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Documenti di Cultura
Nabil S. Muhammed (9028) Deepak Nair (9089) Chandan J. Singh (9071) Jayakrishnan R (9078) Jith Joyson (9019) Karthick K(9113)
Contents
1. INTRODUCTION...................................................................................................................................................................................2 1.1 ACTIVATED CARBON...................................................................................................................................................................2 1.2 ACTIVATION PROCESS................................................................................................................................................................2 1.3 APPLICATIONS...............................................................................................................................................................................2 2. MARKET ATTRACTIVENESS............................................................................................................................................................2 3. ABOUT IGCL:........................................................................................................................................................................................3 4 SWOT ANALYSES.................................................................................................................................................................................3 4.1 INTERNAL ENVIRONMENT.........................................................................................................................................................3 4.2 EXTERNAL ENVIRONMENT........................................................................................................................................................4
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1. INTRODUCTION
1.1ACTIVATED CARBON
Activated Carbon is a crude form of graphite and generic term used to describe a family of carbonaceous adsorbents possessing a highly crystalline form and extensively developed internal pore structure. This unique structure of Activated Carbon produces a very large surface area 1 gram of activated carbon has a surface area in excess of 500 m2 (about one tenth the size of a football field) Activated Carbon can be produced from a wide variety of carbonaceous raw materials including:
The choice of raw material has a large influence on the characteristics and performance of the AC, each producing an AC with differing surface areas, total pore volume, pore radius and pore volume distribution.
1.3 APPLICATIONS
Activated carbon finds numerous domestic and industrial applications like: Water treatment Purification of drinking water and ground water, treatment of industrial and municipal wastewater. Food Processing Purification and de-odorisation of edible oils and beverages before bottling. Precious Metal recovery To extract gold from ores or tailings in gold mines. Air purification Conditioning of air, solvent recovery and environmental protection from pollution. Protection Equipments Car cabin filters, gas masks, cigarette filters etc. Catalyst Applications- Activated carbon can catalyze a number of chemical conversions or can be a carrier of catalytic agents.
2. MARKET ATTRACTIVENESS
Carbon adsorption has many applications in removing pollutants from water and air. The Kyoto protocol has emphasized the reduction of greenhouse gas emissions into the atmosphere. Increased awareness about pollution and the ubiquitous pressure to Go Green has increased the demand for products like activated carbon which have cleansing power and which can also be regenerated. It is used in water treatment technology and also removing volatile organic impurities. It is reported that the renewable water availability in the Gulf Region is fast depleting and will reduce to 50% per capita in the next 40 years. It is also estimated that the per capital availability of water would fall to 550 cubic meters from the present 1100 cubic meters by the year 2050. The need to comply with ISO standards and stipulations has increased the market for adsorbents. Another driver will be governmental regulations and enforcement in environmental related applications
3. ABOUT IGCL:
Indo German Carbons Limited (IGCL), incorporated in the year 1995 is a 100% EOU under Cochin Special Economic Zone (CSEZ). The first phase of the plant was commissioned in 1998 .The registered office and factory of IGCL is situated at Edayar 3|
Industrial development area, Cochin, Kerala. The company is situated in the strategic location of the industrial hub of Cochin and is very near to the international container terminal and also to the Cochin International Airport. The Company is the largest manufacturer and exporter of all kinds of coconut shell based Activated Carbon products from India and is also one among the first five in the world in Activated Carbon industry.
Scope:
IGCL is now the third largest in the world in the production of coconut shell-activated carbon and steps are being taken to increase production to 20,000 tons per year from the present 14,000 tons. IGCL is also planning to set up a manufacturing unit in Karnataka at an investment of Rs.10-15crore and with this; the total manufacturing facilities will be five. In 2008, IGCL had launched its subsidiary company in the US, IndoCarb Corporation Inc. to expand sales and marketing activities across the world and to provide technical support to the end users. As the latest step in the direction of fostering its international sales, the sales office in Australia has become operational from March, 2010. In addition, the company is also planning to launch offices in Korea and the Middle East. Though basically an export oriented unit, IGCL is constantly exploring opportunities in the Indian domestic market and are making rapid strides in expanding the Indian customer base. Indo German Carbons Ltd. have three sister concerns namely, M/s. Cochin Surfactants Pvt. Ltd (CSPL), M/s. Active Char Products Pvt. Ltd (ACPL) and Genuine Shell Carb Pvt Ltd. All the units are 100% EOUs. CSPL and ACPL are also located in the Edayar Industrial development area while Genuine Shell Carb is located in Coimbatore, Tamilnadu.
4 SWOT ANALYSES
4.1 INTERNAL ENVIRONMENT
Strengths
Indo German Carbons Ltd. together with the 3 group companies possesses a production capacity of more than 14000 tons per annum, the highest by an activated carbon manufacturer in India. IGCL has the advantage of a strategic location with the nearby modern seaport and Cochin international airport despite the abundant local availability of raw material and resources. The location of the plant at Cochin, Kerala is perhaps the best strategic location for a coconut shell based activated carbon plant. More than 40% of Indias total coconut is grown in Kerala and the quality and hardness of the shells in the region are considered as one among the best available. Over the years, Indo German Carbons Ltd. has equipped itself with a wide and reliable supplier network from the unorganized sector extending across the South Indian states mainly Kerala, Karnataka and Tamilnadu. IGCL employs the state-of-the-art technology to meet the quantity and quality in its production. The technology outsourced from Germany is the best available process and equipment for manufacturing high quality activated carbon. Indo German Carbons Ltd. has some reputed names from the domestic and international business sector in its customer base. In the international market, IGCL exports supplies to bigwigs like Norit group, Marlyn chemicals and number of gold mines based in the US and South Africa. Domestic client base includes giants from both public and private sector like HLL, MRPL, and NTPC etc. Repeat business with the customers has always been a strong contributor to IGCLs growth. Though basically an export oriented unit, IGCL is slowly and steadily exploring opportunities in the Indian domestic market in expanding its reach.
Weaknesses
On the financial side, the company experiences a relatively weaker liquidity position. Putting in simpler terms, on an average basis, the firm requires paying off its creditors and suppliers in one month but it takes around 3 months for the firm to convert its account receivables from the customers. An amount of credit crunch comes into play as the firm is required to keep a stock of the inventory on account of its scarcity due to increased competition. An increased competition is witnessing lot of activated carbon manufacturers entering the market who supplies product at a far cheaper rate than IGCL. Though quality wise such products lay far inferior to the IGCL products, the low price helps them to 4|
attract customers to some extent. Though its a perceived threat, it could be considered as a weakening factor as its related with the pricing of the companys product which is indeed an internal factor.
Threats
The company senses a potential threat in the emergence of new competitors in the market. Few of the big players from international market have started their subsidiary in India, which may dent the market share of IGCL. The emersion of new players could also put a scarcity in the availability of raw materials for the firm. On the supply side, the company faces a threat from the skyrocketing price of its valuable raw material- Charcoal. On an average, the purchase rate of charcoal per metric ton was Rs.7900 during the year 2007-09, which almost doubled to Rs.14500 per ton during the year 2009-10.
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SO Strategies The increased demand can be met with the help of the existing production capacity and technology. It can use its strategic location advantage to cater to the needs of its gulf customers
WO Strategies As the rules on regulations become strict, it can use it to improve its pricing. As the demand is forecasted to increase, the accounts turnover ratio will also increase. It will help to curb the credit crunch of the company.
Threats Entrance of big international players Availability of resources Highly volatile raw-material prices.
ST Strategies Efforts should be made to retain the existing customer base so that the competition in the form of new entrants becomes insignificant. Supplier network should be strengthened even more so that the effects of raw material volatility can be absorbed.
5. MARKETING MIX:
5.1 PRODUCT:
Brand Name and Product variety: IGCL product template consists of an array of products for a wide range of applications under the brand name INDOCARB. The grades of the brand indicate the typical application. 1. INDOCARB GC grades of carbon are made especially for use in gold recovery applications. 2. INDOCARB WT grades of carbon are ideal for any liquid phase application where purification to trace concentrations is required like that in potable water purification and also in waste water treatment. 3. INDOCARB VP grades of activated carbon are best suitable for air purification applications like removal of solvents and hydrocarbons, deodorization and flue gas treatment, removal of contaminants from gases and solvent recovery. Product sizes:
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Product Specifications: The Broad Specifications of IGCLs products are: CTC adsorption Iodine adsorption Surface area Hardness Apparent density Moisture content Ash content pH 40 to 65% 800 to 1250 mg/g 850 to 1300 sq. m/g 97 to 99.8 350 to 550 grams/litre Less than 5% Less than 5% Alkaline
Quality: Well-equipped in- house laboratories with highly qualified and skilled technicians guarantee the best possible standards of quality for IGCL products. The laboratories are facilitated with latest ASTM standard test equipment including sieve shakers and attrition test equipment. The QMS ensures continuous online monitoring and stringent quality checks. The laboratory functions of IGCL could be summarized as below: Raw material analysis- This involves performing a quality check on 6 randomly selected samples of raw material charcoal. This is a part of the pre- production quality check and testing is performed to gauge the moisture content, volatile matter, ash content, and fixed carbon and dust content. Feed charcoal moisture testing- This involves testing the moisture content of the rotary feed charcoal. Since the feed is to the rotary kiln, its very critical to keep the moisture content of the feed within acceptable limits to maintain the temperature within the kiln and hence guarantee a quality discharge material. 7|
Discharge material testing- The output of the kiln is termed as the discharge material and tests are performed on it find its apparent density and CTC specifications. Boiler water analysis- Tests are also performed in the laboratory to analyze the boiler water. This ensures quality for the water used in the boiler that helps in preventing damages like boiler corrosion. The tests involve pH testing, total dissolved salts and hardness measurement. Adsorption tests- Since the product exploits the vital adsorbent quality of activated carbon, number of adsorption tests is also carried out to ensure quality. These involve Iodine no: test, Carbon tetra chloride test and Methylene blue test strictly adhering to the ASTM standards. In addition, the laboratory also gets involved in preparing samples for customer analysis as well as lending technical assistance to its group companies to ensure a consistent maintenance of quality.
5.2 PRICING
The pricing is very competitive and takes into consideration the pricing of the competitors as well. Though typically an IGCL product starts with a base price of Rs.55 per kg, it varies depending on the quality and quantity specifications of the order. Value added products like the impregnated carbon are priced higher in the market and it may go up to above 200 per Kg. Export consignments of IGCL are priced taking into account the corresponding CIF/FOB definitions in the purchase order.
6.3 TRADERS
Though the company maintains more or less direct selling lines with its customers, the company also sells products to authorized traders which are again based on customized orders. Such trading intermediaries often come into play in dealing with its pharmaceutical clients mainly based in the northern part of India.
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7. COMPETITOR ANALYSIS
Key Point
A close look at the portfolios of firms leading Indo German Carbons Ltd. in the industry or posing a competition to it reveals that they are much more than a mere manufacturer of activated carbon. Firms like Norit, Calgon carbon and Donau carbon excel in and deliver activated carbon products as well as related services. A customer centric approach and servicing abilities have provided these firms a cutting edge in the industry. In addition to the manufacturing of activated carbon, these firms have moved ahead with an approach of 9|
forward integration tapping the popular adsorbent potentials of activated carbon, eg: Carbon adsorption system. Servicing capabilities particularly the carbon re-activation has helped these firms to freshen up ties with its clients on longer terms, hence reaping in considerable repeat business. As a value addition to the clients, a consultative face of these organizations has helped them to be viewed as an activated carbon specialist in the industry. It could be extremely compelling to say that the manufacturing and nonmanufacturing (servicing) capabilities of all these firms seem to complement each others development.
8. MARKET SEGMENTATION
Companies always grow by selecting a group of potentially profitable customers. Selecting the sector or the customers is an important step in the growth of the business of a company. It is where segmentation plays an important role for an organization. Since the product is activated carbon, market segmentation should be done on the basis of the variants of product the organization is supplying. There are basically 2 types of products offered by IGCL, each of them being used for different purposes. So segmentation is done on the basis of the products being offered.
Therefore the organization can concentrate on this sector more and target those customers who are setting up more and more refineries. They already have Kochi Refineries and Mangalore Refineries & Petrochemicals Ltd as their clients. With the setting up of Reliance Jamnagar facility in Gujarat and also ONGC exploring more possibilities new windows of opportunity are available.
9. MARKET POTENTIAL
The virgin activated carbon demand for 2007 stood at 890.5 metric tons worldwide.(). The world demands across the continents are: World Demand APAC 11 | 39%
The activated carbon demand is forecasted to rise at 5.2% per annum through 2012. Year 2007 2008 2009 2010 2011 2012 Demand (metric tons) 890.5 936.806 985.5199 1036.767 1090.679 1147.394
The US, China and Japan will continue to account for half of the demand. Western Europe will remain an important, although slow growing market.
10. PROMOTION
Indo German Carbons Ltd. views and promotes its product as a B2B product. Activated carbon purchasers are essentially firms that utilize the product for varied applications in their operations. IGCL promotes its products through industrial magazines and exhibitions, both at the domestic and international level. Companys recent participation in the exhibitions by Everything about Water and Aquatech India is worth mentioning in this regard.
Visitors Profile:
The exhibition is attended by many international companies. Further it is attended by top officials from government and many other Indian firms. The below is is the list of few important visitors 12 | Ministry of Water Resources Ministry of Rural Development and Drinking Water Mission
IGCL IN ACTIVATED CARBON INDUSTRY Irrigation Authorities, Municipal Water Authorities Technocrats, Advisors and Policy Makers Distributors and Dealers Manufacturers and System Integrators Builders, Contractors and Architects Engineering Organizations Operations and Manufacturing Heads Media & Trade Publications
Advantages
Direct contact with thousands of potential clients Highly qualified visitors with decision making authority Enormous PR and promotional opportunities Chance to seek out more international partners
12. CRM
In IGCL they dont employ extensive CRM methods and CRM packages as such. In order to maintain good relation with customers they collect feedback from the customers on a periodic basis.
13. CONCLUSION
The business market consists of all the organizations that acquire goods and services used in the production of other products
that are sold, rented or supplied to others. IGCL could undoubtedly be classified as a business market player as its transactions are of B2B complexion. The firm supplies activated carbon to other organization belonging to varied industries that utilises the product in their operational process for realising their final product. IGCL provide its product to diverse industries such as oil and petroleum refineries, gold recovery firms and mines, chemical and catalyst industries, pharmaceutical industry, purification industry etc. Activated carbon finds application in each of these varied industries as a vital raw material or ingredient in the operational process.
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