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TECHNICAL REPAIR STANDARD FOR MK 17 MOD 0 7.62 MM SPECIAL OPERATIONS FORCES (SOF) COMBAT ASSAULT RIFLE, HEAVY (NSN 1005-13-119-7703)
(b)(6)
0640-LP-105-8807
SW370-CF-TRS-010
CHANGE PAGE
Change No. Original Date 3/31/08 Title or Brief Description Update manual per FNH and Crane. Signature of Validating Officer Ron Webster
SW370-CF-TRS-010
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This manual has been prepared and illustrated to provide maintenance personnel all the information required to support the MK 17 MOD 0 7.62 mm. To locate a procedure in the manual quickly, check the Table of Contents in the front of the manual. a. References are to sections in this manual or to other publications. b. Throughout this manual, text is keyed to illustrations by use of numbered callouts. When an item is called out, a number in parentheses in the text corresponds with a number on the illustration. c. Each task begins with an initial setup. It tells you what you need to do the task: tools, materials, parts, and other publications. It tells you what must be done to the equipment before you begin the task and provides general safety instructions. 2. INDEXES.
This manual is organized to help you quickly find the information you need. a. Table of Contents. The Table of Contents lists, in the order of presentation, all chapters, sections, and paragraphs. b. Cross-Reference Indexes. A list in National Item Identification Number (NIIN) sequence of all National Stock numbered items appearing in listings, followed by list in alphanumeric sequence of all part numbers appearing in listing. National Stock Numbers (NSNs) and Part Numbers are cross-referenced to each illustration figure and item number in alphanumeric sequence and cross-references NSN and Part Number. 3. LISTS. a. List of Abbreviations. An alphabetical list of uncommon abbreviations used in the manual is located on page iii. 4. SAFETY WARNING ICONS EXPLANATION. FLYING PROJECTILE Spring-loaded parts could release and hit body, causing injury or death.
EAR PROTECTION Headphones over ears show that noise level will harm ears.
ELECTRICAL Electrical wire to arm with electricity symbol running through human body shows that shock hazard is present.
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4.
SAFETY WARNING ICONS EXPLANATION. (CONT.) EXPLOSION Rapidly expanding symbol shows that material may explode if subjected to high temperatures, sources of ignition, or high pressure.
EYE PROTECTION Person with goggles shows that material will injure eyes.
WEAPON FIRE Accidental discharge of weapon could penetrate body, causing serious injury or death.
5.
HAZARDOUS MATERIALS ICONS EXPLANATION. CHEMICAL Drops of liquid on hand show that material could cause burns or irritation to human skin or tissue.
EYE PROTECTION Person with goggles shows that material could injure eyes.
FIRE Flame shows that material may ignite and cause burns.
VAPOR Human figure in cloud shows that material vapors present danger to life or health.
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5.
HAZARDOUS MATERIALS ICONS EXPLANATION. (CONT.) HOT AREA Hand over object radiating heat shows that part is hot and can cause burns.
LASER LIGHT Laser light hazard symbol indicates extreme danger for eyes from laser beams and reflections.
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WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during equipments operation and maintenance. Failure to observe these precautions may result in serious injury or death to personnel. Also included are explanations of safety and hazardous materials icons used within Technical Repair Standard (TRS). 1. DEFINITION OF THE FOLLOWING ALERTS THROUGHOUT THIS MANUAL.
WARNING Identifies clear danger to person performing procedure. CAUTION Identifies risk of damage to equipment. NOTE Used to highlight essential procedures, conditions, and statements or to convey important instructional data to user. 2. FIRST AID.
For first aid information, refer to OP50100, First Aid. 3. GENERAL SAFETY WARNINGS DESCRIPTION. WARNING
Before starting inspection, clear weapon. Do not pull trigger until weapon has been cleared. Inspect chamber to ensure it is empty, and check that no ammunition is in position to be introduced. WARNING
Before starting inspection, do not actuate trigger until weapon has been cleared. Inspect chamber to be sure that it is empty. Check for obstructions in barrel bore. WARNING
Use appropriate PPE for the job. Striking any object with hammer can result in flying debris or parts. Safety glasses or goggles are required when performing maintenance. e
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3.
All spring-loaded assemblies are under spring tension; unintentional release will result in flying parts and possible injury. WARNING
Failure to comply with gauging requirements can create condition where weapon can fire out of battery or fail to fire at critical moment. In either condition serious injury or loss of life can result.
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4.
CAUTIONS. CAUTION Do not use dry cleaning solvent on plastic or rubber parts, and components. Due to aggressive nature of solvent, it can render plastic or rubber parts unserviceable. CAUTION Do not allow hammer to fall freely striking receiver; this can damage hammer and bolt catch/ release. CAUTION Make sure all ancillary and Special Operation Particular Modifications (SOPMOD)/optics are removed from weapon prior to maintenance. CAUTION Be sure to clean weapon before initial use. Leaving initial protective lubricant in weapon can cause stoppage, malfunction, or failure due to over pressure. CAUTION Do not attempt to interchange other magazine parts (i.e., M4/M16 etc.) with MK 17 MOD 0 magazine parts. CAUTION Removing barrel assembly from upper receiver frame without barrel extension clearing cut, recessed portion of receiver frame could result in damage to frame. Do not angle or rock barrel out of frame.
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TECHNICAL REPAIR STANDARD FOR MK 17 MOD 0 7.62 MM SOF COMBAT ASSAULT RIFLE, HEAVY (NSN 1005-13-119-7703)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. Please let us know if you find any mistakes or if you know of a way to improve a procedure. Mail DA Form 2027 (Recommended Changes to Publications and Blank Forms) directly to: Small Arms Weapons Division, Joint Special Operati
(b)(6) (b)(6)
This publication is available through Small Arms Weapons Division, Joint Special Operations Response Department, NSWC, Crane Division.
(b)(6)
March 2008
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LIST OF ACRONYMS
A BOI CAGEC CCW CLP CQC CPC CW DoD EGLM EIR IAW LAW LB LH LOP LSA MOA MRC NIIN NSN NSWC OM PMCS PN PPE PQDR RBC RH RPSTL S S SD SSAVIE SOF SOPMOD TM TMDER TRS U/I U/M UOC Automatic Basis of Issue Contractor and Government Entity Code Counterclockwise Cleaner, Lubricant, and Preservative Close Quarter Combat Corrosion, Prevention, and Controls Clockwise Department of Defense Enhance Grenade Launcher Manual Equipment Improvement Recommendations In Accordance With Lubricating Oil, Arctic Weapons Long Barrel Left-hand Length of Pull Lubricating Oil, Weapons Minutes of Angle Maintenance Requirement Cards National Item Identification Number National Stock Number Naval Surface Warfare Center Operators Manual Preventive Maintenance Checks and Services Part Number Personal Protective Equipment Product Quality Deficiency Report Rifle Bore Cleaner Right-hand Repair Parts and Special Tools List Standard Safe Dry Cleaning Solvent Sustainment, Asset Visibility, and Information Exchange Special Operations Force Special Operation Particular Modifications Technical Manual Technical Manual Deficiency/Evaluation Report Technical Repair Standard Unit of Issue Unit of Measure Usable on Code
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TABLE OF CONTENTS
SECTION PAGE
CHANGE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a WARNING SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . e REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii LIST OF ACRONYMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvii CHAPTER 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 SECTION I.GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1. SCOPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-2. DESTRUCTION OF NAVY MATERIAL TO PREVENT ENEMY USE. . . . . . . . 1-1 1-3. DEMILITARIZATION OF SMALL ARMS RESIDUE. . . . . . . . . . . . . . . . . . . . . . 1-1 1-4. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR). . 1-1 SECTION II. EQUIPMENT DESCRIPTION AND DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-5. MAJOR COMPONENTS LOCATION AND DESCRIPTION.. . . . . . . . . . . . . . . 1-2 1-6. NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1-7. TECHNICAL DATA.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1-8. OPERATING PRINCIPLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-9. CORROSION, PREVENTION, AND CONTROLS (CPC).. . . . . . . . . . . . . . . . 1-13 MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 SECTION I. REPAIR PARTS, SPECIAL TOOLS, AND COMMON TOOLS AND EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1. REPAIR PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-2. SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-3. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST.. . . . . . . . . . . . 2-1 SECTION II. SERVICE UPON RECEIPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-4. GENERAL.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-5. SERVICE UPON RECEIPT OF MATERIAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 SECTION III. PREVENTIVE MAITNENANCE CHECKS AND SERVICES (PMCS) . . . . . . . . 2-2 2-6. PREVENTIVE MAITNENANCE CHECKS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 SECTION IV. TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-7. MAINTENANCE TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-8. TROUBLESHOOTING PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 SECTION V. FIELDSTRIP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 2-9. SAFETY CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 2-10. FIELDSTRIP PROCEDURES.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 SECTION VI. MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 2-11. TRIGGER MODULE, COMPLETE (501H) MAINTENANCE. . . . . . . . . . . . . . 2-26 2-12. BUTTSTOCK MODULE (800) MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . 2-69 2-13. MOVING PARTS ASSEMBLY (401H) MAINTENANCE.. . . . . . . . . . . . . . . . . 2-90 2-14. COMPLETE RECEIVER ASSEMBLY (S) (201H-S) MAINTENANCE. . . . . . 2-105 2-15. MAGAZINE ASSEMBLY (S) (601H) MAINTENANCE. . . . . . . . . . . . . . . . . . 2-177 2-16. REASSEMBLE FROM FIELDSTRIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-182 2-17. SAFETY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-187
CHAPTER 2
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CHAPTER 4
APPENDIX A
REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 A-1. TECHNICAL MANUALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 A-2. DEPARTMENT OF DEFENSE REGULATIONS. . . . . . . . . . . . . . . . . . . . . . . . A-1 MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST . . . . . . . . . . . . . . . . . . . . . . . B-1 SECTION I. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 B-1. SCOPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 B-2. GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 B-3. REPAIR PARTS LIST COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 B-4. EXPLANATION OF COLUMNS (SECTION II). . . . . . . . . . . . . . . . . . . . . . . . . B-1 B-5. COLORS DEFINED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 B-6. SUPPORT EXPLANATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 B-7. EXPLANATION OF COLUMNS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 B-8. SPECIAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4 B-9. HOW TO LOCATE REPAIR PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4 SECTION II. REPAIR PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 SECTION III. CROSS REFERENCE INDEXES, PART NUMBER . . . . . . . . . . . . . . . . . . . . B-23 SECTION IV. CROSS REFERENCE INDEXES, FIGURE AND ITEM NUMBER . . . . . . . . . B-27 SECTION V. SPECIAL TOOLS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-31 B-10. SCAR T-HANDLE TORQUE WRENCH CALIBRATION PROCEDURES. . . . B-33 EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST . . . . . . . . . . . . . . . . . . . . . . . SECTION I. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1. SCOPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2. EXPLANATION OF COLUMNS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION II.EXPENDABLE SUPPLIES AND MATERIALS LIST. . . . . . . . . . . . . . . . . . . . . . . . vi C-1 C-1 C-1 C-1 C-2
APPENDIX B
APPENDIX C
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APPENDIX E
APPENDIX F APPENDIX G
APPENDIX H APPENDIX I
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LIST OF FIGURES
FIGURE FIGURE 1-1. FIGURE 1-2. FIGURE 1-3. FIGURE 1-4. FIGURE 1-5. FIGURE 1-6. FIGURE 1-7. FIGURE 1-8. FIGURE 1-9. FIGURE 1-10. FIGURE 1-11. FIGURE 1-12. FIGURE 1-13. FIGURE 1-14. FIGURE 1-15. FIGURE 1-16. FIGURE 2-1. FIGURE 2-2. FIGURE 2-3. FIGURE 2-4. FIGURE 2-5. FIGURE 2-6. FIGURE 2-7. FIGURE 2-8. FIGURE 2-9. FIGURE 2-10. FIGURE 2-11. FIGURE 2-12. FIGURE 2-13. FIGURE 2-14. FIGURE 2-15. FIGURE 2-16. PAGE MAJOR COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 NOMENCLATURE LEFT SIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 NOMENCLATURE RIGHT SIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 SAFE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 SEMI-AUTOMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 AUTOMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 PERCUSSION AND FIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 BULLET PROPELS FORWARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 GAS PISTON ASSEMBLY TOWARDS REAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 UNSUPPRESSED AND SUPPRESSED CONDITIONS. . . . . . . . . . . . . . . . . . . . . . . . 1-10 HAMMER COCKED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 HAMMER FALLEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 COCKED POSITION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 ENGAGES FRONT TOOTH OF TRIGGER.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 HAMMER RELEASED TO STRIKE FIRING PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 TRIGGER RELEASED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 COMPLETE RECEIVER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 MOVING PARTS ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 BUTTSTOCK MODULE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 TRIGGER MODULE, COMPLETE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 MAGAZINE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 MAGAZINE LOCKING NOTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 MAGAZINE CATCH RELEASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 SELECTOR LEVER ON S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 FIRING PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 HAMMER.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 HAMMER SPRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 LOCKING LUGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 INSPECT EXTRACTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 EJECTOR AND EJECTOR SPRING.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 BOLT CARRIER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 RETURN SPRING ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 ix
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FIGURE 2-75. FIGURE 2-76. FIGURE 2-77. FIGURE 2-78. FIGURE 2-79. FIGURE 2-80. FIGURE 2-81.
FIGURE 2-82.
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FIGURE 2-93. FIGURE 2-94. FIGURE 2-95. FIGURE 2-96. FIGURE 2-97. FIGURE 2-98. FIGURE 2-99. FIGURE 2-100. FIGURE 2-101. FIGURE 2-102. FIGURE 2-103. FIGURE 2-104. FIGURE 2-105. FIGURE 2-106. FIGURE 2-107. FIGURE 2-108.
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FIGURE 2-147. FIGURE 2-148. FIGURE 2-149. FIGURE 2-150. FIGURE 2-151. FIGURE 2-152.
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FIGURE 2-191.
FIGURE 2-192. FIGURE 2-193. FIGURE 2-194. FIGURE 2-195. FIGURE 2-196.
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FIGURE 2-214. FIGURE 2-215. FIGURE 2-216. FIGURE 2-217. FIGURE 2-218. FIGURE 2-219.
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FIGURE 2-226.
FIGURE 2-230. FIGURE 2-231. FIGURE 2-232. FIGURE 2-233. FIGURE 2-234. FIGURE 2-235. FIGURE 2-236. FIGURE 2-237. FIGURE 2-238. FIGURE 2-239. FIGURE 2-240. FIGURE 2-241. FIGURE 2-242.
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FIGURE 2-246. FIGURE 2-247. FIGURE 2-248. FIGURE 2-249. FIGURE 2-250. FIGURE 2-251. FIGURE 2-252. FIGURE 2-253. FIGURE 2-254. FIGURE 2-255. FIGURE 2-256. FIGURE 2-257. FIGURE 2-258. FIGURE 2-259. FIGURE 2-260. FIGURE 2-261. FIGURE 2-262. FIGURE 2-263. FIGURE 2-264. FIGURE 2-265. FIGURE 2-266. FIGURE 2-267. FIGURE 2-268. FIGURE 2-269. FIGURE 2-270.
xx
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FIGURE 2-287. FIGURE 2-288. FIGURE 2-289. FIGURE 2-290. FIGURE 2-291. FIGURE 2-292.
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xxii
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FIGURE 2-316. FIGURE 2-317. FIGURE 2-318. FIGURE 2-319. FIGURE 2-320. FIGURE 2-321. FIGURE 2-322. FIGURE 2-323.
FIGURE 2-334.
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FIGURE 2-336. FIGURE 2-337. FIGURE 2-338. FIGURE 2-339. FIGURE 2-340. FIGURE 2-341. FIGURE 2-342. FIGURE 2-343.
FIGURE 2-344. FIGURE 2-345. FIGURE 2-346. FIGURE 2-347. FIGURE 2-348. FIGURE 2-349. FIGURE 2-350. FIGURE 2-351. FIGURE 2-352. FIGURE 2-353. FIGURE 2-354. FIGURE 2-355. FIGURE 2-356.
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LIST OF TABLES
TABLE TABLE B-1. TABLE B-2. TABLE B-3. TABLE B-4. TABLE B-5. TABLE B-6. TABLE B-7. TABLE B-8. TABLE B-9. TABLE B-10. TABLE B-11. TABLE D-1. PAGE MK 17 MOD 0 5 MAJOR COMPONENTS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6 MK 17 MOD 0 (S/CQC/LB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7 MAGAZINE ASSEMBLY (MK 17 MOD 0 (S/CQC/LB)). . . . . . . . . . . . . . . . . . . . . . . . . . B-8 MOVING PARTS ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10 BUTTSTOCK MODULE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12 TRIGGER MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14 COMPLETE BARREL ASSEMBLIES (S, CQC AND LB). . . . . . . . . . . . . . . . . . . . . . . B-16 COMPLETE RECEIVER ASSEMBLY (S, CQC, AND LB). . . . . . . . . . . . . . . . . . . . . . B-18 REAR SIGHT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19 ANCILLARY EQUIPMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21 TOOLS AND GAUGES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-32 PARTS COMMONALITY (MK 17 MOD 0 & MK 16 MOD 0). . . . . . . . . . . . . . . . . . . . . . D-1
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CHAPTER 1 INTRODUCTION
CHAPTER OVERVIEW This chapter contains general information, equipment description and data, and operating principles on MK 17 MOD 0 7.62 mm. Section I. GENERAL INFORMATION 1-1. SCOPE. a. Type of Manual: Technical Repair Standard (TRS) b. Model Number and Equipment Name: MK 17 MOD 0 7.62 mm 1-2. DESTRUCTION OF NAVY MATERIAL TO PREVENT ENEMY USE.
Procedure for Destruction of Equipment to Prevent Enemy Use will be found in Technical Manual (TM) 750-224-7. 1-3. DEMILITARIZATION OF SMALL ARMS RESIDUE.
To prevent unauthorized use of weapons replaced (used) components, subassemblies and associated small arms equipment following repair, demilitarization will be accomplished in accordance with (IAW) Department of Defense (DoD) 4160.21-M-1, Defense Demilitarization Manual. 1-4. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR).
If MK 17 MOD 0 needs improvement, inform Program Office. User and maintainer are the only ones who can tell us what improvements to weapon are needed. Let us know what is lacking in design or performance. Tell us why a procedure is hard to perform and/or recommend improved procedure. A reply will be furnished directly to you. Fill out the Technical Manual Deficiency/Evaluation Report (TMDER) found in Appendix I. Report to: Commander Crane Division Naval Surface Warfare Center
(b)(6)
(b)(6)
1-1
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Section II. EQUIPMENT DESCRIPTION AND DATA 1-5. MAJOR COMPONENTS LOCATION AND DESCRIPTION.
1-2
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1-5.
MAJOR COMPONENTS LOCATION AND DESCRIPTION. (CONT.) Steel construction. Holds 10 or 20 cartridges for feeding and provides guide to position cartridges for stripping. Provides for quick reload capabilities for sustained firing. Contains trigger assembly, sear, hammer assembly, ambidextrous selector lever, rifle grip, bolt catch/release, and ambidextrous magazine release. Buttstock provides adjustable 1/2 of height for cheek weld, 6position Length of Pull (LOP), and is side folding for compact carry. It also contains ambidextrous rear sling attachment point. Consists of bolt/bolt carrier, return spring assembly, and charging handle. Contains receiver assembly (serialized item), barrel assembly (Close Quarter Combat (CQC), Standard (S), or Long Barrel (LB)), rear sight assembly, front sight assembly, brass deflector/buttstock lock, barrel retention system, MIL-STD-1913 Rails at 3, 6, 9, and 12 oclock position, gas block, gas regulator, and gas piston. Additional ambidextrous sling mounts and ambidextrous charging handle options.
1-6.
NOMENCLATURE.
1. Flash Hider 2. Barrel 3. Front Sight Assembly 4. Front Sight Locking Pin 5. Sling Attachment Point 6. 9 Oclock Rail 7. Charging Handle Slot 8. Bolt/Catch Release 9. Rear Sight Assembly 10. Cheek Rest Adjusting Button 1-3
11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
Cheek Rest Buttplate Gas Block Barrel Extension Screw x3 Trigger Module Takedown Pin Magazine Catch/Release Selector Lever Sling Attachment Points Buttstock Lock LOP Lock
SW370-CF-TRS-010
1-6.
NOMENCLATURE. (CONT.)
Sling Attachment Point Adjustable Foldable Buttstock Buttstock Hinge 12 Oclock Rail Charging Handle 3 Oclock Rail 6 Oclock Rail Sling Attachment Point Gas Regulator
Sling Attachment Point Selector Lever Pistol Grip Trigger Magazine Catch/Release Deflector/Buttstock Lock Magazine Ejection Port Barrel Extension Screw x3
1-4
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1-7.
TECHNICAL DATA.
(b)(3)
1-5
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1-8.
OPERATING PRINCIPLES. a. Selector lever. MK 17 MOD 0 operation depends on Selector Lever (567) setting. Selector lever can be set at one of the following three positions: (1) S (SAFE). S position should be set when cocked rifle is not operational or when it should be loaded or transported without any risk. In this position, Trigger (545) rear lug is in contact with Selector Cam (566) solid portion. Trigger is then locked and firing is impossible (Figure 1-4).
1-6
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1-8.
OPERATING PRINCIPLES. (CONT.) a. Selector lever. (cont.) (2) 1 SEMI-AUTOMATIC. When Selector Lever (567) is set at position 1, Trigger (545) can be pulled to fire rifle if ammunition has been loaded into chamber. In this position, Trigger (545) rear lug is aligned with undercut of Selector Cam (566) allowing trigger to move each time operator pulls it (Figure 1-5). As a result, rifle will fire one shot when Trigger (545) is pulled.
1-7
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1-8.
OPERATING PRINCIPLES. (CONT.) a. Selector lever. (cont.) (3) A AUTOMATIC. When Selector Lever (567) is set at position A, Trigger (545) can be pulled to fire rifle if ammunition has been loaded into chamber. In this position, rear lug of Trigger (545) is aligned with undercut of Selector Cam (566) allowing trigger to move each time operator pulls it (Figure 1-6). In this position, rifle will fire a burst when Trigger (545) is pulled. Burst is stopped when trigger is released or source of ammunition is depleted.
1-8
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1-8.
OPERATING PRINCIPLES. (CONT.) b. Action of gases. (1) Cartridge is chambered. (2) Rifle is locked. Percussion and firing take place (Figure 1-7).
(3) Effect of gases propels bullet forward inside barrel. When bullet has passed beyond vent hole, part of gases is transmitted to piston head via gas block (Figure 1-8).
1-9
SW370-CF-TRS-010
1-8.
OPERATING PRINCIPLES. (CONT.) b. Action of gases. (cont.) (4) Pressure of gases pushes Gas Piston Assembly (120) to rear (Figure 1-9).
c. Gas adjustment: UNSUPPRESSED and SUPPRESSED conditions. (1) Normal cyclic rate of fire is obtained by Screw, Gas Control (125). The larger inner diameter of screw, gas control, the higher cyclic rate of fire. The narrower inner diameter of screw, gas control, the lower cyclic rate of fire. (2) Rifle is used in the following way: Rotate Gas Regulator (129) to left viewing from front (10 oclock position) for firing in SUPPRESSED condition and to right viewing from front (12 oclock position) for firing in UNSUPPRESSED condition (Figure 1-10).
d. Cycle of operation. Fully understanding MK 17 MOD 0s cycle of operation will greatly reduce downtime should weapon not function properly. Knowing cycle of operation enables operator to clearly describe what is happening with weapon to armorer for faster maintenance. (1) UNLOCKING occurs when bolt carrier recoils and inclined face of its unlocking ramp makes contact with bolt cam pin and forces bolt assembly to rotate. Bolt cam pin starts to cam in slot on left side of bolt carrier turning locking lugs until they are clear to move to rear, free of barrel extension. (2) EXTRACTING occurs after unlocking when bolt carrier pulls bolt to rear and extractor pulls cartridge case from chamber at high speed. During this cycle, cartridge case is held to bolt assembly by extractor. (3) EJECTING occurs during rearward movement of moving parts assembly to which cartridge case is still held. When front of case clears front edge of ejection port, ejector pushes on left side of case head. This action and continued movement of bolt carrier to rear cause cartridge case to strike brass deflector and then clear weapon system. (4) COCKING happens when bolt carrier moves to rear far enough to contact hammer and to push it down and to rear until fully compressed. As bolt moves all the way to rear, return spring is fully compressed, which now forces bolt carrier back to front. Cocking starts while ejection is occurring.
1-10
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1-8.
OPERATING PRINCIPLES. (CONT.) d. Cycle of operation. (cont.) (5) FEEDING begins as bolt carrier returns forward and front of bolt contacts next round in magazine. Once round is pushed far enough forward, rim of case will clear magazine feed lips and move toward chamber. (6) CHAMBERING starts as tip of projectile clears barrel extension and enters rear of chamber. (7) LOCKING occurs as continued momentum of bolt carrier moving forward causes extractor to move over case rim and bolt cam pin cams in slot in bolt carrier forcing locking lugs to rotate in barrel extension. (8) FIRING begins with active thought of pulling trigger to engage target. With weapon in semiautomatic or full automatic mode (hammer cocked; Figure 1-11), pulling trigger will cause sear to disengage hammer notch allowing hammer to fall (Figure 1-12). Hammer will strike firing pin, which in turn strikes primer discharging powder. As bullet passes gas port in barrel, expanding gases go up through gas port into gas regulator. Gases impart energy onto short stroke gas piston pushing it to rear. Gas piston contacts front of bolt carrier starting its movement to rear. Movement of bolt carrier starts next phase. Any excess gas is vented forward through vent hole located in gas regulator.
(9) In semi-automatic fire mode (1), Automatic Sear (581) locks hammer (Figure 1-12). As bolt carrier completes it forward movement, it contacts automatic sear and releases hammer. As trigger is held to rear, Hammer (555) is immediately engaged by Sear (547) and remains in cocked position (Figure 1-13). When Trigger (545) is released, sear releases rear tooth of hammer and immediately engages front tooth of trigger (Figure 1-14). Pulling trigger again releases hammer from front tooth of trigger and allows hammer to strike firing pin (431H) (Figure 1-15).
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1-8.
(10) In automatic fire mode (A), Automatic Sear (581) locks Hammer (555). As bolt carrier completes its forward movement, it contacts automatic sear and releases hammer. Selector Lever (567) prevents Sear (547) from holding hammer, thus striking firing pin. Firing takes place, and automatic fire continues until trigger is released or ammunition is depleted (Figure 1-16). Releasing trigger will engage trigger front tooth with hammer and hammer is then cocked (automatic fire stops). During automatic fire, hammer is controlled by automatic sear.
1-12
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1-8.
OPERATING PRINCIPLES. (CONT.) d. Cycle of operation. (cont.) Cycle of operation is continuous until either stopped by operator, magazine is empty, or rifle incurs stoppage or malfunction at which time operator should begin troubleshooting procedures.
1-9.
CPC of material is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in the future. While corrosion is typically associated with rusting metals, it can also include deterioration of other materials such as rubber or plastic. Unusual cracking, softening, swelling, or breaking of these materials may be a corrosion problem. If a corrosion problem is identified, it can be reported using SF 368 Product Quality Deficiency Report (PQDR). Use of key words such as corrosion, rust, deterioration, or cracking will assure that information is identified as a CPC problem. The form should be submitted to: Commander Crane Division Naval Surfa Attn: Code (b)(6) 300 H Crane, IN 47522-5001 or e-mail to: smallarms@navy.mil
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Repair parts are listed and illustrated in Appendix B. 2-2. SPECIAL TOOLS.
Special tools authorized for maintenance are listed and illustrated in Appendix B. 2-3. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST.
Expendable/durable supplies and materials are listed and illustrated in Appendix C. Section II. SERVICE UPON RECEIPT 2-4. GENERAL.
When MK 17 MOD 0 is received, it is user organizations responsibility to determine whether weapon has been properly prepared for service by supplying organization and whether it is in condition to perform its mission. 2-5. SERVICE UPON RECEIPT OF MATERIAL. WARNING
Before starting inspection, do not actuate trigger until weapon has been cleared. Inspect chamber to be sure that it is empty. Check for obstructions in barrel bore. NOTE Weapon must be inspected and/or gauged at least annually for safety and serviceability IAW PMCS.
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2-5.
SERVICE UPON RECEIPT OF MATERIAL. (CONT.) Item No. Item to be Inspected MK 17 MOD 0 Procedure Check unpacked equipment. a. Inspect equipment for damage incurred during shipment. If equipment is damaged, report damage on Standard Form 368, PQDR. b. Check equipment against packing slip to ensure shipment is complete. Report all discrepancies on SF 368 PQDR. c. Ensure equipment has not been modified. Remove corrosion inhibitor from barrel and discard. a. Fieldstrip MK 17, and inspect for missing parts. b. Clean and lubricate. Remarks
1.
Container
2.
MK 17 MOD 0
Refer to page 2-20. Refer to Operators Manual, SW370-A4OPI-010. Refer to page 2-26. Refer to page 2-187.
c. d.
Section III. PREVENTIVE MAITNENANCE CHECKS AND SERVICES (PMCS) 2-6. PREVENTIVE MAITNENANCE CHECKS. a. These services are to be performed by trained and authorized personnel. Operators will clean and lubricate IAW SW370-A4-OPI-010. b. Perform PMCS as required to keep weapon combat ready. c. If weapon has not been used for 90 days, PMCS IAW SW370-A4-OPI-010 should also be performed.
2-2
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2-6.
PREVENTIVE MAITNENANCE CHECKS. (CONT.) Procedure Fieldstrip weapon (see page 2-20). Check for compliance with annual gauging requirements. Visually inspect Complete Receiver Assembly (201H-S), Barrel (110H-S), and MIL-STD-1913 Rails for bulges, cracks, bends, burrs, obstructions, or pits in chamber/bore. Inspect all screws for looseness. Inspect Flash Hider (138H) for bulges, cracks, and burrs. Inspect sling attachment points for bulges and cracks. Inspect Gas Regulator (129) for cracks and proper movement. Inspect Front Sight Post (188) for deformities. Inspect Front Sight Assembly (140) for cracks and proper movement. Check Deflector/Buttstock Lock (230H) for cracks, burrs, and deformities. Inspect Rear Sight Assembly (760) for cracks and deformities, and ensure proper movement.
2-3
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2-6.
(b)(3)
2-4
SW370-CF-TRS-010
2-6.
PREVENTIVE MAITNENANCE CHECKS. (CONT.) Procedure Inspect Bolt Carrier (411H) for burrs, cracks, bends, and bulges. Check Bolt Cam Pin (430) for burrs and cracks. Check Firing Pin (431H) for straightness, burrs, and breaks. Ensure tip is completely round. Check Firing Pin Retaining Pin Assembly (435) for burrs, cracks, and deformities. Check Bolt Assembly (420H) for cracks and burrs. Check bolt face for pitting. Ensure firing pin hole is round and not elongated. Inspect bolt lugs for breaks, cracks, and burrs. Inspect Extractor (424H) for cracks and weak Extractor Spring (422). Check Ejector (426) for breaks or cracks. Check for weak Ejector Spring (427). Check Charging Handle (450) for bulges, cracks, burrs, and deformities. Inspect Return Spring Assembly (440H) for cracks, burrs, and deformities. Check Return Spring (443H) for weakness.
2-5
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2-6.
(b)(3)
2-6
SW370-CF-TRS-010
2-6.
(b)(3)
2-7
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2-6.
(b)(3)
2-8
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2-6.
PREVENTIVE MAITNENANCE CHECKS. (CONT.) Procedure Inspect Magazine, 20-round (601H-20) body for burrs, cracks, bends, and bulges. Check floorplate for bends, breaks, cracks, and burrs. Inspect spring for weakness and cracks and follower for cracks.
NOTE Chipped or broken extractor, weak extractor spring, or impeded extractor can cause weapon stoppage, commonly referred to as failure to extract. Broken ejector or weak ejector spring can cause weapon stoppage, commonly referred to as failure to eject.
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Section IV. TROUBLESHOOTING 2-7. MAINTENANCE TROUBLESHOOTING. a. This section contains troubleshooting information for locating and correcting most operating troubles that may develop in MK 17 MOD 0. Each malfunction for part, assembly, or subassembly is followed by list of tests or inspections, which will help determine corrective actions to take. Perform tests or inspections and corrective actions in order listed. b. This manual cannot list all possible malfunctions that may occur, nor all tests or inspections and corrective actions. If malfunction is not listed, contact NSWC Crane via smallarms@navy.mil for further guidance. c. Knowing and understanding MK 17 MOD 0s cycle of operation will help tremendously in identifying specific problems. Cycle can start or stop at any point in its continuum (Firing, Unlocking, Extracting, Ejecting, Cocking, Feeding, Chambering, and Locking). Malfunction Index Magazine fails to lock into rifle Failure to fire Failure to unlock Failure to extract Failure to eject Failure to cock Failure to feed Failure to chamber Failure to lock Short recoil Moving parts assembly fails to lock to rear after last round Fires with selector on SAFE Procedure Page 2-11 2-12 2-13 2-14 2-14 2-16 2-16 2-16 2-16 2-17 2-17 2-18
2-10
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2-8.
TROUBLESHOOTING PROCEDURES. a. MAGAZINE FAILS TO LOCK INTO RIFLE. STEP 1. Magazine fails to lock into rifle. (a) CORRECTIVE ACTION Inspect magazine for deformities in area of locking notch.
STEP 2. Dirty or corroded Magazine Catch/Release (531H) or Magazine Catch/Release Lever, Right (537). (a) CORRECTIVE ACTION Disassemble and clean (page 2-64). STEP 3. Defective Magazine Catch/Release Spring (539). (a) CORRECTIVE ACTION Replace magazine catch/release spring (page 2-64). STEP 4. Worn or broken Magazine Catch/Release (531H). (a) CORRECTIVE ACTION Replace magazine catch/release or magazine catch/release lever, right (see page 2-64).
2-11
SW370-CF-TRS-010
2-8.
TROUBLESHOOTING PROCEDURES. (CONT.) b. FAILURE TO FIRE. STEP 1. Selector lever on S. (a) CORRECTIVE ACTION Move selector lever to 1 (semi-automatic) or A (automatic). If unable to move, remove and replace (see page 2-51).
STEP 2. Check Firing Pin (431H) for flattened tip and/or damage. (a) CORRECTIVE ACTION If damaged, remove and replace.
STEP 3. Broken Hammer (555). (a) CORRECTIVE ACTION Complete Malfunction Report, and email to smallarms@navy.mil.
2-12
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2-8.
TROUBLESHOOTING PROCEDURES. (CONT.) b. FAILURE TO FIRE. (CONT.) STEP 4. Weak or broken Hammer Spring (558). (a) CORRECTIVE ACTION Complete Malfunction Report, and email to smallarms@navy.mil. STEP 5. Hammer (555) not cocking (see page 2-16, Failure to Cock for further info). (a) CORRECTIVE ACTION Complete Malfunction Report, and email to smallarms@navy.mil. STEP 6. Trigger fails to release Hammer (555). (a) CORRECTIVE ACTION Complete Malfunction Report, and email to smallarms@navy.mil.
c. FAILURE TO UNLOCK. STEP 1. Burred locking lugs on Bolt Assembly (420H). (a) CORRECTIVE ACTION Complete Malfunction Report, and email to smallarms@navy.mil.
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2-8.
TROUBLESHOOTING PROCEDURES. (CONT.) d. FAILURE TO EXTRACT. STEP 1. Dirty or damaged chamber. (a) CORRECTIVE ACTION Clean chamber. STEP 2. Inspect Extractor (424H), Extractor Spring (422), Extractor Plunger (423), and Extractor Pin (425). (a) CORRECTIVE ACTION Clean and lubricate extractor. (b) CORRECTIVE ACTION Replace extractor if broken or lip is chipped/worn. (c) CORRECTIVE ACTION Replace extractor spring if broken or weak. (d) CORRECTIVE ACTION Replace extractor plunger if damaged. (e) CORRECTIVE ACTION Replace extractor pin if damaged.
e. FAILURE TO EJECT. STEP 1. Failure to eject. (a) CORRECTIVE ACTION Inspect Ejector (426) and Ejector Spring (427) (ensure ejector can be depressed so it is flush with bolt face and springs back to full protrusion).
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2-8.
TROUBLESHOOTING PROCEDURES. (CONT.) e. FAILURE TO EJECT. (CONT.) STEP 2. Dirty Bolt Carrier (411H). (a) CORRECTIVE ACTION Clean and lubricate if needed.
STEP 3. Dirty Return Spring Assembly (440H). (a) CORRECTIVE ACTION Clean and lubricate if needed.
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2-8.
TROUBLESHOOTING PROCEDURES. (CONT.) f. FAILURE TO COCK. STEP 1. Worn or broken Trigger (545) or Trigger Return Spring (521). (a) CORRECTIVE ACTION Complete Malfunction Report, and email to smallarms@navy.mil.
g. FAILURE TO FEED. STEP 1. Damaged Magazine (601H). (a) CORRECTIVE ACTION Replace magazine assembly (see page 2-66). STEP 2. Dirty or damaged Return Spring Assembly (440H). (a) CORRECTIVE ACTION Clean and lubricate return spring assembly (see page 2-92). h. FAILURE TO CHAMBER. STEP 1. Chamber/bore is obstructed/dirty. (a) CORRECTIVE ACTION Remove obstruction and/or clean chamber. STEP 2. See Short Recoil Inspection (see page 2-17). i. FAILURE TO LOCK. STEP 1. Dirty or damaged bolt lugs (see page 2-98). (a) CORRECTIVE ACTION Clean bolt lugs (see page 2-98).
2-16
SW370-CF-TRS-010
2-8.
TROUBLESHOOTING PROCEDURES. (CONT.) j. SHORT RECOIL. STEP 1. Improper gap alignment or worn, missing, or broken Piston Rings (122) x3. (a) CORRECTIVE ACTION Replace piston ring set (3 rings) and clean (see page 2-122).
k. MOVING PARTS ASSEMBLY FAILS TO LOCK TO REAR AFTER LAST ROUND. STEP 1. Damaged Magazine Assembly (601H). (a) CORRECTIVE ACTION Replace magazine assembly. STEP 2. Broken Bolt Catch/Release (578H). (a) CORRECTIVE ACTION Replace bolt catch/release (see page 2-38). STEP 3. Spring-Type Straight Pin, Slotted (579) is not present or tight. (a) CORRECTIVE ACTION Replace if missing or loose (see page 2-38). STEP 4. Weak or broken Bolt Catch/Release Spring (577). (a) CORRECTIVE ACTION Replace bolt catch/release spring (see page 2-38).
2-17
SW370-CF-TRS-010
2-8.
TROUBLESHOOTING PROCEDURES. (CONT.) k. MOVING PARTS ASSEMBLY FAILS TO LOCK TO REAR AFTER LAST ROUND. (CONT.) STEP 5. Worn or broken Bolt Catch/Release Support (576). (a) CORRECTIVE ACTION Replace bolt catch/release support (see page 2-41).
l. FIRES WITH SELECTOR ON SAFE. STEP 1. Worn or broken Selector Lever (567). (a) CORRECTIVE ACTION Replace selector lever (see page 2-51). STEP 2. Broken Selector Lever, Short (571). (a) CORRECTIVE ACTION Replace selector lever, short (see page 2-51). STEP 3. Selector Lever Fixing Screw (568) x2 are not present or tight. (a) CORRECTIVE ACTION Replace if missing or loose (page 2-51). STEP 4. Weak or broken Selector Cam (566). (a) CORRECTIVE ACTION Replace selector cam (page 2-51).
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SW370-CF-TRS-010
Section V. FIELDSTRIP PROCEDURES NOTE Figure may not represent weapons current configuration or specified parts. Figures will be updated as parts change and/or disassembly/reassembly procedures change. 2-9. SAFETY CHECK. a. Carry out the following procedures in order to ensure that MK 17 MOD 0 can be manipulated, stored, and/or transported without any risk. CAUTION Be sure to clean weapon before initial use. Leaving initial protective lubricant in weapon can cause stoppage, malfunction, or failure due to over pressure. b. UNLOAD and CLEAR weapon before manipulation or disassembly as described in Figure 2-21. (1) Point weapon parallel to ground and in a safe direction. (2) Attempt to place weapon on S (Step 1). (3) Remove magazine from weapon (Step 2). (4) Pull charging handle to rear, and lock moving parts assembly to rear utilizing bolt/catch release (Step 3). (5) Place weapon on S if not already there (Step 4). (6) Visually and physically inspect chamber and magazine well, utilizing flashlight if necessary (Step 5). (7) Pull charging handle to rear most position. Then release letting moving parts assembly move forward under its own power. (8) Watch bolt assembly go forward on empty chamber.
2-19
SW370-CF-TRS-010
2-10. FIELDSTRIP PROCEDURES. a. Disassemble weapon into five major components. (1) Point weapon in a safe direction. (2) Remove trigger module, complete. (a) From LEFT side of weapon, push takedown pin, trigger module and pull out from RIGHT until trigger module is released from receiver assembly (Figure 2-22).
(b) Push trigger module forward to release it from backplate, and then remove it by pulling downward (Figure 2-23).
2-20
SW370-CF-TRS-010
2-10. FIELDSTRIP PROCEDURES. (CONT.) a. Disassemble weapon into five major components. (cont.) NOTE Do not try to remove takedown pin, trigger module on trigger module. Takedown pin, trigger module is retained in trigger module by retaining clip. (3) Remove buttstock module by pulling downward off of backplate; remove it entirely from backplate (Figure 2-24).
(4) Remove moving parts assembly. (a) Remove moving parts assembly by pulling charging handle fully rearward in charging handle slot while applying downward pressure on guide rod retaining plate exposing guide rod and return spring assembly (Figure 2-25).
(b) Charging handle is now able to be removed by pulling it out of moving parts assembly and freeing it from receiver assembly (Figure 2-26).
2-21
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2-10. FIELDSTRIP PROCEDURES. (CONT.) a. Disassemble weapon into five major components. (cont.) (c) Slide moving parts assembly to rear and out of receiver assembly (Figure 2-27).
(d) Disassemble moving parts assembly. Remove return spring assembly by pulling it out of bolt carrier (Figure 2-28). 1
NOTE It is not necessary to completely disassemble remainder of moving parts assembly for hasty application of lubricant. It is recommended that operator or armorer take into account environmental and operational conditions prior to disassembling entire moving parts assembly. 2 Using pointed end of charging handle, push firing pin retaining pin assembly from right side of bolt carrier. Remove it from left side of bolt carrier (Figure 2-29).
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2-10. FIELDSTRIP PROCEDURES. (CONT.) a. Disassemble weapon into five major components. (cont.) Remove firing pin by pulling it rearward (Figure 2-30). 3
Remove bolt cam pin and bolt assembly from bolt carrier (Figure 2-31).
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All spring-loaded assemblies are under spring tension; unintentional release will result in flying parts and possible injury. CAUTION Do not attempt to interchange other magazine parts (i.e., M4/M16 etc.) with MK 17 MOD 0 magazine parts. (1) Magazine, 7.62 mm (10- or 20-round). (a) Using rod eyelet or screwdriver, push down on spring releasing it from floorplate (Step 1). Ease floorplate towards rear of magazine (Step 2). Maintain spring tension with thumb, and remove floorplate from body. Continue to maintain spring tension (Step 3). Remove spring by working it slowly in a left-to-right motion until all tension is released and spring is removed freely from body (Step 4) (Figure 2-32).
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2-10. FIELDSTRIP PROCEDURES. (CONT.) c. Weapon and magazine are now fieldstripped for maintenance. NOTE It is not necessary to disassemble moving parts assembly to conduct barrel change.
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Pages 82 through 317 redacted for the following reasons: ---------------------------(b)(3), Subsections 5, 25, 30
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4. SYSTEM/EQUIPMENT ID
5. TITLE OF PUBLICATION
7. RECOMMEND CHANGES TO PUBLICATION 7a. Page # 7b. Para # 7c. RECOMMENDED CHANGES AND REASONS
9. DATE
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