GENERAl Proceed to discussed the scope of work in the meeting and ensure the SOW L isfully understood, including

necessary precautions. Verify if there is any as building drawing is in the system, before inspect the system. Then, check at site. Verify status of any outstanding punch list. In case, there is any inform the contractor to correct, before commissioning testing. Ensure that PTW is completed and approved. Areas affected by commissioning are cleared and barred off Inform the exact date of the SAT of the air compressor packages Verify the operating conditions correspond to rating plate data (voltage, current, frequency, connection) Rotor revolves freely by hand or by some mechanical means.
Compress ors K - 8761, K - 8762 and K - 8763

Equipment checks and Function test for air compressors Select "OFF" mode for Compressor K-8761 (duty compressor) through 87-HS-511, and "OFF" for standby Compressor K-8762 through 87-HS

CAUTION: This must be done before electrical power becomes available otherwise the compressor could start automatically when trip is reset.
Check electric power is available. Check that Lube oil system is topped-up. Select "Local" on LC Check manual isolation valve position mentioned below prior to do the Functional test of compressor. Both Compressor K-8761 (duty compressor) and K-8762 (stand-by compressor) discharge valves open position. *Air receiver inlet V10 and Outlet V11 in open position. Air receiver by pass V12 close position Keep discharge valve of water separator V1 and pre-filter V2 in open position. Keep V1, V2 and V5 of stand-by Compressor K-8762 in close position. All condensate filters trap valves open position. Instrument Air Dryers Package discharge line valve V5 open position Starting compressor Proceed to Energize the Electric Motor (6600 V), Fan Motor (415 V), Elektronikon MKIV (24 V) and solenoids (24 V) as per Company Policy Start and stop the machine without load and check the rotation direction of the electric motors

Run the unit for 5 minutes in unloaded condition. Verify proper functioning, so that there are no leaks, no abnormal noise, no abnormal functioning of the electrical devices, etc. Verify the opening of minimum pressure valve to check the pressure in the vessel at no load. Compressor will be brought to its working pressure by increase of 1 bar by each minute in a linear way. Verify again proper functioning, whether there is any air or oil leaks, by performing "feel" test at joints, connections and visual inspection. Also, check whether there is any abnormal noise coming from the

Start duty compressor (local control panel) through 87-HS-5411

compressor during the above period. Each unit i.e. K-8762 and K-8763 has to be tested at nominal effective working pressure of 11 barg. The working pressures and temperatures from PC screen have to be verified in test area or witness test meeting room. Turn 87-HS-511 knob in manual position and manually stop the compressor K8761. Turn knob 87HS-511 in OFF position Turn 87-HS-521 in manual position line up the system as mentioned in 7.2, 7.3, and 7.4. Repeat the above mentioned steps for K-8763
Mechanical Running test:

In this test the compressor will be brought up to full running pressure (as per attached parameters limits Appendix K), and held at this pressure throughout the mechanical running test. Once the compressor reaches full pressure of 11 barg and after a period of 5 minutes stabilization the reading from the control software can be recorded All readings are recorded in the attached log sheet Appendix K, a total of four sets of readings are required for a mechanical test (1 reading per 1/2 hour). Through out
the period, unit will be checked for air or oil leaks. For 3 hours compressors will be allowed to keep on running at full load, for this time frame. Atfer 3 hour mechanical running test, all the performance parameters are measured and the attached log sheet to be filled (Appendix K). Repeat mechanical running test mentioned above for K-8762 and K-8763 and do isolation accordingly.

Dryer Skid
Ensure the function ability of the instruments and control system (include PLC). Verify the set point of the three temperature transmitters refer (Appendix ]) Proceed with the functional test of the membrane dryer skid in Manual and Automatic position. In manual position, the dryer train will run when air requested. No automatic changeover when dew point is not ok or changing running hours. During automatic position, cyclic selection of two dryers trains running, one standby. Record all operation data from LOI.

Air Receivers
Ensure the function ability of the instruments and control system (include PLC). Verify the set point of the three temperature transmitters Check the air receivers for any leakage (V.8710 and V-8711) Verify the load / unload of the compressor which is based on the air receiver pressure. See values of Load / Unload Set Point in appendix D After completion of the function test of Air Compressor and Dryer skid, proceed pressurize both tanks. Inform CCR for readiness to pressurize the instrument air main header, before opening the outlet valve to the main header

AIR HEADER

Check the valve status of the piping system. Slowly open the outlet valve of the Air Receiver V-8710 to start pressurization of Instrument Air distribution header. During the pressurization, verify the pressure on the header. Also, check for any leakage. Repeat step for Instrument Air distribution header for Motor Purge Air Distribution Check for any leakage.

Compressor Performance Measurement

The air inlet temperature has to be measured with a calibrated thermometer positioned in the middle of the air inlet flow.

The below mentioned critical measurements for performance calculation have to be measure with calibrated devices: * air outlet pressure pressure and temperature before nozzle/orifice and difference pressure over nozzle/orifice

Package power, current, voltage motor speed reading Other readings (air outlet of stages, oil pressure) are recorded automatically by the Electronikon display. These readings have to remain below the maximum values (If they are not below maximum values, machine will switch off, automatically All measured values are on line recorded in the PC and after the stabilizing period, the following values are calculated: the flow, specific energy, loaded power and unload power, by taking into account, the different correction factors and recalculation to normalized inlet conditions.

Performance test of Compressor Refer Appendix H and I (FAT) for procedure Proceed with the Performance Test of whole system. Record all measurements report during the compressor Performance as per indicated in Appendix K. Include the measurement of Noise Levels around the package. Noise level log sheet and location is mentioned in Appendix K. After the mechanical running test, the performance test of the compressors will be performed.
Setting of air outlet pressure range

Fill log sheet attached in Appendix K

+ The load pressure will be set as 9.5 barg and unload pressure will be set at 10.5 barg
Picture to be put attached

Manual loading/unloading Automatic operation: Normally, the compressor runs in automatic operation, i.e. the electronic regulator loads, unloads, stops and restarts the compressor automatically. LED (8) is then lit. Manually unloading: Press the key "Unload" (F3). LED (8) goes out. The message "Manually Unloaded" appears on the display. The compressor remains running unloaded unless it is loaded again manually Manual loading: press the key "Load" (F3). LED (8) lights up. The command "Load" does not force the compressor in loaded condition, but it will switch the compressor to automatic operation again, i.e. the compressor will be loaded if the air net pressure drops below the programmed level. Note If the "Load" or "Unload" function is not indicated on the bottom line of the display (2), PRESS KEY "Menu" (5) until the function "Main Screen" appears above key (F1). Then press the key "Main Screen" Stopping

Press Stop button (9). LED (8) goes out. The message "Programmed stop" appears. The compressor runs unloaded for 30 seconds and then stops. After pressing stop buttion (9), the compressor will run unloaded for 30 seconds. The compressor stops after this period. A start command during this period is ignored Atfer stopping, the compressor is prevented from restarting within a programmable time (20 seconds). A start command given during this minimum stop time will be memorized; the automatic operation LED lights up. The compressor will start when the minimum stop time has elapsed.

To stop the compressor immediately in the event of an emergency, press emergency stop button. Alarm LED (7) starts flashing. After remedying the fault, unlock the button by pulling it out Close the air outlet valve. Press the test button on top of the electronic water drains in order to depressurize the air system. Switch off the voltage.

Name: Date:

Position:

Signature:

Acceptance Criteria
The dew point of the air supply shall always be at least 10C lower than the lowest expected ambient temperature for the air system The magnitude of vibration of the compressor sets (motor and compressor combined) shall nowhere exceed a velocity of vibration of 3 mm/s rms at any flow rate. This has to comply with vendor specification and international standard. Zero air leaking in the air distribution piping system. The pefrormance of the functional test of the compressor shall meet the value limits indicating in section 6, document 8465-MK-004-C-K-8761-V-0024. The performance of reliability test for each compressor shall be continuous and without failure.
Hand over Instructions

This section can be used as part of the partial handover and can be list any potential outstanding work. This can be also used as a summary of any main item from the punch list. This section can be taken out of the procedure and used as ongoing information until final handover of complete system. The table can be filled in by hand Outstanding Actions

Commissioning Completed and Ready for Handover

Appendice 1 Appendix A Blank Perso7IList.

Appendix B Mark ups Drawing and One Single Eleal Lines Appendix C )ata et for Air Compressor Package Regulion Prmeter and Protection Setting Potential Hazards Start Up Pcedure Plant Operating Manual Lubrication List Functional Testing Procedure for Com wessor Dryer Procedure

K Reference value and Log Sheets