HIGH-END METERING PUMPS

HIGH-END METERING PUMPS

ORLITA, one of the worlds leading manufacturers of intelligent metering technology, designs, develops and produces reciprocating positive displacement pumps that combine metering functions such as liquid delivery, measurement and control in one machine. An outstanding feature of metering pumps is their pressure-consistent characteristic that ensures the flow rate is virtually independent of the backpressure. The flow rate of a metering pump is linear dependent on the set stroke length and stroke rate, thus allowing for exact adjustment of the flow rate.

ORLITA pumps (MfS 600/44 with electric stroke adjustment) in a glycol regeneration plant.

A P P L I C A T I O N S O F O R L I T A M E T E R I N G P U M P S
ORLITA pumps are completely versatile in use as they can be tailored, in part, to specific { Oil/gas production (onshore/offshore) { Refineries { Chemicals/petrochemicals customer application requirements a feature greatly appreciated by our customers. { Pharmaceuticals { Food production { Packing industry (filling pumps) Our pumps are used by satisfied customers throughout the world involved in the { { { { Cosmetics Water treatment Power generators Plant construction following fields:

{ Medical industry { Environmental technology { Research

ATEX Conforming to the Directive 94/9/EC, ORLITA type Mf and Mh metering pumps are suitable for use in zones 1 and 2. Combustible liquids can also be metered in the zones using diaphragm pumps.

Accessories The following accessories are available to ensure optimum metering results and process reliability and to effectively protect the plant in which the pump is installed:

{ Pulsation dampeners (with filling unit) { Safety valves { Pressure control valves { Filters

{ Electric stroke adjustment systems { Diaphragm failure indicators

MODULAR DESIGN
ORLITA pumps are based on a modular design and essentially comprise the three function assemblies: 1) 2) 3) Drive motor unit Crank drive Pump head Thanks to this modular system, the various types of pump head can be mounted on any drive unit. The drive unit that converts the rotary motion of the motors into the reciprocating stroke motion for the pump head can be freely combined with each other, making it possible, for example, to meter different flow rates and media at various operating pressures with only one pump. In addition, ORLITA pumps can be optionally equipped with electric precision-controlled stroke adjustment and diaphragm failure signalling facilities to ensure efficient pump operation while effectively increasing process reliability.

Electric stroke adjust- Electric stroke adjustment (Ex) ment (standard)

Electric stroke adjustment (Ex)

Electric stroke adjustment (standard)

Worm gear Vertical motor

Bevel gear

Crank drives

S 1400

S 600

S 180

S 80

S 35

S 18

Horizontal motor

Helical gear PS Pump head Mf Mh

Diaphragm failure indicator

S-drive unit series as an example of modular design

Drive motor unit A large number of options can be used as the drive unit for ORLITA metering pumps. The choice is aimed at meeting specific customer requirements. The options include: { Standard motors with IEC or NEMA connection { Ex-protected motors { Frequency converter controlled motors as well as special drives

Pump heads A choice of four different types of pump are available: Mf Diaphragm metering pump with hydraulically driven double PTFE diaphragm Mh Diaphragm metering pump with hydraulically driven metal diaphragm PS Plunger metering pump with stuffing box packing DR Valveless plunger metering pump
Combination of MfS 180/46, MfS 80/22 and MfS 18/10

P E R F O R M A N C E O V E R V I E W O F O R L I T A M E T E R I N G PUMPS
Performance diagram of a single headed pump p [bar]
10000

MfS

1000

MhS PS DR

100

10

1 0.1 1 10 100 1000 10000 100000

Qth [l/h]

The special ORLITA valves With the exception of DR pumps that operate using a VALVELESS system, for virtually all types of pumps, ORLITA uses as standard specially designed non-spring-loaded cone valves. Other valves can, of course, be supplied on customer request however, the advantages of cone valves cannot be denied as they provide: { Longer lifetime through wings on the valve guides that additionally lead to a rotation of the valve during each stroke. As a result, the valve cleans itself during operation ensuring particles cannot become engrained while making the valve less sensitive to soiling. { Particularly good intake capacity (low NPSHr value) as the weight of the valve body is much lower compared to a ball valve with the same nominal diameter.

Always on site worldwide The ability to react globally yet close to customers is of paramount importance. We therefore maintain constant contact with the 40 subsidiaries and the over 100 authorised representatives of our parent com-

pany ProMinent Dosiertechnik GmbH. This group has over 1400 employees worldwide. Based on this concept of geographic proximity and rapid availability, ORLITA can respond directly both with regard to the planning and creation of new customer pro-

jects as well as maintenance and service on site. A global presence, however, also means to be completely familiar with specific national requirements, standards and regulations.

CRANK

DRIVES

ORLITA metering pumps are equipped with robust and proven crank drives. Two different series are available. Both are of the positive return type and guarantee a reliable operation of the total pump unit. The stroke length is adjustable both during operation and stationary manually or optionally electric. The stroke is infinitely variable from zero stroke to maximum stroke. The actual setting can be read from a counter or mechanical display.

Multi headed units are built up by the combination of equal as well as various crank drives sizes. Crank drives series S Crank drives of series S are used for all ORLITA plunger type and diaphragm metering pumps. The various sizes allow a modular combination of different pump heads to an economic solution. The crank drives of series S do not have internal reduction gears. Different stroke frequen-

cies are achieved by using external reduction gears. Especially with multi-headed aggregates a high efficiency is yielded. The stroke adjustment of the crank drives type S is achieved by a lever mechanism with a constant bottom dead center. This characteristic offers advantages especially for high pressure applications. Except for the crank shaft the lever mechanism only has swivelling components where by a wear-resistant operation

and a high overload safety is guaranteed. Crank drives series Rb Crank drives of series Rb are designed to operate the valveless plunger metering pump DR. The special construction of the crank mechanism combines two movements: { reciprocating movement (piston stroke) { rotation (control of inlet and outlet) An internal worm gear reduces the speed of the drive motor to the stroke frequency of the pump.

Highlights { stroke adjustment 0-100 % in operation and stationary { easy to combine { high efficiency { positive return mechanism { electric stroke adjustment available { proven, robust and reliable

Injection Skid with 6 headed pump, 6 x 300 l/h at 40 bar

ORLITA crank drives type

stroke length (mm) piston rod load (N) hydraulic power kW/100 min-1

S 18
0-15 1 750 0.044

S 35
0-20 3 500 0.117

S 80
0-20 14 000 0.467

S 180
0-40 18 000 1.200

S 600
0-40 40 000 2.667

S 1400
0-60 60 000 6.000

Rb 15
0-15 1 800 0.045

Rb 150
0-32 15 000 0.800

DIAPHRAGM
Hydraulic actuated diaphragm head. A double PTFE diaphragm hermetically separates the wetted area from the hydraulic chamber. During the discharge stroke the diaphragm is balanced by the hydraulic liquid only. During the suction stroke the diaphragm operation is aided by the mechanical coupling. This combined principle offers an extraordinary suction lift capability by the Mf pump. Integrated in the hydraulic chamber are the pressure relief valve and an automatic venting valve. The valveless forced reflow of the internal oil leakage opera-

HEAD

MF

tes wearfree and guarantees optimum metering accuracy. The pump check valves are of cone type. This guarantees low wear, short pressure loss (NPSHR) and self-cleaning. All wetted parts (except for the PTFE-diaphragm) are fabricated from stainless steel.

Highlights { hermetically tight { pressure up to 700 bar { temperature range -40 C to +160 C { PTFE double diaphragm { suction lift up to 8 m { accuracy 0.5 % { diaphragm rupture control
Pump with metal- and PTFE-diaphragm pump liquid ends type MhS 35/7 - MfS 18/10

3 headed PTFE-diaphragm pump Mf3S 80/22-22-22

Options { special materials like Hastelloy, zirconia, titanium, Alloy 20 and tantalum { diaphragm rupture indication { heatable or coolable pump head { other type of valve arrangements e.g. double valves etc. { special nozzles on request { specified coating e.g. for offshore applications { design acc. to API 675 { other options on request

DIAPHRAGM
Hydraulic actuated diaphragm head. A metal diaphragm hermetically separates the wetted area from the hydraulic chamber. Both during discharge and suction strokes the diaphragm is balanced by the hydraulic liquid which has been displaced by the piston. Integrated in the hydraulic chamber are the pressure relief valve and an automatic venting valve. The valveless forced reflow of the internal oil leakage operates wearfree and guarantees optimum metering accuracy.

HEAD

MH

Stainless steel diaphragm pump MhS 80/25

The pump check valves are of cone, ball or prismatic type depending on size and design pressure. All wetted parts are fabricated from stainless steel.

Highlights { hermetically tight { pressure up to 3000 bar { temperature range -40 C to +200 C { accuracy 0.5 % { diaphragm rupture control

Options { special materials like Hastelloy, zirconia, titanium, Alloy 20 { multi diaphragm with failure indication { heatable or coolable pump head { other type of valve arrangements e.g. double valves etc. { special nozzles on request { specified coating e.g. for offshore applications { design acc. to API 675 { other options on request

4 headed pump Mh4S 600/26-26-26-26 on an oil and gas platform

PLUNGER

HEAD

PS

Plunger head with stuffing box packing. The plunger oscillates in the cylinder and displaces the liquid. The packing adjustment is achieved by a single adjusting screw on the front side. This is also possible during operation. The lantern on the rear head end serves to drain the leakage or can be used as an area to flush, lubricate or seal the pump with suitable media.

The pump check valves are of cone type. This guarantees low wear, short pressure loss (NPSHR) and self-cleaning. All wetted parts are fabricated from stainless steel and sealed by PTFE.

Highlights { best hydraulic efficiency { pressure up to 400 bar { temperature range -40 C to +400 C { accuracy 0.5 % { easy to maintain by central packing adjustment

Plunger metering pump P2S 80/60-60

Options { special materials like Hastelloy, titanium, Alloy 20, ceramics { special seal materials { pump head with heating/cooling jacket { other type of valve arrangements e.g. double valves etc. { special nozzles on request { specified coating e.g. for offshore applications { design acc. to API 675 { other options on request

VA LV E L E S S

PLUNGER METERING PUMP

DR

Valveless operating plunger metering pump with rotary control piston. It works by the combined oscillating and rotating movement of the piston. Thus the plunger itself opens and closes discharge and suction. Valves are not required. The pump can be operated through a very wide range of stroke frequencies. This principle enables the exact metering of highly viscous liquids which also might contain even large solids. The pump head is fabricated from stainless steel. Piston and liner are treated by a special wear-resistant coating. Depending on the application the pump head also is available from other high performance materials.

The clearance between piston and liner which mainly seals the pump is adapted to the viscosity of the liquid. The lantern on the rear head end serves to drain the leakage or can be used as an area to flush, lubricate or seal the

pump with suitable media. The lantern is sealed by elastomer lip rings. The flow direction is selectable by the assembly position of the piston. By turning the head around its horizontal axis an effect of re-suction is adjustable.

Valveless plunger metering pump DR 150/70 for high viscous liquids

Highlights { valveless { viscosities up to 106 mPas { pressure up to 630 bar { temperature range -40 C to +400 C { accuracy 0.5 % { wide range of stroke frequency Options { piston and liner from ceramics or hard metal { pump head with heating or cooling jacket { sealless with metallically sealed lantern { other options on request

C L A S S I F I C AT I O N
Mf S80 /

OF
50

O R L I T A P U M P S

plunger diameter = x type of crank drive type of pump head

Example for a 2 headed stainless steel diaphragm pump: Mh2S 600/32-32

Example of a 3 headed valveless plunger metering pump: D3R 150/90-90-90

PERFORMANCE OVERVIEW ARRANGED ACCORDING TO DRIVE UNIT SIZES

PS 18/x MfS 18/x MhS 18/x =x mm** 5 6 7 8 10 12 16 20 22 25 30 36 40 44 50 65 VH cm3 0.29 0.42 0.58 0.75 1.18 1.70 3.02 4.71 5.70 7.36 10.60 15.27 18.85 22.81 29.45 49.77 70* 1.2 1.8 2.4 3.2 4.9 7.1 13 20 24 31 45 64 79 96 124 209 Qth [l/h] at n [min-1] 88* 1.6 2.2 3 4 6.2 9 16 25 30 39 56 81 100 120 156 263 108* 1.9 2.7 3.7 4.9 7.6 11 20 31 37 48 69 99 122 148 191 323 140* 2.5 3.6 4.8 6.3 9.9 14 25 40 48 62 89 128 158 192 247 418 200* 3.5 5.1 6.9 9 14 20 36 57 68 88 127 183 226 274 353 597 PS 18/x p [bar] 200 200 200 200 200 139 78 50 32 22 15 12 8 4 MfS 18/x p [bar] 400 348 222 154 87 55 46 35 24 17 13 11 8 5 MhS 18/x p [bar] 500 500 400 320 222 154 87 55 -

*) stated stroke frequencies are selected standard values at 50 Hz. Others on request. **) stated plunger diameters are selected standard values. Others on request. Note: Qth is the theoretical flow of the pump. The effective flow rate is lower depending on discharge pressure.

10

PS 35/x MfS 35/x MhS 35/x

=x mm** 5 7 8 10 12 14 16 18 20 22 25 30 32 36 40 44 45 50 65 80 100

VH cm3 0.39 0.77 1.01 1.57 2.26 3.08 4.02 5.09 6.28 7.60 9.82 14.14 16.08 20.36 25.13 30.41 31.81 39.27 66.37 100.53 157.08 70* 1.6 3.2 4.2 6.6 9.5 13 17 21 26 32 41 59 68 86 106 128 134 165 279 422 660

Qth [l/h] at n [min-1] 88* 2.1 4.1 5.3 8.3 12 16 21 27 33 40 52 75 85 107 133 161 168 207 350 531 829 108* 2.5 5.0 6.5 10 15 20 26 33 41 49 64 92 104 132 163 197 206 254 430 651 1018 140* 3.3 6.5 8.4 13 19 26 34 43 53 64 82 119 135 171 211 255 267 330 557 844 1319 200* 4.7 9.2 12 19 27 37 48 61 75 91 118 170 193 244 302 365 382 471 796 1206 1885

PS 35/x p [bar] 250 250 250 156 100 64 44 30 25 16 9 6 4

MfS 35/x p [bar] 400 400 400 309 174 111 92 71 49 34 27 23 17 10 -

MhS 35/x p [bar] 1782 900 696 445 309 227 174 137 100 92 71 40 34 25 22 -

PS 80/x MfS 80/x MhS 80/x

=x mm** 14 16 18 20 22 25 30 36 40 44 50 60 65 80 100 120 125 140 150 160

VH cm3 3.08 4.02 5.09 6.28 7.60 9.82 14.14 20.36 25.13 30.41 39.27 56.55 66.37 100.53 157.08 226.19 245.44 307.88 353.43 402.12 68* 12.6 16.4 20.8 25.6 31.0 40.1 57.7 83.1 103 124 160 231 271 410 641 923 1001 1256 1442 1641 85* 15.7 20.5 26.0 32.0 38.8 50.1 72.1 104 128 155 200 288 338 513 801 1154 1252 1570 1802 2051

Qth [l/h] at n [min-1] 113* 20.9 27.3 34.5 42.6 51.5 66.6 95.8 138 170 206 266 383 450 682 1065 1534 1664 2087 2396 2726 145* 26.8 35.0 44.3 54.7 66.1 85.4 123.0 177 219 265 342 492 577 875 1367 1968 2135 2679 3075 3498 174* 32.1 42.0 53.1 65.6 79.4 102.5 148 213 262 317 410 590 693 1050 1640 194* 35.8 46.8 59.2 73.1 88.5 114 165 237 293 354 457 658 773 1170 -

PS 80/x p [bar] 250 250 178 123 100 64 40 37 25 16 10 8 6

MfS 80/x p [bar] 400 400 360 285 198 100 111 92 71 40 25 17 12 9 7 6

MhS 80/x p [bar] 900 696 550 445 368 285 -

*) stated stroke frequencies are selected standard values at 50 Hz. Others on request. **) stated plunger diameters are selected standard values. Others on request. Note: Qth is the theoretical flow of the pump. The effective flow rate is lower depending on discharge pressure.

11

PS 180/x MfS 180/x

=x mm** 30 36 38 40 44 46 50 54 55 60 65 70 75 80 85 90 100 115 125 140 160 200

VH cm3 28.27 40.72 45.36 50.27 60.82 66.48 78.54 91.61 95.03 13.10 132.73 153.94 176.71 201.06 226.98 254.47 314.16 415.48 490.87 615.75 804.25 1256.64 72* 122 176 196 217 263 287 339 396 411 489 573 665 763 869 981 1099 1357 1795 2121 2660 3474 5429

Qth [l/h] at n [min-1] 88* 149 215 240 265 321 351 415 484 502 597 701 813 933 1062 1198 1344 1659 2194 2592 3251 4246 6635 123* 209 300 335 371 449 491 580 676 701 835 980 1136 1304 1484 1675 1878 2318 3066 3623 4544 5935 9274 140* 238 342 381 422 511 558 660 770 798 950 1115 1293 1484 1689 1907 2138 2639 3490 4123 5172 6756 10556 172* 292 420 468 519 628 686 811 945 981 1167 1370 1589 1824 2075 2342 2626 3242 4288 5066 196* 333 479 533 591 715 782 924 1077 1118 1330 1561 1810 2078 2364 2669 2993 3695 -

PS 180/x p [bar] 229 159 128 82 70 48 42 32 13 10 8 5

MfS 180/x p [bar] 176 158 143 118 108 91 75 63 54 46 40 35 31 28 22 17 11 9 5

PS 600/x MfS 600/x MhS 600/x

=x mm** 10 11 26 28 30 32 36 38 40 44 46 50 54 55 60 65 70 75 80 85 90 94 100 115 125 140 160 200 240

VH cm3 3.14 3.80 21.24 24.63 28.27 32.17 40.72 45.36 50.27 60.82 66.48 78.54 91.61 95.03 113.10 132.73 153.94 176.71 201.06 226.98 254.47 277.59 314.16 415.48 490.87 615.75 804.25 1256.64 1809.56 71* 93*

Qth [l/h] at n [min-1] 126* 140* 179* 33.7 40.8 228 265 304 346 437 487 540 653 714 844 984 1021 1215 1426 1653 1898 2159 2438 2733 2981 3374 4462 5272 197* 37.1 44.9 251 291 334 380 481 536 594 719 786 928 1083 1123 1337 1569 1820 2089 2377 2683 3008 3281 3713 -

PS 600/x p [bar] 400 353 286 183 157 108 93 71 51 29 23 17 11 -

MfS 600/x p [bar] 783 565 392 352 318 263 240 200 168 141 120 103 90 79 70 62 50 38 25 19 12 8

MhS 600/x p [bar] 3000 3000 783 630 565 497 -

13.4 17.5 16.2 21.2 90.5 119 105 137 120 158 137 180 173 227 193 253 214 280 259 339 283 371 335 438 390 511 405 530 482 631 565 741 656 859 753 986 857 1122 967 1267 1084 1420 1183 1549 1338 1753 1770 2318 2091 2739 2623 3436 3426 4488 5353 7012 7709 10097

23.8 26.4 28.7 31.9 161 178 186 207 214 238 243 270 308 342 343 381 380 422 460 511 503 558 594 660 693 770 718 798 855 950 1003 1115 1164 1293 1336 1484 1520 1689 1716 1907 1924 2138 2099 2332 2375 2639 3141 3490 3711 4123 4655 5172 6080 6756 9500 10556 13680 15200

*) stated stroke frequencies are selected standard values at 50 Hz. Others on request. **) stated plunger diameters are selected standard values. Others on request. Note: Qth is the theoretical flow of the pump. The effective flow rate is lower depending on discharge pressure.

12

PS 1400/x MfS 1400/x MhS 1400/x

=x mm** 30 32 36 40 44 46 50 55 60 65 70 75 80 90 94 100 115 125 140 160 200 280

VH cm3 42.41 48.25 61.07 75.40 91.23 99.71 117.81 142.55 169.65 199.10 230.91 265.07 301.59 381.70 416.39 471.24 623.21 736.31 923.63 1206.37 1884.96 3694.51 71* 181 206 260 321 389 425 502 607 723 848 984 1129 1285 1626 1774 2007 2655 3137 3935 5139 8030 15739 99* 252 287 363 448 542 592 700 847 1008 1183 1372 1575 1791 2267 2473 2799 3702 4374 5486 7166 11197 21945

Qth [l/h] at n [min-1] 123* 313 356 451 556 673 736 869 1052 1252 1469 1704 1956 2226 2817 3073 3478 4599 5434 6816 8903 13911 27266 142* 361 411 520 642 777 850 1004 1215 1445 1696 1967 2258 2570 3252 3548 4015 5310 6273 7869 10278 16060 177* 450 512 649 801 969 1059 1251 1514 1802 2114 2452 2815 3203 4054 4422 5005 6619 7820 9809 193* 491 559 707 873 1056 1155 1364 1651 1965 2306 2674 3070 3492 4420 4822 5457 7217 8526 -

PS 1400/x p [bar] 400 275 190 140 100 77 40 35 25 17 8

MfS 1400/x p [bar] 630 400 394 361 305 250 212 180 155 135 119 94 76 57 38 29 19 9

MhS 1400/x p [bar] 800 700 589 477 -

DR 15/x

=x mm** 5 7 12 18 25 36 50 70

VH cm3 0.29 0.58 1.70 3.82 7.36 15.27 29.45 57.73 56* 1 1.9 5.7 13 25 51 99 194

Qth [l/h] at n [min-1] 75* 1.3 2.6 7.6 17 33 69 133 260 112* 2 3.9 11 26 49 103 198 388

DR 15/x p [bar] 100 400 159 70 36 17 9 4

DR 150/x MhR 150/x

=x mm** 6 7 12 18 25 36 50 70 90 120 140

VH cm3 0.90 1.23 3.62 8.14 15.71 32.57 62.83 123.15 203.58 361.91 492.60 56* 3 4.1 12 27 53 109 211 414 684 1216 1655

Qth [l/h] at n [min-1] 75* 4.1 5.5 16 37 71 147 283 554 916 1629 2217 112* 6.1 8.3 24 55 106 219 422 828 1368 2432 3310 140* 7.6 10.4 30 68 132 274 528 1034 1710 3040 4138

DR 150/x p [bar] 400 250 250 147 76 38 23 13 9

MhR 150/x p [bar] 3000 3000 -

*) stated stroke frequencies are selected standard values at 50 Hz. Others on request. **) stated plunger diameters are selected standard values. Others on request. Note: Qth is the theoretical flow of the pump. The effective flow rate is lower depending on discharge pressure.

13

SIDE

VIEW OF

O R L I T A P U M P S

DR 15/25

DR 150/90

MfS 18/10

MfS 35/44

PS 80/125

500 mm

14

SIDE

VIEW OF

O R L I T A P U M P S

MfS 180/44

MhS 600/26

MfS 1400/60

500 mm

15