COMPLETE REVISION

February 2007

Process Industry Practices Piping

PIP PN01CK1S01 Piping Material Specification 1CK1S01 Class 150, 2-1/4 CR - 1 MO, Socket Weld, 0.063" C.A. Process

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time.

Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP member companies and subscribers may copy this Practice for their internal use. Changes, overlays, addenda, or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP.

PRINTING HISTORY December 1999 Issued April 2000 Revised

December 2000 February 2007

Technical Correction Complete Revision

Not printed with State funds

COMPLETE REVISION
February 2007
SERVICE: RATING CLASS: TEMPERATURE LIMIT: NOMINAL CORROSION ALLOWANCE: PRESSURE - TEMPERATURE RATINGS TEMP F TEMP C psig kPag ITEM PIPE -20 to 100 -29 to 38 290 2000 NOTES 01 200 93 260 1795 NPS 1/2 2 3 24 NIPPLES Branch Swage (CONC) Swage (ECC) FITTINGS Sockolet Thredolet SW Latrolet SW Elbolet 90 ELL 45 ELL Tee Tee (RED) Plug Coupling Coupling (RED) Cap Reducer (CONC) Reducer (ECC) Weldolet 90 LR ELL 45 LR ELL Tee Cap VALVES Gate Gate Gate Gate Globe Globe Lift Check Lug Dual PLT Check Swing Check FLANGES Socket Weld Socket Weld Blind Blind 03 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 02 03, 17 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 2 24 2 24 2 20 2 24 2 24 2 24 2 24 1/2 2 1/2 2 1/2 2 3 24 1/2 2 3 12 1/2 2 3 24 3 24 1/2 1-1/2 1/2 1-1/2 1/2 24 1/2 24 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Weld Weld Weld Weld SW SW SW SW THRD SW SW SW Weld Weld Weld Weld Weld Weld Weld RF SW T/SW RF SW RF SW XS XS XS 300 149 230 1585 SCH/RAT XS STD 400 204 200 1380 ENDS 500 260 170 1170 DESCRIPTION 600 316 140 965 Process 150, ASME B16.5a-1998 -20F to 1000F 0.063 in. (0.05 in. MIN)

PIP PN01CK1S01 Piping Material Specification Line Class 1CK1S01

MATERIAL: DESIGN CODE: STRESS RELIEF: EXAMINATION: 2-1/4 CR - 1 MO ASME B31.3- 2004 Per ASME B31.3 Per ASME B31.3

700 371 110 760

800 427 80 550

900 482 50 345

1000 538 20 140 USER CODE

For NPS 1/2 through NPS 24 (Flange ratings per ASME B16.5, Table 2-1.10.)

2-1/4 CR - 1 MO, SMLS, ASTM A335-P22 (Ej=1.00) 2-1/4 CR - 1 MO, SMLS, ASTM A335-P22 (Ej=1.00) 2-1/4 CR - 1 MO, SMLS, ASTM A335-P22 (Ej=1.00) 2-1/4 CR - 1 MO, ASTM A234-WP22 CL1-S, MSS SP-95 2-1/4 CR - 1 MO, ASTM A234-WP22 CL1-S, MSS SP-95 2-1/4 CR - 1 MO, ASTM A182-F22 CL3 MSS SP-97 2-1/4 CR - 1 MO, ASTM A182-F22 CL3 MSS SP-97 2-1/4 CR - 1 MO, ASTM A182-F22 CL3 2-1/4 CR - 1 MO, ASTM A182-F22 CL3 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.11 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.11 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.11 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.11 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, round head, ASME B16.11 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.11 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.11 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.11 2-1/4 CR - 1 MO, ASTM A234-WP22 CL1-S, ASME B16.9 2-1/4 CR - 1 MO, ASTM A234-WP22 CL1-S, ASME B16.9 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, MSS SP-97 2-1/4 CR - 1 MO, ASTM A234-WP22 CL1-S, ASME B16.9 2-1/4 CR - 1 MO, ASTM A234-WP22 CL1-S, ASME B16.9 2-1/4 CR - 1 MO, ASTM A234-WP22 CL1-S, ASME B16.9 2-1/4 CR - 1 MO, ASTM A234-WP22 CL1-S, ASME B16.9 2-1/4 CR - 1 MO body w/ 13 CR trim, HF ST 2-1/4 CR - 1 MO body w/ 13 CR trim, HF ST 2-1/4 CR - 1 MO body w/ 13 CR trim, HF ST 2-1/4 CR - 1 MO body w/ 13 CR trim, HF ST, FP 2-1/4 CR - 1 MO body w/ 13 CR trim, HF ST 2-1/4 CR - 1 MO body w/ 13 CR trim, HF ST 2-1/4 CR - 1 MO body w/ 13 CR trim, HF ST, piston 2-1/4 CR - 1 MO body w/ 410 SS disc, HF ST 2-1/4 CR - 1 MO body w/ 13 CR trim, HF ST 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.5 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.5 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.5 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.5 GA01CK500 GA08CK300 GA08CK200 GA01CK501 GL08CK300 GL01CK500 CL08CK300 CD01CK701 CS01CK500

03

05

15 06

61 07, 26, 63 62 02 12 12

Class 150 Class 800 Class 800 Class 150 Class 800 Class 150 Class 800 Class 150 Class 150 Class 150 Class 300 Class 150 Class 300

RF RF RF RF RF

Process Industry Practices

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PIP PN01CK1S01 Piping Material Specification Line Class 1CK1S01

COMPLETE REVISION
February 2007

ITEM FLANGES Weld Neck Weld Neck Pair WN Orifice GASKETS

NOTES NPS 02 2 24 12 2 24 2 24 164 1/2 24 1/2 - 24

SCH/RAT Class 150 Class 300 Class 300

ENDS RF RF RF

DESCRIPTION 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.5 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.5 2-1/4 CR - 1 MO, ASTM A182-F22 CL3, ASME B16.36, SW taps Spiral wound type 304 SS w/ flexible graphite filler, ASME B16.20 Spiral wound type 304 SS w/ flexible graphite filler, ASME B16.20 ASTM A193, B16 stud, w/ 2 heavy hex nuts ASTM A194, GR 4

USER CODE

Class 150 Class 300

BOLTING Stud Bolts 90 BRANCH CONNECTION Legend and Chart

24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2 T P P P P P P P P W W W S S S S 24

T P P P P P P P W W W S S S S 20

T P P P P P P W W W S S S S 18

T P P P P P W W W S S S S 16

T P P P P W W W S S S S 14

T P P P W W W S S S S 12

BRANCH SIZE

T P P W W W S S S S 10

T P T W W W W W W S S S S S S S S 8 6 HEADER SIZE

T W W S S S S 4

T W S S S S 3

T S S S S 2

T E E E 1-1/2

T E E 1

T E 3/4

B E P S T W

Branch Weld Reducing Tee Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.) (Note 81) Sockolet Tee Weldolet (Note 05)

NOTES: 01 If a pipe schedule is shown under "SCH/RAT," it shall be adequate for the full flange rating. If "CALC" is shown, the pressure limit may be lower than full flange rating. 02 All butt-welded component thicknesses shall match the pipe thickness. 03 Threaded joints are permitted only at the outlet of vent and drain valves, hydrostatic connections, outlet instrument take-off valves, and to match equipment. 05 Integrally reinforced branch connections outside the sizes shown in the branch connection table are permitted. Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required. 06 These valves shall be used only for vent, drain, and instrument connections. 07 These valves have no flanges but are installed between line flanges with extra-length bolts. 12 These flanges shall be used only to match Class 300 flange connections at control valves and special equipment. 15 These valves shall be used if mating to flanged nozzles. 17 Threaded-outlet branch-weld fittings shall be used only for hydrostatic test connections. 26 These check valves shall be used only if indicated on the P&ID. 61 These check valves shall be installed in a horizontal position with cover up. 62 These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow. 63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow. 81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection. 164 Carbon steel outer rings shall be limited to 800F maximum. 304 SS spiral wound gaskets with flexible graphite filler shall be limited to 900F maximum. For higher temperatures, high temperature gaskets (e.g., gaskets with graphite filler protected by inner and outer mica barriers) shall be used. Gasket manufacturers shall be consulted regarding the specific application, the recommended winding and filler materials, and the anticipated life under the service conditions.

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Process Industry Practices

COMPLETE REVISION
February 2007
REFERENCES: Process Industry Practices (PIP) PIP PNF0200 - Vents, Drains, and Instrument Connection Details PIP PNSMV013 - Low and Intermediate Alloy Steel Gate Valve Descriptions PIP PNSMV014 - Low and Intermediate Alloy Steel Globe Valve Descriptions PIP PNSMV015 - Low and Intermediate Alloy Steel Check Valve Descriptions

PIP PN01CK1S01 Piping Material Specification Line Class 1CK1S01

Process Industry Practices

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