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Q. Inawiredrawingoperation,diameterofasteelwireisreducedfrom10mmto8 mm.Themeanflowstressofthematerialis400MPa.Theidealforcerequired fordrawing(ignoringfrictionandredundantwork)is Remarks: Note it is wire drawing operation.

n. You cannot use extrusion formula for wire drawing. InextrusionforceisappliedontheRamthereforeuseA0 Inwiredrawingforceisappliedonthefinalwire(Pulling)thereforeuseAf

(a)4.48kN

(b)8.97kN

(c)20.11kN

(d)31.41kN

ExtrusionLoad
Approximatemethod(Uniformdeformation,nofriction)work formula
A P = Ao ln o Af

Forrealconditions
A P = KAo ln o Af
K=extrusionconstant.

ForcerequiredinWireorTubedrawing
Approximatemethod(Uniformdeformation,nofriction)work formula
A P = Af ln o Af

Given

Di = 10mm Df = 8mm

0 = 400 MPa
Ignore friction and redundant work means = 0, = 0 Hence

d = 2 0 ln

ri rf 5 = 2 400 ln 4 = 178.51 MPa

Ideal Force = 178.51 106 N/m2 rf 2 = 178.51 106 3.14 (0.004)2 = 8968 N = 8.97 kN

Ans. (b)

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