TM 9-1095-212-13&P

TECHNICAL MANUAL OPERATOR AND FIELD MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) FOR

FIRING DEVICE, NON LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860) AND AIR BANK, PORTABLE: (NSN 1090-01-533-1622)

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY 15 JANUARY 2008

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WARNING SUMMARY
Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Only FN303 Projectiles are approved for use with the FN303 Launcher. Serious personnel injury or launcher damage may result from use of Non-FN303 Projectiles. Handle Air Bank with extreme care during ground transport. Avoid dropping or sudden impact to prevent cylinders from rupturing and causing serious injury. Air reservoirs and Air Bank cylinders will be shipped depressurized to less than 20 psi absolute (IAW DOT 49 CFR 173.115) when transported by air. A sudden change in altitude may cause pressurized Air Bank cylinders to burst. Operators are required to wear safety eyewear and single hearing protection during air reservoir filling procedures. DO NOT drop, dent, or puncture the FN303 Air Reservoir. Mishandling may result in death, injury, or malfunction. Do not alter or modify the FN303 Air Reservoir. Do not expose filled air reservoirs to any heat source, flame, or condition where the temperature may exceed 130F (54C). Always store air reservoirs in a cool, dry area. Air reservoirs exposed to fire or heat in excess of 350F (176C) must be condemned. DO NOT exceed maximum allowed pressure of 3000 psi in the FN303 Air Reservoir. Do not put fingers or hands between lower and upper stock assemblies when assembling launcher. Only FN303 Air Reservoirs filled with scuba breathable air are permitted to be used with the FN303 Launcher. Serious personnel injury or launcher damage may result from the use of Non-FN303 air reservoirs. A filled or partially filled air reservoir contains high pressure air. Always handle the air reservoir with care. Do not drop, dent, or puncture the air reservoir. Mishandling may result in malfunction or serious injury. Do not use cracked, damaged, or dirty projectiles. Do not insert fingers into magazine well. Serious injury will occur since the bolt impacts any obstruction placed in the magazine well if the launcher is fired. Always keep loaded launcher pointed downrange. If FN303 Launcher is dropped or struck with the safety lever in the FIRE position, it could discharge. Never aim launcher towards the neck or head of the target. Engaging the target at these regions of the body may result in permanent injury and/or death to the target. When in close range (within 5 meters) of the target, always aim lower than the center of mass, preferably toward the thighs. Never look down the launcher barrel from the muzzle end, even if the launcher appears to be clear. DO NOT touch or adjust regulator or regulator lock nut. Projectiles could be launched at lethal velocity due to rapid air loss. Do not attempt to remove magazine spring housing. Magazine spring is under tension and can cause serious injury if securing tabs are loosened or broken off.

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WARNING SUMMARY - Continued

When replacing the high pressure FN303 air supply hose, only another high pressure FN303 air supply hose is allowed to be used on the FN303 Launcher. Non-FN303 air supply hoses with the same threading and coupler are not tested and may not safely handle the 3000 psi pressure from the air reservoir. Injury and/or launcher failure may result. Safety eyewear must be worn to prevent eye injury in the event that the valve assembly may still contain some air pressure. When the valve assembly, presumably under pressure, is removed from the lower stock assembly, the ON/OFF valve may expel towards the face and cause injury. Wear eye protection when removing and installing spring-loaded components. Failure to do so could cause serious eye injury. Operators must wear safety eyewear and single hearing protection when purging the Air Bank to prevent injury and hearing loss. Always carefully handle and transport scuba tank(s) IAW local SOP to prevent personnel injury.

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LIST OF EFFECTIVE PAGES/WORK PACKAGES

Date of issue for the original manual is:

Original 15 January 2008 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 9 AND TOTAL NUMBER OF WORK PACKAGES IS 47, CONSISTING OF THE FOLLOWING: Page/WP No. Title a and b A and B i-iv Chp 1 title page WP 0001 00 (4 pgs) WP 0002 00 (10 pgs) WP 0003 00 (2 pgs) Chp 2 title page WP 0004 00 (2 pgs) WP 0005 00 (10 pgs) WP 0006 00 (8 pgs) WP 0007 00 (8 pgs) WP 0008 00 (4 pgs) WP 0009 00 (2 pgs) Chp 3 title page WP 0010 00 (2 pgs) WP 0011 00 (4 pgs) WP 0012 00 (2 pgs) Chp 4 title page WP 0013 00 (2 pgs) WP 0014 00 (2 pgs) Chp 5 title page WP 0015 00 (2 pgs) WP 0016 00 (4 pgs) WP 0017 00 (2 pgs) WP 0018 00 (2 pgs) WP 0019 00 (2 pgs) WP 0020 00 (2 pgs) Chp 6 title page WP 0021 00 (2 pgs) WP 0022 00 (2 pgs) WP 0023 00 (2 pgs) WP 0024 00 (2 pgs) WP 0025 00 (2 pgs) WP 0026 00 (2 pgs) WP 0027 00 (2 pgs) WP 0028 00 (6 pgs) WP 0029 00 (4 pgs) WP 0030 00 (2 pgs) *Change No. 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Page/WP No. WP 0031 00 (2 pgs) WP 0032 00 (2 pgs) WP 0033 00 (4 pgs) WP 0034 00 (2 pgs) WP 0035 00 (6 pgs) WP 0036 00 (4 pgs) WP 0037 00 (2 pgs) Chp 7 title page WP 0038 00 (2 pgs) WP 0039 00 (4 pgs) WP 0040 00 (4 pgs) WP 0041 00 (6 pgs) WP 0042 00 (10 pgs) WP 0043 00 (4 pgs) WP 0044 00 (2 pgs) WP 0045 00 (2 pgs) WP 0046 00 (4 pgs) WP 0047 00 (2 pgs) *Change No. 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

*Zero in this column indicates an original page. A

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TM 9-1095-212-13&P HEADQUARTERS, DEPARTMENT OF THE ARMY WASHINGTON, DC, 15 January 2008 TECHNICAL MANUAL OPERATOR AND FIELD MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860) AND AIR BANK, PORTABLE: (NSN 1090-01-533-1622) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms), located in the back of this manual, direct to: Logistics Research and Engineering Directorate (AMSRD-AAR-AIL-LS), U.S. Army RDECOM, Armament Research, Development and Engineering Center, Picatinny Arsenal, NJ 07806-5000. You may also send in your recommended changes via electronic mail or by fax. Our e-mail address is PICAPubChanges@conus.army.mil. Our fax number is DSN 880-4633, Commercial (973) 724-4633. A reply will be furnished to you.

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

TABLE OF CONTENTS
WP Sequence No. WARNING SUMMARY HOW TO USE THIS MANUAL CHAPTER 1 - GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION General Information.................................................................................................................................... Equipment Description and Data................................................................................................................ Theory of Operation ................................................................................................................................... CHAPTER 2 - OPERATOR INSTRUCTIONS Description and Use of Controls and Indicators ........................................................................................ FN303 Air Reservoir Filling Procedures, Operation Under Usual Conditions ......................................... Prepare FN303 Launcher, Operation Under Usual Conditions .................................................................. Operate FN303 Launcher, Operation Under Usual Conditions.................................................................. Disassemble FN303 Launcher, Operation Under Usual Conditions .......................................................... Operation Under Unusual Conditions ........................................................................................................

0001 00 0002 00 0003 00

0004 00 0005 00 0006 00 0007 00 0008 00 0009 00

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CHAPTER 3 - OPERATOR TROUBLESHOOTING PROCEDURES Troubleshooting Introduction ..................................................................................................................... Operator Troubleshooting Procedures for FN303 Launcher ...................................................................... Operator Troubleshooting Procedures for Portable Air Bank .................................................................... CHAPTER 4 - FIELD TROUBLESHOOTING PROCEDURES Field Troubleshooting Procedures for FN303 Launcher ............................................................................ Field Troubleshooting Procedures for Portable Air Bank .......................................................................... CHAPTER 5 - OPERATOR MAINTENANCE INSTRUCTIONS Preventive Maintenance Checks and Services (PMCS) Introduction ........................................................ Operator Preventive Maintenance Checks and Services (PMCS) for FN303 Launcher ............................ Operator Preventive Maintenance Checks and Services (PMCS) for Portable Air Bank .......................... Operator Preventive Maintenance Checks and Services (PMCS) for Fill Station Adapter ....................... Clean FN303 Launcher............................................................................................................................... Clean Magazine .......................................................................................................................................... CHAPTER 6 - FIELD MAINTENANCE INSTRUCTIONS Service Upon Receipt ................................................................................................................................ Field Preventive Maintenance Checks and Services (PMCS) for FN303 Launcher .................................. Field Preventive Maintenance Checks and Services (PMCS) for Portable Air Bank ................................ Remove and Replace Launcher Housing.................................................................................................... Remove and Replace Valve Assembly Retaining Screw .......................................................................... Remove and Replace Bolt, Bolt Spring, and Bolt Bumper ........................................................................ Remove and Replace Power Tube O-Rings ............................................................................................... Remove and Replace ON/OFF Assembly and/or ON/OFF Assembly O-Rings ........................................ Remove and Replace Regulator Assembly O-Rings .................................................................................. Remove and Replace High Pressure FN303 Air Supply Hose................................................................... Remove and Replace O-Ring in Quick Connect of Launcher Air Supply Hose, Air Bank Transfer Hose, and/or Fill Station Adapter Hose .................................................................................... Remove and Replace Stock Release Assembly.......................................................................................... Remove and Replace Magazine Catch Button Assembly .......................................................................... Remove and Replace FN303 Rear Sight Assembly ................................................................................... Remove and Replace FN303 Front Sight Assembly .................................................................................. Preparation for Long Term Storage or Shipment of Portable Air Bank..................................................... Air Bank Hydrostatic Testing Information................................................................................................. CHAPTER 7 - SUPPORTING INFORMATION References................................................................................................................................................... Maintenance Allocation Chart (MAC) Introduction .................................................................................. Maintenance Allocation Chart (MAC) ....................................................................................................... Repair Parts and Special Tools List (RPSTL) Introduction ....................................................................... Repair Parts List ......................................................................................................................................... Special Tools List ....................................................................................................................................... National Stock Number Index .................................................................................................................... Part Number Index...................................................................................................................................... Components of End Item (COEI) and Basic Issue Items (BII) Lists ......................................................... Expendable and Durable Items List............................................................................................................

0010 00 0011 00 0012 00

0013 00 0014 00

0015 00 0016 00 0017 00 0018 00 0019 00 0020 00

0021 00 0022 00 0023 00 0024 00 0025 00 0026 00 0027 00 0028 00 0029 00 0030 00 0031 00 0032 00 0033 00 0034 00 0035 00 0036 00 0037 00

0038 00 0039 00 0040 00 0041 00 0042 00 0043 00 0044 00 0045 00 0046 00 0047 00

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HOW TO USE THIS MANUAL

GENERAL This manual contains all descriptive, operational, troubleshooting and maintenance information required to operate and maintain the Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable. CONTENT OF MANUAL This manual is divided into 7 chapters: Chapter 1, General Information, Equipment Description, and Theory of Operation Chapter 2, Operator Instructions Chapter 3, Operator Troubleshooting Procedures Chapter 4, Field Troubleshooting Procedures Chapter 5, Operator Maintenance Instructions Chapter 6, Field Maintenance Instructions Chapter 7, Supporting Information HOW TO ACCESS INFORMATION QUICKLY The chapters are divided into work packages (WP). Each WP is assigned a six digit sequence number. The sequence numbers run consecutively throughout the manual. The first four digits of the WP sequence number are based on the location of the WP (e.g., 0005 00 is the fifth WP). The last two digits are reserved for WPs added after initial publication (e.g., 0005 01 is a WP added between WP 0005 00 and 0006 00). WP page numbers are numbered consecutively and consist of the WP sequence number followed by -1, -2, -3, etc. (e.g., 0005 00-1, 0005 00-2, etc.). SUPPORTING ILLUSTRATIONS All supporting illustrations are located on the same or facing page as the text they support.

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CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P OPERATOR AND FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) GENERAL INFORMATION

0001 00

SCOPE This manual contains all descriptive, operational and maintenance information for FN303 Launcher and Portable Air Bank. Type of Manual: Operator and Field Maintenance. Equipment Name: Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable:. Purpose of Equipment: The FN303 Launcher will be used as a nonlethal system in counter-personnel and area denial applications across the range of military operations from garrison to combat operations in peace and war. Service members will use the FN303 Launcher in situations, roles and missions where the use of lethal force is unacceptable at onset, but may quickly escalate due to volatility of the situation or when the need for unique and specific munition (e.g., riot control agents (RCAs) or marking projectiles) are needed. The system will be available to mission specific organizations through supply channels as a Common Table of Allowances (CTA) item. MAINTENANCE FORMS, RECORDS, AND REPORTS Department of the Army forms and procedures used for equipment maintenance will be those prescribed by (as applicable) DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual, or AR 700-138, Army Logistics Readiness and Sustainability. Accidents involving injury to personnel or damage to material will be reported on DA Form 285 (U.S. Army Accident Report) in accordance with AR 385-10, The Army Safety Program. Explosives and ammunition malfunctions will be reported in accordance with AR 75-1, Malfunctions Involving Ammunition and Explosives. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR) If your FN303 Launcher or Portable Air Bank needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you dont like about your equipment. Let us know why you dont like the design or performance. If you have Internet access, the easiest and fastest way to report problems or suggestions is to go to https://aeps.ria.army.mil/ aepspublic.cfm (scroll down and choose the Submit Quality Deficiency Report bar). The Internet form lets you choose to submit an Equipment Improvement Recommendation (EIR), a Product Quality Deficiency Report (PQDR) or a Warranty Claim Action (WCA). You may also submit your information using an SF 368 (Product Quality Deficiency Report). You can send your SF 368 via e-mail, regular mail, or facsimile using the addresses/facsimile numbers specified in DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual. We will send you a reply. CORROSION PREVENTION AND CONTROL (CPC) Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items. Corrosion specifically occurs with metals. It is an electrochemical process that causes the degradation of metals. It is commonly caused by exposure to moisture, acids, bases, or salts. An example is the rusting of iron. Corrosion damage in metals can be seen, depending on the metal, as tarnishing, pitting, fogging, surface residue, and/or cracking.

0001 00-1

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0001 00

Plastics, composites, and rubbers can also degrade. Degradation is caused by thermal (heat), oxidation (oxygen), solvation (solvents), or photolytic (light, typically UV) processes. The most common exposures are excessive heat or light. Damage from these processes will appear as cracking, softening, swelling, and/or breaking. SF 368 (Product Quality Deficiency Report) should be submitted to the address specified in DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual. DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE If the FN303 Launcher is so badly damaged that it cannot be used either by repair or cannibalization, remove air reservoir from launcher and destroy launcher by cutting or crushing. PREPARATION FOR STORAGE OR SHIPMENT When transported by air, FN303 Air Reservoirs and the Portable Air Bank must be shipped depressurized to less than 20 psi absolute (IAW DOT 49 CFR 173.115). A sudden change in altitude may cause pressurized air bank tanks to burst open. See WP 0036 00, Preparation for Long Term Storage or Shipment of Portable Air Bank, for purging instructions. LIST OF ABBREVIATIONS/ACRONYMS Abbreviation/Acronym Definition BII C CLP CLS cm CPC CTA DA DRMO ft/sec F HP IAW IBA in. kg LAW LSA lb m MOPP MPI m/sec PMCS PQDR psi RCA ROMO SCUBA Basic Issue Items degrees Celsius Cleaner, Lubricant, and Preservative Contracted Logistics Support centimeter Corrosion Prevention and Control Common Table of Allowances Department of the Army Defense Re-utilization Marketing Office feet per second degrees Fahrenheit high pressure In Accordance With Individual Body Armor inch kilogram Lubricant, Arctic Weather Lubricant, Small Arms pound meter Mission-Oriented Protective Posture Mean Point of Impact meters per second Preventive Maintenance Checks and Services Product Quality Deficiency Report pounds per square inch Riot Control Agent Range of Military Operations Self Contained Underwater Breathing Apparatus

0001 00-2

TM 9-1095-212-13&P Abbreviation/Acronym Definition SOP SF TAMMS WCA WP Standard Operating Procedure Standard Form The Army Maintenance Management System Warranty Claim Action Work Package

0001 00

SAFETY, CARE, AND HANDLING There are no hazardous materials associated with the FN303 Launcher. Operators should never depend on the safety mechanism to justify careless or unsafe handling of the FN303 Launcher. Do not store FN303 Air Reservoirs or the Portable Air Bank outdoors. Pressurized containers must be kept away from direct sunlight and any heat sources where temperature may exceed 130F (54C). The Portable Air Bank must receive hydrostatic testing by DOT certified personnel every three years from the date of air cylinder manufacture or three years from date of previous test. Refer to WP 0037 00, Air Bank Hydrostatic Testing Information.

0001 00-3

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0001 00

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0001 00-4

TM 9-1095-212-13&P OPERATOR AND FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) EQUIPMENT DESCRIPTION AND DATA EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES

0002 00

The FN303 Launcher is a semi-automatic, compressed air launcher. The system is constructed of lightweight polymer, contains a magazine that holds 15 projectiles, and can deliver up to 60 semi-automatic shots from the 3000 psi air reservoir. The FN303 Projectile is pneumatically expelled with a muzzle velocity of 280-300 feet per second (85.3-91.4 meters per sec) from the FN303 Launcher to neutralize aggressors at an effective distance up to 100 meters (approx 328 feet). Upon impact with the target, the FN303 Projectile breaks apart and delivers a blunt impact. LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - FN303 LAUNCHER

COMPONENT Front Sight Stock Release Button Rear Sight Upper Stock Assembly Pistol Grip Magazine

DESCRIPTION The front sight, located on top of the upper stock assembly, flips up and is used with the rear sight for aiming. A sight adjustment tool is used to vertically adjust the sight. The stock release button, located on the left side of the lower stock assembly, allows the lower stock assembly to slide apart from the upper stock assembly. The rear sight, located on top of the upper stock assembly, flips up and lines up with the front sight. It is not adjustable. The upper stock assembly is made of polymer and secures the lower stock assembly for a complete launcher. The pistol grip, located on the upper stock assembly, is used to hold the rear of the launcher. The magazine is round, made of polymer, and has a transparent cover which allows the user to see how many shots remain. The magazine holds 15 projectiles which can be loaded with the speed loader or by hand.

0002 00-1

TM 9-1095-212-13&P COMPONENT Magazine Release Button Lower Stock Assembly DESCRIPTION

0002 00

The magazine release button, located in front of the magazine, releases the magazine from the launcher. The lower stock assembly is made of polymer and contains all the mechanical components of the launcher. It houses the valve assembly, trigger, safety lever, air reservoir, and locks in the magazine. The foregrip, located at the lower front of the lower stock assembly, is used to hold the front of the launcher. The barrel is smooth bore, made of aluminum, 10 inches long, and permanently pressed into the receiver assembly.

Foregrip Barrel

COMPONENT Air Supply Hose

DESCRIPTION The air supply hose is a special high-pressure hose designed specifically for the FN303 Launcher. The hose is made of braided nickel-plated brass. It is the passageway for air during operation and refilling. The air supply hose delivers air from the air reservoir to the valve assembly. The air supply hose quick connect, located on the end of the air hose, is a knurled springloaded connector used to attach the air supply hose to the air reservoir. The air reservoir nipple is located on the air reservoir. The air reservoir nipple gets inserted into the quick connect of the air supply hose. The air reservoir gauge shows the current pressure in the air reservoir and is permanently secured to the air reservoir. The air reservoir should be filled to and not exceed 3000 PSI for deployment and operation. The aluminum air reservoir supplies the air which expels the projectiles. It locks into the right side of the lower stock assembly with a latch and connects to the launchers air supply hose. The launcher requires an air reservoir filled with breathable scuba air. It is refillable and replaceable. The air reservoir release latch is used to remove and replace the air reservoir.

Air Supply Hose Quick Connect Air Reservoir Nipple Air Reservoir Gauge

Air Reservoir

Air Reservoir Release Latch

0002 00-2

TM 9-1095-212-13&P COMPONENT 1/4 Turn Air Valve DESCRIPTION

0002 00

The 1/4 turn air valve permits and restricts the flow of air from the air reservoir to the launchers valve assembly. When Open, the valve assembly is pressurized and the launcher will cycle when the trigger is pulled. When Closed, the valve assembly remains pressurized and should still be considered armed until clearing procedures take place to depressurize the valve assembly. The safety lever physically blocks and prevents movement of launchers trigger. The safety internally locks and secures the sear. The safety lever cannot be placed in SAFE position unless the trigger is in the forward position. The launcher cannot be fired unless the safety lever is in FIRE position. The trigger controls the firing of the launcher. When the valve assembly is pressurized, the trigger will move to the forward position. When the valve assembly is cleared and depressurized, the trigger can move freely until the safety lever is in SAFE position.

Safety Lever

Trigger

FN303 PROJECTILES

WARNING
Only FN303 Projectiles are approved for use with the FN303 Launcher. Serious personnel injury or launcher damage may result from the use of Non-FN303 projectiles. FN303 Projectiles are fin-stabilized and contain a dense powdered bismuth in the front payload. The caliber is .68 and the weight is 8.5 grams. The plastic housing is specifically designed to break upon impact and minimize skin penetration. All types of FN303 Projectiles are intended to deliver a blunt impact to the target. The rear payload contains either a non-marking clear glycol, a pink non-permanent marking paint, or a yellow permanent marking paint.

NSN 1090-01-533-1732 1090-01-541-3654 1090-01-541-3653

TYPE Blunt impact Non-permanent marking Permanent marking

PAYLOAD COLOR Clear (colorless) Pink Yellow

EFFECT Full blunt impact, non-marking Full blunt impact, non-permanent marking, washable Full blunt impact, permanent marking

0002 00-3

TM 9-1095-212-13&P LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - PORTABLE AIR BANK

0002 00

The Portable Air Bank is used to refill FN303 Air Reservoirs. The capacity is 4300 psi of breathable scuba air. It can refill approximately 15 to 20 reservoirs when it is fully charged. When the pressure drops to 3000 psi, the air bank should only be refilled with breathable scuba air using a compressor. The air bank is contained in a hard plastic transfer case and can be moved with the built-in wheels and the handle, or it can be lifted by two people using the spring-loaded lifting handles.

COMPONENT Air Bank Cylinders

DESCRIPTION There are two fiberglass-wrapped air bank cylinders inside the Air Bank transfer case. The cylinders hold the breathable scuba air with a pressure of up to 4350 psi. They are DOT E 9634 and require hydrostatic testing every three years by an authorized DOT cylinder retester. The HP transfer hose is approximately 12 inches long. The HP transfer hose has a knurled quick connect that fits over the FN303 air reservoir filling nipples labeled FILL. The knurled quick connect is located at the end of the HP transfer hose and ensures a secure connection to each FN303 air reservoir FILL nipple. The fill control valve controls the flow of pressure from the regulator into the FN303 air reservoir. When the HP transfer hose quick connect is secured to the FILL nipple of an air reservoir, the user pulls back on the valve to fill the air reservoir and equalize it to the pressure indicated on the Fill Pressure Gauge. By releasing the valve, the air that remains in the HP transfer hose is automatically purged. When the stop valve is closed, the regulator is purged by pulling the fill control valve stick. The fill pressure gauge indicates how much pressure is in the regulator and is labeled Fill Pressure. When the air bank is in storage, the regulator should be purged, and the fill pressure gauge should indicate 0 psi. When the filling of air reservoirs is required, the stop valve should be opened, and the pressure regulator knob should be turned until the fill pressure gauge indicates 3000 psi. As air reservoirs are filled, the fill pressure will drop, and the pressure regulator knob should be adjusted until the fill pressure gauge indicates 3000 psi.

HP Transfer Hose

Quick Connect Fill Control Valve Stick

Fill Pressure Gauge

0002 00-4

TM 9-1095-212-13&P COMPONENT Pressure Regulator Knob DESCRIPTION

0002 00

The pressure regulator knob controls the amount of air pressure that is transferred from the 4350 psi tanks into the 3000 psi regulator. It is labeled Control HP / OUT. Turning the knob counter-clockwise decreases the pressure in the regulator. Turning the knob clockwise increases the pressure in the regulator. The knob should be slowly turned until the Fill Pressure Gauge indicates that the regulator is at 3000 psi. The safety fixture nipple holds and stores the knurled quick connect of the HP transfer hose when the filling of air reservoirs is not taking place. It prevents the hose from damaging the fiberglass wrapped tanks. The red handled stop valve has two marked positions, CLOSED and OPEN. The stop valve controls the flow of air pressure into the air bank regulator. The stop valve should be in the CLOSED position except during air reservoir filling procedures. The air bank pressure gauge indicates the current pressure level of the air bank tanks. The gauge is labeled Air Bank Pressure and has a marking indicating the air bank maximum air pressure of 4350 psi / 300 bar. When the stop valve is opened to permit the flow of air pressure into the regulator, the air bank pressure gauge will indicate a decrease in pressure. The fill hose connection on the Reciprocating Compressor is connected to the Inlet Valve. Once the compressor is started, the inlet valve must be opened to fill the Air Bank. Once the Air Bank is filled, the inlet valve must be closed before disconnecting the air compressor. The inlet valve is also the means of slowly purging the Air Bank when required.

Safety Fixture Nipple

Stop Valve

Air Bank Pressure Gauge

Inlet Valve

0002 00-5

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0002 00

COMPONENT Air Bank Transfer Case Spring-loaded Lifting Handles

DESCRIPTION The transfer case is made of hard plastic with a hinged lid to permanently store the components of the Air Bank.

WARNING
Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring loaded lifting handles to prevent personnel injury. Two spring-loaded lifting handles on the Air Bank transfer case allow it to be safely lifted by two persons. Do not lift Air Bank by the transfer case handle.

Wheels Transfer Case Handle Red Safety Button Locks

The wheels on the transfer case are used to move the Air Bank over short distances. The transfer case handle is used to steer the Air Bank on its wheels. The red safety button on the back of the transfer case secures the handle in the up or down position. There are six dog-ear style locks that secure the lid to the transfer case for storage or transport of the Air Bank. 0002 00-6

TM 9-1095-212-13&P Safety Markings - WARNING LABELS

0002 00

Read and observe Warning labels on the FN303 Air Reservoir, Lower Stock Assembly, Air Bank and SCUBA Tank before operating the FN303 Launcher.

0002 00-7

TM 9-1095-212-13&P EQUIPMENT DATA Firing Device, Non Lethal: FN303 Launcher: NSN ............................................................... Caliber ............................................................... Weight w/full magazine and full reservoir .......... Overall length ...................................................... Barrel type ........................................................... Barrel length ........................................................ Iron sights ............................................................ Magazine capacity............................................... Magazine weight (loaded) ................................... Safety ............................................................... Stock ............................................................... Air reservoir: Capacity ........................................................ Weight (filled) ............................................... Muzzle velocity ................................................... Operating temperature......................................... Packing: Cardboard box containing 1 FN303 Launcher and accessories consisting of: .......................

0002 00

1095-01-526-7860 0.68 in. (17.27 mm) 6.35 lb (2.9 kg) 29.0 in. (73.6 cm) Smooth bore 10.0 in. (25.4 cm) Rear peep and front sight post; sight zero required to be performed at 32.8 yd (30 m) 15 rounds 0.60 lb (0.272 kg) Manually adjusted/trigger block Fixed/fiberglass reinforced nylon 3000 psi maximum allowable pressure/5000 psi safety rupture disk/ 8000 psi cylinder burst 1.7 lb 280 - 300 ft/sec (85.3 - 91.4 m/sec) -4F to +150F (-20C to + 65.5C)

Dimensions ................................................... Weight ........................................................... FN303 Projectiles: Projectile weight (each)....................................... NSN: 1090-01-541-3654......................................... 1090-01-541-3653......................................... 1090-01-533-1732......................................... Features ............................................................... Packing: Fiberboard box containing ............................ Dimensions................................................ Weight........................................................ Intermediate box containing ......................... Dimensions................................................ Weight........................................................ Storage tube: Dimensions................................................ Weight........................................................

Upper stock assembly Lower stock assembly Air reservoir Projectile magazine (2) Magazine cover clip (2) Speed loader (2) Small arms cleaning brush Small arms cleaning rod Lubricating oil Sight Adjustment Tool Foam support packaging materials 31.5 x 20.9 x 10.6 in. (80 x 53 x 27 cm) 9.55 lb (4.33 kg)

8.5 g (0.019 lb) Projectile, washable: Pink Projectile, indelible: Yellow Projectile, impact: Clear Fin stabilization; granular, non-toxic, high density bismuth; frangible plastic 600 projectiles packed in 4 intermediate boxes 16.25 x 14.5 x 8.25 in. (41.3 x 36.8 21.0 cm) 13 lb (5.9 kg) 150 projectiles/10 storage tubes containing 15 projectiles each with high density foam cushioning; barrier bag over each storage tube 16.25 x 7.25 x 4.13 in. (41.3 x 18.4 x 10.5 cm) 3 lb (1.36 kg) 11.25 in. long x 1 in. diameter (28.6 cm long x 2.54 cm diameter) 130 g (0.286 lb) 0002 00-8

TM 9-1095-212-13&P Portable Air Bank: NSN ............................................................... Dimensions.......................................................... Weight (filled) ..................................................... Maximum pressure capacity................................ Pressure output .................................................... Features ...............................................................

0002 00

1090-01-533-1622 31.5 x 20.9 x 10.6 in. (80 x 53 x 27 cm) 87.25 lb (39.6 kg) 4300 psi (297 bar) Variable up to 3000 psi (207 bar) Hard plastic transfer case with securing locks, two spring-loaded handles for lifting or four wheels and a red safety button to secure the handle in the up or down position when moving.

0002 00-9

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0002 00

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0002 00-10

TM 9-1095-212-13&P OPERATOR AND FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) THEORY OF OPERATION GENERAL

0003 00

The 1/4-turn air valve is placed in the ON position. Air travels from the 3000 psi reservoir, through the 800 psi regulator and ON/OFF assembly, thereby pressurizing the valve assembly to 800 psi. This pressure is sealed with the bolt, and the bolt is secured by the sear. After one-third of the overall trigger travel, the ON/OFF plunger is moved to the OFF position. Air flow to the valve assembly is stopped. After two-thirds of overall trigger travel, the sear releases the bolt. Once the bolt is released, air pressure forces the bolt forward and compresses the bolt spring. The bolt travels forward, pushing the projectile into the bore. The bolt then continues forward into the barrel and forms a seal. Air pressure of 800 psi enters the barrel and launches the projectile down range. The bolt spring drives the bolt rearward cycling the launcher.

0003 00-1

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0003 00-2

TM 9-1095-212-13&P

CHAPTER 2 OPERATOR INSTRUCTIONS FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P OPERATOR MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) DESCRIPTION AND USE OF CONTROLS AND INDICATORS PORTABLE AIR BANK Table 1 contains controls and indicators for the Portable Air Bank.

0004 00

Table 1. Controls and Indicators for Portable Air Bank . KEY 1 CONTROL OR INDICATOR Air Bank Pressure Gauge FUNCTION The air bank pressure gauge indicates the current pressure level of the air bank cylinders. The gauge is labeled Air Bank Pressure and has a marking indicating the air bank maximum air pressure of 4350 psi / 300 bar. When the stop valve is opened to permit the flow of air pressure into the regulator, the air bank pressure gauge will indicate a decrease in pressure. The inlet valve is used to purge the Air Bank, when required, or to fill the Air Bank cylinders using a diesel air compressor (or equivalent breathable SCUBA air compressor). The high pressure HP transfer hose is used to transfer air from the air bank cylinders to the air reservoirs used on the FN303 Launcher. The safety fixture nipple holds and stores the knurled quick connect of the HP transfer hose when the filling of air reservoirs is not taking place. It prevents the hose from damaging the fiberglass wrapped tanks. The pressure regulator knob controls the amount of air pressure that is transferred from the 4350 psi tanks into the 3000 psi regulator. It is labeled Control HP / OUT. Turning the knob counter-clockwise decreases the pressure in the regulator. Turning the knob clockwise increases the pressure in the regulator. The knob should be slowly turned until the Fill Pressure Gauge reads 3000 psi.

Inlet Valve

Safety Fixture Nipple

Pressure Regulator Knob

0004 00-1

TM 9-1095-212-13&P Table 1. Controls and Indicators for Portable Air Bank - Continued. KEY 5 CONTROL OR INDICATOR Fill Control Valve FUNCTION

0004 00

The fill control valve controls the flow of pressure from the regulator into the FN303 air reservoir. When the HP transfer hose quick connect is secured to the FILL nipple of an air reservoir, the user pulls back on the fill control valve stick to fill the air reservoir and equalize it to the pressure indicated on the Fill Pressure Gauge. By releasing the valve, the air that remains in the HP transfer hose is automatically purged. When the stop valve is closed, the regulator is purged by pulling the fill control valve stick. The fill pressure gauge indicates how much pressure is in the regulator and is labeled Fill Pressure. When the air bank is in storage, the regulator should be purged, and the fill pressure gauge should indicate 0 psi. When the filling of air reservoirs is required, the stop valve should be opened, and the pressure regulator knob should be turned until the fill pressure gauge indicates 3000 psi. As air reservoirs are filled, the fill pressure will drop and the pressure regulator knob should be adjusted until the fill pressure gauge indicates 3000 psi. The red handled stop valve has two marked positions, CLOSED and OPEN. The stop valve controls the flow of air pressure into the air bank regulator. The stop valve should be in the CLOSED position except during air reservoir filling procedures.

Fill Pressure Gauge

Stop Valve

0004 00-2

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) FN303 AIR RESERVOIR FILLING PROCEDURES OPERATION UNDER USUAL CONDITIONS INITIAL SETUP: Materials/Parts Fill Station Adapter (NSN 8120-01-526-8414) FN303 Air Reservoir (Item 2, WP 0046 00) Portable Air Bank Safety Eyewear SCUBA Tank Single Hearing Protection GENERAL Personnel Required Two Equipment Conditions Air Bank filled with breathable scuba air SCUBA tank filled with breathable scuba air

0005 00

FN303 air reservoirs may be filled using the Portable Air Bank or a SCUBA tank and Fill Station Adapter. The preferred method is to use the Portable Air Bank, if available. The alternate method is to use a filled scuba tank and the Fill Station Adapter. This work package contains both filling procedures. FILL FN303 AIR RESERVOIR WITH AIR BANK

WARNING
Handle Air Bank with care during ground transport. Avoid dropping or sudden impact to prevent cylinders from rupturing and causing serious injury. Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Operators are required to wear safety eyewear and hearing protection during air reservoir filling procedures. DO NOT drop, dent, or puncture the FN303 Air Reservoir. Mishandling may result in death, injury, or malfunction. Do not alter or modify the FN303 Air Reservoir. Do not expose filled air reservoirs to any heat source, flame, or condition where the temperature may exceed 130F (54C). Always store air reservoirs in a cool, dry area. Air reservoirs exposed to fire or heat in excess of 350F (176C) must be condemned. 1. Check all FN303 Air Reservoirs to be filled for corrosion, cracks, damage, dents, etc. Check air reservoir pressure gauge for cracks or damage. Check air reservoir 1/4-turn air valve for damage. If any damage is found, do not use the air reservoir. Return to field maintenance. Check manufacture date stamped on air reservoir. Date must be within 15 years of current date. If date exceeds 15 years, return air reservoir to Field Maintenance.

2.

0005 00-1

TM 9-1095-212-13&P 3.

0005 00

Using two people, lift Air Bank transfer case with spring-loaded lifting handles and place it on a flat surface with the handle down. Read and observe warning label on outside of Air Bank. Turn the six dog-ear style locks securing the transfer case and lift the lid.

4. 5.

6.

Check to ensure AIR BANK PRESSURE gauge reads between 3000 psi and 4350 psi. If Air Bank pressure is below 3000 psi, refill Air Bank with breathable scuba air using a compressor before proceeding to next step. Ensure FILL CONTROL VALVE stick is in the CLOSED position (vertical position). This is the default position and should stay in place. Ensure HP transfer quick connect is secured to safety fixture nipple. Slowly move red-handled STOP VALVE from CLOSED to OPEN position.

7.

8. 9.

0005 00-2

TM 9-1095-212-13&P

0005 00

CAUTION
DO NOT exceed 3000 psi (maximum allowed pressure) in the Air Bank regulator. Audible noise will be heard if pressure exceeds 3000 psi. 10. Set the FILL PRESSURE gauge to 3000 psi using the PRESSURE REGULATOR knob until no audible sound is heard. Increase pressure by turning knob clockwise. Decrease pressure by turning knob counter-clockwise. 11. Pull back knurled quick connect on end of HP transfer hose and disconnect from safety fixture nipple.

12. Check to ensure 1/4-turn air valve on FN303 Air Reservoir is in OFF position. 13. Holding FN303 Air Reservoir in one hand, pull back knurled quick connect on the end of the HP transfer hose and place on FILL nipple of air reservoir. Pull HP transfer hose to ensure proper connection.

0005 00-3

TM 9-1095-212-13&P

0005 00

CAUTION
During the air transfer process, the FILL CONTROL VALVE must be opened and closed SLOWLY. DO NOT jerk the FILL CONTROL VALVE stick. Unnecessary stress on the air reservoir and premature wear of the seals will occur.

NOTE
FILL PRESSURE gauge should read no more than 3000 psi prior to air reservoir filling procedure. During the filling procedure, it is normal for the air reservoir to suddenly feel warm to the hand. 14. Holding FN303 Air Reservoir in one hand, use other hand to open FILL CONTROL VALVE by SLOWLY tilting FILL CONTROL VALVE stick until pressure is equalized between the FILL PRESSURE gauge and the air reservoir pressure gauge.

15. Close FILL CONTROL VALVE by SLOWLY moving FILL CONTROL VALVE stick to the vertical position. An audible noise will be heard as the compressed air in the HP transfer hose purges. 16. Pull back knurled quick connect and disconnect HP transfer hose from FILL nipple on FN303 Air Reservoir. The air reservoir is now filled. Set filled reservoir aside.

17. Pull back knurled quick connect on HP transfer hose and place it back on safety fixture nipple. 18. Check FILL PRESSURE gauge. If necessary, use PRESSURE REGULATOR knob to adjust pressure to 3000 psi.

0005 00-4

TM 9-1095-212-13&P

0005 00

19. Check AIR BANK PRESSURE gauge. If Air Bank pressure has depleted to 3000 psi, move red-handled STOP VALVE to CLOSED position and refill Air Bank with breathable scuba air using a compressor. 20. Repeat steps 10 thru 19 for remaining air reservoirs required for the mission. 21. Move red-handled STOP VALVE to CLOSED position.

22. To purge regulator assembly, SLOWLY move FILL CONTROL VALVE stick until FILL PRESSURE gauge reads 0 psi (purging sound will be audible).

23. Close the transfer case and turn and lock the six dog-ear style locks.

0005 00-5

TM 9-1095-212-13&P

0005 00

WARNING
Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Handle Air Bank with care during ground transport. Avoid dropping or sudden impact to prevent cylinders from rupturing and causing serious injury. Do not expose filled air reservoirs to any heat source, flame, or condition where the temperature may exceed 130F (54C). 24. If the Air Bank needs to be lifted, two (2) people are required to use the two spring-loaded lifting handles on the transfer case. Do not lift Air Bank by the transfer case handle. 25. To transport the Air Bank to a desired location, unlock the red safety button on the back of the transfer case, pull up the handle and use the wheels on the bottom of the transfer case.

26. Transport Air Bank to desired location for storage. If Air Bank will be shipped by air, go to WP 0036 00, Preparation For Long Term Storage Or Shipment Of Air Bank.

0005 00-6

TM 9-1095-212-13&P FILL FN303 AIR RESERVOIR USING FILL STATION ADAPTER AND SCUBA TANK

0005 00

WARNING
Always carefully handle and transport scuba tank(s) IAW local SOP to prevent personnel injury. Operators are required to wear safety eyewear and single hearing protection during air reservoir filling procedures. DO NOT drop, dent, or puncture the FN303 Air Reservoir. Mishandling the air reservoir may result in death, injury, or malfunction. DO NOT exceed maximum allowed pressure of 3000 psi in the FN303 Air Reservoir. Do not alter or modify the FN303 Air Reservoir. Do not expose filled air reservoirs to any heat source, flame, or condition where the temperature may exceed 130F (54C). Always store air reservoirs in a cool, dry area. Air reservoirs exposed to fire or heat in excess of 350F (176C) must be condemned. 1. Holding fill station adapter with blue pressure relief button facing up, place yoke over scuba valve and hand tighten fill station adapter knob until hand tight. Do not let the yoke lock against the scuba valve knob.

0005 00-7

TM 9-1095-212-13&P 2. 3. Ensure 1/4-turn air valve on FN303 Air Reservoir is in OFF position.

0005 00

Pull back knurled quick connect on the fill station adapter hose and push quick connect over FILL nipple on FN303 Air Reservoir. Pull fill station adapter hose to ensure it is fully seated.

WARNING
DO NOT exceed maximum allowed pressure of 3000 psi in the FN303 Air Reservoir. 4. Holding air reservoir in one hand, use other hand to slowly turn control knob on scuba valve counter-clockwise and carefully monitor the fill station adapter pressure gauge to ensure pressure raises at a very slow rate of no more than 200 psi per second. Fill air reservoir until air reservoir pressure gauge reaches maximum pressure of 3000 psi, then close control knob on scuba valve by turning clockwise. It is normal for the air reservoir to suddenly feel warm in the hand. Check and observe fill station adapter pressure gauge. a. b. If pressure gauge reads greater than 2000 psi, go to step 6. If pressure gauge reads less than 2000 psi, press blue pressure relief button to purge all remaining air pressure from fill station adapter hose. Replace scuba tank with filled scuba tank. Repeat steps 2 thru 7.

5.

0005 00-8

TM 9-1095-212-13&P 6. 7. 8. 9.

0005 00

Press blue pressure relief button on fill station adapter to purge all remaining air pressure from the fill station adapter hose. Pull back knurled quick connect on fill station adapter hose and remove from FILL nipple on FN303 air reservoir. Repeat steps 2 thru 7 for remaining air reservoirs. After all FN303 Air Reservoirs required for the mission are filled, loosen fill station adapter knob and lift fill station adapter off scuba valve.

END OF WORK PACKAGE

0005 00-9

TM 9-1095-212-13&P

0005 00

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0005 00-10

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PREPARE FN303 LAUNCHER OPERATION UNDER USUAL CONDITIONS INITIAL SETUP: Tools and Special Tools Sight Adjustment Tool (Item 10, WP 0046 00) Materials/Parts Lower Stock Assembly (Item 11, WP 0046 00) Lubricating Oil (Item 9, WP 0046 00) Magazine Cover Clip (Item 5, WP 0046 00) Projectiles (Item 4, 5, or 6, WP 0047 00) Projectile Magazine (Item 4, WP 0046 00) Speed Loader (Item 3, WP 0046 00) Upper Stock Assembly (Item 6, WP 0046 00) GENERAL This work package contains FN303 Launcher instructions to assemble, lubricate, and load and attach the magazine. Personnel Required One Equipment Conditions Air reservoir filled (WP 0005 00)

0006 00

WARNING
DO NOT touch or adjust regulator or regulator lock nut. Projectiles could be launched at unauthorized velocity. Rapid air loss will occur. ASSEMBLE LAUNCHER 1. Ensure safety is in SAFE position.

WARNING
Do not put fingers or hands between lower and upper stock assemblies when assembling launcher. 2. Do not touch or adjust regulator or regulator lock nut. Carefully connect lower stock assembly and upper stock assembly by sliding the lower stock assembly onto the upper stock assembly rail until they lock together.

0006 00-1

TM 9-1095-212-13&P

0006 00

WARNING
Only FN303 air reservoirs filled with scuba breathable air are permitted to be used with the FN303 Launcher. Serious personnel injury or launcher damage may result from the use of Non-FN303 air reservoirs. A filled or partially filled air reservoir contains high pressure air. Always handle the air reservoir with care. Do not drop, dent, or puncture the air reservoir. Mishandling may result in malfunction or serious injury. 3. Ensure 1/4-turn air valve on FN303 air reservoir is in OFF position.

NOTE
Ensure gauge reads approximately 3000 psi before assembling the air reservoir to the launcher prior to mission. The air reservoir can only be attached to the launcher with the bottom of the air reservoir pointing toward the front of the launcher. 4. Attach FN303 air reservoir to launcher by inserting the air reservoir release latch into mounting clamp on lower stock assembly and snapping the air reservoir in place.

0006 00-2

TM 9-1095-212-13&P

0006 00

CAUTION
ONLY factory authorized lubricating oil is permitted in the FN303 Launcher. Do not use gun lubricants such as CLP, LSA, LAW or other chemical cleaners. Launcher damage or malfunction will occur. Do not excessively oil the launcher. Excess oil may cause a malfunction.

NOTE
The FN303 Launcher shall be lubricated before each operation. 5. Holding air supply hose quick connect vertically, place 3 drops of lubricating oil into the air supply hose.

CAUTION
DO NOT connect the air supply hose to the FILL nipple on the air reservoir. Although no injury or damage can occur from the system, the user may mistakenly release all pressure from the air reservoir upon opening the 1/4-turn valve. This may put the user in an unexpected situation, requiring an immediate air reservoir change during a mission. 6. Using thumb and index finger, pull back knurled quick connect on the end of the air supply hose, insert onto the air reservoir nipple labeled GUN, and push quick connect over the nipple. Pull air supply hose to ensure it is fully seated.

0006 00-3

TM 9-1095-212-13&P LOAD MAGAZINE

0006 00

The magazine of the FN303 Launcher can be loaded using the provided speed loader or by hand. The preferred method is to use the speed loader. Both methods are provided below.

WARNING
Only FN303 projectiles are approved for use in the FN303 Launcher. Serious personnel injury or launcher damage may result from the use of Non-FN303 projectiles. Do not use cracked, damaged, or dirty projectiles.

CAUTION
A full storage tube of projectiles contains 15 rounds. Load each magazine completely with all 15 projectiles. Do not leave empty rotor pockets between projectiles. Empty rotor pockets will increase the chance of projectile breakage in the magazine. If a projectile ruptures or misfires in the magazine, the magazine must be properly cleaned prior to further use to avoid malfunction. The projectiles must be handled with care. Sharp blows or high forces may cause ruptures and the projectiles will become unusable. Discard damaged projectiles IAW local Standard Operating Procedure (SOP). 1. Load Magazine Using Speed Loader. a. b. Remove storage tube of projectiles from barrier bag. Visually inspect the storage tube to ensure that the flat end of each projectile is toward the bottom of the storage tube and the projectile dome (rounded end) is toward the cap.

0006 00-4

TM 9-1095-212-13&P c. Remove cover clip from magazine and set aside.

0006 00

d.

Holding storage tube with cap UP so that projectiles do not fall out, unscrew cap from storage tube. Set storage tube cap with foam support aside. Screw speed loader assembly onto end of storage tube.

NOTE
Speed loader assembly can only be attached to the magazine one way. e. Holding magazine with transparent cover toward storage tube, snap speed loader assembly onto magazine projectile opening.

0006 00-5

TM 9-1095-212-13&P f. Slowly turn magazine and attached speed loader assembly so that storage tube is pointing up.

0006 00

NOTE
One complete rotation of the rotor fully loads the magazine. When magazine is full (loaded with 15 projectiles), the rotor cannot be turned. g. Use thumb grooves in the center of the magazine to slowly turn magazine rotor counter-clockwise. Ensure a projectile falls into each rotor pocket. When the magazine is fully loaded, the projectile in the magazine projectile opening should stay in place. However, to ensure the projectile does not fall out or get damaged, unsnap speed loader assembly from magazine, cover projectile opening with fingers or hand and place cover clip back on magazine. Unscrew speed loader from empty storage tube. Place speed loader in a safe place. Place foam support and cap back on empty storage tube and retain for storage of any unused projectiles.

h. i. 2.

Load Magazine by Hand. a. b. c. d. e. Remove storage tube of projectiles from barrier bag. Remove cover clip from magazine and set aside. Holding storage tube with cap UP so that projectiles do not fall out, unscrew cap from storage tube. Carefully remove projectiles from storage tube. Place foam support and cap back on empty storage tube and retain for storage of unused projectiles.

0006 00-6

TM 9-1095-212-13&P

0006 00

NOTE
The magazine rotor will not turn if a projectile is inserted backwards or incorrectly. If the magazine rotor is forced with a projectile inserted incorrectly, the projectile will break. f. With magazine held upright in the left hand and projectile opening at top, insert dome (rounded end) of projectile into projectile opening. Cover the other side of the projectile opening with fingers or hand so that projectile does not fall out or get damaged when inserted.

g.

Using the thumb grooves in the center of the magazine, continue loading the magazine by turning and holding the magazine rotor counter-clockwise while inserting a projectile into a rotor pocket. Ensure a projectile is inserted into each rotor pocket. When the magazine is full, the magazine rotor cannot be turned. The last projectile will stay in place when the magazine is fully loaded.

h.

Place cover clip back on the fully loaded magazine to ensure projectiles do not fall out or get damaged.

0006 00-7

TM 9-1095-212-13&P ATTACH MAGAZINE

0006 00

WARNING
To prevent personnel injury, always keep loaded launcher pointed downrange at all times. Do not attach magazine until launcher is ready for use. Do not insert fingers into magazine well. Serious injury will occur since the bolt impacts any obstruction placed in the magazine well if the launcher is fired. 1. Ensure launcher is pointed downrange, safety lever is in SAFE position, and 1/4-turn air valve on the air reservoir is in OFF position. Check magazine to ensure it is loaded with projectiles and that none are broken. Remove magazine cover clip and set aside.

2. 3.

NOTE
The magazine can only be attached to the launcher with the transparent magazine cover toward the rear of the launcher. 4. To attach magazine to launcher, position transparent magazine cover toward rear of launcher with projectile opening toward magazine well. Push magazine up into magazine well until it snaps in place. Gently pull magazine to ensure it is securely attached.

END OF WORK PACKAGE

0006 00-8

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) OPERATE FN303 LAUNCHER OPERATION UNDER USUAL CONDITIONS INITIAL SETUP: Materials/Parts Sight Adjustment Tool (Item 10, WP 0046 00) Personnel Required One GENERAL Equipment Conditions Launcher prepared (WP 0006 00)

0007 00

This work package contains instructions to adjust the front sight and zero in, prepare to engage target, misfire procedures, and clearing the FN303 Launcher. ADJUST FRONT SIGHT AND ZERO IN

WARNING
Always keep loaded launcher pointed downrange.

NOTE
The launcher must be sighted at 30 meters (32.8 yd) to maintain proper ZERO so aiming is more precise. The gunner must maintain ZERO on the launcher at all times. Gunner should confirm the ZERO as often as possible. When maintenance is performed on the launcher, changes in atmospheric conditions, humidity, and temperature, and/or change in projectile lot numbers occur. RE-ZERO as soon as possible. The gunner must ZERO the launcher while wearing the uniform most likely to be worn when firing the launcher. The ZERO will change depending on the uniform worn due to placement of the launcher in the shoulder pocket. The front sight post has four CLICK positions for each 360 degrees of rotation. Each CLICK position can be felt by the finger tips during a turn and can be visibly confirmed since the sight post shape is square. Rotation of one click (90 degrees or 1/4 turn) moves the Mean Point of Impact (MPI) of the shot group approximately 1/2-inch (1.3 cm) to 5/8-inch (1.6 cm) along the vertical axis. There is no horizontal sight adjustment. 1. Flip up FN303 Launcher front and rear sights.

0007 00-1

TM 9-1095-212-13&P 2. Turn 1/4-turn air valve from OFF to ON position.

0007 00

CAUTION
The launcher must be held with NO contact between the wrist of the non-firing hand and the magazine. Contact between the non-firing wrist and the magazine may cause binding and a failure to feed the next projectile. 3. To hold launcher in firing position: a. b. c. Place non-firing hand on foregrip of launcher. Place firing hand on pistol grip of launcher. Place butt end of launcher into shoulder of firing arm.

WARNING
If FN303 Launcher is dropped or struck with the safety lever in the FIRE position, it could discharge.

NOTE
When the safety lever is in the SAFE position, the finger can not be placed on the trigger and the trigger is unable to be moved rearward. When the safety lever is on the FIRE position, the finger can be placed on the trigger and the launcher is ready to fire.

0007 00-2

TM 9-1095-212-13&P 4. Move safety lever from SAFE to FIRE position.

0007 00

5.

Viewing through rear peephole sight, line up the white dot on the front sight post with a downrange target of a given distance of 30 meters. Fire three (3) projectiles at downrange target. Place safety lever in SAFE position. Observe the points of impact on the target and compare to position of the sights. To adjust the elevation upward, insert sight adjustment tool on front sight post and turn clockwise in 1/4 turn increments. To adjust the elevation downward, insert sight adjustment tool on front sight post and turn counter-clockwise in 1/4 turn increments. Each 1/4 turn increment adjusts the mean point of impact approximately 1/2 inch (1.3 cm) to 5/8 inch (1.6 cm) along the vertical axis.

6.

7.

8. 9.

Repeat steps 4 thru 7 until mean point of impact coincides with the mean point of aim through the sights. Turn 1/4-turn air valve to the OFF position.

10. Place safety lever in SAFE position once zeroing is complete.

0007 00-3

TM 9-1095-212-13&P PREPARE TO ENGAGE TARGET

0007 00

WARNING
Always keep loaded launcher pointed downrange. Never aim the launcher towards the neck or head of the target. Engaging the target at these regions of the body may result in permanent injury and/or death to the target. When in close range (within 5 meters) of the target, always aim lower than the center of mass, preferably toward the thighs. 1. 2. Flip up front and rear weapon sights. Open 1/4-turn air valve to the ON position.

CAUTION
The launcher must be held with NO contact between the wrist of the non-firing hand and the magazine. Contact between the non-firing wrist and the magazine may cause binding and a failure to feed the next projectile. 3. To hold launcher in firing position: a. b. c. Place non-firing hand on foregrip of launcher. Place firing hand on pistol grip of launcher. Place butt end of launcher into shoulder of firing arm.

WARNING
If FN303 Launcher is dropped with the safety lever in the FIRE position, it could discharge.

NOTE
When the safety lever is in the SAFE position, the sear is locked, the finger can not be placed on the trigger, and the trigger is unable to be moved. When the safety lever is on the FIRE position, the sear is unlocked, the finger can be placed on the trigger, and the launcher is ready to fire.

0007 00-4

TM 9-1095-212-13&P 4. Move safety lever from SAFE to FIRE position.

0007 00

5. 6.

Look through and line up weapon sights with intended target. Squeeze trigger to engage target.

MISFIRE PROCEDURES In the event of an unanticipated interruption in the firing of the launcher, the following actions should be performed immediately.

WARNING
Always keep loaded launcher pointed downrange. 1. 2. Visually inspect air reservoir pressure gauge to ensure the needle is in the green range. If air reservoir 1/4 turn valve is in OFF position (closed), then move the valve to the ON (open) position to pressurize the valve assembly. Attempt to fire the launcher. If launcher still does not fire, use hand to tap the base of the magazine. Re-attempt to fire the launcher. If launcher still does not fire, place safety lever in SAFE position and remove the magazine. a. Visually confirm projectile(s) are not broken and are loaded correctly in the magazine. If projectiles are broken in the magazine, set that magazine aside and load a new magazine into launcher. Visually determine if rotor pocket assembly has rotated the next projectile into the magazine opening. If rotor pocket assembly is stuck/binded, shake magazine from side to side. If rotor pocket assembly does not rotate, set that magazine aside and load a new magazine into launcher.

3. 4. 5. 6.

b.

7. 8.

Place safety lever in FIRE position. Attempt to fire the launcher again.

0007 00-5

TM 9-1095-212-13&P CLEAR LAUNCHER

0007 00

WARNING
Always keep loaded launcher pointed downrange.

CAUTION
If a projectile ruptures or misfires in the magazine, the magazine must be properly cleaned prior to further use to avoid malfunction. 1. Ensure launcher is pointed downrange, safety lever is in SAFE position, and 1/4-turn air valve on the air reservoir is in OFF position. Press magazine release button and pull magazine from launcher.

2.

3.

Place magazine cover clip back on magazine.

0007 00-6

TM 9-1095-212-13&P 4. Move safety lever to FIRE position.

0007 00

WARNING
Do not insert fingers into magazine well. Serious injury will occur since the bolt will impact any obstruction placed in the magazine well if the launcher is fired. 5. Depressurize the valve assembly by continually pulling and releasing the trigger until there is no air pressure. When the valve assembly is depressurized, the trigger will move freely.

NOTE
If the air reservoirs 1/4-turn air valve is closed and the valve assembly has been cleared, the trigger will move freely. If trigger is back all the way, it may be necessary to move the trigger forward in order to place the safety lever in the SAFE position. 6. Move trigger to forward-most position and return safety lever to SAFE position.

WARNING
Never look down the launcher barrel from the muzzle end, even if the launcher appears to be clear. 7. Visually inspect magazine well and barrel to ensure they are empty and clear of obstructions.

END OF WORK PACKAGE

0007 00-7

TM 9-1095-212-13&P

0007 00

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0007 00-8

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) DISASSEMBLE FN303 LAUNCHER OPERATION UNDER USUAL CONDITIONS INITIAL SETUP: Personnel Required One DISASSEMBLE LAUNCHER Equipment Conditions Launcher cleared (WP 0007 00)

0008 00

WARNING
Always keep launcher pointed downrange. 1. 2. 3. Ensure safety lever is in SAFE position and 1/4-turn air valve on the air reservoir is in OFF position. Ensure magazine is removed and launcher is cleared. Pull back air supply hose knurled quick connect and remove air hose from the air reservoir nipple.

0008 00-1

TM 9-1095-212-13&P 4. Press air reservoir release latch and pull air reservoir off launcher. Set air reservoir aside.

0008 00

5.

Press and hold stock release button. Slide lower stock off upper stock.

UNLOAD MAGAZINE

CAUTION
Projectiles must be handled with care. Sharp blows or high forces may cause ruptures and the projectiles will become unusable. Discard damaged projectiles IAW local SOP. If a projectile ruptures or misfires in the magazine, the magazine must be properly cleaned prior to further use to avoid malfunction.

NOTE
Storing projectiles in a storage tube is recommended to optimize shelf-life. Storage tubes should remain in the packing box until ready to be used. 1. Remove cover clip from magazine.

0008 00-2

TM 9-1095-212-13&P

0008 00

CAUTION
Ensure magazine is held approximately 1 inch from surface to prevent damage to projectiles as they fall out. 2. 3. Hold magazine horizontally with knuckles of both hands resting on a clean, flat surface. Use thumb to push each projectile out until magazine is empty. Place cover clip back on magazine.

4. 5.

Visually inspect each projectile for cracks, leaking or separation. Dispose of unserviceable projectiles IAW local SOP. Obtain storage tube. Remove storage tube cap and foam support and set aside.

CAUTION
When placing projectiles into storage tube, ensure internal ribs of tube and fins of projectile do not get jammed together. 6. Hold storage tube at a 45 degree angle. Carefully insert undamaged projectiles back into storage tube with the flat end of each projectile toward the bottom of the storage tube and the projectile dome (rounded end) up.

7.

If storage tube contains less than 15 rounds, insert soft packing material (e.g., foam support, cotton, paper, etc.) in storage tube to protect projectiles from damage. Place storage tube cap with foam support back on storage tube. Store storage tube with projectiles IAW local SOP.

8. 9.

END OF WORK PACKAGE 0008 00-3

TM 9-1095-212-13&P

0008 00

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0008 00-4

TM 9-1095-212-13&P OPERATOR INSTRUCTIONS FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) OPERATION UNDER UNUSUAL CONDITIONS INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific items GENERAL References WP 0019 00 WP 0020 00

0009 00

This work package contains instructions to operate the FN303 Launcher and Portable Air Bank under unusual conditions. UNUSUAL ENVIROMENT/WEATHER Operation in Desert Climates In extreme hot temperatures, the pressure inside the FN303 Air Reservoir and the Portable Air Bank cylinders will rise. The FN303 Air Reservoir has a burst disk that will safely release pressure if the air reservoir reaches 5000 psi. If this happens, dispose of the air reservoir IAW local SOP. The Portable Air Bank has a safety check valve that will automatically release pressure if the Air Bank pressure gauge exceeds 4350 psi or the fill pressure gauge exceeds 3050 psi. In desert climates, the FN303 Launcher and Portable Air Bank are subject to damage from windblown sand and dust. Portable Air Bank cylinders and all controls/indicators will require more frequent cleaning. Do not leave the FN303 uncovered when not in use. Desert climate conditions will require more frequent launcher cleaning (refer to WP 0019 00) and magazine cleaning (refer to WP 0020 00). Desert climates can also cause the various O-rings inside the FN303 Launcher to become dry and brittle. This may require more frequent lubrication and/or O-ring replacement. Refer to applicable maintenance work package. When not in use, the Portable Air Bank should always be laid down on a flat surface with the lid closed and dog-ear style locks in the locked position. Operation in Arctic Climates In extreme cold temperatures, the FN303 Launcher and Portable Air Bank pressure lines may freeze. Arctic climates can cause the various O-rings inside the FN303 Launcher to become dry and brittle. This may require more frequent lubrication and/or O-ring replacement. Refer to applicable maintenance work package. Operation in Tropical Climates Tropical climates cause condensation to form on the FN303 Launcher and Portable Air Bank. Wipe off moisture with a wiping rag. NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) ENVIRONMENT The FN303 Launcher and Portable Air Bank can be operated in MOPP IV. END OF WORK PACKAGE 0009 00-1

TM 9-1095-212-13&P

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0009 00-2

TM 9-1095-212-13&P

CHAPTER 3 OPERATOR TROUBLESHOOTING PROCEDURES FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) TROUBLESHOOTING INTRODUCTION TROUBLESHOOTING PROCEDURES

0010 00

The troubleshooting work packages contain tables listing the malfunctions, tests or inspections, and corrective actions required to return the FN303 Launcher and Portable Air Bank to normal operation. Perform the steps in the order they appear in the tables. Each work package is headed by an initial setup. This setup outlines what is needed as well as certain conditions which must be met before starting the task. DONT START A TASK UNTIL: You understand the task. You understand what you are to do. You understand what is needed to do the work. You have the things you need. This manual cannot list all malfunctions that may occur, or all tests or inspections and corrective actions. If a malfunction is not listed or is not corrected by listed corrective actions, notify your supervisor or field maintenance.

0010 00-1

TM 9-1095-212-13&P

0010 00

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0010 00-2

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) OPERATOR TROUBLESHOOTING PROCEDURES FOR FN303 LAUNCHER INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific items Personnel Required One FN303 LAUNCHER References WP 0006 00 WP 0007 00 WP 0019 00

0011 00

NOTE
Prior to delivering FN303 Launcher to Field Maintenance for service, ensure the 1/4-turn air valve is in the OFF position, the launcher is cleared, and the air hose is disconnected from the air reservoir nipple.

Table 1. Operator Troubleshooting Procedures for FN303 Launcher . MALFUNCTION 1. 2. LAUNCHER HOUSING IS CRACKED OR BROKEN LAUNCHER FAILS TO FIRE TEST OR INSPECTION Check exterior of launcher housing for cracks or missing portions. 1. 2. Check that safety in SAFE position. CORRECTIVE ACTION If launcher housing is cracked or broken, notify Field Maintenance. Move safety to FIRE position.

Check trigger position for free move- Valve assembly not pressurized. Rotate ment. air reservoirs 1/4 turn air valve to ON position. Recheck that air pressure returns. Check connection between air hose and air reservoir nipple. Pull on air hose to check the connection between quick connect and air reservoir GUN nipple. If air reservoir is empty, replace with filled FN303 air reservoir. Turn 1/4-turn air valve to ON position to pressurize the valve assembly. Replace air reservoir with filled FN303 air reservoir if gauge reads below 1000 psi.

3.

4. 5.

Check that 1/4-turn air valve on air reservoir is in the ON position. Check to ensure that air reservoir gauge reads between 1000 and 3000 psi (green zone).

0011 00-1

TM 9-1095-212-13&P Table 1. Operator Troubleshooting Procedures for FN303 Launcher - Continued. MALFUNCTION 3. LAUNCHER PROPERLY CYCLES BUT DOES NOT LAUNCH PROJECTILES 1. TEST OR INSPECTION

0011 00

CORRECTIVE ACTION

Check to ensure wrist/forearm of Shift wrist/forearm of non-firing hand non-firing hand is not resting or bind- away from magazine. ing the magazine. Magazine will fail to feed if wrist is binded. Check air reservoir gauge for adequate operating pressure. Pressure may be too low to expel projectiles. Check to see if magazine is properly loaded or empty. Air Reservoir gauge should indicate a pressure between 1000 and 3000 psi. Replace air reservoir with filled FN303 air reservoir. If magazine is loaded to launcher, remove magazine and check to ensure projectiles are properly loaded. Replace empty magazine with a loaded magazine. Remove magazine and replace with another loaded magazine. Air Reservoir gauge should indicate a pressure between 1000 and 3000 psi. Replace air reservoir with filled FN303 air reservoir. Clear launcher IAW WP 0007 00 and perform lubrication procedure IAW WP 0006 00 to lubricate the valve assembly. Clear launcher IAW WP 0007 00 and perform cleaning procedure IAW WP 0019 00 to remove plastic projectile debris and/or dirt from barrel. If front sight is damaged, notify Field Maintenance. If rear sight is damaged, notify Field Maintenance. Operator to perform zeroing procedures at 30 meters and make adjustments as necessary IAW WP 0007 00.

2.

3.

4. 4. LAUNCHER FIRES PROJECTILES BUT ACCURACY IS LOW 1.

Check magazine for leaking or broken projectiles. Check air reservoir gauge for adequate operating pressure. Pressure may be too low to engage target. Launcher valve assembly may require lubrication. Check barrel for debris or broken projectiles.

2.

3.

4. 5. 6.

Inspect front sight for damage. Inspect rear sight for damage. Confirm ZERO at 30 meters.

0011 00-2

TM 9-1095-212-13&P Table 1. Operator Troubleshooting Procedures for FN303 Launcher - Continued. MALFUNCTION 5. LAUNCHER LEAKS AIR WHEN 1/4-TURN AIR VALVE ON AIR RESERVOIR IS TURNED TO ON POSITION 1. TEST OR INSPECTION Check air supply hose quick connect for proper connection to the air reservoir. Check for loose connection between air supply hose and lower stock assembly. Check for broken, cracked, or frayed air supply hose. If launcher still leaks, regulator may have been tampered with. Check for damaged air reservoir. Inspect for presence of O-ring in air hose quick connect.

0011 00

CORRECTIVE ACTION Ensure air hose quick connect is connected to the GUN nipple on the air reservoir. If air supply hose is loose, notify Field Maintenance. If air supply hose is broken, cracked, or frayed, notify Field Maintenance. If regulator has been tampered with, notify Field Maintenance. Remove damaged air reservoir. Replace with filled FN303 air reservoir. If O-ring is missing or launcher continues to leak, return launcher to Field Maintenance for complete O-ring replacement. If securing clip(s) on front and back of magazine are missing, worn or broken, replace magazine.

2.

3. 4. 5. 6.

6.

MAGAZINE FALLS FROM LAUNCHER OR FAILS TO CATCH

1.

Inspect for missing, worn or broken securing clip(s) on front and back of magazine.

2.

Check magazine button catch assem- If magazine button catch assembly is bly within launcher to ensure it is not missing, broken or worn, notify field missing, broken or worn beyond ser- maintenance. viceability. Check stock release button assembly to ensure it is not missing, broken or worn beyond serviceability. Check upper stock assembly for crack or break along the rails. If stock release button assembly is missing, broken or worn, notify field maintenance. If upper stock assembly is broken, replace upper stock assembly IAW WP 0006 00. Zero launcher IAW WP 0007 00.

7.

LOWER STOCK ASSEMBLY 1. FAILS TO STAY CONNECTED TO UPPER STOCK ASSEMBLY 2.

END OF WORK PACKAGE

0011 00-3

TM 9-1095-212-13&P

0011 00

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0011 00-4

TM 9-1095-212-13&P OPERATOR MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) OPERATOR TROUBLESHOOTING PROCEDURESFOR PORTABLE AIR BANK INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific items Personnel Required One AIR BANK Table 1. Operator Troubleshooting Procedures for Portable Air Bank. MALFUNCTION 1. AIR BANK WILL NOT FILL AIR RESERVOIRS TO 3000 PSI 1. 2. TEST OR INSPECTION References WP 0005 00

0012 00

CORRECTIVE ACTION

Check Air Bank pressure gauge to If Air Bank pressure is low, notify Field ensure cylinders are at least 3000 psi. Maintenance to refill Air Bank. Check that stop valve is in CLOSED position. Turn stop valve to OPEN position and adjust pressure regulator knob until fill pressure gauge reads 3000 psi. Retry filling air reservoir. Refer to WP 0005 00. Adjust pressure regulator knob until fill pressure reads 3000 psi. Retry filling air reservoir. Refer to WP 0005 00. If O-ring is missing or damaged, notify Field Maintenance. Air Bank will automatically bleed if cylinder pressure rises above 4350 psi due to temperature change. Notify Field Maintenance. Air Bank pressure regulator will automatically bleed pressure if fill pressure is above 3000 psi. Adjust pressure regulator knob until fill pressure gauge indicates 3000 psi and bleeding noise ceases. Refer to WP 0005 00. If O-ring is missing or damaged, notify Field Maintenance.

3.

Check fill pressure gauge for 3000 psi. Check for presence of O-ring (-010) in quick connect. Check temperature of Air Bank storage area.

4. 2. AIR BANK HAS AUDIBLE LEAKING SOUND 1.

2.

Check fill pressure gauge reads 3000 psi.

3.

Check HP transfer hose for presence of O-ring (-010) in quick connect.

END OF WORK PACKAGE

0012 00-1

TM 9-1095-212-13&P

0012 00

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0012 00-2

TM 9-1095-212-13&P

CHAPTER 4 FIELD TROUBLESHOOTING PROCEDURES FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) FIELD TROUBLESHOOTING PROCEDURES FOR FN303 LAUNCHER INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific items Personnel Required One References WP 0024 00 WP 0027 00 WP 0028 00 WP 0029 00 WP 0030 00 WP 0031 00 WP 0032 00 WP 0033 00 WP 0034 00 WP 0035 00

0013 00

FN303 LAUNCHER

NOTE
Ensure launcher is cleared IAW WP 0007 00 prior to performing any troubleshooting procedures. Table 1. Field Troubleshooting Procedures for FN303 Launcher . MALFUNCTION 1. 2. LAUNCHER HOUSING IS CRACKED OR BROKEN LAUNCHER FIRES PROJECTILES BUT ACCURACY IS LOW TEST OR INSPECTION Check exterior launcher housing for cracks or missing portions. 1. 2. 1. Check front sight for damage. Check rear sight for damage. Check for damaged air reservoir. CORRECTIVE ACTION Remove and replace launcher housing IAW WP 0024 00. Replace front sight assembly IAW WP 0035 00. Replace rear sight assembly IAW WP 0034 00. Remove damaged air reservoir and replace with filled FN303 Air Reservoir. Tighten air supply hose to the lower stock assembly IAW WP 0030 00. Remove damaged air supply hose and replace another FN303 air supply hose IAW WP 0030 00. Remove all O-rings, inspect for wear or damage. If worn or damaged, replace O-ring(s) IAW WP 0027 00, 28, 29, or 31. If regulator has been tampered with, return launcher for recalibration.

3.

LAUNCHER LEAKS AIR WHEN AIR RESERVOIR IS OPENED

2. 3.

Check connection between air supply hose and lower stock assembly. Check for broken, cracked, or frayed FN303 air supply hose. Inspect all of the launchers O-rings for signs of wear or debris.

4.

5.

Regulator may have been tampered with adjusted. 0013 00-1

TM 9-1095-212-13&P Table 1. Field Troubleshooting Procedures for FN303 Launcher - Continued. MALFUNCTION 4. MAGAZINE FALLS FROM LAUNCHER OR FAILS TO CATCH TEST OR INSPECTION Check magazine button catch assembly within launcher to ensure it is not broken or worn beyond serviceability.

0013 00

CORRECTIVE ACTION If magazine button catch assembly is broken, replace IAW WP 0033 00.

5.

LOWER STOCK ASSEMBLY Check stock release assembly to ensure it If stock release assembly is broken or FAILS TO STAY CONNECTED is not broken or worn beyond serviceabil- worn, replace IAW WP 0032 00. TO UPPER STOCK ASSEMBLY ity.

END OF WORK PACKAGE

0013 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) FIELD TROUBLESHOOTING PROCEDURES FOR PORTABLE AIR BANK INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific items Materials/Parts Individual Body Armor (IBA) Safety Eyewear Single Hearing Protection PORTABLE AIR BANK Table 1. Field Troubleshooting Procedures for Portable Air Bank. MALFUNCTION 1. AIR BANK WILL NOT FILL AIR RESERVOIRS TO 3000 PSI 1. TEST OR INSPECTION Personnel Required One References WP 0031 00 WP 0036 00

0014 00

CORRECTIVE ACTION

Check Air Bank pressure gauge to If Air Bank pressure is too low, refill ensure cylinders are at least 3000 psi. Air Bank with breathable scuba air using a compressor. Inspect O-ring in HP transfer hose quick connect for wear or damage IAW WP 0031 00. Check temperature of Air Bank storage area. If O-ring is worn or damaged, replace HP transfer hose O-ring IAW WP 0031 00. Air Bank will automatically bleed if pressure in cylinders rises above 4350 psi due to temperature change. IAW WP 0036 00, purge air bank pressure to approximately 4000 psi to allow for expansion. If O-ring is worn or damaged, replace HP transfer hose O-ring IAW WP 0031 00.

2.

2.

AIR BANK HAS AUDIBLE LEAKING SOUND

1.

2.

Remove O-ring in HP transfer hose quick connect IAW WP 0031 00 and inspect for wear or damage.

WARNING
Air leaks indicate Air Bank cylinders may be damaged. Wear eye protection, single hearing protection and IBA to prevent personnel injury. 3. While wearing eye protection, single hearing protection and IBA, check for leaks. 1. If leaks are found, cordon off area around Air Bank. Permit Air Bank to bleed out (approx. 24 hours). Ship purged Air Bank to contractor or to repair shop capable of fixing Air Bank systems.

2.

END OF WORK PACKAGE 0014 00-1

TM 9-1095-212-13&P

0014 00

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0014 00-2

TM 9-1095-212-13&P

CHAPTER 5 OPERATOR MAINTENANCE INSTRUCTIONS FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P OPERATOR AND FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION INITIAL SETUP: References DA Form 2404 DA Form 5988E DA PAM 750-8 GENERAL The PMCS provides procedures to ensure the FN303 Launcher and Portable Air Bank are in operating condition. EXPLANATION OF COLUMNS IN THE PMCS TABLE 1.

0015 00

Item Number Column - Numbers in this column are for reference. Item numbers appear in the order in which checks and services must be performed for the intervals listed. Interval Column - This column tells you when each check is to be performed in the procedure column. Man-hour Column - This column gives the man-hours required to complete all prescribed services. Item To Be Checked or Serviced Column - This column lists the item to be checked or serviced. Procedure Column - This column gives the procedure you must do to check or service the item listed in the Item To Be Checked or Serviced column to know if the equipment is ready or available for its intended mission or for operation. You must do the procedure at the time stated in the interval column. Equipment Not Ready/Available If: Column - Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission. If applicable, following Equipment Not Ready/Available If: condition is a suggested remedy that will correct the discovered discrepancy. Follow standard operating procedures for maintaining the equipment or reporting equipment failure. Report any malfunctions or failures on DA Form 2404 (DA Form 5988E (electronic)) or refer to DA PAM 750-8.

2. 3. 4. 5.

6.

0015 00-1

TM 9-1095-212-13&P

0015 00

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0015 00-2

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860)

0016 00

OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR FN303 LAUNCHER INITIAL SETUP: Tools and Special Tools Refer to applicable work package(s) for specific tools Materials/Parts Brush, cleaning small arms (Item 8, WP 0046 00) Isopropyl alcohol (Item 2, WP 0047 00) Lubricating oil (Item 3, WP 0047 00) Rag, wiping (Item 7, WP 0047 00) Rod, cleaning small arms (Item 7, WP 0046 00) FN303 LAUNCHER Table 1. Operator PMCS for FN303 Launcher . ITEM TO BE CHECKED OR SERVICED Air Reservoir 1. EQUIPMENT NOT READY/ AVAILABLE IF: Date on FN303 Air Reservoir must be within 15 years of the current date. Personnel Required One References WP 0005 00 WP 0006 00 WP 0007 00 WP 0019 00 WP 0020 00

ITEM NO. 1

INTERVAL Before

MANHOUR 0.1

PROCEDURE Visually inspect the date (MM YY) on the FN303 Air Reservoir.

Before and After

0.1

Air Reservoir

Visually inspect air reservoir for dents, broken or missing 1/4-turn air valve, or missing, corroded or damaged nipples.

Air reservoir dented, 1/4-turn air valve broken or missing, or air reservoir nipples missing. Replace FN303 Air Reservoir.

0016 00-1

TM 9-1095-212-13&P Table 1. Operator PMCS for FN303 Launcher - Continued. ITEM TO BE CHECKED OR SERVICED Air Reservoir Release Latch

0016 00

ITEM NO. 3

INTERVAL Before and After

MANHOUR 0.1

PROCEDURE Inspect air reservoir release latch for proper operation. Confirm that air reservoir release latch secures air reservoir to launcher.

EQUIPMENT NOT READY/ AVAILABLE IF: Release latch is broken or fails to keep air reservoir secured to launcher. Replace FN303 Air Reservoir. Gauge is cracked or damaged. Replace air reservoir with filled FN303 Air Reservoir. Pressure gauge is below 3000 psi. Fill air reservoir IAW WP 0005 00. Upper stock assembly is cracked, broken or sight(s) are broken. Notify Field Maintenance for replacement. Front sight broken or missing. Return to Field Maintenance for replacement of sight. Rear sight broken or missing. Return to Field Maintenance for replacement of sight. Launcher housing assembly is deteriorated or cracked, or air reservoir mount is broken. Notify Field Maintenance for replacement.

Before and After

0.1

Air Reservoir Pressure Gauge

1.

Visually inspect gauge on FN303 Air Reservoir for cracks or damage.

0.1

2.

Verify that filled pressure level is at 3000 psi.

Before and After

0.1

Upper Stock Assembly

Visually inspect upper stock assembly for cracks, breaks, or broken sight(s).

Before and After

0.1

Front Sight

Check function of front sight.

Before and After

0.1

Rear Sight

Check function of rear sight.

Before and After

0.1

Launcher Housing Assembly on Lower Stock Assembly

Visually inspect plastic launcher housing assembly for cracks, broken air reservoir mounts or any obvious deterioration.

0016 00-2

TM 9-1095-212-13&P Table 1. Operator PMCS for FN303 Launcher - Continued. ITEM TO BE CHECKED OR SERVICED

0016 00

ITEM NO. 9

INTERVAL Before and After

MANHOUR

PROCEDURE

EQUIPMENT NOT READY/ AVAILABLE IF:

CAUTION
If launcher is exposed to dusty/ sandy conditions, it will require cleaning whether it was fired or not. 0.1 Launcher Barrel 1. Check launcher barrel for dirt, corrosion, rust, etc. Ensure barrel is clean and free of obstruction. Barrel is dirty, rusted or corroded. Clean launcher barrel IAW WP 0019 00. Barrel has cracks or dents. Notify Field Maintenance. Air supply hose or quick connect damaged/not functioning properly. Return to Field Maintenance for replacement of FN303 Launcher air supply hose. O-ring is worn, damaged, or missing. Return to Field Maintenance for replacement of (-010) O-ring in quick connect. Apply pneumatic oil IAW WP 0006 00 to ensure reliable operation. Safety lever is broken, missing, and/or does not operate properly. Notify Field Maintenance. Trigger does not operate properly. Notify Field Maintenance.

0.1

2.

Visually inspect barrel for cracks or dents. Inspect FN303 Launcher air supply hose and quick connect for cracks, frays, corrosion or any other damage.

10

Before and After

0.1

FN303 Launcher Air Supply Hose and Quick Connect

1.

0.1

2.

Inspect for presence (-010) O-ring in high pressure transfer hose quick connect.

11

Before and Daily

0.1

HP Air Hose Lubrication

Disconnect air supply hose from air reservoir GUN nipple.

12

Before and After

0.1

Safety Lever

Inspect safety lever for proper operation.

13

Before and After

0.1

Trigger

Inspect trigger for proper operation.

0016 00-3

TM 9-1095-212-13&P Table 1. Operator PMCS for FN303 Launcher - Continued. ITEM TO BE CHECKED OR SERVICED Magazine Release Button

0016 00

ITEM NO. 14

INTERVAL Before and After

MANHOUR 0.1

PROCEDURE Inspect magazine release button for proper operation.

EQUIPMENT NOT READY/ AVAILABLE IF: Magazine release button does not operate properly. Notify Field Maintenance for replacement. Stock release button is cracked or broken. Notify Field Maintenance for replacement. Magazine broken or missing parts. Replace with new magazine. Magazine is dirty. Clean magazine IAW WP 0020 00. Magazine is partially loaded or empty. Load magazine IAW WP 0006 00. Points of Impact do not line up. Zero launcher IAW Adjust Front Sight and Zero In, WP 0007 00. Launcher exposed to dusty/sandy conditions. Clean launcher components IAW WP 0019 00.

15

Before and After

0.1

Stock Release Button

Visually inspect stock release button for proper action.

16

Before and After

0.1

Magazine Assembly

1.

Visually inspect magazine assembly to ensure it is not cracked or broken. Ensure rotor disk is not obstructed and moves with spring action. Visually inspect magazine for debris or broken projectiles. Visually inspect (through clear magazine cover) for presence of projectiles.

0.1

2.

0.1

3.

17

During

0.5

Zeroing

Confirm launchers ZERO by comparing the Mean Point of Impact (MPI) with the point of aim at 30 meters.

18

Daily

0.1

Launcher

CAUTION
If launcher is exposed to dusty/ sandy conditions, it will require cleaning whether it was fired or not. Visually inspect upper and lower stock assembly for dirt, sand, debris.

END OF WORK PACKAGE

0016 00-4

TM 9-1095-212-13&P OPERATOR MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622)

0017 00

OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR PORTABLE AIR BANK INITIAL SETUP: Tools and Special Tools Refer to applicable work package(s) for specific tools PORTABLE AIR BANK Table 1. Operator PMCS for Portable Air Bank. ITEM TO BE CHECKED OR SERVICED Transfer Case EQUIPMENT NOT READY/ AVAILABLE IF: Any part of the transfer case is damaged. Notify Field Maintenance to replace damaged case component. Hydrostatic test date is more than 3 years old. Notify Field Maintenance to send Air Bank for hydrostatic testing. Personnel Required One

ITEM NO. 1

INTERVAL Before

MANHOUR 0.1

PROCEDURE Visually inspect transfer case for: cracks, broken/missing wheels, broken/ missing transfer case handle or locks, defective spring-loaded lifting handles.

Before

0.1

Hydrostatic Test Date

Open air bank transfer case and check hydrostatic test date on the cylinders (MM YY format).

NOTE
The first hydrostatic test is required three (3) years from date of cylinder manufacture.

0017 00-1

TM 9-1095-212-13&P Table 1. Operator PMCS for Portable Air Bank. ITEM TO BE CHECKED OR SERVICED Control Panel

0017 00

ITEM NO. 3

INTERVAL Before

MANHOUR 0.1

PROCEDURE Open air bank and visually inspect gauges and controls.

EQUIPMENT NOT READY/ AVAILABLE IF: Gauges/controls are broken. Notify Field Maintenance to send Air Bank for repair. Air bank cylinders are cracked, bulging, or damaged in any way. Notify Field Maintenance to send Air Bank for repair. HP transfer hose (-010) O-ring is missing, damaged or worn beyond serviceabillity. Notify Field Maintenance for replacement. HP transfer hose is cracked, frayed, or damaged. Notify Field Maintenance to send Air Bank for repair. Safety nipple fixture missing or unserviceable. Notify Field Maintenance to send Air Bank for repair.

Before

0.1

Air Bank Cylinders

Open air bank and visually inspect air bank cylinders for cracks, bulges, or any damage.

Before

0.1

HP Transfer Hose and Quick Connect.

1.

Check for presence of (-010) O-ring in HP transfer hose quick connect.

0.1

2.

Check for cracks, frays or damage to HP transfer hose.

Before

0.1

Safety Nipple Fixture

Check for presence and serviceability of safety nipple fixture.

END OF WORK PACKAGE

0017 00-2

TM 9-1095-212-13&P OPERATOR MAINTENANCE FILL STATION ADAPTER (NSN 8120-01-526-8414)

0018 00

OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR FILL STATION ADAPTER INITIAL SETUP: Tools and Special Tools Refer to applicable work package(s) for specific tools Materials/Parts Fill Station Adapter (NSN 8120-01-526-8414) FILL STATION ADAPTER Table 1. Operator PMCS for Fill Station Adapter. ITEM TO BE CHECKED OR SERVICED Fill Station Adapter Yoke and Knob Fill Station Adapter Gauge EQUIPMENT NOT READY/ AVAILABLE IF: Knob or yoke is missing or yoke is cracked. Replace Fill Station Adapter. Gauge is cracked, broken or missing. Replace Fill Station Adapter. O-ring is missing, damaged or worn beyond serviceabillity. Replace O-ring IAW WP 0031 00. Hose is cracked, frayed, or damaged. Replace Fill Station Adapter. Pressure relief button is missing. Replace Fill Station Adapter. Personnel Required One References WP 0031 00

ITEM NO. 1

INTERVAL Before

MANHOUR 0.1

PROCEDURE Visually inspect to ensure fill station adapter yoke and knob are serviceable.

Before

0.1

Visually inspect to ensure gauge is not cracked, broken, or missing.

Before

0.1

Fill Station Adapter Hose and Quick Connect.

1.

Check for presence of (-010) O-ring inside quick connect.

0.1

2.

Check for cracks, frays or damage to hose.

Before

0.1

Pressure Relief Button

Check for presence of pressure relief button.

END OF WORK PACKAGE

0018 00-1

TM 9-1095-212-13&P

0018 00

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0018 00-2

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) CLEAN FN303 LAUNCHER INITIAL SETUP: Materials/Parts Brush, cleaning, small arms (Item 8, WP 0046 00) Isopropyl Alcohol (Item 2, WP 0047 00) Rag, wiping (Item 7, WP 0047 00) Rod, cleaning, small arms (Item 7, WP 0046 00) Personnel Required One Equipment Conditions Launcher cleared (WP 0007 00) Launcher disassembled (WP 0008 00)

0019 00

GENERAL This work package contains instructions to clean the FN303 Launcher barrel and components. Operators are only authorized to assemble and/or disassemble the launcher and to replace the air reservoir. CLEAN FN303 LAUNCHER BARREL

CAUTION
Do not use any gun cleaning solvents to clean the launcher. They will chemically degrade the pneumatic system and will cause the launcher to permanently fail. The barrel must be cleaned after each use. When the launcher is fired, some of the plastic residue from the projectile adheres to the inside of the barrel and can cause a malfunction. Use only the provided cleaning brush and cleaning rod to clean the barrel. Do not use a metallic brush to clean the barrel.

NOTE
Isopropyl alcohol is the recommended solvent for cleaning the barrel since it will dissolve the plastic residue of projectiles. If isopropyl alcohol is not available, mild soap and water may be substituted. 1. Screw cleaning brush to end of cleaning rod.

0019 00-1

TM 9-1095-212-13&P

0019 00

CAUTION
To prevent damage to bolt assembly, do not allow cleaning brush to hit bolt assembly. 2. Place a clean wiping rag into magazine well of launcher, ensuring it covers the bolt assembly.

CAUTION
Always keep the barrel pointed slightly down to prevent excess isopropyl alcohol from running into valve assembly. The alcohol will seep through to the O-rings and cause them to prematurely degrade. 3. 4. Hold launcher with barrel pointing 45 degrees downward. Dampen cleaning brush with isopropyl alcohol and slowly slide it through the barrel until it reaches the magazine well. Slowly pull out cleaning brush. Keep cleaning brush damp with isopropyl alcohol and repeat the process ten times. Remove wiping rag from magazine well. Clear any debris from the cleaning brush and let it dry. Unscrew cleaning brush from cleaning rod. Allow barrel to air dry before storing FN303 Launcher.

5. 6. 7. 8.

CLEAN LAUNCHER COMPONENTS Use a wiping rag dampened with mild soapy water to clean the upper and lower stock assembly and the air reservoir. END OF WORK PACKAGE

0019 00-2

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) CLEAN MAGAZINE INITIAL SETUP: Tools and Special Tools Screwdriver, flat tip (Table 3, WP 0040 00) Materials/Parts Rag, wiping (Item 7, WP 0047 00) Mild soap and water GENERAL This work package contains instructions to clean the FN303 Launcher magazine. Personnel Required One Equipment Conditions Magazine removed and cleared of projectiles (WP 0008 00)

0020 00

NOTE
Magazine should only be cleaned with a wiping rag dampened with mild soap and water. 1. Remove magazine cover clip.

2.

Using a standard, flat tip screwdriver or thumbs, carefully unsnap the tabs on the side of the transparent magazine cover until the cover disengages. Remove transparent cover and set aside.

0020 00-1

TM 9-1095-212-13&P

0020 00

WARNING
Do not attempt to remove magazine spring housing. Magazine spring is under tension and can cause serious injury if securing tabs are loosened or broken off. 3. Lift rotor pocket assembly from magazine. DO NOT remove magazine spring housing.

4.

Use a clean wiping rag dampened with mild soapy water to remove debris (marking material) from magazine parts.

NOTE
DO NOT force rotor pocket assembly into magazine. 5. 6. 7. Place rotor pocket assembly back in magazine. Align holes and snap transparent magazine cover back on magazine. Place cover clip back on magazine.

END OF WORK PACKAGE

0020 00-2

TM 9-1095-212-13&P

CHAPTER 6 FIELD MAINTENANCE INSTRUCTIONS FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) SERVICE UPON RECEIPT INITIAL SETUP: Personnel Required One References DA PAM 750-8 DD Form 361

0021 00

GENERAL Check equipment against the packing slip to verify shipment is complete. Report all discrepancies in accordance with DA PAM 750-8. Inspect FN303 Launcher and Portable Air Bank for damage incurred during shipment. If equipment has been damaged, report the damage on DD Form 361, Transportation Discrepancy Report (TDR). CONTENTS OF CARDBOARD BOX CONTAINING ONE FN303 LAUNCHER

END OF WORK PACKAGE

0021 00-1

TM 9-1095-212-13&P

0021 00

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0021 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860)

0022 00

FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR FN303 LAUNCHER INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific tools Personnel Required One FN303 LAUNCHER Table 1. Field PMCS for FN303 Launcher . ITEM TO BE CHECKED OR SERVICED Air Supply Hose (-010) O-ring EQUIPMENT NOT READY/ AVAILABLE IF: O-ring is damaged or worn beyond serviceability. Replace O-ring IAW WP 0031 00. Bolt assembly components appear damaged. Replace bolt assembly IAW WP 0026 00. O-rings damaged or worn beyond serviceability. Replace regulator assembly O-rings IAW WP 0029 00. ON/OFF assembly is damaged or worn beyond serviceability. Replace ON/OFF Assembly IAW WP 0028 00. O-ring(s) are damaged or worn beyond serviceability. Replace ON/OFF Assembly O-ring(s) IAW WP 0028 00. References WP 0026 00 WP 0027 00 WP 0028 00 WP 0029 00 WP 0031 00

ITEM NO. 1

INTERVAL Annually

MANHOUR 0.2

PROCEDURE Inspect air supply hose (-010) O-ring for damage or wear.

Semiannually

0.2

Bolt Assembly

Inspect bolt assembly for damage.

Annually

0.2

Regulator Assembly O-rings (-006 and -018)

Inspect regulator assembly (-006 and -018) O-rings for damage or wear.

Semiannually

0.2

ON/OFF Assembly

Inspect ON/OFF assembly for damage or wear.

Annually

0.2

ON/OFF Assembly O-rings

Inspect ON/OFF assembly (-004, two -010 and -006) O-rings for damage or wear.

0022 00-1

TM 9-1095-212-13&P Table 1. Field PMCS for FN303 Launcher - Continued. ITEM TO BE CHECKED OR SERVICED Power Tube O-rings (-010)

0022 00

ITEM NO. 6

INTERVAL Annually

MANHOUR 0.2

PROCEDURE Inspect the two power tube (-010) O-rings for damage or wear.

EQUIPMENT NOT READY/ AVAILABLE IF: Power tube O-rings are damaged or worn beyond serviceability. Replace power tube O-rings IAW WP 0027 00.

END OF WORK PACKAGE

0022 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622)

0023 00

FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR PORTABLE AIR BANK INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific tools Personnel Required Two PORTABLE AIR BANK References WP 0031 00 WP 0037 00

WARNING
Air bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Portable Air Bank. Table 1. Field PMCS for Portable Air Bank . ITEM TO BE CHECKED OR SERVICED Air Bank Pressure Gauge EQUIPMENT NOT READY/ AVAILABLE IF: Air Bank pressure is less than 3000 psi. Fill Portable Air Bank cylinders. Hydrostatic test date is more than 3 years old. Refer to WP 0037 00, Air Bank Hydrostatic Testing Information. Air Bank transfer hose (-010) O-ring is damaged or worn beyond serviceability. Replace O-ring IAW WP 0031 00.

ITEM NO. 1

INTERVAL Before

MANHOUR 0.5

PROCEDURE Check Air Bank pressure gauge is greater than 3000 psi.

Before

0.1

Hydrostatic Test Label

Open air bank transfer case and check cylinders for date on hydrostatic test label.

Annually

0.2

Transfer Hose O-ring

Inspect O-ring (-010) inside the Air Bank transfer hose for damage or wear.

END OF WORK PACKAGE

0023 00-1

TM 9-1095-212-13&P

0023 00

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0023 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE LAUNCHER HOUSING INITIAL SETUP: Tools and Special Tools Allen wrench, 7/64-inch (Table 3, WP 0040 00) Materials/Parts Launcher Housing (WP 0042 00) Personnel Required One GENERAL References WP 0006 00 Equipment Conditions Launcher disassembled (WP 0008 00)

0024 00

This work package contains instructions to remove and replace the launcher housing on the lower stock assembly. The launcher housing should only be replaced if it is damaged. REMOVE

NOTE
The nuts should stay in the launcher housing. Make sure they do not become lost if they fall out. 1. Remove the launcher housing from the lower stock assembly by removing the eight Allen head screws with a 7/64-inch Allen wrench. Inspect launcher housing for cracks. Replace if damaged.

2.

REPLACE 1. Install new launcher housing on receiver assembly. Install the eight Allen head screws using a 7/64-inch Allen wrench. Do not over-tighten, snug is sufficient. Assemble launcher IAW WP 0006 00.

2.

END OF WORK PACKAGE

0024 00-1

TM 9-1095-212-13&P

0024 00

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0024 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE VALVE ASSEMBLY RETAINING SCREW INITIAL SETUP: Tools and Special Tools Screwdriver, flat-tip (Table 3, WP 0040 00) Materials/Parts Safety Eyewear Valve Assembly (WP 0042 00) Personnel Required One GENERAL This work package contains instructions to remove and replace the valve assembly retaining screw. References WP 0006 00 Equipment Conditions Launcher cleared (WP 0007 00) Launcher disassembled (WP 0008 00) Launcher housing removed (WP 0024 00)

0025 00

WARNING
Safety eyewear must be worn to prevent eye injury in the event that the valve assembly may still contain some air pressure. When the valve assembly, presumably under pressure, is removed from the lower stock assembly, the ON/OFF valve may expel towards the face and cause injury.

NOTE
The valve assembly retaining screw should be replaced annually. REMOVE Using a flat-tip screwdriver, remove valve assembly retaining screw from receiver assembly. The bolt spring will push the valve assembly backwards. Remove valve assembly.

REPLACE

NOTE
Safety and trigger mechanism may get caught on the spring. 1. Install valve assembly into receiver assembly.

0025 00-1

TM 9-1095-212-13&P 2.

0025 00

Rotate valve assembly to align with hole. Place a new valve assembly retaining screw through receiver assembly into valve assembly. Use flat-tip screwdriver to tighten until snug. Install launcher housing IAW WP 002400. Assemble launcher IAW WP 0006 00.

3. 4.

END OF WORK PACKAGE

0025 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE BOLT, BOLT SPRING AND BOLT BUMPER INITIAL SETUP: Tools and Special Tools Bolt Assembly (WP 0042 00) Materials/Parts Safety Eyewear Personnel Required One GENERAL References WP 0006 00

0026 00

Equipment Conditions Launcher housing removed (WP 0024 00) Valve assembly retaining screw removed from valve assembly (WP 0025 00)

This work package contains instructions to remove and replace the FN303 Launcher bolt, bolt spring, and bolt bumper.

WARNING
Safety eyewear must be worn to prevent eye injury in the event that the valve assembly may still contain some air pressure. When the valve assembly, presumably under pressure, is removed from the lower stock assembly, the ON/OFF valve may expel towards the face and cause injury.

NOTE
Replace bolt, bolt spring and bolt bumper annually. REMOVE 1. Slide bolt and bolt bumper off the power tube. Slide bolt spring off bolt.

2.

Inspect bolt, bolt spring, and bolt bumper for cracks, burrs or damage. Replace if damaged.

0026 00-1

TM 9-1095-212-13&P REPLACE 1. Install a new bolt bumper, bolt, and bolt spring onto the power tube.

0026 00

2.

Use finger to ensure ON/OFF assembly is flush with valve assembly body.

3. 4. 5.

Install valve assembly and retaining screw IAW WP 0025 00. Install launcher housing IAW WP 0024 00. Assemble launcher IAW WP 0006 00.

END OF WORK PACKAGE

0026 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE POWER TUBE O-RINGS INITIAL SETUP: Tools and Special Tools Screwdriver, 1/8-inch flat tip (Table 3, WP 0040 00) Screwdriver, 3/8-inch flat tip (Table 3, WP 0040 00) Materials/Parts O-ring: Overhaul Kit (WP 0042 00) Silicone Compound (Item 9, WP 0047 00) Personnel Required One GENERAL This work package contains instructions to remove and replace the FN303 Launcher power tube O-rings. References WP 0005 00 WP 0024 00

0027 00

Equipment Conditions Valve assembly removed from receiver assembly (WP 0025 00) Bolt and bolt spring removed from power tube (WP 0026 00)

NOTE
Power tube O-rings should be replaced annually. REMOVE 1. Unscrew power tube tip using a 3/8-inch flat tip screwdriver or equivalent inserted in the slots of the tip. Fingers can be used if the tip is not slippery.

2.

Using 1/8-inch flat tip screwdriver, remove the -010 O-ring inside the power tube.

0027 00-1

TM 9-1095-212-13&P 3. Using 1/8-inch flat tip screwdriver, remove the -010 O-ring located on the base of the power tube tip.

0027 00

REPLACE 1. Place a small dab of silicone compound on index finger. Using index finger and thumb, rub a thin layer of silicone compound onto a new -010 O-ring. With fingers, place a new -010 O-ring inside the power tube. Using tip of screwdriver, carefully push new O-ring into the seat of the power tube. With fingers, slide new -010 O-ring onto the power tube tip. Slide it down the power tube tip until it is seated in place. If necessary, use 1/8-inch flat tip screwdriver to push the -010 O-ring over the threading into the seat.

2.

3.

4. 5. 6. 7. 8. 9.

Install power tube tip on power tube until hand-tight. Install bolt and bolt spring on power tube IAW WP 0026 00. Ensure ON/OFF assembly is flush with valve assembly. Install valve assembly and valve assembly retaining screw IAW WP 0025 00. Install launcher housing IAW WP 0024 00. Assemble launcher IAW WP 0005 00.

END OF WORK PACKAGE 0027 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE ON/OFF ASSEMBLY AND/OR ON/OFF ASSEMBLY O-RINGS INITIAL SETUP: Tools and Special Tools Pliers, needle nose (Table 3, WP 0040 00) Screwdriver, 1/8-inch flat tip (Table 3, WP 0040 00) Wrench, adjustable (Table 3, WP 0040 00) Materials/Parts ON/OFF Assembly (WP 0042 00) O-ring: Overhaul Kit (WP 0042 00) GENERAL Personnel Required One

0028 00

Equipment Conditions Valve assembly removed from receiver assembly (WP 0025 00)

This work package contains instructions to remove and replace the FN303 Launcher ON/OFF assembly and its O-rings.

NOTE
ON/OFF assembly should be replaced bi-annually. ON/OFF O-rings should be replaced annually. REMOVE 1. Remove the ON/OFF assembly by inserting a 1/8-inch flat tip screwdriver and prying ON/OFF assembly up.

2.

If pin plunger and -006 O-ring remained in valve assembly, carefully remove them with needle nose pliers.

0028 00-1

TM 9-1095-212-13&P 3. If pin plunger and -006 O-ring remained in ON/OFF assembly, remove them.

0028 00

NOTE
It is not necessary to install new internal O-rings into a new ON/OFF assembly. 4. If ON/OFF assembly needs to be replaced follow steps a thru c; otherwise, go to REMOVE step 5 below. a. b. c. 5. Perform REMOVE step 8. Perform REPLACE step 1. Perform REPLACE, steps 5 thru 10.

Unscrew upper half from lower half of ON/OFF assembly. If necessary, use two adjustable wrenches.

0028 00-2

TM 9-1095-212-13&P 6. Using 1/8-inch flat tip screwdriver, remove -010 O-ring from the upper half of ON/OFF assembly.

0028 00

7.

Using thin end of pin plunger, remove -004 O-ring from the lower half of ON/OFF assembly.

8.

Using 1/8-inch flat tip screwdriver, remove -010 O-ring from inside the body of the valve assembly.

REPLACE 1. Using fingers, insert new -010 O-ring into valve assembly, then use 1/8-inch flat tip screwdriver to carefully seat O-ring.

0028 00-3

TM 9-1095-212-13&P 2.

0028 00

Using fingers, place new -004 O-ring into lower half of ON/OFF assembly, then use wide end of pin plunger to press O-ring into the seat.

3.

Using fingers, slide new -010 O-ring onto upper half of ON/OFF assembly. Slide it over the threads until it is seated in place. If necessary, use 1/8-inch screwdriver to push -010 O-ring over the threading into the seat.

4.

Using fingers, screw the upper half and lower half of ON/OFF assembly together. Using p0liers to hold ON/OFF assembly, tighten with adjustable wrench until snug.

0028 00-4

TM 9-1095-212-13&P 5. Insert pin plunger into ON/OFF assembly.

0028 00

6.

Install new -006 O-ring to pin plunger.

7. 8. 9.

Install ON/OFF assembly into valve assembly. Ensure ON/OFF assembly is flush with valve assembly. Install valve assembly and valve assembly retaining screw IAW WP 0025 00. Install launcher housing IAW WP 0024 00.

10. Assemble launcher IAW WP 0006 00. END OF WORK PACKAGE

0028 00-5

TM 9-1095-212-13&P

0028 00

This Page Intentionally Left Blank

0028 00-6

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE REGULATOR ASSEMBLY O-RINGS INITIAL SETUP: Tools and Special Tools Allen wrench, 7/64-inch (Table 3, WP 0040 00) Materials/Parts O-ring: Overhaul Kit (WP 0042 00) Personnel Required One

0029 00

Equipment Conditions Valve assembly removed from receiver assembly (WP 0025 00)

GENERAL This work package contains instructions to remove and replace the FN303 Launcher regulator assembly O-rings.

NOTE
Regulator assembly O-rings should be replaced annually. REMOVE

WARNING
DO NOT touch or adjust the regulator or the regulator lock nut. Projectiles could be launched at lethal velocity due to rapid air loss. 1. Unscrew regulator assembly from valve assembly by turning counterclockwise. If regulator assembly is too tight, insert 7/64-inch Allen wrench into one of the three machined holes and reattempt removal by hand. Do not adjust regulator or regulator lock nut. Remove -006 O-ring from regulator assembly.

2.

0029 00-1

TM 9-1095-212-13&P 3. Using 1/8-inch flat tip screwdriver, remove -018 O-ring on base of regulator assembly.

0029 00

4.

Inspect threads on regulator for burrs. If burrs are present, return launcher and components to CLS for exchange.

REPLACE 1. 2. Install a new -006 O-ring on regulator assembly. Using fingers, slide new -018 O-ring over threads of regulator assembly into seat.

NOTE
Valve assembly will not slide into receiver assembly if pressed pin is partially aligned with air supply hose. 3. Screw regulator assembly onto valve assembly and hand-tighten until snug. Check to ensure pressed pin on regulator assembly is close to alignment with the air supply hose (see illustration below).

0029 00-2

TM 9-1095-212-13&P 4. 5. 6. 7. Ensure ON/OFF assembly is flush with valve assembly. Install valve assembly and valve assembly retaining screw IAW WP 0025 00. Install launcher housing IAW WP 0024 00. Assemble launcher IAW WP 0006 00.

0029 00

END OF WORK PACKAGE

0029 00-3

TM 9-1095-212-13&P

0029 00

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0029 00-4

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE HIGH PRESSURE FN303 AIR SUPPLY HOSE INITIAL SETUP: Tools and Special Tools Wrench, adjustable or Wrench, 7/16-inch box (Table 3, WP 0040 00) Materials/Parts FN303 Air Supply Hose (WP 0042 00) GENERAL Personnel Required One

0030 00

Equipment Conditions Valve assembly removed from receiver assembly (WP 0025 00)

This work package contains instructions to remove and replace the high pressure (HP) FN303 Launcher air supply hose. The air supply hose should only be replaced if it is cracked, cut, or damaged.

WARNING
When replacing the high pressure FN303 air supply hose, only another high pressure FN303 air supply hose is allowed to be used on the FN303 Launcher. Non-FN303 air supply hoses with the same threading and coupler are not tested and may not safely handle the 3000 psi pressure from the air reservoir. Injury and/or launcher failure may result. REMOVE 1. 2. Using an adjustable wrench or a 7/16-inch box wrench if available, unscrew FN303 air supply hose from valve assembly. Inspect valve assembly threads for burrs or damage. If damaged, return to CLS for exchange.

0030 00-1

TM 9-1095-212-13&P REPLACE

0030 00

NOTE
New air supply hoses have pre-applied thread sealant. Do not apply additional thread sealant. 1. Install a new HP FN303 air supply hose onto the valve assembly. Use a 7/16-inch box wrench to tighten until snug.

2. 3. 4. 5.

Ensure ON/OFF assembly is flush with valve assembly. Install valve assembly and valve assembly retaining screw IAW WP 0025 00. Install launcher housing IAW WP 0024 00. Assemble launcher IAW WP 0006 00.

END OF WORK PACKAGE

0030 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) REMOVE AND REPLACE O-RING IN QUICK CONNECT OF LAUNCHER AIR SUPPLY HOSE, AIR BANK TRANSFER HOSE, AND/OR FILL STATION ADAPTER HOSE INITIAL SETUP: Tools and Special Tools Screwdriver, 1/8-inch flat tip (Table 3, WP 0040 00) Materials/Parts O-ring: Overhaul Kit (WP 0042 00) GENERAL Personnel Required One Equipment Conditions Launcher cleared (WP 0007 00)

0031 00

This work package contains instructions to remove and replace the -010 O-ring inside the quick connect of the FN303 Launcher high pressure (HP) air supply hose, the Air Bank HP transfer hose, or the Fill Station Adapter hose.

NOTE
The O-ring inside the quick connect should be replaced annually. If new air supply hose has been installed, do not install another O-ring in the quick connect. REMOVE Using 1/8-inch flat tip screwdriver, remove -010 O-ring from inside quick connect.

REPLACE 1. 2. Insert new -010 O-ring into quick connect. Use tip of screwdriver to carefully push O-ring into seat of quick connect.

0031 00-1

TM 9-1095-212-13&P 3. Attach quick connect to FN303 air reservoir GUN nipple to ensure O-ring is properly seated.

0031 00

4.

Disconnect quick connect from GUN nipple.

END OF WORK PACKAGE

0031 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE STOCK RELEASE ASSEMBLY INITIAL SETUP: Tools and Special Tools Screwdriver, 1/8-inch flat tip (Table 3, WP 0040 00) Materials/Parts Safety Eyewear Stock Release Assembly (WP 0042 00) GENERAL Personnel Required One Equipment Conditions Launcher housing removed (WP 0024 00)

0032 00

This work package contains instructions to remove and replace the FN303 Launcher stock release assembly. Stock release assembly should only be replaced if it is broken or worn out. REMOVE

WARNING
Wear eye protection when removing and installing spring-loaded components. Failure to do so could cause serious eye injury. 1. 2. Hold receiver assembly so that stock release button opening is at top. Using 1/8-inch flat tip screwdriver, compress top coil of spring toward receiver assembly and hold down. Carefully slide off the round button from the release assembly to slowly release pressure off the spring. Discard button.

3.

Remove and discard spring and release assembly. 0032 00-1

TM 9-1095-212-13&P REPLACE 1. Obtain a new stock release assembly consisting of button, spring, and release assembly.

0032 00

NOTE
Do not insert the release assembly with the catch side down. If installed incorrectly, the upper stock assembly will not lock into the lower stock assembly and launcher housing will need to be removed again to correct the mistake. 2. Holding new release assembly with the catch side up, insert it into the receiver assembly as shown below.

3. 4. 5.

Place new spring over the end of the release assembly. Using 1/8-inch flat tip screwdriver, compress and hold the spring down toward the receiver assembly. Holding button with opening up, slide button onto the release assembly. Rotate button to seat the spring. Test the new stock release button assembly operation. Install launcher housing IAW WP 0024 00. Assemble launcher IAW WP 0006 00.

6. 7.

END OF WORK PACKAGE

0032 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE MAGAZINE CATCH BUTTON ASSEMBLY INITIAL SETUP: Tools and Special Tools Block, mechanics bench, 3-inch (optional) (NSN 5120-00-240-7308) Hammer, brass (Table 3, WP 0040 00) Punch, pin, 1/8-inch (Table 3, WP 0040 00) Materials/Parts Magazine Catch Button Assembly (WP 0042 00) Safety Eyewear GENERAL Personnel Required One Equipment Conditions Launcher housing removed (WP 0024 00) Valve assembly removed (WP0025 00) Assemble launcher (WP 0006 00)

0033 00

This work package contains instructions to remove and replace the FN303 Launcher magazine catch button assembly. The magazine catch button assembly should only be replaced if it is unserviceable.

WARNING
Wear eye protection when removing and installing spring-loaded components. Failure to do so could cause serious injury. REMOVE

NOTE
Use of a Mechanics Bench Block is optional. 1. Wearing eye protection, position 1/8-inch pin punch over the long magazine pin in the magazine catch button. Using a brass hammer, gently tap the long magazine pin out of the button.

0033 00-1

TM 9-1095-212-13&P 2. Remove magazine catch button and spring retainer assembly from receiver assembly.

0033 00

3.

Position 1/8-inch pin punch over the short magazine pin. Using a brass hammer, gently hammer short magazine pin out of receiver assembly.

4.

Remove magazine catch from receiver assembly.

0033 00-2

TM 9-1095-212-13&P REPLACE 1. 2. Obtain new magazine catch button assembly.

0033 00

Position new magazine catch into receiver assembly so that pin hole in magazine catch lines up with pin hole in receiver assembly. Insert short magazine pin through the receiver assembly and magazine catch holes. Position 1/8-inch pin punch on the short magazine pin, and gently hammer until short magazine pin is flush with receiver assembly.

3.

4.

Insert long magazine button spring and short magazine catch spring into spring retainer assembly. Push springs into spring retainer assembly until a click is heard to confirm the springs are seated.

0033 00-3

TM 9-1095-212-13&P 5. Install new spring retainer assembly into receiver assembly.

0033 00

6.

Slide new magazine catch button onto the receiver assembly. Ensure magazine catch button encloses the spring retainer assembly. Slightly push and hold magazine catch button to line up holes of magazine button and magazine catch, then insert long magazine pin. If necessary, use a brass hammer to gently tap long magazine pin into place. Verify long magazine pin is seated in the middle of the magazine catch button and does not protrude from either side. Test operation of new magazine catch button assembly to ensure smooth and proper action.

7.

8.

9.

Install valve assembly IAW WP 0025 00.

10. Install launcher housing IAW WP 0024 00. 11. Assemble launcher IAW WP 0006 00. END OF WORK PACKAGE

0033 00-4

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE FN303 REAR SIGHT ASSEMBLY INITIAL SETUP: Tools and Special Tools Screwdriver, cross tipped, No. 2 (Table 3, WP 0040 00) Materials/Parts Rear Sight Assembly (WP 0042 00) Personnel Required One Equipment Conditions Launcher cleared (WP 000700) Launcher disassembled (WP 0008 00)

0034 00

GENERAL This work package contains instruction to remove and replace the FN303 Launcher rear sight assembly. Rear sight assembly should only be replaced if it is broken.

NOTE
Launcher will require re-zeroing at 30 meters if rear sight is replaced. REMOVE 1. 2. Flip up rear sight assembly on upper stock assembly. Use a No. 2 cross tipped screwdriver to remove the screw securing the rear sight assembly.

3.

Remove rear sight assembly from upper stock assembly.

REPLACE 1. 2. Place new rear sight assembly into the upper stock assembly. Line up the hole in the rear sight base with the machined screw hole insert in upper stock assembly. Insert screw into hole and use a No. 2 cross tipped screwdriver to tighten until snug. If front sight needs to be replaced, go to REPLACE FRONT SIGHT ASSEMBLY (WP 0035 00) now. Assemble launcher IAW WP 0006 00. Operator must Zero launcher at 30 meters IAW WP 0007 00.

3. 4. 5.

END OF WORK PACKAGE 0034 00-1

TM 9-1095-212-13&P

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0034 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE FN303 FRONT SIGHT ASSEMBLY INITIAL SETUP: Tools and Special Tools Pliers, needle-nose (Table 3, WP 0040 00) Screwdriver, flat-tip, 1/8-inch (Table 3, WP 0040 00) Materials/Parts Front Sight Assembly (WP 0042 00) Safety Eyewear GENERAL Personnel Required One Equipment Conditions Launcher disassembled (WP 0008 00)

0035 00

This work package contains instructions to remove and replace the FN303 Launcher front sight assembly. Front sight assembly should only be replaced if it is broken.

WARNING
Wear eye protection when removing and installing spring-loaded components. Failure to do so could cause serious eye injury.

NOTE
Launcher will require re-zeroing at 30 meters if the front sight is replaced. REMOVE 1. 2. Flip up front sight assembly on upper stock assembly. Using 1/8-inch flat-tip screwdriver, remove E-style retaining clip.

0035 00-1

TM 9-1095-212-13&P 3.

0035 00

If front sight assembly is up, flip it down and use needle nose pliers to pull pin out of the upper stock assembly. Make sure front sight spring does not pop out.

4.

Place thumb over front sight spring. Remove front sight post and spring.

5.

Using needle nose pliers, grasp front sight base and remove it.

0035 00-2

TM 9-1095-212-13&P REPLACE 1. Obtain a new front sight assembly.

0035 00

2.

Line up hole in new front sight base with circular alignment guide of the upper stock assembly and insert sight base.

3.

Place new front sight post into upper stock assembly with post hole lined up with hole in upper stock assembly (pivot side must be positioned downward).

0035 00-3

TM 9-1095-212-13&P 4.

0035 00

With thumb of the hand holding the upper stock assembly, secure the front sight assembly. Compress spring with fingers, and insert into the gap between the front sight base and the front sight.

5. 6.

Line up the front sight assembly holes to the sight base holes and spring. Insert new pin from the right side of the upper stock assembly and press into place using thumb.

7.

Grasp E-style retaining clip at edge opposite opening with fingers or pliers.

0035 00-4

TM 9-1095-212-13&P 8. Flip up front sight. Guide retaining clip onto the slot of the pin until it feels like it has initially engaged.

0035 00

9.

Using a flat tip screwdriver, push E-style retaining clip toward the pin until retaining clip locks into the slot.

10. Test new front sight operation by flipping it up and down a few times. 11. If rear sight needs to be replaced, go to REPLACE REAR SIGHT ASSEMBLY, WP 0034 00 now. 12. Assemble launcher IAW WP 0006 00. 13. Operator must Zero launcher at 30 meters IAW WP 0007 00. END OF WORK PACKAGE

0035 00-5

TM 9-1095-212-13&P

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0035 00-6

TM 9-1095-212-13&P FIELD MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) PREPARATION FOR LONG TERM STORAGE OR SHIPMENT OF PORTABLE AIR BANK INITIAL SETUP: Materials/Parts Air Bank Rag, Wiping (Item 7, WP 0047 00) Safety Eyewear Single Hearing Protection Personnel Required One or Two (if Air Bank lifting is required) References DOT 49 CFR 173.115

0036 00

GENERAL This work package contains purging instructions for long term storage or shipment of the Portable Air Bank. The Air Bank must be purged prior to long term storage or if transported by air.

WARNING
Handle Air Bank with extreme care during ground transport. Avoid dropping or sudden impact to prevent cylinders from rupturing and causing serious injury. Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Operators must wear safety eyewear and hearing protection when purging the Air Bank to prevent injury and hearing loss. Air reservoirs and Air Bank cylinders will be shipped depressurized to less than 20 psi absolute (IAW DOT 49 CFR 173.115) when transported by air. A sudden change in altitude may cause pressurized Air Bank cylinders to burst. 1. If transfer case handle is up, unlock the red safety button on the back of the transfer case and push the handle down.

0036 00-1

TM 9-1095-212-13&P 2. Lay Air Bank down on flat surface. Turn the six dog-ear style locks on the transfer case and open the lid.

0036 00

3. 4.

Ensure red-handled STOP VALVE is in CLOSED position. Ensure HP transfer hose is connected to safety fixture. Pull HP transfer hose to ensure it is secure.

CAUTION
Do not allow the tubing under the control panel to freeze during the purging process. The Inlet Valve should only be PARTIALLY opened or frosting of tubing under the control panel will occur; otherwise, unnecessary stress is placed on the components, moisture may get into the tanks, and corrosion may occur.

NOTE
Purging is a slow process and may take up to 3 hours to complete. 5. Partially open INLET VALVE. Carefully monitor purging process to ensure the stainless steel tubing under the control panel does not freeze. If frosting begins to occur, close INLET VALVE and wait for tubing to return to ambient temperature. Wipe tubing dry. Re-open INLET VALVE to a lesser open position to prevent re-freezing.

0036 00-2

TM 9-1095-212-13&P 6. 7. 8. Once AIR BANK PRESSURE gauge reads 20 psi, close the inlet valve.

0036 00

If moisture is present on the stainless steel tubing, use a clean rag to wipe off and dry any moisture to prevent corrosion. Close Air Bank lid and turn the six dog-ear style transfer case locks. Air Bank is ready for transport or long term storage.

WARNING
Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Handle Air Bank with care during ground transport. Avoid dropping or sudden impact to prevent cylinders from rupturing and causing serious injury. 9. If the Air Bank needs to be lifted, two (2) people are required to use the two spring-loaded lifting handles on the transfer case. Do not lift Air Bank by the transfer case handle.

10. To transport the Air Bank to a desired location, unlock the red safety button on the back of the transfer case, pull up the handle and use the wheels on the bottom of the transfer case.

END OF WORK PACKAGE

0036 00-3

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0036 00-4

TM 9-1095-212-13&P FIELD MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) AIR BANK HYDROSTATIC TESTING INFORMATION INITIAL SETUP: Personnel Required Two Equipment Conditions Air Bank prepared for shipment (WP 0036 00) References DA Form 2404 DA Form 2407 DA Form 5988E DA Form 5990E DOT 49 CFR 173.115

0037 00

GENERAL This work package contains hydrostatic testing information for the Portable Air Bank. DOT regulations require the DOT E 9634 fiberglass wrapped aluminum Luxfer cylinders inside the Portable Air Bank to be hydrostatic tested every three (3) years by an approved DOT facility. Units can find authorized DOT cylinder retesters, both CONUS and OCONUS, from the Office of Hazardous Materials Safety web site. http://hazmat.dot.fov/sp_app/approvals/hydro/hydro_retesters.htm

WARNING
Handle Air Bank with extreme care during ground transport. Avoid dropping or sudden impact to prevent a cylinder from rupturing and causing serious injury. Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Air reservoirs and Air Bank cylinders will be shipped depressurized to less than 20 psi absolute (IAW DOT 49 CFR 173.115) when transported by air. A sudden change in altitude may cause pressurized Air Bank cylinders to burst.

NOTE
DO NOT send outdated air cylinders. The entire Portable Air Bank must be sent for hydrostatic testing and check. 1. Follow steps 1 and 2 of WP 0036 00, Preparation for Long Term Storage or Shipment of Air Bank, to open the transfer case.

0037 00-1

TM 9-1095-212-13&P 2.

0037 00

Check date of last hydrostatic test located on the sticker on the cylinders. The first hydrostatic test is required three (3) years from the date of cylinder manufacture. The date format is MM YY.

3.

If the cylinders need to be retested: a. b. Follow instructions to purge the Air Bank and prepare for shipment (refer to WP 0036 00). Complete Maintenance Request (DA Form 2407 or DA Form 5990E (electronic) and send it with the Air Bank for retesting.

END OF WORK PACKAGE

0037 00-2

TM 9-1095-212-13&P

CHAPTER 7 SUPPORTING INFORMATION FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P OPERATOR AND FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) REFERENCES SCOPE

0038 00

This work package lists all Army regulations, forms, pamphlets, and miscellaneous publications referenced in this manual. ARMY REGULATIONS AR 75-1 AR 385-10 AR 700-138 FORMS DA Form 285 DA Form 2028 DA Form 2404 DA Form 2407 DA Form 5988E DA Form 5990E PAMPHLETS DA PAM 750-8 The Army Maintenance Management System (TAMMS) Users Manual U.S. Army Accident Report Recommended Changes to Publications and Blank Forms Equipment Inspection and Maintenance Worksheet Maintenance Request Equipment Maintenance and Inspection Worksheet (Electronic) Maintenance Request (Electronic) Malfunctions Involving Ammunition and Explosives The Army Safety Program Army Logistics Readiness and Sustainability

MISCELLANEOUS PUBLICATIONS DD Form 361 DOT 49 CFR 173.115 SF 368 Transportation Discrepancy Report (TDR) Shippers - General Requirements for Shipments and Packaging (173.115 Class 2, Divisions 2.1, 2.2, and 2.3 - Definitions) Product Quality Deficiency Report

0038 00-1

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0038 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION INTRODUCTION The Army Maintenance System MAC

0039 00

This introduction provides a general explanation of all maintenance and repair functions authorized at the two maintenance levels under the Two-Level Maintenance System concept. The MAC (WP 0040 00) designates overall authority and responsibility for the performance of maintenance functions on the identified end item or component. The application of the maintenance functions to the end item or component shall be consistent with the capacities and capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as: Field - includes three subcolumns, Crew (C), Service (O), and Field (F) maintenance. Sustainment - includes two subcolumns, Below Depot (H) and Depot (D) maintenance. The tools and test equipment requirements (immediately following the MAC) list the tools and test equipment (both special tools and common tool sets) required for each maintenance function as referenced from the MAC. The remarks (immediately following the tools and test equipment requirements) contain supplemental instructions and explanatory notes for a particular maintenance function. Maintenance Functions Maintenance functions are limited to and defined as follows: 1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical characteristics with established standards through examination (e.g., by sight, sound, or feel). This includes scheduled inspection and gagings and evaluation of cannon tubes. 2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of an item and comparing those characteristics with prescribed standards on a scheduled basis, i.e., load testing of lift devices and hydrostatic testing of pressure hoses. 3. Service. Operations required periodically to keep an item in proper operating condition; e.g., to clean (includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or gases. This includes scheduled exercising and purging of recoil mechanisms. 4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting the operating characteristics to specified parameters. 5. Align. To adjust specified variable elements of an item to bring about optimum or desired performance.

0039 00-1

TM 9-1095-212-13&P INTRODUCTION - Continued Maintenance Functions - Continued

0039 00

6. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of test, measuring, and diagnostic equipment used in precision measurement. Consists of comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being compared. 7. Remove/Install. To remove and install the same item when required to perform service or other maintenance functions. Install may be the act of emplacing, seating, or fixing into position a spare, repair part, or module (component or assembly) in a manner to allow the proper functioning of an equipment or system. 8. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. Replace is authorized by the MAC and assigned maintenance level is shown as the third position code of the Source, Maintenance and Recoverability (SMR) code. 9. Repair. The application of maintenance services, including fault location/troubleshooting, removal/installation, disassembly/assembly procedures, and maintenance actions to identify troubles and restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly), end item, or system.

NOTE
The following definitions are applicable to the repair maintenance function: Services - Inspect, test, service, adjust, align, calibrate, and/or replace. Fault location/troubleshooting - The process of investigating and detecting the cause of equipment malfunctioning; the act of isolating a fault within a system or Unit Under Test (UUT). Disassembly/assembly - The step-by-step breakdown (taking apart) of a spare/functional group coded item to the level of its least component, that is assigned as SMR code for the level of maintenance under consideration (i.e., identified as maintenance significant). Actions - Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing. 10. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely serviceable/operational condition as required by maintenance standards in appropriate technical publications. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally return an item to like new condition. 11. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age measurements (e.g., hours/miles) considered in classifying Army equipment/components. Explanation of Columns in the MAC Column (1) - Group Number. Column (1) lists Functional Group Code (FGC) numbers, the purpose of which is to identify maintenance significant components, assemblies, subassemblies, and modules with the Next Higher Assembly (NHA). Column (2) - Component/Assembly. Column (2) contains the item names of components, assemblies, subassemblies, and modules for which maintenance is authorized. Column (3) - Maintenance Function. Column (3) lists the functions to be performed on the item listed in column (2). (For a detailed explanation of these functions refer to Maintenance Functions outlined above.)

0039 00-2

TM 9-1095-212-13&P

0039 00

Column (4) - Maintenance Level. Column (4) specifies each level of maintenance authorized to perform each function listed in column (3), by indicating work time required (expressed as man-hours in whole hours or decimals) in the appropriate subcolumn. This work time figure represents the active time required to perform that maintenance function at the indicated level of maintenance. If the number or complexity of the tasks within the listed maintenance function varies at different maintenance levels, appropriate work time figures are to be shown for each level. The work time figure represents the average time required to restore an item (assembly, subassembly, component, module, end item, or system) to a serviceable condition under typical field operating conditions. This time includes preparation time (including any necessary disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in addition to the time required to perform the specific tasks identified for the maintenance functions authorized in the MAC. The symbol designations for the various maintenance levels are as follows: MAC Field: C - Crew maintenance O - Service maintenance F - Field maintenance Sustainment: L - Specialized Repair Activity (SRA) H - Below Depot maintenance D - Depot maintenance

NOTE
The L maintenance level is not included in column (4) of the MAC. Functions to this level of maintenance are identified by a work time figure in the H column of column (4), and an associated reference code is used in the REMARKS column (6). This code is keyed to the remarks and the SRA complete repair application is explained there. Column (5) - Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool sets (not individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special tools, special TMDE and special support equipment required to perform the designated function. Codes are keyed to the entries in the tools and test equipment table. Column (6) - Remarks Code. When applicable, this column contains a letter code, in alphabetical order, which is keyed to the remarks table entries. Explanation of Columns in the Tools and Test Equipment Requirements Column (1) - Tool or Test Equipment Reference Code. The tool or test equipment reference code correlates with a code used in column (5) of the MAC. Column (2) - Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment. Column (3) - Nomenclature. Name or identification of the tool or test equipment. Column (4) - National Stock Number (NSN). The NSN of the tool or test equipment. Column (5) - Tool Number. The manufacturers part number, model number, or type number. Explanation of Columns in the Remarks Column (1) - Remarks Code. The code recorded in column (6) of the MAC. Column (2) - Remarks. This column lists information pertinent to the maintenance function being performed as indicated in the MAC.

0039 00-3

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0039 00-4

TM 9-1095-212-13&P FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) MAINTENANCE ALLOCATION CHART (MAC) MAINTENANCE ALLOCATION CHART FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER Table 1. MAC for FN303 Launcher .
(1) (2) (3) (4) MAINTENANCE LEVEL FIELD CREW C SERVICE O FIELD F SUSTAINMENT BELOW DEPOT H DEPOT D TOOLS AND EQUIPMENT REF CODE (5)

0040 00

(6)

GROUP NUMBER

COMPONENT/ASSEMBLY

MAINTENANCE FUNCTION

REMARKS CODE

00

Launcher

Inspect Service Replace Repair

0.1 0.2 0.1 0.9 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.7 0.1 0.2 0.1 0.7 0.1 0.3 0.5 1 1 1 1 1 1

0001

Upper Stock Assembly

Inspect Replace Repair

000101

Front Sight Assembly

Inspect Replace

000102

Rear Sight Assembly

Inspect Replace

0002

Lower Stock Assembly

Inspect Repair

000201

Launcher Housing

Inspect Replace

000202

Receiver Assembly

Inspect Repair

00020201

Valve Assembly

Inspect Service Repair

0040 00-1

TM 9-1095-212-13&P Table 1. MAC for FN303 Launcher - Continued.

(1) (2) (3) (4) MAINTENANCE LEVEL FIELD CREW C SERVICE O FIELD F SUSTAINMENT BELOW DEPOT H DEPOT D TOOLS AND EQUIPMENT REF CODE (5)

0040 00

(6)

GROUP NUMBER

COMPONENT/ASSEMBLY

MAINTENANCE FUNCTION

REMARKS CODE

0002020101

Valve Assembly Retaining Screw

Inspect Replace Inspect Replace

0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

0002020102

Bolt Assembly

0002020103

Valve Body

Inspect Repair

0002020104

ON/OFF Assembly

Inspect Replace Repair

000202010401

-006 O-ring

Inspect Replace

000202010402

-010 O-ring

Inspect Replace

000202010403

-010 O-ring

Inspect Replace

000202010404

-004 O-ring

Inspect Replace

0002020105

Regulator Assembly

Inspect Repair

000202010501

-006 O-ring

Inspect Replace

000202010502

-018 O-ring

Inspect Replace

0002020106

Air Supply Hose

Inspect Replace Repair

0040 00-2

TM 9-1095-212-13&P Table 1. MAC for FN303 Launcher - Continued.

(1) (2) (3) (4) MAINTENANCE LEVEL FIELD CREW C SERVICE O FIELD F SUSTAINMENT BELOW DEPOT H DEPOT D TOOLS AND EQUIPMENT REF CODE (5)

0040 00

(6)

GROUP NUMBER

COMPONENT/ASSEMBLY

MAINTENANCE FUNCTION

REMARKS CODE

000202010601

-010 O-ring

Inspect Replace

0.1 0.1 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 1 1 1 1 1

0002020107

Power Tube

Inspect Repair

000202010701

-010 O-ring

Inspect Replace

000202010702

-010 O-ring

Inspect Replace

00020202

Magazine Release Button Assembly

Inspect Replace Inspect Replace

00020203

Stock Release Assembly

0003

Air Reservoir

Inspect Replace

0004

Magazine

Inspect Replace Repair

000401

Magazine Cover Clip

Inspect Replace

0005

Speed Loader

Inspect Replace

0040 00-3

TM 9-1095-212-13&P MAINTENANCE ALLOCATION CHART FOR PORTABLE AIR BANK Table 2. MAC for Portable Air Bank .
(1) (2) (3) (4) MAINTENANCE LEVEL FIELD CREW C SERVICE O FIELD F SUSTAINMENT BELOW DEPOT H DEPOT D TOOLS AND EQUIPMENT REF CODE (5)

0040 00

(6)

GROUP NUMBER

COMPONENT/ASSEMBLY

MAINTENANCE FUNCTION

REMARKS CODE

00

Air Bank

Inspect Service

0.1 3.0 0.1 0.1 0.1 3.0 0.1 0.2 0.1 0.1 0.1 0.1 1 1

0001 0002 0003

Transfer Case Air Bank Cylinders Control Panel

Inspect Inspect Inspect Service

000301

Stainless Steel Tubing

Inspect Service

00302 0030201

Hose -010 O-ring

Inspect Repair Inspect Replace

TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND PORTABLE AIR BANK Table 3. Tools and Test Equipment for FN303 Launcher and Portable Air Bank .
TOOLS OR TEST EQUIPMENT REF CODE MAINTENANCE LEVEL NATIONAL STOCK NUMBER

NOMENCLATURE

TOOL NUMBER

Small Arms Tool Kit

5180-01-506-8287

REMARKS FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND PORTABLE AIR BANK Table 4. Remarks for FN303 Launcher and Portable Air Bank .
REMARKS CODE REMARKS

N/A

0040 00-4

TM 9-1095-212-13&P FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION SCOPE

0041 00

This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of Field maintenance of the Firing Device, NonLethal: FN303 Launcher and Portable Air Bank. It authorizes the requisitioning, issue, and disposition of spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR) codes. GENERAL In addition to the Introduction work package, this RPSTL is divided into the following work packages. 1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. These work packages also include parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Sending units, brackets, filters, and bolts are listed with the component they mount on. Bulk materials are listed by item name in FIG. BULK at the end of the work packages. Repair parts kits are listed separately in their own functional group and work package. Repair parts for reparable special tools are also listed in a separate work package. Items listed are shown on the associated illustrations. 2. Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool sets and/or Class VII are not listed. 3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work packages in this RPSTL: the National Stock Number (NSN) Index work package and the Part Number (P/N) Index work package. The National Stock Number Index work package refers you to the figure and item number. The Part Number Index work package refers you to the figure and item number..

0041 00-1

TM 9-1095-212-13&P EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.

0041 00

SMR CODE (Column (2)). The SMR code contains supply/requisitioning information, maintenance level authorization criteria, and disposition instructions, as shown in the following breakout: Source Code xx 1st two positions: How to get an item. 3rd position: Who can install, replace, or use the item. Maintenance Code xx 4th position: Who can do complete repair* on the item. Recoverability Code x 5th position: Who determines disposition action on unserviceable items.

*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the Repair function in a use/user environment in order to restore serviceability to a failed item. Source Code. The source code tells you how you get an item needed for maintenance, repair, or overhaul of an end item/ equipment. Explanations of source codes follow: Source Code PA PB PC PD PE PF PG KD KF KB MO-Made at Service level MF-Made at Field level MH-Made at Below Depot level ML-Made at SRA MD-Made at Depot Application/Explanation Stock items; use the applicable NSN to requisition/request items with these source codes. They are authorized to the level indicated by the code entered in the third position of the SMR code.

NOTE
Items coded PC are subject to deterioration.

Items with these codes are not to be requested/requisitioned individually. They are part of a kit which is authorized to the maintenance level indicated in the third position of the SMR code. The complete kit must be requisitioned and applied. Items with these codes are not to be requisitioned/requested individually. They must be made from bulk material which is identified by the P/N in the DESCRIPTION AND USABLE ON CODE (UOC) column and listed in the bulk material group work package of the RPSTL. If the item is authorized to you by the third position code of the SMR code, but the source code indicates it is made at higher level, order the item from the higher level of maintenance.

0041 00-2

TM 9-1095-212-13&P

0041 00

Source Code AO-Assembled by Service level AF-Assembled by Field level AH-Assembled by Below Depot level AL-Assembled by SRA AD-Assembled by Depot XA XB XC

Application/Explanation Items with these codes are not to be requested/requisitioned individually. The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code. If the third position of the SMR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher level, order the item from the higher level of maintenance.

Do not requisition an XA coded item. Order the next higher assembly. (Refer to NOTE below.) If an item is not available from salvage, order it using the CAGEC and P/N. Installation drawings, diagrams, instruction sheets, field service drawings; identified by manufacturers P/N. Item is not stocked. Order an XD-coded item through local purchase or normal supply channels using the CAGEC and P/N given, if no NSN is available.

XD

NOTE
Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes except for those items source coded XA or those aircraft support items restricted by requirements of AR 750-1. Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows: Third Position. The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to the following levels of maintenance: Maintenance Code COFHLD-

Application/Explanation Crew or operator maintenance done within field maintenance. Service maintenance can remove, replace, and use the item. Field maintenance can remove, replace, and use the item. Below depot maintenance can remove, replace, and use the item. Specialized Repair Activity (SRA) can remove, replace, and use the item. Depot can remove, replace, and use the item.

0041 00-3

TM 9-1095-212-13&P

0041 00

Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all authorized repair functions).

NOTE
Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes. Maintenance Code OFHLDZB-

Application/Explanation Service is the lowest level that can do complete repair of the item. Field is the lowest level that can do complete repair of the item. Below depot is the lowest level that can do complete repair of the item. SRA is the lowest level that can do complete repair of the item. Depot is the lowest level that can do complete repair of the item. Nonreparable. No repair is authorized. No repair is authorized. No parts or special tools are authorized for maintenance of B coded item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.

Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is shown in the fifth position of the SMR code as follows: Recoverability Code ZOFHDLA-

Application/Explanation Nonreparable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown in the third position of the SMR code. Reparable item. When uneconomically reparable, condemn and dispose of the item at the service level. Reparable item. When uneconomically reparable, condemn and dispose of the item at the field level. Reparable item. When uneconomically repairable, condemn and dispose of the item at the below depot level. Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item are not authorized below depot level. Reparable item. Condemnation and disposal not authorized below SRA. Item requires special handling or condemnation procedures because of specific reasons (such as precious metal content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals/ directives for specific instructions.

NSN (Column (3)). The NSN for the item is listed in this column. CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item. PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items. 0041 00-4

TM 9-1095-212-13&P

0041 00

NOTE
When you use an NSN to requisition an item, the item you receive may have a different P/N from the number listed. DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information: 1. 2. The federal item name, and when required a minimum description to identify the item. P/Ns of bulk materials are referenced in this column in the line entry to be manufactured or fabricated.

3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from electromagnetic pulse (EMP) damage during a nuclear attack. 4. The statement END OF FIGURE appears just below the last item description in column (6) for a given figure in both the repair parts list and special tools list work packages. QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakout shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or an assembly. A V appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change from application to application. EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS 1. National Stock Number (NSN) Index Work Package.

STOCK NUMBER Column. This column lists the NSN in the National Item Identification Number (NIIN) sequence. The NIIN consists of the last nine digits of the NSN. NSN (e.g., 5385-01-574-1476) NIIN When using this column to locate an item, ignore the first four digits of the NSN. However, the complete NSN should be used when ordering items by stock number.

FIG. Column. This column lists the number of the figure where the item is identified/located. The figures are in numerical order in the repair parts list and special tools list work packages. ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG. column. This item is also identified by the NSN listed on the same line. 2. Part Number (P/N) Index Work Package. P/Ns in this index are listed in ascending alphanumeric sequence (vertical arrangement of letter and number combinations which places the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order). PART NUMBER Column. Indicates the P/N assigned to the item. FIG. Column. This column lists the number of the figure where the item is identified/located in the repair parts list and special tools list work packages. ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column.

0041 00-5

TM 9-1095-212-13&P SPECIAL INFORMATION

0041 00

UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on codes are shown as UOC: ... in the Description Column (justified left) on the first line under the applicable item/nomenclature. Uncoded items are applicable to all models. Identification of the UOCs used in the RPSTL are: Code Firing Device, Non-Lethal: FN303 Launcher Used On LLL

Portable Air Bank LL1 HOW TO LOCATE REPAIR PARTS 1. When NSNs or P/Ns Are Not Known.

First. Using the table of contents, determine the assembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and lists are divided into the same groups. Second. Find the figure covering the functional group or the subfunctional group to which the item belongs. Third. Identify the item on the figure and note the number(s). Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part numbers are on the same line as the associated item numbers. 2. When NSN Is Known.

First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The NSN is arranged in NIIN sequence. Note the figure and item number next to the NSN. Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking for. 3. When P/N is Known.

First. If you have the P/N and not the NSN, look in the PART NUMBER column of the P/N index work package. Identify the figure and item number. Second. Look up the item on the figure in the applicable repair parts list work package.

0041 00-6

TM 9-1095-212-13&P FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION

0042 00

NOTE
Before proceeding with Repair Parts List, see Introduction to RPSTL (WP 0041 00).

0042 00-1

TM 9-1095-212-13&P

0042 00

FIGURE 1. FN303 LAUNCHER

0042 00-2

TM 9-1095-212-13&P

0042 00

(1)

(2)

(3)

(4)

(5)

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 00 FIGURE 1. FN303 LAUNCHER CAGEC 3S679 P/N 48001

(7)

ITEM SMR NO. CODE

NSN

PART CAGEC NUMBER

QTY

1 2

PAFFF PAFZZ

1005-01-555-8441 1005-01-555-8429

3S679 3S679

48002-2 48287

UPPER STOCK ASSEMBLY: ....................... 1 SIGHT, FRONT: CONSISTING OF SIGHT BASE, FRONT SIGHT POST, SPRING, PIN, AND RETAINING CLIP................................. 1 SIGHT, REAR: CONSISTING OF REAR SIGHT ASSEMBLY AND SCREW................ 1 LOWER STOCK ASSEMBLY:....................... 1 LAUNCHER, HOUSING KIT: ........................ 1 RECEIVER ASSEMBLY: (COVERED BY LAUNCHER HOUSING KIT)......................... 1 CYLINDER, COMPRESSED GAS, AIR TECHNICAL: KNOWN AS AIR RESERVOIR................................................. 1 MAGAZINE, PROJECTILE: .......................... 2 MAGAZINE COVER CLIP: ........................... 2 LOADER ASSEMBLY, AMMUNITION: KNOWN AS SPEED LOADER ..................... 2

3 4 5 6 7

PAFZZ XAFFF PAFFF XAZFF PAFZZ

1005-01-555-7279 N/A 1005-01-555-8440 N/A 8120-01-533-1734

3S679 3S679 3S679 3S679 3S679

48286 48000 48289 48011 48043

8 9 10

PAOOO PAOZZ PAOZZ

1090-01-533-5171 1005-01-555-8433 1005-01-555-7281

3S679 3S679 3S679

48062 48068 48071

END OF FIGURE

0042 00-3

TM 9-1095-212-13&P

0042 00

FIGURE 2. RECEIVER ASSEMBLY:

0042 00-4

TM 9-1095-212-13&P

0042 00

(1)

(2)

(3)

(4)

(5)

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 000202 FIGURE 2. RECEIVER ASSEMBLY CAGEC 3S679 P/N 48011

(7)

ITEM SMR NO. CODE

NSN

PART CAGEC NUMBER

QTY

1 2

XAFFF PAFZZ

N/A 1005-01-555-8434

3S679 3S679

48101 48285

VALVE ASSEMBLY: ...................................... 1 CATCH, MAGAZINE: KNOWN AS MAGAZINE CATCH BUTTON ASSEMBLY, CONSISTING OF LONG MAGAZINE PIN, MAGAZINE CATCH BUTTON, SPRING RETAINER ASSEMBLY, SHORT MAGAZINE PIN, MAGAZINE CATCH, SHORT MAGAZINE CATCH SPRING, AND LONG MAGAZINE BUTTON SPRING..................... 1 STOCK RELEASE ASSEMBLY: CONSISTING OF RELEASE ASSEMBLY, SPRING, AND BUTTON............................................... 1

PAFZZ

1005-01-555-8444

3S679

48284

END OF FIGURE

0042 00-5

TM 9-1095-212-13&P

0042 00

FIGURE 3. VALVE ASSEMBLY

0042 00-6

TM 9-1095-212-13&P

0042 00

(1)

(2)

(3)

(4)

(5)

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 00020201 FIGURE 3. VALVE ASSEMBLY CAGEC 3S679 P/N 48101

(7)

ITEM SMR NO. CODE

NSN

PART CAGEC NUMBER

QTY

PAFZZ

5306-01-555-8428

3S679

48288

BOLT ASSEMBLY: CONSISTING OF VALVE ASSEMBLY RETAINING SCREW, BOLT, BOLT SPRING, AND BOLT BUMPER....................................................... 1 VALVE BODY: ............................................... 1 SWITCH,PUSH-PULL: KNOWN AS ON/ OFF ASSEMBLY .......................................... 1 REGULATOR ASSEMBLY: ........................... 1 HOSE NON-METALLIC: KNOWN AS AIR SUPPLY HOSE............................................. 1 POWER TUBE TIP: ...................................... 1 O-RING: OVERHAUL KIT, CONSISTING OF REPLACEMENT O-RINGS FOR REGULATOR ASSEMBLY, ON-OFF ASSEMBLY, POWER TUBE TIP, AND HOSE NONMETALLIC (NOT ILLUSTRATED) ................ 1

2 3 4 5 6 7

XAZZZ PAFFF XAZFF PAFFF XAZFF PAOZZ

N/A 5930-01-555-8425 N/A 4720-01-533-1623 N/A 5331-01-555-7283

3S679 3S679 3S679 3S679 3S679 3S679

48102 48106 48116 48014 48112 48224

END OF FIGURE

0042 00-7

TM 9-1095-212-13&P

0042 00

FIGURE 4. AIRBANK, PORTABLE, FI: FN303

0042 00-8

TM 9-1095-212-13&P

0042 00

(1)

(2)

(3)

(4)

(5)

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUPS 01 FIGURE 4. AIRBANK, PORTABLE, FI: FN303 CAGECS 3S679 P/NS 44213

(7)

ITEM SMR NO. CODE

NSN

PART CAGEC NUMBER

QTY

PAFZZ

5331-01-545-0709

3S679

48213

O-RING: SIZE -010 (NOT ILLUSTRATED)... 1

END OF FIGURE

0042 00-9

TM 9-1095-212-13&P

0042 00

This Page Intentionally Left Blank

0042 00-10

TM 9-1095-212-13&P FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION

0043 00

NOTE
Before proceeding with Repair Parts List, see Introduction to RPSTL (WP 0041 00).

0043 00-1

TM 9-1095-212-13&P

0043 00

FIGURE 5. SIGHT ADJUSTMENT TOOL

0043 00-2

TM 9-1095-212-13&P

0043 00

(1)

(2)

(3)

(4)

(5)

(6) DESCRIPTION AND USABLE ON CODE (UOC) FIGURE 5. SIGHT ADJUSTMENT TOOL

(7)

ITEM SMR NO. CODE

NSN

PART CAGEC NUMBER

QTY

PAZZZ

1005-01-555-8430

3S679

48204

SIGHT ADJUSTMENT TOOL ....................... 1

END OF FIGURE

0043 00-3

TM 9-1095-212-13&P

0043 00

This Page Intentionally Left Blank

0043 00-4

TM 9-1095-212-13&P FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION Before proceeding with National Stock Number Index, see Introduction to RPSTL (WP 0041 00).

0044 00

STOCK NUMBER
,

FIG. 1 1 2 3 3 3 3 1 1 4 1

ITEM 4 6 1 2 4 6 5 7 8 1 3

STOCK NUMBER 1005-01-555-7281 5331-01-555-7283 5930-01-555-8425 5306-01-555-8428 1005-01-555-8429 1005-01-555-8430 1005-01-555-8433 1005-01-555-8434 1005-01-555-8440 1005-01-555-8441 1005-01-555-8444

FIG. 1 3 3 3 1 5 1 2 1 1 2

ITEM 10 7 3 1 2 1 9 2 5 1 3

N/A N/A N/A N/A N/A N/A 4720-01-533-1623 8120-01-533-1734 1090-01-533-5171 5331-01-545-0709 1005-01-555-7279

0044 00-1

TM 9-1095-212-13&P

0044 00

This Page Intentionally Left Blank

0044 00-2

TM 9-1095-212-13&P FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION

0045 00

NOTE
Before proceeding with Part Number Index, see Introduction to RPSTL (WP 0041 00).

PART NUMBER
4810

FIG. 1 1 1 3 1 1 1 1 2 3 3

ITEM 4 1 6 5 7 8 9 10 1 2 3

PART NUMBER 48112 48116 48204 48213 48224 48284 48285 48286 48287 48288 48289

FIG. 3 3 5 4 3 2 2 1 1 3 1

ITEM 6 4 1 1 7 3 2 3 2 1 5

48000 48002-2 48011 48014 48043 48062 48068 48071 48101 48102 48106

0045 00-1

TM 9-1095-212-13&P

0045 00

This Page Intentionally Left Blank

0045 00-2

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS INTRODUCTION Scope

0046 00

This work package lists COEI and BII for the FN303 Launcher and the Portable Air Bank to help you inventory items for safe and efficient operation of the equipment. General The COEI and BII information is divided into the following lists: Components of End Item (COEI). This list is for information purposes only and is not authority to requisition replacements. These items are part of the FN303 Launcher and Portable Air Bank. As part of the end item, these items must be with the end item whenever it is issued or transferred between property accounts. Items of COEI are removed and separately packaged for transportation or shipment only when necessary. Illustrations are furnished to help you find and identify the items. Basic Issue Items (BII). These essential items are required to place the FN303 Launcher and Portable Air Bank in operation, operate it, and to do emergency repairs. Although shipped separately packaged, BII must be with the FN303 Launcher during operation and when it is transferred between property accounts. Listing these items is your authority to request/requisition them for replacement based on authorization of the end item by the TOE/MTOE. Illustrations are furnished to help you find and identify the items. Explanation of Columns in the COEI List and BII List Column (1) - Illus Number. Gives you the number of the item illustrated. Column (2) - National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning purposes. Column (3) - Description, CAGEC, and Part Number. Identifies the Federal item name (in all capital letters) followed by a minimum description when needed. The stowage location of COEI and BII is also included in this column. The last line below the description is the CAGEC (Commercial and Government Entity Code) (in parentheses) and the part number. Column (4) - Usable On Code. When applicable, gives you a code if the item you need is not the same for different models of equipment. Column (5) - Unit of Measure (U/M). Indicates the physical measurement or count of the item as issued per the National Stock Number shown in column (2). Column (6) - Qty Rqr. Indicates the quantity required.

0046 00-1

TM 9-1095-212-13&P COMPONENTS OF END ITEM (COEI) LIST

0046 00

Table 1. Components of End Item List for FN303 Launcher, Non Lethal Firing Device. (1) (2) NATIONAL STOCK NUMBER 1095-01-526-7860 (3) (4) USABLE ON CODE (5) (6)

ILLUS NUMBER 1

DESCRIPTION, CAGEC, AND PART NUMBER FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER, (3S679) 48001 One cardboard box containing: CYLINDER, COMPRESS GAS, AIR TECHNICAL: Air Reservoir (3S679) 48043 LOADER ASSEMBLY, AMMUNITION: known as - Speed Loader (3S679) 48071 MAGAZINE, PROJECTILE: (3S679) 48062 MAGAZINE COVER CLIP: (3S679) 48068 UPPER STOCK ASSEMBLY: (3S679) 48002-2 ROD, CLEANING, SMALL ARMS: (3S679) 48270 BRUSH, CLEANING, SMALL ARMS: (3S679) 48074 LUBRICATING OIL, PNEUMATIC TOOL: (3S679) 48173 SIGHT ADJUSTMENT TOOL: (3S679) 48204 LOWER STOCK ASSEMBLY: (3S679) 48000 FOAM SUPPORT 0046 00-2

U/M EA

QTY RQR 1

2 3 4 5 6 7 8 9 10 11 12

8120-01-533-1734 1005-01-555-7281 1090-01-533-5171 1005-01-555-8433 1005-01-555-8441 1005-01-588-8738 1005-01-555-8427 9150-01-549-9849 1005-01-555-8430 N/A N/A

EA EA EA EA EA EA EA OZ EA EA

1 2 2 2 1 1 1 1 1 1

TM 9-1095-212-13&P

0046 00

Table 2. Components of End Item List for Portable Air Bank. (1) (2) NATIONAL STOCK NUMBER 1090-01-533-1622 (3) (4) USABLE ON CODE (5) (6)

ILLUS NUMBER 1 2

DESCRIPTION, CAGEC, AND PART NUMBER PORTABLE AIR BANK Packaging (Cardboard Box) - not shown

U/M EA

QTY RQR 1

0046 00-3

TM 9-1095-212-13&P

0046 00

BASIC ISSUE ITEMS (BII) LIST

Table 3. Basic Issue Items List . (1) (2) NATIONAL STOCK NUMBER N/A (3) (4) USABLE ON CODE (5) (6)

ILLUS NUMBER 1

DESCRIPTION, CAGEC, AND PART NUMBER Operator and Field Maintenance Manual (Including Repair Parts and Special Tools List) for Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable, TM 9-1095-212-13&P

U/M EA

QTY RQR 1

0046 00-4

TM 9-1095-212-13&P OPERATOR AND FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION INTRODUCTION Scope

0047 00

This work package lists expendable and durable items that you will need to operate and maintain the Firing Device, NonLethal: FN303 Launcher and the Portable Air Bank. This list is for information only and is not authority to requisition the listed items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except: Medical, Class V, Repair Parts and Heraldic Items), or CTA 8-100, Army Medical Department Expendable/Durable Items. Explanation of Columns in the Expendable/Durable Items List Column (1) - Item Number. This number is assigned to the entry in the list and is referenced in the narrative instructions to identify the item (e.g., Use brake fluid (item 5, WP 0042 00).). Column (2) - Level. This column identifies the lowest level of maintenance that requires the listed item (C = Operator/Crew, O = Service, F = Field). Column (3) - National Stock Number (NSN). This is the NSN assigned to the item which you can use to requisition it. Column (4) - Item Name, Description, Commercial and Government Entity Code (CAGEC), and Part Number (P/N). This column provides the other information you need to identify the item. Column (5) - Unit of Measure (U/M). This code shows the physical measurement or count of an item, such as gallon, dozen, gross, etc. EXPENDABLE AND DURABLE ITEMS LIST Table 1. Expendable and Durable Items List . (1) (2) (3) NATIONAL STOCK NUMBER 1005-01-555-8427 6810-00-753-4993 9150-01-549-9849 1090-01-541-3654 1090-01-541-3653 (4) (5)

ITEM NUMBER LEVEL 1 2 3 4 5 O O O O O

ITEM NAME, DESCRIPTION, CAGEC, PART NUMBER BRUSH, CLEANING, SMALL ARMS: (3S679) 48074 ISOPROPYL ALCOHOL,TECHNICAL: (81348) TT-I-735 LUBRICATING OIL, PNEUMATIC TOOL: (3S679) 48173 PROJECTILE, WASHABLE: PINK PROJECTILE, INDELIBLE: YELLOW 0047 00-1

U/M EA OZ OZ EA EA

TM 9-1095-212-13&P

0047 00

Table 1. Expendable and Durable Items List - Continued. (1) (2) (3) NATIONAL STOCK NUMBER 1090-01-533-1732 7920-00-205-1711 1005-01-558-8738 6850-01-555-7284 (4) (5)

ITEM NUMBER LEVEL 6 7 8 9 O O O F

ITEM NAME, DESCRIPTION, CAGEC, PART NUMBER PROJECTILE, IMPACT: CLEAR RAG,WIPING: UNBLEACHED, MIXED COLORS (80244) 7920-00-205-1711 ROD, CLEANING, SMALL ARMS: (3S679) 48270 SILICONE COMPOUND: FN303, LUBRICANT (GREASE) SILICONE BASE (3S679) 48214

U/M EA BE EA OZ

0047 00-2

TM 9-1095-212-13&P

By Order of the Secretary of the Army:

Official: JOYCE E. MORROW Administrative Assistant to the Secretary of the Army

0736201

GEORGE W. CASEY, JR. General, United States Army Chief of Staff

DISTRIBUTION: To be distributed in accordance with the initial distribution number (IDN) 401245 requirements for TM 91095-212-13&P.

TM 9-1375-225-12

18 Jun 99

SOF Demo Kit, M303

Page 0001 00-2. Change Rock Island, IL 61201 to read Aberdeen Proving Ground, MD 21010. Reason: Wrong Address. 5 Page 0012 00-5. Add callout 2 to the shaft slinger i .n the illustration. Reason: Callout missing from illustration.

SA

PL

This Page Intentionally Left Blank

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000 Oper and Field Maint (Incl. RPSTL) for Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable:

TM 9-1095-212-13&P

15 Jan 2008

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000 Oper and Field Maint (Incl. RPSTL) for Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable:

TM 9-1095-212-13&P

15 Jan 2008

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000 Oper and Field Maint (Incl. RPSTL) for Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable:

TM 9-1095-212-13&P

15 Jan 2008

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000

PIN: 084541-000