OIL & GAS POWER CHEMICAL PETROCHEMICAL FERTILIZER INDUSTRIAL NAVAL MILITARY OFF-SHORE

w w w . c a r p e n t e r i a c o r s i . c o m

The company is present in the following sectors: Oil & Gas Power Chemical Petrochemical Fertilizer Industrial Naval Military Off-Shore

Carpenteria Corsi, was founded in the year 1974 by Mr. Corsi Giocondo. Over the years Carpenteria Corsi has acquired great experience in advanced technology products on pressure vessels and heavy carpentry market. Moreover, on its department, Carpenteria Corsi has specialized personnel in manufacturing of carpentry blocks, structures for industrial, naval, military and civil use. In order to optimize production, Carpenteria Corsi implements procedures and programs aimed to improving results and guarantee full customer satisfaction. Most of production is oriented to the world market demand. The company is present in many sectors, as well as energy, industry, refining, petrochemical, fertilizers, off-shore, naval and military. From 1998 Carpenteria Corsi is ASME U and U2 certified Company for manufacture of pressure vessels. From 2009 Carpenteria Corsi is UNI EN ISO 9001 certified (by LRQA) for design, development and manufacturing of pressure vessels, compressor casings for petrochemical industry, metallic carpentry, equipments for military, naval, chemical and petrochemical industry according to clients requirements and national and international standards. Today, approaching its 35th year of activity, Carpenteria Corsi is oriented on heavy wall process equipments, in severe pressure and temperature conditions up to 1000 tons. With its own two production facilities (La Spezia & Massa, total covered area of 9000 Sq-Mt/ uncovered area of 10000 Sq-Mt) and full access to Massa Carrara Port, is among the world leader manufacturers of pressure vessels.

Hot High Pressure Separator Unified Hydrocracker Project [Norco LA]

SA336 F22 + W.O.C Tp347 (Wall Thk. 207 mm) Cold HP Separator - Isomax Plant Replacement Project [El Segundo - California] Recycle Gas Scrubber - Unified Hydrocracker Project [Port Arthur -Texas] )

SA541 Gr. 3 Cl. 1 + W.O.C Tp 347 (Wall Thk. 216 mm) Process Reactor [Grafton - Virginia]

SA516 Gr. 70 + W.O.C Tp. 347 (Wall Thk. 178 mm)

SA387 Gr. 11 CL. 2 + W.O.C Tp 347 (Wall Thk. 76/83 mm)

Pressure Vessels

PLANT TYPE
REFINERY

EQUIPMENT
FCC REACTORS PLATFORMING REACTORS CCR REACTORS HDS REACTORS HDT REACTORS HP/LP SEPARATORS COKE DRUMS CRUDE DISTILLATION TOWERS VACUUM TOWERS

PLANT TYPE
FERTILIZER

EQUIPMENT
AMMONIA SYNTHESIS LOOP H.E. SULPHUR ABSORBERS METANATOR AMMONIA CONVERTERS AMMONIA SEPARATORS STRIPPER COLUMNS ABSORBER COLUMNS SECONDARY REFORMER

UREA

CARBAMATE CONDENSER STRIPPER REACTORS SEPARATORS OTHERS

POWER PETROCHEMICAL

STEAM CONDENSERS STEAM DRUMS MULTI TUBULAR REACTORS GAS COOLED METHANOL REACTORS STEAM DRUMS

MATERIALS
BASE MATERIALS Carbon Steel Carbon Steel for HIC service Low Alloy Steel Low Alloy Steel (Latest generation) Cryogenic Steel Martensitic Stainless Steel (AISI 400) Austenitic Stainless Steel (AISI 300) Austenoferritic Stainless Steel Titanium (Solid) Urea Grade Stainless Steel 5 W.O.C MATERIALS High Nickel Alloy Stainless Steel 300 type Stainless Steel 400 type Monel Cupro Nickel Superduplex CLAD STEEL MATERIALS Stainless Steel 300 type Stainless Steel 400 type Titanium

Heat Exchanger
Combined Feed Exchanger [Ufimsky Refinery - Russia]

SA387 Gr. 11 Cl. 2 (Wall Thk. 57 mm)

Feed Gas Exchanger [Tula - Mexico]

3Cr1Mo + W.O.C Tp 347 / Tubing Tp 321

Carbamate Condenser (Tube Bandle and Channel Replacement) [Anhui - China]

HP Heat Exchanger Breech Loch Type [Izmir - Turkey]

Combined Feed Exchanger [Oao Khabarovsk Refinery - Russia]

Channel: A266 Cl. 2 Tubing: 25Cr22Ni2Mo Urea Gr.

SA336 F22 + W.O.C Tp. 347

SA387 Gr. 22 Cl. 2 (Wall Thk. 45 mm)

Heat Exchanger

PLANT TYPE
REFINERY

EQUIPMENT
HP HEAT EXCHANGERS BREECH-LOCK SHELL & TUBE D-TYPE

POWER

HP FEED WATER HEATER LP FEED WATER HEATER WASTE HEAT BOILERS

FERTILIZER OTHERS

CARBAMATE CONDENSER AMMONIA CHILLERS

MATERIAL MATERIALS
BASE MATERIALS Carbon Steel Carbon Steel for HIC service Low Alloy Steel Low Alloy Steel (Latest generation) Cryogenic Steel Martensitic Stainless Steel (AISI 400) Austenitic Stainless Steel (AISI 300) Austenoferritic Stainless Steel Titanium (Solid) Urea Grade Stainless Steel 7 W.O.C MATERIALS High Nickel Alloy Stainless Steel 300 type Stainless Steel 400 type Monel Cupro Nickel Superduplex CLAD STEEL MATERIALS Stainless Steel 300 type Stainless Steel 400 type Titanium

Naval
Ramp Cover

Nitrogen Storage Tank [Duplex]

Rudder

Stabilizer Finn Casing

Naval

EQUIPMENT
CARGO ACCESS EQUIPMENT: - RAMP COVER - STERN RAMP/ DOOR MOORING EQUIPMENTS: - ROPE REELS - PANAMA CHOCK - UNIVERSAL FAIRLEAD ROLLER TYPE - SINGLE AND DOUBLE BOLLARD - VERTICAL GUIDE ROLLER STABILIZER FINN CASINGS SRO 1 -SRO 2 - SRO 5 STABILIZER FINN (ALL CLASS) STERN TUBE CARGO DECK TANK STORAGE DRUM RUDDER WATERTIGHT SIDE DOORS HATCHES GANGWAY STRAINERS STRAIGHT TYPE WITH SIEVE OTHERS

MATERIALS
Stainless Steel 300 Type Austenoferritic Stainless Steel Cryogenic Steel Carbon Steel Others

Ramp Cover

Carpenteria Corsi gets the hang of using materials approved by main classification society, such as Lloyds Register, RINA, ABS, B.V., etc.
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Others
Middle Split Compressor Casing Drop Leg for HP separator

ASTM A350 LF3/A 203 Gr. E

SA336 F22 + W.O.C Tp 347

Barrel Casings fabrication

ASTM A350 LF2 + W.O.C Tp. 316L

Pipeline Compressor Casing

Skirt for Reactor

ASTM A350 LF2

SA 387 Gr. 22 & SA516 Gr. 70

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Others

EQUIPMENT
BODY CASING FOR: - COMPRESSOR BARREL TYPE - COMPRESSOR MIDDLE SPLIT TYPE - COMPRESSOR FOR PIPELINE - PUMPS BASEPLATE FOR COMPRESSORS BASEPLATE FOR TURBINES COMPONENT/SECTIONS FOR HEAVY WALL VESSELS STEEL CONVERTERS AND LADLES HEAVY CARPENTRY STRUCTURES OTHERS

MATERIALS
BASE MATERIALS Carbon Steel Carbon Steel for HIC service Low Alloy Steel Cryogenic Steel Martensitic Stainless Steel (AISI 400) Austenitic Stainless Steel (AISI 300) Austenoferritic Stainless Steel W.O.C MATERIALS High Nickel Alloy Stainless Steel 300 type Stainless Steel 400 type Monel Cupro Nickel Superduplex CLAD STEEL MATERIALS Stainless Steel 300 type Stainless Steel 400 type

Torospherical head for Chemical Process Reactor

Turbine Baseplate

SA516 Gr. 70 + W.O.C Tp.304

Carbon steel / Piping Tp 316L

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Welding
Carpenteria Corsi shops main specialization is welding and a long experience has been made in more than 30 years in welding all the type of low and high alloys (Cr, Ni, Ti, Cu alloys etc.) A great effort has been spent to improve training and on welding facilities. The continuous technology up grading and the utilization of the most advanced facilities are allowing very successful and defect free welding operations. In addition to selecting the most qualified suppliers of base materials and consumable, particular attention has been dedicated to the following important aspects: Direct supervision of weld processes at the top floor. Flux handling with no moisture absorption (picture 1). Controlled procedure of preheating and post heating (DHT); ISR on restrained welds. (Electric heaters, controlled by surface thermocouples, are used for complex geometry) Narrow & Ultra narrow gap beveling (the decreasing of weld volumes with benefit effects on the probability of weld flaws) (picture. 2). Carpenteria Corsi has full experience and qualified welding procedures and welders on all carbon steel, low alloy steel (1 Cr 0,5 Mo, 2 Cr 1 Mo, 2 Cr 1 Mo V, 3 Cr 1 Mo V), cryogenic steel (39% Ni alloy), high alloy steel, duplex and super duplex, as well as weld overlay clad of stainless steels 300 and 400 series and high Nickel alloy. In addition to commonly used welding processes (SMAW, FCAW, GTAW, SAW), single and double layer weld overlay have been applied for years using SMAW, SAW and ESW technique. Full control of Sigma phase (Ferrite measurement). Other welding processes: tube-to-tubesheet welding, Orbital SAW nozzle-to-shell welding, W.O.C on internal diameters up to 38mm.

SAW (SINGLE WIRE) FOR LONG. AND CIRC. SEAMS SAW (SINGLE WIRE) FOR LONG. AND CIRC. SEAMS SAW (TANDEM) FOR LONG. AND CIRC. SEAMS

80s 90s 00s

Picture 2, NARROW GAP BEVELLING EVOLUTION

Localized PWHT

Saw Strip Welding Overlay Cladding

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Welding

Some of most important references on past supplied equipments are: Carbon Steel: 335mm thickness Low Alloy Steel (2 Cr 1 Mo): 370mm thickness Low Alloy Steel (2 Cr 1 Mo V): 75mm thickness Cryogenic steel: 110mm thickness Weld Overlay clad: Tp. 316L, Tp. 317, Tp. 347, INCONEL 625, INCONEL 825, SUPERDUPLEX Welding technical team is dedicated to the supervision of production welding in the shop. Welding processes and welders are qualified in accordance with the main national and international regulations such as: ASME, PED 97/23 witnessed by primary international agencies such as Lloyds Register, Bureau Veritas, DNV, TUV and others.

All of our qualified welding processes gives evidence of appropriate test to avoid problem in execution and in operation (Step Cool test and transition curve per API RP 934, Disbonding test on W.O.C per ASTM G146, others). Complete control of H2 content in weld consumable from the delivery to the shop up to the weld station to prevent problems in welding and in operation (temper embrittlement, H.I.C., lack of bond). Welding consumables handling, storage and distribution, since purchasing phase, are H2 controlled to maintain total water less than 0,05% in weight. Additional hydrogen sources that may be encountered in the shop by careless handling are prevented distributing fluxes from consumable storehouse to weld stations using systems that avoid any contacts with air. Picture 1

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Engineering
Carpenteria Corsi is capable of designing internal and external reactor plants and pressure vessels for industry and petrochemicals, and is able to satisfy the ever increasing demand. To do this it makes use of services offered by the most specialized national Companies in the field, under its own attentive supervision and inspection and in fully accordance to ISO 9001:2008. By gathering the data of the project, a quotation is processed together with a precise estimate of the time required to carry out the project. Afterwards studies are carried out and structural calculation are made for the measuring of the plant and are elaborated the structural drawings including with details, welding indication, weights and transport details and all documentation connected to the project.
Thermal Analysis On Skirt Attachment

3d Envelope Connection Nozzle Body

The final phase provides for the systematic checking of the structural drawings verifying that the project data, specifications and calculations have been respected. With the aid of the most advanced computer technologies, the structural calculations are carried out in compliance with norms for reactors and pressure vessels. These calculations include: - Structural calculations for lifting - Calculation of stress analysis (including FEM by ANSYS) - Pressure calculations - Calculations for wind and earthquakes - Mechanical calculation - Thermal Design of Shell and Tube Heat Exchangers

Stress Analysis

FEM Analysis on Radial Nozzle

Design Codes - ASME Section VIII Division 1&2 - AD Merck Blatter - PD - 5500 - TEMA - RFPV - GOST - CODAP

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NDT Service

Carpenteria Corsi offers a Non Destructive Testing Service, by employing ASNT-TC-1A and EN473/ISO9712 qualified operators, in order to assure an high qualitative final product which is conforming to Customer and applicable Codes and Standards requirements. NDT Service includes: Manual Ultrasonic examination (UT) UT examination using a device employing automatic computer based data acquisition (TOFD, C-B Scan e Phased Array) Magnetic Particle examination (MT) Liquid Penetrant examination (PT) Radiographic examination (RT) Visual and dimensional examination Ultrasonic thickness measurements Micrographic and Macrographic Test Ferrite test Leak test Acoustic Emission examination(AET) Positive Material Identification (PMI) Dry Painting Thickness measurements Hardness test 15

Quality policy

CARPENTERIA CORSI S.r.l. Top Management:

has developed the Quality Policy considers the quality and its improvement as priority and strategic elements for the achievement of the established objectives adopts the present SGQ consistent with the UNI EN ISO 9001:2008, to manage the Organization pursues the following aims: to respect the Norms and laws requirements to consider, in the daily activities, aspects related to environment, health and safety to fully and continuously satisfy the Clients requirements and needs to continuously improve the managerial results (through the ineffectiveness costs reduction and the wastes reduction) and the effectiveness of the System to rationalize the processes, in order to favor the simplification and the efficiency of the inside operations, standardizing the activities and their continuous improvement to develop the inside resources, both as competences and awareness of the personnel about their involvement in the business objectives achievement and in the management of the SGQ, and as search of the best available and suitable technology
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to involve the suppliers in the process of quality of the Company, maintaining with them a hold collaboration commit itself in: to activate and maintain the SGQ as means of Policy implementation and objectives achievement to define the Organization chart, by specifying duties and relationships between functions, assigning authority and responsibility to spread, clarify, make implementing and support the Quality Policy, by means of specific meeting to plan the training of the personnel and assess its effectiveness to implement actions to encourage the involvement of the personnel in the management of the SGQ to assign resources, means and personnel adequate for the activities to be developed to periodically re-examine the Quality Policy, the objectives and the effectiveness of the SGQ. All the CARPENTERIA CORSI S.r.l. personnel knows the Companys Quality Policy and the Quality System Management Manual, shares their contents and is committed in their implementation. G. Corsi General Manager

Organization Chart

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Facility

List of Major Tools / Equipments

4 Roll Bending Machine 3000 mm up to 150 mm thk. in cold condition 2 Bending Press Machine 3000 mm 800 Ton Nozzle Opening Cutting Machine Mechanized Multi Gas Plasma up to 38 mm thk. Plasma Cutting 3000 x 8000 mm up to 70 mm thk. Oxy Fuel Cutting 3000 x 12000 mm up to 460 mm thk.
LIFTING EQUIPMENTS HEAT TREATMENT / PAINTING

9 SubArc Welding Machine Weld Overlay Strip Machines 30-60-90 mm (SAW ESW) Orbital SubArc Welding Machine Orbital TIG/FCAW/SMAW/MIG PULSED machines Flux Feeder

24 Tank Turning Rolls up to 1000 Ton 11 Welding Positioner up to 70 Ton 4 Bridge Crain up to 100 Ton 17 Bridge Crain up to 60 Ton 6 Movable Crain up to 200 Ton Hydraulic jacks up to 1000 Ton
MAIN NDE INSTRUMENT

3 Modular PWHT Oven (Lpg) up to 9000x9000x26000 mm Facilities for electric resistance and induction local PWHT 2 Modular Painting Cabin up to 9000 x 9000 x 28000 mm

MACHINING

Magnetic Particle Equipment Ultrasonic Test Equipment (Olympus) Ferrit scope (Fisher) Positive Material Id. (PMI) (Niton) Portable Brinell Tester (Gnehm/Poldi) Dry Paint Thk. Tester Pull Off Tester Surface Roughness Tester
TRANSPORT CAPACITY

1 Vertical Lathe up to 1800 mm up to 1500 mm height 3 CND Milling Machine up to 2000 x 9000 mm 1 Circumferential Bevelling Machine up to 5000 mm - 3500 lenght

TRANSPORT CAPACITY

La Spezia (SP) Maximum overall size: 5x5x50 mt Weight up to 150 ton. Distance to the port: 5 km 18

Massa (MS) Maximum overall size: 9x9x80 mt Weight: unlimited Distance to the port: 4 km

s.r.l.

Via Borgolo, 58 - loc. Molicciara - 19033 Castelnuovo Magra (SP) - Italy Tel. +39 0187 674587 - Fax +39 0187 674459 www.carpenteriacorsi.com - info@carpenteriacorsi.com

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