Sample Question Paper-I Course Name : Mechanical and Production Engineering / Production Technology Course Code : ME/PT/PG/MH/MI Semester

: Fifth Subject : Metrology and Quality Control Marks : 80 Time: 3 Hours Instructions: 1. All questions are compulsory. 2. Illustrate your answers with neat sketches wherever necessary. 3. Figures to the right indicate full marks. 4. Assume suitable data if necessary. 5. Preferably, write the answers in sequential order. Q.1. Solve any four of the following. (4x4=16) a) Define the terms precision and accuracy with suitable example. b) Differentiate between line standard and End standard. c) What are pitch errors? Explain causes and effects of pitch errors in threaded components. d) Define CLA and RMS values as applied to surface roughness measurement. e) Define appraisal cost, prevention cost, failure cost and optimum cost applied to quality control. f) What is S.Q.C.? State its objectives. Q.2. Solve any two of the following. (6x2=12) a) Explain with neat sketch construction & working of Dial indicator. b) Give the working principle of floating carriage dial micrometer with neat sketch. c) What is the task of S.Q.C.? What are the statistical tools available? Q.3. Solve any three of the following (4x3=12) a) An angle of 350,12, 12 is to be measured using following standard set of angle gauges [10,30,90,270,410] [1,3,9,27] [3,6,1830].Sketch the arrangement with minimum number of gauges. b) Draw a neat sketch of metric screw thread profile showing all the parameters. c) Describe any one method to measure gear tooth thickness. d) How the surface finish is designated on the drawing for a ground surface. 9097 Q.4. Solve any two of the following (8x2=16) a) i) Differentiate between Hole base system and Shaft base system. ii) Describe Taylors principle for design of limit gauges. b) What is TQM? State its objective & tools. c) The values of sigma x bar = 3569.2 & sigma R=196 are for a process for 20 subgroups with subgroup size of 5. (i) Determine the control limits of x bar and R charts. (ii) Draw the x bar chart. For subgroup size 5, A2=0.58, D3=0, D4=2.11 Q.5. Solve any three of the following (4x3=12) a) What geometric features are important for the following applications giving definitions i) surface plate ii) axis of spindle with surface table of vertical drilling machine b) What is the effect of excessive run-out of spindle axis? c) Comment on quality of design with suitable example. d) Describe double sampling plan.

Q.6. Solve any three of the following (4x3=12) a) What are outstanding features of ISO-9000? b) What do you mean by six sigma? Describe with suitable example. c) What is an O.C. curve? Draw ideal and actual O.C. curve. d) Name the control charts for variables and attributes. Give suitable example of each.

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http://www.coolinterview.com/interview/10172/ Statistical Process Control (SPC) is a means of improving processes by reducing _________ Quality means Conformance to requirements Improving the Control of variation ___________ the probability that the product or service will conform to specifications Armand V. Feigenbaum developed the concept of Total Quality Control

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QC tools are also called as _______ tools

What is Defect Rejection Ratio (DRR) and Defect Leackage Ratio (DLR)? LSL is the highest level considered to be acceptable According to Juran, Quality is fitness to intended use A stable process that is centred on target and has small enough variation will offer little chance of non-conformance. Such

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What is the expansion for ASQC

What is an USL in a Control Chart ?

Differentiate between product quality and process quality In Normal Distribution, the measurements concentrate near ___________

What does 6 Sigma represent ?

Quality Control Charts were introduced by ___________

_______ distribution curve is Bell shaped

TQM stands for

___________ Analysis, looking for relationships between various data points being collected What is meant by risk? how you can avoid the risks? Dr. R. A. Fisher developed the Use of Design of Experiements

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