Service Manual > € S a € S oO 2 Da 2 o = <i Mammography System COPYRIGHT NOTICE This document is copyrighted by Lorad Corporation No part of this document may be reproduced, transmitted, or copied without the express written permission of: 36 Apple Ridge Road + Danbury, CT 06810 Phone: (203)790-1188+Fax: (203)731-8440 The following are Registered Trademarks: Lorad® LORAD® LORAD DSM® StereoLoc® Permagrid® StereoGuide® AutoFilm® 1D SmartWindow™ Dataport™ The following are Registered Pending: HTC Imaging System™ ce eeseeeeeeeenrennne tic te Copyright © 2001 by Lorad Corporation All rights reserved. 9-500-0170 Revision 16Contents CHAPTER 1: General Information 1. INTRODUCTION —__ m 1.1 Unit Deserption mo 1 1.2 Required Tools & Equipment... 12 1.3. Using the Service Manual 1 uNTayouT eee 2.1 The Operator Console 22 The Ganwy 23° The Cam 24 Legend - MIV Console 25 Legend - MV Gantry & Cam SAFETY 18 3.1 Elecirical Salty re 3.2 Static Electricity & Magnetic Feld Safety 18 33 Mechanical Safety 19 3.4 Radiation Safety. 19 ‘SYSTEM SPECIFICATIONS 1.10 4.1 Electrical input Specifications T 42 Operating Environment r 43° Storage Environment 1 44° Unit Measurements 1 45 Carm Specifications 1 46 Compression Specifications 1 47° Xap Tube Specifications na 1 r 1 1 1 48° Xray Tube Housing Specifications 49. Xray Beam Filration & Output Specifications 410 Xray Collimation & Light Feld Specifications 4.1 High Voltage Generator Specifications 412 “Accuracy, Reproducibiliy & Lineanty Specifications 413 ‘Automatic Exposure Control (AEC) Specifications 7 5. COMPUANCEDATA gag 5.1 Responsibility Statement. 79 52 Compliance Statement 9 3.3 Uist of Standard Accessories. 120 5-4 List of Optional Accessories oo imagenes 2D 55 Centifiable Component. SII var 5.6 Compliance & Identification Label Locations 121 Table of Contents i Revision 16Contents CHAPTER 2: System Installation 1. UNPACKING THE UNIT _ 1 Receiving Instructions : zr 12 Unerating “Canty. 22 13 Un-eratng ~ Operator Console 22 14 Unpacking ~ Accesories 2 2, UNITINSTALLATION. ne aa 21 Installation - Gantry Ba 22 Installation - Operator Console 25 23 Installation - Footwitches 24 Incallation- Interconnections CONNECTING TO POWER 3.1 Input Power Configuration 3.2 Connecting to Source ‘SYSTEM POWER UP 42 Installation - Radiation Shield 43 Installation ~ Bar Code Reader. CHAPTER 3: System Setup ‘SWITCHES & CONNECTIONS. 1.1 Operator Microprocessor DIP Switches a4 1.2 Host Pushbutton Switches, . 32 13 DIP Switch 56) Setings. annem 33 14 Rotary Switch (54) Settings 4 1.5 Peripheral Monitor Pons —— as 1.6 _Verication- Processor Software Version Numbers 36 FUNCTIONAL CHECKS - MECHANICAL ww 2.1 Functional Checks - Compression Sytem 7 2.2 Functional Checks - Carm Movement Sysiom 37 23° Functional Checks xe Light Field Lamp switch - 3a 24 Functional Cheeks a Collimator Override Switch. 38 SETTING SYSTEM DEFAULTS gg 3.1 Making Selections / Entering Data 39 3.2 The Default Worksheet ee ‘man BID 33 Seting Defauits = Setup Mode Screen x12 34 Default Setings - Additional Setup Mode Sereen a7 4, EXPOSURE SYSTEM CALIBRATION, 322 4.1 Check = Line Regulation wn 322 42° Seting - Xray Tube Type 522 43 ‘Adjustment = Tube Bias Voltage oss 323 44 Adjustment - Tube Current (mA) 324 4.5. Adjusment- Tube Voltage Potential AV) - ono 6 5. AUTOMATIC EXPOSURE CONTROL CALIBRATION 328 5.1 Calibration - AEC Detecior Gain 328 ‘52 Inllal Calibration - Mean Optical Density & Thickness Tracking 323 53° kV Tracking «Large Focal Spot 330 54 Recommended AEC Vales 22802440 8 SRV" 35hV age Fess on 3.30 ‘515 Peformance Test ~ Large Focus AEC. 330 5.6 AEC Calibration - Large Focal Spo i Fle). . 331 ‘57 ‘Small Focal Spor - Mean Optical Density & Thickness Tecking 3a 5.8 RV Tracking - Small Focal Spot 532 5.9 Recommended AEC Values = 22k 248V & STV 35KV (Small Focus). 3-32 5.10 Perlormance Tes - Small Focus 332 S11 AEC Calibration - Small Spot (RH Flt) sss ve 333 i Table of Contents Revision 16CHAPTER 3: Contents System Setup (continued) CHAPTER 4: [PRINTING - CALIBRATION VALUES 6:1 Printing Calibration Values - Method 1 : 62 Printing Calibration Valves - Method 2 FINAL SETUP CHECKS. Fa Autofle 1D Setup 22 Exposure Counter Reset 73 Carm Rotation Speed Check 74 Setting - Compression Release Disiance 73 Setting -AutorFiter KV Threshold & Ost Performance & Compliance CHAPTER INTRODUCTION X-RAY SYSTEM PERFORMANCE 21 Check - Half Value Layer 2.2 Check Reproducibility & Linearity (Manval Mode) 23 Check - Reproducibility (AutoTime Mode) 24 Check: Reproducibility (Auto-kV Mode) 25 Check - Reproducibility (Auto-Fiter Mode) X-RAY & LIGHT FIELD COMPLIANCE 3.1 Check & Adjustment - Light Field Maminance 2.2. Check & Adjustment «Light Feld Alignment. 33° Check “Light Feld Edge Contrast 3.4 Check & Adjustment «X-Ray Beam Alignment SYSTEM PERFORMANCE. 4:1 Performance Check Will Bucky Device 4.2 Performance Check - Maximum mAs in Auto-Time Mode, . 5 426 XCRAY SHIELDING COMPLIANCE 5.1 Leakage Check = IRSD 5.2 leakage Check - X-Ray Tubehead Covers, Panels, Fuses & Jumpers s 1% PARTS IDENTIFICATION _ 1 Legend « Ganty Covers & Panels 12 Legend - Operator Console. COVER REMOVAL PROCEDURES ——— ee 2.1 Removal - Operator Console Covers 22. Removal - Gantry Covers 253 Removal - Compression Carage Covers 2:4 Removal -Tubehead Covers. 235 Removal - nage Recep Support Device SD) Covers Fuses. So Fass Operator Conk 52 AC Fuses = Ganty 33 D.C. Fuses Canty. JUMPERS. 74 335 37 337 337 410 424 Table of Contents Revision 16Contents CHAPTER 6: Maintenance - Operator Console 1. PARTS IDENTIFICATION, 1.1. Legend - Console Components 2. REMOVAL & REPLACEMENT PROCEDURES 21 Removal - Console Keyboard 2.2 Removal -X-ay Switch Board & Conprenion Release Switch Board 23 Removal -Xcay & ON/OFF Switch Board 24 Removal - Console Display 25 Removal -AutoFilm 1D Assembly 2.6 Removal - Floppy Disk Dave. 27 Removal - Operator interlace Microprocessor 58 2.8 Removal - Low Voltage Power Supply . 69 3. TEST POINTS 610 5.1 Operator interlace Microprocessor 610 CHAPTER 7: Maintnenance - Gantry PARTS IDENTIFICATION _ 7 1.1 Legend » Gantry Greut Boarde 7 12 Legend ~ Ganty Mechanical Assemblies 72 2, REMOVAL & REPLACEMENT - GANTRY DOOR COMPONENTS | 73. 2.1 Removal - H.V. Generator Assembly 7 22 Removal - Generator Microprocessor Bord 74 23 Removal - Filament Control Board Pa 24 Removal = Rotor Control Board 75 25 Removal - Mains Power Bord 25 26 Removal -C-arm Microprocessor Board. 75 27 Removal - Host Microprocessor Board. 76 28 Removal - Motor /Lamp Control Board . 76 29. Removal - Rotation Display Boards oo 76 3. REMOVAL & REPLACEMENT - GANTRY FRAME COMPONENTS, ~ 7 3.1 Removal -VTA Motor Dever Bod rn . 77 3.2 Removal ~C-arm Rotation Drive Motor 27 33 Removal -Carm Up/Down Drive Motor 78 4. TEst POINTS 79 4.1 High Voltage Invaner Board & High Voltage Muliplir Board 42. High Volige Contol Board. 43 Filament Contol Board 44 Generator Microprocessor Board: 45 Rotor Control Board. 45 Mains Power Board 47 Carm Microprocessor Board 4.8 Host Microprocessor Board 49. Error Code Display - Host Microprocessor 410. Motor/Lamp Control Boar. 411 VIA Motor Driver Board. 4.12 Retation Display Board — 413 215V Power Supply Board 718 4.14 Power Distribution Board... 7 719 5. TESTS, ADJUSTMENTS, & CALIBRATIONS 720 5.1" Adjustment -H. V. Conto! Board Over Curent / Over Vollage 730 5.2. ‘Adjustment = Filament Control Board Over Current / Over Voltage. 7-20 wv Table of Contents, Revision 16Contents CHAPTER 8: Maintenance - C-arm 1. PARTS IDENTIFICATION 11 Legend -Tubehead Components 12. Legend - Beam Limiting Device Components 13 Legend - Carm Components 2, REMOVAL - TUBEHEAD COMPONENTS: 2.1 Removal - Beam Limiting Assembly 22 Removal - Xray Tube 23 Removal -Tubehead Cooling Fan 2:4 Removal Filament Protection Board 25 Removal Tubehead Switch Boards 2.6 Removal Tubehead Microprocessor & Tubehead Motor Driver Board 3. REMOVAL - COMPRESSION COMPONENTS 3.1 Removal - Compression Thickness Sensor nssssssusjosvoovov air 5.2 Removal - Compression AEC Position Display Board ena 3.3. Removal - Compression Accessory Detect Board B12 3:4 Removal = Compression Clutch & Clutch Brake Assembly a8 3.5 Removal - Compression Motor & Motor Brake a4 4. REMOVAL IRSD COMPONENTS 16 4.1 Removal - Image Receptor Accessory Detect Board a6 42. Removal - arm Rotation Switch Board. a7 43 Removal - Bucky Driver Board. a7 44 Removal - Image Receptor Microprocessor 18 45 Removal - AEC Detect Board. : 518 5, TEST POINTS a9 5.1 Filament Protection Bard ai 5.2. Tubehead Microprocessor. a9 53 Tubehead Motor Driver Board 20 54 Image Receptor Microprocessar.ssnnnnvnnnvnnnnn 321 55 Compson /AEC Peston Dipl 322 5.6 Bucky Interface Board 6, TESTS, ADJUSTMENTS, CALIBRATIONS - = 6.1 Calibration - Compression Force . a2 62 Calibration ~ Compression Thickness 824 63 Adjustment - Compression Chain Tension 325 64 Setting - Force Load Cell. 326 6.5 Verification - Compression Accessory Detect Board 526 6.6 Verification - Image Receptor Detect Board 327 67 Callbvation - Mil Style Bucky Device. I 528 Table of Contents Revision 16CHAPTER 9: Ilustrated Parts List 1. INTRODUCTION oa DI The Pas tilt oF 1.2 Assembly, frame Consoie : 93 153 “Assembly, Pinel Coneole 97 14 Assembly, Canty 99 155 “Assembiy, Vertical Travel 5.17 146 Assembly, Tubehead 922 17 “Assembly, CArm Frame. 9.26 1.8 Assembly, Compression Device. 927 119. “Astembiy, Image Receptor 929 110 “Assembly, Beam List 933 LTT Assembly, Miror Filter 934 112. ‘Assembly, Colimator EIEN 937 113 Assembi, Electrical Sub-As'y Right 939 114 “Assembly, Electrical Sub-Ass’y - Left 939 115 Lis, Accessories 942 116 List Options 942 ADDENDUM A: Calibration - HTC Grid System 1. INTRODUCTION At 2, AUTOMATIC EXPOSURE CONTROL CALIBRATION: Ae 2 Calibration ~ AEC Detector Gain a? 22 Calibration “AEC with HTC Grid System Bucky : Ag, 3. CALIBRATION - HTC BUCKY OPERATION oy 3.1. Calibration - Reduced Large Spot ma (Below 40MAS)a ae 3.2 Adjustment - Compression Thickness Threshold. a9 33 Calibration = HTC Flament Off Time (Auto-kV) sv nsnsnsnnncnnnn ATO 3:4 Calibration : Reduced mA Optical Density Offset Facior aT 4. SYSTEM CHECK. an vw Table of Contents Revision 16