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1







Summary age No.
Introduct|on 2
kece|pt of the un|t 2
Guarantee 2
Safety adv|ce 2
Cho|ce of |ocat|on of the un|t 3
Insta||at|on 3
nand||ng and os|t|on|ng 4
Ant|-v|brat|on mounts (Cpt|ona|) S
nydrau||c Connect|ons S
V|ctau||c coup||ng 6
G|yco| so|ut|on ant|freeze protect|on 6
L|ectr|ca| connect|on 7
L|ectron|c contro| and d|sp|ay modu|e 7
L|ectron|c Lxpans|on va|ve 7
Compressor contro|s 8
Contro| and safety dev|ces 8
kefr|gerant c|rcu|ts components 10
Ma|n components of the Un|t 11
Comm|ss|on|ng 11
Customer e|ectr|ca| w|r|ngs 12
1echn|ca| character|st|cs 14
Ma|ntenance & safety 1S
Ana|ys|s of operat|ng fau|ts 16
1roub|e shoot|ng 17
Log 8ook 19
lndex

2
Introduct|on

KRISCOOL" is a new range of High Efficiency Screw Chillers in Air Cooled configuration from Cristopia.
KRISCOOL's futuristic design promises to unleash High Performance cooling for your requirement.
These Single and Double refrigerant circuit machines are developed as a result of years of experience in
HVAC engineering and Screw Chillers.
KRISCOOL's design is optimized for Tropical Conditions to meet cooling requirement in business critical
applications such as Hotels, Hospitals, Malls, IT Park, Pharmacy Industry etc.
It is also best suited for Low Temperature application associated with Pharma Industry as well as for HVAC
Systems using Thermal Energy Storage.


















kece|pt of the un|t

Check the unit on arrival and confirm its conformity with the delivery at site.
Store the unit away from adverse weather and frost.
Check the tightness of the refrigerant circuit.
In case of damage or incomplete shipment, note discrepancies on the delivery challan.

ATTENTION: You must confirm the noted discrepancies, by registered mail to the shipping agent, within 3
days following delivery

Guarantee

The general conditions of application of our Guarantee are defined in the sales documents.

Safety adv|ce

To avoid all risks of accidents during installation, commissioning and adjusting operations, it is imperative that
specific material conditions to be considered:
Refrigerant circuits under pressure,
Presence of refrigerant fluid,
High voltage.
Sitting (high roofs etc.)

Only qualified experienced personnel should handle such equipment.

It is imperative that recommendations and instructions mentioned in our maintenance brochures, on labels or
in specific instructions, to be followed.

It is imperative also that norms and regulations in force be adhered to.

ATTENTION: Before intervention on the unit, check that the supply current is cut.

S
Cho|ce of |ocat|on of the un|t

Before handling, installing and connecting the unit, the installer must verify the following points:

These units are for outdoor installation.
The ground or structure must be capable of bearing the weight of the unit.
The unit must be perfectly level.
The unit must be perfectly accessible for ease of cleaning and maintenance.
Our units have been designed for operating at a low sound level for this type of material. However, from
the conception of the installation, the effect on the exterior environment of sound waves and vibrations in
the building must be considered.
There must be no obstacle to the free flow of air above the condenser (Inlet and Outlet of fan).

A study by an acoustic expert may be advisable.

Insta||at|on

(Free space to be respected)

It is important to install the units with sufficient free space allowance:
A minimum space of 1.5 m around the unit.

-To prevent the recirculation of the condenser outlet air by re-intake.
-For maintenance.



4
nand||ng and pos|t|on|ng

Once the site for the unit has been determined, proceed with positioning.

To lift the unit, attach slings to the handling holes provided for this purpose.

The slings should be held apart with spacing bars to avoid damaging the casing.

ATTENTION: The unit must be handled with care and kept horizontal.

We advise to use shackles for the handling of units, handle the unit only from hole marked with arrow sign.

Experienced people in handling who use right tools must take unloading and positioning of these units.































R-134a
MODEL NAME
EMPTY
WEIGHT (Kg.)
OPERATING
WEIGHT (Kg.)
DISTANCE
'A' (mm)
DISTANCE
'B' (mm)
DISTANCE
'C' (mm)
DISTANCE
'D' (mm)
CRSW 3200 2 EAC 8200 8523 548 1721 2733 1872












Boles to lift unit 0 Su.2 mm

Anchor|ng po|nt deta||
to ||ft un|t

S






STAS shackle in forged steel
STAS code : 130M
Maximum lifting load: 4000 KG





All the dimensions are in mm.

Ant|v|brat|on mounts (opt|on)

For applications with very low vibrations, antivibration mounts must be installed underneath the unit.
The positioning of mounts must conform to the arrangement planned below.


nydrau||c Connect|ons

A proper selection of pipe line must be done to respect the operating conditions. It is not necessary that the
piping size must be same as those on evaporator.

Follow the Inlet & Outlet flow direction mentioned in the unit.

The following accessories are required on Hydraulic Circuit.

2 shut off valves to isolate evaporator.
Balancing valves, air vessel, drain valve (at low point) expansion vessel, thermo well etc.
Piping is to be carefully insulated to avoid condensation.
Piping is to be properly supported to transmit vibration to the evaporator.
The water should be analysed and it should be as per the standard. (Take the advise by Water
Treatment Expert).
Chilled water pump must be interlock with i.e. chiller stop, pump stop. To avoid any risk of evaporator
freezing.
Flexible coupling are recommended for connecting piping on the evaporator. These couplings are
compulsory when the unit is mounted on vibration isolators.
Note: The maximum allowable working pressure in the water side is 10 bars.
1ype of shack|e to be used
for the hand||ng

6
V|ctau||c Coup||ng

VICTAULIC connections for chilled water inlet and for chilled water outlet are standard.
VICTAULIC kit can be supplied separately. This one is to be mounted by the customer on site for user flange
connection.

G|yco| so|ut|on ant|freeze protect|on

The table and curves below give the minimum percentages of glycol for the installation as a function of the
freezing point.
NOTE: The concentration in glycol will protect the fluid at least 6C below the water outlet temperature
forecasted at the evaporator in order to allow a correct setting of the evaporator minimum pressure regular.


Concentration % 0 10 20 30 40 50
Ethylene glycol C 0 -3 -7 -13 -20 -29
Propylene glycol C 0 -2 -5 -10 -15 -21






Concentration in volume %

Minimum temperature of use
Propylene glycol
Ethylene glycol
Freezing temperature
Propylene glycol
Ethylene glycol







7
L|ectr|ca| connect|ons

The units are designed as per International Standards.
o They conform to the directives of the machines.
o In all cases, refer to the electrical diagram enclosed with the unit.
o The electrical supply characteristics mentioned on the data plate must be respected.
The voltage must fall within the indicated range :
o Power circuit: 400 V +010 % - 3 ph - 50 Hz + Earth.
o Maximum power factor 0.95 taking in to the consideration for all load condition.
This cable must be carefully selected as a function of :
o The nominal maximum current
o The distance between the unit and the source of supply
o The protection originally planned
o The exploitation condition of the neutral
o The electrical liaisons (refer to electrical diagram attached to the unit).
Electrical liaisons to be made are as follows:
o Connection of the main power supply after R / Y/ B phase order checking
o Connection of the protection conductor to the earth terminal
o Customer wiring to X1 & X2 terminals
o Breaking capacity of the fuse 120 KA
The electrical supply of the unit is at the lower left part of the electrical panel, an opening permits the
passage of the supply cables.

L|ectron|c contro| and d|sp|ay modu|e

All of the KRISCOOL units are equipped with a MICROPROCESSOR CONTROL AND DISPLAY CONSOL.
MICROPROCESSOR CONTROL, the latest Intelligent 16 Bit, 24 MHz microprocessor based control
ensures optimum operations at all conditions. The microprocessor is equipped with open protocol which
can be used with any Building Management System ensuring greater adaptability, remote
communication and increased safety.
Principal functions:
o Water temperature control.
o 3 types of control systems are possible :
Differential on the water leaving.
Differential on the water entering.
Differential on the water entering with low temperature thermal storage tank working.
In standard configuration, these units have a control system on the chilled water leaving.
To obtain other control systems, refer to the microprocessor maintenance brochure.
o Control of the discharge temperature.
o Safeties management.
o Control of operating parameters.
o Counting and balancing of compressors operating times.
o Faults diagnostic.
o Weekly management of the units.
o Continuous Capacity Control.
o Pro Active Unload for High Discharge Pressure.
o Protection against incoming voltage quality.
o Monitoring of electronics expansion valve.

For detailed descriptions of all these functions, refer MICROPROCESSOR CONTROL manual

L|ectron|c Lxpans|on Va|ve

Driver for the expansion valve is mounted in a separate panel of the unit. The Microprocessor control
monitoring the function of the expansion valve and shows the reading on the display.
All running parameters are adjusted in factory even the evaporator superheating. NO ADJUSTMENT IS
POSSIBLE.




8
Compressor Contro|s

Compressors running are controlled by the MICROPROCESSOR CONTROL. The electronic module
demands running or stopping in series of the compressors as a function of the chilled water temperature set
points.

Contro| and safety dev|ces

All of the unit's safety devices are controlled by MICROPROCESSOR CONTROL electronic card.
If a safety device trips and stops the unit, the fault must be diagnosed, the safety device reset if necessary
and then the fault cleared on the display card and with the"RESET" key.

The unit re-starts when the antishort cycle timer has run out.

For safety devices settings, refer MICROPROCESSOR CONTROL MANUAL.

Low pressure sensor

These pressostat have a safety role. There is a LP pressostat on each refrigerant circuit. It is connected on
the compressors suction pipe work and controls the low pressure. If the pressure drops below the setting
value, MICROPROCESSOR CONTROL stop the compressor(s) of the circuit concerned and a LED
illuminates on the control consol.

n|gh pressure sensor

These pressostats have a control function. There is a HP sensor on each refrigerant circuit. It is connected on
the compressors discharge and controls the high pressure.


n|gh pressure pressostat

The value of the pressure is passed on software by CPU card. The software ensures the safety by analysis of
this value and different parameters of operation.

Lvaporator ant|-frost sensor

This sensor has a safety role. Each evaporator has an anti-frost sensor. This sensor is located on the
evaporator(s) chilled water outlet pipe work and controls the outlet temperature of the fluid to be cooled.

If the temperature falls below the setting value on the electronic card, current to the compressor(s) of the
circuit concerned is cut and a LED illuminates on the control consol.

Lvaporator water f|ow sw|tch

This device has a safety role. It is located on the chilled water outlet/inlet pipework and controls correct water
circulation in the evaporator.

If circulation is insufficient, current to the compressor(s) is cut and a LED illuminates on the control consol.

Compressor |nterna| protect|on

Each compressor has with an integral electronic protection which has a safety function. It protects the electric
motor from overheating and the compressor from a reverse rotation. In case of a fault, the circuit concerned
shuts down and a LED on the control consol illuminates.

D|scharge sensor

This sensor has a safety function. There is one sensor for each refrigerant circuit; positioned on the discharge
manifold, it controls the discharge temperature of the compressor(s). As a function of the controlled
temperature, the refrigerant circuit operates according to certain sequences or the concerned circuits shuts
down with signalling on the control consol.




9
Sett|ng of the compressor capac|ty

Compressors are provided as a standard with a "Dual Capacity Control" (slide system). This allows an infinite
control. The different operating modes can be achieved by adapting the control sequences of the solenoid
valves.

The special geometry of the slide means that the volume ratio Vi is adjusted to the operating conditions in
part-load operation. This gives particularly high efficiency.

Another feature of this system is the automatic start-unloading. It reduces starting torque and acceleration
times considerably. This not only puts lower stresses on motor and mechanical parts but also reduces the
load on the power supply network.

C|| safety

The lubrication circuit is designed as is typical for screw compressors. This type of design, however, has a
vessel directly flanged-on to the compressor housing at the high pressure side. It contains the oil reservoir.
The vessel simultaneously serves as an oil separator.

The oil circulation results from the pressure difference to the oil injection point, where the pressure level is
slightly above suction pressure. The oil flows through a generously dimensioned filter element to the throttle
point and subsequently to the bearing chambers and the profile spaces of he rotors. The oil is then
transported together with the refrigerant vapour in the direction of compression. In addition to lubrication it
also provides a dynamic seal between the rotors and between the housing and the rotors. The oil then flows
together with the compressed vapour into the reservoir vessel. Here oil and vapour are separated in a highly
efficient process (by reversed flow direction, demister, and gravity along a setting way). The oil collects in the
lower part of the separator vessel and flows back into the compressor.




Mon|tor|ng funct|ons

Winding temperature (PTC sensors in motor winding)
o Interruption of the control current with excess temperature.
o Manual reset (after winding has cooled) by interruption of supply voltage L/N at least 5 s.



























1u
kefr|gerant c|rcu|ts components





1LMLkA1UkL SLNSCk CCN1kCL
B1 Evaporator Entry Water Temperature Sensor
B2 Evaporator Outlet Water Temperature Sensor
B5 Discharge Temperature Sensor Circuit 1
B8 Discharge Temperature Sensor Circuit 2
B6 Air nlet Temperature Sensor
B7 Suction Temperature Sensor Circuit 1
B9 Suction Temperature Sensor Circuit 2
B10 Evaporator Leaving Water Temperature Sensor CKT. 1
B11 Evaporator Leaving Water Temperature Sensor CKT. 2







11
Ma|n components of the Un|t














MCC: Ians
LV: Lvaporator
C: Compressor

Comm|ss|on|ng

re comm|ss|on|ng checks

Remove 4 red screws fitted on each compressor (fixing screws for transport).
Verify that the discharge, liquid outlet and other valves are open.
Make certain that there are no refrigerant leaks, piping is flushed and strainers are cleaned.
Open the water circuit valves and make certain that water circulates in the chiller when the
pump is running.
Vent air from the hydraulic circuit
Verify functioning of the flow switch and chilled water interlocking.
Verify tightness of all electrical connections & earthing.
Ensure that the mains voltage corresponds to the unit voltage and that this value remains
within admissible limits (+/- 10 %nominal voltage).
Make the compressors crankcase heaters live 24hours before putting the compressors into
operation.
Touched the crankcases to make sure that the heaters are working correctly (they should be
warm).
Make the terminal units running in order to get a cooling capacity to allow the chillers to run.
Check the MICROPROCESSOR CONTROL parameters

Comm|ss|on|ng :
Follow the instructions given in the MICROPROCESSOR CONTROL.

Ver|fy |mmed|ate|y

Compressor running in the correct direction (if not, reverse 2 supply wires).
Discharge heats up
Absorbed current is normal
Check that all the safety devices are working

NOTE: With initial functioning of water chillers, numerous problems are due to a suction pressure that is too
low or a condensing pressure that is too high.

Suct|on pressure too |ow

Presence of air in the chilled water circuit
Inadequate chilled water pump, insufficient flow
Chilled water pump not functioning properly(turning in the wrong direction)
Chilled water temperature too low, lack of cooling load.


12
Condens|ng pressure too h|gh

Incorrect ventilation (obstacle at the intake or discharge, fans turning in the wrong direction).
Intake air too warm (recycling).
Faulty operation of condenser fans.

Customer e|ectr|ca| w|r|ngs

























Terminal Block X1: Terminal 1-2,3-4,5-6,7-8,9-10,11-12,13-14 for machines internal use only.

Terminal 15-16: Remove connection between 15 and 16 and connect a voltage free contact of chilled water
pump starter for circuit-1.
Contact is opened - circuit-1 can't run
Contact is closed - circuit-1 can run.

Terminal 17-18: Remove connection between 17 and 18 and connect a voltage free contact of chilled water
pump starter for circuit-2.
Contact is opened - circuit-2 can't run
Contact is closed - circuit-2 can run.

Terminal 19-20: Remove connection between 19 and 20 and connect a voltage free contact of condenser
water pump starter of unit or flow switch of condenser line.
Contact is opened - unit can't run
Contact is closed - unit can run.

1S
Terminal 21-22: Remove connection between 21 and 22 and connect a voltage free contact.
Contact is opened Circuit-1 can't run
Contact is closed - Circuit-1 can run.

Terminal 23-24: Remove connection between 23 and 24 and connect a voltage free contact.
Contact is opened Circuit-2 can't run
Contact is closed - Circuit-2 can run.

Terminal 25-26: Remove connection between 25 and 26 and connect a voltage free contact.
Contact is opened - unit can't run
Contact is closed - unit can run.

Terminal 27-28: Remove connection between 27 and 28 and connect a voltage free contact.
Contact is opened Circuit-1 on set point-1
Contact is closed - Circuit-1 on set point-2.

Terminal 29-30: Remove connection between 29 and 30 and connect a voltage free contact.
Contact is opened Circuit-2 on set point-1
Contact is closed - Circuit-2 on set point-2.

Terminal 31-32: Remove connection between 31 and 32 and connect a voltage free contact.
Contact is opened - unit can't run
Contact is closed - unit can run.

Terminal 33-34: Remove connection between 33 and 34 and connect a voltage free contact.
Contact is opened - unit on cool mode
Contact is closed - unit on heat mode.

Terminal 35-36: General fault status with external hooter/alarm can be use with 230V, 2A load for circuit or
unit fault.

Terminal 37-38: General fault indication of unit fault (Closed during any fault).

Terminal 37-39: Fault status of circuit-1 (Closed during fault).

Terminal 40-41: Fault status of circuit-2 (Closed during fault).

Terminal 42-43: Run status of circuit-1 (Closed when circuit-1 is running).

Terminal 42-44: Run status of circuit-2 (Closed when circuit-2 is running).

Terminal 45-46: For machines internal use only.

Terminal Block X2: Terminal 1-2,3-4,5-6,7-8,9-10 for machines internal use only.

Terminal 11-12: 230V supply to external relay to start the external condenser water pump in auto mode
through chiller.

Terminal 13-14: 230V supply to external relay to start the external chilled water pump in auto mode through
chiller.

Terminal 15, 16, 17, 18: For machines internal use only

Terminal 19-20: Voltage free o/p to start external cooling tower fan in auto mode through chiller.

Terminal 19-21: Voltage free o/p for status of set point 1 / 2.
19-21 - Open both circuits on set point-1
19-21 - Close any one of the circuits on set point-2.

Terminal Block X3: For machines internal use only (for electronic expansion valve)




14
1echn|ca| Character|st|cs

0nit 3200 2 EAC
Cooling capacity kw 840
Comp. power
consumption
Kw 221
COP with Fans 3.40
IPLV 0.682
Type of
Refrigerant
R134a
High performance
version
Refrigerant
Quantity
Kg 2 X 110
Type Semi-hermetic twin screw
Number Two
Rotation speed ipm 2900
Capacity control 25 to 100 %
Type of oil for
R134a
BITZER BSE 170
Compressor
Oil Charge Litie

2 X 35
Type Direct expansion shell and tubes
Number Two Evaporator
Nominal flow mh 130.3
Fans Direct drive propeller type 800 mm diameter
Number of fans 12
Rotation speed ipm High performance version 905 rpm
Air flow mh 22000 each
Air cooled condenser
Motor power kw 2.2 each
Starting current amps 591.4
Maximum
Compressor Current
amps 560
Dimension L x W x H metei 8.36x2.2x2.2

Capacities / powers indicated at 7.0C chilled water outlet and 35.0 C condenser air inlet













1S
Ma|ntenance & Safety

Safety Instruct|ons:

Perform operating inspections in accordance with national regulations.
Do not climb on the machine; use a platform to work at the necessary height.
Do not climb on the copper refrigerant pipes.
All work on the unit's electrical or refrigerant systems must be performed by a qualified authorised
technician.
Any opening or closing of a shut-off valve must be performed with the unit off.
The liquid valve (located just before the dryer) must be opened completely when there is refrigerant in
the circuit.
Do not work on any electrical components without first turning off the main cut-off switch in the
electrical box. Although the compressors are turned off, the power circuit remains energised until the
unit cutoff switch is opened.
Furthermore, there may still be live elements: this is due to external controllers connected to the
orange disconnect terminals on the main terminal.
Unplug the removable portion of these terminals before commencing any work.
The surfaces of the compressor and pipes may reach temperatures of over 100C and cause burns if
touched. Likewise, the surfaces of the compressor may in some cases drop to freezing temperatures.
It is therefore important to take special care when carrying out maintenance work.
Technicians working on the unit must wear the necessary safety gear (e.g. gloves, eye protection,
insulating clothing, safety shoes).


Da||y checks:

Log the data in the given log book format.
Observe the log book and in case of difference in standard operation (reading), look for the cause to
find the remedy.
Clean dust from equipment.

uarter|y revent|ve ma|ntenance Act|v|t|es:

Check and tighten compressor mounting volts.
Check the oil level in oil reservoir. It should be above minimum marks.
Check the condenser high pressure safety for proper working. When condenser is running and
condenser valve is closed, stop the fan; chiller should trip on condenser high pressure safety.
Check the evaporator flow switch for proper working. When chiller is running and evaporator valve is
closed, chiller should trip on low water flow.
Check the liquid injection valve operation. It should open when discharge temperature is above the
94C.
Clean condenser coil for dust etc. (Use coil cleaning chemicals).
Clean desuperheater water pump and desuperheater strainers.
Check all the interlocking, if any.
Check whether all the solenoid coils are working or not.
Maintain record of all checks in the log book.

ear|y revent|ve ma|ntenance Act|v|t|es:

Check all pump strainers and pressure drop.
Check the compressor oil ever year or every 5000 hours and have it analyzed If oil is deteriorate
(acidity increase, high humidity content) then it's to be replaced.
Always use fresh recommended oil taken from container closed hermetically.
Check filter dryer, replace it if required.
Check the condenser for fouling. It is to be cleaned with chemical.
Check evaporator anti freeze safety for proper working. When chiller is running and brine inlet valve is
throttled, chiller should trip on anti-freeze safety set point.
Check evaporator pressure low safety for proper working. When chiller is running and liquid line valve
is closed, chiller should trip on low evaporator pressure set point.

16
Check discharge gas temperature high safety for proper working. When chiller is running and
discharge gas temperature trip set point is reduced to 75C, chiller should trip on discharge gas
temperature high (75C).And then again the safety to be set at original value.
Check the state of contacts and the full load intensity on the 3 phase.
Check the motor insulation and intensity limiting.
Check the desuperheater for fouling and if required then do the descaling.
If no of On/Off of compressor is more frequent then check the contractor and MCB and replace if
found defective. Never repair and use old contractors.
Maintain records of all checks in the attached files.



Lubr|cat|ng o||s

Refrigeration oils are unlikely to present any significant health and safety hazard provided they are used
properly, and good standards of industrial and personal hygiene are maintained. The following general
precautions are recommended:
Avoid unnecessary handling of oily components. Use of a barrier cream is recommended.
Oils are potentially flammable and should be stored and handled with this in mind.
Oil contained in the compressor lubrification system and oil separator will remain hot enough to cause
burns for some time after the system has been shutdown. If it is necessary to open the system soon
after the compressor has stopped, always allow long enough for the oil to cool down so that any oil
which may escape is cool enough not be a danger less than 35 C is recommended.

kefr|gerants - Genera|

Refrigeration systems contain liquid and vapour under pressure; personnel should be aware of this fact at all
times.

Suitable precautions must be taken to guard against the pressure hazard when opening any part of the
system.

Opening up part of the refrigeration circuit will necessitate the loss of a certain amount of refrigerant to
atmosphere. It is essential to restrict the amount which escapes to a minimum by pumping over charge and
isolating in another part of the system. Refrigerant and lubrificating oil, especially liquid refrigerant at low
temperature, can cause freezing injuries similar to a burn if allowed to come into contact with the eyes or skin.

Suitable protective clothing, gloves, goggles etc...Supplementary refrigerant must be stored in approved
containers, and the quantity held in the plan room limited.

Cylinders and drums of refrigerant must be treated with care and adequate warning must be provided to
indicate any toxic, fire or explosive risk associated with the refrigerant.
.

Ana|ys|s of operat|ng fau|ts

re||m|nary adv|ce

The faults detected by the safety devices do not necessarily result from a sudden variation of the supervised
values.
The operating readings taken regularly should allow forecasting future trappings.
Whenever a figure is getting far from the standard value and progressively closer to the safety threshold,
checks mentioned in the table below must be carried out.

Important: First of all, it should be kept in mind that most of the faults occurring on our units have simple
origins, which are often the same and which priority should be given:
To be mentioned in particular:
Fouling of the exchangers
Problems on hot or cold fluids circuits
Electrical devices faults such as : relay coil or electric
Valve




17
1roub|e Shoot|ng

Standard troub|e shoot|ng charts

S.
No.

rob|em

oss|b|e keason

kemed|es

1 Suction Pressure too Low
Presence of air in the
chilled fluid circuit
Purge the chilled fluid
circuit
(LP Tripping)

Flow of chilled fluid
insufficient
Check opening of the
chilled fluid circuit valves

Check rotation direction of
pump and absence of
cavitation

Chilled fluid flow
sufficient but unit too
powerful in relation to
the circuit load.
Recalculate the termal
refrigerant charge

Check the operation of the
capacity control as
indicated

Compressor suction
valve opening
insufficient (optional)
Completely open the
compressor suction valve

Lack of refrigerant
fluid
Look for the leak(s) and top
up the load


2
Discharge pressure too high
Incorrect ventilation
(obstacle at the intake
or discharge), fans
turning in the wrong
direction
Check air cooled
condenser

Intake air too warm
(recycling)
Change the filter.


Compressor
discharge valve
opening insufficient
Open the compressor
discharge valve completely
3 Discharge temperature too high
Failure on liquid
injection device
Check the working of the
injection liquid valve
4 Oil level too low
Extra oil not made
after interventions
Add oil
5 Motor Winding Fault Overload Relay To be replaced

Supply voltage too
low or too high
Check the electrical
installation and contact, if
required, the power
supplying company

Motor not cooled
sufficiently
Discharge temperature too
high
6
Chilled fluid outlet temperature too
high
a) With suction
pressure higher than
normal




Regulating device
setting point out of
order
Display the correct setting

Thermal load higher
than the one
forecasted
Check the balances (or put
on additional unit on line if
available)


Water Flow too High
Adjust the flow according
to forecasted value

18




Electronic control not
working
Check operation of
temperature and capacity
controllers

Capacity control
system failed
Check the right operation
of compressors capacity
control slide

b) With suction
pressure lower than
normal


Lack of refrigerant
fluid
Locate the leak(s) and top
up the load

Faulty refrigerant fluid
supply to the
evaporator
Check the electrical and
expansion valves and
possibly the filter dryer
fouling
7. Chiller Tripp on SPPR
Incoming Voltage is
too high
Check electrical supply
from source

Incoming voltage is
too low
Check electrical supply
from source
Single Phasing
Check electrical supply
from source
Unbalance of Voltage
Check electrical supply
from source
Reverse Phasing
Check electrical supply
from source
8. Water flow
Water flow switch
faulty
Replace it
Pump not working Check the pump
Shut off valve close Open the valve

Chocking in the pipe
work
Flush the pipe line to work

19
Log 8ook