1 TP2 TB3 NOTE: The test points are to test for stuck-on faults in K3 and K4. To test relay K3, disconnect J1, J2, J5. Verify continuity between TP1 and chassis, and TP2 and chassis. An open indicates a fault in K3. To test relay K4, apply +12V to TP3 and verify continuity between P5-1 and chassis, and between P5-4 and chassis. An open indicates a fault in K4. Location B1 B1 B2
C3
9 7 C1 RV1 9 E1 7 E2
RT1
RT2 RT3
33
1 P6
C31
C82
C12
R43 U1
J11 C113 R11 R10 U17 Q3 R17 R15 R13 C7 Q2 R14 R9 TP17 RDAC C86 LDAC TP20 R7 R6 R8 C57 C103 L13 C54 TP21 R73 R65 XU1 L10 C58 U25 R74 R70
R72 C56
LVID TP2
LMON TP3
R118 R126
L14
10
R69
TP29
34 J9 U27 R146
TP35 VMDAT
2 R154
C11
C55 R71
C95
J1 R16
C32
C102 J7 R137
U8 J5
R140 R141
C10 TP12
R153
R44 U2
C75
R119
TP4 RVID
C52 L9 R78
R152
C34
Y1
C115 C33
C47
C111
C78 C18
C100
C108
R142
Q5 TP14 R23
C123
CVO
TP5 HCO J3
C5
C48
TOVCR1 TP6
R22
C94
R116
C71
R104 TP1
R77
C97
TP13 R12
C15
U9
Y2
R156
C121
C17
C42
C101
R123 R115
R21
R139
J6 R1
R48
CR7
R46
R2 R129
C13
C63
TOVCR2 TP7
J4
R4
C64
R3
R124
J2
C124
R143
C122
R45
C98
C116
U4
C20
R121
C109
E1
U30
CSYOUT TP32
R110
C77
C19
U43 R88
E2
C3
C67
C21
U5 C2
U11
C88
TP11 C110
R47
C61 R101
R102 C62
R5
E3
C1 U44
C69
C30
C24
C26
R82 C6
C59
U15 U16
C28
U14
+5VR
R134
C87
VR1
C36
+ +
C99
U6 U7
U12
AGND
R83
C72
R108 C73
R89 U38
TP38 U45
DS1
DS2 R95
C23
C119
R117
R132
L6
C83
C35
L5
C118
TP19 -12V
-5V
L4
L3
R157
C8
L2
L1
R25 R26
C27
C85
C60
C9
U13
P3
R42
C29
R122
C125
C70
TP8 AUXVOUT
C65
U31
C22
R94
TP31
U32 C90
Q8
R91 C66
R86 R93
C76
R87
R114 R112
U19
C84
TP15
R150
R151
R147
U3
U10 TP10
C44
C4
C45
C43
R113 Q9
R61
R80
C46
E4
C104
U36
C25
U42
C89
L12
J8
R63 R60
U22
C92
U28 R98
C16
R81
R138
C14
C96
R30
R68
TP18
U34
VMLCLK TP36
VMDCLK TP37
U40
U41
R155
R79
U33
R96 C79
U39
MINI6600TM Imaging System Service Manual - Appendix Tools and Test Equipment
Common hand tools Torx Screwdriver Set 1.5mm Allen Wrench Oscilloscope Tektronix 2236 or equivalent Digital Volt-Ohm-Meter Dosimeter (Keithley Model 35050, PMX II non-invasive meter or equivalent) Model 96030 Ion chamber Mobile C-Arm Extender Card, OEC P/N 00-870775-01 Resolution Tool, Converging Line Pair (LP/mm), OEC P/N 00-900860 Resolution Tool, Mesh (LP/Inch), OEC P/N 00-900040 Lead Apron 1 mm Copper Filter (3 each required), OEC P/N 00-877682-01 9600 Boot and Diagnostic Disk (software), OEC P/N 00-877444-01 Beam Alignment Tool, OEC P/N 00-879272 SRAM (PCMCIA) Software, OEC P/N 00-900876
Paint Kits
Paint Kit, Elite Gray, Texture, OEC P/N 900524-11 Paint Kit, Rhinestone, Texture, OEC P/N 900524-12 Paint Kit, Windswept, Texture, OEC P/N 900524-13
MINI6600TM Imaging System Service Manual - Appendix Torx Crestcup Torque Specs
CAUTION: The torque specifications given in the table below apply only for hardware being installed into steel or aluminum. When installing hardware into plastic mounted fasteners, tighten only until snug. Torx Screw Size 4-40 6-32 8-32 10-32 Nominal Torque Value 6 lbs./in 15 lbs./in 22 lbs./in 30 lbs./in Acceptable Range 5-8 lbs./in 13-16 lbs./in 21-24 lbs./in 28-31 lbs./in
Certified Components
Complete Report of Assembly, FDA Form 2579 whenever you replace the following certified component assemblies, per 21 CFR 1020.30 (d) (1) and (2). Beam Limiting Device Image Intensifier Assembly Monoblock X-ray Source Assembly
System Environment
Operating temperature Storage/Transportation temp Humidity, operating and storage Altitude, operating Altitude, storage Shock and Vibration 10 to 35 C (50 to 95 F) -10 to 55 C (+14 to +131 F) 20-80% (RH, non-condensing) 2.5 kilometers (8,202 feet) 0-12.2 kilometers (40,000 feet) 1G at 200 Hz for 2 hours
System Classification
Class I Type B Ordinary protection against ingress of water Non AP (Non-Anesthetic Proof) Continuous operation
Video Signal
Composite Video US: EIA RS 170, 60 Hz, 525 line International: CCIR 50 Hz, 625 line
Fluoroscopic Accuracy
A5 percent kV5 percent
Base to End of C-Arm Front: Left: Right: C-Arm Extended System Height: Front Extension: Orbital Extension: Transport Position Height: Min. Width: Min. Depth: 163.2 centimeters (64.25 inches) 82 centimeters (32 inches) 75 centimeters (29.3 inches) 182 centimeters (71 inches) 131 centimeters (51.1 inches), Support Arm to C-arm 152 centimeters (59.3 inches) 193 centimeters (75.3 inches) 192 centimeters (74.9 inches) 140 centimeters (54.6 inches)
1790.7 mm MAX.
577.9 mm MIN.
1314.5 mm
51.75 in.
22.75 in.
70.5 in.
692.0 mm 27.25 in
135
45