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MACHINE
44142
ASSEMBLY AND OPERATING INFORMATION
Due to continuing improvements, actual product may differ slightly from the product described herein.
3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright 2000, 2005 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
Contents
SPECIFICATIONS ..................................................................................... 3 GENERAL SAFETY WARNINGS AND PRECAUTIONS ......................... 4 SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS ....................... 6 UNPACKING ............................................................................................. 6 INSTALLATION INSTRUCTIONS ............................................................. 7
PREPARING THE FLOOR MOUNTING SURFACE ............................................... 7 LEVELING AND ANCHORING THE MACHINE TO THE FLOOR SURFACE ........ 8
SKU 44142
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SPECIFICATIONS
ITEM
Construction Weight Overall Dimensions
DESCRIPTION
Cast Iron/Machined Steel 507 Lbs. 62 x 24 x 39
Lathe Specifications: Spindle Bore Spindle Length Spindle Taper Lathe Chuck Diameter Lathe Chuck Runout Swing Over Bed Swing Over Cross Slide Center to Center Carriage Travel Cross Slide Travel Cross Slide Scale Tool Slide Travel Tool Slide Scale Tailstock Quill Travel Tailstock Quill Taper Tailstock Quill Lock Tailstock Scale Tailstock Center Thread Indicator Tool Post/Holder Capacity Tool Post Style Tool Post Mounting Hole Tool Post Mounting Stud Tool Post Angle Tool Post Rotation Bed Ways Length Bed Ways Width Height of Bed Chuck Center Height Available Threads Drill/Mill Specifications:
Mill Spindle Taper Spindle Travel Spindle to Column Nose to Table End Mill Capacity Chuck Taper Drill Chuck Key Table Size Drill Capacity Draw Bolt Thread Overall Height Overall Length Overall Width Gearbox Forward/Reverse
1 13-1/2 From Chuck to Spindle End MT-4 5 0.005 16.5 6 31-1/2 18.1 7.8 0.002 4 0.002 3 MT2 Equipped 0.001 Dead Equipped 1/4min./1/2max. Rotating Square - 4 Way 9/16 (12MM) 5/8 (14MM) 900 3600 Counterclockwise 27-3/4 5-3/8 8-1/2 From Base 13 From Base Inches-TPI: 8,9,10,11,12,14,16,18,20,24,32,40
R8 4.3 11.2 12 1 JT33 Standard Key 18-5/8 x 6-1/4 .8 13/16 x 1.60 (19MM x 1.60) 37.5 50 8.8 All Speeds Changed by Belt/Gear Drill/Mill
REV 01/01
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SPECIFICATIONS (continued)
ITEM
Maximum Tool Size Motor RPM Motor HP Voltage Cord/Switch/Plug Cord Length Plug Type
DESCRIPTION
1/ x 1/ Square 2 2 1700 3/ 4 110 V Single Phase UL/CE/CSA Approved 6 Ft. 3-Pole
Accessories:
5.5-7 mm Open End Wrench 8-10 mm Open End Wrench 13-16 mm Open End Wrench 14-17 mm Open End Wrench 17-19 mm Open End Wrench 24 Gear 27 Gear 30 Gear 33 Gear 36 Gear 39 Gear 42 Gear 48 Gear 60 Gear 72 Gear 120/127 Gear Dead Centers: MT2 & MT4 L-Hex Wrenches: 3/16,5/16,7/32,1/4 (3,4,5,6 MM) Drill Chuck Key Lathe Chuck Wrench Tool Holder Wrench Outside Jaws (1 Set) Instruction Manual 1/ JT33 Chuck 2 Center Sleeve R8-MT2 Slotted (-) Screwdrivers 100 x 6mm Wedge
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4.
DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not attempt to use this machine. USE EYE, HEARING, AND BREATHING PROTECTION. Wear ANSI-approved safety impact eye glasses, ANSI-approved hearing protection, and ANSIapproved dust protection when working with this machine. ANSI-approved safety impact eye glasses, hearing protectors, and dust masks are available from Harbor Freight Tools. DRESS SAFELY. Nonskid footwear or safety shoes should be used when working with this machine. Do not wear loose clothing or jewelry as they can become caught in moving parts. Wear a protective hair covering to prevent long hair from becoming caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up above elbows. INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS. DO NOT OVERREACH. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etcetera. STAY ALERT. Watch what you are doing at all times. Use common sense. Do not use this machine when you are tired or distracted from the job at hand. CHECK FOR DAMAGED PARTS. Before using this machine, carefully check that it will operate properly and perform its intended function. Check for damaged parts and any other conditions that may affect the operation of this machine. Replace or repair damaged or worn parts immediately. REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identical replacement parts. Only use accessories intended for use with this machine. Approved accessories are available from Harbor Freight Tools. MAINTAIN THIS PRODUCT WITH CARE. Keep this machine clean and dry, and its moving parts well lubricated. Keep drill bits and other cutting accessories clean and sharp for better and safer performance. MAINTENANCE: For your safety, service and maintenance should be performed regularly by a qualified technician. USE THE RIGHT PRODUCT FOR THE RIGHT JOB. There are certain applications for which this machine was designed. Do not use a small tool, attachment, or machine to do the work of a larger industrial tool, attachment, or machine. Do not use this machine for a purpose for which it was not intended.
5.
6.
7. 8. 9. 10.
11.
12.
13. 14.
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2. 3.
4. 5. 6.
7. 8. 9.
10.
UNPACKING
When unpacking, check to make sure all parts shown on the Parts Lists are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. Prior to shipment by the manufacturer, the Machine is coated with an antirust oil. You may wish to clean this off before use. SKU 44142 For technical questions, please call 1-800-444-3353. PAGE 6
INSTALLATION INSTRUCTIONS
NOTE: All parts below refer to the parts shown on pages 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39 of this manual.
2. 3. 4.
Caution: When lifting the Machine, make sure to use an overhead hoist, or lifting device, and hoist chains having a weight lifting capacity sufficient for the weight of this Machine.
Attach the hoist chains securely to both sides of the Machine. NOTE: Attach wooden blocks on both sides of the Machine (between the Machine and the hoist chains) to avoid damaging the Machine. (See Figure A.) Slowly and carefully lift the Machine off the wooden shipping skid/pallet, and set the Machine aside on a flat, level, sturdy floor surface. Move the wooden shipping skid/pallet to the floor location where the Machine is to be permanently positioned. Use the four shipping anchor bolt holes in the wooden skid/pallet as a template to mark the holes which will anchor the Machine permanently to the floor. Set aside the wooden shipping skid/ pallet after the floor anchor holes have been marked for drilling.
FIGURE A
5.
6.
7.
8.
9.
10.
Drill into the floor surface the four anchor hole marks (minimum hole size to accept a 1/2 diameter foundation bolt with threads pointing upward.). NOTE: The four foundation bolts required to anchor the Machine to the floor surface are not provided. Check with the manufacturer of the foundation bolts for information on how to securely fasten the bolts to the floor surface.
11.
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2. 3.
4. 5.
CONTROLS
1. Caution: Do not operate this machine until you are completely familiar with the control parts and their functions. (See Figure B.) 2. Before operating, check to make sure all moving parts are adequately lubricated. (See Figure H, page 15.)
FIGURE B
Part
1 2 3 4 5 6 7 8 9 10 11 12 13
Description
Lead Screw Lever Shift Switch Change Lever Emergency Switch/RED Drilling/Milling Stock Lock Lever (Wrench) Drilling/Milling Shift Switch Drilling/Milling Belt Lock Lever Drilling/Milling Micro Feed Lever Drilling/Milling Micro Feed Clutch Lever Drilling/Milling Spindle Feed Lever Drilling/Milling Spindle Lock Lever Tailstock Barrel Lock Lever Tailstock Hand Wheel
Part
14 15 16 17 18 19 20 21 22 23 24 25 26
Description
Screw Tailstock Lock Lever Tool Post Feed Hand Wheel Slide Stock Lever Cross Feed Clutch Lever Longitudinal Feed HandWheel Cross Feed Hand Wheel Saddle Lock Lever Half Nut's Lever Pilot Master Switch Returning Screw Main Spindle Pulley Lock Lever
REV 03/04
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OPERATING INSTRUCTIONS
NOTE: All parts below refer to the parts listed on page 8, Figure B of this manual.
2. 3.
4.
REV 08/02
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5.
Release the Main Spindle Pulley Lock Lever (26). Position the V-Belt on the pulleys to obtain the desired Main Spindle RPM. Then, tighten the Main Spindle Pulley Lock Lever (26) to tighten the V-Belt and lock it in place. NOTE: The Main Spindle can obtain 7 different RPM settings by following the chart. (See Figure C.)
FIGURE C
3. 4.
5.
6.
125
FIGURE D
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THE TAILSTOCK
1. The Tailstock slides along the bed ways horizontally and can be locked in position using the Tailstock Lock Lever (15). The tailstock accepts bits or chucks with a MT2 Shank. The Tailstock Barrel position can be adjusted by unlocking the Tailstock Barrel Lock Lever (12), turning the Tailstock Hand Wheel (13), and re-locking the Barrel Lock Lever (12). To adjust the Tailstock center to cut a small taper, loosen the Screw (14), and adjust the two Returning Screws (25) to make the adjustment between the Drilling/Milling Spindle center and the Tailstock center. To remove a tool from the Tailstock, turn the Handwheel (915) clockwise until the tool is pushed out.
2.
3.
4.
2.
FIGURE E
TOOL POST
1. The Tool Post (T734) implements click stops to help you find common angles. If you wish to use a different angle than the click stop angles, simply adjust the Tool Post (T734) to the desired angle. While holding the Tool Post (T734) securely in the desired position, tighten the Handle (T738) to lock it into place.
REV 12/05; 02/06
2.
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CROSS FEEDING
1. 2.
Hand feeding can be accomplished by manually operating the Cross Feed Hand Wheel (20).
For automatic feeding, turn the Lead Screw Lever (1) to the left. Leave the Half Nuts Lever (22) in its original non-clutching position. Next, pull out the Cross Feed Clutch Lever (18). Automatic feeding can now be made. NOTE: By changing the Change Lever (3) and Gear A, B, C, or D 12 different automatic feed selections can be made.
THREAD CUTTING
1. 2. For a thread cutting operation, adjust the Main Spindle to its lowest speed. (See section The Main Spindle for instructions.) Turn the Lead Screw Lever (1) to the left. Turn the Half Nut's Lever (22) to its clutching position. Thread cutting can now be made. NOTE: Different thread pitch (by inch or metric) can be made by changing the Change Lever (3, Figure B) and Gear A, B, C, or D. (See Figure F1 and page 13, figure F2.)
CAUTION! RISK OF KICKBACK! Never attempt to adjust the Change Lever (3) while the machine is on or running. Attempting to adjust the Change Lever while the unit is running could result in PERSONAL INJURY and/or damage to the machine.
METRIC LEADSCREW
INCH LEADSCREW
FIGURE F1
REV 12/05; 02/06
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METRIC LEADSCREW
INCH LEADSCREW
FIGURE F2
2. 3. 4.
FIGURE G
5.
NOTE: In the first cutting, if you engage the Half Nut's Lever (22) and match the revolving numbered lines with the fixed line you must also engage the Half Nut's Lever (22) and match the revolving numbered lines with the fixed line for successive cuttings. NOTE: You will not need to use the Thread Dial if the Half Nut's Lever (22) and the Lead Screw Lever (1) are both engaged throughout the process of cutting the thread. After finishing each successive cut, back off the cutting tool and reverse the Drilling/Milling Spindle. Then, move the cutting tool to the previous cutting start position, return the Drilling/Milling Spindle to its forward rotation, and make the next successive cut. For technical questions, please call 1-800-444-3353. PAGE 13
6.
SKU 44142
Caution: Always disconnect this tool from its electrical power supply before performing any cleaning, servicing, or maintenance.
To clean, use only a mild detergent and damp cloth. Do not use a flammable or combustible solvent. Do not allow a liquid to flow inside the Machine. After cleaning, lubricate all moving parts of the Machine. If the Spindle Assembly has any play or slop in its movement, the Spanner Nut (568) may require tightening. Loosen the Pan Phillips Screw (531) and remove the Cap (530) to access it. After securely hand-tightening the Spanner Nut (568), replace the Cap (530), and secure the Pan Phillips Screw (531).
3.
REV 12/05
SKU 44142
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LUBRICATION
1. 2. 3. The Machine lubricating points should be lubricated (twice daily or daily) according to the chart. (See Figure H) In addition, the Spindle Bearings should be lubricated with grease regularly and cleaned once a year. The Gears in the Headstock should be lubricated with No. 70 or HL-70 gear oil follow the oil gauge when adding oil. The oil in the Headstock should be changed regularly; the first time after about 30 days, the second time after 45 days, and thereon once each year. The Worm Gear and Half Nuts Bearings should be lubricated once a month to prevent wearing.
4.
FIGURE H
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HEADSTOCK DIAGRAM
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NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 44142 For technical questions, please call 1-800-444-3353. PAGE 33
WIRING DIAGRAM
NOTE: There is a micro switch (534) on the parts list on page 17 and shown on the illustration on page 26, that is attached to the mill-drill head (503) on page 17. The Micro switch has an extension connected to it (532). When the mill-drill cover (521) is closed, the mill-drill post (532) is depressed and the micro switch completes the circuit allowing the machine to be turned on. On the electrical schematic above it is indicated as S1.
REV 11/05 REV 09/05
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