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SCHEDULE OF QUNATITIES & PRICES FOR EPC (ENGINEERING,PROCUREMENT,CONSTRUCTION) CONTRACT FOR 400 kV SUBSTATION ALIGARH PREAMBLE The Schedule of Quantities shall be read in conjucntion with all other sections of these tender documents. The brief descriptions of equipments/items given in price schedule shall not be construed to limit the scope of work, and the same shall be read in conjunction with corresponding sections of specifications including amendments/errata if any, thereto. Reference to the all sections of the tender document shall be made before entering prices against each itmes in the Schedule of Quantities. The quantities given in the Schedule of Quantites are estimated and provisional and are given to provide a common basis for bidding. The basis of payment will be the actual quantities of works ordered and carried out, as measured by the Contractor and verified by the Purchaser and valued at the unit/lump sum rate mentioned in the price schedule where applicable and otherwise at such rates and prices as the Purchaser may fix within the terms of the Contract. The rates and prices shall include all constructional plant, labour, supervision, materials, erection , maintenance, insurance, profit, taxes and duties, together with all general risks, liabilities and obligations set out or implied in the contract. The erection charges shall include supply of all nonconsumable/ consumable items for handling, erection, testing & commissioning of equipments/strucutures etc. without any extra liability on UPPTCL. Where ever applicable the quipments shall be supplied with suitable terminal connectors, first fill of oil & 10% extra oil and all other required accessroy items to make the equipment complete whether specified or not. The Contractor shall be entirely responsible for completeness of work in all respects irrespective of whether any item is specifically mentioned in price schedule. The tenderer shall quote for all such items or works, which in tenderer's view have not been included in price schedule but are necessary for completion of work, either on lump sum basis or by indicating their estimated quantities & their unit/lot rates, otherwise these shall be deemed to have been included in tenderer's scope without any extra liability to UPPTCL. The cost shall be deemed to be distributed among the rates and prices entered for the related items of supply & work. The method of measurement of completed work of payment shall be in accordance with relevant I.S.S. Codes.
5 6 7
Rate and price shall be quoted by the bidder in Inidan rupee. Where there is a discrepancy between the amounts in figure and words, the amounts in words will govern. 8 Where there is a discrepancy between the unit and line item total resulting from multiplying the unit rate by the quantity, the unit rate as quoted will govern. 9 In case prices for any items are found left bank or against which"__" is indicated, the prices of such itmes shall be deemed to be included in associated items or in grand total of price schedule. 10 No Excise duty & sales tax shall be payable by UPPTCL on bought-out items which shall be dispatched by Contractor's sub-vendors directly to UPPTCL project site on sale-in-transit basis, these shall be paid extra in case of direct transaction items between Contractor & UPPTCL.
10
11
Nos.
No.
LS
NA
NA
NA
NA
NA
NA
NA
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B. 1 a. b. 2 a. 3 a. b. c. d. 4 5 6 C. 1 a. b. 2 a. b. 3 4 a.
400kV EQUIPMENT 420kV Circuit Breakers (3-Phase) with support structure 3150A, 40KA with closing resistor 3150A, 40KA without closing resistor 420 kV Current Transformer (1-Phase) 3000A, 40KA with 120% extended current rating 420kV Isolator (3-phase) (Double Break) 3150A, 40KA, isolator with one E/S (Metalics only) Support Insulator for above 3150A, 40KA, isolator with two E/S (Metalics only) Support Insulator for above 390 KV Surge Arrester (1-phase) 420 kV Capacitive Voltage Transformer (1-phase) ( 4400 pF ) 420 kV Bus Post Insulator (Except for wave traps) 220kV EQUIPMENT 245 kV Circuit Breakers (3-Phase) with support structure 1600A, 40KA 2500A, 40KA 245 kV Current Transformer (1-Phase) 1600A, 40KA with 120% extended current rating 1600A, 40KA with 150% extended current rating 245 kV Capacitive Voltage Transformer (1- Phase) ( 4400 pF ) 245kV Isolator (3-phase)-Double Break 1600A, 40 KA, Isolator with one E/S(Metalics only)
Nos. Nos. Nos. Set Set Set Set Nos. Nos. Nos.
3 12 45 41 41 2 2 30 24 72
8 1 24 3 21
8 8 8 8 15 15 2
b. Support Insulator for above c. 1600A, 40 KA, Isolator with two E/S(Metalics only) d. Support Insulator for above e. 1600 A, 40KA, Tandem Isolator without E/S(Metalics only) f. Support Insulator for above g. 2500 A, 40KA, Isolator with 2 E/S(Metalics only)
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5 6
h. Support Insulator for above 216 kV Surge Arrestors (1-phase) 245 kV Bus Post Insulator (Except for wave traps)
2 21 98
D 1
72.5kV EQUIPMENT 72.5kV Circuit Breaker (3-Ph.) along with support structure a. 1250A,25kA 2 72.5kV Isolator (3-Ph) (Horizontal double break) a. 630A, 25kA, Isolator with 1 E/S (Metalics only) b. Support Insulator for above 3 72.5kV Current transformer (1-Ph.) a. 50A,25kA with 120% extended rating 4 72.5kV Voltage Transformer (1-Ph.) 5 72.5kV BPI
Nos.
1 1 3 3 5
E 1
36kV EQUIPMENT 36kV Isolator (3-Ph) (Horizontal double break) a. 630A,25kA, Isolator with 1 E/S (Metalics only) b. Support Insulator for above 2 30kV Surge Arrestor (1-Ph.) 3 36kV Horn gap fuse (1-Ph.) CONTROL & RELAY PANEL 400 kV Circuit Breaker Relay Panel a. With Auto Reclose b. Without Auto Reclose 2 Line Protection Panel 3 Transformer Protection Panel (For both HV & MV side) 4 5
1 1 3 3
F I) 1
12 3 6 2 2 1
Reactor protection Panel Bus Bar Protection Panel a. 400kV (Duplicate bus bar protection) II) 220 kV 1 Circuit Breaker Relay Panel a. With Auto Reclose
Nos.
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b. Without Auto Reclose Line Protection Panel Bus Bar Protection Panel a. 220kV (Single bus bar protection) III) 72.5 kV 1 Circuit Breaker Relay Panel a. Without Auto Reclose 2 3 G Other/common Equipments 1 Time synchronisation equipment SUBSTATION AUTOMATION Complete Substation automation system for 400/220kV substation as per technical specification 1 400kV Bays (Main Bays + Tie Bays ) 2 220kV Bays 3 BCUs for controlling and monitoring of auxiliary system PLCC PLCC At 400 kV S/S Aligarh Line traps 3150A, 400kV, 40KA,1.0 mH Line Trap BPI for above 1600A, 245kV, 40KA, 0.5mH Line Trap BPI for above PLCC Cabinets Carrier equipment ( Speech+data+protection) Carrier equipment ( Speech+data) Coupling device (2 LMU + 1 BT) EPAX (24/8) with 24 nos telephones, cable etc 4 wire telephone instrument( Along with telephone wiring ) HF cable
3 5 1
No.
Nos.
15 9 1
I i) 1 a. b. c. d. 2 a b 3 4 5 6 ii) 1
12 36 10 30 14 9 11 1 1 1
PLCC For Mainpuri (765 kV S/S) End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) Coupling device (2 LMU + 1 BT) 2
4 2 2
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3 iii)
km
0.5
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PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) Coupling device (2 LMU + 1 BT) 2 HF cable 3 iv) 1 PLCC For 400 kV S/S Muradnagar End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) PLCC For 400 kV S/S Panki End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data)
4 2 2 0.5
Nos. Nos.
2 1
iv) 1
Nos. Nos.
2 1
v) 1
PLCC For 220 kV S/S Atrauli End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) Coupling device (2 LMU + 1 BT) 2 HF cable 3 PLCC For 220 kV S/S Khair End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) Coupling device (2 LMU + 1 BT) 2 HF cable 3 PLCC For 220 kV S/S Hathras End PLCC Cabinets a Carrier equipment ( Speech+data+protection)
2 2 2 0.5
vi) 1
1 1 1 0.25
vii) 1
Nos.
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b Carrier equipment ( Speech+data) 2 Dismantling & Shifting of PLCC cabinets from 220 kV S/S Hathras to 400 kV S/S Aligarh and their re-erection for 400kV S/S Aligarh-220 kV Harduaganj Line
Nos. LS
1 1 NA NA NA NA NA NA NA
J 1 2 3 4 5 6 K 1 a) 2 a) 3 a) b) L M 1 2 a. i. ii. iii. 3 a.
LT SWITCHGEAR 415V Main switchboard 415V ACDB 415V MLDB 415V Emergency LDB 220V DCDB 48V DCDB BATTERIES/BATTERY CHARGER 220V Battery 600 AH 48V Battery 800 AH Float cum Boost Battery Charger 220V (60/60 Amp.) 48V (80/80 Amp) DG Set along with Control panel (250 kVA )
1 1 1 1 2 2
2 2 2 2 1
Fire Protection System For Switchyard Panel Room a. 4.5kg CO2 Type Portable Fire Extinguishers For Control Room Building and Fire Fighting Pump House Portable/Trolley/Wheel mounted extinguishers 9 litre water type 4.5kg DCP type 4.5kg CO2 type For LT Transformer 50 Litres Mechanical Foam Type Portable/Trolley/wheel mounted extinguishers
Nos.
11
5 5 5 2
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Air Conditioning System 1 High Wall type split AC Unit of 2 TR Capacity Illumination System Control Room Cum Administrative Office Building:
Nos.
12
O I) 1
Lighting Panel a Lighting Panel (Indoor) Type ACP-1 as per technical specification b Lighting Panel (Indoor) Type DCP as per technical specification Lighting fixtures and Receptacles (including 2 accessories/ materials etc. as per requirement like junction box, cable/wires, flexible conduit (if required) from junction box to lighting fixture, mounting arrangements) a Lighting Fixture Type-FI as per technical specification b Lighting Fixture Type-DLR as per as per technical specification c Lighting Fixture Type-FF as per technical specification d Lighting Fixture Type-DSM as per as per technical specification e Lighting Fixture Type-IB as per technical specification f Lighting Fixture Type-BH as per technical specification g Lighting Fixture Type-SL as per technical specification h Lighting Fixture Type-TL as per technical specification i 5/15 A, 240V: Indoor Receptacle 3-pin type (Type RI) j 15A, 240V: Outdoor Receptacle 2 pole, 3-pin type (Type RO) k 63A, 415V : Interlocked switch socket outdoor Receptacle (Type RP) Switchboards 3
Nos. No.
3 1
Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. No.
32 3 63 25 8 18 6 5 40 10 1
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4 5 6 7
a Modular switchboard with 4 nos. 5 Amp. Switches and 1 no. 5/15 Amp. Receptacle b Modular switchboard with 6 nos. 5 Amp. Switches c Modular switchboard with 2 nos. 5 Amp. Switches d Adiitional 2 modules and Eletronic Step Regulator to be mounted in the above switch boards Ceiling Fans a 1400mm sweep with electronic Step regulator Exhaust fans Wall mounted fans 400 mm sweep Conduits & Wires a) Heavy duty PVC conduits as of 20/25/32 mm size complete with all accessories for Point wiring for Light points , Fans power points 5/15 amps with 2.5 sq mm /4 sqmm/6.0 Sq mm copper for circuit wiring and 1.5 sq mm copper earth wire PVC isulated in green colourt including wiring for submains i.e. wiring from Lighting Panel to Switch boards. b) Wiring from lighting panel to switch boards, from switchboards to junction boxes for Light Points, Submain, Power and Fan points with 2.5/4.0/6.0 Sq mm Copper wire as per technical specifications, complete in all respects.1.5 sq mm copper wire (Green) will be used for earthing inside counduits
20 20 10 20
20 6 6 278
Nos
256
Wire for Telephone a) Telephone cables screenede with annealed tin conductor and PVC insulation of 20 pair , 10 pair and 2pair as required for wiring requirement of 24/8 line exchange b) Telehone Junction boxes/tag blocks to suit requirement of 24/8 telephone connections within the control room building , adminstrative block and fire fighting buliding c) Telephone sockets 1 Single socket outlet comprising RJ-11 Socket 2 Dual socket outlet comprising RJ-45 Socket
LS
LS
Nos. Nos.
20 24
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Occupany sensors and other accessories as required for control of lighting in Control Room, ACDB & DCDB room, Battery room and Electrical Test Lab Junction Boxes with 4 nos. of terminal blocks for indoor lighting excluding junction box supplied alongwith lighting fixture Lighting transformer 100 KVA, 415/415, 3 phase, 50 Hz dry type as per techincal specification Self supported aluminium ladder as per technical specification
Set
10
Nos.
11 12 II) 1
Nos. No.
3 1
Fire Fighting Pump House: Lighting Panel a Lighting Panel (Indoor) Type ACP-1 as per technical specification Lighting fixtures and Receptacles including junction 2 box, lightng wires & flexible conduit (if required) from junction box to lighting fixture, mounting arrangement and other accessories/ materials etc. as required for complete installation and commissoning of lighting fixture/receptacle. a Lighting Fixture Type-FI as per technical specification b Lighting Fixture Type-BH as per technical specification c Lighting Fixture Type-SF5 as per technical specification d Lighting Fixture Type-FL as per technical specification e Lighting Fixture Type-IB as per technical specification f 5/15 A, 240V: Indoor Receptacle 3-pin type (Type RI) g 15A, 240V: Outdoor Receptacle 2 pole, 3-pin type (Type RO) h Lighting Poles Type A1 3 Switchboards
No.
18 6 4 2 2 4 4 4
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a Modular switchboard with 4 nos. 5 Amp. Switches and 1 no. 5/15 Amp. Receptacle b Modular switchboard with 6 nos. 5 Amp. Switches Exhaust fans 4 Conduits & Wires 5 a Heavy duty PVC conduits as of 20/25/32 mm size complete with all accessories for Point wiring for Light points , Fans power points 5/15 amps with 2.5 sq mm /4 sqmm/6.0 Sq mm copper for circuit wiring and 1.5 sq mm copper earth wire PVC isulated in green colourt including wiring for submains i.e. wiring from Lighting Panel to Switch boards. b Wiring from lighting panel to switch boards, from switchboards to junction boxes for Light Points, Submain, Power and Fan points with 2.5/4.0/6.0 Sq mm Copper wire as per technical specifications, complete in all respects.1.5 sq mm copper wire (Green) will be used for earthing inside counduits III) Outdoor Lighting (Switchyard and Street Lighting) Lighting Panel a) Lighting Panel (Outdoor) Type ACP-2 as per technical specification b) Lighting Panel (Outdoor) Type ACP-3 as per technical specification c) Sub lighting panel (outdoor) Type SLP as per technical specification Lighting fixtures and Receptacles including junction 2 box, lighting wires& flexible conduit (if required) from junction box to lighting fixture, mounting arrangement and other accessories/materials etc. as required for complete installation and commissoning of lighting fixture. a Lingting Fixture Type-SF1 as per technical specification b Lingting Fixture Type-SF2 aa per technical specification 1
4 2 2 59
Nos
59
5 2 6
Nos. Nos.
40 80
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c Lingting Fixture Type-SC as per technical specification d Lingting Fixture Type-SF5 as per technical specification e Lingting Fixture Type-BLD as per technical specification f 63A, 415V : Interlocked switch socket outdoor Receptacle (Type RP) Lighting Poles 3 a Lighting Poles Type A1 b Lighting Poles Type E1 Cartwheel mounted aluminium ladder as per technical 4 specification IV) Switchyard panel rooms a AC Panel Room(Lighting Fixture Type-FL as per tech. spec.-06 nos. per panel room) P 33kV HT Power Cable (XLPE type) along with all accessories & termination joint 40 mm MS rod for Main Earthmat Steel Structures 1 Lattice Structure for Towers & Beams 2 Pipe Structure for Equipments 6000 L.P.H. OIL FILTRATION PLANT 6000 Liters/hour capacity ultra high vacuum, weather proof and mobile type oil purification and filtration plant
30 10 48 5
30 12 1
Nos.
11
500
Q R
km
24
MT MT
620 325
S 1
Nos.
0.2s ACCURACY CLASS STATIC ELECTRONIC TRIVECTOR ENERGY METERS ALONGWITH CUBICLE Sub-Total (Part-A)
Sets
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Part-B: VENDER ASSESSED QUANTITIES A Erection Hardware for 400 KV I Type Layout Insulator strings, Disc Insulators, Hardware, conductor, Al tube, bus-bar materials, cable trays, Bay MB, clamps, spacers, connectors including equipment connectors, Junction box, earthwire, earthing material risers, auxiliary earthmat(excluding main earth mat) buried cable trenches/pipe equipment & lighting, all accessories etc. as per technical specifications for the following: Line bay Transformer bay Bus Reactor bay Line Reactor bay Spare Bay of half dia Bus work (For two Diameters) Erection Hardware for 220KV Double Main and transfer Scheme Layout Insulator strings, Disc Insulators, Hardware, conductor, Al tube, bus-bar materials, cable trays, Bay MB, clamps, spacers, connectors including equipment connectors, Junction box, earthwire, earthing material risers, auxiliary earthmat(excluding main earth mat) buried cable trenches/pipe equipment & lighting, all accessories etc. as per technical specifications for the following: Line bay Transformer bay Transfer Bus Coupler Bay Bus Coupler Bay Bus work (For three Bays) Air Conditioning system Air Conditioning system for switchyard Panel room (as per technical specifications ) 400 kV (6 Nos.) 220 kV (5 Nos. )
i ii iii iv v vi B
6 2 1 1 3 3
i ii iii iv v C 1.1 a) b)
5 2 1 1 4
LS LS
1 1
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D 1.1
a) b) c)
Fire Protection System Pumping arrangement for HVW system & hydrant system, complete with all piping, valves, fittings,panels, batteries, chargers, etc. etc. inside pump house as per technical specification Hydrant system, complete U/G piping and accessories etc. outside the Pump House as per technical specification and alarm system Fire detection HVW spray system, Hydrant system and complete U/G & O/G piping and accessories etc. for Transformer / Reactor as per specification: Autotransformer Bus Reactor Line Reactor
Set
Set Set
1 1
2 1 1
E 1.1 (a) (b) 1.2 (a) (b) (c) (d) (e) (f) (g) 1.3 (a) (b) (c) (d) (e) (f)
Cables along with associated clamps, glands, lugs etc. Power Cables (XLPE) (1.1 kV grade) 1Cx630 sq. mm (XLPE) 3.5Cx300 sq.mm (XLPE) Power Cables(PVC) (1.1 kV grade) 1Cx150sq.mm 3.5Cx70 sq.mm 3.5Cx35 sq.mm 4Cx16 sq.mm 4Cx6 sq.mm 2Cx16 sq.mm 2Cx6 sq.mm Control Cable (PVC) (1.1 kV grade) 2Cx2.5 sq.mm 3Cx2.5 sq.mm 5Cx2.5 sq.mm 7Cx2.5 sq.mm 10Cx2.5 sq.mm 14Cx2.5 sq.mm
LS
LS
LS
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(g) (h)
500 MVA, 400/220/33 kV AutoTransformers : HV Bushing with metal parts and gaskets IV Bushing with metal parts and gaskets Neutral bushing with metal parts and gaskets Tertiary bushing with metal parts and gaskets Magnetic oil level gauge with oil level alarm contacts Winding temperature indicator Oil temperature indicator Pressure relief device Transformer Oil StorageTank alongwith complete accessories ( 20 kL Capacity each ) Stainless steel Oil Sampling Bottle (One Liter Capacity each ) 63 MVAR Bus Reactor : HV bushing with metal parts and gaskets Radiator Section Oil temperature indicator Buchholz relay. Liquid level gauge Silicagel dehydrating breather Pressure relief device Winding temperature indicator. LT Transformer (630 KVA, 33/0.4 KV ) Bushings with metal parts(1 no. of each voltage rating) Oil Temperature indicator Diaphragm for pressure relief vent Tap changer contacts
Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Sets Nos.
2 2 2 2 2 2 2 2 2 10
Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Set Set Set Set
1 1 1 1 1 1 1 1 1 1 1 1
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5.0 4.0 a) b) 5.0 a) b) c) 6.0 a) b) b(i) b(ii) c) 7.0 a(i) b) c) 8.0 a) b) 9.0 10.0 11.0 12.0 13.0 14.0 a) b) 15.0 a) b)
Set of valves (1 no. of each type) Circuit Breaker 420kV Circuit Breaker 245kV Circuit Breaker Isolator (Three phase) 420kV Isolator 245 kV isolator 72.5kV & 33kV Isolator Current Transformer (1 Ph.) 420kV CT(3000A 40kA with 120%) 245kV CT 1600A 40kA with 120% 1600A 40kA with 150% 72.5 KV CT Capacitive Voltage Transformer (1 Ph.) 420kV CVT 245KV CVT 72.5 KV VT Surge Arrestor 390kV Surge Arrestor 216kV Surge Arrestor Fire Protection System Relay & Protection Panels Sub-Station Automation System LT Switchgear PLCC Batteries 220V Batteries 48V bateries Battery Charger 220V Battery Charger 48V Battery Cahrger
Set LS LS LS LS LS Nos. No. No. No. Nos. Nos. No. Nos. Nos. LS LS LS LS LS LS LS LS LS
1 1 1 1 1 1 2 1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1
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DG Set Illumination System Erection Hardware Items 400kV BPI 220kV BPI 6000 LPH Oil Filteration Plant Filter cartridge for processing used oil Edge type filters Sub-Total (Part-C)
1 1 1 4 3 100 100
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SCHEDULE- Q 1
12
NA
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NA
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Unit
Qty.
( All Prices are in Rupees ) Total Handling, Taxes if any Erection,Testing & % applicable & Commissioning Charges amount 6 7
Nos.
Nos.
No.
LS
B. 1
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2 3
a. 3150A, 40KA with closing resistor b. 3150A, 40KA without closing resistor 420 kV Current Transformer (1-Phase) a. 3000A, 40KA with 120% extended current rating 420kV Isolator (3-phase) (Double Break) a. 3150A, 40KA, isolator with one E/S (Metalics only) b. Support Insulator for above c. 3150A, 40KA, isolator with two E/S (Metalics only) d. Support Insulator for above 390 KV Surge Arrester (1-phase) 420 kV Capacitive Voltage Transformer (1phase) ( 4400 pF ) 420 kV Bus Post Insulator (Except for wave traps) 220kV EQUIPMENT 245 kV Circuit Breakers (3-Phase) with support structure 1600A, 40KA 2500A, 40KA 245 kV Current Transformer (1-Phase) 1600A, 40KA with 120% extended current rating 1600A, 40KA with 150% extended current rating 245 kV Capacitive Voltage Transformer (1Phase) ( 4400 pF ) 245kV Isolator (3-phase)-Double Break 1600A, 40 KA, Isolator with one E/S(Metalics only)
Nos. Nos. Nos. Set Set Set Set Nos. Nos. Nos.
3 12 45 41 41 2 2 30 24 72
4 5 6
C. 1 a. b. 2 a. b. 3 4 a.
8 1 24 3 21
8 8 8 8 15 15 2 2 21
b. Support Insulator for above c. 1600A, 40 KA, Isolator with two E/S(Metalics only) d. Support Insulator for above e. 1600 A, 40KA, Tandem Isolator without E/S(Metalics only) f. Support Insulator for above g. 2500 A, 40KA, Isolator with 2 E/S(Metalics only) h. Support Insulator for above 216 kV Surge Arrestors (1-phase)
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245 kV Bus Post Insulator (Except for wave traps) 72.5kV EQUIPMENT 72.5kV Circuit Breaker (3-Ph.) along with support structure a. 1250A,25kA 72.5kV Isolator (3-Ph) (Horizontal double break) a. 630A, 25kA, Isolator with 1 E/S (Metalics only) b. Support Insulator for above 72.5kV Current transformer (1-Ph.) a. 50A,25kA with 120% extended rating 72.5kV Voltage Transformer (1-Ph.) 72.5kV BPI 36kV EQUIPMENT 36kV Isolator (3-Ph) (Horizontal double break) a. 630A,25kA, Isolator with 1 E/S (Metalics only) b. Support Insulator for above 30kV Surge Arrestor (1-Ph.) 36kV Horn gap fuse (1-Ph.) CONTROL & RELAY PANEL 400 kV Circuit Breaker Relay Panel With Auto Reclose With out Auto Reclose Line Protection Panel Transformer Protection Panel (For both HV & MV side) Reactor protection Panel Bus Bar Protection Panel 400kV (Duplicate bus bar protection) 220 kV Circuit Breaker Relay Panel With Auto Reclose Without Auto Reclose Line Protection Panel
Nos.
98
D 1
Nos.
1 1 3 3 5
3 4 5 E 1
2 3 F I) 1
1 1 3 3
a. b. 2 3 4 5 a. II) 1 a. b. 2
12 3 6 2 2 1
6 3 5
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Bus Bar Protection Panel a. 220kV (Single bus bar protection) III) 72.5 kV 1 Circuit Breaker Relay Panel a. Without Auto Reclose G Other/common Equipments 1 Time synchronisation equipment SUBSTATION AUTOMATION Complete Substation automation system for 400/220kV substation as per technical specification
Nos.
No.
Nos.
1 400kV Bays (Main Bays + Tie Bays ) Nos. 2 220kV Bays Nos. 3 BCUs for controlling and monitoring of auxiliary system Set I i) 1 a. b. c. d. 2 a b 3 4 5 6 ii) 1 PLCC PLCC At 400 kV S/S Aligarh Line traps 3150A, 400kV, 40KA,1.0 mH Line Trap BPI for above 1600A, 245kV, 40KA, 0.5mH Line Trap BPI for above PLCC Cabinets Carrier equipment ( Speech+data+protection) Carrier equipment ( Speech+data) Coupling device (2 LMU + 1 BT) EPAX (24/8) with 24 nos telephones, cable etc 4 wire telephone instrument( Along with telephone wiring ) HF cable
15 9 1
12 36 10 30 14 9 11 1 1 1
2 3
PLCC For Mainpuri (765 kV S/S) End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) Coupling device (2 LMU + 1 BT) HF cable
4 2 2 0.5
NA NA NA NA
NA NA NA NA
NA NA NA NA
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iii) 1
2 3 iv) 1
PLCC For 400 kV S/S Sikandrabad End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) Coupling device (2 LMU + 1 BT) HF cable PLCC For 400 kV S/S Muradnagar End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) PLCC For 400 kV S/S Panki End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) PLCC For 220 kV S/S Atrauli End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) Coupling device (2 LMU + 1 BT) HF cable PLCC For 220 kV S/S Khair End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) Coupling device (2 LMU + 1 BT) HF cable PLCC For 220 kV S/S Hathras End PLCC Cabinets a Carrier equipment ( Speech+data+protection) b Carrier equipment ( Speech+data) Dismantling & shifting of PLCC cabinets from 220 kV S/S Hathras to 400 kV S/S Aligarh and their reerection for 400kV S/S Aligarh-220 kV Harduaganj Line
4 2 2 0.5
NA NA NA NA
NA NA NA NA
NA NA NA NA
Nos. Nos.
2 1
NA NA
NA NA
NA NA
iv) 1
Nos. Nos.
2 1
NA NA
NA NA
NA NA
v) 1
2 3 vi) 1
2 2 2 0.5
NA NA NA NA
NA NA NA NA
NA NA NA NA
2 3 vii) 1
1 1 1 0.25
NA NA NA NA
NA NA NA NA
NA NA NA NA
Nos. Nos. LS
1 1 1
NA NA
NA NA
NA NA
Q-2 Aligarh
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J 1 2 3 4 5 6 K 1 a) 2 a) 3 a) b) L M 1 2 a. i. ii. iii. 3 a.
LT SWITCHGEAR 415V Main switchboard 415V ACDB 415V MLDB 415V Emergency LDB 220V DCDB 48V DCDB BATTERIES/BATTERY CHARGER 220V Battery 600 AH 48V Battery 800 AH Float cum Boost Battery Charger 220V (60/60 Amp.) 48V (80/80 Amp) DG Set along with Control panel (250 kVA )
1 1 1 1 2 2
2 2 2 2 1
Fire Protection System For Switchyard Panel Room a. 4.5kg CO2 Type Portable Fire Extinguishers For Control Room Building and Fire Fighting Pump House Portable/Trolley/Wheel mounted extinguishers 9 litre water type 4.5kg DCP type 4.5kg CO2 type For LT Transformer 50 Litres Mechanical Foam Type Portable/Trolley/wheel mounted extinguishers
Nos.
11
5 5 5 2
Air Conditioning System 1 High Wall type split AC Unit of 2 TR Capacity Illumination System Control Room Cum Administrative Office Building:
Nos.
12
O I)
Q-2 Aligarh
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Lighting Panel a Lighting Panel (Indoor) Type ACP-1 as per technical specification b Lighting Panel (Indoor) Type DCP as per technical specification Lighting fixtures and Receptacles (including accessories/ materials etc. as per requirement like junction box, cable/wires, flexible conduit (if required) from junction box to lighting fixture, mounting arrangements) a Lighting Fixture Type-FI as per technical specification b Lighting Fixture Type-DLR as per as per technical specification c Lighting Fixture Type-FF as per technical specification d Lighting Fixture Type-DSM as per as per technical specification e Lighting Fixture Type-IB as per technical specification f Lighting Fixture Type-BH as per technical specification g Lighting Fixture Type-SL as per technical specification h Lighting Fixture Type-TL as per technical specification i 5/15 A, 240V: Indoor Receptacle 3-pin type (Type RI) j 15A, 240V: Outdoor Receptacle 2 pole, 3-pin type (Type RO) k 63A, 415V : Interlocked switch socket outdoor Receptacle (Type RP) Switchboards a Modular switchboard with 4 nos. 5 Amp. Switches and 1 no. 5/15 Amp. Receptacle b Modular switchboard with 6 nos. 5 Amp. Switches c Modular switchboard with 2 nos. 5 Amp. Switches
Nos. No.
3 1
Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. No.
32 3 63 25 8 18 6 5 40 10 1
20 20 10
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d Adiitional 2 modules and Eletronic Step Regulator to be mounted in the above switch boards 4 5 6 7 Ceiling Fans a 1400mm sweep with electronic Step regulator Exhaust fans Wall mounted fans 400 mm sweep Conduits & Wires a) Heavy duty PVC conduits as of 20/25/32 mm size complete with all accessories for Point wiring for Light points , Fans power points 5/15 amps with 2.5 sq mm /4 sqmm/6.0 Sq mm copper for circuit wiring and 1.5 sq mm copper earth wire PVC isulated in green colourt including wiring for submains i.e. wiring from Lighting Panel to Switch boards. b) Wiring from lighting panel to switch boards, from switchboards to junction boxes for Light Points, Submain, Power and Fan points with 2.5/4.0/6.0 Sq mm Copper wire as per technical specifications, complete in all respects.1.5 sq mm copper wire (Green) will be used for earthing inside counduits
Nos.
20
20 6 6 278
Nos
256
Wire for Telephone a) Telephone cables screenede with annealed tin conductor and PVC insulation of 20 pair , 10 pair and 2pair as required for wiring requirement of 24/8 line exchange b) Telehone Junction boxes/tag blocks to suit requirement of 24/8 telephone connections within the control room building , adminstrative block and fire fighting buliding c) Telephone sockets 1 Single socket outlet comprising RJ-11 Socket 2 Dual socket outlet comprising RJ-45 Socket Occupany sensors and other accessories as required for control of lighting in Control Room, ACDB & DCDB room, Battery room and Electrical Test Lab
LS
LS
20 24 7
Q-2 Aligarh
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10
11 12
Junction Boxes with 4 nos. of terminal blocks for indoor lighting excluding junction box supplied alongwith lighting fixture Lighting transformer 100 KVA, 415/415, 3 phase, 50 Hz dry type as per techincal specification Self supported aluminium ladder as per technical specification Fire Fighting Pump House: Lighting Panel a Lighting Panel (Indoor) Type ACP-1 as per technical specification Lighting fixtures and Receptacles including junction box, lightng wires & flexible conduit (if required) from junction box to lighting fixture, mounting arrangement and other accessories/ materials etc. as required for complete installation and commissoning of lighting fixture/receptacle. a Lighting Fixture Type-FI as per technical specification b Lighting Fixture Type-BH as per technical specification c Lighting Fixture Type-SF5 as per technical specification d Lighting Fixture Type-FL as per technical specification e Lighting Fixture Type-IB as per technical specification f 5/15 A, 240V: Indoor Receptacle 3-pin type (Type RI) g 15A, 240V: Outdoor Receptacle 2 pole, 3-pin type (Type RO) h Lighting Poles Type A1
Nos.
Nos. No.
3 1 NA NA NA
II) 1
No.
18 6 4 2 2 4 4 4
Switchboards a Modular switchboard with 4 nos. 5 Amp. Switches and 1 no. 5/15 Amp. Receptacle b Modular switchboard with 6 nos. 5 Amp. Switches
Nos. Nos.
4 2
Q-2 Aligarh
Page 44 of 50
4 5
Exhaust fans Conduits & Wires a Heavy duty PVC conduits as of 20/25/32 mm size complete with all accessories for Point wiring for Light points , Fans power points 5/15 amps with 2.5 sq mm /4 sqmm/6.0 Sq mm copper for circuit wiring and 1.5 sq mm copper earth wire PVC isulated in green colourt including wiring for submains i.e. wiring from Lighting Panel to Switch boards. b Wiring from lighting panel to switch boards, from switchboards to junction boxes for Light Points, Submain, Power and Fan points with 2.5/4.0/6.0 Sq mm Copper wire as per technical specifications, complete in all respects.1.5 sq mm copper wire (Green) will be used for earthing inside counduits Outdoor Lighting (Switchyard and Street Lighting) Lighting Panel a) Lighting Panel (Outdoor) Type ACP-2 as per technical specification b) Lighting Panel (Outdoor) Type ACP-3 as per technical specification c) Sub lighting panel (outdoor) Type SLP as per technical specification Lighting fixtures and Receptacles including junction box, lighting wires& flexible conduit (if required) from junction box to lighting fixture, mounting arrangement and other accessories/materials etc. as required for complete installation and commissoning of lighting fixture. a Lingting Fixture Type-SF1 as per technical specification b Lingting Fixture Type-SF2 aa per technical specification c Lingting Fixture Type-SC as per technical specification d Lingting Fixture Type-SF5 as per technical specification
Nos. Nos
2 59
Nos
59
III) 1
5 2 6
40 80 30 10
Q-2 Aligarh
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e Lingting Fixture Type-BLD as per technical specification f 63A, 415V : Interlocked switch socket outdoor Receptacle (Type RP) Lighting Poles a Lighting Poles Type A1 b Lighting Poles Type E1 Cartwheel mounted aluminium ladder as per technical specification Switchyard panel rooms a AC Panel Room(Lighting Fixture Type-FL as per tech. spec.-06 nos. per panel room) 33kV HT Power Cable (XLPE type) along with all accessories & termination joint 40 mm MS rod for Main Earthmat Steel Structures 1 Lattice Structure for Towers & Beams 2 Pipe Structure for Equipments 6000 L.P.H. OIL FILTRATION PLANT 6000 Liters/hour capacity ultra high vacuum, weather proof and mobile type oil purification and filtration plant 0.2s ACCURACY CLASS STATIC ELECTRONIC TRIVECTOR ENERGY METERS ALONGWITH CUBICLE Sub-Total (Part-A)
Nos. Nos.
48 5
30 12 1
NA
NA
NA
IV)
Nos.
11
500
Q R
km
24
MT MT
620 325
S 1
Nos.
Sets
Q-2 Aligarh
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Part-B: VENDER ASSESSED QUANTITIES Erection Hardware for 400 KV I Type Layout Insulator strings, Disc Insulators, Hardware, conductor, Al tube, bus-bar materials, cable trays, Bay MB, clamps, spacers, connectors including equipment connectors, Junction box, earthwire, earthing material risers, auxiliary earthmat(excluding main earth mat) buried cable trenches/pipe equipment & lighting, all accessories etc. as per technical specifications for the following: Line bay Transformer bay Bus Reactor bay Line Reactor bay Spare Bay of half dia Bus work (For two Diameters) Erection Hardware for 220KV Double Main and transfer Scheme Layout Insulator strings, Disc Insulators, Hardware, conductor, Al tube, bus-bar materials, cable trays, Bay MB, clamps, spacers, connectors including equipment connectors, Junction box, earthwire, earthing material risers, auxiliary earthmat(excluding main earth mat) buried cable trenches/pipe equipment & lighting, all accessories etc. as per technical specifications for the following: Line bay Transformer bay Transfer Bus Coupler Bay Bus Coupler Bay Bus work (For three Bays) Air Conditioning system Air Conditioning system for switchyard Panel room (as per technical specifications ) 400 kV (6 Nos.) 220 kV (5 Nos. ) Set Set Set Set Set 5 2 1 1 3 Set Set Set Set Set Set 6 2 1 1 3 3
i ii iii iv v vi B
i ii iii iv v C 1.1 a) b)
LS LS
1 1
Q-2 Aligarh
Page 47 of 50
D 1.1
1.2
1.3 1.4
Fire Protection System Pumping arrangement for HVW system & hydrant system, complete with all piping, valves, fittings,panels, batteries, chargers, etc. etc. inside pump house as per technical specification Hydrant system, complete U/G piping and accessories etc. outside the Pump House as per technical specification Fire detection and alarm system HVW spray system, Hydrant system and complete U/G & O/G piping and accessories etc. for Transformer / Reactor as per specification: Autotransformer Bus Reactor Line Reactor
Set
Set
Set
a) b) c)
2 1 1
E 1.1 (a) (b) 1.2 (a) (b) (c) (d) (e) (f) (g)
Cables along with associated clamps, glands, lugs etc. Power Cables (XLPE) (1.1 kV grade) 1Cx630 sq. mm (XLPE) 3.5Cx300 sq.mm (XLPE) Power Cables(PVC) (1.1 kV grade) 1Cx150sq.mm 3.5Cx70 sq.mm 3.5Cx35 sq.mm 4Cx16 sq.mm 4Cx6 sq.mm 2Cx16 sq.mm 2Cx6 sq.mm
LS
LS
Q-2 Aligarh
Page 48 of 50
Control Cable (PVC) (1.1 kV grade) 2Cx2.5 sq.mm 3Cx2.5 sq.mm 5Cx2.5 sq.mm 7Cx2.5 sq.mm 10Cx2.5 sq.mm 14Cx2.5 sq.mm 19Cx2.5 sq.mm 27Cx2.5 sq.mm Sub-Total (Part-B) (Part-C)
LS
A.
Operation & Maintenance of Substation for Two Years Grand Total( Part-A + Part-B+ Part-C) for 400/220KV S/S ALIGARH Date: Place:
LS
Q-2 Aligarh
Page 49 of 50
Description
Total Equipment & materials Ex- works price Q-1 Total freight and insurance charges Total handling, Erection, testing , commissioning, Operation & maintenance charges. Q-2 Total charges for civil works including supply of materials. Total bid price excluding taxes & duties. Total excise duty. Total central sales tax/Trade tax Total other taxes/duties/levies. Total lump sum bid prices.