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in Industrial Our newly developed cold die steel,DC53,is an improvement overthe alloy tool steelSKDI l specified Japanese (JIS)

G4404.It eliminatesthe disadvantage insuffrcienthardness toughness, resultingfrom hightemperature Standard of and purposes precision dies. tempering foundwith SKDll, andis intended replace to and SKDI l in usefor general

O Quenching hardness curve

& O Quenching tempering hardness curve


G

62

a,\

l-- {

-l\ 4 _
-a6'

(-)
a a

('.

\')

o 6 0 5 5 8

r\
q\

c) ts

o E cB

6 54

52
As 1000 1020 1040 1060 1080 I 100
quenched

500 520 540 560 580 t o A D - ?!:1 DC53 DC53 DC53 SKDIl l'040'cAir-moled l.030"CAir-cooled 1,020"CAir-cooled 1,040"C Oil-cooled l,030"CAir-cooled

Austenitizing temp. f C)

Tempering temp. ('C x thr. x 2 times) '

[StandardHeat TreatmentConditionsl
O Usualquenching

@
1020-1040"c 800-850"c
10

Standard heatingtime (saltbath)


(mm) Immersing (min) Dia.thickness time
c-o

L: 180-200'C H: 500-550'C
/ | 60-90mid25mm l\ Repeated twice

8-1 0 10-15 15-20

/-}\

Air-cooling

500'C hot bat}

20
30

/ |

lr

50 Air or oil-cooling * Heating @efer to the right table)


100

20-25 30-40

O Vacuum quenching

@
1020-1040"c
* Heating (Referto therighttable) Gas-cooling

Standard heatingtime (mm) Thickness Heatins time


l00m and mder

20-30min/25m l0-20min/25m

L: 180-200'C H: 500-550'C

Over l00m

/F""--',,''l1oir-cooring
Repeated twice

Between Tempering O Relationship Temperature and Impact Value


C)

Befween Hardness O Relationship and Impact Value


"-.6
o Austenii z i n g I t r 5
J ^

*
qH

- a

1 0

- DC53 - SKDII

1,030"C 30minair-cooled x 1.030'C x30minair-cooled

,r05,
\ \ \

DC53 (520-560"C) DC53

bo

ltso-:oo"c;
SKDIl

bo
+

> < 8 o 6

-__-_sKDll (s00-540'c) -'-' (180-300"c)

a ' l 3

t
o . l

> , 2 U 0

./,
A

>,
F o

l O 56 58 62 60 Hardness (HRC)

100 200 300 400 s00 600 Temperingtemp. ("C x 2hr. air-cooledx 2)

O Abrasion Test (Ohgoshi Method)


10"
1

O Durability of Drilling Tool


70 50
30 '= 70 ts-o lo r
bI)

u o f , JI ^ \ 1

t-"'+-'3."'-+.-:
Slidinevelocitv: I t6m/sec

Slidingvelocity:2.85m/sec .o | |

t r- - ... 4 .\

10''
<

t
a DC53 O DC53 SKDII A SKDII

-..:

' 6 2
o a 10'

1,030'C il-cooled o 530'Cair-cooled 2 x 1,030'C il-cooled o 200'C air-cooled I x l,030"Coil-cooled 520'Cair-cooled 2 x 1,030"Cil-cooled o 200"Cair-cooled I x

Testconditions: Load :6.9kg. f Sliding distance: 200m Lubricant : none Material workedrSCM4l5 (HB 163)

E O

{
- t

- S I lDl l(H8207)

1 5 3( H B 2 l l )

r t t l Testconditions: Tool:SKH5I d ll0Tapershank rill a = ll8' Feed: I 5mm/rev 0. (blindhole) Holedepth:3Omm Cuttingfluid: none Durability criterion:tool failure

56

s8 60 62 Hardness(HRC)

64

50701oo

2ooo 3ooo

O Dimensional Changesdue to Heat Treatment

"#*;H'#:T Between Tempering O Relationship Temperature and amountof Retained Austenite


O DC53 SKDI
?n

1,030c 1,030"C

\o

bo E +0.1 G
O ^ -0.1 -0.2

C)

DC53 sKDll - - -

(:'

,C.

() 9zo
a

.: c) F

()
I 030'C (vacuum) N, air-cooled Testpiece size:l50L x 100Wx 22H

cd ln

\ \

I
As quenched
200 300 400 500

\
520 540 560

Temperingtemp. ("C x lhr. x 2)

As quenched

480

500

Temperingtemp. ('C x lhr. x 2)

O PhysicalProperties
Specific gravity ( g / cm') Coefficient of expansion (x10"/"C) Thermal conductivity (callcm.sec."C)

7.87

150"c 13.0
Room Ielnperature

-200"c 13.5 100"c


0.060

-300"c
14.2

Retainedaustenite 14%

200"c
0.064

300"c
0.064

400-c
0.065

500 c
0.062

0.057

(E) Young's modulus


Modulus of rigidity (G) Poisson's ration (v)

21.7001 / mm') kgf


8.480(kgf/mm';

0.28

Treatment O StaUitization
After high-temperature temperingwhich is carried out in order to obtain properties,the problem of dimensionalchange will be occurredon the cold work steelsincluding SKDI I and DC53 etc. Therefore,when using it for the production of precision dies, stabilizationtreatmentis recommended. When the stabilizationtreatmentis carried out, the dimensionalchangeof DC53 can be controlled to the minimum level. (Pleasefeel free to contactour salesagencyfor the details information)

530- s40'c
( 2 times )

400"c
( 1 time)

60 - 90minl25mm
As quenched

90min ( Die Center)

){'DAIDO STEELCO.,LTD.
Tokyo HeadOffice : Daido Shinagawa Building, 6-35, l-Chome,Kounan, (Export SalesDept) Minato-Ku,Tokyo,Japan Phone : (813) 5495-1270 Telefax: (813) 5495-6739 Hong Kong Office : Room 1302,I3lF Asia OrientTowerTown Place, 33 LockhartRoad,Wanchai, Hong Kong Phone : (852)2865-4646 Telefax: (852\ 2527-2040

IMPORTANT NOTE
Pleasebe advised that Daido steel shall not be held responsible for damage causedby misunderstandingor improper use of the technical information contained in this brochure. The contents ofthis brochure may be subject to change without notice. Please inquire of related department for the latest information. No portion of this brochure may be reproduced without the expresspermission of Daido Steel.

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