VORTEX861 makes you the winner in the global market.

Producing functional and fashionable yarn with excellent value - this is our concept for the VORTEX Spinning. Since its debut, the VORTEX spinning has had a high reputation for technological excellence. Excellence such as production of functional and fashionable quality yarn with outstanding cost performance made possible by high speed spinning and integrated processing. Now, we are proud to introduce, "VORTEX 861" with the world's fastest spi nning speed of 450m/min. The VORTEX 861 leads the age not just with its ecological energy saving design, but also by contributing profits with even better quality conical packages and friendly management system. Advantages:

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The world's first practical air vortex spinning technology by Muratec The world's top spinning speed: 450 m/min Roving, spinning and rewinding all combined in one machine Lower power consumption Great improvements in floor space productivity Incredibly user-friendly quality and production management system

Spinning
Loyal Textile Mills Ltd has four spinning mills located at Kovilpatti, Sattur, Arasanur and Naidupet (Andhra Pradesh) having around 160,000 ring spindles and 4,800 rotors, with state -of-the-art machineries with auto doffers and link coners from Rieter, Truetschler, Marzoli, Electrojet, Elite Suessen, LMW (Model LR9/AXL), Muratec (Vortex Spinning), KTTM (Auto Doff Ring frames), Toyota, Oerlikon Schlafhorst (OE Rotor Spinning BD 416 and auto coner X 5 type V/28), PreciFX Plus, Murata and Savio with contamination clearers. Besides this, the spinning divisions of Loyal Group use advanced testing instruments of USTER and PREMIER iQ2 LX make for testing raw materials, sliver, roving and yarn for all critical parameters, including hairiness index. It extensively uses imported cotton from Egypt, Supima from US, Pima from Israel and also organic cotton. Cotton is checked through camera based contamination eliminators installed in blow room with polypropylene checking at two levels before feeding into cards. The annual production of yarn is more than 30,000 tons, which include the following :

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Ring Spun: 100% cotton Carded and Combed, Compact; Poly-Cotton and Linen blends and Lycra blends Open End: 100% cotton Dyed Ring Spun & Open End yarns Specialty yarns such as Slub, Multi count and Multi twist, in combed and carded Melange Yarn Organic Cotton Yarn Carbon Yarn Kermal Blended Yarn

Kovilpatti Unit The division has 5 spinning blocks with over 56,600 spindles and 1680 open -end rotors including Autocoro with Corolab. UNIT 1 The unit has 20,064 spindles, producing 100% combed compact yarn, counts from fine to

superfine quality. While the count range varies from 60s to 100s, the average count is 70s. Production per day is around 6,000 kgs. UNIT 2 Total spindlage is 27,744. It produces 100% combed compact yarn with the count range between 50s to 140s, while the average count is 80s. The unit provides output of 5000 kgs per day. UNIT 3 This unit has total number of 6,480 spindles, producing compact yarn and melange yarn. Count range is 30s to 40s. Production per day is 3,500 kgs. UNIT 4 The unit produces fancy yarn and specialty yarn like Kermal blend, carbon yarn, dyed fibres, etc. It has 1,776 spindles with a production capacity of 2,000 kgs of yarn per day. OE DIVISION: This division has 1,680 rotors. Count range is 6s to 20s. Production per day is around 12,0 kgs. 00

Sattur Unit
UNIT 1 The unit has 24,576 spindles and produces mainly cotton yarn for knitting, in counts is 30s and 40s. Production per day is around 10,000 kgs. (Cotton and Organic) UNIT 2 The specialized unit produces polyester cotton blended yarns mainly for knitting. It has 12,752 spindles with production capacity of 10,000 kgs per day. UNIT 3 The unit has 22,800 spindles with advanced machineries like auto doffers, link coners etc. Production per day is around 11,000 kgs with the count range between 30s and 40s (cotton and organic).

TWISTING & GASSING UNIT

Loyals twisting unit at Sattur houses Murata and Peas Metler parallel winding machine, 60 TFO machines, 160 drums RITE gassing machines and 720 drums of winding machines. The unit is also equipped with Xorella steam setting machines to condition hosiery yarn and folded yarn from 2/10s to 2/140s gassed.

Arasanur Unit
This division has 11760 spindles and produces carded counts in the ra nge of 10s to 20s. It can produce fancy yarns like slub, multi count and multi twist. Production per day is 7000 kgs. The division has 5 Rieter Open end machines of 360 rotors each. It can produce around 10000 kgs of yarn in the count range between16s to 20s. MODERNISATION INDEX* Loyal Textile Mills Ltd Valli Textile Mills 95

100

* SITRA announcement on 29-08-2008

Naidupet Unit
This division has 22,848 spindles and produces combed compact yarn in counts 40s, 50s and 60s. Production per day is 10,000 kgs. LOYAL GROUP SPINNING CAPACITY RING SPINNI NG SPINDLE S COUN T RANG E PRODUCTI ON PER MONTH (M.TONS) COUN T RANG E PRODUCTI ON PER MONTH (M.TONS)

UNI T

CARDED/ COMBED/COMP ACT

OE ROTOR S

LOYAL TEXTILE MILLS, KOVILPATTI UNIT (Tamil Nadu): UNIT 1 COMBED COMPACT FOR WEAVING COMBED COMPACT FOR WEAVING COMBED COMPACT MILANGE FANCY YARN 60s TO 100s 6s TO 20s

20064

180

1440

300

UNIT 2

27744

50s TO 140s

150

UNIT 3 UNIT 4

6480

30s & 40s

100

1776

60

240

6s TO 20s

50

VALLI TEXTILE MILLS, SATTUR UNIT (Tamil Nadu): POLYESTER/COMB ED COTTON BLENDED FOR KNITTING POLYESTER/COMB ED COTTON BLENDED FOR KNITTING COMBED COTTON & ORGANIC COTTON FOR KNITTING MILANGE & FANCY YARN

UNIT 1

24576

30s & 40s

300

UNIT 2

12752

30s & 40s

300

UNIT 3

22800

30s & 40s

330

UNIT 4

2064

20s & 30s

45

SHRI CHINTAMANI TEXTILE MILLS, SIVAGANGAI UNIT (Tamil Nadu): CARDED FOR KNITTING 20s TO 40s 14s TO 20s

12048

180

2160

240

SHRI VISHALA TEXTILE MILLS, NAIDUPET UNIT (Andhra Pradesh): COMBED COMPACT FOR WEAVING 40s TO 60s

22848

300

TOTAL TWISTING UNIT: LOYA L COTTON & POLYESTER BLENDED COTTON & POLYESTER BLENDED 2/20s TO 2/140s 2/20s TO 2/160s

1945 MT

590 MT

2160

90

VALL I TOTAL

4760

150

240 MT

GASSING UNIT: 20s TO 160s SINGL E/ DOUBL E

VALL I

160 DRUMS

COTTON YARN

112 MT

MODERNISATION INDEX* Loyal Textile Mills Valli Textile Mills * SITRA announcement on 29-08-2008 95 100

DRAWING IN PERFECTION PROVEN DRAWFRAME TECHNOLOGY

The drawframe is the last machine in the spinning process capable of improving yarn quality. The same rate of sliver mass deviation not eliminated early in the process is later present in the yarn. This is where Rieters drawframes come onto the scene displaying clear advantages - at high delivery speeds. Delivery speed is normally around 900 m/min, but it can be increased to up to 1 000 m/min to satisfy special needs. The coarser yarns (Ne 6 - Ne 20) are produced with a single passage on the drawframe. For fi ner yarns, such as Ne 24 and Ne30, Maliber uses 2 passages on the drawframe to obtain the best possible yarn quality.
MACHINES INSTALLED 10 C 60 cards with 3 licker -in moduls 6 RSB-D 35 autoleveller draw frames 1 SB-D 15 draw frame