SHEET NO.

PROJECT: SUBJECT:

OF

Project Subject

JOB NO. MADE BY: CHKD BY:

Job # Name Name

DATE: DATE:

Date Date

Steel Girder Field Splice Design

(AASHTO 1996 Criteria)

English or Metric = Service Load/Load Factror Design = Composite ? = Steel Splice Yield Strength (Fy) = Steel Ultimate Strength (Fumin) = Allowable Fatigue Stress Range =

Metric LFD No

(Metric/English) (LFD/SL) (Yes/No)

Input Values Shown In Shaded Cells

FS Calculation Sheet 1 of 7

WARNING - Design Insufficient

50 MPa 65 MPa
(AASHTO Table 10.2A)

16.0 MPa
(As Per AASHTO Table 10.3.1A / # of Cyclers and Category)

Service Live Load at Splice (Fatigue)

Max. Positive Moment = Max. Negative Moment = Live Load Range = 2422.00 kN-m -2061.00 kN-m 4483.00 kN-m

Factored Loads at Splice

Shear = Moment = 220.00 kN-m 5340.00 kN-m = =

Overload

(Dividing by 1.3)

169.23 kN-m 4107.69 kN-m

(D.L. + 5/3 L.L.)

Steel Girder Section I

Top Flange = Web = Bottom Flange = Base 24.000 0.625 0 625 28.000 Thickness 2.500 mm 78.000 78 000 mm 2.500 mm

Steel Girder Section II

Top Flange = Web = Bottom Flange = Base 28.000 0.625 0 625 28.000 Thickness 2.500 mm 78.000 78 000 mm 2.500 mm

3.96 5.00 Controlling Steel Section = Section I

(Smaller Section to Control - AASHTO 10.18.1)

Bolt Specifications
Bolt Diameter = Slip Critical PhiFs = Shear PhiF = Bolt Area = PhiR = 0.875 mm 21 MPa 35 MPa 0.601 mm^2 0.02 kN
(Refer to AASHTO Table 10.57A) (Refer to AASHTO 10.56.1.3 and AASHTO Table 10.56A)

Hole Larger Than Bolt By =

(Bolt Capacity - Single Shear Plane)

0.125 mm

Net Section Properties at Splice

Assumed Rows of Bolts on Flange= % Area Reduced by Bolt Holes = 4

(Using Smaller Section) Flanges Shall Be Reduced If Bolts Holes Reduce The Flanges By More Than 15% (AASHTO 10.18.1)

(Update When Design Complete)

16.67 % - 15% =

1.67 % Reduction of Flanges

(AASHTO 10.18)

Material
Top Flange Web Bot. Flange Deck Reinf.

Area (mm^2)

d (mm)

Ad (mm^3)

Ad^2 (mm^4)

Io (mm^4)
24716.3 -

I (mm^4)
95583.7 24716.3 111514.3 0.0 231814.2 231814 2 mm^4 -887.1 mm^4 230927.1 mm^4

59.00 40.250 48.75 68.83 -40.250 0.00 0.000 176.58 176 58 mm^2 -2.24 mm

2374.8 95583.7 -2770.5 111514.3 0.0 0.0 -395.79 mm^3 395 79

d comp. section =

Reduced Inertia Due to New Centroid = IComposite = d Bot of Steel = S Bot of Steel = 39.26 mm 5882.20 mm^3

d Top of Steel = S Top of Steel =

43.74 mm 5279.37 mm^3

Design Moments and Shears

Criteria 1: M Net = 75% M Net = Criteria 2: M Avg = 0.26 kN-m 0.20 kN-m 2670.13 kN-m
(AASHTO 10.18.1 - Splice Strength > Avg. Required Strength and Member Strength (AASHTO 10.18.1 - Splice Strength > 75% Girder Strength)

Design Moment = Design Shear =

2670.13 kN-m 110.01 kN

(Actual Shear Multiplied by Moment Increase)

14219875-Field-Splice-Design

SHEET NO. PROJECT: SUBJECT:

OF

Project Subject

JOB NO. MADE BY: CHKD BY:

Job # Name Name

DATE: DATE:

Date Date

Web Splice Geometry

Diagram Dimensions = millimeters "C" Bolt Spaces @ "D" "F" (Typ.) "G" (Typ.) 3.00 Web Splice Plate Thickness = 0.500 mm (Assumed Both The Same)
(AASHTO 10.18.2.1 Requires Min. of Two Bolt Columns) FS Calculation Sheet 2 of 7

"E"

A= B= Top Flange C= D= E= F= G=

16 Spaces 4.25 mm 2 Space(s) 4.00 mm 2.00 mm 2.00 mm 2.00 mm

Bolt Pattern Typical Both Sides

"A" Bolt Spaces @ "B"

72.00

78.00

# Bolts in Column 17 Bottom Flange Total # Web Bolts 102

24.00

Elevation Web Splice

I Web = 24961.2 mm^4 mm 4
( (Io + Ad2)

Web Moments for Design Loads

M V= MW= 0.66 kN-m 288.62 kN-m 289.28 kN-m

(AASHTO 10.18.2.1)

Eccentricity =

6 mm

(Moment Produced From Shear) (Web Portion of Moment)

Hole Area (Cross Sectional) = Percentage of Holes in Web = 8.61 % of Plate Reduction = Sum d2 = Sum Ad2 = 3684.75 mm^2 5375.40 mm^4 23.61 % - 15% =

0.5 mm^2 8.61 %

(AASHTO 10.18.1)

36.47 % of Hole Reduction (Ability Loss)

Material
2-Splice Plates 2- (Qty. Holes)

Area (mm^2)
72.00 -6.20

d (mm)
-2.241 -2.241

Ad^2 (mm^4)
361.7 -31.1

Io (mm^4)
31104.0 -5375.4

I (mm^4)
31465.7 -5406.5 26059.2 mm^4

d Top of Splice = S Top of Splice =

38.24 mm 681.44 mm^3

d Bot of Splice = S Bot of Slice =

33.76 mm 771.93 mm^3

Maximum Bending Stress f b= 424509.81 MPa Maximum Shear Stress f v= 1527.85 MPa

<

50 MPa

WARNING - Design Insufficient

<

27.5 MPa
( ssu ed (Assumed Fv = 0 55 y AASHTO 10.48.8) 0.55Fy S O 0 8 8)

WARNING - Design Insufficient

14219875-Field-Splice-Design

SHEET NO. PROJECT: SUBJECT:

OF

Project Subject

JOB NO. MADE BY: CHKD BY:

Job # Name Name

DATE: DATE:

Date Date

Web Bending Stress Range for Service Loads

(Fatigue Check With Service Loads) FS Calculation Sheet 3 of 7

MW= f b=

484.57 kN-m 588917.73 MPa

(SL Moment Range) (SL Bending Stress Range)

f b=

588917.73 MPa

<

16.0 MPa
(As Per AASHTO Table 10.3.1A # of Cyclers and Category)

WARNING - Design Insufficient

Web Bolts and Web/Splice Plate Bearing Capacity

Bolts: Slip Critical Bolt Cap. (PhiRs) = Bolt Shear Capacity = Splice Plates: (Capacity) PhiR Equals Less of = Lc = 0.09 kN/Bolt 0.10 kN/Bolt Lc = 0.05 kN/Bolt 0.06 kN/Bolt

(AASHTO 10.56.1.3)

0.03 kN/Bolt 0.04 kN/Bolt 1.50 mm

(AASHTO 10.57.3.1 - Two Slip Planes) (Double Shear) (Minimum of Vertical/Horizontal Clear Hole Distance or Edge Distance)

(Considers Both Web Plates)

Girder Web: (Capacity) PhiR Equals Less of =

1.50 mm

(Minimum of Vertical/Horizontal Clear Hole Distance or Edge Distance)

Summary:

Slip Critical Bolt Capacity = and Bolt Shear Capacity Contolling =

0.03 kN/Bolt 0.04 kN/Bolt

(Controlling Bolt Shear/Plate Capacity)

(To Be Checked Against Overload) (To Be Checked Against Design Loads)

Web Bolt Group Geometry

Polar Moment of Inertia of Bolt Group = Distance From Centroid to Outermost Bolt = 22908.7 mm^2 36.46 mm

Web Moments for Bolts

Eccentricity = Slip Critical Check (Overload Forces): M V= MW= 1.02 kN-m 444.00 kN-m 445.02 kN-m P s= P m= P v= P h= P Total = 708.67 kN/Bolt < 0.03 kN/Bolt
(Slip Critical Capacity)

6 mm

3.32 kN 708.29 kN 77.70 kN 704.02 kN

(Load Due to Shear) (Load On Outermost Bolt Due to Moment) (Vertical Component of Load) (Horizontal Component of Load)

WARNING - Design Insufficient

Bolt Shear and Bearing Check (Design Forces): M V= MW= 0.66 kN-m 288.62 kN-m 289.28 kN-m 289 28 kN m P s= P m= P v= P h= P Total = 460.66 kN/Bolt < 0.04 kN/Bolt
(Controlling Bolt Shear/Plate Capacity)

2.16 kN 460.41 kN 50.51 50 51 kN 457.63 kN

(Load Due to Shear) (Load On Outermost Bolt Due to Moment) (Vertical Component of Load) (Horizontal Component of Load)

WARNING - Design Insufficient

14219875-Field-Splice-Design

SHEET NO. PROJECT: SUBJECT:

OF

Project Subject

JOB NO. MADE BY: CHKD BY:

Job # Name Name

DATE: DATE:

Date Date

Flange-Splice Design Top Splice PlatesF b Top = P Top = 491313.51 MPa 29478.81 kN
(Average Stress in Top Flange) (Total Top Flange Force) (1.0 Fy) (1.0 Fu) FS Calculation Sheet 4 of 7

Gross Area Required Top Splice = Net Area Required Top Splice =

589576.21 mm^2 453520.16 mm^2

Diagram Dimensions = millimeters All Dimensions Typical 0.00 54.00

Bolt Hole Diameter =

1.000

mm

"I"

"C" Bolt Spaces @ "D" 24.00 "H" 2.188 28.00

"E" 9.50

"F"

"G" "A" Bolt Spaces @ "B"

(AASHTO 10.18.2.1 Requires Min. of Two Bolt Rows)

Top Flange Plan

Outer Splice Plate Thickness = Inner Splice Plates Thickness = A= B= C= D= Total # of Bolt Columns = Total # of Bolt Rows = # of Bolts in Top Flange Splice = Area Plates Top Splice = Area Bolts Top Splice = Gross Area Provided Top Splice = Net Area Provided Top Splice =
(1.0 (1 0 Fy) (1.0 Fu)

1.500 mm 0.750 mm 6 Spaces 3.75 mm 1 Space(s) 4.50 mm 14 4 56 50.25 mm^2 9 mm^2 48.788 mm^2 41.250 mm^2 > >

E= F= G= H= I=

24.00 2.50 2.00 2.50 2.50

mm mm mm mm mm

(Includes Reduction of Percentage Greater Than 15%)

48.79 mm 2 48 79 mm^2 41.25 mm^2

589576.21 mm 2 589576 21 mm^2 453520.16 mm^2

WARNING - Design Insufficient WARNING - Design Insufficient

14219875-Field-Splice-Design

SHEET NO. PROJECT: SUBJECT:

OF

Project Subject

JOB NO. MADE BY: CHKD BY:

Job # Name Name

DATE: DATE:

Date Date

Bottom Splice PlatesF b Bottom = P Bottom = 439480 70 MP 439480.70 MPa 30763.65 kN

(Average Stress in Bottom Flange) (Total Bottom Flange Force) (1.0 Fy) (1.0 Fu) FS Calculation Sheet 5 of 7

Gross Area Required Bottom Splice = Net Area Required Bottom Splice =

615272.99 mm^2 473286.91 mm^2

Diagram Dimensions = millimeters All Dimensions Typical 0.00 41.00

Bolt Hole Diameter =

1.000

"I"

"C" Bolt Spaces @ "D" 28.00 "H" 2.688 28.00

"E" 11.00

"F"

"G" "A" Bolt Spaces @ "B"

(AASHTO 10.18.2.1 Requires Min. of Two Bolt Rows)

Bottom Flange Plan

Outer Splice Plate Thickness = Inner Splice Plates Thickness = A= B= C= D= Total # of Bolt Columns = Total # of Bolt Rows = # of Bolts in Bottom Flange Splice = Area Plates Bottom Splice = Area Bolts Bottom Splice = Gross Area Provided Bottom Splice = Net Area Provided Bottom Splice =
(1.0 Fy) (1.0 Fu)

1.500 mm 0.750 mm 4 Spaces 4.00 mm 2 Space(s) 3.50 mm 10 6 60 58.5 mm^2 13.5 mm^2 53.775 mm^2 45.000 mm^2 > >

E= F= G= H= I=

28.00 2.50 2.00 2.00 2.00

mm mm mm mm mm

(Includes Reduction of Percentage Greater Than 15%)

53.78 mm^2 45.00 mm^2 mm 2

615272.99 mm^2 473286.91 mm^2 mm 2

WARNING - Design Insufficient WARNING - Design Insufficient

Splice Plate ChecksService Load Moment Range = Top Flange f ST = Bottom Flange f ST = Top Flange Splice f ST = Bottom Flange Splice f ST = 4483.00 kN-m 824887.49 MPa 737863.15 MPa 968524.61 MPa 868197.95 MPa < <
(Average Stress in Top/Bottom Flange)

16.0 MPa 16.0 MPa

WARNING - Design Insufficient WARNING - Design Insufficient

(Average Corresponding Stress in Top/Bottom Flange Splice Plates)

14219875-Field-Splice-Design

SHEET NO. PROJECT: SUBJECT:

OF

Project Subject

JOB NO. MADE BY: CHKD BY:

Job # Name Name

DATE: DATE:

Date Date

Flange Bolts and Flange/Splice Plate Bearing Capacity

(AASHTO 10.56.1.3) FS Calculation Sheet 6 of 7

Top FlangeBolts: Slip Critical Bolt Cap. (PhiRs) = Bolt Shear Capacity = Splice Plates: (Capacity) PhiR Equals Less of = Lc = 0.13 kN/Bolt 0.15 kN/Bolt Lc = 0.29 kN/Bolt 0.26 kN/Bolt 0.03 kN/Bolt 0.03 kN/Bolt 1.50 mm
(AASHTO 10.57.3.1 - Two Slip Planes) (Double Shear With UnEqual Area Plate Ratio Considered) (Minimum of Vertical/Horizontal Clear Hole Distance or Edge Distance) (Both Inner and Outer Plates are Considered. Assume Both Plates to Take Equal Loading - Slightly Conservative))

Girder Flange: (Capacity) PhiR Equals Less of =

2.00 mm

(Minimum of Vertical/Horizontal Clear Hole Distance or Edge Distance)

Summary:

Slip Critical Bolt Capacity = and Bolt Shear Capacity Contolling =

0.03 kN/Bolt 0.03 kN/Bolt

( (Controlling Bolt Shear/Plate Capacity) g p y)

(To Be Checked Against Overload) (To Be Checked Against Design Loads)

Slip Critical Check (Overload Forces): F b= P Top = Bolts Required = 755829.58 MPa 45349.77 kN 1795642.4 Bolts or

Bolt Shear and Bearing Check (Design Forces): F b= P Top = Bolts Required = 491313.51 MPa 29478.81 kN 1018669.3 Bolts WARNING - Design Insufficient
(Average Stress in Top Flange) (Top Flange Force)

Controlling # of Bolts Required =

1795642.4 Bolts

<

28 Bolts Used

Bottom FlangeBolts: Slip Critical Bolt Cap. (PhiRs) = Bolt Shear Capacity = Splice Plates: (Capacity) PhiR Equals Less of = Lc = 0.13 kN/Bolt 0.15 kN/Bolt Lc = 0.29 kN/Bolt 0.26 kN/Bolt 0.03 kN/Bolt 0.03 kN/Bolt 1.50 m
(AASHTO 10.57.3.1 - Two Slip Planes) (Double Shear With UnEqual Area Plate Ratio Considered) (Minimum of Vertical/Horizontal Clear Hole Distance or Edge Distance) (Both Inner and Outer Plates are Considered. Assume Both Plates to Take Equal Loading - Slightly Conservative))

Girder Flange: (Capacity) PhiR Equals Less of =

2.00 mm

(Minimum of Vertical/Horizontal Clear Hole Distance or Edge Distance)

Summary: S

Slip C iti l Bolt Capacity = Sli Critical B lt C it and Bolt Shear Capacity Contolling =

0.03 kN/Bolt 0 03 kN/B lt 0.03 kN/Bolt

(Controlling Bolt Shear/Plate Capacity)

(To B Ch k d Against Overload) (T Be Checked A i t O l d) (To Be Checked Against Design Loads)

Slip Critical Check (Overload Forces): F b= P Top = Bolts Required = 676090.74 MPa 47326.35 kN 1873905.8 Bolts or

Bolt Shear and Bearing Check (Design Forces): F b= P Top = Bolts Required = 439480.70 MPa 30763.65 kN 1071927.1 Bolts WARNING - Design Insufficient
(Average Stress in Bottom Flange) (Bottom Flange Force)

Controlling # of Bolts Required =

1873905.8 Bolts

<

30 Bolts Used

14219875-Field-Splice-Design

SHEET NO. PROJECT: SUBJECT:

OF

Project Subject

JOB NO. MADE BY: CHKD BY:

Job # Name Name

DATE: DATE:

Date Date

FS Calculation Sheet 7 of 7

Field Splice Summary

Web Splice-

2 Plates Includes
Top Flange Splice-

72.00 mm High x 102 Bolts with a

24.00 mm Wide x 0.875 mm Bolt Diameter

0.50 mm Thick

Outer Plate 2 - Inner Plates Includes

Bottom Flange Splice-

54.00 mm Long x 54.00 mm Long x 56 Bolts with a

24.00 mm Wide x 9.50 mm Wide x 0.875 mm Bolt Diameter

1.500 mm Thick 0.750 mm Thick

Outer Plate 2 - Inner Plates Includes

41.00 mm Long x 41.00 mm Long x 60 Bolts with a WARNING - Design Insufficient

28.00 mm Wide x 11.00 mm Wide x 0.875 mm Bolt Diameter

1.500 mm Thick 0.750 mm Thick

Load Factor Design

14219875-Field-Splice-Design