7/22/2011

MetalForming
BySKMondal
CompiledBy:SKMondalMadeEasy

Assertion (A): Lead, Zinc and Tin are always hot worked. Reason (R) : If they are worked in cold state they cannot retain their mechanical properties. (a) Both A and R are individually true and R is the correct explanation of A (b) Both A and R are individually true but R is NOT the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (c)
CompiledBy:SKMondalMadeEasy

IES2011

GATE2003
Cold working of steel is defined as working (a) At its recrystallisation temperature (b) Above its recrystallisation temperature (c) Below its recrystallisation temperature (d) At two thirds of the melting temperature of the metal Ans. (c)

GATE2002
Hot rolling of mild steel is carried out (a) At recrystallisation temperature (b) Between 100C to 150C (c) Below recrystallisation temperature (d) Above recrystallisation temperature Ans. (d)

CompiledBy:SKMondalMadeEasy

CompiledBy:SKMondalMadeEasy

IES 2006
Which one of the following is the process to refine the grains of metal after it has been distorted by hammering or cold working? (a) Annealing (b) Softening (c) Recrystallizing (d) Normalizing ( ) R t lli i N li i Ans. (c)

IES 2004
Consider the following statements: In comparison to hot working, in cold working, 1. Higher forces are required 2. No heating is required 3. Less ductility is required 4. Better surface finish is obtained Which of the statements given above are correct? (a) 1, 2 and 3 (b) 1, 2 and 4 (c) 1 and 3 (d) 2, 3 and 4 Ans. (b)
CompiledBy:SKMondalMadeEasy

CompiledBy:SKMondalMadeEasy

7/22/2011

IES 2009
Consider the following characteristics: 1. Porosity in the metal is largely eliminated. 2. Strength is decreased. 3. Close tolerances cannot be maintained. Which of the above characteristics of hot working is/are correct? (a) 1 only (b) 3 only (c) 2 and 3 (d) 1 and 3 Ans. (d)
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IES 2008
Consider the following statements: 1. Metal forming decreases harmful effects of impurities and improves mechanical strength. 2. Metal working process is a plastic deformation process. 3. Very intricate shapes can be produced by forging process as compared to casting process. Which of the statements given above are correct? (a) 1, 2 and 3 (b) 1 and 2 only (c) 2 and 3 only (d) 1 and 3 only Ans. (b) CompiledBy:SKMondalMadeEasy

IES 2008
Cold forging results in improved quality due to which of the following? 1. Better mechanical properties of the process. 2. Unbroken grain flow. 3. Smoother finishes. 4. High pressure. Select the correct answer using the code given below: (a) 1, 2 and 3 (b) 1, 2 and 4 (c) 2, 3 and 4 (d) 1, 3 and 4 Ans. (a)
CompiledBy:SKMondalMadeEasy

IES 2004
Assertion (A): Cold working of metals results in increase of strength and hardness Reason (R): Cold working reduces the total number of dislocations per unit volume of the material (a) Both ( ) B th A and R are i di id ll t d individually true and R i th d is the correct explanation of A (b) Both A and R are individually true but R is not the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (c) CompiledBy:SKMondalMadeEasy

IES 2003
Cold working produces the following effects: 1. Stresses are set up in the metal 2. Grain structure gets distorted 3. Strength and hardness of the metal are decreased 4. Surface finish is reduced Which of these statements are correct? (a) 1and 2 (b) 1, 2 and 3 (c) 3 and 4 (d) 1 and 4 Ans. (a)
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IES 2000
Assertion (A): To obtain large deformations by cold working intermediate annealing is not required. Reason (R): Cold working is performed below the recrystallisation temperature of the work material. (a) Both ( ) B th A and R are i di id ll t d individually true and R i th d is the correct explanation of A (b) Both A and R are individually true but R is not the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (d) CompiledBy:SKMondalMadeEasy

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IES 1997
Inmetalssubjectedtocoldworking,strain hardeningeffectisdueto (a) Slipmechanism (b) Twiningmechanism (c) Dislocationmechanism (d) Fracturemechanism Ans.(c)

IES 1996
Considerthefollowingstatements: Whenametaloralloyiscoldworked 1. Itisworkedbelowroomtemperature. 2. Itisworkedbelowrecrystallisation temperature. 3. Itshardnessandstrengthincrease. 3 Itshardnessandstrengthincrease 4. Itshardnessincreasesbutstrengthdoesnot increase. Ofthesecorrectstatementsare (a) 1and4 (b) 1and3 (c) 2and3 (d) 2and4 Ans.(c)
CompiledBy:SKMondalMadeEasy

CompiledBy:SKMondalMadeEasy

IES 2006
Assertion (A): In case of hot working of metals, the temperature at which the process is finally stopped should not be above the recrystallisation temperature. Reason (R): If the process is stopped above the recrystallisation temperature, grain growth will take place again and spoil the attained structure. structure (a) Both A and R are individually true and R is the correct explanation of A (b) Both A and R are individually true but R is not the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (d)
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IES 1992
Specify the sequence correctly (a) Grain growth, recrystallisation, stress relief (b) Stress relief, grain growth, recrystallisation (c) Stress relief, recrystallisation, grain growth (d) Grain growth, stress relief, recrystallisation Ans. ( c)

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IAS 1996
For mild steel, the hot forging temperature range is (a) 4000C to 6000C (b) 7000C to 9000C (c) 10000C to 12000C (d) 13000Cto 15000C Ans. (c)

IAS 2004
Assertion(A):Hotworkingdoesnotproducestrain hardening. Reason(R):Hotworkingisdoneabovethere crystallizationtemperature. (a) BothAandRareindividuallytrueandRisthe ( ) B thA dR i di id ll t dRi th correctexplanationofA (b) BothAandRareindividuallytruebutRisnot the correctexplanationofA (c) AistruebutRisfalse (d) AisfalsebutRistrue Ans.(a) CompiledBy:SKMondalMadeEasy

CompiledBy:SKMondalMadeEasy

7/22/2011

IAS2002
Assertion (A): There is good grain refinement in hot working. Reason (R): In hot working physical properties are generally improved. (a) Both A and R are individually true and R is the ( ) B th d i di id ll t d i th correct explanation of A (b) Both A and R are individually true but R is not the correct explanation of A (c) A is true but R is false (d) A is false but R is true Ans. (b) CompiledBy:SKMondalMadeEasy

CompiledBy:SKMondalMadeEasy

IESMadeEasy