LineBalance.com Input For LineBalance.com Style No.

Email Id 1 Operator Details Category Tailor A Tailor B Tailor C Helper A Helper B Ironer A Kansai Operator 123_Shorts industrial_engineer@exports.com

Email Id 2 Machine Details Mc Category SNLS 3TOL 5TOL DNLS DNLS-S APW KANSAI FOA IRON TABLE

production_manager@exports.com

How Many ? 18 19 8 5 10 1 2

Cost Per Hr 16 14 12 12.5 12 14 14

How Many ? 55 5 8 10 10 2 3 3 8 25

Optional Details Operator Names Tailor A Tailor B Tailor C Helper A Helper B Ironer A 1_Tailor A 1_Tailor B 1_Tailor C 1_Helper A 1_Helper B 1_Ironer A 2_Tailor A 2_Tailor B 2_Tailor C 2_Helper A 2_Helper B 3_Tailor A 3_Tailor B 3_Tailor C 3_Helper A 3_Helper B 4_Tailor A 4_Tailor B 4_Tailor C 4_Helper A 4_Helper B 5_Tailor A 5_Tailor B 5_Tailor C 5_Helper A 5_Helper B 6_Tailor A 6_Tailor B 6_Tailor C 6_Helper B 7_Tailor A 7_Tailor B 7_Tailor C 7_Helper B 8_Tailor A 8_Tailor B 8_Tailor C 8_Helper B 9_Tailor A 9_Tailor B 9_Helper B 10_Tailor A 10_Tailor B 10_Helper B 11_Tailor A 11_Tailor B 12_Tailor A 12_Tailor B 13_Tailor A 13_Tailor B 14_Tailor A 14_Tailor B 15_Tailor A 15_Tailor B 16_Tailor A 16_Tailor B 17_Tailor A 17_Tailor B 18_Tailor A 18_Tailor B 19_Tailor B

tech route to cut cost

uction_manager@exports.com

Email Id 3

Not Given

Operation Details Number 1 2 3 1_FR PKT FACING OL 2_ATTACH FR PKT FACING FOR PKT PLACEMEN 3_FR MARK Name How Many ? 1 1 1 Operator Tailor C Tailor C Helper B Machine 3TOL SNLS TABLE Time 13 30 24 Operator Tailor B Tailor B Helper A Machine 3TOL SNLS TABLE Time 9 23 24

Kansai Operator 1_Kansai Operator 2_Kansai Operator

Machine Names SNLS 1_SNLS 1_3TOL 2_SNLS 2_3TOL 3_SNLS 3_3TOL 4_SNLS 4_3TOL 5_SNLS 5_3TOL 6_SNLS 7_SNLS 8_SNLS 9_SNLS 10_SNLS 11_SNLS 12_SNLS 13_SNLS 14_SNLS 15_SNLS 16_SNLS 17_SNLS 18_SNLS 19_SNLS 20_SNLS 21_SNLS 22_SNLS 23_SNLS 24_SNLS 25_SNLS 26_SNLS 27_SNLS 28_SNLS 29_SNLS

3TOL

30_SNLS 31_SNLS 32_SNLS 33_SNLS 34_SNLS 35_SNLS 36_SNLS 37_SNLS 38_SNLS 39_SNLS 40_SNLS 41_SNLS 42_SNLS 43_SNLS 44_SNLS 45_SNLS 46_SNLS 47_SNLS 48_SNLS 49_SNLS 50_SNLS 51_SNLS 52_SNLS 53_SNLS 54_SNLS 55_SNLS

4 5 4_TOP/DOWN FLY OL RISE OL 5_FR 1 Tailor C 3TOL 17 Tailor B 3TOL 13 1 Tailor C 3TOL 17 Tailor B 3TOL 13

6 7 8 9 6_JOIN ALL PIPING 7_MAKE ALL PIPING PKT MOUTH PIPING ATTACH 8_FR 9_FR PKT LINING ATTACH 1 Tailor C SNLS 18 Tailor B SNLS 14 1 Tailor C SNLS 24 Tailor B SNLS 18 1 Tailor C SNLS 30 Tailor B SNLS 23 1 Tailor B SNLS 30 Tailor A SNLS 23

5TOL 1_5TOL 2_5TOL 3_5TOL 4_5TOL 5_5TOL 6_5TOL 7_5TOL 8_5TOL 1_DNLS 2_DNLS 3_DNLS 4_DNLS 5_DNLS 6_DNLS 7_DNLS 8_DNLS 9_DNLS 10_DNLS

DNLS

DNLS-S 1_DNLS-S 1_APW 2_DNLS-S 2_APW 3_DNLS-S 4_DNLS-S 5_DNLS-S 6_DNLS-S 7_DNLS-S 8_DNLS-S 9_DNLS-S 10_DNLS-S

APW

KANSAI 1_KANSAI 1_FOA 2_KANSAI 2_FOA 3_KANSAI 3_FOA

FOA

10 11 13 14 10_FR PKT LINING TOPSTITCH 12 PIPING TOPSTITCHPKT LINING CLOSING 11_FR PKT MOUTH 12_FR PKT ASSEMBLY 13_FR 14_FR PKT OL 15 15_ATTACH & TOPST FR FLY 1 Tailor C SNLS 30 Tailor A SNLS 23 1 Tailor C SNLS 30 Tailor A SNLS 23 1 Tailor B SNLS 36 Tailor A SNLS 27 1 Tailor C SNLS 30 Tailor B SNLS 23 1 Tailor B 5TOL 24 Tailor A 5TOL 18 1 Tailor C SNLS 24 Tailor A SNLS 18

IRON 1_IRON 2_IRON 3_IRON 4_IRON 5_IRON 6_IRON 7_IRON 8_IRON

TABLE 1_TABLE 2_TABLE 3_TABLE 4_TABLE 5_TABLE 6_TABLE 7_TABLE 8_TABLE 9_TABLE 10_TABLE 11_TABLE 12_TABLE 13_TABLE 14_TABLE 15_TABLE 16_TABLE 17_TABLE 18_TABLE 19_TABLE 20_TABLE 21_TABLE 22_TABLE 23_TABLE 24_TABLE 25_TABLE

16 17 19 20 16_TOPFLY ZIPPER ATTACH ATTACH FR JOINT9_ATTACH FR RISE STITCH 17_DOWN FLY 18 18_FR / 1 20_J 1 Tailor C DNLS 12 Tailor A DNLS 9 1 Tailor C SNLS 12 Tailor A SNLS 9 1 Tailor B SNLS 21 Tailor A SNLS 16 1 Tailor B SNLS 24 Tailor A SNLS 18 1 Tailor A SNLS 30

21 21_BK WELT, FACING OL 1 Tailor C 3TOL 21 Tailor B 3TOL 16

22 23 24 26 27 22_BK WELT DOWN FACING ATTACH 23_DRAW BK FLAP 24_FLAP PIPING25 25_MAKE BK FLAP ATTACH 26_REVERSE BK FLAP 27_TOPSTITCH FLAP 1 Tailor C SNLS 18 Tailor B SNLS 14 1 Helper B TABLE 27 Helper A TABLE 27 1 Tailor B SNLS 36 Tailor A SNLS 27 1 Tailor B SNLS 36 Tailor A SNLS 27 1 Helper B TABLE 30 Helper A TABLE 23 1 Tailor C SNLS 36 Tailor A SNLS 27

28 33 28_FLAP READY29 29_MARK DART 30 MARK 30_MAKE BACK 31 31_MARK WELT 32 DART 32_BK PKT LINING ATTACH WELT 33_MAKE BK 1 Helper B TABLE 18 Helper A TABLE 18 1 Helper B TABLE 24 Helper A TABLE 24 1 Tailor C SNLS 27 Tailor B SNLS 21 1 Helper B TABLE 24 Helper A TABLE 24 1 Tailor C SNLS 30 Tailor B SNLS 23 1 Tailor B APW 27 Tailor A APW 21

34 36 37 39 34_DOWN WELT35 35_WELT FACING CLOSING TOPSTITCH 36_TOPSTITCH TOPWELT WITH 38 37_BK PKT OL 38_BK PKT STAY STITCH AT WAIST FLAP 39_DRAW WB TAB 1 Tailor B SNLS 42 Tailor A SNLS 31 1 Tailor C SNLS 19 Tailor B SNLS 15 1 Tailor A SNLS 48 1 Tailor B 5TOL 27 Tailor A 5TOL 21 1 Tailor C SNLS 24 Tailor A SNLS 18 1 Helper B TABLE 27 Helper A TABLE 27

40 41 42 43 44 45 40_TAB PIPING ATTACH WB TAB 41_MAKE 42_REVERSE WB TAB 43_TOPSTITCH WB TAB READY CUT 44_TAB 45_WB CB JOINT 1 Tailor B SNLS 33 Tailor A SNLS 25 1 Tailor B SNLS 33 Tailor A SNLS 25 1 Helper B TABLE 30 Helper A TABLE 30 1 Tailor C SNLS 33 Tailor A SNLS 25 1 Tailor C 3TOL 18 Tailor B SNLS 14 1 Tailor C SNLS 12 Tailor A SNLS 9

46 47 48 49 50 51 46_FUSE WB PANEL JOINT 47_WB MARKING 48_ATTACH MAIN LABEL 49_FRONT,BACK SETTING 50_SIDE SEAM OL 51_INSEAM OVERLOCK 1 Ironer A IRON 12 1 Helper B TABLE 30 Helper A TABLE 30 1 Tailor C SNLS 18 Tailor B SNLS 14 1 Helper A TABLE 30 1 Tailor B 5TOL 30 Tailor A 5TOL 23 1 Tailor B 5TOL 27 Tailor A 5TOL 19

52 52_BK RISE OL 53 53_BTM OL 1 Tailor B 5TOL 30 Tailor A 5TOL 23 1 Tailor B 3TOL 24 Tailor A 3TOL 18

54 55 56 54_BOTTOM HEMMING 55_WAIST LINE STAY STITCH LABEL ATTCH 56_CARE, SIZE 57 57_WB SETTING 1 Tailor B SNLS 36 Tailor A SNLS 27 1 Tailor C 5TOL 24 Tailor A 5TOL 18 1 Tailor C SNLS 24 Tailor B SNLS 18 1 Helper A TABLE 24

58 60 62 63 58_WB ATTACH 59 59_CHECK WB KANSAI 60_REMOVE WB61 61_WB EXTN MAKING STITCH 62_REVERSE WB EXTENSION 63_WB CLOSING 1 Kansai Operator KANSAI 42 1 Helper B TABLE 30 Helper A TABLE 30 1 Helper B TABLE 30 Helper A TABLE 30 1 Tailor A SNLS 30 1 Helper B TABLE 24 Helper A TABLE 18 1 Tailor A SNLS 48

64 64_WB TAB ATTACH & CLOSING 1 Tailor C SNLS 36 Tailor B SNLS 27

LineBalance.com Solution Summary From LineBalance.com Style No. Date 123_Shorts 19/Apr/2008 Operator Cost Garments Per For 100 Number Of Hour Garments Operators 1 167 1638 2 161 1589 3 146 1626 Standard Allowed Time Per Garment(seconds)

LineBalance Solutions

Number Of Machines 80 77 69 99 93 83

Operator Efficiency % 93 91 93

Operator Effciency = ( Number of Garments Per Hr X Standard Allowed Time In Secs ) / ( Number Of Operators X Machine Effciency = ( Number of Garments Per Hr X Standard Allowed Time In Secs ) / ( Number Of Machnes X 60 MultiTasking Measure for an Operator = Number of times an operator does more than one operation.

tech route to cut cost

e Per Garment(seconds)

1725

Machine Efficiency % 75 76 77

Operator Multitasking Measure 191 167 168

/ ( Number Of Operators X 60 X 60 ) / ( Number Of Machnes X 60 X 60 ) one operation.

LineBalance.com Solution Details From LineBalance.com Style No. Date 123_Shorts 19/Apr/2008 Operator Cost Garments Per For 100 Number Of Hour Garments Operators 1 167 1638 Machine Category SNLS 3TOL 5TOL DNLS DNLS-S APW KANSAI FOA IRON TABLE Standard Allowed Time Per Garment(seconds)

LineBalance Solutions

Number Of Machines 80 Number of Machines 49 10 13 3 0 2 3 0 1 18 99 99

Operator Efficiency % 93

Operator Number of Category Operators Tailor A Tailor B Tailor C Helper A Helper B Ironer A Kansai Operator

19 20 19 9 9 1 3

Total

80

Operator-Machine-Operation Scheduling for 2 Hour Slot For 333 Garments Machine & Operation Allocation 1 Machine & Operation Allocation 2 Operator Machine Operation Units Machine Operation 36_TOPSTITCH TOPWELT WITH FLAP 14_FR PKT OL 1_Tailor A 17_SNLS 133 1_5TOL 36_TOPSTITCH TOPWELT WITH FLAP 15_ATTACH & TOPST FR FLY 2_Tailor A 18_SNLS 133 FLAP 36_TOPSTITCH TOPWELT WITH 12_SNLS 63_WB CLOSING 3_Tailor A 19_SNLS 67 19_SNLS 63_WB CLOSING 15_ATTACH & TOPST FR FLY 4_Tailor A 20_SNLS 133 17_SNLS 63_WB CLOSING 16_TOPFLY ZIPPER ATTACH 5_Tailor A 21_SNLS 133 2_DNLS 34_DOWN WELT TOPSTITCH 20_J STITCH 6_Tailor A 22_SNLS 167 22_SNLS 20_J STITCH 7_Tailor A 23_SNLS 233 20_J STITCH 61_WB EXTN MAKING 8_Tailor A 24_SNLS 33 24_SNLS 61_WB EXTN MAKING 12_FR PKT ASSEMBLY 9_Tailor A 25_SNLS 24_FLAP PIPING ATTACH 133 25_SNLS 25_MAKE BK FLAP 10_Tailor A 26_SNLS 133 26_SNLS 27_TOPSTITCH FLAP 54_BOTTOM HEMMING 11_Tailor A 27_SNLS 33 27_SNLS 40_TAB PIPING ATTACH 41_MAKE WB TAB 12_Tailor A 28_SNLS 100 28_SNLS 41_MAKE WB TAB 43_TOPSTITCH WB TAB 13_Tailor A 29_SNLS 9_FR PKT LINING ATTACH 100 29_SNLS 10_FR PKT LINING TOPSTITCH 14_Tailor A 30_SNLS 167 10_FR PKT LINING TOPSTITCH 30_SNLS 50_SIDE SEAM OL 15_Tailor A 31_SNLS 33 3_5TOL 52_BK RISE OL 33_MAKE BK WELT 16_Tailor A 5_5TOL 33 2_APW 37_BK PKT OL 51_INSEAM OVERLOCK 17_Tailor A 7_5TOL 38_BK PKT STAY STITCH AT167 7_5TOL WAIST 53_BTM OL 18_Tailor A 33_SNLS 233 4_3TOL 18_FR / FR JOINT 17_DOWN FLY ATTACH 19_Tailor A 34_SNLS 167 34_SNLS 34_DOWN WELT TOPSTITCH 1_Tailor B 35_SNLS 167 12_FR PKT ASSEMBLY 2_Tailor B 36_SNLS 200 12_FR PKT ASSEMBLY 24_FLAP PIPING ATTACH 3_Tailor B 37_SNLS 24_FLAP PIPING ATTACH 100 37_SNLS 25_MAKE BK FLAP 4_Tailor B 38_SNLS 33 31_SNLS 25_MAKE BK FLAP 54_BOTTOM HEMMING 5_Tailor B 39_SNLS 100 39_SNLS 54_BOTTOM HEMMING 40_TAB PIPING ATTACH 6_Tailor B 40_SNLS 100 40_SNLS

7_Tailor B 41_SNLS 8_Tailor B 42_SNLS 9_Tailor B 9_5TOL 10_Tailor B 10_5TOL 11_Tailor B 12_5TOL 12_Tailor B 44_SNLS 13_Tailor B 13_5TOL 14_Tailor B 45_SNLS 15_Tailor B 6_3TOL 16_Tailor B 46_SNLS 17_Tailor B 47_SNLS 18_Tailor B 48_SNLS 19_Tailor B 8_3TOL 20_Tailor B 49_SNLS 1_Tailor C 1_SNLS 2_Tailor C 2_SNLS 3_Tailor C 3_SNLS 4_Tailor C 4_SNLS 5_Tailor C 5_SNLS 6_Tailor C 6_SNLS 7_Tailor C 7_SNLS 8_Tailor C 8_SNLS 9_Tailor C 9_SNLS 10_Tailor C 10_SNLS 11_Tailor C 11_SNLS 12_Tailor C 1_5TOL 13_Tailor C 2_5TOL 14_Tailor C 13_SNLS 15_Tailor C 14_SNLS 16_Tailor C 15_SNLS 17_Tailor C 16_SNLS 18_Tailor C 3_3TOL 19_Tailor C 4_3TOL 1_Helper A 10_TABLE 2_Helper A 11_TABLE 3_Helper A 12_TABLE 4_Helper A 13_TABLE 5_Helper A 14_TABLE 6_Helper A 15_TABLE 7_Helper A 16_TABLE 8_Helper A 17_TABLE 9_Helper A 18_TABLE 1_Helper B 1_TABLE 2_Helper B 2_TABLE 3_Helper B 3_TABLE 4_Helper B 4_TABLE 5_Helper B 5_TABLE 6_Helper B 6_TABLE 7_Helper B 7_TABLE 8_Helper B 8_TABLE 9_Helper B 9_TABLE 1_Ironer A 1_IRON 1_Kansai Operator 1_KANSAI 2_Kansai Operator 2_KANSAI

40_TAB PIPING ATTACH 67 41_SNLS 9_FR PKT LINING ATTACH 100 8_5TOL 50_SIDE SEAM OL 33 9_5TOL 52_BK RISE OL 33 1_APW 51_INSEAM OVERLOCK 167 43_SNLS 64_WB TAB ATTACH & CLOSING 167 12_5TOL 14_FR PKT OL 200 44_SNLS 19_ATTACH FR RISE 200 5_3TOL 53_BTM OL 2_ATTACH FR PKT FACING 200 45_SNLS 67 46_SNLS 8_FR PKT MOUTH PIPING ATTACH 33 47_SNLS 30_MAKE BACK DART 167 48_SNLS 21_BK WELT, FACING OL 67 15_SNLS 22_BK WELT DOWN FACING ATTACH 33 49_SNLS 27_TOPSTITCH FLAP 200 27_TOPSTITCH FLAP 67 2_SNLS 43_TOPSTITCH WB TAB 2_ATTACH FR PKT FACING 133 3_SNLS 133 10_FR PKT LINING TOPSTITCH 4_SNLS 133 5_SNLS 11_FR PKT MOUTH PIPING TOPSTITCH 13_FR PKT LINING CLOSING233 13_FR PKT LINING CLOSING233 32_BK PKT LINING ATTACH 67 8_SNLS 67 9_SNLS 7_MAKE ALL PIPING 233 10_SNLS 15_ATTACH & TOPST FR FLY 167 55_WAIST LINE STAY STITCH 11_SNLS 267 55_WAIST LINE STAY STITCH 10_SNLS 56_CARE, SIZE LABEL ATTCH67 12_SNLS 35_WELT FACING CLOSING 67 10_3TOL 67 14_SNLS 22_BK WELT DOWN FACING ATTACH 67 1_3TOL 48_ATTACH MAIN LABEL 233 2_3TOL 4_TOP/DOWN FLY OL 100 3_3TOL 5_FR RISE OL 33 4_3TOL 42_REVERSE WB TAB 133 10_TABLE 47_WB MARKING 49_FRONT,BACK SETTING 33 11_TABLE 133 12_TABLE 60_REMOVE WB STITCH 133 13_TABLE 3_FR MARK FOR PKT PLACEMENT 267 9_TABLE 29_MARK DART 267 14_TABLE 29_MARK DART 33 16_TABLE 31_MARK WELT 33 17_TABLE 57_WB SETTING 100 18_TABLE 26_REVERSE BK FLAP 233 26_REVERSE BK FLAP 100 2_TABLE 42_REVERSE WB TAB 67 3_TABLE 47_WB MARKING 33 4_TABLE 59_CHECK WB KANSAI 33 5_TABLE 23_DRAW BK FLAP 233 6_TABLE 23_DRAW BK FLAP 67 7_TABLE 39_DRAW WB TAB 100 8_TABLE 62_REVERSE WB EXTENSION 46_FUSE WB PANEL JOINT 67 9_TABLE 333 58_WB ATTACH 133 58_WB ATTACH 100

41_MAKE WB TAB 50_SIDE SEAM OL 52_BK RISE OL 33_MAKE BK WELT 64_WB TAB ATTACH & CLOSING 14_FR PKT OL 19_ATTACH FR RISE 53_BTM OL 2_ATTACH FR PKT FACING 8_FR PKT MOUTH PIPING ATTAC 13_FR PKT LINING CLOSING 7_MAKE ALL PIPING 35_WELT FACING CLOSING 44_TAB READY CUT

64_WB TAB ATTACH & CLOSING 2_ATTACH FR PKT FACING 8_FR PKT MOUTH PIPING ATTAC 11_FR PKT MOUTH PIPING TOPS

32_BK PKT LINING ATTACH 30_MAKE BACK DART 15_ATTACH & TOPST FR FLY 38_BK PKT STAY STITCH AT WA 17_DOWN FLY ATTACH 56_CARE, SIZE LABEL ATTCH 21_BK WELT, FACING OL 6_JOIN ALL PIPING 44_TAB READY CUT 4_TOP/DOWN FLY OL 5_FR RISE OL 1_FR PKT FACING OL 47_WB MARKING 49_FRONT,BACK SETTING 59_CHECK WB KANSAI 23_DRAW BK FLAP 62_REVERSE WB EXTENSION 62_REVERSE WB EXTENSION 31_MARK WELT 57_WB SETTING 28_FLAP READY MARK

42_REVERSE WB TAB 47_WB MARKING 59_CHECK WB KANSAI 60_REMOVE WB STITCH 28_FLAP READY MARK 39_DRAW WB TAB 3_FR MARK FOR PKT PLACEMEN 28_FLAP READY MARK

58_WB ATTACH 3_Kansai Operator 3_KANSAI 100

Operation-Operator-Machine Scheduling for 2 Hour Slot For 333 Garments Operator & Machine Allocation 1 Operator & Machine Allocation 2 Operation Name Operator Name Machine Name Units Operator Name Machine Name 1_FR PKT FACING OL 20_Tailor B 9_3TOL 266 19_Tailor C 4_3TOL 2_ATTACH FR PKT FACING 15_Tailor B 45_SNLS 67 16_Tailor B 46_SNLS 3_FR MARK FOR PKT PLACEMENT 5_Helper A 14_TABLE 266 8_Helper B 8_TABLE 4_TOP/DOWN FLY OL 20_Tailor B 9_3TOL 100 17_Tailor C 2_3TOL 5_FR RISE OL 20_Tailor B 9_3TOL 33 18_Tailor C 3_3TOL 6_JOIN ALL PIPING 15_Tailor B 45_SNLS 33 19_Tailor B 42_SNLS 7_MAKE ALL PIPING 18_Tailor ATTACH 48_SNLS 33 9_Tailor C 9_SNLS 8_FR PKT MOUTH PIPINGB 16_Tailor B 46_SNLS 233 17_Tailor B 47_SNLS 9_FR PKT LINING ATTACH 14_Tailor A 167 7_Tailor B 41_SNLS 10_FR PKT LINING TOPSTITCH 30_SNLS 11_Tailor A TOPSTITCH 27_SNLS 33 14_Tailor A 30_SNLS 11_FR PKT MOUTH PIPING 5_Tailor C 5_SNLS 100 6_Tailor C 6_SNLS 12_FR PKT ASSEMBLY 9_Tailor A 25_SNLS 33 2_Tailor B 36_SNLS 13_FR PKT LINING CLOSING 47_SNLS 33 7_Tailor C 7_SNLS 14_FR PKT OL 17_Tailor B 1_Tailor A 33 12_Tailor B 12_5TOL 15_ATTACH & TOPST FR FLY 1_5TOL 2_Tailor A 12_SNLS 33 4_Tailor A 17_SNLS 16_TOPFLY ZIPPER ATTACH 5_Tailor A 2_DNLS 33 9_Tailor C 3_DNLS 17_DOWN FLY ATTACH 10_Tailor A 9_SNLS 33 19_Tailor A 34_SNLS 18_FR / FR JOINT 18_Tailor A 33_SNLS 67 19_Tailor A 34_SNLS 19_ATTACH FR RISE 7_Tailor B 18_SNLS 33 11_Tailor B 26_SNLS 20_J STITCH 6_Tailor 22_SNLS 67 7_Tailor A 23_SNLS 21_BK WELT, FACING OLA 13_Tailor B ATTACH 3_3TOL 33 18_Tailor B 7_3TOL 22_BK WELT DOWN FACING 14_Tailor B 20_SNLS 33 19_Tailor B 42_SNLS 23_DRAW BK FLAP 4_Helper A 13_TABLE 33 6_Helper B 6_TABLE 24_FLAP PIPING ATTACH 9_Tailor A 25_SNLS 67 10_Tailor A 26_SNLS 25_MAKE BK FLAP 10_Tailor 26_SNLS 67 4_Tailor B 31_SNLS 26_REVERSE BK FLAP A 1_Helper B 1_TABLE 233 2_Helper B 2_TABLE 27_TOPSTITCH FLAP 10_Tailor A 26_SNLS 33 11_Tailor A 27_SNLS 28_FLAP READY MARK 9_Helper A 18_TABLE 33 6_Helper B 6_TABLE 29_MARK DART 15_TABLE 266 7_Helper A 16_TABLE 30_MAKE BACK 6_Helper A DART 19_SNLS 33 17_Tailor B 47_SNLS 31_MARK WELT 10_Tailor B 7_Helper A 16_TABLE 233 8_Helper A 17_TABLE 32_BK PKT LINING ATTACH 17_Tailor B 47_SNLS 100 8_Tailor C 8_SNLS 33_MAKE BK WELT 16_Tailor A 2_APW 167 10_Tailor B 1_APW 34_DOWN WELT TOPSTITCH 6_Tailor A 22_SNLS 167 1_Tailor B 35_SNLS 35_WELT FACING CLOSING 19_Tailor B 200 14_Tailor C 13_SNLS 36_TOPSTITCH TOPWELT WITH 15_SNLS FLAP 17_SNLS 133 2_Tailor A 18_SNLS 37_BK PKT OL 1_Tailor A 14_Tailor AT 3_5TOL 33 16_Tailor A 6_5TOL 38_BK PKT STAY STITCH A WAIST 18_Tailor A 33_SNLS 233 11_Tailor C 11_SNLS 39_DRAW WB TAB 4_Helper A 13_TABLE 67 7_Helper B 7_TABLE 40_TAB PIPING ATTACH 11_Tailor A 27_SNLS 67 12_Tailor A 28_SNLS 41_MAKE WB TAB 12_Tailor A 28_SNLS 167 13_Tailor A 29_SNLS 42_REVERSE WB TAB 1_Helper 10_TABLE 133 2_Helper B 2_TABLE 43_TOPSTITCH WB TAB A 13_Tailor A 29_SNLS 167 2_Tailor C 2_SNLS 44_TAB READY CUT 20_Tailor B 49_SNLS 67 16_Tailor C 1_3TOL 45_WB CB JOINT 19_Tailor A 34_SNLS 233 13_Tailor C 11_SNLS 46_FUSE WB PANEL JOINT 1_Ironer A 1_IRON 333 47_WB MARKING 1_Helper 10_TABLE 100 2_Helper A 11_TABLE 48_ATTACH MAIN LABEL A 20_Tailor B 49_SNLS 67 16_Tailor C 15_SNLS 49_FRONT,BACK SETTING 2_Helper A 11_TABLE 200 3_Helper A 12_TABLE

50_SIDE SEAM OL 15_Tailor 3_5TOL 51_INSEAM OVERLOCK A 2_5TOL 52_BK RISE OL 3_Tailor A 15_Tailor A 4_5TOL 53_BTM OL 18_Tailor A 4_3TOL 54_BOTTOM HEMMING 11_Tailor A 55_WAIST LINE STAY STITCH 27_SNLS 12_Tailor C 56_CARE, SIZE LABEL ATTCH 1_5TOL 48_SNLS 57_WB SETTING18_Tailor B 17_TABLE 58_WB ATTACH 8_Helper A 1_Kansai Operator 1_KANSAI 59_CHECK WB KANSAI 3_Helper A 12_TABLE 60_REMOVE WB STITCH 4_Helper A 13_TABLE 61_WB EXTN MAKING 8_Tailor A 62_REVERSE WB EXTENSION 24_SNLS 5_Helper A 9_TABLE 63_WB CLOSING 3_Tailor A 64_WB TAB ATTACH & CLOSING19_SNLS 11_Tailor B 43_SNLS

167 8_Tailor B 8_5TOL 33 17_Tailor A 7_5TOL 67 16_Tailor A 5_5TOL 67 14_Tailor B 5_3TOL 133 5_Tailor B 39_SNLS 266 13_Tailor C 2_5TOL 67 13_Tailor C 12_SNLS 233 9_Helper A 18_TABLE 133 2_Kansai Operator 2_KANSAI 100 4_Helper B 4_TABLE 133 5_Helper B 5_TABLE 200 9_Tailor A 25_SNLS 33 6_Helper A 14_TABLE 67 4_Tailor A 20_SNLS 67 12_Tailor B 44_SNLS

Machine-Operator-Operation Scheduling for 2 Hour Slot For 333 Garments Operator & Operation Allocation 1 Operator & Operation Allocation 2 Machine Name Operator Name 27_TOPSTITCH FLAP Units Operation Name Operator Name Operation Name 1_SNLS 1_Tailor C 200 27_TOPSTITCH FLAP 64_WB TAB ATTACH & CLOSING 2_SNLS 2_Tailor C 67 2_Tailor C 43_TOPSTITCH WB TAB 2_ATTACH FR PKT FACING 3_SNLS 3_Tailor C 2_ATTACH FR PKT FACING 133 3_Tailor C 8_FR PKT MOUTH PIPING ATTAC 4_SNLS 4_Tailor C 133 10_FR PKT LINING TOPSTITCH 4_Tailor C 11_FR PKT MOUTH PIPING TOPS 5_SNLS 5_Tailor C 133 5_Tailor 11_FR PKT MOUTH PIPING TOPSTITCH C 6_SNLS 6_Tailor C 13_FR PKT LINING CLOSING233 7_SNLS 7_Tailor C 13_FR PKT LINING CLOSING233 32_BK PKT LINING ATTACH 8_SNLS 8_Tailor C 32_BK PKT LINING ATTACH 67 8_Tailor C 30_MAKE BACK DART 9_SNLS 9_Tailor C 67 9_Tailor C 7_MAKE ALL PIPING 15_ATTACH & TOPST FR FLY 10_SNLS 10_Tailor C 233 10_Tailor C 15_ATTACH & TOPST FR FLY 38_BK PKT STAY STITCH AT WA 11_SNLS 11_Tailor C 167 56_CARE, SIZE LABEL ATTCH 11_Tailor C 15_ATTACH & TOPST FR FLY 12_SNLS 13_Tailor C 200 56_CARE, SIZE LABEL ATTCH 2_Tailor A 35_WELT FACING CLOSING 13_SNLS 14_Tailor C 67 14_Tailor C 35_WELT FACING CLOSING 6_JOIN ALL PIPING 14_SNLS 15_Tailor C 67 15_Tailor C 22_BK WELT DOWN FACING ATTACH 35_WELT FACING CLOSING 15_SNLS 16_Tailor C 67 19_Tailor B 48_ATTACH MAIN LABEL 17_DOWN FLY ATTACH 16_SNLS 17_Tailor C 233 FLAP 36_TOPSTITCH TOPWELT WITH 19_Tailor C 15_ATTACH & TOPST FR FLY 17_SNLS 1_Tailor A 133 FLAP 36_TOPSTITCH TOPWELT WITH 4_Tailor A 19_ATTACH FR RISE 18_SNLS 2_Tailor A 133 FLAP 36_TOPSTITCH TOPWELT WITH 7_Tailor B 63_WB CLOSING 19_SNLS 3_Tailor A 67 3_Tailor A 63_WB CLOSING 22_BK WELT DOWN FACING ATT 20_SNLS 4_Tailor A 133 14_Tailor B 63_WB CLOSING 21_SNLS 5_Tailor A 133 34_DOWN WELT TOPSTITCH 20_J STITCH 22_SNLS 6_Tailor A 167 6_Tailor A 20_J STITCH 23_SNLS 7_Tailor A 233 20_J STITCH 61_WB EXTN MAKING 24_SNLS 8_Tailor A 33 8_Tailor A 61_WB EXTN MAKING 12_FR PKT ASSEMBLY 25_SNLS 9_Tailor A 133 9_Tailor A 24_FLAP PIPING ATTACH 25_MAKE BK FLAP 26_SNLS 10_Tailor A 133 10_Tailor A 27_TOPSTITCH FLAP 54_BOTTOM HEMMING 27_SNLS 11_Tailor A 33 11_Tailor A 40_TAB PIPING ATTACH 41_MAKE WB TAB 28_SNLS 12_Tailor A 100 12_Tailor A 41_MAKE WB TAB 43_TOPSTITCH WB TAB 29_SNLS 13_Tailor A 9_FR PKT LINING ATTACH 100 13_Tailor A 10_FR PKT LINING TOPSTITCH 30_SNLS 14_Tailor A 167 14_Tailor A 10_FR PKT LINING TOPSTITCH 25_MAKE BK FLAP 31_SNLS 15_Tailor A 15_ATTACH & TOPST FR FLY 33 4_Tailor B 32_SNLS 17_Tailor A 33 38_BK PKT STAY STITCH AT WAIST 18_FR / FR JOINT 33_SNLS 18_Tailor A 233 18_Tailor A 18_FR / FR JOINT 17_DOWN FLY ATTACH 34_SNLS 19_Tailor A 167 19_Tailor A 34_DOWN WELT TOPSTITCH 35_SNLS 1_Tailor B 167

36_SNLS 37_SNLS 38_SNLS 39_SNLS 40_SNLS 41_SNLS 42_SNLS 43_SNLS 44_SNLS 45_SNLS 46_SNLS 47_SNLS 48_SNLS 49_SNLS 1_3TOL 2_3TOL 3_3TOL 4_3TOL 5_3TOL 6_3TOL 7_3TOL 8_3TOL 9_3TOL 10_3TOL 1_5TOL 2_5TOL 3_5TOL 4_5TOL 5_5TOL 6_5TOL 7_5TOL 8_5TOL 9_5TOL 10_5TOL 11_5TOL 12_5TOL 13_5TOL 1_DNLS 2_DNLS 3_DNLS 1_APW 2_APW 1_KANSAI 2_KANSAI 3_KANSAI 1_IRON 1_TABLE 2_TABLE 3_TABLE 4_TABLE 5_TABLE 6_TABLE 7_TABLE 8_TABLE

12_FR PKT ASSEMBLY 2_Tailor B 200 12_FR PKT ASSEMBLY 3_Tailor B 24_FLAP PIPING ATTACH 100 3_Tailor B 4_Tailor B 33 25_MAKE BK FLAP 5_Tailor B 100 5_Tailor B 54_BOTTOM HEMMING 6_Tailor B 100 6_Tailor B 40_TAB PIPING ATTACH 7_Tailor B 67 7_Tailor B 9_FR PKT LINING ATTACH 8_Tailor B 100 64_WB TAB ATTACH & CLOSING19_Tailor B 11_Tailor B 67 64_WB TAB ATTACH & CLOSING 12_Tailor B 167 13_Tailor B 19_ATTACH FR RISE 14_Tailor B 2_ATTACH FR PKT FACING 200 15_Tailor B 16_Tailor B 67 16_Tailor B 8_FR PKT MOUTH PIPING ATTACH 17_Tailor B 33 17_Tailor B 30_MAKE BACK DART 18_Tailor B 22_BK WELT DOWN FACING167 18_Tailor B ATTACH 20_Tailor B 33 20_Tailor B 44_TAB READY CUT 16_Tailor C 266 4_TOP/DOWN FLY OL 17_Tailor C 133 21_BK WELT, FACING OL 13_Tailor B 33 18_Tailor C 53_BTM OL 18_Tailor A 67 19_Tailor C 53_BTM OL 14_Tailor B 67 53_BTM OL 15_Tailor B 200 21_BK WELT, FACING OL 18_Tailor B 67 21_BK WELT, FACING OL 19_Tailor B 67 4_TOP/DOWN FLY OL 20_Tailor B 100 20_Tailor B 21_BK WELT, FACING OL 14_Tailor C 167 14_FR PKT OL 1_Tailor A 33 12_Tailor C 51_INSEAM OVERLOCK 3_Tailor A 33 13_Tailor C 37_BK PKT OL 14_Tailor A 33 15_Tailor A 52_BK RISE OL 15_Tailor A 67 52_BK RISE OL 16_Tailor A 33 37_BK PKT OL 16_Tailor A 100 37_BK PKT OL 17_Tailor A 167 17_Tailor A 50_SIDE SEAM OL 8_Tailor B 133 50_SIDE SEAM OL 9_Tailor B 33 9_Tailor B 52_BK RISE OL 10_Tailor B 33 37_BK PKT OL 10_Tailor B 33 51_INSEAM OVERLOCK 11_Tailor B 167 12_Tailor B 14_FR PKT OL 13_Tailor B 16_TOPFLY ZIPPER ATTACH200 18_Tailor C 16_TOPFLY ZIPPER ATTACH 33 19_Tailor C 5_Tailor A 16_TOPFLY ZIPPER ATTACH 33 9_Tailor C 33 33_MAKE BK WELT 10_Tailor B 167 33_MAKE BK WELT 16_Tailor A 167 58_WB ATTACH 1_Kansai Operator 133 58_WB ATTACH 2_Kansai Operator 100 58_WB ATTACH 3_Kansai Operator 46_FUSE WB PANEL JOINT 100 1_Ironer A 333 26_REVERSE BK FLAP 1_Helper B 233 26_REVERSE BK FLAP 2_Helper B 100 2_Helper B 42_REVERSE WB TAB 3_Helper B 67 3_Helper B 47_WB MARKING 4_Helper B 33 4_Helper B 59_CHECK WB KANSAI 5_Helper B 33 5_Helper B 23_DRAW BK FLAP 6_Helper B 233 6_Helper B 23_DRAW BK FLAP 7_Helper B 67 7_Helper B 39_DRAW WB TAB 8_Helper B 100 8_Helper B

24_FLAP PIPING ATTACH 54_BOTTOM HEMMING 40_TAB PIPING ATTACH 41_MAKE WB TAB 6_JOIN ALL PIPING

19_ATTACH FR RISE 2_ATTACH FR PKT FACING 8_FR PKT MOUTH PIPING ATTAC 13_FR PKT LINING CLOSING 7_MAKE ALL PIPING 44_TAB READY CUT

4_TOP/DOWN FLY OL 5_FR RISE OL

5_FR RISE OL 55_WAIST LINE STAY STITCH 55_WAIST LINE STAY STITCH 50_SIDE SEAM OL

51_INSEAM OVERLOCK 52_BK RISE OL

14_FR PKT OL 16_TOPFLY ZIPPER ATTACH

42_REVERSE WB TAB 47_WB MARKING 59_CHECK WB KANSAI 60_REMOVE WB STITCH 28_FLAP READY MARK 39_DRAW WB TAB 3_FR MARK FOR PKT PLACEMEN

62_REVERSE WB EXTENSION 9_TABLE 5_Helper A 33 9_Helper B 42_REVERSE WB TAB 10_TABLE 1_Helper A 133 1_Helper A 47_WB MARKING 11_TABLE 2_Helper A 49_FRONT,BACK SETTING 33 2_Helper A 12_TABLE 3_Helper A 133 3_Helper A 60_REMOVE WB STITCH 13_TABLE 4_Helper A 133 4_Helper A 3_FR MARK FOR PKT PLACEMENT 14_TABLE 5_Helper A 266 6_Helper A 29_MARK DART 15_TABLE 6_Helper A 266 29_MARK DART 16_TABLE 7_Helper A 33 7_Helper A 31_MARK WELT 17_TABLE 8_Helper A 33 8_Helper A 57_WB SETTING 18_TABLE 9_Helper A 100 9_Helper A Bottleneck Operators & Machines have been indicated in Red Slack Operators & Machines have been indicated in Blue

62_REVERSE WB EXTENSION 47_WB MARKING 49_FRONT,BACK SETTING 59_CHECK WB KANSAI 23_DRAW BK FLAP 62_REVERSE WB EXTENSION 31_MARK WELT 57_WB SETTING 28_FLAP READY MARK

tech route to cut cost

e Per Garment(seconds)

1725

Machine Efficiency % 75

Operator Multitasking Measure 191

peration Allocation 2 Units

Machine & Operation Allocation 3 Machine Operation Units 33 33 67 2_5TOL 33 33 67 200 33 25_SNLS 67 26_SNLS 133 27_SNLS 167 167 100 3_5TOL 167 4_5TOL 167 6_5TOL 133 32_SNLS 67 33_SNLS 133 34_SNLS 51_INSEAM OVERLOCK 33

Machine & Operation Allocation 4 Machine Operation

24_FLAP PIPING ATTACH 27_TOPSTITCH FLAP 40_TAB PIPING ATTACH

67 33 9_SNLS 67 27_SNLS

17_DOWN FLY ATTACH 10_FR PKT LINING TOPSTITCH

37_BK PKT OL 33 52_BK RISE OL 67 30_SNLS 37_BK PKT OL 100 15_ATTACH & TOPST FR FLY 33 18_FR / FR JOINT 67 45_WB CB JOINT 233

15_ATTACH & TOPST FR FLY

100 167 100 100

9_FR PKT LINING ATTACH 67 41_SNLS 133 200 167 11_5TOL 67 26_SNLS 100 67 3_3TOL 67 20_SNLS 67 45_SNLS 233 33 47_SNLS 33 48_SNLS 200 42_SNLS 67 49_SNLS 100 2_SNLS 67 3_SNLS 67 4_SNLS 100 67 18_SNLS 37_BK PKT OL 19_ATTACH FR RISE

19_ATTACH FR RISE

30_MAKE BACK DART 33 19_SNLS 33

21_BK WELT, FACING OL 33 22_BK WELT DOWN FACING ATTACH 33 6_JOIN ALL PIPING 33 32_BK PKT LINING ATTACH 100 56_CARE, SIZE LABEL ATTCH 47_SNLS 67 7_3TOL 6_JOIN ALL PIPING 67 42_SNLS 48_ATTACH MAIN LABEL 67 9_3TOL 43_TOPSTITCH WB TAB 33 6_JOIN ALL PIPING 33 10_FR PKT LINING TOPSTITCH 33

18_FR / FR JOINT 21_BK WELT, FACING OL 22_BK WELT DOWN FACING ATT 4_TOP/DOWN FLY OL

167 100 9_SNLS 33 100 33 200 11_SNLS 167 13_SNLS 200 14_SNLS 267 15_SNLS 133 267 1_DNLS 67 1_DNLS 100 200 100 33 13_TABLE 33 33 233 233 33 18_TABLE 133 167 200 200 33 167 67 8_TABLE 267

7_MAKE ALL PIPING 67 3_DNLS

16_TOPFLY ZIPPER ATTACH

45_WB CB JOINT 35_WELT FACING CLOSING 33 67 13_SNLS 22_BK WELT DOWN FACING ATTACH 100 48_ATTACH MAIN LABEL 33 16_TOPFLY ZIPPER ATTACH 16_TOPFLY ZIPPER ATTACH 33 233 16_SNLS

45_WB CB JOINT

17_DOWN FLY ATTACH

39_DRAW WB TAB 67

62_REVERSE WB EXTENSION 200

29_MARK DART

33 8_TABLE

31_MARK WELT

Machine Allocation 2 Units

Operator & Machine Allocation 3 Operator Name Machine Name Units 67 67 3_Tailor C 67 133 18_Tailor C 266 19_Tailor C 67 3_Tailor C 67 10_Tailor C 33 4_Tailor C 67 8_Tailor B 100 15_Tailor A 233 200 3_Tailor B 233 8_Tailor C 100 13_Tailor B 33 15_Tailor A 33 18_Tailor C 133 12_Tailor C 167 17_Tailor B 33 13_Tailor B 233 8_Tailor A 67 19_Tailor B 100 20_Tailor B 233 7_Helper B 133 3_Tailor B 167 5_Tailor B 100 33 1_Tailor C 33 9_Helper B 33 8_Helper B 33 18_Tailor B 33 8_Helper B 167 9_Tailor C 167 167 67 15_Tailor C 133 3_Tailor A 100 17_Tailor A 100 167 8_Helper B 100 6_Tailor B 100 7_Tailor B 133 3_Helper B 33 3_Tailor C 266 33 14_Tailor C 33 3_Helper B 33 17_Tailor C 133 3_SNLS 3_3TOL 4_3TOL 3_SNLS 10_SNLS 4_SNLS 42_SNLS 31_SNLS 37_SNLS 8_SNLS 13_5TOL 30_SNLS 1_DNLS 10_SNLS 47_SNLS 44_SNLS 24_SNLS 8_3TOL 49_SNLS 7_TABLE 37_SNLS 39_SNLS 1_SNLS 9_TABLE 8_TABLE 48_SNLS 8_TABLE 9_SNLS

Operator & Machine Allocation 4 Operator Name Machine Name 67 4_Tailor C 100 33 33 15_Tailor C 233 67 100 33 4_Tailor C 100 67 200 33 17_Tailor A 33 19_Tailor C 33 19_Tailor C 100 67 14_Tailor B 33 67 14_Tailor C 33 15_Tailor C 67 100 4_Tailor B 100 200 2_Tailor C 266 33 167 9_Tailor C 67 67 4_SNLS

14_SNLS

4_SNLS

32_SNLS 1_DNLS 16_SNLS 45_SNLS 10_3TOL 14_SNLS 38_SNLS

2_SNLS

9_SNLS

14_SNLS 19_SNLS 7_5TOL 8_TABLE 40_SNLS 41_SNLS 3_TABLE 3_SNLS 13_SNLS 3_TABLE 16_SNLS

67 67 167 10_Tailor B 100 100 7_Tailor B 67 67 133 33 19_Tailor C 167 4_Helper B 233

11_5TOL

41_SNLS

16_SNLS 4_TABLE

133 9_Tailor B 9_5TOL 133 11_Tailor B 12_5TOL 33 9_Tailor B 9_5TOL 67 15_Tailor B 6_3TOL 100 6_Tailor B 40_SNLS 67 200 14_Tailor C 13_SNLS 100 100 3_Kansai Operator 3_KANSAI 200 5_Helper B 5_TABLE 200 133 33 9_Helper A 18_TABLE 133 5_Tailor A 21_SNLS 167 2_Tailor C 2_SNLS

33 167 200 10_Tailor B 200 100 67 100 33

10_5TOL

200 9_Helper B 133 100

9_TABLE

Operation Allocation 2 Units

Operator & Operation Allocation 3 Operator & Operation Allocation 4 Operator Name Operation Name Units Operator Name Operation Name 43_TOPSTITCH WB TAB 100 2_Tailor C 33 6_JOIN ALL PIPING 67 3_Tailor C 33 10_FR PKT LINING TOPSTITCH 67 4_Tailor C 33 100

167 100 9_Tailor C 33 12_Tailor C 100 13_Tailor C 33 67 14_Tailor C 200 15_Tailor C 200 16_Tailor C 133 19_Tailor C 33 33 67 10_Tailor B 33 67 200 33 9_Tailor A 67 10_Tailor A 133 11_Tailor A 167 167 100 15_Tailor A 167 67 133 19_Tailor A

7_MAKE ALL PIPING 17_DOWN FLY ATTACH 45_WB CB JOINT

17_DOWN FLY ATTACH 67 10_Tailor A 33 33

45_WB CB JOINT 33 22_BK WELT DOWN FACING ATTACH 100 48_ATTACH MAIN LABEL 33 45_WB CB JOINT 33 30_MAKE BACK DART 33

24_FLAP PIPING ATTACH 27_TOPSTITCH FLAP 40_TAB PIPING ATTACH

67 33 11_Tailor B 67 11_Tailor A

19_ATTACH FR RISE 10_FR PKT LINING TOPSTITCH

15_ATTACH & TOPST FR FLY

33

45_WB CB JOINT

233

100 100 100 67 7_Tailor B 67 19_Tailor B 67 67 15_Tailor B 233 33 17_Tailor B 33 18_Tailor B 67 20_Tailor B

9_FR PKT LINING ATTACH 67 22_BK WELT DOWN FACING ATTACH 100 6_JOIN ALL PIPING 33 32_BK PKT LINING ATTACH 100 56_CARE, SIZE LABEL ATTCH 17_Tailor B 67 48_ATTACH MAIN LABEL 67 5_FR RISE OL 1_FR PKT FACING OL 18_FR / FR JOINT

100 18_Tailor C 33 19_Tailor C

266 67

1_FR PKT FACING OL 33 20_Tailor B 266 67 167 266

133 200

100 233

133 167 200 200 33 167 67 8_Helper B

29_MARK DART

33 8_Helper B

31_MARK WELT

28_FLAP READY MARK 67 9_Helper B 100 200 100 33 4_Helper A 33 233 233 33 9_Helper A 266

39_DRAW WB TAB 67

62_REVERSE WB EXTENSION 200

peration Allocation 4 Units

33 33

33

33

33

100 67 100 100

33

33

133

67

Machine Allocation 4 Units 133

Operator & Machine Allocation 5 Operator Name Machine Name Units

Operator & Machine Allocation 6 Operator Name Machine Name

200

33 5_Tailor C

5_SNLS

133

33 10_Tailor C 233 133 200 167 100 16_Tailor C 33

10_SNLS

33 11_Tailor C

11_SNLS

15_SNLS

67

67

100

33

67

33 33

33

67

Operation Allocation 4 Units

33

33 33

100

67

Machine Allocation 6 Units

167

Total Units 333 334 333 333 332 333 333 333 334 332 333 333 333 333 332 332 332 334 333 333 334 333 333 333 334 333 333 332 332 333 333 334 334 334 334 333 333 333 334 334 334 333 333 333 332 333 333 333 333

333 333 333 334 333 333 334 333 333 333 333 333 333 333 334

LineBalance.com Solution Details From LineBalance.com Style No. Date 123_Shorts 19/Apr/2008 Operator Cost Garments Per For 100 Number Of Hour Garments Operators 2 161 1589 Machine Category SNLS 3TOL 5TOL DNLS DNLS-S APW KANSAI FOA IRON TABLE Standard Allowed Time Per Garment(seconds)

LineBalance Solutions

Number Of Machines 77 Number of Machines 49 9 10 1 0 2 3 0 1 18 93 93

Operator Efficiency % 91

Operator Number of Category Operators Tailor A Tailor B Tailor C Helper A Helper B Ironer A Kansai Operator

23 18 14 7 11 1 3

Total

77

Operator-Machine-Operation Scheduling for 2 Hour Slot For 322 Garments Machine & Operation Allocation 1 Machine & Operation Allocation 2 Operator Machine Operation Units Machine Operation 36_TOPSTITCH TOPWELT WITH FLAP 34_DOWN WELT TOPSTITCH 1_Tailor A 1_SNLS 129 1_SNLS 36_TOPSTITCH TOPWELT WITH FLAP 61_WB EXTN MAKING 2_Tailor A 2_SNLS 129 FLAP 36_TOPSTITCH TOPWELT WITH 2_SNLS 63_WB CLOSING 3_Tailor A 3_SNLS 65 3_SNLS 63_WB CLOSING 12_FR PKT ASSEMBLY 4_Tailor A 4_SNLS 129 4_SNLS 63_WB CLOSING 40_TAB PIPING ATTACH 5_Tailor A 5_SNLS 129 5_SNLS 34_DOWN WELT TOPSTITCH 20_J STITCH 6_Tailor A 6_SNLS 32 6_SNLS 20_J STITCH 61_WB EXTN MAKING 7_Tailor A 7_SNLS 97 7_SNLS 61_WB EXTN MAKING 24_FLAP PIPING ATTACH 8_Tailor A 8_SNLS 161 8_SNLS 25_MAKE BK FLAP 27_TOPSTITCH FLAP 9_Tailor A 9_SNLS 32 9_SNLS 27_TOPSTITCH FLAP 54_BOTTOM HEMMING 10_Tailor A 10_SNLS 65 10_SNLS 40_TAB PIPING ATTACH 41_MAKE WB TAB 11_Tailor A 11_SNLS 65 11_SNLS 43_TOPSTITCH WB TAB 12_Tailor A 12_SNLS 258 43_TOPSTITCH WB TAB 9_FR PKT LINING ATTACH 13_Tailor A 13_SNLS 32 10_FR PKT LINING TOPSTITCH 13_SNLS 11_FR PKT MOUTH PIPING TOPS 14_Tailor A 14_SNLS 161 14_SNLS 11_FR PKT MOUTH PIPING TOPSTITCH 50_SIDE SEAM OL 15_Tailor A 15_SNLS 161 10_5TOL 50_SIDE SEAM OL 52_BK RISE OL 16_Tailor A 1_5TOL 65 1_5TOL 52_BK RISE OL 33_MAKE BK WELT 17_Tailor A 2_5TOL 65 2_APW 33_MAKE BK WELT 37_BK PKT OL 18_Tailor A 1_APW 65 2_5TOL 37_BK PKT OL 51_INSEAM OVERLOCK 19_Tailor A 3_5TOL 32 3_5TOL 14_FR PKT OL 15_ATTACH & TOPST FR FLY 20_Tailor A 4_5TOL 194 16_SNLS 15_ATTACH & TOPST FR FLY 19_ATTACH FR RISE 21_Tailor A 17_SNLS 97 17_SNLS 38_BK PKT STAY STITCH AT WAIST 53_BTM OL 22_Tailor A 18_SNLS 65 9_3TOL 18_FR / FR JOINT 16_TOPFLY ZIPPER ATTACH 23_Tailor A 19_SNLS 194 1_DNLS 34_DOWN WELT TOPSTITCH 1_Tailor B 34_SNLS 161 34_DOWN WELT TOPSTITCH 12_FR PKT ASSEMBLY 2_Tailor B 35_SNLS 97 33_SNLS

3_Tailor B 36_SNLS 4_Tailor B 37_SNLS 5_Tailor B 38_SNLS 6_Tailor B 39_SNLS 7_Tailor B 40_SNLS 8_Tailor B 41_SNLS 9_Tailor B 42_SNLS 10_Tailor B 7_5TOL 11_Tailor B 9_5TOL 12_Tailor B 7_3TOL 13_Tailor B 44_SNLS 14_Tailor B 45_SNLS 15_Tailor B 46_SNLS 16_Tailor B 8_3TOL 17_Tailor B 48_SNLS 18_Tailor B 49_SNLS 1_Tailor C 21_SNLS 2_Tailor C 22_SNLS 3_Tailor C 23_SNLS 4_Tailor C 24_SNLS 5_Tailor C 25_SNLS 6_Tailor C 26_SNLS 7_Tailor C 27_SNLS 8_Tailor C 28_SNLS 9_Tailor C 29_SNLS 10_Tailor C 31_SNLS 11_Tailor C 32_SNLS 12_Tailor C 3_3TOL 13_Tailor C 4_3TOL 14_Tailor C 5_3TOL 1_Helper A 12_TABLE 2_Helper A 13_TABLE 3_Helper A 14_TABLE 4_Helper A 15_TABLE 5_Helper A 16_TABLE 6_Helper A 17_TABLE 7_Helper A 18_TABLE 1_Helper B 1_TABLE 2_Helper B 2_TABLE 3_Helper B 3_TABLE 4_Helper B 4_TABLE 5_Helper B 5_TABLE 6_Helper B 6_TABLE 7_Helper B 7_TABLE 8_Helper B 8_TABLE 9_Helper B 9_TABLE 10_Helper B 10_TABLE 11_Helper B 11_TABLE 1_Ironer A 1_IRON 1_Kansai Operator 1_KANSAI 2_Kansai Operator 2_KANSAI 3_Kansai Operator 3_KANSAI

12_FR PKT ASSEMBLY 194 12_FR PKT ASSEMBLY 32 37_SNLS 24_FLAP PIPING ATTACH 129 31_SNLS 25_MAKE BK FLAP 194 54_BOTTOM HEMMING 194 54_BOTTOM HEMMING 97 41_SNLS 41_MAKE WB TAB 97 42_SNLS 50_SIDE SEAM OL 65 7_5TOL 51_INSEAM OVERLOCK 32 9_5TOL 53_BTM OL 226 42_SNLS 2_ATTACH FR PKT FACING 13_FR PKT LINING CLOSING 32 44_SNLS 32 45_SNLS 18_FR / FR JOINT 32 46_SNLS 21_BK WELT, FACING OL 97 47_SNLS 6_JOIN ALL PIPING 97 48_SNLS 44_TAB READY CUT 97 49_SNLS 27_TOPSTITCH FLAP 32 64_WB TAB ATTACH & CLOSING18_SNLS 2_ATTACH FR PKT FACING 161 22_SNLS 2_ATTACH FR PKT FACING 226 9_3TOL 32 10_FR PKT LINING TOPSTITCH 24_SNLS 129 25_SNLS 13_FR PKT LINING CLOSING 32_BK PKT LINING ATTACH 129 26_SNLS 32 27_SNLS 7_MAKE ALL PIPING 38_BK PKT STAY STITCH AT161 28_SNLS WAIST 56_CARE, SIZE LABEL ATTCH32 6_5TOL 35_WELT FACING CLOSING 194 1_3TOL 65 32_SNLS 44_TAB READY CUT 32 33_SNLS 4_TOP/DOWN FLY OL 161 4_3TOL 1_FR PKT FACING OL 65 1_DNLS 47_WB MARKING 226 47_WB MARKING 49_FRONT,BACK SETTING 32 13_TABLE 129 14_TABLE 59_CHECK WB KANSAI 32 15_TABLE 31_MARK WELT 32 16_TABLE 57_WB SETTING 97 17_TABLE 26_REVERSE BK FLAP 65 18_TABLE 26_REVERSE BK FLAP 97 1_TABLE 42_REVERSE WB TAB 194 2_TABLE 47_WB MARKING 32 3_TABLE 60_REMOVE WB STITCH 226 60_REMOVE WB STITCH 65 5_TABLE 23_DRAW BK FLAP 65 6_TABLE 39_DRAW WB TAB 97 7_TABLE 3_FR MARK FOR PKT PLACEMENT 161 8_TABLE 29_MARK DART 226 9_TABLE 31_MARK WELT 258 62_REVERSE WB EXTENSION 46_FUSE WB PANEL JOINT 258 323 58_WB ATTACH 129 58_WB ATTACH 97 58_WB ATTACH 97

24_FLAP PIPING ATTACH 25_MAKE BK FLAP

40_TAB PIPING ATTACH 9_FR PKT LINING ATTACH 52_BK RISE OL 14_FR PKT OL 2_ATTACH FR PKT FACING 8_FR PKT MOUTH PIPING ATTAC 32_BK PKT LINING ATTACH 30_MAKE BACK DART 35_WELT FACING CLOSING 22_BK WELT DOWN FACING ATT 48_ATTACH MAIN LABEL 64_WB TAB ATTACH & CLOSING 43_TOPSTITCH WB TAB 1_FR PKT FACING OL 8_FR PKT MOUTH PIPING ATTAC 11_FR PKT MOUTH PIPING TOPS 32_BK PKT LINING ATTACH 30_MAKE BACK DART 15_ATTACH & TOPST FR FLY 55_WAIST LINE STAY STITCH 21_BK WELT, FACING OL 6_JOIN ALL PIPING 48_ATTACH MAIN LABEL 5_FR RISE OL 16_TOPFLY ZIPPER ATTACH 49_FRONT,BACK SETTING 59_CHECK WB KANSAI 60_REMOVE WB STITCH 57_WB SETTING 26_REVERSE BK FLAP 28_FLAP READY MARK 42_REVERSE WB TAB 47_WB MARKING 59_CHECK WB KANSAI

23_DRAW BK FLAP 39_DRAW WB TAB 3_FR MARK FOR PKT PLACEMEN 29_MARK DART 31_MARK WELT

Operation-Operator-Machine Scheduling for 2 Hour Slot For 322 Garments

Operator & Machine Allocation 1 Operation FACING OL Units 1_FR PKT Name Operator Name Machine Name 18_Tailor B 8_3TOL 2_ATTACH FR PKT FACING 12_Tailor B 42_SNLS 3_FR MARK FOR PKT PLACEMENT 7_Helper B 7_TABLE 4_TOP/DOWN FLY OL 3_3TOL 5_FR RISE OL 12_Tailor C 18_Tailor B 8_3TOL 6_JOIN ALL PIPING 16_Tailor B 47_SNLS 7_MAKE ALL PIPING 15_Tailor B 46_SNLS 8_FR PKT MOUTH PIPING ATTACH 13_Tailor B 44_SNLS 9_FR PKT LINING ATTACH 13_Tailor A 10_FR PKT LINING TOPSTITCH 13_SNLS 14_Tailor A 14_SNLS 11_FR PKT MOUTH PIPING TOPSTITCH 14_Tailor 14_SNLS 12_FR PKT ASSEMBLY A 4_Tailor A 4_SNLS 13_FR PKT LINING CLOSING 13_Tailor B 44_SNLS 14_FR PKT OL 19_Tailor FLY 3_5TOL A 15_ATTACH & TOPST FR 17_Tailor A 15_SNLS 16_TOPFLY ZIPPER ATTACH 23_Tailor 1_DNLS 17_DOWN FLY ATTACH A 4_Tailor C 7_SNLS 18_FR / FR JOINT 23_Tailor A 19_SNLS 19_ATTACH FR RISE 21_Tailor A 17_SNLS 20_J STITCH 3_Tailor A 3_SNLS 21_BK WELT, FACING OL 2_Tailor B 5_3TOL 22_BK WELT DOWN FACING ATTACH 17_Tailor B 48_SNLS 23_DRAW BK FLAP 15_TABLE 24_FLAP PIPING4_Helper A ATTACH 8_Tailor A 8_SNLS 25_MAKE BK FLAP 8_Tailor A 8_SNLS 26_REVERSE BK FLAP 6_Helper A 17_TABLE 27_TOPSTITCH FLAP 9_SNLS 28_FLAP READY9_Tailor A MARK 9_TABLE 29_MARK DART 5_Helper A 8_TABLE 30_MAKE BACK 8_Helper B DART 15_Tailor B 46_SNLS 31_MARK WELT 5_Helper A 16_TABLE 32_BK PKT LINING ATTACH 14_Tailor B 45_SNLS 33_MAKE BK WELT 2_APW 34_DOWN WELT17_Tailor A TOPSTITCH 1_Tailor A 1_SNLS 35_WELT FACING CLOSING 16_Tailor B 36_TOPSTITCH TOPWELT WITH 47_SNLS FLAP 1_Tailor A 1_SNLS 37_BK PKT OL 18_Tailor AT 2_5TOL 38_BK PKT STAY STITCH A WAIST 21_Tailor A 17_SNLS 39_DRAW WB TAB 4_Helper 15_TABLE 40_TAB PIPING ATTACH A 5_Tailor A 5_SNLS 41_MAKE WB TAB 11_Tailor A 11_SNLS 42_REVERSE WB TAB 1_Helper B 1_TABLE 43_TOPSTITCH WB TAB 12_Tailor A 12_SNLS 44_TAB READY CUT 17_Tailor B 35_SNLS 45_WB CB JOINT 23_Tailor A 20_SNLS 46_FUSE WB PANEL JOINT 1_Ironer A 1_IRON 47_WB MARKING 1_Helper A 12_TABLE 48_ATTACH MAIN LABEL 18_Tailor B 49_SNLS 49_FRONT,BACK SETTING 2_Helper A 13_TABLE 50_SIDE SEAM OL 15_Tailor 10_5TOL 51_INSEAM OVERLOCK A 3_5TOL 52_BK RISE OL 19_Tailor A 16_Tailor A 1_5TOL

Operator & Machine Allocation 2 Operator Name Machine Name 161 3_Tailor C 9_3TOL 32 13_Tailor B 44_SNLS 161 8_Helper B 8_TABLE 161 13_Tailor C 4_3TOL 129 13_Tailor C 4_3TOL 64 17_Tailor B 48_SNLS 161 8_Tailor C 28_SNLS 161 4_Tailor C 24_SNLS 258 9_Tailor B 42_SNLS 161 4_Tailor C 24_SNLS 129 15_Tailor A 15_SNLS 32 2_Tailor B 33_SNLS 97 14_Tailor B 45_SNLS 97 20_Tailor A 4_5TOL 32 20_Tailor A 16_SNLS 161 10_Tailor C 1_DNLS 32 5_Tailor C 23_SNLS 193 12_Tailor B 42_SNLS 129 11_Tailor B 43_SNLS 32 6_Tailor A 6_SNLS 32 11_Tailor B 6_3TOL 193 11_Tailor C 32_SNLS 97 5_Helper B 5_TABLE 32 4_Tailor B 37_SNLS 32 9_Tailor A 9_SNLS 161 7_Helper A 18_TABLE 225 10_Tailor A 10_SNLS 32 7_Helper A 18_TABLE 97 9_Helper B 9_TABLE 97 7_Tailor C 27_SNLS 32 9_Helper B 9_TABLE 193 6_Tailor C 26_SNLS 225 18_Tailor A 1_APW 32 6_Tailor A 6_SNLS 258 11_Tailor C 32_SNLS 129 2_Tailor A 2_SNLS 258 19_Tailor A 3_5TOL 129 22_Tailor A 18_SNLS 64 6_Helper B 6_TABLE 32 10_Tailor A 10_SNLS 193 8_Tailor B 41_SNLS 129 2_Helper B 2_TABLE 258 13_Tailor A 13_SNLS 161 18_Tailor B 49_SNLS 193 6_Tailor C 24_SNLS 322 225 2_Helper A 13_TABLE 129 12_Tailor C 33_SNLS 193 3_Helper A 14_TABLE 129 16_Tailor A 1_5TOL 225 10_Tailor B 8_5TOL 225 17_Tailor A 2_5TOL

53_BTM OL 22_Tailor 9_3TOL 54_BOTTOM HEMMING A 10_Tailor A 55_WAIST LINE STAY STITCH 10_SNLS 22_Tailor A 56_CARE, SIZE LABEL ATTCH 5_5TOL 30_SNLS 57_WB SETTING9_Tailor C 5_Helper A 16_TABLE 58_WB ATTACH 1_Kansai 1_KANSAI 59_CHECK WB KANSAI Operator 14_TABLE 60_REMOVE WB3_Helper A STITCH 4_Helper A 15_TABLE 61_WB EXTN MAKING 2_Tailor A 62_REVERSE WB EXTENSION 2_SNLS 4_Helper A 5_TABLE 63_WB CLOSING 3_Tailor A 64_WB TAB ATTACH & CLOSING3_SNLS 1_Tailor C 18_SNLS

97 12_Tailor B 7_3TOL 32 7_Tailor B 40_SNLS 193 9_Tailor C 6_5TOL 129 10_Tailor C 31_SNLS 225 6_Helper A 17_TABLE 129 2_Kansai Operator 2_KANSAI 97 4_Helper A 15_TABLE 32 4_Helper B 4_TABLE 32 7_Tailor A 7_SNLS 32 6_Helper A 17_TABLE 64 4_Tailor A 4_SNLS 161 2_Tailor C 22_SNLS

Machine-Operator-Operation Scheduling for 2 Hour Slot For 322 Garments Operator & Operation Allocation 1 Operator & Operation Allocation 2 Machine Name Operator Name 36_TOPSTITCH TOPWELT WITH FLAP Operation Name Units Operator Name 34_DOWNName TOPSTITCH Operation WELT 1_SNLS 1_Tailor A 129 FLAP 36_TOPSTITCH TOPWELT WITH 1_Tailor A 61_WB EXTN MAKING 2_SNLS 2_Tailor A 129 FLAP 36_TOPSTITCH TOPWELT WITH 2_Tailor A 63_WB CLOSING 3_SNLS 3_Tailor A 64 3_Tailor A 63_WB CLOSING 12_FR PKT ASSEMBLY 4_SNLS 4_Tailor A 129 4_Tailor A 63_WB CLOSING 40_TAB PIPING ATTACH 5_SNLS 5_Tailor A 129 5_Tailor A 34_DOWN WELT TOPSTITCH 20_J STITCH 6_SNLS 6_Tailor A 32 6_Tailor A 20_J STITCH 61_WB EXTN MAKING 7_SNLS 7_Tailor A 97 7_Tailor A 61_WB EXTN MAKING 24_FLAP PIPING ATTACH 8_SNLS 8_Tailor A 161 8_Tailor A 25_MAKE BK FLAP 27_TOPSTITCH FLAP 9_SNLS 9_Tailor A 32 9_Tailor A 27_TOPSTITCH FLAP 54_BOTTOM HEMMING 10_SNLS 10_Tailor A 64 10_Tailor A 40_TAB PIPING ATTACH 41_MAKE WB TAB 11_SNLS 11_Tailor A 64 11_Tailor A 43_TOPSTITCH WB TAB 12_SNLS 12_Tailor A 258 43_TOPSTITCH WB TAB 9_FR PKT LINING ATTACH 13_SNLS 13_Tailor A 32 10_FR PKT LINING TOPSTITCH 13_Tailor A 11_FR PKT MOUTH PIPING TOPS 14_SNLS 14_Tailor A 161 14_Tailor 11_FR PKT MOUTH PIPING TOPSTITCH A 15_ATTACH & TOPST FR FLY 15_SNLS 15_Tailor A 161 17_Tailor A 15_ATTACH & TOPST FR FLY 16_SNLS 20_Tailor A 161 15_ATTACH & TOPST FR FLY 19_ATTACH FR RISE 17_SNLS 21_Tailor A 97 21_Tailor A 38_BK PKT STAY STITCH AT WAIST 64_WB TAB ATTACH & CLOSING 18_SNLS 22_Tailor A 64 1_Tailor C 18_FR / FR JOINT 19_SNLS 23_Tailor A 193 45_WB CB JOINT 20_SNLS 23_Tailor A 193 27_TOPSTITCH FLAP 17_DOWN FLY ATTACH 21_SNLS 1_Tailor C 32 64_WB TAB ATTACH & CLOSING14_Tailor C 43_TOPSTITCH WB TAB 22_SNLS 2_Tailor C 161 2_Tailor C 2_ATTACH FR PKT FACING 17_DOWN FLY ATTACH 23_SNLS 3_Tailor C 2_ATTACH FR PKT FACING 225 5_Tailor C 8_FR PKT MOUTH PIPING ATTAC 24_SNLS 4_Tailor C 32 10_FR PKT LINING TOPSTITCH 4_Tailor C 11_FR PKT MOUTH PIPING TOPS 25_SNLS 5_Tailor C 13_FR PKT LINING CLOSING129 5_Tailor C 32_BK PKT LINING ATTACH 26_SNLS 6_Tailor C 32_BK PKT LINING ATTACH 129 6_Tailor C 30_MAKE BACK DART 27_SNLS 7_Tailor C 32 7_Tailor C 7_MAKE ALL PIPING 15_ATTACH & TOPST FR FLY 28_SNLS 8_Tailor C 161 8_Tailor C 38_BK PKT STAY STITCH AT WAIST 29_SNLS 9_Tailor C 56_CARE, SIZE LABEL ATTCH32 30_SNLS 9_Tailor C 129 56_CARE, SIZE LABEL ATTCH 25_MAKE BK FLAP 31_SNLS 10_Tailor C 35_WELT FACING CLOSING 193 5_Tailor B 6_JOIN ALL PIPING 32_SNLS 11_Tailor C 64 11_Tailor C 48_ATTACH MAIN LABEL 12_FR PKT ASSEMBLY 33_SNLS 12_Tailor C 193 2_Tailor B 34_DOWN WELT TOPSTITCH 34_SNLS 1_Tailor B 161 34_DOWN WELT TOPSTITCH 44_TAB READY CUT 35_SNLS 2_Tailor B 97 17_Tailor B 12_FR PKT ASSEMBLY 36_SNLS 3_Tailor B 193 12_FR PKT ASSEMBLY 24_FLAP PIPING ATTACH 37_SNLS 4_Tailor B 32 4_Tailor B 24_FLAP PIPING ATTACH 38_SNLS 5_Tailor B 129

39_SNLS 40_SNLS 41_SNLS 42_SNLS 43_SNLS 44_SNLS 45_SNLS 46_SNLS 47_SNLS 48_SNLS 49_SNLS 1_3TOL 2_3TOL 3_3TOL 4_3TOL 5_3TOL 6_3TOL 7_3TOL 8_3TOL 9_3TOL 1_5TOL 2_5TOL 3_5TOL 4_5TOL 5_5TOL 6_5TOL 7_5TOL 8_5TOL 9_5TOL 10_5TOL 1_DNLS 1_APW 2_APW 1_KANSAI 2_KANSAI 3_KANSAI 1_IRON 1_TABLE 2_TABLE 3_TABLE 4_TABLE 5_TABLE 6_TABLE 7_TABLE 8_TABLE 9_TABLE 10_TABLE 11_TABLE 12_TABLE 13_TABLE 14_TABLE 15_TABLE 16_TABLE 17_TABLE

25_MAKE BK FLAP 6_Tailor B 193 54_BOTTOM HEMMING 7_Tailor B 193 54_BOTTOM HEMMING 8_Tailor B 97 8_Tailor B 41_MAKE WB TAB 9_Tailor B 97 9_Tailor B 19_ATTACH FR RISE 11_Tailor B 193 2_ATTACH FR PKT FACING 13_Tailor B 13_FR PKT LINING CLOSING 32 13_Tailor B 14_Tailor B 32 14_Tailor B 18_FR / FR JOINT 15_Tailor B 35_WELT FACING CLOSING 32 15_Tailor B 16_Tailor B 258 16_Tailor B 6_JOIN ALL PIPING 17_Tailor B 97 17_Tailor B 44_TAB READY CUT 18_Tailor B 97 18_Tailor B 21_BK WELT, FACING OL 10_Tailor C 97 44_TAB READY CUT 11_Tailor C 32 44_TAB READY CUT 12_Tailor C 32 12_Tailor C 4_TOP/DOWN FLY OL 13_Tailor C 161 13_Tailor C 21_BK WELT, FACING OL 2_Tailor B 32 14_Tailor C 21_BK WELT, FACING OL 11_Tailor B 32 53_BTM OL 12_Tailor B 225 15_Tailor B 21_BK WELT, FACING OL 16_Tailor B 97 18_Tailor B 53_BTM OL 22_Tailor A 97 3_Tailor C 50_SIDE SEAM OL 16_Tailor A 64 16_Tailor A 52_BK RISE OL 17_Tailor A 64 18_Tailor A 37_BK PKT OL 19_Tailor A 32 19_Tailor A 14_FR PKT OL 20_Tailor A 193 55_WAIST LINE STAY STITCH 22_Tailor A 193 50_SIDE SEAM OL 9_Tailor B 64 9_Tailor C 50_SIDE SEAM OL 10_Tailor B 64 10_Tailor B 37_BK PKT OL 10_Tailor B 32 10_Tailor B 51_INSEAM OVERLOCK 11_Tailor B 32 11_Tailor B 50_SIDE SEAM OL 15_Tailor A 16_TOPFLY ZIPPER ATTACH129 23_Tailor A 161 10_Tailor C 33_MAKE BK WELT 18_Tailor A 64 10_Tailor B 33_MAKE BK WELT 17_Tailor A 225 58_WB ATTACH 1_Kansai Operator 129 58_WB ATTACH 2_Kansai Operator 97 58_WB ATTACH 3_Kansai Operator 46_FUSE WB PANEL JOINT 97 1_Ironer A 322 26_REVERSE BK FLAP 1_Helper B 97 1_Helper B 42_REVERSE WB TAB 2_Helper B 193 2_Helper B 47_WB MARKING 3_Helper B 32 3_Helper B 60_REMOVE WB STITCH 4_Helper B 225 62_REVERSE WB EXTENSION 4_Helper A 32 5_Helper B 23_DRAW BK FLAP 6_Helper B 64 6_Helper B 39_DRAW WB TAB 7_Helper B 97 7_Helper B 3_FR MARK FOR PKT PLACEMENT 8_Helper B 161 8_Helper B 28_FLAP READY MARK 5_Helper A 32 9_Helper B 31_MARK WELT 10_Helper B 258 62_REVERSE WB EXTENSION 11_Helper B 258 47_WB MARKING 1_Helper A 225 47_WB MARKING 2_Helper A 49_FRONT,BACK SETTING 32 2_Helper A 3_Helper A 129 3_Helper A 59_CHECK WB KANSAI 4_Helper A 32 4_Helper A 31_MARK WELT 5_Helper A 32 5_Helper A 57_WB SETTING 6_Helper A 97 6_Helper A

40_TAB PIPING ATTACH 9_FR PKT LINING ATTACH

8_FR PKT MOUTH PIPING ATTAC 32_BK PKT LINING ATTACH 30_MAKE BACK DART 6_JOIN ALL PIPING 22_BK WELT DOWN FACING ATT 48_ATTACH MAIN LABEL

4_TOP/DOWN FLY OL 5_FR RISE OL 1_FR PKT FACING OL 21_BK WELT, FACING OL 5_FR RISE OL 1_FR PKT FACING OL 52_BK RISE OL 37_BK PKT OL 51_INSEAM OVERLOCK

55_WAIST LINE STAY STITCH 52_BK RISE OL 51_INSEAM OVERLOCK 14_FR PKT OL 16_TOPFLY ZIPPER ATTACH 33_MAKE BK WELT

42_REVERSE WB TAB 47_WB MARKING 59_CHECK WB KANSAI

60_REMOVE WB STITCH 39_DRAW WB TAB 3_FR MARK FOR PKT PLACEMEN 29_MARK DART 29_MARK DART

49_FRONT,BACK SETTING 59_CHECK WB KANSAI 60_REMOVE WB STITCH 57_WB SETTING 26_REVERSE BK FLAP

26_REVERSE BK FLAP 18_TABLE 7_Helper A 64 7_Helper A Bottleneck Operators & Machines have been indicated in Red Slack Operators & Machines have been indicated in Blue

28_FLAP READY MARK

tech route to cut cost

e Per Garment(seconds)

1725

Machine Efficiency % 76

Operator Multitasking Measure 167

peration Allocation 2 Units

Machine & Operation Allocation 3 Machine Operation Units 32 32 65 3_SNLS 32 32 194 129 32 8_SNLS 226 32 10_SNLS 194 258 129 129 226 226 15_SNLS 258 226 3_5TOL 161 129 17_SNLS 97 5_5TOL 161 20_SNLS 65 5_3TOL 20_J STITCH 32

Machine & Operation Allocation 4 Machine Operation

25_MAKE BK FLAP 32 40_TAB PIPING ATTACH 161

15_ATTACH & TOPST FR FLY 32 14_FR PKT OL 97 38_BK PKT STAY STITCH AT WAIST 129 55_WAIST LINE STAY STITCH 194 45_WB CB JOINT 194 21_BK WELT, FACING OL 32

161 65 41_MAKE WB TAB 32 50_SIDE SEAM OL 65 33_MAKE BK WELT 32 8_5TOL 19_ATTACH FR RISE 194 6_3TOL 18_FR / FR JOINT 13_FR PKT LINING CLOSING 32 97 18_FR / FR JOINT 65 7_MAKE ALL PIPING 161 7_3TOL 6_JOIN ALL PIPING 65 44_TAB READY CUT 161 5_FR RISE OL 129 8_3TOL

65 41_SNLS 65 6_5TOL 32 1_APW 32 43_SNLS 32 42_SNLS 161 44_SNLS 194 45_SNLS 97 46_SNLS 258 47_SNLS 194 35_SNLS 129 8_3TOL 161 32 32 161 24_SNLS 32 25_SNLS 97 24_SNLS 226 32 28_SNLS 129 30_SNLS 97 1_DNLS 161 32_SNLS 194 3_3TOL 194 4_3TOL 129 21_SNLS 194 97 32 15_TABLE 226 9_TABLE 161 17_TABLE 258 129 32 194 161 161 161 97 32 8_TABLE

37_BK PKT OL 21_BK WELT, FACING OL

21_BK WELT, FACING OL

1_FR PKT FACING OL

10_FR PKT LINING TOPSTITCH 13_FR PKT LINING CLOSING 32 7_SNLS 65 23_SNLS 45_WB CB JOINT 32 38_BK PKT STAY STITCH AT WAIST 56_CARE, SIZE LABEL ATTCH97 16_TOPFLY ZIPPER ATTACH129 32 22_BK WELT DOWN FACING ATTACH 129 2_3TOL 4_TOP/DOWN FLY OL 161 1_FR PKT FACING OL 65 17_DOWN FLY ATTACH 258 21_SNLS

17_DOWN FLY ATTACH 17_DOWN FLY ATTACH

44_TAB READY CUT

45_WB CB JOINT

23_DRAW BK FLAP 97 15_TABLE 28_FLAP READY MARK 32 62_REVERSE WB EXTENSION 32

39_DRAW WB TAB

28_FLAP READY MARK 32

Machine Allocation 2 Units

Operator & Machine Allocation 3 Operator Name Machine Name Units 32 13_Tailor C 4_3TOL 32 3_Tailor C 23_SNLS 161 161 193 97 11_Tailor C 32_SNLS 161 161 64 32 5_Tailor C 25_SNLS 161 5_Tailor C 25_SNLS 64 3_Tailor B 36_SNLS 32 5_Tailor C 25_SNLS 193 11_Tailor B 9_5TOL 161 21_Tailor A 17_SNLS 32 14_Tailor C 1_DNLS 32 14_Tailor C 21_SNLS 32 14_Tailor B 45_SNLS 193 193 7_Tailor A 7_SNLS 32 15_Tailor B 7_3TOL 129 161 6_Helper B 6_TABLE 161 5_Tailor B 38_SNLS 32 5_Tailor B 31_SNLS 64 1_Helper B 1_TABLE 64 1_Tailor C 21_SNLS 258 9_Helper B 8_TABLE 225 225 32 10_Helper B 10_TABLE 97 7_Tailor C 27_SNLS 64 10_Tailor B 1_APW 32 1_Tailor B 34_SNLS 64 129 3_Tailor A 3_SNLS 32 10_Tailor B 8_5TOL 64 8_Tailor C 28_SNLS 161 7_Helper B 7_TABLE 161 11_Tailor A 11_SNLS 32 9_Tailor B 42_SNLS 193 32 2_Tailor C 22_SNLS 97 11_Tailor C 2_3TOL 32 14_Tailor C 21_SNLS 32 2_Helper B 193 129 64 9_Tailor B 64 11_Tailor B 64 10_Tailor B 2_TABLE

Operator & Machine Allocation 4 Operator Name Machine Name 64 14_Tailor C 5_3TOL 225 4_Tailor C 24_SNLS

161

129 32 193 4_Tailor B 64 6_Tailor C 32 97 8_Tailor C 129 258 64 15_Tailor B 97 64 16_Tailor B 64 129 64 6_Tailor B 97 32 32

37_SNLS 26_SNLS 28_SNLS

46_SNLS

8_3TOL

39_SNLS

258 32 32 161 2_Tailor B 64 32 97 9_Tailor C 97 64 8_Tailor B 97 32 32 12_Tailor C 97 32 3_Helper B

35_SNLS

29_SNLS 41_SNLS

3_3TOL

3_TABLE

6_5TOL 9_5TOL 7_5TOL

64 10_Tailor B 32 32

7_5TOL

225 193 8_Tailor B 41_SNLS 129 193 97 97 3_Kansai Operator 3_KANSAI 32 3_Helper B 3_TABLE 225 5_Helper B 5_TABLE 129 8_Tailor A 8_SNLS 32 11_Helper B 11_TABLE 129 5_Tailor A 5_SNLS 161

97

97 193 64 161 258 129

Operation Allocation 2 Units

Operator & Operation Allocation 3 Operator Name Operation Name Units 32 32 64 3_Tailor A 32 32 193 129 4_Tailor C 32 8_Tailor A 225 32 10_Tailor A 193 258 129 32 129 21_Tailor A 161 20_J STITCH 32

Operator & Operation Allocation 4 Operator Name Operation Name

17_DOWN FLY ATTACH 25_MAKE BK FLAP 40_TAB PIPING ATTACH

32 32 161

38_BK PKT STAY STITCH AT WAIST 129

45_WB CB JOINT 258 14_Tailor C 32 32 161 4_Tailor C 32 5_Tailor C 97 225 32 8_Tailor C 97 10_FR PKT LINING TOPSTITCH 13_FR PKT LINING CLOSING 32 6_Tailor C 64 38_BK PKT STAY STITCH AT WAIST 97 45_WB CB JOINT

64 161 11_Tailor C 64 161 161

22_BK WELT DOWN FACING ATTACH 129

64 8_Tailor B 64 12_Tailor B 161 13_Tailor B 193 14_Tailor B 97 15_Tailor B 64 193 129

41_MAKE WB TAB 2_ATTACH FR PKT FACING

32 32 12_Tailor B

18_FR / FR JOINT

13_FR PKT LINING CLOSING 97 18_FR / FR JOINT 64 7_MAKE ALL PIPING 161

161 193 13_Tailor C 64 64 129 18_Tailor B 32 225 258 225 19_Tailor A

1_FR PKT FACING OL 64

1_FR PKT FACING OL 161

14_FR PKT OL 97

129 32 64 32 32 14_Tailor C 32 16_TOPFLY ZIPPER ATTACH 129

129 32 193 23_DRAW BK FLAP 64 5_Helper B 161 161 97 9_Helper B 225 9_Helper B 161 28_FLAP READY MARK 31_MARK WELT

32 32

193 97 32 4_Helper A 225 161 6_Helper A

23_DRAW BK FLAP

97 4_Helper A 62_REVERSE WB EXTENSION 32

39_DRAW WB TAB

258

peration Allocation 4 Units

32 32

65

161

32 32

32

97

65

Machine Allocation 4 Units 64 32

Operator & Machine Allocation 5 Operator Name Machine Name Units

32 129 32

32

97 10_Tailor C

1_3TOL

97

193

97

32 64

32

32

64

Total Units 321 321 322 322 322 322 322 322 322 322 322 321 322 322 322 322 322 321 322 322 322 322 322 322 321 322 321 322 322 322 322 322 321 322 322 322 322 322 322 321 322 322 322 322 322 322 321 322 322 321 321 321

322 322 322 322 322 323 322 321 322 322 322 322

Operation Allocation 4 Units

32

32

64

LineBalance.com Solution Details From LineBalance.com Style No. Date 123_Shorts 19/Apr/2008 Operator Cost Garments Per For 100 Number Of Hour Garments Operators 3 146 1626 Machine Category SNLS 3TOL 5TOL DNLS DNLS-S APW KANSAI FOA IRON TABLE Standard Allowed Time Per Garment(seconds)

LineBalance Solutions

Number Of Machines 69 Number of Machines 44 7 9 1 0 3 2 0 1 16 83 83

Operator Efficiency % 93

Operator Number of Category Operators Tailor A Tailor B Tailor C Helper A Helper B Ironer A Kansai Operator

18 18 14 8 8 1 2

Total

69

Operator-Machine-Operation Scheduling for 2 Hour Slot For 292 Garments Machine & Operation Allocation 1 Machine & Operation Allocation 2 Operator Machine Operation Units Machine Operation 36_TOPSTITCH TOPWELT WITH FLAP 1_Tailor A 29_SNLS 146 FLAP 36_TOPSTITCH TOPWELT WITH 2_Tailor A 30_SNLS 146 63_WB CLOSING 3_Tailor A 31_SNLS 146 63_WB CLOSING 4_Tailor A 32_SNLS 146 34_DOWN WELT TOPSTITCH 20_J STITCH 5_Tailor A 33_SNLS 146 33_SNLS 20_J STITCH 61_WB EXTN MAKING 6_Tailor A 34_SNLS 205 34_SNLS 61_WB EXTN MAKING 7_Tailor A 35_SNLS 234 61_WB EXTN MAKING 12_FR PKT ASSEMBLY 8_Tailor A 36_SNLS 29 36_SNLS 25_MAKE BK FLAP 27_TOPSTITCH FLAP 9_Tailor A 37_SNLS 117 37_SNLS 27_TOPSTITCH FLAP 54_BOTTOM HEMMING 10_Tailor A 38_SNLS 59 38_SNLS 54_BOTTOM HEMMING 41_MAKE WB TAB 11_Tailor A 39_SNLS 29 39_SNLS 9_FR PKT LINING ATTACH 11_FR PKT MOUTH PIPING TOPS 12_Tailor A 40_SNLS 59 40_SNLS 50_SIDE SEAM OL 52_BK RISE OL 13_Tailor A 7_5TOL 88 7_5TOL 33_MAKE BK WELT 37_BK PKT OL 14_Tailor A 2_APW 88 6_5TOL 51_INSEAM OVERLOCK 14_FR PKT OL 15_Tailor A 9_5TOL 117 9_5TOL 19_ATTACH FR RISE 38_BK PKT STAY STITCH AT WA 16_Tailor A 41_SNLS 234 41_SNLS 53_BTM OL 55_WAIST LINE STAY STITCH 17_Tailor A 6_3TOL 176 7_5TOL 18_FR / FR JOINT 16_TOPFLY ZIPPER ATTACH 18_Tailor A 43_SNLS 205 1_DNLS 34_DOWN WELT TOPSTITCH 12_FR PKT ASSEMBLY 1_Tailor B 14_SNLS 146 14_SNLS 12_FR PKT ASSEMBLY 9_FR PKT LINING ATTACH 2_Tailor B 15_SNLS 176 15_SNLS 12_FR PKT ASSEMBLY 24_FLAP PIPING ATTACH 3_Tailor B 16_SNLS 59 16_SNLS 24_FLAP PIPING ATTACH 25_MAKE BK FLAP 4_Tailor B 17_SNLS 59 17_SNLS 54_BOTTOM HEMMING 40_TAB PIPING ATTACH 5_Tailor B 18_SNLS 88 18_SNLS 40_TAB PIPING ATTACH 41_MAKE WB TAB 6_Tailor B 19_SNLS 176 19_SNLS 41_MAKE WB TAB 7_Tailor B 20_SNLS 205

8_Tailor B 21_SNLS 9_Tailor B 2_5TOL 10_Tailor B 3_5TOL 11_Tailor B 4_5TOL 12_Tailor B 22_SNLS 13_Tailor B 5_5TOL 14_Tailor B 24_SNLS 15_Tailor B 25_SNLS 16_Tailor B 26_SNLS 17_Tailor B 27_SNLS 18_Tailor B 28_SNLS 1_Tailor C 1_SNLS 2_Tailor C 2_SNLS 3_Tailor C 3_SNLS 4_Tailor C 4_SNLS 5_Tailor C 5_SNLS 6_Tailor C 6_SNLS 7_Tailor C 7_SNLS 8_Tailor C 1_5TOL 9_Tailor C 9_SNLS 10_Tailor C 1_3TOL 11_Tailor C 11_SNLS 12_Tailor C 12_SNLS 13_Tailor C 3_3TOL 14_Tailor C 4_3TOL 1_Helper A 1_TABLE 2_Helper A 2_TABLE 3_Helper A 3_TABLE 4_Helper A 4_TABLE 5_Helper A 5_TABLE 6_Helper A 6_TABLE 7_Helper A 7_TABLE 8_Helper A 8_TABLE 1_Helper B 9_TABLE 2_Helper B 10_TABLE 3_Helper B 11_TABLE 4_Helper B 12_TABLE 5_Helper B 13_TABLE 6_Helper B 14_TABLE 7_Helper B 15_TABLE 8_Helper B 16_TABLE 1_Ironer A 1_IRON 1_Kansai Operator 1_KANSAI 2_Kansai Operator 2_KANSAI

41_MAKE WB TAB 29 21_SNLS 50_SIDE SEAM OL 146 2_5TOL 52_BK RISE OL 176 3_5TOL 37_BK PKT OL 88 64_WB TAB ATTACH & CLOSING4_5TOL 176 4_5TOL 14_FR PKT OL 2_ATTACH FR PKT FACING 88 23_SNLS 13_FR PKT LINING CLOSING 29 24_SNLS 117 25_SNLS 30_MAKE BACK DART 234 26_SNLS 7_MAKE ALL PIPING 59 4_3TOL 44_TAB READY CUT 234 5_3TOL 27_TOPSTITCH FLAP 2_ATTACH FR PKT FACING 88 1_SNLS 234 8_FR PKT MOUTH PIPING ATTACH 88 10_FR PKT LINING TOPSTITCH 3_SNLS 117 4_SNLS 13_FR PKT LINING CLOSING 32_BK PKT LINING ATTACH 88 5_SNLS 15_ATTACH & TOPST FR FLY 29 6_SNLS 117 55_WAIST LINE STAY STITCH 7_SNLS 146 56_CARE, SIZE LABEL ATTCH 8_SNLS 146 7_3TOL 21_BK WELT, FACING OL 59 10_SNLS 6_JOIN ALL PIPING 88 11_SNLS 48_ATTACH MAIN LABEL 234 2_3TOL 4_TOP/DOWN FLY OL 29 3_3TOL 1_FR PKT FACING OL 59 1_DNLS 42_REVERSE WB TAB 176 1_TABLE 47_WB MARKING 49_FRONT,BACK SETTING 29 2_TABLE 117 3_TABLE 59_CHECK WB KANSAI 88 4_TABLE 60_REMOVE WB STITCH 29 5_TABLE 31_MARK WELT 234 6_TABLE 57_WB SETTING 263 26_REVERSE BK FLAP 117 8_TABLE 26_REVERSE BK FLAP 176 9_TABLE 42_REVERSE WB TAB 59 10_TABLE 47_WB MARKING 59 11_TABLE 60_REMOVE WB STITCH 88 12_TABLE 23_DRAW BK FLAP 29 13_TABLE 39_DRAW WB TAB 29 14_TABLE 29_MARK DART 234 62_REVERSE WB EXTENSION 15_TABLE 46_FUSE WB PANEL JOINT 59 16_TABLE 293 58_WB ATTACH 146 58_WB ATTACH 146

9_FR PKT LINING ATTACH 52_BK RISE OL 37_BK PKT OL 51_INSEAM OVERLOCK 14_FR PKT OL 19_ATTACH FR RISE 8_FR PKT MOUTH PIPING ATTAC 32_BK PKT LINING ATTACH 7_MAKE ALL PIPING 21_BK WELT, FACING OL 4_TOP/DOWN FLY OL 64_WB TAB ATTACH & CLOSING

10_FR PKT LINING TOPSTITCH 11_FR PKT MOUTH PIPING TOPS 32_BK PKT LINING ATTACH 30_MAKE BACK DART 38_BK PKT STAY STITCH AT WA 56_CARE, SIZE LABEL ATTCH 21_BK WELT, FACING OL 35_WELT FACING CLOSING 22_BK WELT DOWN FACING ATT 4_TOP/DOWN FLY OL 5_FR RISE OL 16_TOPFLY ZIPPER ATTACH 47_WB MARKING 49_FRONT,BACK SETTING 59_CHECK WB KANSAI 60_REMOVE WB STITCH 23_DRAW BK FLAP 57_WB SETTING

62_REVERSE WB EXTENSION 42_REVERSE WB TAB 47_WB MARKING 59_CHECK WB KANSAI 23_DRAW BK FLAP 39_DRAW WB TAB 3_FR MARK FOR PKT PLACEMEN 31_MARK WELT 28_FLAP READY MARK

Operation-Operator-Machine Scheduling for 2 Hour Slot For 292 Garments Operator & Machine Allocation 1 Operator & Machine Allocation 2 Operation FACING OL Units Operator Name Machine Name 1_FR PKT Name Operator Name Machine Name 18_Tailor B 5_3TOL 117 13_Tailor C 3_3TOL 2_ATTACH FR PKT FACING 13_Tailor B 22_SNLS 29 14_Tailor B 24_SNLS 3_FR MARK FOR PKT PLACEMENT 5_Helper A 5_TABLE 58 6_Helper B 14_TABLE 4_TOP/DOWN FLY OL 5_3TOL 117 12_Tailor C 2_3TOL 5_FR RISE OL 18_Tailor B 18_Tailor B 5_3TOL 29 13_Tailor C 3_3TOL 6_JOIN ALL PIPING 17_Tailor B 27_SNLS 117 10_Tailor C 10_SNLS

7_MAKE ALL PIPING 16_Tailor ATTACH 26_SNLS 8_FR PKT MOUTH PIPINGB 14_Tailor B 24_SNLS 9_FR PKT LINING ATTACH 12_Tailor A 10_FR PKT LINING TOPSTITCH 40_SNLS 8_Tailor A 36_SNLS 11_FR PKT MOUTH PIPING TOPSTITCH 12_Tailor A 40_SNLS 12_FR PKT ASSEMBLY 8_Tailor A 36_SNLS 13_FR PKT LINING CLOSING 24_SNLS 14_FR PKT OL 14_Tailor B 15_Tailor A 15_ATTACH & TOPST FR FLY 9_5TOL 13_Tailor A 13_SNLS 16_TOPFLY ZIPPER ATTACH 18_Tailor A 1_DNLS 17_DOWN FLY ATTACH 15_Tailor A 23_SNLS 18_FR / FR JOINT 17_Tailor A 42_SNLS 19_ATTACH FR RISE 16_Tailor A 41_SNLS 20_J STITCH 5_Tailor 33_SNLS 21_BK WELT, FACING OLA 17_Tailor B ATTACH 4_3TOL 22_BK WELT DOWN FACING 13_Tailor B 22_SNLS 23_DRAW BK FLAP 1_TABLE 24_FLAP PIPING1_Helper A ATTACH 8_Tailor A 36_SNLS 25_MAKE BK FLAP 8_Tailor 36_SNLS 26_REVERSE BK FLAP A 8_Helper A 8_TABLE 27_TOPSTITCH FLAP 9_Tailor A 37_SNLS 28_FLAP READY MARK 8_Helper B 16_TABLE 29_MARK DART 2_TABLE 30_MAKE BACK 2_Helper A DART 26_SNLS 31_MARK WELT 16_Tailor B 6_Helper A 6_TABLE 32_BK PKT LINING ATTACH 15_Tailor B 25_SNLS 33_MAKE BK WELT 13_Tailor A 1_APW 34_DOWN WELT TOPSTITCH 5_Tailor A 33_SNLS 35_WELT FACING CLOSING 11_Tailor B 36_TOPSTITCH TOPWELT WITH 16_SNLS FLAP 29_SNLS 37_BK PKT OL 1_Tailor A 14_Tailor AT 6_5TOL 38_BK PKT STAY STITCH A WAIST 16_Tailor A 41_SNLS 39_DRAW WB TAB 5_Helper A 5_TABLE 40_TAB PIPING ATTACH 5_Tailor B 18_SNLS 41_MAKE WB TAB 11_Tailor A 39_SNLS 42_REVERSE WB TAB 1_Helper 1_TABLE 43_TOPSTITCH WB TAB A 10_Tailor A 17_SNLS 44_TAB READY CUT 18_Tailor B 28_SNLS 45_WB CB JOINT 17_Tailor A 42_SNLS 46_FUSE WB PANEL JOINT 1_Ironer A 1_IRON 47_WB MARKING 1_Helper 1_TABLE 48_ATTACH MAIN LABEL A 11_Tailor C 11_SNLS 49_FRONT,BACK SETTING 2_Helper A 2_TABLE 50_SIDE SEAM OL 12_Tailor A 6_5TOL 51_INSEAM OVERLOCK 14_Tailor A 8_5TOL 52_BK RISE OL 13_Tailor A 7_5TOL 53_BTM OL 16_Tailor 5_3TOL 54_BOTTOM HEMMING A 10_Tailor A 55_WAIST LINE STAY STITCH 38_SNLS 17_Tailor A 56_CARE, SIZE LABEL ATTCH 7_5TOL 8_SNLS 57_WB SETTING8_Tailor C 6_Helper A 6_TABLE 58_WB ATTACH 1_Kansai 1_KANSAI 59_CHECK WB KANSAI Operator 3_TABLE 60_REMOVE WB3_Helper A STITCH 4_Helper A 4_TABLE

88 17_Tailor B 27_SNLS 204 3_Tailor C 3_SNLS 58 2_Tailor B 15_SNLS 29 3_Tailor C 3_SNLS 204 4_Tailor C 4_SNLS 29 1_Tailor B 14_SNLS 58 15_Tailor B 25_SNLS 117 12_Tailor B 4_5TOL 29 15_Tailor A 23_SNLS 117 14_Tailor C 1_DNLS 29 14_Tailor C 13_SNLS 29 18_Tailor A 43_SNLS 234 13_Tailor B 23_SNLS 88 6_Tailor A 34_SNLS 88 9_Tailor C 7_3TOL 29 17_Tailor B 27_SNLS 29 5_Helper A 5_TABLE 117 3_Tailor B 16_SNLS 58 9_Tailor A 37_SNLS 117 1_Helper B 9_TABLE 146 10_Tailor A 38_SNLS 292 29 4_Helper A 3_TABLE 234 6_Tailor C 6_SNLS 234 7_Helper B 15_TABLE 117 5_Tailor C 5_SNLS 175 14_Tailor A 2_APW 146 1_Tailor B 14_SNLS 29 17_Tailor B 27_SNLS 146 2_Tailor A 30_SNLS 146 10_Tailor B 3_5TOL 117 7_Tailor C 7_SNLS 58 5_Helper B 13_TABLE 117 6_Tailor B 19_SNLS 29 6_Tailor B 19_SNLS 175 1_Helper B 9_TABLE 29 11_Tailor A 39_SNLS 234 11_Tailor C 1_3TOL 29 18_Tailor A 44_SNLS 292 29 2_Helper A 2_TABLE 58 12_Tailor C 12_SNLS 175 3_Helper A 3_TABLE 29 13_Tailor A 7_5TOL 88 15_Tailor A 9_5TOL 29 9_Tailor B 2_5TOL 29 17_Tailor A 6_3TOL 175 11_Tailor A 39_SNLS 146 8_Tailor C 1_5TOL 146 9_Tailor C 9_SNLS 29 7_Helper A 7_TABLE 146 2_Kansai Operator 2_KANSAI 88 4_Helper A 4_TABLE 117 5_Helper A 5_TABLE

61_WB EXTN MAKING 6_Tailor A 62_REVERSE WB EXTENSION 34_SNLS 6_Helper A 6_TABLE 63_WB CLOSING 3_Tailor A 64_WB TAB ATTACH & CLOSING31_SNLS 11_Tailor B 12_SNLS

29 7_Tailor A 29 8_Helper A 146 4_Tailor A 58 12_Tailor B

35_SNLS 8_TABLE 32_SNLS 22_SNLS

Machine-Operator-Operation Scheduling for 2 Hour Slot For 292 Garments Operator & Operation Allocation 1 Operator & Operation Allocation 2 Machine Name Operator Name 27_TOPSTITCH FLAP Units Operation Name Operator Name 64_WB TAB ATTACH & CLOSING Operation Name 1_SNLS 1_Tailor C 88 1_Tailor C 2_ATTACH FR PKT FACING 2_SNLS 2_Tailor C 234 8_FR PKT MOUTH PIPING ATTACH 10_FR PKT LINING TOPSTITCH 3_SNLS 3_Tailor C 88 10_FR PKT LINING TOPSTITCH 3_Tailor C 11_FR PKT MOUTH PIPING TOPS 4_SNLS 4_Tailor C 13_FR PKT LINING CLOSING117 4_Tailor C 32_BK PKT LINING ATTACH 5_SNLS 5_Tailor C 32_BK PKT LINING ATTACH 88 5_Tailor C 30_MAKE BACK DART 6_SNLS 6_Tailor C 15_ATTACH & TOPST FR FLY 29 6_Tailor C 38_BK PKT STAY STITCH AT WA 7_SNLS 7_Tailor C 117 7_Tailor C 56_CARE, SIZE LABEL ATTCH 8_SNLS 8_Tailor C 146 56_CARE, SIZE LABEL ATTCH 9_SNLS 9_Tailor C 35_WELT FACING CLOSING 146 6_JOIN ALL PIPING 10_SNLS 10_Tailor C 204 10_Tailor C 6_JOIN ALL PIPING 22_BK WELT DOWN FACING ATT 11_SNLS 11_Tailor C 88 11_Tailor C 48_ATTACH MAIN LABEL 64_WB TAB ATTACH & CLOSING 12_SNLS 12_Tailor C 234 11_Tailor B 17_DOWN FLY ATTACH 45_WB CB JOINT 13_SNLS 14_Tailor C 263 14_Tailor C 34_DOWN WELT TOPSTITCH 12_FR PKT ASSEMBLY 14_SNLS 1_Tailor B 146 1_Tailor B 12_FR PKT ASSEMBLY 9_FR PKT LINING ATTACH 15_SNLS 2_Tailor B 175 2_Tailor B 12_FR PKT ASSEMBLY 24_FLAP PIPING ATTACH 16_SNLS 3_Tailor B 58 3_Tailor B 24_FLAP PIPING ATTACH 25_MAKE BK FLAP 17_SNLS 4_Tailor B 58 4_Tailor B 54_BOTTOM HEMMING 40_TAB PIPING ATTACH 18_SNLS 5_Tailor B 88 5_Tailor B 40_TAB PIPING ATTACH 41_MAKE WB TAB 19_SNLS 6_Tailor B 175 6_Tailor B 41_MAKE WB TAB 20_SNLS 7_Tailor B 204 41_MAKE WB TAB 9_FR PKT LINING ATTACH 21_SNLS 8_Tailor B 29 64_WB TAB ATTACH & CLOSING8_Tailor B 2_ATTACH FR PKT FACING 22_SNLS 12_Tailor B 175 13_Tailor B 19_ATTACH FR RISE 15_ATTACH & TOPST FR FLY 23_SNLS 13_Tailor B 2_ATTACH FR PKT FACING 58 15_Tailor A 8_FR PKT MOUTH PIPING ATTAC 24_SNLS 14_Tailor B 29 14_Tailor B 13_FR PKT LINING CLOSING 32_BK PKT LINING ATTACH 25_SNLS 15_Tailor B 117 15_Tailor B 30_MAKE BACK DART 7_MAKE ALL PIPING 26_SNLS 16_Tailor B 234 16_Tailor B 7_MAKE ALL PIPING 35_WELT FACING CLOSING 27_SNLS 17_Tailor B 58 17_Tailor B 44_TAB READY CUT 28_SNLS 18_Tailor B 234 36_TOPSTITCH TOPWELT WITH FLAP 29_SNLS 1_Tailor A 146 36_TOPSTITCH TOPWELT WITH FLAP 30_SNLS 2_Tailor A 146 63_WB CLOSING 31_SNLS 3_Tailor A 146 63_WB CLOSING 32_SNLS 4_Tailor A 146 34_DOWN WELT TOPSTITCH 20_J STITCH 33_SNLS 5_Tailor A 146 5_Tailor A 20_J STITCH 61_WB EXTN MAKING 34_SNLS 6_Tailor A 204 6_Tailor A 61_WB EXTN MAKING 35_SNLS 7_Tailor A 234 61_WB EXTN MAKING 12_FR PKT ASSEMBLY 36_SNLS 8_Tailor A 29 8_Tailor A 25_MAKE BK FLAP 27_TOPSTITCH FLAP 37_SNLS 9_Tailor A 117 9_Tailor A 27_TOPSTITCH FLAP 54_BOTTOM HEMMING 38_SNLS 10_Tailor A 58 10_Tailor A 54_BOTTOM HEMMING 41_MAKE WB TAB 39_SNLS 11_Tailor A 29 11_Tailor A 9_FR PKT LINING ATTACH 11_FR PKT MOUTH PIPING TOPS 40_SNLS 12_Tailor A 58 12_Tailor A 19_ATTACH FR RISE 38_BK PKT STAY STITCH AT WA 41_SNLS 16_Tailor A 234 16_Tailor A 18_FR / FR JOINT 45_WB CB JOINT 42_SNLS 17_Tailor A 29 17_Tailor A 18_FR / FR JOINT 43_SNLS 18_Tailor A 204 45_WB CB JOINT 44_SNLS 18_Tailor A 234 21_BK WELT, FACING OL 44_TAB READY CUT 1_3TOL 10_Tailor C 58 11_Tailor C 4_TOP/DOWN FLY OL 2_3TOL 12_Tailor C 146

4_TOP/DOWN FLY OL 3_3TOL 13_Tailor C 29 13_Tailor C 53_BTM OL 4_3TOL 13_Tailor B 88 17_Tailor B 53_BTM OL 5_3TOL 16_Tailor A 29 18_Tailor B 53_BTM OL 6_3TOL 17_Tailor A 175 21_BK WELT, FACING OL 7_3TOL 9_Tailor C 146 50_SIDE SEAM OL 1_5TOL 3_Tailor B 29 8_Tailor C 50_SIDE SEAM OL 2_5TOL 9_Tailor B 146 9_Tailor B 52_BK RISE OL 3_5TOL 10_Tailor B 175 10_Tailor B 37_BK PKT OL 4_5TOL 11_Tailor B 88 11_Tailor B 14_FR PKT OL 5_5TOL 13_Tailor B 88 50_SIDE SEAM OL 6_5TOL 12_Tailor A 29 14_Tailor A 50_SIDE SEAM OL 7_5TOL 13_Tailor A 88 13_Tailor A 51_INSEAM OVERLOCK 8_5TOL 14_Tailor A 88 51_INSEAM OVERLOCK 9_5TOL 15_Tailor A 16_TOPFLY ZIPPER ATTACH117 15_Tailor A 1_DNLS 18_Tailor A 117 14_Tailor C 33_MAKE BK WELT 1_APW 13_Tailor A 175 33_MAKE BK WELT 2_APW 14_Tailor A 88 33_MAKE BK WELT 3_APW 4_Tailor B 29 58_WB ATTACH 1_KANSAI 1_Kansai Operator 146 58_WB ATTACH 2_KANSAI 2_Kansai Operator 46_FUSE WB PANEL JOINT 146 1_IRON 1_Ironer A 292 42_REVERSE WB TAB 1_TABLE 1_Helper A 175 1_Helper A 47_WB MARKING 2_TABLE 2_Helper A 49_FRONT,BACK SETTING 29 2_Helper A 3_TABLE 3_Helper A 117 3_Helper A 59_CHECK WB KANSAI 4_TABLE 4_Helper A 88 4_Helper A 60_REMOVE WB STITCH 5_TABLE 5_Helper A 29 5_Helper A 31_MARK WELT 6_TABLE 6_Helper A 234 6_Helper A 57_WB SETTING 7_TABLE 7_Helper A 263 26_REVERSE BK FLAP 8_TABLE 8_Helper A 117 8_Helper A 26_REVERSE BK FLAP 9_TABLE 1_Helper B 175 1_Helper B 42_REVERSE WB TAB 10_TABLE 2_Helper B 58 2_Helper B 47_WB MARKING 11_TABLE 3_Helper B 58 3_Helper B 60_REMOVE WB STITCH 12_TABLE 4_Helper B 88 4_Helper B 23_DRAW BK FLAP 13_TABLE 5_Helper B 29 5_Helper B 39_DRAW WB TAB 14_TABLE 6_Helper B 29 6_Helper B 29_MARK DART 15_TABLE 7_Helper B 234 62_REVERSE WB EXTENSION 7_Helper B 16_TABLE 8_Helper B 58 8_Helper B Bottleneck Operators & Machines have been indicated in Red Slack Operators & Machines have been indicated in Blue

5_FR RISE OL 21_BK WELT, FACING OL 4_TOP/DOWN FLY OL

55_WAIST LINE STAY STITCH 52_BK RISE OL 37_BK PKT OL 51_INSEAM OVERLOCK 37_BK PKT OL 52_BK RISE OL 14_FR PKT OL 16_TOPFLY ZIPPER ATTACH

47_WB MARKING 49_FRONT,BACK SETTING 59_CHECK WB KANSAI 60_REMOVE WB STITCH 23_DRAW BK FLAP 57_WB SETTING

62_REVERSE WB EXTENSION 42_REVERSE WB TAB 47_WB MARKING 59_CHECK WB KANSAI 23_DRAW BK FLAP 39_DRAW WB TAB 3_FR MARK FOR PKT PLACEMEN 31_MARK WELT 28_FLAP READY MARK

tech route to cut cost

e Per Garment(seconds)

1725

Machine Efficiency % 77

Operator Multitasking Measure 168

peration Allocation 2 Units

Machine & Operation Allocation 3 Machine Operation Units

Machine & Operation Allocation 4 Machine Operation

88 29 24_FLAP PIPING ATTACH 29 36_SNLS 146 176 17_SNLS 29 39_SNLS 205 6_5TOL 29 1_APW 146 8_5TOL 117 23_SNLS 117 5_3TOL 146 42_SNLS 117 44_SNLS 29 29 117 1_5TOL 117 3_APW 117 29 117 36_SNLS 43_TOPSTITCH WB TAB 29 43_TOPSTITCH WB TAB 205 50_SIDE SEAM OL 29 33_MAKE BK WELT 176 13_SNLS 51_INSEAM OVERLOCK 15_ATTACH & TOPST FR FLY 88 117 23_SNLS 53_BTM OL 29 18_FR / FR JOINT 29 42_SNLS 45_WB CB JOINT 234 50_SIDE SEAM OL 33_MAKE BK WELT 25_MAKE BK FLAP

15_ATTACH & TOPST FR FLY 17_DOWN FLY ATTACH 45_WB CB JOINT

29 29

205 88 59 88 12_SNLS 88 59 4_3TOL 205 24_SNLS 117 25_SNLS 88 88 27_SNLS 117 5_3TOL 59 1_SNLS 146 88 4_SNLS 146 59 6_SNLS 176 146 146 205 10_SNLS 176 1_3TOL 146 263 3_3TOL 176 13_SNLS 29 1_TABLE 176 2_TABLE 88 117 3_TABLE 88 5_TABLE 29 6_TABLE 205 59 176 117 11_TABLE 146 205 234 59 293

64_WB TAB ATTACH & CLOSING 59 16_SNLS 53_BTM OL 13_FR PKT LINING CLOSING 88 22_SNLS 59 18_FR / FR JOINT 59 35_WELT FACING CLOSING 59 27_SNLS 5_FR RISE OL 29 5_3TOL 43_TOPSTITCH WB TAB 59 13_FR PKT LINING CLOSING 29 7_MAKE ALL PIPING 146 6_SNLS

35_WELT FACING CLOSING 2_ATTACH FR PKT FACING

6_JOIN ALL PIPING 1_FR PKT FACING OL

15_ATTACH & TOPST FR FLY

6_JOIN ALL PIPING 44_TAB READY CUT 1_FR PKT FACING OL 17_DOWN FLY ATTACH 23_DRAW BK FLAP 29_MARK DART

88 59 11_SNLS 117 263 13_SNLS 29 29

48_ATTACH MAIN LABEL

45_WB CB JOINT

29_MARK DART 29 39_DRAW WB TAB 59 62_REVERSE WB EXTENSION 5_TABLE 29

3_FR MARK FOR PKT PLACEMEN

60_REMOVE WB STITCH 59

Machine Allocation 2 Units

Operator & Machine Allocation 3 Operator & Machine Allocation 4 Operator Name Machine Name Units Operator Name Machine Name 117 14_Tailor C 4_3TOL 58 29 2_Tailor C 2_SNLS 234 234 146 13_Tailor C 3_3TOL 29 263 88 11_Tailor C 11_SNLS 88

58 6_Tailor C 88 29 8_Tailor B 146 4_Tailor C 88 29 2_Tailor B 117 4_Tailor C 88 13_Tailor B 117 6_Tailor C 175 263 204 15_Tailor B 58 204 146 10_Tailor C 88 11_Tailor C 88 4_Helper B 117 4_Tailor B 117 4_Tailor B 175 58 1_Tailor C 29 7_Helper B 58 58 146 6_Tailor C 88 4_Tailor B 146 58 10_Tailor C 146 58 11_Tailor B 175 204 6_Helper B 175 29 7_Tailor B 58 2_Helper B 204 1_Tailor C 58 234 14_Tailor C 29 2_Helper B 234 117 88 3_Tailor B 117 11_Tailor B 88 10_Tailor B 175 13_Tailor B 29 5_Tailor B 146 146 263 146 88 3_Helper B 29 3_Helper B

6_SNLS 21_SNLS 4_SNLS 15_SNLS 4_SNLS 5_5TOL 6_SNLS

146 204 117 175 3_Tailor B 29 5_Tailor C 88 29 7_Tailor C 16_SNLS 5_SNLS 7_SNLS

25_SNLS

58

1_3TOL 11_SNLS 12_TABLE 17_SNLS 17_SNLS 1_SNLS 15_TABLE

58 175 146 5_Helper B 58 117 88 234

13_TABLE

6_SNLS 3_APW 10_SNLS 4_5TOL 14_TABLE 20_SNLS 10_TABLE 1_SNLS 13_SNLS 10_TABLE

29 29 204 88 29 204 8_Tailor B 58 58 29 175 3_Helper B 11_TABLE 21_SNLS

1_5TOL 4_5TOL 3_5TOL 4_3TOL 18_SNLS

29 9_Tailor B 88 175 88 88

2_5TOL

11_TABLE 11_TABLE

117 58 4_Helper B

12_TABLE

234 8_Tailor A 204 8_Helper B 146 175 1_Tailor C

36_SNLS 16_TABLE 1_SNLS

29 58 58

Operation Allocation 2 Units

Operator & Operation Allocation 3 Operator Name 43_TOPSTITCH WB TAB Operation Name Units 58 1_Tailor C 146 88 4_Tailor C 146 58 6_Tailor C 175 13_FR PKT LINING CLOSING

Operator & Operation Allocation 4 Operator Name Operation Name 58

29 7_MAKE ALL PIPING 146 6_Tailor C 15_ATTACH & TOPST FR FLY

88 175 11_Tailor C 58 29 13_Tailor A 29 29 117 11_Tailor B 117 10_Tailor A 117 29 204 29 13_Tailor B 117 15_Tailor A 204 14_Tailor B 117 15_Tailor B 88 58 17_Tailor B

48_ATTACH MAIN LABEL 58 15_ATTACH & TOPST FR FLY 29 35_WELT FACING CLOSING 29 43_TOPSTITCH WB TAB 29

22_BK WELT DOWN FACING ATTACH 29 17_DOWN FLY ATTACH 13_FR PKT LINING CLOSING 29 58 18_FR / FR JOINT 58 6_JOIN ALL PIPING 117 17_Tailor B

22_BK WELT DOWN FACING ATT

88 29 24_FLAP PIPING ATTACH 29 8_Tailor A 146 175 29 11_Tailor A 204 117 29 117 8_Tailor A 43_TOPSTITCH WB TAB 25_MAKE BK FLAP

204

58

263 13_Tailor C 88 14_Tailor C 117 18_Tailor B

1_FR PKT FACING OL 1_FR PKT FACING OL 5_FR RISE OL

117 58 29 18_Tailor B

1_FR PKT FACING OL

146 88 58 88 12_Tailor B 146 29 17_Tailor A 117 175

14_FR PKT OL 88 55_WAIST LINE STAY STITCH 146

29 1_Helper A 175 2_Helper A 88 4_Helper A 117 88 5_Helper A 29 6_Helper A 204 58 175 117 3_Helper B 146 204 234 58 292

23_DRAW BK FLAP 29_MARK DART 29_MARK DART

29 29 29

39_DRAW WB TAB 58 62_REVERSE WB EXTENSION 5_Helper A 29

3_FR MARK FOR PKT PLACEMEN

60_REMOVE WB STITCH 58

peration Allocation 4 Units

59

29 29 29

29 29

117 117

29

59

29

59

Machine Allocation 4 Units

Total Units 292 292 292 292 292 293

58 88 117

29

29

58

146

88

292 292 291 292 292 291 292 293 292 292 292 291 292 292 292 292 292 292 292 292 292 292 292 292 292 292 292 292 291 292 292 292 291 292 291 291 291 292 292 292 291 292 292 292 293 292 292 292 292 292 292 292 293 292

292 291 292 291

Operation Allocation 4 Units

29

88

58

117

58