M 601 008 003 Specifications

PROJECT MANUAL FOR HEATING SYSTEM REPLACEMENT AT BUILDING E-4081 EDGEWOOD HANGER AT ABERDEEN PROVING GROUNDS FOR THE
MARYLAND DEPARTMENT OF GENERAL SERVICES 301 WEST PRESTON STREET BALTIMORE, MARYLAND 21201
May 29, 2009

STATE OF MARYLAND Department of General Services Alvin C. Collins, Secretary 301 West Preston Street Baltimore, Maryland 21201 Board of public works Martin OMalley, Governor Peter Franchot, Comptroller Nancy K. Kopp, Treasurer
Minority Business Enterprises are Encouraged to Respond to this Solicitation Notice
Project Cost Classification B Project no. M-601-008-003

Mechanical/Electrical Engineer Sidhu Associates, Inc. Executive Plaza 3, Suite 1000 11350 McCormick Road Hunt Valley, Maryland 21031
Heating System Replacement at Building E-4081
PROFESSIONAL CERTIFICATION
Section 00011 - Page 1
MECHANICAL/ ELECTRICAL ENGINEERS Sidhu Associates, Inc. Executive Plaza III, Suite 1000 11350 McCormick Road Hunt Valley, Maryland 21031 Seal/Signature
TABLE OF CONTENTS
DIVISION 0 PROCUREMENT & CONTRACTING REQUIREMENTS - Notice To Bidders - Solicitation Fact Sheet (eMarylandMarketplace attachment) - Instructions to Bidders for Construction Projects (March 2007) (eMarylandMarketplace attachment) - General Conditions for Construction Contracts (March 2007) (eMarylandMarketplace attachment) - Bid Proposal Affidavit (eMarylandMarketplace attachment) - Contract Affidavit (eMarylandMarketplace attachment) - Qualification Questionnaire - Bid Bond, if applicable (eMarylandMarketplace attachment) - Minority Business Enterprise Utilization Procedures (March 2007) (eMarylandMarketplace attachment) - MBE Forms (DGS-MBE 01A & DGS-MBE 03C) (eMarylandMarketplace attachment) - List of Prevailing Wage Rates, if applicable - Addenda, if any (eMarylandMarketplace attachment) - List of Drawings
DIVISION 1 GENERAL REQUIREMENTS PAGES 1-3 1-6 1-4
01100 01700 01732
SUMMARY EXECUTION REQUIREMENTS SELECTIVE DEMOLITION
DIVISION 2 SITE CONSTRUCTION NOT USED
DIVISION 3 - CONCRETE NOT USED
DIVISION 4 - MASONRY NOT USED
TABLE OF CONTENTS
DIVISION 5 - METALS NOT USED
DIVISION 6 - WOOD AND PLASTICS NOT USED
DIVISION 7 - THERMAL AND MOISTURE PROTECTION NOT USED
DIVISION 8 - DOORS AND WINDOWS NOT USED
DIVISION 9 - FINISHES NOT USED
DIVISION 10 - SPECIALTIES NOT USED
DIVISION 11 - EQUIPMENT NOT USED
DIVISION 12 - FURNISHINGS NOT USED
DIVISION 13 - SPECIAL CONSTRUCTION NOT USED
TABLE OF CONTENTS
DIVISION 14 - CONVEYING SYSTEMS NOT USED
DIVISION 15 ARCHITECTURAL 10200 LOUVERS AND VENTS 1-4
DIVISION 15 MECHANICAL 15050 15062 15077 15085 15112 15127 15181 15185 15192 15512 15550 15762 15763 15768 15815 15900 15940 15950 COMMON WORK RESULTS FOR HVAC HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT HVAC INSULATION GENERAL-DUTY VALVES FOR HVAC PIPING METERS AND GAGES FOR HVAC PIPING HYDRONIC PIPING HYDRONIC PUMPS FACILITY FUEL-OIL PIPING CAST IRON BOILERS BREECHINGS, CHIMNEYS, AND STACKS UNIT HEATERS FAN-COIL UNITS UNIT VENTILATOR METAL DUCTS INSTRUMENTATION AND CONTROL FOR HVAC SEQUENCE OF OPERATION TESTING, ADJUSTING, AND BALANCING FOR HVAC CABINET UNIT HEATER POINT LIST FAN COIL UNIT POINT LIST HEATING PLANT POINT LIST UNIT VENTILATOR POINT LIST 1-6 1-6 1-2 1-9 1-6 1-3 1-9 1-6 1-8 1-7 1-3 1-3 1-5 1-7 1-3 1 - 15 1-5 1-8 1-1 1-1 1-1 1-1
DIVISION 16 ELECTRICAL 16050 16060 16072 16075 16120 16130 BASIC ELECTRICAL MATERIALS AND METHODS GROUNDING AND BONDING ELECTRICAL SUPPORTS ELECTRICAL IDENTIFICATION CONDUCTORS AND CABLES RACEWAYS AND BOXES
1-5 1-2 1-3
1-6 1-4 1-6
TABLE OF CONTENTS
16443
MOTOR CONTROL CENTERS
1-5
LIST OF DRAWINGS
C-1 M-1 M-2 M-3 M-4 M-5 M-6 M-7 M-8 M-9 M-10 E-1 E-2
COVER SHEET, DRAWIG INDEX AND MAP LEGEND, ABBREVIATIONS AND NOTES FIRST FLOOR PARTIAL PLAN-A DEMOLITION FIRST FLOOR PARTIAL PLAN-B DEMOLITION FIRST FLOOR PARTIAL PLAN BOILER ROOM-DEMOLITION FIRST FLOOR PARTIAL PLAN-A NEW WORK FIRST FLOOR PARTIAL PLAN-B NEW WORK FIRST FLOOR PARTIAL PLAN BOILER ROOM - NEW WORK EQUIPMENT SCHEDULES DETAILS AND CONTROL SCHEMATICS DETAILS AND CONTROL SCHEMATICS ELECTRICAL PARTIAL PLAN HEATING/ELECTRICAL ROOM ELECTRICAL SCHEDULES
TABLE OF CONTENTS
PREVAILING WAGE INSTRUCTIONS FOR THE CONTRACTOR
The contractor shall submit TWO complete copies of his payroll records and the payroll records of each of his subcontractors-one copy to the Contracting Officer and ONE to the Commissioner of Labor & Industry, Prevailing Wage Unit, 1100 N. Eutaw Street, Room 607, Baltimore, Maryland 21201, where they will be available for inspection during business hours. These payroll records must be submitted within 14 calendar days after the end of each payroll period and shall contain the following information: Contractor's name, address & telephone number; location and project number of the job; Employees name, address, social security number, exact and specific work classification, hours-straight time and overtime-worked each day, total hoursstraight time and overtime-worked rate of pay and gross wages earned. Employee's address may be dropped after it has been reported one time. Payrolls shall be submitted on U.S. Department of Labor Wage and Hour Public Contracts Division Payroll Form WH-347 or its equivalent and contain only information relevant to the job and be serially numbered starting with payroll number one. The contractor shall be responsible for submission of all subcontractors' payroll records covering work performed directly at the work site. Each copy of the payroll records shall be accompanied by a statement signed by the contractor or the subcontractor, indicating that the wage rates contained therein are not less than those established by the Commissioner as set forth in the contract, that the classification set forth for each worker or apprentice conforms with the work performed, and that the contractor or subcontractor, as the case may be, has complied with the provisions of the law. A contractor or subcontractor may make deductions that are (1) required by law; (2) required by a collective bargaining agreement between a bona fide labor organization and the contractor or subcontractor; or (3) contained in written agreement between an employee and an employer undertaken at the beginning of employment, if the agreement is submitted by the employer to the public body awarding the public work and is approved by the public body as fair and reasonable. If the contractor is delinquent in submitting payroll records, processing of partial payment estimates may be held in abeyance pending receipt of the records. In addition, if the contractor is delinquent in submitting the payroll records, the contractor shall be liable to the contracting public body for liquidated damages. The liquidated damages shall constitute the sum of $10.00 for each calendar day that the records are late. Only apprentices REGISTERED WITH THE MARYLAND APPRENTICESHIP AND TRAINING COUNCIL shall be employed on Prevailing Wage Projects. Apprentices shall be paid a percentage of the determined journey person's wage for the specific craft. Overtime rates shall be paid by the general contractors and subcontractors under its contracts and agreements with their employees, which in no event shall be less than time and one-half the prevailing hourly rate of wages for all hours worked in excess of ten (10) hours in any one calendar day; in excess of forty (40) hours per workweek; and work performed on Sundays and legal holidays. Contractors and subcontractors employing a classification of worker for which a wage rate was not issued, SHALL notify the Commissioner of Labor & Industry, Prevailing Wage Unit, for the purpose of obtaining the wage rate for said classification PRIOR TO BEING EMPLOYED on this project. To obtain a prevailing wage rate, which was NOT listed on the Wage Determination, send a WRITTEN request for the specific omitted rate or craft to the Division of Labor & Industry, Prevailing Wage Unit, 1100 N. Eutaw Street, Room 607, Baltimore, Maryland 21201. The fringe benefit packages of the contractor, and all subcontractors working under him, must be submitted indicating the hourly dollar amount paid, along with proof of payment, on behalf of each employee working on
1
PREVAILING WAGE INSTRUCTIONS FOR THE CONTRACTOR [Cont] the project. Apprenticeship Papers shall be submitted for each apprentice employed on the project. A valid copy of the Construction License for the contractor and subcontractors, permitting them to perform construction work in the State of Maryland must be submitted. Forward the subcontractors list, the fringe benefits packages, the apprenticeship papers and the construction licenses to the above address. Under the MARYLAND APPRENTICESHIP AND TRAINING COUNCIL laws and regulations, "A minimum ratio of one journey persons regularly employed for one apprentice consistent with proper supervision, training and continuity of employment and applicable provisions in collective bargaining agreements. No deviation from the minimum shall be permitted unless first submitted to the council, in writing, for its approval." The apprentice ratio is as follows: JOURNEYMEN APPRENTICES 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15
Laborers may NOT assist mechanics in the performance of the mechanic's work, NOR USE TOOLS peculiar to established trades. ALL contractors and subcontractors shall employ only competent workers and apprentices and may NOT employ any individual classified as a HELPER or TRAINEE on a Prevailing Wage Project.
STATE OF MARYLAND
DEPARTMENT OF LABOR, LICENSING AND REGULATION DIVISION OF LABOR AND INDUSTRY PREVAILING WAGE SECTION 1100 N. Eutaw Street, Room 607 Baltimore, Maryland 21201 (410) 767-2342
The wage rates to be paid laborers and mechanics on the contract described below is announced by order of the Commissioner of Labor and Industry. It is mandatory upon the successful bidder and any subcontractor under him, to pay not less than the specific rates to all workers employed by them in execution of this contract. Reference: Annotated Code of Maryland State Finance and Procurement, Section 17-201 thru 17-226 inclusive. These rates were taken from the locality determination dated February 22, 2007 for Harford County, issued pursuant to the Commissioner's authority under State Finance and Procurement Article Section 17-209, Annotated Code of Maryland. Kenneth Langkam, Project Manager (Name and Title of Requesting Officer) March 25, 2009 (Date of Issue)
Department of General Services 301 W. Preston St Baltimore, MD 21201 (Department, Agency or Bureau) (Address) Harford County: Heating System Replacement @ Bldg E-4081, Edgewood Hanger (Location and Description of work) Project No.: M-590-090-001 ------------------------------------------------------------------------| BASIC | FRINGE | CLASSIFICATION | HOURLY | BENEFIT | | RATE | PAYMENTS | -----------------------------------------------------------------------| BOILERMAKER | $32.06 | $17.71 | CEMENT MASON-FINISHER | $22.40 | $8.11 | ELECTRICIAN | $28.75 | $12.95 | LABORER: | COMMON OR UNSKILLED | $11.48 | | MASON TENDER | $11.48 | | PLUMBER | $30.26 | $13.07 | ROOFER/WATERPROOFER | $22.20 | $5.50 | SHEETMETAL WORKER | $21.62 | $8.80 | STEAMFITTER | $30.26 | $13.07 | TRUCK DRIVER: | DUMP TRUCK | $17.16 | $3.47 | Harford County: Heating System Replacement @ Bldg E-4081, Edgewood Hanger Project No.: M-590-090-001 ------------------------------------------------------------------------| BASIC | FRINGE | CLASSIFICATION | HOURLY | BENEFIT |
| RATE | PAYMENTS | -----------------------------------------------------------------------| POWER EQUIPMENT OPERATORS: | BACKHOE | $18.48 | $6.97+a | BOBCAT | $12.44 | $6.57 | BULLDOZER | $17.85 | $6.97+a | CONCRETE PUMP | $19.24 | $6.79 | CRANE | $20.54 | $6.97+a | EXCAVATOR | $18.62 | $6.97+a | FORKLIFT | $18.48 | $6.97+a | LOADER | $18.75 | $6.57 | GRADALL | $21.50 | $8.90+a | GRADER | $20.50 | $8.90+a | ROLLER | $19.75 | $6.57 | a. PAID HOLIDAYS: New Years Day, Memorial Day, July 4th, Labor Day, Veteran's Day, Thanksgiving Day, & Christmas Day.
SECTION 01100 - SUMMARY PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. Section includes: 1. Work covered by Contract Documents. 2. Coordination with occupants. 3. Work restrictions. 4. Specification and drawing conventions. WORK COVERED BY CONTRACT DOCUMENTS A. The Work of the Project is defined by the Contract Documents and consists of the following: 1. B. Replacement of boilers, pumps, and associated equipment in mechanical room. Replacement of fan-coil units. Replacement of control system.
1.2
1.3
Type of Contract 1. Project will be constructed under a single prime contract.
1.4 A.
COORDINATION WITH OCCUPANTS Full Owner Occupancy: Owner will occupy site and existing building(s) during entire construction period. Cooperate with Owner during construction operations to minimize conflicts and facilitate Owner usage. Perform the Work so as not to interfere with Owner's dayto-day operations. Maintain existing exits unless otherwise indicated. 1. Maintain access to existing walkways, corridors, and other adjacent occupied or used facilities. Do not close or obstruct walkways, corridors, or other occupied or used facilities without written permission from Owner and approval of authorities having jurisdiction. Notify the Owner not less than 72 hours in advance of activities that will affect Owner's operations.
2.
1.5 A.
WORK RESTRICTIONS Work Restrictions, General: Comply with restrictions on construction operations.
SUMMARY
01100 - 1
Heating System Replacement at Building E-4081 1. B. Comply with limitations on use of public streets and other requirements of authorities having jurisdiction.
Existing Utility Interruptions: Do not interrupt utilities serving facilities occupied by Owner or others unless permitted under the following conditions and then only after providing temporary utility services according to requirements indicated: 1. 2. Notify Owner not less than two days in advance of proposed utility interruptions. Obtain Owner's written permission before proceeding with utility interruptions.
C.
Noise, Vibration, and Odors: Coordinate operations that may result in high levels of noise and vibration, odors, or other disruption to Owner occupancy with Owner. 1. 2. Notify Owner not less than two days in advance of proposed disruptive operations. Obtain Owner's written permission before proceeding with disruptive operations.
D. E.
Nonsmoking Building: Smoking is not permitted within the building or within 25 feet (8 m) of entrances, operable windows, or outdoor air intakes. Controlled Substances: Use of tobacco products and other controlled substances within the existing building is not permitted. SPECIFICATION AND DRAWING CONVENTIONS
1.6 A.
Specification Content: The Specifications use certain conventions for the style of language and the intended meaning of certain terms, words, and phrases when used in particular situations. These conventions are as follows: 1. Imperative mood and streamlined language are generally used in the Specifications. The words "shall," "shall be," or "shall comply with," depending on the context, are implied where a colon (:) is used within a sentence or phrase. Specification requirements are to be performed by Contractor unless specifically stated otherwise.
2. B. C.
Division 1 General Requirements: Requirements of Sections in Division 1 apply to the Work of all Sections in the Specifications. Drawing Coordination: Requirements for materials and products identified on the Drawings are described in detail in the Specifications. One or more of the following are used on the Drawings to identify materials and products: 1. 2. 3. Terminology: Materials and products are identified by the typical generic terms used in the individual Specifications Sections. Abbreviations: Materials and products are identified by abbreviations and scheduled on Drawings. Keynoting: Materials and products are identified by reference keynotes referencing Specification Section numbers found in this Project Manual.
SUMMARY
01100 - 2
Heating System Replacement at Building E-4081 PART 2 - PRODUCTS (Not Used) PART 3 - EXECUTION (Not Used) END OF SECTION 01100
SUMMARY
01100 - 3
SECTION 01700 - EXECUTION REQUIREMENTS PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. Section includes general administrative and procedural requirements governing execution of the Work including, but not limited to, the following: 1. Installation of the Work. 2. Cutting and patching. 3. Progress cleaning. 4. Starting and adjusting. 5. Protection of installed construction. 6. Correction of the Work. Related Sections: 1. Division 1 Section "Selective Demolition" for demolition and removal of selected portions of the building. DEFINITIONS A. B. Cutting: Removal of in-place construction necessary to permit installation or performance of other work. Patching: Fitting and repair work required to restore construction to original conditions after installation of other work.
1.2
B.
1.3
PART 2 - PRODUCTS 2.1 A. B. MATERIALS General: Comply with requirements specified in other Sections. In-Place Materials: Use materials for patching identical to in-place materials. For exposed surfaces, use materials that visually match in-place adjacent surfaces to the fullest extent possible. 1. If identical materials are unavailable or cannot be used, use materials that, when installed, will provide a match acceptable to the Engineer for the visual and functional performance of in-place materials.
EXECUTION REQUIREMENTS
01700 - 1
Heating System Replacement at Building E-4081 PART 3 - EXECUTION 3.1 A. PREPARATION Field Measurements: Take field measurements as required to fit the Work properly. Recheck measurements before installing each product. Where portions of the Work are indicated to fit to other construction, verify dimensions of other construction by field measurements before fabrication. Coordinate fabrication schedule with construction progress to avoid delaying the Work. Space Requirements: Verify space requirements and dimensions of items shown diagrammatically on Drawings. Review of Contract Documents and Field Conditions: Immediately on discovery of the need for clarification of the Contract Documents caused by differing field conditions outside the control of the Contractor, Surface and Substrate Preparation: Comply with manufacturer's recommendations for preparation of substrates to receive subsequent work. INSTALLATION A. General: Locate the Work and components of the Work accurately, in correct alignment and elevation, as indicated. 1. 2. 3. 4. B. C. D. E. F. Make vertical work plumb and make horizontal work level. Where space is limited, install components to maximize space available for maintenance and ease of removal for replacement. Conceal pipes, ducts, and wiring in finished areas, unless otherwise indicated. Maintain minimum headroom clearance of 96 inches (2440 mm) in occupied spaces and 90 inches (2300 mm) in unoccupied spaces.
B. C.
D.
3.2
Comply with manufacturer's written instructions and recommendations for installing products in applications indicated. Install products at the time and under conditions that will ensure the best possible results. Maintain conditions required for product performance until Substantial Completion. Conduct construction operations so no part of the Work is subjected to damaging operations or loading in excess of that expected during normal conditions of occupancy. Tools and Equipment: Do not use tools or equipment that produce harmful noise levels. Attachment: Provide blocking and attachment plates and anchors and fasteners of adequate size and number to securely anchor each component in place, accurately located and aligned with other portions of the Work. Where size and type of attachments are not indicated, verify size and type required for load conditions. 1. Mounting Heights: Where mounting heights are not indicated, mount components at heights directed by Engineer. 01700 - 2
Heating System Replacement at Building E-4081 2. 3. Allow for building movement, including thermal expansion and contraction. Coordinate installation of anchorages. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors, that are to be embedded in concrete or masonry. Deliver such items to Project site in time for installation.
G. H.
Joints: Make joints of uniform width. Where joint locations in exposed work are not indicated, arrange joints for the best visual effect. Fit exposed connections together to form hairline joints. Hazardous Materials: Use products, cleaners, and installation materials that are not considered hazardous. CUTTING AND PATCHING
3.3 A.
Cutting and Patching, General: Employ skilled workers to perform cutting and patching. Proceed with cutting and patching at the earliest feasible time, and complete without delay. 1. Cut in-place construction to provide for installation of other components or performance of other construction, and subsequently patch as required to restore surfaces to their original condition.
B. C.
Temporary Support: Provide temporary support of work to be cut. Protection: Protect in-place construction during cutting and patching to prevent damage. Provide protection from adverse weather conditions for portions of Project that might be exposed during cutting and patching operations. Adjacent Occupied Areas: Where interference with use of adjoining areas or interruption of free passage to adjoining areas is unavoidable, coordinate cutting and patching in accordance with requirements of Division 1 Section "Summary." Existing Utility Services and Mechanical/Electrical Systems: Where existing services/systems are required to be removed, relocated, or abandoned, bypass such services/systems before cutting to minimize interruption to occupied areas. Cutting: Cut in-place construction by sawing, drilling, breaking, chipping, grinding, and similar operations, including excavation, using methods least likely to damage elements retained or adjoining construction. If possible, review proposed procedures with original Installer; comply with original Installer's written recommendations. 1. In general, use hand or small power tools designed for sawing and grinding, not hammering and chopping. Cut holes and slots neatly to minimum size required, and with minimum disturbance of adjacent surfaces. Temporarily cover openings when not in use. Finished Surfaces: Cut or drill from the exposed or finished side into concealed surfaces. Masonry: Cut using a cutting machine, such as an abrasive saw or a diamond-core drill. Excavating and Backfilling: Comply with requirements in applicable Division 2 Sections where required by cutting and patching operations. Mechanical and Electrical Services: Cut off pipe or conduit in walls or partitions to be removed. Cap, valve, or plug and seal remaining portion of pipe or conduit to prevent entrance of moisture or other foreign matter after cutting.
D.
E.
F.
2. 3. 4. 5.
01700 - 3
Heating System Replacement at Building E-4081 6. G. Proceed with patching after construction operations requiring cutting are complete.
Patching: Patch construction by filling, repairing, refinishing, closing up, and similar operations following performance of other work. Patch with durable seams that are as invisible as practicable. Provide materials and comply with installation requirements specified in other Sections, where applicable. 1. 2. Inspection: Where feasible, test and inspect patched areas after completion to demonstrate physical integrity of installation. Exposed Finishes: Restore exposed finishes of patched areas and extend finish restoration into retained adjoining construction in a manner that will minimize evidence of patching and refinishing. a. b. 3. Clean piping, conduit, and similar features before applying paint or other finishing materials. Restore damaged pipe covering to its original condition.
Floors and Walls: Where walls or partitions that are removed extend one finished area into another, patch and repair floor and wall surfaces in the new space. Provide an even surface of uniform finish, color, texture, and appearance. Remove in-place floor and wall coverings and replace with new materials, if necessary, to achieve uniform color and appearance. a. Where patching occurs in a painted surface, prepare substrate and apply primer and intermediate paint coats appropriate for substrate over the patch, and apply final paint coat over entire unbroken surface containing the patch. Provide additional coats until patch blends with adjacent surfaces.
4. 5. H.
Ceilings: Patch, repair, or rehang in-place ceilings as necessary to provide an even-plane surface of uniform appearance. Exterior Building Enclosure: Patch components in a manner that restores enclosure to a weathertight condition.
Cleaning: Clean areas and spaces where cutting and patching are performed. Remove paint, mortar, oils, putty, and similar materials from adjacent finished surfaces. PROGRESS CLEANING
3.4 A.
General: Clean Project site and work areas daily, including common areas. requirements strictly. Dispose of materials lawfully. 1. 2.
Enforce
Comply with requirements in NFPA 241 for removal of combustible waste materials and debris. Containerize hazardous and unsanitary waste materials separately from other waste. Mark containers appropriately and dispose of legally, according to regulations. a. Utilize containers intended for holding waste materials of type to be stored.
3.
Coordinate progress cleaning for joint-use areas where more than one installer has worked.
01700 - 4
Heating System Replacement at Building E-4081 B. C. Site: Maintain Project site free of waste materials and debris. Work Areas: Clean areas where work is in progress to the level of cleanliness necessary for proper execution of the Work. 1. 2. D. Remove liquid spills promptly. Where dust would impair proper execution of the Work, broom-clean or vacuum the entire work area, as appropriate.
Installed Work: Keep installed work clean. Clean installed surfaces according to written instructions of manufacturer or fabricator of product installed, using only cleaning materials specifically recommended. If specific cleaning materials are not recommended, use cleaning materials that are not hazardous to health or property and that will not damage exposed surfaces. Concealed Spaces: Remove debris from concealed spaces before enclosing the space. Exposed Surfaces in Finished Areas: Clean exposed surfaces and protect as necessary to ensure freedom from damage and deterioration at time of Substantial Completion. Waste Disposal: Do not bury or burn waste materials on-site. Do not wash waste materials down sewers or into waterways. During handling and installation, clean and protect construction in progress and adjoining materials already in place. Apply protective covering where required to ensure protection from damage or deterioration at Substantial Completion. Clean and provide maintenance on completed construction as frequently as necessary through the remainder of the construction period. Adjust and lubricate operable components to ensure operability without damaging effects. Limiting Exposures: Supervise construction operations to assure that no part of the construction, completed or in progress, is subject to harmful, dangerous, damaging, or otherwise deleterious exposure during the construction period. STARTING AND ADJUSTING
E. F. G. H.
I.
J.
3.5 A. B. C. D. E.
Coordinate startup and adjusting of equipment and operating components with requirements in Division 1 Section "General Commissioning Requirements." Start equipment and operating components to confirm proper operation. malfunctioning units, replace with new units, and retest. Remove
Adjust equipment for proper operation. Adjust operating components for proper operation without binding. Test each piece of equipment to verify proper operation. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. Manufacturer's Field Service: Comply with qualification requirements in Division 1 Section "Quality Requirements."
01700 - 5
Heating System Replacement at Building E-4081 3.6 A. B. 3.7 A. PROTECTION OF INSTALLED CONSTRUCTION Provide final protection and maintain conditions that ensure installed Work is without damage or deterioration at time of Substantial Completion. Comply with manufacturer's written instructions for temperature and relative humidity. CORRECTION OF THE WORK Repair or remove and replace defective construction. Restore damaged substrates and finishes. 1. B. C. D. E. Repairing includes replacing defective parts, refinishing damaged surfaces, touching up with matching materials, and properly adjusting operating equipment.
Restore permanent facilities used during construction to their specified condition. Remove and replace damaged surfaces that are exposed to view if surfaces cannot be repaired without visible evidence of repair. Repair components that do not operate properly. Remove and replace operating components that cannot be repaired. Remove and replace chipped, scratched, and broken glass or reflective surfaces.
END OF SECTION 01700
01700 - 6
SECTION 01732 - SELECTIVE DEMOLITION PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes the following: 1. Demolition and removal of selected site elements. 2. Salvage of existing items to be reused or recycled. Related Sections include the following: 1. 2. 1.3 A. B. C. Division 1 Section "Summary" for use of premises and Owner-occupancy requirements. Division 1 Section "Cutting and Patching" for cutting and patching procedures.
1.2
B.
DEFINITIONS Remove: Detach items from existing construction and legally dispose of them off-site, unless indicated to be removed and salvaged or removed and reinstalled. Remove and Reinstall: Detach items from existing construction, prepare them for reuse, and reinstall them where indicated. Existing to Remain: Existing items of construction that are not to be removed and that are not otherwise indicated to be removed, removed and salvaged, or removed and reinstalled. PROJECT CONDITIONS A. Owner will occupy portions of building immediately adjacent to selective demolition area. Conduct selective demolition so Owner's operations will not be disrupted. 1. B. C. D. Comply with requirements specified in Division 1 Section "Summary."
1.4
Conditions existing at time of inspection for bidding purpose will be maintained by Owner as far as practical. Notify Engineer of discrepancies between existing conditions and Drawings before proceeding with selective demolition. Hazardous Materials: It is not expected that hazardous materials will be encountered in the Work.
SELECTIVE DEMOLITION
01732 - 1
Heating System Replacement at Building E-4081 1. If materials suspected of containing hazardous materials are encountered, do not disturb; immediately notify Engineer and Owner. Owner will remove hazardous materials under a separate contract.
E. F.
Storage or sale of removed items or materials on-site is not permitted. Utility Service: Maintain existing utilities indicated to remain in service and protect them against damage during selective demolition operations. 1. Maintain fire-protection facilities in service during selective demolition operations.
PART 2 - PRODUCTS (Not Used) PART 3 - EXECUTION 3.1 A. B. C. D. EXAMINATION Verify that utilities have been disconnected and capped. Survey existing conditions and correlate with requirements indicated to determine extent of selective demolition required. Inventory and record the condition of items to be removed and reinstalled and items to be removed and salvaged. When unanticipated mechanical, electrical, or structural elements that conflict with intended function or design are encountered, investigate and measure the nature and extent of conflict. Promptly submit a written report to Engineer. UTILITY SERVICES AND MECHANICAL/ELECTRICAL SYSTEMS A. Existing Services/Systems: Maintain services/systems indicated to remain and protect them against damage during selective demolition operations. 1. Comply with requirements for existing services/systems interruptions specified in Division 1 Section "Summary."
3.2
3.3 A.
PREPARATION Site Access and Temporary Controls: Conduct selective demolition and debris-removal operations to ensure minimum interference with roads, streets, walks, walkways, and other adjacent occupied and used facilities. Temporary Facilities: Provide temporary barricades and other protection required to prevent injury to people and damage to adjacent buildings and facilities to remain.
B.
01732 - 2
Heating System Replacement at Building E-4081 1. 2. Provide protection to ensure safe passage of people around selective demolition area and to and from occupied portions of building. Provide temporary weather protection, during interval between selective demolition of existing construction on exterior surfaces and new construction, to prevent water leakage and damage to structure and interior areas. Protect walls, ceilings, floors, and other existing finish work that are to remain or that are exposed during selective demolition operations. Cover and protect furniture, furnishings, and equipment that have not been removed. Comply with requirements for temporary enclosures, dust control, heating, and cooling specified in Division 1 Section "Temporary Facilities and Controls."
3. 4. 5.
3.4 A.
SELECTIVE DEMOLITION, GENERAL General: Demolish and remove existing construction only to the extent required by new construction and as indicated. Use methods required to complete the Work within limitations of governing regulations and as follows: 1. Proceed with selective demolition systematically, from higher to lower level. Complete selective demolition operations above each floor or tier before disturbing supporting members on the next lower level. Neatly cut openings and holes plumb, square, and true to dimensions required. Use cutting methods least likely to damage construction to remain or adjoining construction. Use hand tools or small power tools designed for sawing or grinding, not hammering and chopping, to minimize disturbance of adjacent surfaces. Temporarily cover openings to remain. Cut or drill from the exposed or finished side into concealed surfaces to avoid marring existing finished surfaces. Do not use cutting torches until work area is cleared of flammable materials. At concealed spaces, such as duct and pipe interiors, verify condition and contents of hidden space before starting flame-cutting operations. Maintain portable fire-suppression devices during flame-cutting operations. Maintain adequate ventilation when using cutting torches. Remove decayed, vermin-infested, or otherwise dangerous or unsuitable materials and promptly dispose of off-site. Remove structural framing members and lower to ground by method suitable to avoid free fall and to prevent ground impact or dust generation. Locate selective demolition equipment and remove debris and materials so as not to impose excessive loads on supporting walls, floors, or framing. Dispose of demolished items and materials promptly.
2.
3. 4.
5. 6. 7. 8. 9. B.
Removed and Reinstalled Items: 1. 2. 3. 4. Clean and repair items to functional condition adequate for intended reuse. Paint equipment to match new equipment. Pack or crate items after cleaning and repairing. Identify contents of containers. Protect items from damage during transport and storage. Reinstall items in locations indicated. Comply with installation requirements for new materials and equipment. Provide connections, supports, and miscellaneous materials necessary to make item functional for use indicated.
01732 - 3
Heating System Replacement at Building E-4081 C. Existing Items to Remain: Protect construction indicated to remain against damage and soiling during selective demolition. When permitted by Engineer, items may be removed to a suitable, protected storage location during selective demolition and reinstalled in their original locations after selective demolition operations are complete. DISPOSAL OF DEMOLISHED MATERIALS A. General: Except for items or materials indicated to be reused, salvaged, reinstalled, or otherwise indicated to remain Owner's property, remove demolished materials from Project site and legally dispose of them in an EPA-approved landfill. 1. 2. 3. 4. B. 3.6 A. Do not allow demolished materials to accumulate on-site. Remove and transport debris in a manner that will prevent spillage on adjacent surfaces and areas. Remove debris from elevated portions of building by chute, hoist, or other device that will convey debris to grade level in a controlled descent. Comply with requirements specified in Division 1 Section "Construction Waste Management."
3.5
Disposal: Transport demolished materials off Owner's property and legally dispose of them. CLEANING Clean adjacent structures and improvements of dust, dirt, and debris caused by selective demolition operations. Return adjacent areas to condition existing before selective demolition operations began.
01732 - 4
SECTION 10200 - LOUVERS AND VENTS PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes the following: 1. 1.3 A. B. Fixed, extruded-aluminum louvers.
1.2
DEFINITIONS Louver Terminology: Definitions of terms for metal louvers contained in AMCA 501 apply to this Section unless otherwise defined in this Section or in referenced standards. Drainable-Blade Louver: Louver with blades having gutters that collect water and drain it to channels in jambs and mullions, which carry it to bottom of unit and away from opening. PERFORMANCE REQUIREMENTS A. Air-Performance, Water-Penetration, Air-Leakage, and Wind-Driven Rain Ratings: Provide louvers complying with performance requirements indicated, as demonstrated by testing manufacturer's stock units identical to those provided, except for length and width according to AMCA 500-L. SUBMITTALS A. Product Data: For each type of product indicated. For louvers specified to bear AMCA seal, include printed catalog pages showing specified models with appropriate AMCA Certified Ratings Seals. PROJECT CONDITIONS A. Field Measurements: Verify louver openings by field measurements before fabrication and indicate measurements on Shop Drawings. 1. Established Dimensions: Where field measurements cannot be made without delaying the Work, establish opening dimensions and proceed with fabricating louvers without
1.4
1.5
1.6
LOUVERS AND VENTS
10200 - 1
Heating System Replacement at Building E-4081 field measurements. Coordinate construction to ensure that actual opening dimensions correspond to established dimensions. PART 2 - PRODUCTS 2.1 A. MANUFACTURERS Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. Louvers: a. Carnes Company, Inc. b. Greenheck. c. Ruskin Company; Tomkins PLC.
2.2 A.
FIXED, EXTRUDED-ALUMINUM LOUVERS Horizontal, Drainable-Blade Louver: 1. 2. Louver Depth: 4 inches (100 mm). Frame and Blade Nominal Thickness: As required to comply with structural performance requirements, but not less than 0.080 inch (2.0 mm) for blades and 0.080 inch (2.0 mm) for frames. Mullion Type: Exposed. Performance Requirements: a. b. c. 5. Free Area: Not less than 8.0 sq. ft. (0.74 sq. m) for 48-inch- (1.2-m-) wide by 48inch- (1.2-m-) high louver. Point of Beginning Water Penetration: Not less than 900 fpm (4.6 m/s). Air Performance: Not more than 0.10-inch wg (25-Pa) static pressure drop at 800fpm (4.1-m/s) free-area velocity.
3. 4.
AMCA Seal: Mark units with AMCA Certified Ratings Seal.
2.3 A.
LOUVER SCREENS General: Provide screen at each exterior louver. 1. 2. B. C. Screen Location for Fixed Louvers: Interior face. Screening Type: Bird screening.
Secure screens to louver frames with stainless-steel machine screws, spaced a maximum of 6 inches (150 mm) from each corner and at 12 inches (300 mm) o.c. Louver Screening for Aluminum Louvers: 1. Bird Screening: Aluminum, 1/2-inch- (12.7-mm-) square mesh, 0.063-inch (1.6-mm) wire. 10200 - 2
LOUVERS AND VENTS
Heating System Replacement at Building E-4081 2.4 A. B. 2.5 A. B. FINISHES, GENERAL Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes. Finish louvers after assembly. ALUMINUM FINISHES Finish designations prefixed by AA comply with system established by the Aluminum Association for designating aluminum finishes. Baked-Enamel Finish: AA-C12C42R1x (Chemical Finish: cleaned with inhibited chemicals; Chemical Finish: acid-chromate-fluoride-phosphate conversion coating). Apply baked enamel complying with paint manufacturer's written instructions for cleaning, conversion coating, and painting. 1. Color: As selected by Architect from manufacturer's full range.
PART 3 - EXECUTION 3.1 A. EXAMINATION Examine substrates and openings, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance. 1. 3.2 A. Proceed with installation only after unsatisfactory conditions have been corrected.
PREPARATION Coordinate setting drawings, diagrams, templates, instructions, and directions for installation of anchorages that are to be embedded in concrete or masonry construction. Coordinate delivery of such items to Project site. INSTALLATION A. B. C. D. Locate and place louvers and vents level, plumb, and at indicated alignment with adjacent work. Use concealed anchorages where possible. Provide brass or lead washers fitted to screws where required to protect metal surfaces and to make a weathertight connection. Form closely fitted joints with exposed connections accurately located and secured. Provide perimeter reveals and openings of uniform width for sealants and joint fillers, as indicated.
3.3
LOUVERS AND VENTS
10200 - 3
Heating System Replacement at Building E-4081 E. Protect galvanized and nonferrous-metal surfaces from corrosion or galvanic action by applying a heavy coating of bituminous paint on surfaces that will be in contact with concrete, masonry, or dissimilar metals.
LOUVERS AND VENTS
10200 - 4
SECTION 15050 - COMMON WORK RESULTS FOR HVAC PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. This Section includes the following: 1. 2. 3. 4. 5. 6. 7. 8. 1.3 A. B. 1.4 A. B. Piping materials and installation instructions common to most piping systems. Dielectric fittings. Grout. HVAC demolition. Equipment installation requirements common to equipment sections. Painting and finishing. Concrete bases. Supports and anchorages.
1.2
SUBMITTALS Product Data: For the following: 1. Dielectric fittings. Welding certificates. QUALITY ASSURANCE Steel Support Welding: Qualify processes and operators according to AWS D1.1, "Structural Welding Code--Steel." Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications." 1. 2. C. Comply with provisions in ASME B31 Series, "Code for Pressure Piping." Certify that each welder has passed AWS qualification tests for welding processes involved and that certification is current.
Electrical Characteristics for HVAC Equipment: Equipment of higher electrical characteristics may be furnished provided such proposed equipment is approved in writing and connecting electrical services, circuit breakers, and conduit sizes are appropriately modified. If minimum energy ratings or efficiencies are specified, equipment shall comply with requirements.
COMMON WORK RESULTS FOR HVAC
15050 - 1
Heating System Replacement at Building E-4081 1.5 A. DELIVERY, STORAGE, AND HANDLING Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping, storage, and handling to prevent pipe end damage and to prevent entrance of dirt, debris, and moisture.
PART 2 - PRODUCTS 2.1 A. B. 2.2 A. B. PIPE, TUBE, AND FITTINGS Refer to individual Division 15 piping Sections for pipe, tube, and fitting materials and joining methods. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings. JOINING MATERIALS Refer to individual Division 15 piping Sections for special joining materials not listed below. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping system contents. 1. ASME B16.21, nonmetallic, flat, asbestos-free, 1/8-inch (3.2-mm) maximum thickness unless thickness or specific material is indicated. a. b. 2. C. D. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.
AWWA C110, rubber, flat face, 1/8 inch (3.2 mm) thick, unless otherwise indicated; and full-face or ring type, unless otherwise indicated.
Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate for wall thickness and chemical analysis of steel pipe being welded. DIELECTRIC FITTINGS
2.3 A. B. C.
Description: Combination fitting of copper alloy and ferrous materials with threaded, solderjoint, plain, or weld-neck end connections that match piping system materials. Insulating Material: Suitable for system fluid, pressure, and temperature. Dielectric Couplings: Galvanized-steel coupling with inert and noncorrosive, thermoplastic lining; threaded ends; and 300-psig (2070-kPa) minimum working pressure at 225 deg F (107 deg C).
15050 - 2
Heating System Replacement at Building E-4081 D. Dielectric Nipples: Electroplated steel nipple with inert and noncorrosive, thermoplastic lining; plain, threaded, or grooved ends; and 300-psig (2070-kPa) minimum working pressure at 225 deg F (107 deg C). GROUT A. Description: ASTM C 1107, Grade B, nonshrink and nonmetallic, dry hydraulic-cement grout. 1. 2. 3. Characteristics: Post-hardening, volume-adjusting, nonstaining, nongaseous, and recommended for interior and exterior applications. Design Mix: 5000-psi (34.5-MPa), 28-day compressive strength. Packaging: Premixed and factory packaged. noncorrosive,
2.4
PART 3 - EXECUTION 3.1 A. B. HVAC DEMOLITION Refer to Division 01 Section "Cutting and Patching" and Division 02 Section "Selective Structure Demolition" for general demolition requirements and procedures. Disconnect, demolish, and remove HVAC systems, equipment, and components indicated to be removed. 1. Piping to Be Removed: Remove portion of piping indicated to be removed and cap or 2. Equipment to Be Removed: Disconnect and cap services and remove equipment. If pipe, insulation, or equipment to remain is damaged in appearance or is unserviceable, remove damaged or unserviceable portions and replace with new products of equal capacity and quality. PIPING SYSTEMS - COMMON REQUIREMENTS A. B. Install piping according to the following requirements and Division 15 Sections specifying piping systems. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal. Install piping to permit valve servicing. Install piping at indicated slopes.
C.
3.2
C.
D. E. F.
15050 - 3
Heating System Replacement at Building E-4081 G. H. I. J. K. L. Install piping free of sags and bends. Install fittings for changes in direction and branch connections. Install piping to allow application of insulation. Select system components with pressure rating equal to or greater than system operating pressure. Verify final equipment locations for roughing-in. Refer to equipment specifications in other Sections of these Specifications for roughing-in requirements. PIPING JOINT CONSTRUCTION A. B. C. D. Join pipe and fittings according to the following requirements and Division 15 Sections specifying piping systems. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows: 1. 2. E. F. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.
3.3
Welded Joints: Construct joints according to AWS D10.12, using qualified processes and welding operators according to Part 1 "Quality Assurance" Article. Flanged Joints: Select appropriate gasket material, size, type, and thickness for service application. Install gasket concentrically positioned. Use suitable lubricants on bolt threads. PIPING CONNECTIONS
3.4 A.
Make connections according to the following, unless otherwise indicated: 1. 2. 3. Install unions, in piping NPS 2 (DN 50) and smaller, adjacent to each valve and at final connection to each piece of equipment. Install flanges, in piping NPS 2-1/2 (DN 65) and larger, adjacent to flanged valves and at final connection to each piece of equipment. Wet Piping Systems: Install dielectric coupling and nipple fittings to connect piping materials of dissimilar metals.
15050 - 4
Heating System Replacement at Building E-4081 3.5 A. B. C. EQUIPMENT INSTALLATION - COMMON REQUIREMENTS Install equipment to allow maximum possible headroom unless specific mounting heights are not indicated. Install equipment level and plumb, parallel and perpendicular to other building systems and components in exposed interior spaces, unless otherwise indicated. Install HVAC equipment to facilitate service, maintenance, and repair or replacement of components. Connect equipment for ease of disconnecting, with minimum interference to other installations. Extend grease fittings to accessible locations. Install equipment to allow right of way for piping installed at required slope. PAINTING A. Damage and Touchup: Repair marred and damaged factory-painted finishes with materials and procedures to match original factory finish. CONCRETE BASES A. Concrete Bases: Anchor equipment to concrete base according to equipment manufacturer's written instructions and according to seismic codes at Project. 1. 2. 3. 4. Construct concrete bases of dimensions indicated, but not less than 4 inches (100 mm) larger in both directions than supported unit. Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on 18-inch (450-mm) centers around the full perimeter of the base. Install epoxy-coated anchor bolts for supported equipment that extend through concrete base, and anchor into structural concrete floor. Place and secure anchorage devices. Use supported equipment manufacturer's setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded. Install anchor bolts to elevations required for proper attachment to supported equipment. Install anchor bolts according to anchor-bolt manufacturer's written instructions. Use 3000-psi (20.7-MPa), 28-day compressive-strength concrete and reinforcement.
D. 3.6
3.7
5. 6. 7. 3.8 A. B. 3.9 A.
ERECTION OF METAL SUPPORTS AND ANCHORAGES Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support and anchor HVAC materials and equipment. Field Welding: Comply with AWS D1.1. GROUTING Mix and install grout for HVAC equipment base bearing surfaces, pump and other equipment base plates, and anchors.
15050 - 5
Heating System Replacement at Building E-4081 B. C. D. E. F. G. H. Clean surfaces that will come into contact with grout. Provide forms as required for placement of grout. Avoid air entrapment during placement of grout. Place grout, completely filling equipment bases. Place grout on concrete bases and provide smooth bearing surface for equipment. Place grout around anchors. Cure placed grout.
15050 - 6
SECTION 15062 - HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes the following hangers and supports for HVAC system piping and equipment: 1. 2. B. Steel pipe hangers and supports. Thermal-hanger shield inserts.
1.2
Related Sections include the following: 1. Division 15 Section " Vibration and Seismic Controls for HVAC Piping and Equipment" for vibration isolation devices. DEFINITIONS
1.3 A. B.
MSS: Manufacturers Standardization Society for The Valve and Fittings Industry Inc. Terminology: As defined in MSS SP-90, "Guidelines on Terminology for Pipe Hangers and Supports." SUBMITTALS
1.4 A.
Product Data: For the following: 1. Steel pipe hangers and supports.
PART 2 - PRODUCTS 2.1 A. B. C. STEEL PIPE HANGERS AND SUPPORTS Description: MSS SP-58, Types 1 through 58, factory-fabricated components. Refer to Part 3 "Hanger and Support Applications" Article for where to use specific hanger and support types. Galvanized, Metallic Coatings: Pregalvanized or hot dipped. Nonmetallic Coatings: Plastic coating, jacket, or liner.
HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT
15062 - 1
Heating System Replacement at Building E-4081 D. Padded Hangers: Hanger with fiberglass or other pipe insulation pad or cushion for support of bearing surface of piping. THERMAL-HANGER SHIELD INSERTS A. B. C. D. E. F. Description: 100-psig- (690-kPa-) minimum, compressive-strength insulation insert encased in sheet metal shield. Insulation-Insert Material for Cold Piping: Water-repellent treated, ASTM C 533, Type I calcium silicate or ASTM C 552, Type II cellular glass with vapor barrier. Insulation-Insert Material for Hot Piping: Water-repellent treated, ASTM C 533, Type I calcium silicate or ASTM C 552, Type II cellular glass. For Trapeze or Clamped Systems: Insert and shield shall cover entire circumference of pipe. For Clevis or Band Hangers: Insert and shield shall cover lower 180 degrees of pipe. Insert Length: Extend 2 inches (50 mm) beyond sheet metal shield for piping operating below ambient air temperature. MISCELLANEOUS MATERIALS A. Structural Steel: ASTM A 36/A 36M, steel plates, shapes, and bars; black and galvanized.
2.2
2.3
PART 3 - EXECUTION 3.1 A. B. C. D. HANGER AND SUPPORT APPLICATIONS Specific hanger and support requirements are specified in Sections specifying piping systems and equipment. Comply with MSS SP-69 for pipe hanger selections and applications that are not specified in piping system Sections. Use hangers and supports with galvanized, metallic coatings for piping and equipment that will not have field-applied finish. Horizontal-Piping Hangers and Supports: Unless otherwise indicated and except as specified in piping system Sections, install the following types: 1. 2. Adjustable, Steel Clevis Hangers (MSS Type 1): For suspension of noninsulated or insulated stationary pipes, NPS 1/2 to NPS 30 (DN 15 to DN 750). Yoke-Type Pipe Clamps (MSS Type 2): For suspension of 120 to 450 deg F (49 to 232 deg C) pipes, NPS 4 to NPS 16 (DN 100 to DN 400), requiring up to 4 inches (100 mm) of insulation.
15062 - 2
Heating System Replacement at Building E-4081 3. Carbon- or Alloy-Steel, Double-Bolt Pipe Clamps (MSS Type 3): For suspension of pipes, NPS 3/4 to NPS 24 (DN 20 to DN 600), requiring clamp flexibility and up to 4 inches (100 mm) of insulation. Steel Pipe Clamps (MSS Type 4): For suspension of cold and hot pipes, NPS 1/2 to NPS 24 (DN 15 to DN 600), if little or no insulation is required. Pipe Hangers (MSS Type 5): For suspension of pipes, NPS 1/2 to NPS 4 (DN 15 to DN 100), to allow off-center closure for hanger installation before pipe erection. Adjustable, Swivel Split- or Solid-Ring Hangers (MSS Type 6): For suspension of noninsulated stationary pipes, NPS 3/4 to NPS 8 (DN 20 to DN 200). Adjustable, Steel Band Hangers (MSS Type 7): For suspension of noninsulated stationary pipes, NPS 1/2 to NPS 8 (DN 15 to DN 200). Adjustable Band Hangers (MSS Type 9): For suspension of noninsulated stationary pipes, NPS 1/2 to NPS 8 (DN 15 to DN 200). Adjustable, Swivel-Ring Band Hangers (MSS Type 10): For suspension of noninsulated stationary pipes, NPS 1/2 to NPS 2 (DN 15 to DN 50). Split Pipe-Ring with or without Turnbuckle-Adjustment Hangers (MSS Type 11): For suspension of noninsulated stationary pipes, NPS 3/8 to NPS 8 (DN 10 to DN 200). Extension Hinged or 2-Bolt Split Pipe Clamps (MSS Type 12): For suspension of noninsulated stationary pipes, NPS 3/8 to NPS 3 (DN 10 to DN 80). U-Bolts (MSS Type 24): For support of heavy pipes, NPS 1/2 to NPS 30 (DN 15 to DN 750). Clips (MSS Type 26): For support of insulated pipes not subject to expansion or contraction. Pipe Saddle Supports (MSS Type 36): For support of pipes, NPS 4 to NPS 36 (DN 100 to DN 900), with steel pipe base stanchion support and cast-iron floor flange. Pipe Stanchion Saddles (MSS Type 37): For support of pipes, NPS 4 to NPS 36 (DN 100 to DN 900), with steel pipe base stanchion support and cast-iron floor flange and with Ubolt to retain pipe. Adjustable, Pipe Saddle Supports (MSS Type 38): For stanchion-type support for pipes, NPS 2-1/2 to NPS 36 (DN 65 to DN 900), if vertical adjustment is required, with steel pipe base stanchion support and cast-iron floor flange. Single Pipe Rolls (MSS Type 41): For suspension of pipes, NPS 1 to NPS 30 (DN 25 to DN 750), from 2 rods if longitudinal movement caused by expansion and contraction might occur. Adjustable Roller Hangers (MSS Type 43): For suspension of pipes, NPS 2-1/2 to NPS 20 (DN 65 to DN 500), from single rod if horizontal movement caused by expansion and contraction might occur. Complete Pipe Rolls (MSS Type 44): For support of pipes, NPS 2 to NPS 42 (DN 50 to DN 1050), if longitudinal movement caused by expansion and contraction might occur but vertical adjustment is not necessary. Pipe Roll and Plate Units (MSS Type 45): For support of pipes, NPS 2 to NPS 24 (DN 50 to DN 600), if small horizontal movement caused by expansion and contraction might occur and vertical adjustment is not necessary. Adjustable Pipe Roll and Base Units (MSS Type 46): For support of pipes, NPS 2 to NPS 30 (DN 50 to DN 750), if vertical and lateral adjustment during installation might be required in addition to expansion and contraction.
4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
16.
17.
18.
19.
20.
21.
E.
Vertical-Piping Clamps: Unless otherwise indicated and except as specified in piping system Sections, install the following types:
15062 - 3
Heating System Replacement at Building E-4081 1. 2. F. Extension Pipe or Riser Clamps (MSS Type 8): For support of pipe risers, NPS 3/4 to NPS 20 (DN 20 to DN 500). Carbon- or Alloy-Steel Riser Clamps (MSS Type 42): For support of pipe risers, NPS 3/4 to NPS 20 (DN 20 to DN 500), if longer ends are required for riser clamps.
Hanger-Rod Attachments: Unless otherwise indicated and except as specified in piping system Sections, install the following types: 1. 2. 3. 4. 5. Steel Turnbuckles (MSS Type 13): For adjustment up to 6 inches (150 mm) for heavy loads. Steel Clevises (MSS Type 14): For 120 to 450 deg F (49 to 232 deg C) piping installations. Swivel Turnbuckles (MSS Type 15): For use with MSS Type 11, split pipe rings. Malleable-Iron Sockets (MSS Type 16): For attaching hanger rods to various types of building attachments. Steel Weldless Eye Nuts (MSS Type 17): For 120 to 450 deg F (49 to 232 deg C) piping installations.
G.
Building Attachments: Unless otherwise indicated and except as specified in piping system Sections, install the following types: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Steel or Malleable Concrete Inserts (MSS Type 18): For upper attachment to suspend pipe hangers from concrete ceiling. Top-Beam C-Clamps (MSS Type 19): For use under roof installations with bar-joist construction to attach to top flange of structural shape. Side-Beam or Channel Clamps (MSS Type 20): For attaching to bottom flange of beams, channels, or angles. Center-Beam Clamps (MSS Type 21): For attaching to center of bottom flange of beams. Welded Beam Attachments (MSS Type 22): For attaching to bottom of beams if loads are considerable and rod sizes are large. C-Clamps (MSS Type 23): For structural shapes. Top-Beam Clamps (MSS Type 25): For top of beams if hanger rod is required tangent to flange edge. Side-Beam Clamps (MSS Type 27): For bottom of steel I-beams. Steel-Beam Clamps with Eye Nuts (MSS Type 28): For attaching to bottom of steel Ibeams for heavy loads. Linked-Steel Clamps with Eye Nuts (MSS Type 29): For attaching to bottom of steel Ibeams for heavy loads, with link extensions. Malleable Beam Clamps with Extension Pieces (MSS Type 30): For attaching to structural steel. Welded-Steel Brackets: For support of pipes from below, or for suspending from above by using clip and rod. Use one of the following for indicated loads: a. b. c. 13. 14. 15. Light (MSS Type 31): 750 lb (340 kg). Medium (MSS Type 32): 1500 lb (680 kg). Heavy (MSS Type 33): 3000 lb (1360 kg).
Side-Beam Brackets (MSS Type 34): For sides of steel or wooden beams. Plate Lugs (MSS Type 57): For attaching to steel beams if flexibility at beam is required. Horizontal Travelers (MSS Type 58): For supporting piping systems subject to linear horizontal movement where headroom is limited.
15062 - 4
Heating System Replacement at Building E-4081 H. Saddles and Shields: Unless otherwise indicated and except as specified in piping system Sections, install the following types: 1. 2. 3. I. Steel Pipe-Covering Protection Saddles (MSS Type 39): To fill interior voids with insulation that matches adjoining insulation. Protection Shields (MSS Type 40): Of length recommended in writing by manufacturer to prevent crushing insulation. Thermal-Hanger Shield Inserts: For supporting insulated pipe.
Spring Hangers and Supports: Unless otherwise indicated and except as specified in piping system Sections, install the following types: 1. 2. 3. 4. 5. 6. Restraint-Control Devices (MSS Type 47): Where indicated to control piping movement. Spring Cushions (MSS Type 48): For light loads if vertical movement does not exceed 1-1/4 inches (32 mm). Spring-Cushion Roll Hangers (MSS Type 49): For equipping Type 41 roll hanger with springs. Spring Sway Braces (MSS Type 50): To retard sway, shock, vibration, or thermal expansion in piping systems. Variable-Spring Hangers (MSS Type 51): Preset to indicated load and limit variability factor to 25 percent to absorb expansion and contraction of piping system from hanger. Variable-Spring Base Supports (MSS Type 52): Preset to indicated load and limit variability factor to 25 percent to absorb expansion and contraction of piping system from base support. Variable-Spring Trapeze Hangers (MSS Type 53): Preset to indicated load and limit variability factor to 25 percent to absorb expansion and contraction of piping system from trapeze support. Constant Supports: For critical piping stress and if necessary to avoid transfer of stress from one support to another support, critical terminal, or connected equipment. Include auxiliary stops for erection, hydrostatic test, and load-adjustment capability. These supports include the following types: a. b. c. Horizontal (MSS Type 54): Mounted horizontally. Vertical (MSS Type 55): Mounted vertically. Trapeze (MSS Type 56): Two vertical-type supports and one trapeze member.
7.
8.
J. K.
Comply with MSS SP-69 for trapeze pipe hanger selections and applications that are not specified in piping system Sections. Comply with MFMA-102 for metal framing system selections and applications that are not specified in piping system Sections. HANGER AND SUPPORT INSTALLATION
3.2 A.
Steel Pipe Hanger Installation: Comply with MSS SP-69 and MSS SP-89. Install hangers, supports, clamps, and attachments as required to properly support piping from building structure. Thermal-Hanger Shield Installation: Install in pipe hanger or shield for insulated piping.
B.
15062 - 5
Heating System Replacement at Building E-4081 C. Insulated Piping: Comply with the following: 1. Attach clamps and spacers to piping. a. b. c. 2. Piping Operating above Ambient Air Temperature: Clamp may project through insulation. Piping Operating below Ambient Air Temperature: Use thermal-hanger shield insert with clamp sized to match OD of insert. Do not exceed pipe stress limits according to ASME B31.1 for power piping and ASME B31.9 for building services piping.
Install MSS SP-58, Type 39, protection saddles if insulation without vapor barrier is indicated. Fill interior voids with insulation that matches adjoining insulation. a. Option: Thermal-hanger shield inserts may be used. Include steel weightdistribution plate for pipe NPS 4 (DN 100) and larger if pipe is installed on rollers.
3.
Install MSS SP-58, Type 40, protective shields on cold piping with vapor barrier. Shields shall span an arc of 180 degrees. a. Option: Thermal-hanger shield inserts may be used. Include steel weightdistribution plate for pipe NPS 4 (DN 100) and larger if pipe is installed on rollers.
4.
Shield Dimensions for Pipe: Not less than the following: a. b. c. d. NPS 1/4 to NPS 3-1/2 (DN 8 to DN 90): 12 inches (305 mm) long and 0.048 inch (1.22 mm) thick. NPS 4 (DN 100): 12 inches (305 mm) long and 0.06 inch (1.52 mm) thick. NPS 5 and NPS 6 (DN 125 and DN 150): 18 inches (457 mm) long and 0.06 inch (1.52 mm) thick. NPS 8 to NPS 14 (DN 200 to DN 350): 24 inches (610 mm) long and 0.075 inch (1.91 mm) thick.
5. 6. 7.
Pipes NPS 8 (DN 200) and Larger: Include wood inserts. Insert Material: Length at least as long as protective shield. Thermal-Hanger Shields: Install with insulation same thickness as piping insulation.
15062 - 6
SECTION 15077 - IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. Section Includes: 1. Pipe labels. 2. Stencils. SUBMITTALS A. Product Data: For each type of product indicated.
1.2
1.3
PART 2 - PRODUCTS 2.1 A. B. C. PIPE LABELS General Requirements for Manufactured Pipe Labels: Preprinted, color-coded, with lettering indicating service, and showing flow direction. Pretensioned Pipe Labels: Precoiled, semirigid plastic formed to cover full circumference of pipe and to attach to pipe without fasteners or adhesive. Pipe Label Contents: Include identification of piping service using same designations or abbreviations as used on Drawings, pipe size, and an arrow indicating flow direction. 1. 2. 2.2 A. Flow-Direction Arrows: Integral with piping system service lettering to accommodate both directions, or as separate unit on each pipe label to indicate flow direction. Lettering Size: At least 1-1/2 inches (38 mm) high.
STENCILS Stencils: Prepared with letter sizes according to ASME A13.1 for piping; minimum letter height of 1-1/4 inches (32 mm) for ducts; and minimum letter height of 3/4 inch (19 mm) for access panel and door labels, equipment labels, and similar operational instructions.
IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT
15077 - 1
Heating System Replacement at Building E-4081 PART 3 - EXECUTION 3.1 A. PREPARATION Clean piping and equipment surfaces of substances that could impair bond of identification devices, including dirt, oil, grease, release agents, and incompatible primers, paints, and encapsulants. PIPE LABEL INSTALLATION A. Stenciled Pipe Label Option: Stenciled labels may be provided instead of manufactured pipe labels, at Installer's option. Install stenciled pipe labels on each piping system. 1. 2. B. Identification Paint: Use for contrasting background. Stencil Paint: Use for pipe marking.
3.2
Locate pipe labels where piping is exposed or above accessible ceilings in finished spaces; machine rooms; accessible maintenance spaces such as shafts, tunnels, and plenums; and exterior exposed locations as follows: 1. 2. 3. 4. 5. 6. Near each valve and control device. Near each branch connection, excluding short takeoffs for fixtures and terminal units. Where flow pattern is not obvious, mark each pipe at branch. Near penetrations through walls, floors, ceilings, and inaccessible enclosures. At access doors, manholes, and similar access points that permit view of concealed piping. Near major equipment items and other points of origination and termination. Spaced at maximum intervals of 50 feet (15 m) along each run. Reduce intervals to 25 feet (7.6 m) in areas of congested piping and equipment.
C.
Pipe Label Color Schedule: 1. Hydronic Piping: a. b. Background Color: Yellow. Letter Color: Black.
IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT
15077 - 2
SECTION 15085 - HVAC INSULATION PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. Section Includes: 1. 2. 3. 4. 5. 6. 1.3 A. B. C. 1.4 A. Insulation Materials: a. Mineral fiber. Insulating cements. Adhesives. Mastics. Factory-applied jackets. Tapes.
1.2
SUBMITTALS Product Data: For each type of product indicated. Include thermal conductivity, thickness, and jackets (both factory and field applied, if any). Qualification Data: For qualified Installer. Field quality-control reports. QUALITY ASSURANCE Installer Qualifications: Skilled mechanics who have successfully completed an apprenticeship program or another craft training program certified by the Department of Labor, Bureau of Apprenticeship and Training. Fire-Test-Response Characteristics: Insulation and related materials shall have fire-testresponse characteristics indicated, as determined by testing identical products per ASTM E 84, by a testing and inspecting agency acceptable to authorities having jurisdiction. Factory label insulation and jacket materials and adhesive, mastic, tapes, and cement material containers, with appropriate markings of applicable testing and inspecting agency. 1. 2. Insulation Installed Indoors: Flame-spread index of 25 or less, and smoke-developed index of 50 or less. Insulation Installed Outdoors: Flame-spread index of 75 or less, and smoke-developed index of 150 or less.
B.
HVAC INSULATION
15085 - 1
Heating System Replacement at Building E-4081 1.5 A. DELIVERY, STORAGE, AND HANDLING Packaging: Insulation material containers shall be marked by manufacturer with appropriate ASTM standard designation, type and grade, and maximum use temperature. COORDINATION A. Coordinate size and location of supports, hangers, and insulation shields specified in Division 15 Section "Hangers and Supports for HVAC Piping and Equipment."
1.6
PART 2 - PRODUCTS 2.1 A. B. C. INSULATION MATERIALS Comply with requirements in Part 3 schedule articles for where insulating materials shall be applied. Products shall not contain asbestos, lead, mercury, or mercury compounds. Mineral-Fiber, Preformed Pipe Insulation: 1. Type I, 850 deg F (454 deg C) Materials: Mineral or glass fibers bonded with a thermosetting resin. Comply with ASTM C 547, Type I, Grade A, with factory-applied ASJ-SSL. Factory-applied jacket requirements are specified in "Factory-Applied Jackets" Article.
D.
Mineral-Fiber, Pipe and Tank Insulation: Mineral or glass fibers bonded with a thermosetting resin. Semirigid board material with factory-applied ASJ complying with ASTM C 1393, Type II or Type IIIA Category 2, or with properties similar to ASTM C 612, Type IB. Nominal density is 2.5 lb/cu. ft. (40 kg/cu. m) or more. Thermal conductivity (k-value) at 100 deg F (55 deg C) is 0.29 Btu x in./h x sq. ft. x deg F (0.042 W/m x K) or less. Factory-applied jacket requirements are specified in "Factory-Applied Jackets" Article. INSULATING CEMENTS
2.2 A. 2.3 A. B. C.
Mineral-Fiber Insulating Cement: Comply with ASTM C 195. ADHESIVES Materials shall be compatible with insulation materials, jackets, and substrates and for bonding insulation to itself and to surfaces to be insulated, unless otherwise indicated. Flexible Elastomeric and Polyolefin Adhesive: Comply with MIL-A-24179A, Type II, Class I. Mineral-Fiber Adhesive: Comply with MIL-A-3316C, Class 2, Grade A.
HVAC INSULATION
15085 - 2
Heating System Replacement at Building E-4081 2.4 A. B. MASTICS Materials shall be compatible with insulation materials, jackets, and substrates; comply with MIL-C-19565C, Type II. Vapor-Barrier Mastic: Water based; suitable for indoor and outdoor use on below ambient services. 1. 2. 3. 4. 2.5 A. Water-Vapor Permeance: ASTM E 96, Procedure B, 0.013 perm (0.009 metric perm) at 43-mil (1.09-mm) dry film thickness. Service Temperature Range: Minus 20 to plus 180 deg F (Minus 29 to plus 82 deg C). Solids Content: ASTM D 1644, 59 percent by volume and 71 percent by weight. Color: White.
FACTORY-APPLIED JACKETS Insulation system schedules indicate factory-applied jackets on various applications. When factory-applied jackets are indicated, comply with the following: 1. 2. ASJ: White, kraft-paper, fiberglass-reinforced scrim with aluminum-foil backing; complying with ASTM C 1136, Type I. ASJ-SSL: ASJ with self-sealing, pressure-sensitive, acrylic-based adhesive covered by a removable protective strip; complying with ASTM C 1136, Type I.
2.6 A.
TAPES ASJ Tape: White vapor-retarder tape matching factory-applied jacket with acrylic adhesive, complying with ASTM C 1136. 1. 2. 3. 4. 5. 6. B. Width: 3 inches (75 mm). Thickness: 11.5 mils (0.29 mm). Adhesion: 90 ounces force/inch (1.0 N/mm) in width. Elongation: 2 percent. Tensile Strength: 40 lbf/inch (7.2 N/mm) in width. ASJ Tape Disks and Squares: Precut disks or squares of ASJ tape.
PVC Tape: White vapor-retarder tape matching field-applied PVC jacket with acrylic adhesive. Suitable for indoor and outdoor applications. 1. 2. 3. 4. 5. Width: 2 inches (50 mm). Thickness: 6 mils (0.15 mm). Adhesion: 64 ounces force/inch (0.7 N/mm) in width. Elongation: 500 percent. Tensile Strength: 18 lbf/inch (3.3 N/mm) in width.
HVAC INSULATION
15085 - 3
Heating System Replacement at Building E-4081 PART 3 - EXECUTION 3.1 A. EXAMINATION Examine substrates and conditions for compliance with requirements for installation and other conditions affecting performance of insulation application. 1. 2. 3. 3.2 A. B. C. Verify that systems and equipment to be insulated have been tested and are free of defects. Verify that surfaces to be insulated are clean and dry. Proceed with installation only after unsatisfactory conditions have been corrected.
PREPARATION Surface Preparation: Clean and dry surfaces to receive insulation. Remove materials that will adversely affect insulation application. Coordinate insulation installation with the trade installing heat tracing. requirements for heat tracing that apply to insulation. Comply with
Mix insulating cements with clean potable water; if insulating cements are to be in contact with stainless-steel surfaces, use demineralized water. GENERAL INSTALLATION REQUIREMENTS
3.3 A.
Install insulation materials, accessories, and finishes with smooth, straight, and even surfaces; free of voids throughout the length of equipment, ducts and fittings, and piping including fittings, valves, and specialties. Install insulation materials, forms, vapor barriers or retarders, jackets, and thicknesses required for each item of equipment, duct system, and pipe system as specified in insulation system schedules. Install accessories compatible with insulation materials and suitable for the service. Install accessories that do not corrode, soften, or otherwise attack insulation or jacket in either wet or dry state. Install insulation with longitudinal seams at top and bottom of horizontal runs. Install multiple layers of insulation with longitudinal and end seams staggered. Do not weld brackets, clips, or other attachment devices to piping, fittings, and specialties. Keep insulation materials dry during application and finishing. Install insulation with tight longitudinal seams and end joints. Bond seams and joints with adhesive recommended by insulation material manufacturer. Install insulation with least number of joints practical.
B.
C.
D. E. F. G. H. I.
HVAC INSULATION
15085 - 4
Heating System Replacement at Building E-4081 J. Where vapor barrier is indicated, seal joints, seams, and penetrations in insulation at hangers, supports, anchors, and other projections with vapor-barrier mastic. 1. 2. Install insulation continuously through hangers and around anchor attachments. For insulation application where vapor barriers are indicated, extend insulation on anchor legs from point of attachment to supported item to point of attachment to structure. Taper and seal ends at attachment to structure with vapor-barrier mastic. Install insert materials and install insulation to tightly join the insert. Seal insulation to insulation inserts with adhesive or sealing compound recommended by insulation material manufacturer. Cover inserts with jacket material matching adjacent pipe insulation. Install shields over jacket, arranged to protect jacket from tear or puncture by hanger, support, and shield.
3.
4. K. L.
Apply adhesives, mastics, and sealants at manufacturer's recommended coverage rate and wet and dry film thicknesses. Install insulation with factory-applied jackets as follows: 1. 2. Draw jacket tight and smooth. Cover circumferential joints with 3-inch- (75-mm-) wide strips, of same material as insulation jacket. Secure strips with adhesive and outward clinching staples along both edges of strip, spaced 4 inches (100 mm) o.c.
M. N. O.
Cut insulation in a manner to avoid compressing insulation more than 75 percent of its nominal thickness. Finish installation with systems at operating conditions. Repair joint separations and cracking due to thermal movement. Repair damaged insulation facings by applying same facing material over damaged areas. Extend patches at least 4 inches (100 mm) beyond damaged areas. Adhere, staple, and seal patches similar to butt joints. For above ambient services, do not install insulation to the following: 1. 2. 3. 4. 5. 6. Vibration-control devices. Testing agency labels and stamps. Nameplates and data plates. Manholes. Handholes. Cleanouts.
P.
3.4 A.
EQUIPMENT, TANK, AND VESSEL INSULATION INSTALLATION Mineral Fiber, Pipe and Tank Insulation Installation for Tanks and Vessels: Secure insulation with adhesive and anchor pins and speed washers. 1. Apply adhesives according to manufacturer's recommended coverage rates per unit area, for 100 percent coverage of tank and vessel surfaces.
HVAC INSULATION
15085 - 5
Heating System Replacement at Building E-4081 2. Groove and score insulation materials to fit as closely as possible to equipment, including contours. Bevel insulation edges for cylindrical surfaces for tight joints. Stagger end joints. Protect exposed corners with secured corner angles. Install adhesively attached or self-sticking insulation hangers and speed washers on sides of tanks and vessels as follows: a. b. c. d. e. f. g. Do not weld anchor pins to ASME-labeled pressure vessels. Select insulation hangers and adhesive that are compatible with service temperature and with substrate. On tanks and vessels, maximum anchor-pin spacing is 3 inches (75 mm) from insulation end joints, and 16 inches (400 mm) o.c. in both directions. Do not overcompress insulation during installation. Cut and miter insulation segments to fit curved sides and domed heads of tanks and vessels. Impale insulation over anchor pins and attach speed washers. Cut excess portion of pins extending beyond speed washers or bend parallel with insulation surface. Cover exposed pins and washers with tape matching insulation facing.
3. 4.
5. 6.
7. 8. 9. 10.
Secure each layer of insulation with stainless-steel or aluminum bands. Select band material compatible with insulation materials. Where insulation hangers on equipment and vessels are not permitted or practical and where insulation support rings are not provided, install a girdle network for securing insulation. Stretch prestressed aircraft cable around the diameter of vessel and make taut with clamps, turnbuckles, or breather springs. Place one circumferential girdle around equipment approximately 6 inches (150 mm) from each end. Install wire or cable between two circumferential girdles 12 inches (300 mm) o.c. Install a wire ring around each end and around outer periphery of center openings, and stretch prestressed aircraft cable radially from the wire ring to nearest circumferential girdle. Install additional circumferential girdles along the body of equipment or tank at a minimum spacing of 48 inches (1200 mm) o.c. Use this network for securing insulation with tie wire or bands. Stagger joints between insulation layers at least 3 inches (75 mm). Install insulation in removable segments on equipment access doors, manholes, handholes, and other elements that require frequent removal for service and inspection. Bevel and seal insulation ends around manholes, handholes, ASME stamps, and nameplates. For equipment with surface temperatures below ambient, apply mastic to open ends, joints, seams, breaks, and punctures in insulation.
3.5 A. B.
GENERAL PIPE INSULATION INSTALLATION Requirements in this article generally apply to all insulation materials except where more specific requirements are specified in various pipe insulation material installation articles. Insulation Installation on Fittings, Valves, Strainers, Flanges, and Unions: 1. Install insulation over fittings, valves, strainers, flanges, unions, and other specialties with continuous thermal and vapor-retarder integrity, unless otherwise indicated.
HVAC INSULATION
15085 - 6
Heating System Replacement at Building E-4081 2. Insulate pipe elbows using preformed fitting insulation or mitered fittings made from same material and density as adjacent pipe insulation. Each piece shall be butted tightly against adjoining piece and bonded with adhesive. Fill joints, seams, voids, and irregular surfaces with insulating cement finished to a smooth, hard, and uniform contour that is uniform with adjoining pipe insulation. Insulate tee fittings with preformed fitting insulation or sectional pipe insulation of same material and thickness as used for adjacent pipe. Cut sectional pipe insulation to fit. Butt each section closely to the next and hold in place with tie wire. Bond pieces with adhesive. Insulate valves using preformed fitting insulation or sectional pipe insulation of same material, density, and thickness as used for adjacent pipe. Overlap adjoining pipe insulation by not less than two times the thickness of pipe insulation, or one pipe diameter, whichever is thicker. For valves, insulate up to and including the bonnets, valve stuffing-box studs, bolts, and nuts. Fill joints, seams, and irregular surfaces with insulating cement. Insulate strainers using preformed fitting insulation or sectional pipe insulation of same material, density, and thickness as used for adjacent pipe. Overlap adjoining pipe insulation by not less than two times the thickness of pipe insulation, or one pipe diameter, whichever is thicker. Fill joints, seams, and irregular surfaces with insulating cement. Insulate strainers so strainer basket flange or plug can be easily removed and replaced without damaging the insulation and jacket. Provide a removable reusable insulation cover. For below ambient services, provide a design that maintains vapor barrier. Insulate flanges and unions using a section of oversized preformed pipe insulation. Overlap adjoining pipe insulation by not less than two times the thickness of pipe insulation, or one pipe diameter, whichever is thicker. Cover segmented insulated surfaces with a layer of finishing cement and coat with a mastic. Install vapor-barrier mastic for below ambient services and a breather mastic for above ambient services. Reinforce the mastic with fabric-reinforcing mesh. Trowel the mastic to a smooth and well-shaped contour. For services not specified to receive a field-applied jacket except for flexible elastomeric and polyolefin, install fitted PVC cover over elbows, tees, strainers, valves, flanges, and unions. Terminate ends with PVC end caps. Tape PVC covers to adjoining insulation facing using PVC tape. Stencil or label the outside insulation jacket of each union with the word "UNION." Match size and color of pipe labels.
3.
4.
5.
6.
7.
8.
9. C.
Insulate instrument connections for thermometers, pressure gages, pressure temperature taps, test connections, flow meters, sensors, switches, and transmitters on insulated pipes, vessels, and equipment. Shape insulation at these connections by tapering it to and around the connection with insulating cement and finish with finishing cement, mastic, and flashing sealant. Install removable insulation covers at locations indicated. Installation shall conform to the following: 1. Make removable flange and union insulation from sectional pipe insulation of same thickness as that on adjoining pipe. Install same insulation jacket as adjoining pipe insulation. When flange and union covers are made from sectional pipe insulation, extend insulation from flanges or union long at least two times the insulation thickness over adjacent pipe
D.
2.
HVAC INSULATION
15085 - 7
Heating System Replacement at Building E-4081 insulation on each side of flange or union. Secure flange cover in place with stainlesssteel or aluminum bands. Select band material compatible with insulation and jacket. Construct removable valve insulation covers in same manner as for flanges except divide the two-part section on the vertical center line of valve body. When covers are made from block insulation, make two halves, each consisting of mitered blocks wired to stainless-steel fabric. Secure this wire frame, with its attached insulation, to flanges with tie wire. Extend insulation at least 2 inches (50 mm) over adjacent pipe insulation on each side of valve. Fill space between flange or union cover and pipe insulation with insulating cement. Finish cover assembly with insulating cement applied in two coats. After first coat is dry, apply and trowel second coat to a smooth finish. Unless a PVC jacket is indicated in field-applied jacket schedules, finish exposed surfaces with a metal jacket.
3. 4.
5.
3.6 A.
MINERAL-FIBER INSULATION INSTALLATION Insulation Installation on Straight Pipes and Tubes: 1. 2. 3. 4. Secure each layer of preformed pipe insulation to pipe with wire or bands and tighten bands without deforming insulation materials. Where vapor barriers are indicated, seal longitudinal seams, end joints, and protrusions with vapor-barrier mastic and joint sealant. For insulation with factory-applied jackets on above ambient surfaces, secure laps with outward clinched staples at 6 inches (150 mm) o.c. For insulation with factory-applied jackets on below ambient surfaces, do not staple longitudinal tabs but secure tabs with additional adhesive as recommended by insulation material manufacturer and seal with vapor-barrier mastic and flashing sealant.
B.
Insulation Installation on Pipe Flanges: 1. 2. 3. 4. Install preformed pipe insulation to outer diameter of pipe flange. Make width of insulation section same as overall width of flange and bolts, plus twice the thickness of pipe insulation. Fill voids between inner circumference of flange insulation and outer circumference of adjacent straight pipe segments with mineral-fiber blanket insulation. Install jacket material with manufacturer's recommended adhesive, overlap seams at least 1 inch (25 mm), and seal joints with flashing sealant.
C.
Insulation Installation on Pipe Fittings and Elbows: 1. 2. Install preformed sections of same material as straight segments of pipe insulation when available. When preformed insulation elbows and fittings are not available, install mitered sections of pipe insulation, to a thickness equal to adjoining pipe insulation. Secure insulation materials with wire or bands.
D.
Insulation Installation on Valves and Pipe Specialties: 1. Install preformed sections of same material as straight segments of pipe insulation when available.
HVAC INSULATION
15085 - 8
Heating System Replacement at Building E-4081 2. 3. 4. 3.7 A. B. When preformed sections are not available, install mitered sections of pipe insulation to valve body. Arrange insulation to permit access to packing and to allow valve operation without disturbing insulation. Install insulation to flanges as specified for flange insulation application.
EQUIPMENT INSULATION SCHEDULE Insulation materials and thicknesses are identified below. If more than one material is listed for a type of equipment, selection from materials listed is Contractor's option. Insulate indoor and outdoor equipment in paragraphs below that is not factory insulated. 1. Air-separator insulation shall be the following: a. Mineral-Fiber Pipe and Tank: 1 inch (25 mm) thick. PIPING INSULATION SCHEDULE, GENERAL A. Acceptable preformed pipe and tubular insulation materials and thicknesses are identified for each piping system and pipe size range. If more than one material is listed for a piping system, selection from materials listed is Contractor's option. INDOOR PIPING INSULATION SCHEDULE A. Hydronic Piping, 40 to 200 Deg F (5 to 93 Deg C): 1. Insulation shall be the following: a. Mineral-Fiber, Preformed Pipe, Type I: 1-1/2 inches (38 mm) thick.
3.8
3.9
HVAC INSULATION
15085 - 9
SECTION 15112 - GENERAL-DUTY VALVES FOR HVAC PIPING PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. Section Includes: 1. Bronze ball valves. 2. Iron, single-flange butterfly valves. 3. Bronze swing check valves. 4. Iron swing check valves. 5. Chainwheels. Related Sections: 1. 2. Division 15 HVAC piping Sections for specialty valves applicable to those Sections only. Division 15 Section "Identification for HVAC Piping and Equipment" for valve tags and schedules.
1.2
B.
1.3 A. 1.4 A. 1.5 A. B.
DEFINITIONS EPDM: Ethylene propylene copolymer rubber. SUBMITTALS Product Data: For each type of valve indicated. QUALITY ASSURANCE Source Limitations for Valves: Obtain each type of valve from single source from single manufacturer. ASME Compliance: 1. 2. ASME B16.10 and ASME B16.34 for ferrous valve dimensions and design criteria. ASME B31.9 for building services piping valves.
GENERAL-DUTY VALVES FOR HVAC PIPING
15112 - 1
Heating System Replacement at Building E-4081 1.6 A. DELIVERY, STORAGE, AND HANDLING Prepare valves for shipping as follows: 1. 2. 3. 4. 5. 6. B. Protect internal parts against rust and corrosion. Protect threads, flange faces, grooves, and weld ends. Set angle, gate, and globe valves closed to prevent rattling. Set ball and plug valves open to minimize exposure of functional surfaces. Set butterfly valves closed or slightly open. Block check valves in either closed or open position.
Use the following precautions during storage: 1. 2. Maintain valve end protection. Store valves indoors and maintain at higher than ambient dew point temperature. If outdoor storage is necessary, store valves off the ground in watertight enclosures.
C.
Use sling to handle large valves; rig sling to avoid damage to exposed parts. Do not use handwheels or stems as lifting or rigging points.
PART 2 - PRODUCTS 2.1 A. B. C. D. GENERAL REQUIREMENTS FOR VALVES Refer to HVAC valve schedule articles for applications of valves. Valve Pressure and Temperature Ratings: Not less than indicated and as required for system pressures and temperatures. Valve Sizes: Same as upstream piping unless otherwise indicated. Valve Actuator Types: 1. 2. 3. 4. E. Gear Actuator: For quarter-turn valves NPS 8 (DN 200) and larger. Handwheel: For valves other than quarter-turn types. Hand lever: For quarter-turn valves NPS 6 (DN 150) and smaller. Chainwheel: Device for attachment to valve handwheel, stem, or other actuator; of size and with chain for mounting height, as indicated in the "Valve Installation" Article.
Valves in Insulated Piping: With 2-inch (50-mm) stem extensions and the following features: 1. Ball Valves: With extended operating handle of non-thermal-conductive material, and protective sleeve that allows operation of valve without breaking the vapor seal or disturbing insulation. 2. Butterfly Valves: With extended neck. Valve-End Connections: 1. 2. Flanged: With flanges according to ASME B16.1 for iron valves. Threaded: With threads according to ASME B1.20.1.
F.
15112 - 2
Heating System Replacement at Building E-4081 2.2 A. BRONZE BALL VALVES Two-Piece, Full-Port, Bronze Ball Valves with Stainless-Steel Trim: 1. Description: a. b. c. d. e. f. g. h. i. j. 2.3 A. Standard: MSS SP-110. SWP Rating: 150 psig (1035 kPa). CWP Rating: 600 psig (4140 kPa). Body Design: Two piece. Body Material: Bronze. Ends: Threaded. Seats: PTFE or TFE. Stem: Stainless steel. Ball: Stainless steel, vented. Port: Full.
IRON, SINGLE-FLANGE BUTTERFLY VALVES 150 CWP, Iron, Single-Flange Butterfly Valves with EPDM Seat and Aluminum-Bronze Disc: 1. Description: a. b. c. d. e. f. g. Standard: MSS SP-67, Type I. CWP Rating: 150 psig (1035 kPa). Body Design: Lug type; suitable for bidirectional dead-end service at rated pressure without use of downstream flange. Body Material: ASTM A 126, cast iron or ASTM A 536, ductile iron. Seat: EPDM. Stem: One- or two-piece stainless steel. Disc: Aluminum bronze.
2.4 A.
BRONZE SWING CHECK VALVES Class 125, Bronze Swing Check Valves with Bronze Disc: 1. Description: a. b. c. d. e. f. Standard: MSS SP-80, Type 3. CWP Rating: 200 psig (1380 kPa). Body Design: Horizontal flow. Body Material: ASTM B 62, bronze. Ends: Threaded. Disc: Bronze.
2.5 A.
IRON SWING CHECK VALVES Class 125, Iron Swing Check Valves with Metal Seats:
15112 - 3
Heating System Replacement at Building E-4081 1. Description: a. b. c. d. e. f. g. 2.6 A. Standard: MSS SP-71, Type I. NPS 2-1/2 to NPS 12 (DN 65 to DN 300), CWP Rating: 200 psig (1380 kPa). Body Design: Clear or full waterway. Body Material: ASTM A 126, gray iron with bolted bonnet. Ends: Flanged. Trim: Bronze. Gasket: Asbestos free.
CHAINWHEELS Description: Valve actuation assembly with sprocket rim, brackets, and chain. 1. 2. 3. 4. Brackets: Type, number, size, and fasteners required to mount actuator on valve. Attachment: For connection to butterfly valve stems. Sprocket Rim with Chain Guides: Ductile or cast iron, of type and size required for valve. Chain: Hot-dip, galvanized steel, of size required to fit sprocket rim.
PART 3 - EXECUTION 3.1 A. EXAMINATION Examine valve interior for cleanliness, freedom from foreign matter, and corrosion. Remove special packing materials, such as blocks, used to prevent disc movement during shipping and handling. Operate valves in positions from fully open to fully closed. Examine guides and seats made accessible by such operations. Examine threads on valve and mating pipe for form and cleanliness. Examine mating flange faces for conditions that might cause leakage. Check bolting for proper size, length, and material. Verify that gasket is of proper size, that its material composition is suitable for service, and that it is free from defects and damage. Do not attempt to repair defective valves; replace with new valves. VALVE INSTALLATION A. B. C. Install valves with unions or flanges at each piece of equipment arranged to allow service, maintenance, and equipment removal without system shutdown. Locate valves for easy access and provide separate support where necessary. Install valves in horizontal piping with stem at or above center of pipe.
B. C. D.
E. 3.2
15112 - 4
Heating System Replacement at Building E-4081 D. E. F. Install valves in position to allow full stem movement. Install chainwheels on operators for butterfly valves NPS 4 (DN 100) and larger and more than 96 inches (2400 mm) above floor. Extend chains to 60 inches (1520 mm) above finished floor. Install check valves for proper direction of flow and as follows: 1. 3.3 A. Swing Check Valves: In horizontal position with hinge pin level.
ADJUSTING Adjust or replace valve packing after piping systems have been tested and put into service but before final adjusting and balancing. Replace valves if persistent leaking occurs. GENERAL REQUIREMENTS FOR VALVE APPLICATIONS A. If valve applications are not indicated, use the following: 1. 2. 3. Shutoff Service: Ball, butterfly valves. Butterfly Valve Dead-End Service: Single-flange (lug) type. Pump-Discharge Check Valves: a. b. B. C. NPS 2 (DN 50) and Smaller: Bronze swing check valves with bronze disc. NPS 2-1/2 (DN 65) and Larger: Iron swing check valves with lever and weight or with spring or iron, center-guided, metal-seat check valves.
3.4
If valves with specified SWP classes or CWP ratings are not available, the same types of valves with higher SWP classes or CWP ratings may be substituted. Select valves, except wafer types, with the following end connections: 1. For Steel Piping, NPS 2 (DN 50) and Smaller: Threaded ends. 2. For Steel Piping, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Flanged ends except where threaded valve-end option is indicated in valve schedules below. 3. For Steel Piping, NPS 5 (DN 125) and Larger: Flanged ends. HYDRONIC VALVE SCHEDULE
3.5 A.
Pipe NPS 2 (DN 50) and Smaller: 1. 2. 3. Bronze Valves: May be provided with solder-joint ends instead of threaded ends. Ball Valves: Two piece, full port, bronze with stainless-steel trim. Bronze Swing Check Valves: Class 125, bronze disc.
B.
Pipe NPS 2-1/2 (DN 65) and Larger: 1. 2. Iron Valves, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): May be provided with threaded ends instead of flanged ends. Iron, Single-Flange Butterfly Valves, NPS 2-1/2 to NPS 12 (DN 65 to DN 300): 200 CWP, EPDM seat, aluminum-bronze disc.
15112 - 5
Heating System Replacement at Building E-4081 3. Iron Swing Check Valves: Class 125, metal seats.
15112 - 6
SECTION 15127 - METERS AND GAGES FOR HVAC PIPING PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. Section Includes: 1. Liquid-in-glass thermometers. 2. Thermowells. 3. Dial-type pressure gages. SUBMITTALS A. B. Product Data: For each type of product indicated. Operation and Maintenance Data: maintenance manuals. For meters and gages to include in operation and
1.2
1.3
PART 2 - PRODUCTS 2.1 A. THERMOMETERS Metal-Case, Industrial-Style, Liquid-in-Glass Thermometers: 1. 2. 3. 4. 5. 6. 7. 8. 9. Standard: ASME B40.200. Case: Cast aluminum; 9-inch (229-mm) nominal size unless otherwise indicated. Case Form: Adjustable angle unless otherwise indicated. Tube: Glass with magnifying lens and blue or red organic liquid. Tube Background: Nonreflective aluminum with permanently etched scale markings graduated in deg F (deg C). Window: Glass. Stem: Aluminum and of length to suit installation. Connector: 1-1/4 inches (32 mm), with ASME B1.1 screw threads. Accuracy: Plus or minus 1 percent of scale range or one scale division, to a maximum of 1.5 percent of scale range.
METERS AND GAGES FOR HVAC PIPING
15127 - 1
Heating System Replacement at Building E-4081 2.2 A. PRESSURE GAGES Direct-Mounted, Metal-Case, Dial-Type Pressure Gages: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 2.3 A. Standard: ASME B40.100. Case: Liquid-filled type(s); cast aluminum or drawn steel; 4-1/2-inch (114-mm) nominal diameter. Pressure-Element Assembly: Bourdon tube unless otherwise indicated. Pressure Connection: Brass, with NPS 1/4 or NPS 1/2 (DN 8 or DN 15), ASME B1.20.1 pipe threads and bottom-outlet type unless back-outlet type is indicated. Movement: Mechanical, with link to pressure element and connection to pointer. Dial: Nonreflective aluminum with permanently etched scale markings graduated in psi (kPa). Pointer: Dark-colored metal. Window: Glass. Ring: Metal. Accuracy: Grade C, plus or minus 3 percent of middle half of scale range.
GAGE ATTACHMENTS Snubbers: ASME B40.100, brass; with NPS 1/4 or NPS 1/2 (DN 8 or DN 15), ASME B1.20.1 pipe threads and [piston] [porous-metal]-type surge-dampening device. Include extension for use on insulated piping. Valves: Brass ball, with NPS 1/4 or NPS 1/2 (DN 8 or DN 15), ASME B1.20.1 pipe threads. THERMOWELLS A. Thermowells: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. B. Standard: ASME B40.200. Description: Pressure-tight, socket-type fitting made for insertion into piping tee fitting. Material for Use with Copper Tubing: CNR or CUNI. Material for Use with Steel Piping: CRES or CSA. Type: Stepped shank unless straight or tapered shank is indicated. External Threads: NPS 1/2, NPS 3/4, or NPS 1, (DN 15, DN 20, or NPS 25,) ASME B1.20.1 pipe threads. Internal Threads: 1/2, 3/4, and 1 inch (13, 19, and 25 mm), with ASME B1.1 screw threads. Bore: Diameter required to match thermometer bulb or stem. Insertion Length: Length required to match thermometer bulb or stem. Lagging Extension: Include on thermowells for insulated piping and tubing. Bushings: For converting size of thermowell's internal screw thread to size of thermometer connection.
B. 2.4
Heat-Transfer Medium: Mixture of graphite and glycerin.
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Heating System Replacement at Building E-4081 PART 3 - EXECUTION 3.1 A. B. C. D. E. F. G. H. I. INSTALLATION Install thermowells with socket extending a minimum of 2 inches (51 mm) into fluid and in vertical position in piping tees. Install thermowells of sizes required to match thermometer connectors. Include bushings if required to match sizes. Install thermowells with extension on insulated piping. Fill thermowells with heat-transfer medium. Install direct-mounted thermometers in thermowells and adjust vertical and tilted positions. Install duct-thermometer mounting brackets in walls of ducts. Attach to duct with screws. Install direct-mounted pressure gages in piping tees with pressure gage located on pipe at the most readable position. Install valve and snubber in piping for each pressure gage for fluids (except steam). Install thermometers in the following locations: 1. Inlet and outlet of each hydronic boiler. 2. Two inlets and two outlets of each chiller. Install pressure gages in the following locations: 1. Inlet and outlet of each chiller chilled-water and condenser-water connection. 2. Suction and discharge of each pump. ADJUSTING A. B. 3.3 A. 3.4 A. After installation, calibrate meters according to manufacturer's written instructions. Adjust faces of meters and gages to proper angle for best visibility. THERMOMETER SCALE-RANGE SCHEDULE Scale Range for Hydronic Piping: 0 to 250 deg F (0 to 150 deg C). PRESSURE-GAGE SCALE-RANGE SCHEDULE Scale Range for Chilled-Water Piping: 0 to 100 psi (0 to 600 kPa).
J.
3.2
15127 - 3
SECTION 15181 - HYDRONIC PIPING PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. This Section includes pipe and fitting materials, joining methods, special-duty valves, and specialties for the following: 1. Hydronic water piping. 2. Makeup-water piping. 3. Safety-valve-inlet and -outlet piping. Related Sections include the following: 1. Division 15 Section "Hydronic Pumps" for pumps, motors, and accessories for hydronic piping.
1.2
B.
1.3 A.
SUBMITTALS Product Data: For each type of the following: 1. Valves. Include flow and pressure drop curves based on manufacturer's testing for calibrated-orifice balancing valves and automatic flow-control valves. 2. Air control devices. 3. Chemical treatment. 4. Hydronic specialties. Welding certificates. Field quality-control test reports. Operation and Maintenance Data: For air control devices, hydronic specialties, and special-duty valves to include in emergency, operation, and maintenance manuals. QUALITY ASSURANCE A. B. Steel Support Welding: Qualify processes and operators according to AWS D1.1/D1.1M, "Structural Welding Code - Steel." Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel Code: Section IX.
B. C. D.
1.4
HYDRONIC PIPING
15181 - 1
Heating System Replacement at Building E-4081 1. 2. C. Comply with provisions in ASME B31 Series, "Code for Pressure Piping." Certify that each welder has passed AWS qualification tests for welding processes involved and that certification is current.
ASME Compliance: Comply with ASME B31.9, "Building Services Piping," for materials, products, and installation. Safety valves and pressure vessels shall bear the appropriate ASME label. Fabricate and stamp air separators and expansion tanks to comply with ASME Boiler and Pressure Vessel Code: Section VIII, Division 01. EXTRA MATERIALS
1.5 A.
Water-Treatment Chemicals: Furnish enough chemicals for initial system startup and for preventive maintenance for one year from date of Substantial Completion.
PART 2 - PRODUCTS 2.1 A. B. C. D. E. F. STEEL PIPE AND FITTINGS Steel Pipe: ASTM A 53/A 53M, black steel with plain ends; type, grade, and wall thickness as indicated in Part 3 "Piping Applications" Article. Malleable-Iron Threaded Fittings: ASME B16.3, Classes 150 and 300 as indicated in Part 3 "Piping Applications" Article. Malleable-Iron Unions: ASME B16.39; Classes 150, 250, and 300 as indicated in Part 3 "Piping Applications" Article. Cast-Iron Pipe Flanges and Flanged Fittings: ASME B16.1, Classes 25, 125, and 250; raised ground face, and bolt holes spot faced as indicated in Part 3 "Piping Applications" Article. Wrought-Steel Fittings: ASTM A 234/A 234M, wall thickness to match adjoining pipe. Wrought Cast- and Forged-Steel Flanges and Flanged Fittings: ASME B16.5, including bolts, nuts, and gaskets of the following material group, end connections, and facings: 1. 2. 3. G. Material Group: 1.1. End Connections: Butt welding. Facings: Raised face.
Steel Pipe Nipples: ASTM A 733, made of same materials and wall thicknesses as pipe in which they are installed. DIELECTRIC FITTINGS
2.2 A. B.
Description: Combination fitting of copper-alloy and ferrous materials with threaded, solderjoint, plain, or weld-neck end connections that match piping system materials. Insulating Material: Suitable for system fluid, pressure, and temperature.
HYDRONIC PIPING
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Heating System Replacement at Building E-4081 C. Dielectric Couplings: 1. D. Galvanized-steel coupling with inert and noncorrosive thermoplastic lining; threaded ends; and 300-psig (2070-kPa) minimum working pressure at 225 deg F (107 deg C).
Dielectric Nipples: 1. Electroplated steel nipple with inert and noncorrosive, thermoplastic lining; plain, threaded, or grooved ends; and 300-psig (2070-kPa) minimum working pressure at 225 deg F (107 deg C).
2.3 A. B. C.
VALVES Gate, Globe, Check, Ball, and Butterfly Valves: Comply with requirements specified in Division 15 Section "General-Duty Valves for HVAC Piping." Automatic Temperature-Control Valves, Actuators, and Sensors: Comply with requirements specified in Division 15 Section "Instrumentation and Control for HVAC." Cast-Iron or Steel, Calibrated-Orifice, Balancing Valves: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Body: Cast-iron or steel body, ball, plug, or globe pattern with calibrated orifice or venturi. Ball: Brass or stainless steel. Stem Seals: EPDM O-rings. Disc: Glass and carbon-filled PTFE. Seat: PTFE. End Connections: Flanged or grooved. Pressure Gage Connections: Integral seals for portable differential pressure meter. Handle Style: Lever, with memory stop to retain set position. CWP Rating: Minimum 125 psig (860 kPa). Maximum Operating Temperature: 250 deg F (121 deg C).
2.4 A.
AIR CONTROL DEVICES Automatic Air Vents: 1. 2. 3. 4. 5. 6. 7. B. Body: Bronze or cast iron. Internal Parts: Nonferrous. Operator: Noncorrosive metal float. Inlet Connection: NPS 1/2 (DN 15). Discharge Connection: NPS 1/4 (DN 8). CWP Rating: 150 psig (1035 kPa). Maximum Operating Temperature: 240 deg F (116 deg C).
Bladder-Type Expansion Tanks: 1. Tank: Welded steel, rated for 125-psig (860-kPa) working pressure and 375 deg F (191 deg C) maximum operating temperature. Factory test with taps fabricated and supports
HYDRONIC PIPING
15181 - 3
Heating System Replacement at Building E-4081 installed and labeled according to ASME Boiler and Pressure Vessel Code: Section VIII, Division 1. Bladder: Securely sealed into tank to separate air charge from system water to maintain required expansion capacity. Air-Charge Fittings: Schrader valve, stainless steel with EPDM seats.
2. 3. C.
Tangential-Type Air Separators: 1. 2. 3. 4. 5. Tank: Welded steel; ASME constructed and labeled for 125-psig (860-kPa) minimum working pressure and 375 deg F (191 deg C) maximum operating temperature. Air Collector Tube: Perforated stainless steel, constructed to direct released air into expansion tank. Tangential Inlet and Outlet Connections: Threaded for NPS 2 (DN 50) and smaller; flanged connections for NPS 2-1/2 (DN 65) and larger. Blowdown Connection: Threaded. Size: Match system flow capacity.
2.5 A.
CHEMICAL TREATMENT Bypass Chemical Feeder: Welded steel construction; 125-psig (860-kPa) working pressure; 5gal. (19-L) capacity; with fill funnel and inlet, outlet, and drain valves. 1. Chemicals: Specially formulated, based on analysis of makeup water, to prevent accumulation of scale and corrosion in piping and connected equipment.
2.6 A.
HYDRONIC PIPING SPECIALTIES Y-Pattern Strainers: 1. 2. 3. 4. B. Body: ASTM A 126, Class B, cast iron with bolted cover and bottom drain connection. End Connections: Threaded ends for NPS 2 (DN 50) and smaller; flanged ends for NPS 2-1/2 (DN 65) and larger. Strainer Screen: 40-mesh startup strainer, and perforated stainless-steel basket with 50 percent free area. CWP Rating: 125 psig (860 kPa).
Stainless-Steel Bellow, Flexible Connectors: 1. 2. 3. 4. 5. Body: Stainless-steel bellows with woven, flexible, bronze, wire-reinforcing protective jacket. End Connections: Threaded or flanged to match equipment connected. Performance: Capable of 3/4-inch (20-mm) misalignment. CWP Rating: 150 psig (1035 kPa). Maximum Operating Temperature: 250 deg F (121 deg C).
HYDRONIC PIPING
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Heating System Replacement at Building E-4081 PART 3 - EXECUTION 3.1 A. PIPING APPLICATIONS Hydronic piping, aboveground, NPS 2 (DN 50) and smaller, shall be the following: 1. Schedule 40 steel pipe; Class [125, cast-iron] [150, malleable-iron] [250, cast-iron] fittings; cast-iron flanges and flange fittings; and threaded joints. Hydronic piping, aboveground, NPS 2-1/2 (DN 65) and larger, shall be the following: 1. Schedule 40 steel pipe, wrought-steel fittings and wrought-cast or forged-steel flanges and flange fittings, and welded and flanged joints. Blowdown-Drain Piping: Same materials and joining methods as for piping specified for the service in which blowdown drain is installed. Safety-Valve-Inlet and -Outlet Piping for Hot-Water Piping: Same materials and joining methods as for piping specified for the service in which safety valve is installed with metal-toplastic transition fittings for plastic piping systems according to the piping manufacturer's written instructions. VALVE APPLICATIONS A. B. C. Install shutoff-duty valves at each branch connection to supply mains, and at supply connection to each piece of equipment. Install check valves at each pump discharge and elsewhere as required to control flow direction. Install safety valves at hot-water generators and elsewhere as required by ASME Boiler and Pressure Vessel Code. Install drip-pan elbow on safety-valve outlet and pipe without valves to the outdoors; and pipe drain to nearest floor drain or as indicated on Drawings. Comply with ASME Boiler and Pressure Vessel Code: Section VIII, Division 1, for installation requirements. Install pressure-reducing valves at makeup-water connection to regulate system fill pressure. PIPING INSTALLATIONS A. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicate piping locations and arrangements if such were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings. Install piping in concealed locations, unless otherwise indicated and except in equipment rooms and service areas. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.
B.
C. D.
3.2
D. 3.3
B. C.
HYDRONIC PIPING
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Heating System Replacement at Building E-4081 D. E. F. G. H. I. J. K. L. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal. Install piping to permit valve servicing. Install piping at indicated slopes. Install piping free of sags and bends. Install fittings for changes in direction and branch connections. Install piping to allow application of insulation. Select system components with pressure rating equal to or greater than system operating pressure. Install groups of pipes parallel to each other, spaced to permit applying insulation and servicing of valves. Install drains, consisting of a tee fitting, NPS 3/4 (DN 20) ball valve, and short NPS 3/4 (DN 20) threaded nipple with cap, at low points in piping system mains and elsewhere as required for system drainage. Install piping at a uniform grade of 0.2 percent upward in direction of flow. Reduce pipe sizes using eccentric reducer fitting installed with level side up. Install branch connections to mains using tee fittings in main pipe, with the branch connected to the bottom of the main pipe. For up-feed risers, connect the branch to the top of the main pipe. Install valves according to Division 15 Section "General-Duty Valves for HVAC Piping." Install unions in piping, NPS 2 (DN 50) and smaller, adjacent to valves, at final connections of equipment, and elsewhere as indicated. Install flanges in piping, NPS 2-1/2 (DN 65) and larger, at final connections of equipment and elsewhere as indicated. Install strainers on inlet side of each control valve, pressure-reducing valve, solenoid valve, inline pump, and elsewhere as indicated. Install NPS 3/4 (DN 20) nipple and ball valve in blowdown connection of strainers NPS 2 (DN 50) and larger. Match size of strainer blowoff connection for strainers smaller than NPS 2 (DN 50). Identify piping as specified in Division 15 Section "Identification for HVAC Piping and Equipment." HANGERS AND SUPPORTS A. Hanger, support, and anchor devices are specified in Division 23 Section "Hangers and Supports for HVAC Piping and Equipment." Comply with the following requirements for maximum spacing of supports.
M. N. O. P. Q. R. S.
T.
3.4
HYDRONIC PIPING
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Heating System Replacement at Building E-4081 B. Install the following pipe attachments: 1. 2. 3. 4. C. Adjustable steel clevis hangers for individual horizontal piping less than 20 feet (6 m) long. Adjustable roller hangers and spring hangers for individual horizontal piping 20 feet (6 m) or longer. Pipe Roller: MSS SP-58, Type 44 for multiple horizontal piping 20 feet (6 m) or longer, supported on a trapeze. Spring hangers to support vertical runs.
Install hangers for steel piping with the following maximum spacing and minimum rod sizes: 1. 2. 3. 4. 5. 6. 7. 8. 9. NPS 3/4 (DN 20): Maximum span, 7 feet (2.1 m); minimum rod size, 1/4 inch (6.4 mm). NPS 1 (DN 25): Maximum span, 7 feet (2.1 m); minimum rod size, 1/4 inch (6.4 mm). NPS 1-1/2 (DN 40): Maximum span, 9 feet (2.7 m); minimum rod size, 3/8 inch (10 mm). NPS 2 (DN 50): Maximum span, 10 feet (3 m); minimum rod size, 3/8 inch (10 mm). NPS 2-1/2 (DN 65): Maximum span, 11 feet (3.4 m); minimum rod size, 3/8 inch (10 mm). NPS 3 (DN 80): Maximum span, 12 feet (3.7 m); minimum rod size, 3/8 inch (10 mm). NPS 4 (DN 100): Maximum span, 14 feet (4.3 m); minimum rod size, 1/2 inch (13 mm). NPS 6 (DN 150): Maximum span, 17 feet (5.2 m); minimum rod size, 1/2 inch (13 mm). NPS 8 (DN 200): Maximum span, 19 feet (5.8 m); minimum rod size, 5/8 inch (16 mm).
D. 3.5 A. B. C. D.
Support vertical runs at roof, at each floor, and at 10-foot (3-m) intervals between floors. PIPE JOINT CONSTRUCTION Join pipe and fittings according to the following requirements and Division 15 Sections specifying piping systems. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows: 1. 2. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.
E. F.
Welded Joints: Construct joints according to AWS D10.12/D10.12M, using qualified processes and welding operators according to Part 1 "Quality Assurance" Article. Flanged Joints: Select appropriate gasket material, size, type, and thickness for service application. Install gasket concentrically positioned. Use suitable lubricants on bolt threads.
HYDRONIC PIPING
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Heating System Replacement at Building E-4081 3.6 A. B. C. D. E. HYDRONIC SPECIALTIES INSTALLATION Install manual air vents at high points in piping, at heat-transfer coils, and elsewhere as required for system air venting. Install automatic air vents at high points of system piping in mechanical equipment rooms only. Manual vents at heat-transfer coils and elsewhere as required for air venting. Install piping from boiler air outlet, air separator, or air purger to expansion tank with a 2 percent upward slope toward tank. Install tangential air separator in pump suction. Install blowdown piping with gate or full-port ball valve; extend full size to nearest floor drain. Install bypass chemical feeders in each hydronic system where indicated, in upright position with top of funnel not more than 48 inches (1200 mm) above the floor. Install feeder in minimum NPS 3/4 (DN 20) bypass line, from main with full-size, full-port, ball valve in the main between bypass connections. Install NPS 3/4 (DN 20) pipe from chemical feeder drain, to nearest equipment drain and include a full-size, full-port, ball valve. Install expansion tanks on the floor. Vent and purge air from hydronic system, and ensure tank is properly charged with air to suit system Project requirements. CHEMICAL TREATMENT A. Perform an analysis of makeup water to determine type and quantities of chemical treatment needed to keep system free of scale, corrosion, and fouling, and to sustain the following water characteristics: 1. 2. B. pH: 9.0 to 10.5. Corrosion Inhibitor: a. Molybdate: 200 to 300 ppm.
F.
3.7
Fill system with fresh water and add liquid alkaline compound with emulsifying agents and detergents to remove grease and petroleum products from piping. Circulate solution for a minimum of 24 hours, drain, clean strainer screens, and refill with fresh water. Add initial chemical treatment and maintain water quality in ranges noted above for the first year of operation. FIELD QUALITY CONTROL
C.
3.8 A.
Prepare hydronic piping according to ASME B31.9 and as follows: 1. 2. 3. Leave joints, including welds, uninsulated and exposed for examination during test. Provide temporary restraints for expansion joints that cannot sustain reactions due to test pressure. If temporary restraints are impractical, isolate expansion joints from testing. Flush hydronic piping systems with clean water; then remove and clean or replace strainer screens.
HYDRONIC PIPING
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Heating System Replacement at Building E-4081 4. Isolate equipment from piping. If a valve is used to isolate equipment, its closure shall be capable of sealing against test pressure without damage to valve. Install blinds in flanged joints to isolate equipment. Install safety valve, set at a pressure no more than one-third higher than test pressure, to protect against damage by expanding liquid or other source of overpressure during test.
5. B.
Perform the following tests on hydronic piping: 1. Use ambient temperature water as a testing medium unless there is risk of damage due to freezing. Another liquid that is safe for workers and compatible with piping may be used. While filling system, use vents installed at high points of system to release air. Use drains installed at low points for complete draining of test liquid. Isolate expansion tanks and determine that hydronic system is full of water. Subject piping system to hydrostatic test pressure that is not less than 1.5 times the system's working pressure. Test pressure shall not exceed maximum pressure for any vessel, pump, valve, or other component in system under test. Verify that stress due to pressure at bottom of vertical runs does not exceed 90 percent of specified minimum yield strength or 1.7 times "SE" value in Appendix A in ASME B31.9, "Building Services Piping." After hydrostatic test pressure has been applied for at least 10 minutes, examine piping, joints, and connections for leakage. Eliminate leaks by tightening, repairing, or replacing components, and repeat hydrostatic test until there are no leaks. Prepare written report of testing.
2. 3. 4.
5.
6. C.
Perform the following before operating the system: 1. 2. 3. 4. 5. 6. 7. Open manual valves fully. Inspect pumps for proper rotation. Set makeup pressure-reducing valves for required system pressure. Inspect air vents at high points of system and determine if all are installed and operating freely (automatic type), or bleed air completely (manual type). Set temperature controls so all coils are calling for full flow. Inspect and set operating temperatures of hydronic equipment, such as boilers, chillers, cooling towers, to specified values. Verify lubrication of motors and bearings.
HYDRONIC PIPING
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SECTION 15185 - HYDRONIC PUMPS PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. This Section includes the following: 1. 2. 1.3 A. 1.4 A. Close-coupled, in-line centrifugal pumps. Separately coupled, base-mounted, end-suction centrifugal pumps.
1.2
DEFINITIONS Buna-N: Nitrile rubber. SUBMITTALS Product Data: Include certified performance curves and rated capacities, operating characteristics, furnished specialties, final impeller dimensions, and accessories for each type of product indicated. Indicate pump's operating point on curves. Operation and Maintenance Data: maintenance manuals. QUALITY ASSURANCE A. B. Source Limitations: Obtain hydronic pumps through one source from a single manufacturer. Product Options: Drawings indicate size, profiles, and dimensional requirements of hydronic pumps and are based on the specific system indicated. Refer to Division 01 Section "Product Requirements." Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. UL Compliance: Comply with UL 778 for motor-operated water pumps. For pumps to include in emergency, operation, and
B.
1.5
C.
D.
HYDRONIC PUMPS
15185 - 1
Heating System Replacement at Building E-4081 1.6 A. DELIVERY, STORAGE, AND HANDLING Manufacturer's Preparation for Shipping: Clean flanges and exposed machined metal surfaces and treat with anticorrosion compound after assembly and testing. Protect flanges, pipe openings, and nozzles with wooden flange covers or with screwed-in plugs. Store pumps in dry location. Retain protective covers for flanges and protective coatings during storage. Protect bearings and couplings against damage from sand, grit, and other foreign matter. Comply with pump manufacturer's written rigging instructions.
B. C. D. E.
PART 2 - PRODUCTS 2.1 A. MANUFACTURERS In other Part 2 articles where titles below introduce lists, the following requirements apply to product selection: 1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, manufacturers specified.
2.2 A.
CLOSE-COUPLED, IN-LINE CENTRIFUGAL PUMPS Available Manufacturers: 1. Armstrong Pumps Inc. 2. Bell & Gossett; Div. of ITT Industries. 3. PACO Pumps. 4. Taco, Inc. Description: Factory-assembled and -tested, centrifugal, overhung-impeller, close-coupled, inline pump as defined in HI 1.1-1.2 and HI 1.3; designed for installation with pump and motor shafts mounted horizontally or vertically. Rate pump for 125-psig (860-kPa) minimum working pressure and a continuous water temperature of 200 deg F (93 deg C). Pump Construction: 1. 2. 3. 4. Casing: Radially split, cast iron, with replaceable bronze wear rings, threaded gage tappings at inlet and outlet, and threaded connections. Impeller: ASTM B 584, cast bronze; statically and dynamically balanced, keyed to shaft, and secured with a locking cap screw. Trim impeller to match specified performance. Pump Shaft: Steel, with copper-alloy shaft sleeve. Mechanical Seal: Carbon rotating ring against a ceramic seat held by a stainless-steel spring, and Buna-N bellows and gasket. Include water slinger on shaft between motor and seal. Pump Bearings: Permanently lubricated ball bearings. 15185 - 2
B.
C.
5.
HYDRONIC PUMPS
Heating System Replacement at Building E-4081 D. Motor: Single speed, with permanently lubricated ball bearings, unless otherwise indicated; and rigidly mounted to pump casing. Premium efficiency. SEPARATELY COUPLED, BASE-MOUNTED, END-SUCTION CENTRIFUGAL PUMPS A. Available Manufacturers: 1. Armstrong Pumps Inc. 2. Bell & Gossett; Div. of ITT Industries. 3. PACO Pumps. 4. Taco, Inc. Description: Factory-assembled and -tested, centrifugal, overhung-impeller, separately coupled, end-suction pump as defined in HI 1.1-1.2 and HI 1.3; designed for base mounting, with pump and motor shafts horizontal. Rate pump for 175-psig (1204-kPa) minimum working pressure and a continuous water temperature of 200 deg F (93 deg C). Pump Construction: 1. 2. 3. 4. 5. D. Casing: Radially split, cast iron, with threaded gage tappings at inlet and outlet, drain plug at bottom and air vent at top of volute, and flanged connections. Impeller: ASTM B 584, cast bronze; statically and dynamically balanced, keyed to shaft, and secured with a locking cap screw. Trim impeller to match specified performance. Pump Shaft: Steel, with copper-alloy shaft sleeve. Mechanical Seal: Carbon rotating ring against a ceramic seat held by a stainless-steel spring, and Buna-N bellows and gasket. Pump Bearings: Grease-lubricated ball bearings contained in cast-iron housing with grease fittings.
2.3
B.
C.
Shaft Coupling: Molded rubber insert and interlocking spider capable of absorbing vibration. Couplings shall be drop-out type to allow disassembly and removal without removing pump shaft or motor. Coupling Guard: Dual rated; ANSI B15.1, Section 8; OSHA 1910.219 approved; steel; removable; attached to mounting frame. Mounting Frame: Welded-steel frame and cross members, factory fabricated from ASTM A 36/A 36M channels and angles. Fabricate to mount pump casing, coupling guard, and motor. Motor: Single speed, premium efficiency, with permanently lubricated ball bearings, unless otherwise indicated; secured to mounting frame, with adjustable alignment. PUMP SPECIALTY FITTINGS
E. F.
G.
2.4 A.
Suction Diffuser: Angle pattern, 175-psig (1204-kPa) pressure rating, cast-iron body and end cap, pump-inlet fitting; with bronze startup and bronze or stainless-steel permanent strainers; bronze or stainless-steel straightening vanes; drain plug; and factory-fabricated support.
HYDRONIC PUMPS
15185 - 3
Heating System Replacement at Building E-4081 B. Triple-Duty Valve: Angle or straight pattern, 175-psig (1204-kPa) pressure rating, cast-iron body, pump-discharge fitting; with drain plug and bronze-fitted shutoff, balancing, and check valve features. Brass gage ports with integral check valve, and orifice for flow measurement.
PART 3 - EXECUTION 3.1 A. B. C. D. 3.2 A. EXAMINATION Examine equipment foundations and anchor-bolt locations for compliance with requirements for installation tolerances and other conditions affecting performance of work. Examine roughing-in for piping systems to verify actual locations of piping connections before pump installation. Examine foundations and inertia bases for suitable conditions where pumps are to be installed. Proceed with installation only after unsatisfactory conditions have been corrected. CONCRETE BASES Install concrete bases of dimensions indicated for pumps and controllers. Refer to Division 15 Section "Common Work Results for HVAC." 1. 2. 3. 4. 3.3 A. B. C. D. Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on 18-inch (450-mm) centers around full perimeter of base. For supported equipment, install epoxy-coated anchor bolts that extend through concrete base and anchor into structural concrete floor. Place and secure anchorage devices. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded. Install anchor bolts to elevations required for proper attachment to supported equipment.
PUMP INSTALLATION Comply with HI 1.4. Install pumps with access for periodic maintenance including removal of motors, impellers, couplings, and accessories. Independently support pumps and piping so weight of piping is not supported by pumps and weight of pumps is not supported by piping. Set base-mounted pumps on concrete foundation. Disconnect coupling before setting. Do not reconnect couplings until alignment procedure is complete. 1. Support pump baseplate on rectangular metal blocks and shims, or on metal wedges with small taper, at points near foundation bolts to provide a gap of 3/4 to 1-1/2 inches (19 to 38 mm) between pump base and foundation for grouting.
HYDRONIC PUMPS
15185 - 4
Heating System Replacement at Building E-4081 2. Adjust metal supports or wedges until pump and driver shafts are level. Check coupling faces and suction and discharge flanges of pump to verify that they are level and plumb.
3.4 A. B. C. D.
ALIGNMENT Align pump and motor shafts and piping connections after setting on foundation, grout has been set and foundation bolts have been tightened, and piping connections have been made. Comply with pump and coupling manufacturers' written instructions. Adjust pump and motor shafts for angular and offset alignment by methods specified in HI 1.11.5, "Centrifugal Pumps for Nomenclature, Definitions, Application and Operation." After alignment is correct, tighten foundation bolts evenly but not too firmly. Completely fill baseplate with nonshrink, nonmetallic grout while metal blocks and shims or wedges are in place. After grout has cured, fully tighten foundation bolts. CONNECTIONS A. B. C. D. E. F. G. H. I. J. K. L. Piping installation requirements are specified in other Division 15 Sections. Drawings indicate general arrangement of piping, fittings, and specialties. Install piping adjacent to machine to allow service and maintenance. Connect piping to pumps. Install valves that are same size as piping connected to pumps. Install suction and discharge pipe sizes equal to or greater than diameter of pump nozzles. Install check valve and throttling or triple-duty valve on discharge side of pumps. Install Y-type strainer or suction diffuser and shutoff valve on suction side of pumps. Install flexible connectors on suction and discharge sides of base-mounted pumps between pump casing and valves. Install pressure gages on pump suction and discharge, at integral pressure-gage tapping, or install single gage with multiple input selector valve. Install check valve and gate or ball valve on each condensate pump unit discharge. Install electrical connections for power, controls, and devices. Ground equipment according to Division 16 Section "Grounding and Bonding for Electrical Systems." Connect wiring according to Division 16 Section "Low-Voltage Electrical Power Conductors and Cables."
3.5
HYDRONIC PUMPS
15185 - 5
Heating System Replacement at Building E-4081 3.6 A. STARTUP SERVICE Engage a factory-authorized service representative to perform startup service. 1. 2. 3. 4. Complete installation and startup checks according to manufacturer's written instructions. Check piping connections for tightness. Clean strainers on suction piping. Perform the following startup checks for each pump before starting: a. b. Verify bearing lubrication. Verify that pump is free to rotate by hand and that pump for handling hot liquid is free to rotate with pump hot and cold. If pump is bound or drags, do not operate until cause of trouble is determined and corrected. Verify that pump is rotating in the correct direction.
c. 5. 6. 7.
Prime pump by opening suction valves and closing drains, and prepare pump for operation. Start motor. Open discharge valve slowly.
HYDRONIC PUMPS
15185 - 6
SECTION 15192 - FACILITY FUEL-OIL PIPING PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes fuel-oil distribution systems and the following: 1. 2. 3. 4. 1.3 A. Pipes, tubes, and fittings. Piping specialties. Valves. Fuel-transfer pumps.
1.2
SUBMITTALS Product Data: For each type of product indicated. Include construction details, material descriptions, and dimensions of individual components and profiles. Also include, where applicable, rated capacities, operating characteristics, electrical characteristics, and furnished specialties and accessories. 1. 2. 3. B. C. Piping specialties. Valves: Include pressure rating, capacity, settings, and electrical connection data of selected models. Fuel-oil transfer pumps.
Operation and Maintenance Data: For fuel-oil equipment and accessories to include in emergency, operation, and maintenance manuals. Warranty: Sample of special warranty. QUALITY ASSURANCE
1.4 A. B. C.
Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application. Comply with ASME B31.9, "Building Services Piping," for fuel-oil piping materials, installation, testing, and inspecting. Comply with requirements of the EPA and of state and local authorities having jurisdiction.
FACILITY FUEL-OIL PIPING
15192 - 1
Heating System Replacement at Building E-4081 1.5 A. DELIVERY, STORAGE, AND HANDLING Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping, storage, and handling to prevent pipe end damage and to prevent entrance of dirt, debris, and moisture.
PART 2 - PRODUCTS 2.1 A. B. PIPES, TUBES, AND FITTINGS See Part 3 piping schedule articles for where pipes, tubes, fittings, and joining materials are applied in various services. Steel Pipe: ASTM A 53/A 53M, black steel, Schedule 40, Type E or S, Grade B. 1. 2. Malleable-Iron Threaded Fittings: ASME B16.3, Class 150, standard pattern. Unions: ASME B16.39, Class 150, malleable iron with brass-to-iron seat, ground joint, and threaded ends.
2.2 A.
PIPING SPECIALTIES Flexible Connectors: Comply with UL 567. a. b. c. d. e. f. g. B. Listed and labeled for aboveground and underground applications by an NRTL acceptable to authorities having jurisdiction. Stainless-steel bellows with woven, flexible, bronze or stainless-steel, wirereinforcing protective jacket. Minimum Operating Pressure: 150 psig (1035 kPa). End Connections: Socket, flanged, or threaded end to match connected piping. Maximum Length: 30 inches (762 mm). Swivel end, 50-psig (345-kPa) maximum operating pressure. Factory-furnished anode.
Y-Pattern Strainers: 1. 2. 3. 4. Body: ASTM A 126, Class B, cast iron with bolted cover and bottom drain connection. End Connections: Threaded ends for NPS 2 (DN 50) and smaller; flanged ends for NPS 2-1/2 (DN 65) and larger. Strainer Screen: [60] [80]-mesh startup strainer, and perforated stainless-steel basket with 50 percent free area. CWP Rating: 125 psig (860 kPa).
C.
Basket Strainers: 1. 2. Body: ASTM A 126, Class B, high-tensile cast iron with bolted cover and bottom drain connection. End Connections: Threaded ends for NPS 2 (DN 50) and smaller; flanged ends for NPS 2-1/2 (DN 65) and larger.
15192 - 2
Heating System Replacement at Building E-4081 3. 4. D. Strainer Screen: [60] [80]-mesh startup strainer, and perforated stainless-steel basket with 50 percent free area. CWP Rating: 125 psig (860 kPa).
Manual Air Vents: 1. 2. 3. 4. 5. 6. 7. Body: Bronze. Internal Parts: Nonferrous. Operator: Screwdriver or thumbscrew. Inlet Connection: NPS 1/2 (DN 15). Discharge Connection: NPS 1/8 (DN 6). CWP Rating: 150 psig (1035 kPa). Maximum Operating Temperature: 225 deg F (107 deg C).
2.3 A. B.
MANUAL FUEL-OIL SHUTOFF VALVES See valve schedule in Part 3 for where each valve type is applied in various services. General Requirements for Metallic Valves, NPS 2 (DN 50) and Smaller for Liquid Service: Comply with UL 842. 1. 2. 3. 4. 5. C. CWP Rating: 125 psig (860 kPa). Threaded Ends: Comply with ASME B1.20.1. Dryseal Threads on Flare Ends: Comply with ASME B1.20.3. Tamperproof Feature: Locking feature for valves indicated in the valve schedule. Service Mark: Initials "WOG" shall be permanently marked on valve body.
Two-Piece, Full-Port, Bronze Ball Valves with Bronze Trim: MSS SP-110. 1. 2. 3. 4. 5. 6. 7. 8. Body: Bronze, complying with ASTM B 584. Ball: Chrome-plated bronze. Stem: Bronze; blowout proof. Seats: Reinforced TFE; blowout proof. Packing: Threaded-body packnut design with adjustable-stem packing. Ends: Threaded, flared, or socket as indicated in the valve schedule. CWP Rating: 600 psig (4140 kPa). Service Mark: Initials "WOG" shall be permanently marked on valve body.
2.4 A.
SPECIALTY VALVES Pressure Relief Valves: Comply with UL 842. 1. 2. 3. 4. 5. 6. Listed and labeled for fuel-oil service by an NRTL acceptable to authorities having jurisdiction. Body: Brass, bronze, or cast steel. Springs: Stainless steel, interchangeable. Seat and Seal: Nitrile rubber. Orifice: Stainless steel, interchangeable. Factory-Applied Finish: Baked enamel.
15192 - 3
Heating System Replacement at Building E-4081 7. 8. B. Maximum Inlet Pressure: 150 psig (1035 kPa). Relief Pressure Setting: 60 psig (414 kPa).
Oil Safety Valves: Comply with UL 842. 1. 2. 3. 4. 5. 6. 7. 8. 9. Listed and labeled for fuel-oil service by an NRTL acceptable to authorities having jurisdiction. Body: Brass, bronze, or cast steel. Springs: Stainless steel. Seat and Diaphragm: Nitrile rubber. Orifice: Stainless steel, interchangeable. Factory-Applied Finish: Baked enamel. Manual override port. Maximum Inlet Pressure: 60 psig (414 kPa). Maximum Outlet Pressure: 3 psig (21 kPa).
C.
Emergency Shutoff Valves: Comply with UL 842. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Listed and labeled for fuel-oil service by an NRTL acceptable to authorities having jurisdiction. Single poppet valve. Body: ASTM A 126, cast iron. Disk: FPM. Poppet Spring: Stainless steel. Stem: Plated brass. O-Ring: FPM. Packing Nut: PTFE-coated brass. Fusible link to close valve at 165 deg F (74 deg C). Thermal relief to vent line pressure buildup due to fire. Air test port. Maximum Operating Pressure: 0.5 psig (3.45 kPa).
D.
Mechanical Leak Detector: Comply with UL 842. 1. 2. 3. 4. 5. 6. 7. 8. Listed and labeled for fuel-oil service by an NRTL acceptable to authorities having jurisdiction. Body: ASTM A 126, cast iron. O-Rings: Elastomeric compatible with fuel oil. Piston and Stem Seals: PTFE. Stem and Spring: Stainless steel. Piston Cylinder: Burnished brass. Indicated Leak Rate: Maximum 3 gph (3 mL/s) at 10 psig (69 kPa). Leak Indication: Reduced flow.
2.5
DUPLEX FUEL-OIL TRANSFER PUMP SETS
A.
Factory-fabricated and -wired, packaged unit; for fuel oil service, listed and labeled by a nationally recognized testing laboratory acceptable to authorities having jurisdiction; wall mounted cabinet with strainer, two fuel oil pumps, and controls.
15192 - 4
1. 2. 3.
Manufacturers: a. Simplex or approved equal. Base: Steel with pumps, accessories, and controls factory mounted. Pumps: Comply with HI M109, single-stage, carbon-vane, positive-displacement, rotary type. Include steel gears; bronze bearings; steel shaft; mechanical seals; and built-in pressure relief bypass. Drives: Gear reducer, or direct coupled. Piping: Steel with ferrous fittings and threaded joints. Strainer: Corrosion-resistant-metal-screen baskets. Controls: a. Automatic pump alternator and automatic changeover to the lag pump if the lead pump fails. b. Broken-line, oil shutoff feature. c. To control and indicate the following: 1) Start/stop pump set when required by DDC control system 2) Operating status. 3) Alarm off-normal status. Accessories: a. Pressure relief valve. b. Check valves. c. Pressure gauge on pump discharge. d. Vacuum gauge on pump suction. e. Door mounted disconnect switch with interlock. f. Pump running amber light. g. Power available green light. h. Pump starters.
4. 5. 6. 7.
8.
PART 3 - EXECUTION 3.1 A. B. 3.2 A. B. EXAMINATION Examine roughing-in for fuel-oil piping system to verify actual locations of piping connections before equipment installation. Proceed with installation only after unsatisfactory conditions have been corrected. PREPARATION Close equipment shutoff valves before turning off fuel oil to premises or piping section. Comply with NFPA 30 and NFPA 31 requirements for prevention of accidental ignition.
15192 - 5
Heating System Replacement at Building E-4081 3.3 A. INDOOR PIPING INSTALLATION Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings. Arrange for pipe spaces, chases, slots, sleeves, and openings in building structure during progress of construction, to allow for mechanical installations. Install piping in concealed locations unless otherwise indicated and except in equipment rooms and service areas. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise. Install piping free of sags and bends. Install fittings for changes in direction and branch connections. Verify final equipment locations for roughing-in. Comply with requirements for equipment specifications in Division 15 Sections for roughing-in requirements. Use eccentric reducer fittings to make reductions in pipe sizes. Install fittings with level side down. Connect branch piping from top or side of horizontal piping. Install unions in pipes NPS 2 (DN 50) and smaller at final connection to each piece of equipment and elsewhere as indicated. Unions are not required on flanged devices. Do not use fuel-oil piping as grounding electrode. VALVE INSTALLATION A. B. C. D. E. F. G. Install manual fuel-oil shutoff valves on branch connections to fuel-oil appliance. Install valves in accessible locations. Protect valves from physical damage. Install metal tag attached with metal chain indicating fuel-oil piping systems. Install oil safety valves at inlet of each oil-fired appliance. Install pressure relief valves in distribution piping between the supply and return lines. Install manual air vents at high points in fuel-oil piping.
B. C. D.
E. F. G. H. I. J. K. L. 3.4
15192 - 6
Heating System Replacement at Building E-4081 3.5 A. B. C. PIPING JOINT CONSTRUCTION Ream ends of pipes and tubes and remove burrs. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows: 1. 2. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.
3.6 A. B.
HANGER AND SUPPORT INSTALLATION Pipe hanger and support and equipment support materials and installation requirements are specified in Division 15 Section "Hangers and Supports." Install hangers for horizontal steel piping with the following maximum spacing and minimum rod sizes: 1. 2. 3. 4. 5. 6. C. NPS 1-1/4 (DN 32) and Smaller: Maximum span, 84 inches (2130 mm); minimum rod size, 3/8 inch (10 mm). NPS 1-1/2 (DN 40): Maximum span, 108 inches (2740 mm); minimum rod size, 3/8 inch (10 mm). NPS 2 (DN 50): Maximum span, 10 feet (3 m); minimum rod size, 3/8 inch (10 mm). NPS 2-1/2 (DN 65): Maximum span, 11 feet (3.4 m); minimum rod size, 1/2 inch (13 mm). NPS 3 (DN 80): Maximum span, 12 feet (3.7 m); minimum rod size, 1/2 inch (13 mm). NPS 4 (DN 100): Maximum span, 13 feet (4 m); minimum rod size, 5/8 inch (16 mm).
Support vertical steel pipe at each floor and at spacing not greater than 15 feet (4.5 m). FUEL-OIL PUMP INSTALLATION
3.7 A.
Transfer Pumps: 1. 2. Install pumps with access space for periodic maintenance including removal of motors, impellers, and accessories. Set pumps on and anchor to concrete base.
B. C. D.
Install two-piece, full-port ball valves at suction and discharge of pumps. Install mechanical leak-detector valves at pump discharge. Install suction piping with minimum fittings and change of direction.
15192 - 7
Heating System Replacement at Building E-4081 E. Install vacuum and pressure gage, upstream and downstream respectively, at each pump to measure the differential pressure across the pump. CONNECTIONS A. B. C. D. Install piping adjacent to equipment to allow service and maintenance. Install unions, in piping NPS 2 (DN 50) and smaller, adjacent to each valve and at final connection to each piece of equipment having threaded pipe connection. Connect piping to equipment with ball valve and union. Install union between valve and equipment. Install flexible piping connectors at final connection to burners or oil-fired appliances that must be moved for maintenance access. FIELD QUALITY CONTROL A. Tests and Inspections: 1. Piping: Minimum hydrostatic or pneumatic test-pressures measured at highest point in system: a. b. c. 2. 3. 4. 5. B. C. Fuel-Oil Distribution Piping: minutes. Minimum 5 psig (34.5 kPa) for minimum 30
3.8
3.9
Suction Piping: Minimum 20-in. Hg (68 kPa) for minimum [30] <Insert time> minutes. Isolate storage tanks if test pressure in piping will cause pressure in storage tanks to exceed 10 psig (69 kPa).
Inspect and test fuel-oil piping according to NFPA 31, "Tests of Piping" Paragraph; and according to requirements of authorities having jurisdiction. Start fuel-oil transfer pumps to verify for proper operation of pump and check for leaks. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. Bleed air from fuel-oil piping using manual air vents.
Fuel-oil piping and equipment will be considered defective if it does not pass tests and inspections. Prepare test and inspection reports.
15192 - 8
SECTION 15512 - CAST-IRON BOILERS PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. This Section includes packaged cast-iron boilers, trim, and accessories for generating hot water with the following configurations and burners: 1. 2. 1.3 A. B. Field assembled. Forced-draft, gas burner.
1.2
SUBMITTALS Product Data: Include performance data, operating characteristics, furnished specialties, and accessories. Shop Drawings: For boilers, boiler trim, and accessories. Include plans, elevations, sections, details, and attachments to other work. 1. C. D. E. Wiring Diagrams: Power, signal, and control wiring.
Operation and Maintenance Data: For boilers, components, and accessories to include in emergency, operation, and maintenance manuals. Warranty: Special warranty specified in this Section. Other Informational Submittals: 1. Startup service reports.
1.4 A.
QUALITY ASSURANCE Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. ASME Compliance: Fabricate and label boilers to comply with ASME Boiler and Pressure Vessel Code.
B.
CAST-IRON BOILERS
15512 - 1
C.
I=B=R Compliance: Boilers shall be tested and rated according to HI's "Rating Procedure for Heating Boilers" and "Testing Standard for Commercial Boilers," with I=B=R emblem on a nameplate affixed to boiler. UL Compliance: Test boilers for compliance with UL 795, "Commercial-Industrial Gas Heating Equipment." Boilers shall be listed and labeled by a testing agency acceptable to authorities having jurisdiction. WARRANTY
D.
1.5 A.
Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace controls and heat exchangers of boilers that fail in materials or workmanship within specified warranty period. 1. 2. Warranty Period for Controls: Two years from date of Substantial Completion. Warranty Period for Heat Exchangers: 10 years from date of Substantial Completion.
PART 2 - PRODUCTS 2.1 A. MANUFACTURERS Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. 2. 3. 4. 5. 6. 7. 2.2 A. Burnham Hydronics. Crown Boiler Co. Hydrotherm, Inc.; a division of Mestek, Inc. Peerless Boilers. Slant/Fin Corp. Smith Cast Iron Boilers. Weil-McLain; a United Dominion Company.
MANUFACTURED UNITS Description: Factory fabricated and field assembled. 1. 2. B. Cast-iron sections shall be sealed pressure tight and held together with tie rods; including insulated jacket and flue-gas vent connection. Ship cast-iron sections disassembled with all materials and equipment, including seals, tie rods, and insulated jacket and flue-gas vent connection for field assembly.
Cast-Iron Section Design: 1. 2. 3. Configuration: Wet base. Number of Passes: Single. Sectional Joints: High-temperature sealant to seal flue-gas passages not in contact with heating medium, fiber roping, and held together with tie rods. 15512 - 2
CAST-IRON BOILERS
4. 5. 6. C. D.
Drain and blowdown tappings. Return injection tube to equalize water flow to all sections. Crown inspection tappings with brass plugs.
Combustion Chamber: Equipped with flame observation ports, front and back. Casing: 1. 2. 3. 4. 5. 6. 7. Jacket: sheet metal, with snap-in or interlocking closures and protective finish. Insulation: Minimum 2-inch- (50-mm-) thick, mineral-fiber insulation surrounding the heat exchanger. Combustion Chamber Access: Refractory lined, hinged, front. Access: For cleaning between cast-iron sections. Draft Hood: Flue canopy and flue connection shall be constructed of aluminized or stainless steel containing adjustable outlet damper assembly. Mounting Frame: Steel rails to mount assembled boiler package on concrete base. Control Cabinet: Sheet metal casing shall cover all controls, gas train, and burner.
2.3 A. B.
BURNER Burner: Welded construction with multivane, stainless-steel, flame-retention diffuser for natural gas. Blower: Forward-curved centrifugal fan integral to burner, directly driven by motor; with adjustable, dual-blade damper assembly and locking quadrant to set air-fuel ratio. 1. Motors: a. b. C. D. E. F.
G.
Motor Sizes: Minimum size as indicated. If not indicated, large enough so driven load will not require motor to operate in service factor range above 1.0. Effiency: Premium.
Secondary oil pump: Remotely fitted direct drive oil pump with controls or as required by burner manufacturer. Electrical characteristics: As indicated on contract drawings. Oil /Gas supply: Control devices as indicated on contract drawings. Burner operating mode: Low-high-low. Burner to ensure high efficiency and good performance under forced draft conditions with 0.1 inch WC positive pressure at flue collar. Pilot: Electric-spark pilot ignition with 100 percent main-valve and pilot-safety shutoff with electronic supervision of burner flame.
H.
CAST-IRON BOILERS
15512 - 3
I.
Oil Supply: Control devices and low-high-low control sequence shall comply with requirements in UL. 1. Oil Piping Specialties: a. b. c. d. Suction-line, manual, gate valve. Removable-mesh oil strainer. 0- to 30-inch Hg (0- to 101.3-kPa) vacuum; 0- to 30-psig (0- to 207-kPa) vacuumpressure gage. 0- to 300-psig (0- to 2070-kPa) oil-nozzle pressure gage.
J. 2.4 A. B. C. D.
Nozzle-line, solenoid-safety-shutoff oil valve. TRIM Include devices sized to comply with ANSI B31.9, "Building Services Piping." Aquastat Controllers: Operating and high limit. Safety Relief Valve: ASME rated. Pressure and Temperature Gage: Minimum 3-1/2-inch- (89-mm-) diameter, combination waterpressure and -temperature gage. Gages shall have operating-pressure and -temperature ranges so normal operating range is about 50 percent of full range. Boiler Air Vent: Manual. Drain Valve: Minimum NPS 3/4 (DN 20) hose-end gate valve. CONTROLS
E. F. 2.5 A.
Boiler operating controls shall include the following devices and features: 1. 2. 3. 4. Control transformer. Set-Point Adjust: Set points shall be adjustable. Low-Water Cutoff and Pump Control: Cycle feedwater pump(s) for makeup water control. Sequence of Operation: Electric, factory-fabricated and field-installed panel to control burner firing rate to maintain supply water temperature.
B.
Burner Operating Controls: To maintain safe operating conditions, burner safety controls limit burner operation. 1. 2. 3. 4. High Cutoff: Manual reset stops burner if operating conditions rise above maximum boiler design temperature. Low-Water Cutoff Switch: Float and electronic probe shall prevent burner operation on low water. Cutoff switch shall be manual-reset type. Blocked Vent Safety Switch: Manual-reset switch factory mounted on draft diverter. Rollout Safety Switch: Factory mounted on boiler combustion chamber.
CAST-IRON BOILERS
15512 - 4
5. C.
Audible Alarm: Factory mounted on control panel with silence switch; shall sound alarm for above conditions.
Building Automation System Interface: Factory install hardware and software to enable building automation system to monitor, control, and display boiler status and alarms. 1. Hardwired Points: a. b. Monitoring: On/off status, common trouble alarm. Control: On/off operation.
2.6 A. B.
ELECTRICAL POWER Controllers, Electrical Devices, and Wiring: Electrical devices and connections are specified in Division 16 Sections. Single-Point Field Power Connection: Factory-installed and -wired switches, motor controllers, transformers, and other electrical devices necessary shall provide a single-point field power connection to boiler. 1. 2. 3. 4. 5. House in NEMA 250, Type 1 enclosure. Wiring shall be numbered and color-coded to match wiring diagram. Install factory wiring outside of an enclosure in a [metal ]raceway. Field power interface shall be to nonfused disconnect switch. Provide each motor with overcurrent protection.
PART 3 - EXECUTION 3.1 A. EXAMINATION Before boiler installation, examine roughing-in for concrete equipment bases, anchor-bolt sizes and locations, and piping and electrical connections to verify actual locations, sizes, and other conditions affecting boiler performance, maintenance, and operations. 1. B. C. 3.2 A. B. Final boiler locations indicated on Drawings are approximate. Determine exact locations before roughing-in for piping and electrical connections.
Examine mechanical spaces for suitable conditions where boilers will be installed. Proceed with installation only after unsatisfactory conditions have been corrected. BOILER INSTALLATION Install boilers level on concrete base. Install oil-fired boilers according to NFPA 31.
CAST-IRON BOILERS
15512 - 5
C. D. E. F. 3.3 A. B. C. D. E. F. G. H.
Assemble boiler sections in sequence and seal between each section. Assemble and install boiler trim. Install electrical devices furnished with boiler but not specified to be factory mounted. Install control wiring to field-mounted electrical devices. CONNECTIONS Piping installation requirements are specified in other Division 15 Sections. Drawings indicate general arrangement of piping, fittings, and specialties. Install piping adjacent to boiler to allow service and maintenance. Connect oil piping full size to burner inlet with shutoff valve and union. Connect hot-water piping to supply- and return-boiler tappings with shutoff valve and union or flange at each connection. Install piping from safety relief valves to nearest floor drain. Connect breeching full size to boiler outlet. Comply with requirements in Division 15 Section "Breechings, Chimneys, and Stacks" for venting materials. Ground equipment according to Division 16 Section "Grounding and Bonding for Electrical Systems." Connect wiring according to Division 16 Section "Low-Voltage Electrical Power Conductors and Cables." FIELD QUALITY CONTROL
3.4 A.
Perform tests and inspections and prepare test reports. 1. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect components, assemblies, and equipment installations, including connections, and to assist in testing.
B.
Tests and Inspections: 1. 2. 3. 4. Perform installation and startup checks according to manufacturer's written instructions. Leak Test: Hydrostatic test. Repair leaks and retest until no leaks exist. Operational Test: Start units to confirm proper motor rotation and unit operation. Adjust air-fuel ratio and combustion. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment.
CAST-IRON BOILERS
15512 - 6
a.
b. c. C. 3.5 A.
Burner Test: Adjust burner to eliminate excess oxygen, carbon dioxide, oxides of nitrogen emissions, and carbon monoxide in flue gas and to achieve combustion efficiency. Check and adjust initial operating set points and high- and low-limit safety set points of fuel supply, water level and water temperature. Set field-adjustable switches and circuit-breaker trip ranges as indicated.
Remove and replace malfunctioning units and retest as specified above. DEMONSTRATION Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain boilers.
CAST-IRON BOILERS
15512 - 7
SECTION 15550 - BREECHINGS, CHIMNEYS, AND STACKS PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. This Section includes the following: 1. Listed double-wall vents. 2. Barometric dampers. Related Sections include the following: 1. Division 23 Section "Draft Control Devices" for induced-draft and mechanical fans and for motorized and barometric dampers.
1.2
B.
1.3 A.
SUBMITTALS Product Data: For the following: 1. Listed double-wall vents. 2. Barometric dampers. Welding certificates. Warranty: Special warranty specified in this Section. QUALITY ASSURANCE A. Source Limitations: manufacturer. WARRANTY A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of venting system that fail in materials or workmanship within specified warranty period. Failures include, but are not limited to, structural failures caused by expansion and contraction. 1. Warranty Period: 10 years from date of Substantial Completion. Obtain listed system components through one source from a single
B. C. 1.4
1.5
BREECHINGS, CHIMNEYS, AND STACKS
15550 - 1
Heating System Replacement at Building E-4081 PART 2 - PRODUCTS 2.1 A. LISTED BUILDING-HEATING-APPLIANCE CHIMNEYS Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. 2. 3. B. Heat-Fab, Inc. Metal-Fab, Inc. Selkirk Inc.; Selkirk Metalbestos and Air Mate.
Description: Double-wall metal vents tested according to UL 103 and rated for 1000 deg F (538 deg C) continuously, or 1700 deg F (926 deg C) for 10 minutes; with neutral or negative flue pressure complying with NFPA 211. Construction: Inner shell and outer jacket separated by at least a 1-inch (50-mm) annular space filled with high-temperature, ceramic-fiber insulation. Inner Shell: ASTM A 666, Type 304 stainless steel. Outer Jacket: Galvanized or Aluminized steel. Accessories: Tees, elbows, increasers, draft-hood connectors, terminations, adjustable roof flashings, storm collars, support assemblies, thimbles, firestop spacers, and fasteners; fabricated from similar materials and designs as vent-pipe straight sections; all listed for same assembly. 1. Termination: Stack cap designed to exclude minimum 90 percent of rainfall.
C. D. E. F.
2.2 A.
BAROMETRIC DAMPERS Damper Construction: High-temperature-enamel-painted steel damper and housing with galvanized-steel breeching connection. Adjustable counterweight with lock. Include knifeedge bearings that do not require lubrication.
PART 3 - EXECUTION 3.1 A. EXAMINATION Examine areas and conditions for compliance with requirements for installation tolerances and other conditions affecting performance of work. 1. 3.2 A. Proceed with installation only after unsatisfactory conditions have been corrected.
INSTALLATION OF LISTED VENTS AND CHIMNEYS Locate to comply with minimum clearances from combustibles and minimum termination heights according to product listing or NFPA 211, whichever is most stringent.
15550 - 2
Heating System Replacement at Building E-4081 B. C. D. E. F. G. Seal between sections of positive-pressure vents and grease exhaust ducts according to manufacturer's written installation instructions, using sealants recommended by manufacturer. Support vents at intervals recommended by manufacturer to support weight of vents and all accessories, without exceeding appliance loading. Lap joints in direction of flow. Connect base section to foundation using anchor lugs of size and number recommended by manufacturer. Join sections with acid-resistant joint cement to provide continuous joint and smooth interior finish. Erect stacks plumb to finished tolerance of no more than 1 inch (25 mm) out of plumb from top to bottom. CLEANING A. B. After completing system installation, including outlet fittings and devices, inspect exposed finish. Remove burrs, dirt, and construction debris and repair damaged finishes. Clean breechings internally, during and after installation, to remove dust and debris. Clean external surfaces to remove welding slag and mill film. Grind welds smooth and apply touchup finish to match factory or shop finish. Provide temporary closures at ends of breechings, chimneys, and stacks that are not completed or connected to equipment.
3.3
C.
15550 - 3
SECTION 15762 - UNIT HEATERS PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. Section Includes: 1. Cabinet unit heaters with centrifugal fans and hot-water coils.
1.2
1.3 A.
SUBMITTALS Product Data: Include rated capacities, operating characteristics, furnished specialties, and accessories for each product indicated.
PART 2 - PRODUCTS 2.1 A. CABINET UNIT HEATERS Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. 2. 3. 4. 5. B. Airtherm; a Mestek Company. Carrier Corporation. McQuay International. Rittling; a Hydro-Air Compenents Company. Trane.
Description: A factory-assembled and -tested unit complying with ARI 440. 1. Comply with UL 2021.
C.
Coil Section Insulation: ASTM C 1071; surfaces exposed to airstream shall have erosionresistant coating to prevent erosion of glass fibers. 1. 2. Thickness: 1/2 inch (13 mm). Thermal Conductivity (k-Value): 0.26 Btu x in./h x sq. ft. at 75 deg F (0.037 W/m x K at 24 deg C) mean temperature.
UNIT HEATERS
15762 - 1
Heating System Replacement at Building E-4081 3. 4. 5. D. Fire-Hazard Classification: Maximum flame-spread index of 25 and smoke-developed index of 50 when tested according to ASTM E 84. Adhesive: Comply with ASTM C 916 and with NFPA 90A or NFPA 90B. Airstream Surfaces: Surfaces in contact with the airstream shall comply with requirements in ASHRAE 62.1-2004.
Cabinet: Steel with baked-enamel finish with manufacturer's standard paint, in color selected by Architect. 1. Vertical Unit, Exposed Front Panels: Minimum 0.0528-inch- (1.35-mm-) thick, sheet steel, removable panels with channel-formed edges secured with tamperproof cam fasteners. Horizontal Unit, Exposed Bottom Panels: Minimum 0.0528-inch- (1.35-mm-) thick, sheet steel, removable panels secured with tamperproof cam fasteners and safety chain. Recessing Flanges: Steel, finished to match cabinet. Control Access Door: Key operated.
2. 3. 4. E.
Filters: Minimum arrestance according to ASHRAE 52.1 and a minimum efficiency reporting value (MERV) according to ASHRAE 52.2. 1. Glass Fiber Treated with Adhesive: 80 percent arrestance and 5 MERV. Hot-Water Coil: Copper tube, with mechanically bonded aluminum fins spaced no closer than 0.1 inch (2.5 mm) and rated for a minimum working pressure of 200 psig (1378 kPa) and a maximum entering-water temperature of 220 deg F (104 deg C). Include manual air vent and drain. Fan and Motor Board: Removable. 1. Fan: Forward curved, double width, centrifugal; directly connected to motor. Thermoplastic or painted-steel wheels, and aluminum, painted-steel, or galvanized-steel fan scrolls. Wiring Terminations: Connect motor to chassis wiring with plug connection.
F.
G.
2. H.
Factory, Hot-Water Piping Package: ASTM B 88, Type L (ASTM B 88M, Type B) copper tube with wrought-copper fittings and brazed joints. Label piping to indicate service, inlet and outlet. 1. 2. 3. Two-way, two-position control valve. Two-Piece, Ball Valves: Bronze body with full-port, chrome-plated bronze ball; PTFE or TFE seats; and 600-psig (4140-kPa) minimum CWP rating and blowout-proof stem. Automatic Flow-Control Valve: Brass or ferrous-metal body, 300-psig (2068-kPa) working pressure at 250 deg F (121 deg C), with removable, corrosion-resistant, tamperproof, self-cleaning, piston-spring; factory set to maintain constant indicated flow with plus or minus 10 percent over differential pressure range of 2 to 80 psig (13.8 to 552 kPa). Y-Pattern, Hot-Water Strainers: Cast-iron body (ASTM A 126, Class B); 125-psig (860kPa) minimum working pressure; with threaded connections, bolted cover, perforated stainless-steel basket, and bottom drain connection. Include minimum NPS 1/2 (DN 15) threaded pipe and full-port ball valve in strainer drain connection. Wrought-Copper Unions: ASME B16.22.
4.
5.
UNIT HEATERS
15762 - 2
Heating System Replacement at Building E-4081 I. Control devices and operational sequences are specified in Division 15 Sections "Instrumentation and Control for HVAC" and Sequence of Operation.
PART 3 - EXECUTION 3.1 A. B. C. 3.2 A. B. C. EXAMINATION Examine areas to receive unit heaters for compliance with requirements for installation tolerances and other conditions affecting performance. Examine roughing-in for piping and electrical connections to verify actual locations before unit heater installation. Proceed with installation only after unsatisfactory conditions have been corrected. INSTALLATION Install propeller unit heaters level and plumb. Suspend propeller unit heaters from structure with all-thread hanger rods and elastomeric hangers. Install wall-mounting thermostats and switch controls in electrical outlet boxes at heights to match lighting controls. Verify location of thermostats and other exposed control sensors with Drawings and room details before installation. CONNECTIONS A. B. C. Piping installation requirements are specified in other Division 15 Sections. Drawings indicate general arrangement of piping, fittings, and specialties. Install piping adjacent to machine to allow service and maintenance. Unless otherwise indicated, install union and gate or ball valve on supply-water connection and union and calibrated balancing valve on return-water connection of unit heater. Hydronic specialties are specified in Division 15 Section "Hydronic Piping."
3.3
UNIT HEATERS
15762 - 3
SECTION 15763 - FAN-COIL UNITS PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. SUMMARY A. 1.3 A. 1.4 A. B. This Section includes fan-coil units and accessories. DEFINITIONS BAS: Building automation system. SUBMITTALS Product Data: Include rated capacities, operating characteristics, furnished specialties, and accessories. Shop Drawings: Detail equipment assemblies and indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection. 1. C. D. E. Wiring Diagrams: Power, signal, and control wiring.
1.2
Samples for Initial Selection: For units with factory-applied color finishes. Field quality-control test reports. Operation and Maintenance Data: For fan-coil units to include in emergency, operation, and maintenance manuals. In addition to items specified in Division 1 Section "Operation and Maintenance Data," include the following: 1. Maintenance schedules and repair part lists for motors, coils, integral controls, and filters.
F. 1.5 A.
Warranty: Special warranty specified in this Section. QUALITY ASSURANCE Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.
FAN-COIL UNITS
15763 - 1
Heating System Replacement at Building E-4081 B. ASHRAE Compliance: Applicable requirements in ASHRAE 62.1-2004, Section 5 - "Systems and Equipment" and Section 7 - "Construction and Startup."
PART 2 - PRODUCTS 2.1 A. B. MANUFACTURERS In other Part 2 articles where titles below introduce lists, the following requirements apply to product selection: In the Fan-Coil-Unit Schedule where titles below are column or row headings that introduce lists, the following requirements apply to product selection: 1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, manufacturers specified.
2.2 A.
FAN-COIL UNITS Available Manufacturers: 1. Carrier Corporation. 2. Engineered Air Ltd. 3. Environmental Technologies, Inc. 4. McQuay International. 5. Trane. 6. YORK International Corporation. Description: Factory-packaged and -tested units rated according to ARI 440, ASHRAE 33, and UL 1995. Coil Section Insulation: 1/2-inch (13-mm) thick, matte-finish, closed-cell foam complying with ASTM C 1071 and attached with adhesive complying with ASTM C 916. 1. Fire-Hazard Classification: Insulation and adhesive shall have a combined maximum flame-spread index of 25 and smoke-developed index of 50 when tested according to ASTM E 84. Airstream Surfaces: Surfaces in contact with the airstream shall comply with requirements in ASHRAE 62.1-2004.
B. C.
2. D. E. F.
Main and Auxiliary Drain Pans: Insulated stainless steel main pan with plastic auxiliary pan. Fabricate pans and drain connections to comply with ASHRAE 62.1-2004. Chassis: Galvanized steel where exposed to moisture. Floor-mounting units shall have leveling screws. Cabinet: Steel with baked-enamel finish in manufacturer's standard paint color as selected by Engineer.
FAN-COIL UNITS
15763 - 2
Heating System Replacement at Building E-4081 1. 2. G. Vertical Unit Front Panels: Removable, steel, with integral stamped discharge grille and channel-formed edges, cam fasteners, and insulation on back of panel. Steel recessing flanges for recessing fan-coil units into ceiling or wall.
Outdoor-Air Wall Box (provide where indicated on drawings): Minimum 0.1265-inch- (3.2mm-) thick, aluminum, rain-resistant louver and box with integral eliminators and bird screen. 1. 2. 3. 4. 5. Louver Configuration: Horizontal, rain-resistant louver. Louver Material: Aluminum. Bird Screen: 1/2-inch (13-mm) mesh screen on interior side of louver. Decorative Grille: On outside of intake. Finish: Aluminum.
H. I.
Outdoor-Air Damper: Galvanized-steel blades with edge and end seals and nylon bearings; with electronic, two-position actuators. Filters: Minimum arrestance according to ASHRAE 52.1, and a minimum efficiency reporting value (MERV) according to ASHRAE 52.2. 1. Pleated Cotton-Polyester Media: 90 percent arrestance and 7 MERV. Hydronic Coils: Copper tube, with mechanically bonded aluminum fins spaced no closer than 0.1 inch (2.5 mm), rated for a minimum working pressure of 200 psig (1378 kPa) and a maximum entering-water temperature of 220 deg F (104 deg C). Include manual air vent and drain valve. Fan and Motor Board: Removable. 1. Fan: Forward curved, double width, centrifugal; directly connected to motor. Thermoplastic or painted-steel wheels, and aluminum, painted-steel, or galvanized-steel fan scrolls. Motor: Permanently lubricated, multispeed; resiliently mounted on motor board. Comply with requirements in Division 15 Section "Motors." Wiring Termination: Connect motor to chassis wiring with plug connection.
J.
K.
2. 3. L.
Factory, Hydronic Piping Package: ASTM B 88, Type L (ASTM B 88M, Type B) copper tube with wrought-copper fittings and brazed joints. Label piping to indicate service, inlet, and outlet. 1. 2. Three-way, two-position control valve for dual-temperature coil. Hose Kits: Minimum 400-psig (2758-kPa) working pressure, and operating temperatures from 33 to 211 deg F (0.5 to 99 deg C). Tag hose kits to equipment designations. a. b. 3. 4. Length: 24 inches (600 mm). Minimum Diameter: Equal to fan-coil-unit connection size.
Two-Piece Ball Valves: Bronze body with full-port, chrome-plated bronze ball; PTFE or TFE seats; and 600-psig (4140-kPa) minimum CWP rating and blowout-proof stem. Calibrated-Orifice Balancing Valves: Bronze body, ball type; 125-psig (860-kPa) working pressure, 250-deg F (121-deg C) maximum operating temperature; with calibrated orifice or venturi, connections for portable differential pressure meter with integral seals, threaded ends, and equipped with a memory stop to retain set position.
FAN-COIL UNITS
15763 - 3
Heating System Replacement at Building E-4081 5. Y-Pattern Hydronic Strainers: Cast-iron body (ASTM A 126, Class B); 125-psig (860kPa) working pressure; with threaded connections, bolted cover, perforated stainless-steel basket, and bottom drain connection. Include minimum NPS 1/2 (DN 15) hose-end, fullport, ball-type blowdown valve in drain connection. Wrought-Copper Unions: ASME B16.22.
6. M. N.
Control devices and operational sequences are specified in Division 15 Sections "Instrumentation and Control for HVAC" and Sequence of Operation. Electrical Connection: Factory wire motors and controls for a single electrical connection.
PART 3 - EXECUTION 3.1 A. B. C. 3.2 A. B. C. 3.3 A. EXAMINATION Examine areas to receive fan-coil units for compliance with requirements for installation tolerances and other conditions affecting performance. Examine roughing-in for piping and electrical connections to verify actual locations before fancoil-unit installation. Proceed with installation only after unsatisfactory conditions have been corrected. INSTALLATION Install fan-coil units level and plumb. Install fan-coil units to comply with NFPA 90A. Install new filters in each fan-coil unit within two weeks after Substantial Completion. CONNECTIONS Piping installation requirements are specified in other Division 15 Sections. Drawings indicate general arrangement of piping, fittings, and specialties. Specific connection requirements are as follows: 1. 2. B. C. Install piping adjacent to machine to allow service and maintenance. Connect piping to fan-coil-unit factory hydronic piping package. Install piping package if shipped loose.
Ground equipment according to Division 16 Section "Grounding and Bonding." Connect wiring according to Division 16 Section "Conductors and Cables."
FAN-COIL UNITS
15763 - 4
Heating System Replacement at Building E-4081 3.4 A. FIELD QUALITY CONTROL Perform the following field tests and inspections and prepare test reports: 1. 2. 3. B. 3.5 A. B. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation and unit operation. Operate electric heating elements through each stage to verify proper operation and electrical connections. Test and adjust controls and safety devices. Replace damaged and malfunctioning controls and equipment.
Remove and replace malfunctioning units and retest as specified above. ADJUSTING Adjust initial temperature and humidity set points. Occupancy Adjustments: When requested within 12 months of date of Substantial Completion, provide on-site assistance in adjusting system to suit actual occupied conditions. Provide up to two visits to Project during other than normal occupancy hours for this purpose.
FAN-COIL UNITS
15763 - 5
SECTION 15768-UNIT VENTILATORS PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes unit ventilators and accessories with the following heating and cooling features: 1. 1.3 A. B. 1.4 A. B. C. Hydronic cooling/ heating coil.
1.2
DEFINITIONS BAS: Building automation system. HGBP: Hot-gas bypass. SUBMITTALS Product Data: Include rated capacities, operating characteristics, and furnished specialties and accessories for each unit type and configuration. Field quality-control test reports. Operation and Maintenance Data: For unit ventilators to include in emergency, operation, and maintenance manuals. In addition to items specified in Division 1 Section "Operation and Maintenance Data," include the following: 1. D. Maintenance schedules and repair part lists for motors, coils, integral controls, and filters.
Warranty: Special warranty specified in this Section. QUALITY ASSURANCE
1.5 A.
Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.
UNIT VENTILATORS
15768 - 1
B. C. 1.6 A. 1.7 A.
Comply with NFPA 70. Comply with minimum COP/efficiency levels according to ASHRAE/IESNA 90.1. COORDINATION Coordinate size and location of wall sleeves for outdoor-air intake ief dampers. WARRANTY Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of condensing units that fail in materials or workmanship within specified warranty period. 1. Failures include, but are not limited to, the following: a. b. 2. 3. 4. Compressor failure. Condenser coil leak.
Warranty Period: Four years from date of Substantial Completion. Warranty Period (Compressor Only): Five years from date of Substantial Completion. Warranty Period (Condenser Coil Only): Five years from date of Substantial Completion.
PART 2 - PRODUCTS 2.1 A. MANUFACTURERS Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. 2. 3. 4. 5. 2.2 A. Carrier Corporation. Engineered Air Ltd. McQuay International. Nesbitt Aire, Inc.; PEF Industries, Inc. Trane.
MANUFACTURED UNITS Description: Factory-packaged and -tested units rated according to ARI 840, ASHRAE 33, and UL 1995, including finished cabinet, filter, drain pan, supply-air fan and motor in blow-through configuration, and hydronic cooling coil/heating coil.
UNIT VENTILATORS
15768 - 2
2.3 A.
CABINETS Insulation: Minimum 1/2-inch (13-mm) thick, coated glass fiber complying with ASTM C 1071 and attached with adhesive complying with ASTM C 916. 1. Fire-Hazard Classification: Insulation and adhesive shall have a combined maximum flame-spread index of 25 and smoke-developed index of 50 when tested according to ASTM E 84.
B. C.
Drain Pans: Insulated galvanized steel with plastic liner, formed to slope from all directions to the drain connection as required by ASHRAE 62. Drain pan shall be removable. Cabinet Frame and Access Panels: Welded-steel frame with removable panels fastened with hex-head tamperproof fasteners and key-operated control and valve access doors. 1. Steel components exposed to moisture shall be hot-dip galvanized after fabrication.
D. E. F. G. H. I.
Cabinet Finish: Baked enamel, in manufacturer's standard paint color as selected by Architect. Indoor-Supply-Air Grille: Steel, adjustable linear bar. Return-Air Inlet: Front toe space. End Panels: Matching material and finish of unit ventilator. False back: 6 inch wide with baffles. Outdoor-Air Wall Box: Minimum 0.1265-inch- (3.2-mm-) thick, aluminum, rain-resistant louver and box with integral eliminators and bird screen. 1. 2. 3. 4. 5. Louver Configuration: Horizontal rain-resistant louver. Louver Material: Steel. Bird Screen: 1/2-inch (13-mm) mesh screen on interior side of louver. Decorative Grille: On outside of intake. Finish: Baked enamel, color as selected by Architect from manufacturer's standard colors.
2.4 A. B.
COILS Test and rate unit ventilator coils according to ASHRAE 33. Hydronic Coils: Copper tube, with mechanically bonded aluminum fins spaced no closer than 0.1 inch (2.5 mm), rated for a minimum working pressure of 200 psig (1378 kPa) and a maximum entering-water temperature of 220 deg F (104 deg C). Include manual air vent and drain valve.
UNIT VENTILATORS
15768 - 3
2.5 A.
INDOOR FAN Fan and Motor Board: Removable. 1. Fan: Forward curved, double width, centrifugal; directly connected to motor. Thermoplastic or painted-steel wheels; and aluminum, painted-steel, or galvanized-steel fan scrolls. Fan Shaft and Bearings: Hollow steel shaft with permanently lubricated, resiliently mounted bearings. Motor: Permanently lubricated, multispeed, resiliently mounted on motor board. Comply with requirements in Division 15 Section "Motors." Wiring Termination: Connect motor to chassis wiring with plug connection.
2. 3. 4. 2.6 A. B.
DAMPERS Mixing Dampers: Galvanized-steel blades with edge and end seals and nylon bearings; with electric actuator. Outdoor-Air Dampers: Galvanized-steel blades with edge and end seals and nylon bearings; with electric actuator. ACCESSORIES A. B. Subbase: Sheet metal floor-mounting base with leveling screws and black enamel finish. Insulated false back with gasket seals on wall and outdoor-air plenum. 1. Insulation: Minimum 1/2-inch (13-mm) thick, coated glass fiber complying with ASTM C 1071 and attached with adhesive complying with ASTM C 916. a. Fire-Hazard Classification: Insulation and adhesive shall have a combined maximum flame-spread index of 25 and smoke-developed index of 50 when tested according to ASTM E 84.
2.7
C.
Return-air plenum, 6 inches (150 mm) thick, designed to take return air from top inlet grilles in cabinets on both sides of unit ventilator with gasket seals on wall and outdoor-air plenum extension. Filters: Minimum arrestance according to ASHRAE 52.1, and a minimum efficiency reporting value (MERV) according to ASHRAE 52.2. 1. 2. 3. Washable Foam: 70 percent arrestance and 3 MERV. Glass Fiber Treated with Adhesive: 80 percent arrestance and 5 MERV. Pleated Cotton-Polyester Media: 90 percent arrestance and 7 MERV.
D.
UNIT VENTILATORS
15768 - 4
E.
Factory, Hydronic Piping Package: ASTM B 88, Type L (ASTM B 88M, Type B) copper tube with wrought-copper fittings and brazed joints. Label piping to indicate service, inlet, and outlet. 1. 2. Three-way, two-position control valve for dual-temperature coil. Hose Kits: Minimum 400-psig (2758-kPa) working pressure, and operating temperatures from 33 to 211 deg F (0.5 to 99 deg C). Tag hose kits to equipment designations. a. b. 3. 4. Length: 24 inches (600 mm). Minimum Diameter: Equal to fan-coil-unit connection size.
5.
6. 2.8 A. B. 2.9
Two-Piece Ball Valves: Bronze body with full-port, chrome-plated bronze ball; PTFE or TFE seats; and 600-psig (4140-kPa) minimum CWP rating and blowout-proof stem. Calibrated-Orifice Balancing Valves: Bronze body, ball type; 125-psig (860-kPa) working pressure, 250-deg F (121-deg C) maximum operating temperature; with calibrated orifice or venturi, connections for portable differential pressure meter with integral seals, threaded ends, and equipped with a memory stop to retain set position. Y-Pattern Hydronic Strainers: Cast-iron body (ASTM A 126, Class B); 125-psig (860kPa) working pressure; with threaded connections, bolted cover, perforated stainless-steel basket, and bottom drain connection. Include minimum NPS 1/2 (DN 15) hose-end, fullport, ball-type blowdown valve in drain connection. Wrought-Copper Unions: ASME B16.22.
BASIC UNIT CONTROLS Control devices and operational sequences are specified in Division 15 Sections "HVAC Instrumentation and Controls" and "Sequence of Operation." Electrical Connection: Factory wire motors and controls for a single electrical connection. CAPACITIES AND CHARACTERISTICS: As indicated on drawings.
PART 3 - EXECUTION 3.1 A. B. C. EXAMINATION Examine areas to receive unit ventilators for compliance with requirements for installation tolerances and other conditions affecting performance. Examine roughing-in for piping and electrical connections to verify actual locations before unit ventilator installation. Proceed with installation only after unsatisfactory conditions have been corrected.
UNIT VENTILATORS
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3.2 A. B.
INSTALLATION Install unit ventilators to comply with NFPA 90A. Suspend horizontal unit ventilators from structure with threaded steel rods and minimum 0.25inch (6.35-mm) static-deflection, elastomeric vibration isolation hanger. Vibration isolators are specified in Division 15 Section "Mechanical Vibration and Seismic Controls." Verify location of thermostats, and other exposed control sensors with Drawings and room details before installation. Install devices 48 inches (1220 mm) above finished floor. Refer to Division 15 Section "Condensing Units" for condensing units matched to refrigerant cooling coil packaged in unit ventilators. CONNECTIONS A. Piping installation requirements are specified in other Division 15 Sections. Drawings indicate general arrangement of piping, fittings, and specialties. Specific connection requirements are as follows: 1. 2. B. C. Install piping adjacent to machine to allow service and maintenance. Provide condensate drain up to out side the wall.
C. D.
3.3
Ground equipment according to Division 16 Section "Grounding and Bonding." Connect wiring according to Division 16 Section "Conductors and Cables." FIELD QUALITY CONTROL
3.4 A.
Manufacturer's Field Service: Engage a factory-authorized service representative to inspect, test, and adjust field-assembled components and equipment installation, including connections, and to assist in field testing. Report results in writing. Perform the following field tests and inspections and prepare test reports: 1. 2. 3. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation and unit operation. Operate electric heating elements through each stage to verify proper operation and electrical connections. Test and adjust controls and safety devices. Replace damaged and malfunctioning controls and equipment.
B.
C. 3.5 A.
Remove and replace malfunctioning units and retest as specified above. ADJUSTING Adjust initial temperature set points. 15768 - 6
UNIT VENTILATORS
B.
Occupancy Adjustments: When requested within 12 months of date of Substantial Completion, provide on-site assistance in adjusting system to suit actual occupied conditions. Provide up to two visits to Project during other than normal occupancy hours for this purpose. DEMONSTRATION
3.6 A.
Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain unit ventilators. Refer to Division 1 Section "Demonstration and Training."
UNIT VENTILATORS
15768 - 7
SECTION 15815 - METAL DUCTS PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. SUMMARY A. This Section includes metal ducts for supply, return, outside, and exhaust air-distribution systems in pressure classes from minus 2- to plus 10-inch wg (minus 500 to plus 2500 Pa). Metal ducts include the following: 1. Rectangular ducts and fittings.
1.2
PART 2 - PRODUCTS 2.1 A. SHEET METAL MATERIALS Comply with SMACNA's "HVAC Duct Construction Standards--Metal and Flexible" for acceptable materials, material thicknesses, and duct construction methods, unless otherwise indicated. Sheet metal materials shall be free of pitting, seam marks, roller marks, stains, discolorations, and other imperfections. Galvanized Sheet Steel: Lock-forming quality; complying with ASTM A 653/A 653M and having G60 (Z180) coating designation; ducts shall have mill-phosphatized finish for surfaces exposed to view. Tie Rods: Galvanized steel, 1/4-inch (6-mm) minimum diameter for lengths 36 inches (900 mm) or less; 3/8-inch (10-mm) minimum diameter for lengths longer than 36 inches (900 mm). SEALANT MATERIALS A. Water-Based Joint and Seam Sealant: Flexible, adhesive sealant, resistant to UV light when cured, UL 723 listed, and complying with NFPA requirements for Class 1 ducts. HANGERS AND SUPPORTS A. Hanger Materials: Galvanized sheet steel or threaded steel rod. 1. Strap and Rod Sizes: Comply with SMACNA's "HVAC Duct Construction Standards-Metal and Flexible" for steel sheet width and thickness and for steel rod diameters.
B.
C.
2.2
2.3
METAL DUCTS
15815- 1
Heating System Replacement at Building E-4081 B. Duct Attachments: Sheet metal screws, blind rivets, or self-tapping metal screws; compatible with duct materials. RECTANGULAR DUCT FABRICATION A. Fabricate ducts, elbows, transitions, offsets, branch connections, and other construction according to SMACNA's "HVAC Duct Construction Standards--Metal and Flexible" and complying with requirements for metal thickness, reinforcing types and intervals, tie-rod applications, and joint types and intervals. 1. 2. B. Lengths: Fabricate rectangular ducts in lengths appropriate to reinforcement and rigidity class required for pressure class. Deflection: Duct systems shall not exceed deflection limits according to SMACNA's "HVAC Duct Construction Standards--Metal and Flexible."
2.4
Cross Breaking or Cross Beading: Cross break or cross bead duct sides 19 inches (480 mm) and larger and 0.0359 inch (0.9 mm) thick or less, with more than 10 sq. ft. (0.93 sq. m) of nonbraced panel area unless ducts are lined.
PART 3 - EXECUTION 3.1 A. B. C. D. DUCT INSTALLATION Construct and install ducts according to SMACNA's "HVAC Duct Construction Standards-Metal and Flexible," unless otherwise indicated. Install ducts with fewest possible joints. Install fabricated fittings for changes in directions, size, and shape and for connections. Install couplings tight to duct wall surface with a minimum of projections into duct. Secure couplings with sheet metal screws. Install screws at intervals of 12 inches (300 mm), with a minimum of 3 screws in each coupling. Install ducts, unless otherwise indicated, vertically and horizontally and parallel and perpendicular to building lines; avoid diagonal runs. Install ducts close to walls, overhead construction, columns, and other structural and permanent enclosure elements of building. Install ducts with a clearance of 1 inch (25 mm), plus allowance for insulation thickness. Conceal ducts from view in finished spaces. Do not encase horizontal runs in solid partitions unless specifically indicated. Coordinate layout with suspended ceiling, fire- and smoke-control dampers, lighting layouts, and similar finished work.
E. F. G. H. I.
METAL DUCTS
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Heating System Replacement at Building E-4081 J. K. L. Seal all joints and seams. Apply sealant to male end connectors before insertion, and afterward to cover entire joint and sheet metal screws. Electrical Equipment Spaces: Route ducts to avoid passing through transformer vaults and electrical equipment spaces and enclosures. Non-Fire-Rated Partition Penetrations: Where ducts pass through interior partitions and exterior walls and are exposed to view, conceal spaces between construction openings and ducts or duct insulation with sheet metal flanges of same metal thickness as ducts. Overlap openings on 4 sides by at least 1-1/2 inches (38 mm). Fire-Rated Partition Penetrations: Where ducts pass through interior partitions and exterior walls, install appropriately rated fire dampers, sleeves, and firestopping sealant. Fire dampers are specified in Division 15 Section "Duct Accessories." Protect duct interiors from the elements and foreign materials until building is enclosed. Follow SMACNA's "Duct Cleanliness for New Construction." SEAM AND JOINT SEALING A. Seal duct seams and joints according to SMACNA's "HVAC Duct Construction Standards-Metal and Flexible" for duct pressure class indicated. 1. B. 3.3 A. B. C. For pressure classes lower than 2-inch wg (500 Pa), seal transverse joints.
M.
N.
3.2
Seal ducts before external insulation is applied. HANGING AND SUPPORTING Support horizontal ducts within 24 inches (600 mm) of each elbow and within 48 inches (1200 mm) of each branch intersection. Support vertical ducts at maximum intervals of 16 feet (5 m) and at each floor. Install upper attachments to structures with an allowable load not exceeding one-fourth of failure (proof-test) load. CONNECTIONS
3.4 A. B.
Make connections to equipment with flexible connectors according to Division 15 Section "Duct Accessories." Comply with SMACNA's "HVAC Duct Construction Standards--Metal and Flexible" for branch, outlet and inlet, and terminal unit connections.
METAL DUCTS
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SECTION 15900 - INSTRUMENTATION AND CONTROL FOR HVAC PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. This Section includes control equipment for HVAC systems and components, including control components for terminal heating and cooling units not supplied with factory-wired controls. DEFINITIONS A. B. C. D. E. F. G. 1.4 A. DDC: Direct digital control. I/O: Input/output. LonWorks: A control network technology platform for designing and implementing interoperable control devices and networks. MS/TP: Master slave/token passing. PC: Personal computer. PID: Proportional plus integral plus derivative. RTD: Resistance temperature detector. SYSTEM PERFORMANCE Comply with the following performance requirements: 1. 2. 3. 4. 5. Graphic Display: Display graphic with minimum 20 dynamic points with current data within 10 seconds. Graphic Refresh: Update graphic with minimum 20 dynamic points with current data within 8 seconds. Object Command: Reaction time of less than two seconds between operator command of a binary object and device reaction. Object Scan: Transmit change of state and change of analog values to control units or workstation within six seconds. Alarm Response Time: Annunciate alarm at workstation within 45 seconds. Multiple workstations must receive alarms within five seconds of each other.
1.2
1.3
INSTRUMENTATION AND CONTROL FOR HVAC
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Heating System Replacement at Building E-4081 6. 7. 8. Program Execution Frequency: Run capability of applications as often as five seconds, but selected consistent with mechanical process under control. Performance: Programmable controllers shall execute DDC PID control loops, and scan and update process values and outputs at least once per second. Reporting Accuracy and Stability of Control: Report values and maintain measured variables within tolerances as follows: a. b. c. d. e. f. g. h. i. j. k. 1.5 A. Water Temperature: Plus or minus 1 deg F (0.5 deg C). Water Pressure: Plus or minus 2 percent of full scale. Space Temperature: Plus or minus 1 deg F (0.5 deg C). Ducted Air Temperature: Plus or minus 1 deg F (0.5 deg C). Outside Air Temperature: Plus or minus 2 deg F (1.0 deg C). Airflow (Measuring Stations): Plus or minus 5 percent of full scale. Airflow (Terminal): Plus or minus 10 percent of full scale. Air Pressure (Space): Plus or minus 0.01-inch wg (2.5 Pa). Air Pressure (Ducts): Plus or minus 0.1-inch wg (25 Pa). Carbon Dioxide: Plus or minus 50 ppm. Electrical: Plus or minus 5 percent of reading.
SUBMITTALS Product Data: Include manufacturer's technical literature for each control device. Indicate dimensions, capacities, performance characteristics, electrical characteristics, finishes for materials, and installation and startup instructions for each type of product indicated. 1. DDC System Hardware: Bill of materials of equipment indicating quantity, manufacturer, and model number. Include technical data for operator workstation equipment, interface equipment, control units, transducers/transmitters, sensors, actuators, valves, relays/switches, control panels, and operator interface equipment. Control System Software: Include technical data for operating system software, operator interface, color graphics, and other third-party applications. Controlled Systems: Instrumentation list with element name, type of device, manufacturer, model number, and product data. Include written description of sequence of operation including schematic diagram.
2. 3.
B.
Shop Drawings: Detail equipment assemblies and indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection. 1. 2. 3. 4. 5. 6. 7. 8. Bill of materials of equipment indicating quantity, manufacturer, and model number. Schematic flow diagrams showing fans, pumps, coils, dampers, valves, and control devices. Wiring Diagrams: Power, signal, and control wiring. Details of control panel faces, including controls, instruments, and labeling. Written description of sequence of operation. Schedule of dampers including size, leakage, and flow characteristics. Schedule of valves including flow characteristics. DDC System Hardware: a. Wiring diagrams for control units with termination numbers.
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Heating System Replacement at Building E-4081 b. c. Schematic diagrams and floor plans for field sensors and control hardware. Schematic diagrams for control, communication, and power wiring, showing trunk data conductors and wiring between operator workstation and control unit locations.
9. 10.
Control System Software: List of color graphics indicating monitored systems, data (connected and calculated) point addresses, output schedule, and operator notations. Controlled Systems: a. b. c. d. Schematic diagrams of each controlled system with control points labeled and control elements graphically shown, with wiring. Scaled drawings showing mounting, routing, and wiring of elements including bases and special construction. Written description of sequence of operation including schematic diagram. Points list.
C. D.
Data Communications Protocol Certificates: Certify that each proposed DDC system component complies with ASHRAE 135 or LonWorks. Software and Firmware Operational Documentation: Include the following: 1. 2. 3. 4. 5. Software operating and upgrade manuals. Program Software Backup: On a magnetic media or compact disc, complete with data files. Device address list. Printout of software application and graphic screens. Software license required by and installed for DDC workstations and control systems.
E. F. G. H.
Software Upgrade Kit: For Owner to use in modifying software to suit future systems revisions or monitoring and control revisions. Qualification Data: For Installer. Field quality-control test reports. Operation and Maintenance Data: For HVAC instrumentation and control system to include in emergency, operation, and maintenance manuals. In addition to items specified in Division 01 Section "Operation and Maintenance Data," include the following: 1. 2. 3. 4. 5. Maintenance instructions and lists of spare parts for each type of control device and compressed-air station. Interconnection wiring diagrams with identified and numbered system components and devices. Keyboard illustrations and step-by-step procedures indexed for each operator function. Inspection period, cleaning methods, cleaning materials recommended, and calibration tolerances. Calibration records and list of set points.
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Heating System Replacement at Building E-4081 1.6 A. B. QUALITY ASSURANCE Installer Qualifications: Automatic control system manufacturer's authorized representative who is trained and approved for installation of system components required for this Project. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. DELIVERY, STORAGE, AND HANDLING A. Factory-Mounted Components: Where control devices specified in this Section are indicated to be factory mounted on equipment, arrange for shipping of control devices to equipment manufacturer. System Software: Update to latest version of software at Project completion. COORDINATION A. B. C. Coordinate location of thermostats, humidistats, and other exposed control sensors with plans and room details before installation. Coordinate supply of conditioned electrical branch circuits for control units and operator workstation. Provide power for all controls not provided by electrical. Coordinate equipment with Division 16 Section "Panelboards" to achieve compatibility with starter coils and annunciation devices.
1.7
B. 1.8
PART 2 - PRODUCTS 2.1 A. 2.2 A. COMPLIANCE DDC system shall be compliant with ASHRAE 135 or LonWorks MANUFACTURERS In other Part 2 articles where titles below introduce lists, the following requirements apply to product selection: 1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, manufacturers specified.
2.3 A.
CONTROL SYSTEM Available Manufacturers:
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Heating System Replacement at Building E-4081 1. 2. 3. 4. 5. 6. 7. B. Automated Logic Corporation. Honeywell International Inc.; Home & Building Control. Invensys Building Systems. Johnson Controls, Inc.; Controls Group. Siemens Building Technologies, Inc. Staefa Control System Inc.; Siemens Building Technologies, Inc. Trane; Worldwide Applied Systems Group
Control system shall consist of sensors, indicators, actuators, final control elements, interface equipment, other apparatus, accessories, and software connected to distributed controllers operating in multiuser, multitasking environment on token-passing network and programmed to control mechanical systems. An operator workstation permits interface with the network via dynamic color graphics with each mechanical system, building floor plan, and control device depicted by point-and-click graphics. DDC EQUIPMENT
2.4 A.
Operator Workstation: follows: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
One PC-based microcomputer(s) with minimum configuration as
Motherboard: With 8 integrated USB 2.0 ports, integrated Intel Pro 10/100 (Ethernet), integrated audio, bios, and hardware monitoring. Processor: Intel XEON, 2.5 GHz. Random-Access Memory: 2 GB. Graphics: Video adapter, minimum 1600 x 1200 pixels, 256-MB video memory, with TV out. Monitor: 19 inches (480 mm), LCD color. Keyboard: QWERTY, 105 keys in ergonomic shape. Hard-Disk Drive: Minimum 120 GB. DVD-ROM Read/Write Drive. Mouse: Three button, optical. Uninterruptible Power Supply: 2 kVa. a. Operating System: Mircrosoft Windows 7 Professional with high-speed Internet access. b. c. ASHRAE 135 Compliance: Workstation shall use ASHRAE 135 protocol and communicate using ISO 8802-3 (Ethernet) datalink/physical layer protocol. LonWorks Compliance: Control units shall use LonTalk protocol and communicate using EIA/CEA 709.1 datalink/physical layer protocol.
11.
Application Software: a. b. c. d. e. f. g. I/O capability from operator station. System security for each operator via software password and access levels. Automatic system diagnostics; monitor system and report failures. Database creation and support. Automatic and manual database save and restore. Dynamic color graphic displays with up to 10 screen displays at once. Custom graphics generation and graphics library of HVAC equipment and symbols.
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Heating System Replacement at Building E-4081 h. i. j. k. l. m. Alarm processing, messages, and reactions. Trend logs retrievable in spreadsheets and database programs. Alarm and event processing. Object and property status and control. Automatic restart of field equipment on restoration of power. Data collection, reports, and logs. Include standard reports for the following: 1) 2) 3) 4) 5) n. o. p. q. B. Current values of all objects. Current alarm summary. Disabled objects. Alarm lockout objects. Logs.
Custom report development. Utility and weather reports. Workstation application editors for controllers and schedules. Maintenance management.
Control Units: Modular, comprising processor board with programmable, nonvolatile, randomaccess memory; local operator access and display panel; integral interface equipment; and backup power source. 1. Units monitor or control each I/O point; process information; execute commands from other control units, devices, and operator stations; and download from or upload to operator workstation or diagnostic terminal unit. Stand-alone mode control functions operate regardless of network status. Functions include the following: a. b. c. d. e. 3. Global communications. Discrete/digital, analog, and pulse I/O. Monitoring, controlling, or addressing data points. Software applications, scheduling, and alarm processing. Testing and developing control algorithms without disrupting field hardware and controlled environment.
2.
Standard Application Programs: a. Electric Control Programs: Demand limiting, duty cycling, automatic time scheduling, start/stop time optimization, night setback/setup, on-off control with differential sequencing, staggered start, antishort cycling, PID control, DDC with fine tuning, and trend logging. HVAC Control Programs: Optimal run time, supply-air reset, and enthalpy switchover. Programming Application Features: Include trend point; alarm processing and messaging; weekly, monthly, and annual scheduling; energy calculations; run-time totalization; and security access. Remote communications. Maintenance management. Units of Measure: Inch-pound.
b. c.
d. e. f.
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Heating System Replacement at Building E-4081 4. 5. 6. C. Local operator interface provides for download from or upload to operator workstation or diagnostic terminal unit. ASHRAE 135 Compliance: Control units shall use ASHRAE 135 protocol and communicate using ISO 8802-3 (Ethernet) datalink/physical layer protocol. LonWorks Compliance: Control units shall use LonTalk protocol and communicate using EIA/CEA 709.1 datalink/physical layer protocol.
Local Control Units: Modular, comprising processor board with electronically programmable, nonvolatile, read-only memory; and backup power source. 1. 2. Units monitor or control each I/O point, process information, and download from or upload to operator workstation or diagnostic terminal unit. Stand-alone mode control functions operate regardless of network status. Functions include the following: a. b. c. 3. 4. 5. Global communications. Discrete/digital, analog, and pulse I/O. Monitoring, controlling, or addressing data points.
Local operator interface provides for download from or upload to operator workstation or diagnostic terminal unit. ASHRAE 135 Compliance: Control units shall use ASHRAE 135 protocol and communicate using ISO 8802-3 (Ethernet) datalink/physical layer protocol. LonWorks Compliance: Control units shall use LonTalk protocol and communicate using EIA/CEA 709.1 datalink/physical layer protocol.
D.
I/O Interface: Hardwired inputs and outputs may tie into system through controllers. Protect points so that shorting will cause no damage to controllers. 1. 2. 3. 4. Binary Inputs: Allow monitoring of on-off signals without external power. Pulse Accumulation Inputs: Accept up to 10 pulses per second. Analog Inputs: Allow monitoring of low-voltage (0- to 10-V dc), current (4 to 20 mA), or resistance signals. Binary Outputs: Provide on-off or pulsed low-voltage signal, selectable for normally open or normally closed operation with three-position (on-off-auto) override switches and status lights. Analog Outputs: Provide modulating signal, either low voltage (0- to 10-V dc) or current (4 to 20 mA) with status lights, two-position (auto-manual) switch, and manually adjustable potentiometer. Tri-State Outputs: Provide two coordinated binary outputs for control of three-point, floating-type electronic actuators. Universal I/Os: Provide software selectable binary or analog outputs.
5.
6. 7. E.
Power Supplies: Transformers with Class 2 current-limiting type or overcurrent protection; limit connected loads to 80 percent of rated capacity. DC power supply shall match output current and voltage requirements and be full-wave rectifier type with the following: 1. 2. Output ripple of 5.0 mV maximum peak to peak. Combined 1 percent line and load regulation with 100-mic.sec. response time for 50 percent load changes.
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Heating System Replacement at Building E-4081 3. F. Built-in overvoltage and overcurrent protection and be able to withstand 150 percent overload for at least 3 seconds without failure.
Power Line Filtering: Internal or external transient voltage and surge suppression for workstations or controllers with the following: 1. 2. 3. 4. Minimum dielectric strength of 1000 V. Maximum response time of 10 nanoseconds. Minimum transverse-mode noise attenuation of 65 dB. Minimum common-mode noise attenuation of 150 dB at 40 to 100 Hz.
2.5 A.
UNITARY CONTROLLERS Unitized, capable of stand-alone operation with sufficient memory to support its operating system, database, and programming requirements, and with sufficient I/O capacity for the application. 1. Configuration: Local keypad and display; diagnostic LEDs for power, communication, and processor; wiring termination to terminal strip or card connected with ribbon cable; memory with bios; and 72-hour battery backup. Operating System: Manage I/O communication to allow distributed controllers to share real and virtual object information and allow central monitoring and alarms. Perform automatic system diagnostics; monitor system and report failures. ASHRAE 135 Compliance: Communicate using read (execute and initiate) and write (execute and initiate) property services defined in ASHRAE 135. Reside on network using MS/TP datalink/physical layer protocol and have service communication port for connection to diagnostic terminal unit. LonWorks Compliance: Communicate using EIA/CEA 709.1 datalink/physical layer protocol using LonTalk protocol. Enclosure: Dustproof rated for operation at 32 to 120 deg F (0 to 50 deg C).
2.
3.
4. 5. 2.6 A. B.
ELECTRONIC SENSORS Description: required. Vibration and corrosion resistant; for wall, immersion, or duct mounting as
Thermistor Temperature Sensors and Transmitters: 1. 2. 3. Accuracy: Plus or minus 0.5 deg F (0.3 deg C) at calibration point. Wire: Twisted, shielded-pair cable. Insertion Elements in Ducts: Single point, 8 inches (200 mm) long; use where not affected by temperature stratification or where ducts are smaller than 9 sq. ft. (0.84 sq. m). Averaging Elements in Ducts: 36 inches (915 mm) long, flexible; use where prone to temperature stratification or where ducts are larger than 10 sq. ft. (1 sq. m). Insertion Elements for Liquids: Brass or stainless-steel socket with minimum insertion length of 2-1/2 inches (64 mm). Room Sensor Cover Construction: Manufacturer's standard locking covers.
4. 5. 6.
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Heating System Replacement at Building E-4081 a. b. 7. C. Set-Point Adjustment: Exposed. Set-Point Indication: Exposed.
Outside-Air Sensors: Watertight inlet fitting, shielded from direct sunlight.
RTDs and Transmitters: 1. 2. 3. Accuracy: Plus or minus 0.2 percent at calibration point. Wire: Twisted, shielded-pair cable. Insertion Elements in Ducts: Single point, 8 inches (200 mm) long; use where not affected by temperature stratification or where ducts are smaller than 9 sq. ft. (0.84 sq. m). Averaging Elements in Ducts: 18 inches (460 mm) long, rigid; use where prone to temperature stratification or where ducts are larger than 9 sq. ft. (0.84 sq. m); length as required. Insertion Elements for Liquids: Brass socket with minimum insertion length of 2-1/2 inches (64 mm). Room Sensor Cover Construction: Manufacturer's standard locking covers. a. b. 7. Set-Point Adjustment: Exposed. Set-Point Indication: Exposed.
4.
5. 6.
Outside-Air Sensors: Watertight inlet fitting, shielded from direct sunlight.
D.
Room sensor accessories include the following: 1. Insulating Bases: For sensors located on exterior walls.
2.7 A. B.
STATUS SENSORS Current Switches: Self-powered, solid-state with adjustable trip current, selected to match current and system output requirements. Electronic Valve/Damper Position Indicator: Visual scale indicating percent of travel and 2- to 10-V dc, feedback signal. THERMOSTATS A. Combination Thermostat and Fan Switches: Line-voltage thermostat with push-button or leveroperated fan switch. 1. 2. B. Label switches "FAN ON-OFF". Mount on single electric switch box.
2.8
Low-Voltage, On-Off Thermostats: NEMA DC 3, 24-V, bimetal-operated, mercury-switch type, with adjustable or fixed anticipation heater, concealed set-point adjustment, 55 to 85 deg F (13 to 30 deg C) set-point range, and 2 deg F (1 deg C) maximum differential. Line-Voltage, On-Off Thermostats: Bimetal-actuated, open contact or bellows-actuated, enclosed, snap-switch or equivalent solid-state type, with heat anticipator; listed for electrical
C.
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Heating System Replacement at Building E-4081 rating; with concealed set-point adjustment, 55 to 85 deg F (13 to 30 deg C) set-point range, and 2 deg F (1 deg C) maximum differential. 1. 2. 2.9 A. Electric Heating Thermostats: Equip with off position on dial wired to break ungrounded conductors. Selector Switch: Integral, manual on-off-auto.
ACTUATORS Electric Motors: Size to operate with sufficient reserve power to provide smooth modulating action or two-position action. 1. Permanent Split-Capacitor or Shaded-Pole Type: Gear trains completely oil immersed and sealed. Equip spring-return motors with integral spiral-spring mechanism in housings designed for easy removal for service or adjustment of limit switches, auxiliary switches, or feedback potentiometer. 2. Nonspring-Return Motors for Valves Larger Than NPS 2-1/2 (DN 65): Size for running torque of 150 in. x lbf (16.9 N x m) and breakaway torque of 300 in. x lbf (33.9 N x m). 3. Spring-Return Motors for Valves Larger Than NPS 2-1/2 (DN 65): Size for running and breakaway torque of 150 in. x lbf (16.9 N x m). 4. Nonspring-Return Motors for Dampers Larger Than 25 Sq. Ft. (2.3 sq. m): Size for running torque of 150 in. x lbf (16.9 N x m) and breakaway torque of 300 in. x lbf (33.9 N x m). 5. Spring-Return Motors for Dampers Larger Than 25 Sq. Ft. (2.3 sq. m): Size for running and breakaway torque of 150 in. x lbf (16.9 N x m). Electronic Actuators: Direct-coupled type designed for minimum 60,000 full-stroke cycles at rated torque. 1. 2. Valves: Size for torque required for valve close off at maximum pump differential pressure. Dampers: Size for running torque calculated as follows: a. b. c. d. e. f. 3. 4. 5. Parallel-Blade Damper with Edge Seals: 7 inch-lb/sq. ft. (86.8 kg-cm/sq. m) of damper. Opposed-Blade Damper with Edge Seals: 5 inch-lb/sq. ft. (62 kg-cm/sq. m) of damper. Parallel-Blade Damper without Edge Seals: 4 inch-lb/sq. ft (49.6 kg-cm/sq. m) of damper. Opposed-Blade Damper without Edge Seals: 3 inch-lb/sq. ft. (37.2 kg-cm/sq. m) of damper. Dampers with 2- to 3-Inch wg (500 to 750 Pa) of Pressure Drop or Face Velocities of 1000 to 2500 fpm (5 to 13 m/s): Increase running torque by 1.5. Dampers with 3- to 4-Inch wg (750 to 1000 Pa) of Pressure Drop or Face Velocities of 2500 to 3000 fpm (13 to 15 m/s): Increase running torque by 2.0.
B.
Coupling: V-bolt and V-shaped, toothed cradle. Overload Protection: Electronic overload or digital rotation-sensing circuitry. Fail-Safe Operation: Mechanical, spring-return mechanism. Provide external, manual gear release on nonspring-return actuators.
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Heating System Replacement at Building E-4081 6. 7. 8. Proportional Signal: 2- to 10-V dc or 4 to 20 mA, and 2- to 10-V dc position feedback signal. Temperature Rating: Minus 22 to plus 122 deg F (Minus 30 to plus 50 deg C). Temperature Rating (Smoke Dampers): Minus 22 to plus 250 deg F (Minus 30 to plus 121 deg C).
2.10 A. B.
CONTROL VALVES Control Valves: Factory fabricated, of type, body material, and pressure class based on maximum pressure and temperature rating of piping system, unless otherwise indicated. Hydronic system globe valves shall have the following characteristics: 1. 2. 3. NPS 2 (DN 50) and Smaller: Class 125 bronze body, bronze trim, rising stem, renewable composition disc, and screwed ends with backseating capacity repackable under pressure. NPS 2-1/2 (DN 65) and Larger: Class 125 iron body, bronze trim, rising stem, plug-type disc, flanged ends, and renewable seat and disc. Internal Construction: Replaceable plugs and stainless-steel or brass seats. a. b. 4. Single-Seated Valves: Cage trim provides seating and guiding surfaces for plug on top and bottom. Double-Seated Valves: Balanced plug; cage trim provides seating and guiding surfaces for plugs on top and bottom.
Sizing: 3-psig (21-kPa) maximum pressure drop at design flow rate or the following: a. b. c. Two Position: Line size. Two-Way Modulating: Either the value specified above or twice the load pressure drop, whichever is more. Three-Way Modulating: Twice the load pressure drop, but not more than value specified above.
5. 6.
Flow Characteristics: Two-way valves shall have equal percentage characteristics; threeway valves shall have linear characteristics. Close-Off (Differential) Pressure Rating: Combination of actuator and trim shall provide minimum close-off pressure rating of 150 percent of total system (pump) head for twoway valves and 100 percent of pressure differential across valve or 100 percent of total system (pump) head.
C.
Terminal Unit Control Valves: Bronze body, bronze trim, two or three ports as indicated, replaceable plugs and seats, and union and threaded ends. 1. 2. 3. Rating: Class 125 for service at 125 psig (860 kPa) and 250 deg F (121 deg C) operating conditions. Sizing: 3-psig (21-kPa) maximum pressure drop at design flow rate, to close against pump shutoff head. Flow Characteristics: Two-way valves shall have equal percentage characteristics; threeway valves shall have linear characteristics.
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Heating System Replacement at Building E-4081 2.11 A. DAMPERS Dampers: AMCA-rated, parallel-blade design; 0.108-inch- (2.8-mm-) minimum thick, galvanized-steel or 0.125-inch- (3.2-mm-) minimum thick, extruded-aluminum frames with holes for duct mounting; damper blades shall not be less than 0.064-inch- (1.6-mm-) thick galvanized steel with maximum blade width of 8 inches (200 mm) and length of 48 inches (1220 mm). 1. Secure blades to 1/2-inch- (13-mm-) diameter, zinc-plated axles using zinc-plated hardware, with blade bearings, blade-linkage hardware of zinc-plated steel and brass, ends sealed against spring-stainless-steel blade bearings, and thrust bearings at each end of every blade. Operating Temperature Range: From minus 40 to plus 200 deg F (minus 40 to plus 93 deg C). Edge Seals, Standard Pressure Applications: Closed-cell neoprene.
2. 3.
PART 3 - EXECUTION 3.1 A. B. EXAMINATION Verify that power supply is available to control units and operator workstation. Verify that pneumatic piping and duct-, pipe-, and equipment-mounted devices are installed before proceeding with installation. INSTALLATION A. B. C. Install software in control units and operator workstation(s). Implement all features of programs to specified requirements and as appropriate to sequence of operation. Connect and configure equipment and software to achieve sequence of operation specified. Verify location of thermostats, humidistats, and other exposed control sensors with Drawings and room details before installation. Install devices 60 inches (1530 mm) above the floor. 1. D. E. Install averaging elements in ducts and plenums in crossing or zigzag pattern.
3.2
Install damper motors on outside of duct in warm areas, not in locations exposed to outdoor temperatures. Install hydronic instrument wells, valves, and other accessories according to Division 15 Section "Hydronic Piping." ELECTRICAL WIRING AND CONNECTION INSTALLATION
3.3 A.
Install raceways, boxes, and cabinets according to Division 16 Section "Raceway and Boxes for Electrical Systems."
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Heating System Replacement at Building E-4081 B. C. Install building wire and cable according to Division 16 Section "Low-Voltage Electrical Power Conductors and Cables." Install signal and communication cable. 1. 2. 3. 4. 5. 6. D. E. Conceal cable, except in mechanical rooms and areas where other conduit and piping are exposed. Install exposed cable in raceway. Bundle and harness multiconductor instrument cable in place of single cables where several cables follow a common path. Fasten flexible conductors, bridging cabinets and doors, along hinge side; protect against abrasion. Tie and support conductors. Number-code or color-code conductors for future identification and service of control system, except local individual room control cables. Install wire and cable with sufficient slack and flexible connections to allow for vibration of piping and equipment.
Connect manual-reset limit controls independent of manual-control switch positions. Automatic duct heater resets may be connected in interlock circuit of power controllers. Connect hand-off-auto selector switches to override automatic interlock controls when switch is in hand position. FIELD QUALITY CONTROL
3.4 A.
Perform the following field tests and inspections and prepare test reports: 1. 2. 3. 4. 5. 6. 7. Operational Test: After electrical circuitry has been energized, start units to confirm proper unit operation. Remove and replace malfunctioning units and retest. Test and adjust controls and safeties. Test calibration of electronic controllers by disconnecting input sensors and stimulating operation with compatible signal generator. Test each point through its full operating range to verify that safety and operating control set points are as required. Test each control loop to verify stable mode of operation and compliance with sequence of operation. Adjust PID actions. Test each system for compliance with sequence of operation. Test software and hardware interlocks.
B.
DDC Verification: 1. 2. 3. 4. 5. 6. Verify that instruments are installed before calibration, testing, and loop or leak checks. Check instruments for proper location and accessibility. Check instrument installation for direction of flow, elevation, orientation, insertion depth, and other applicable considerations. Check flow instruments. Inspect tag number and line and bore size, and verify that inlet side is identified and that meters are installed correctly. Check pressure instruments, piping slope, installation of valve manifold, and selfcontained pressure regulators. Check temperature instruments and material and length of sensing elements.
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Heating System Replacement at Building E-4081 7. 8. 9. Check control valves. Verify that they are in correct direction. Check air-operated dampers. Verify that pressure gages are provided and that proper blade alignment, either parallel or opposed, has been provided. Check DDC system as follows: a. b. c. d. C. 3.5 A. Verify that DDC controller power supply is from emergency power supply, if applicable. Verify that wires at control panels are tagged with their service designation and approved tagging system. Verify that spare I/O capacity has been provided. Verify that DDC controllers are protected from power supply surges.
Replace damaged or malfunctioning controls and equipment and repeat testing procedures. ADJUSTING Calibrating and Adjusting: 1. 2. 3. Calibrate instruments. Make three-point calibration test for both linearity and accuracy for each analog instrument. Calibrate equipment and procedures using manufacturer's written recommendations and instruction manuals. Use test equipment with accuracy at least double that of instrument being calibrated. Control System Inputs and Outputs: a. b. c. d. e. 5. Flow: a. b. 6. Set differential pressure flow transmitters for 0 and 100 percent values with 3-point calibration accomplished at 50, 90, and 100 percent of span. Manually operate flow switches to verify that they make or break contact. Check analog inputs at 0, 50, and 100 percent of span. Check analog outputs using milliampere meter at 0, 50, and 100 percent output. Check digital inputs using jumper wire. Check digital outputs using ohmmeter to test for contact making or breaking. Check resistance temperature inputs at 0, 50, and 100 percent of span using a precision-resistant source.
4.
Pressure: a. b. Calibrate pressure transmitters at 0, 50, and 100 percent of span. Calibrate pressure switches to make or break contacts, with adjustable differential set at minimum.
7.
Temperature: a. b. Calibrate resistance temperature transmitters at 0, 50, and 100 percent of span using a precision-resistance source. Calibrate temperature switches to make or break contacts.
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Heating System Replacement at Building E-4081 8. Stroke and adjust control valves and dampers without positioners, following the manufacturer's recommended procedure, so that valve or damper is 100 percent open and closed. Stroke and adjust control valves and dampers with positioners, following manufacturer's recommended procedure, so that valve and damper is 0, 50, and 100 percent closed. Provide diagnostic and test instruments for calibration and adjustment of system. Provide written description of procedures and equipment for calibrating each type of instrument. Submit procedures review and approval before initiating startup procedures.
9. 10. 11. B. C.
Adjust initial temperature and humidity set points. Occupancy Adjustments: When requested within 12 months of date of Substantial Completion, provide on-site assistance in adjusting system to suit actual occupied conditions. Provide up to three visits to Project during other than normal occupancy hours for this purpose. DEMONSTRATION
3.6 A.
Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain HVAC instrumentation and controls. Refer to Division 01 Section "Demonstration and Training."
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SECTION 15940 - SEQUENCE OF OPERATION PART 1 1.1 A. GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this section. SUMMARY A. B. This Section includes Control sequences for HVAC systems, subsystems, and equipment. Related Section include the following: 1. Division 15 section HVAC Instrumentation and Controls for control equipment and devices and for submittal requirements.
1.2
1.3 A. B. 1.4 A. 1.5 A.
DEFINITIONS DDC: Direct digital control VAV: Variable air volume CENTRAL PLANT CONTROL The change from heating to cooling mode and from cooling to heating mode shall through the automatic operation of valves and selecting the mode in the DDC control system. COOLING SYSTEM DDC control system shall monitor and control existing roof mounted air-cooled chiller. Provide sensors to monitor the supply and return water temperature. The chiller shall be energized through the control system and monitored for alarms. Primary lead pumps (P-3 or P-4) shall be energized. Provide occupied/unoccupied control. HEATING WATER SYSTEM A. General: A local control panel shall be provided in boiler room. The control panel shall contain the DDC Controller to monitor and control the central heating hot water boilers (B-1 and B-2) with associated primary circulating pumps (BP-1 and BP-2) and secondary pumps (P-1, P-2, P3 and P-4). Also the control panel shall be provided with a manual override switch that allows independent operation of the boilers in the event of boiler control failure.
1.6
SEQUENCE OF OPERATION
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Heating System Replacement at Building E-4081 B. In the manual override mode, primary lead pumps BP-1 and BP-2 and lead secondary pumps (P-1 or P-2 and P-3 or P-4) shall run continuously and lead boiler B-1 (B-2 for lag) shall start in sequence to maintain its supply heating hot water temperature set point 180 deg. F. (adjustable). Mixing valve shall be fully open. When the system is indexed to the Auto mode, the central heating hot water plant shall be started by Building Automation system (BAS). The system shall energize lead secondary circulating pumps P-1 (P-2 for lag) and P-3 (P-4 for lag) and lead primary pump BP-1 (BP-2 for lag). When lead primary pump and lead secondary circulating pumps are running as sensed by its current sensor the unit controller shall start boiler B-1 (B-2 for lag) to maintain its secondary water supply temperature set point as sensed by the temperature sensor. When the lead boiler system cannot maintain the system supply heating water temperature, the unit controller shall energize lag primary circulating pump BP-2 and energize lag boiler B-2 and vice versa. The boilers control panel shall modulate the 3-way valve to maintain heating water return temperature. Reset return temperature according to outdoor air temperature in straight-line relationship for the following conditions: Outdoor Air Temp. 60 deg F and above 10 deg F and below E. Heating-Water Return Temp. 100 deg F 170 deg F
C.
D.
The boilers and heating pumps shall operate in a lead/lag sequence determined by run time status and alternated by time schedule determined by the Owner. Upon sense of failure by any boiler or pump, an alarm shall be generated and the lag boiler with its associated primary and secondary circulating pumps shall be initiated after a 30-second time delay. Boiler shall not be energized until proof of flow via pump motors current sensor proves flow status. Safety: When low water cutoff switch senses low water level in the boiler, it shall shut-off the boiler burner. Whenever the manual emergency shut-off switch is manually switched to OFF, it shall stop both the boiler burners. TERMINAL UNIT OPERATING SEQUENCE
F. G. 1.7 A.
Terminal Units: 1. Cabinet Unit Heater a. b. Aquastat shall shut-off water supply to unit when water temperature is below 100 deg F (adjustable). DDC Terminal Controller: 1) 2) Scheduled Operation: Occupied and unoccupied periods on seven-day clock with a minimum of four programmable periods per day. Unit Supply-Air Fan Operations: a If the system is set to heating mode then the fans shall operate as follows:
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Heating System Replacement at Building E-4081 b c Occupied Periods: Fan cycles to maintain occupied room temperature setpoint of 70 deg. F. Unoccupied Periods: Fan cycles to maintain unoccupied room temperature setpoint of 55 deg F.
3) c.
Controller shall have volatile-memory backup.
BAS Interface Requirements: 1) 2) Interface relay for scheduled operation. Interface shall be BAC-net compatible for central BAS workstation and include the following functions: a b c Adjust set points. Cabinet unit heater start, stop, and operating status. Occupied and unoccupied schedules.
2.
Fan Coil Unit a. DDC Terminal Controller: 1) 2) 3) Scheduled Operation: Occupied and unoccupied periods on seven-day clock with a minimum of four programmable periods per day. Unoccupied Period Override Operation: Two hours. Unit Supply-Air Fan Operation: a b 4) Occupied Periods: Fan runs continuously. Unoccupied Periods: Fan cycles to maintain room setback temperature.
Dual-Temperature Hydronic-Coil Operation: a Occupied Periods: When chilled water is available, modulate control valve if room temperature exceeds thermostat set point. When hot water is available, modulate control valve if temperature falls below thermostat set point. Unoccupied Periods: When chilled water is available, close control valve. When hot water is available, open control valve if room temperature falls below thermostat setback temperature.
1)
Outdoor-Air Damper Operation: a Occupied Periods: Open damper to fixed position; and energize the duct mounted outdoor air fan where applicable. Unoccupied periods: Close damper; and de-energize the duct mounted outdoor air fan where applicable.
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Heating System Replacement at Building E-4081 1) 2) b. Controller shall have volatile-memory backup. If freezestat senses a coil discharge temperature below 40 deg. F then the fan shall de-energize and an alarm shall be generated in the BAS.
BAS Interface Requirements: 1) 2) 3) Interface relay for scheduled operation. Interface relay to provide indication of fault at the central workstation. Provide BACnet interface for central BAS workstation for the following functions: a b c Adjust set points. Fan-coil-unit start, stop, and operating status. Data inquiry, including outdoor-air damper position, duct mounted outdoor air fan status (where applicable), supply- and room-air temperature. Occupied and unoccupied schedules.
d 3. Unit Ventilator: a.
DDC Terminal Controller: 1) 2) 3) Scheduled Operation: Occupied and unoccupied periods on seven-day clock with a minimum of four programmable periods per day. Unoccupied Period Override Operation: Two hours. Unit Supply-Air Fan Operation: a b 4) Occupied Periods: Fan runs continuously. Unoccupied Periods: Fan cycles to maintain room setback temperature.
Dual-Temperature Hydronic-Coil Operation: a Occupied Periods: When chilled water is available, modulate control valve if room temperature exceeds thermostat set point. When hot water is available, modulate control valve if temperature falls below thermostat set point. Unoccupied Periods: When chilled water is available, close control valve. When hot water is available, open control valve if room temperature falls below thermostat setback temperature.
1)
Outdoor-Air Damper Operation: a b Occupied Periods: Open damper to fixed position. Unoccupied periods: Close damper.
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Heating System Replacement at Building E-4081 1) 2) c. Controller shall have volatile-memory backup. If freezestat senses a coil discharge temperature below 40 deg. F then the fan shall de-energize and an alarm shall be generated in the BAS.
BAS Interface Requirements: 1) 2) 3) Interface relay for scheduled operation. Interface relay to provide indication of fault at the central workstation. Provide BACnet interface for central BAS workstation for the following functions: a b c d Adjust set points. Unit Ventilator start, stop, and operating status. Data inquiry, including outdoor-air damper position, supply- and room-air temperature. Occupied and unoccupied schedules.
PART 4 - PRODUCTS (Not Applicable) PART 5 - EXECUTION (Not Applicable) END OF SECTION 15940
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SECTION 15950 - TESTING, ADJUSTING, AND BALANCING FOR HVAC PART 1 - GENERAL 1.1 A. RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. Section Includes: 1. Balancing Hydronic Piping Systems: a. b. 1.3 A. B. C. 1.4 A. B. 1.5 A. Constant-flow hydronic systems. Primary-secondary hydronic systems.
1.2
DEFINITIONS NEBB: National Environmental Balancing Bureau. TAB: Testing, adjusting, and balancing. TAB Specialist: An entity engaged to perform TAB Work. SUBMITTALS Certified TAB reports. Sample report forms. QUALITY ASSURANCE TAB Contractor Qualifications: Engage a TAB entity certified by NEBB. 1. 2. B. TAB Field Supervisor: Employee of the TAB contractor and certified by NEBB. TAB Technician: Employee of the TAB contractor and who is certified by NEBB as a TAB technician.
Certify TAB field data reports and perform the following: 1. Review field data reports to validate accuracy of data and to prepare certified TAB reports.
TESTING, ADJUSTING, AND BALANCING FOR HVAC
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Heating System Replacement at Building E-4081 2. C. D. Certify that the TAB team complied with the approved TAB plan and the procedures specified and referenced in this Specification.
TAB Report Forms: Use standard TAB contractor's forms approved by Architect. Instrumentation Type, Quantity, Accuracy, and Calibration: As described in ASHRAE 111, Section 5, "Instrumentation."
PART 2 - PRODUCTS (Not Applicable) PART 3 - EXECUTION 3.1 A. B. EXAMINATION Examine the Contract Documents to become familiar with Project requirements and to discover conditions in systems' designs that may preclude proper TAB of systems and equipment. Examine systems for installed balancing devices, such as test ports, gage cocks, thermometer wells, flow-control devices, balancing valves and fittings, and manual volume dampers. Verify that locations of these balancing devices are accessible. Examine system and equipment installations and verify that field quality-control testing, cleaning, and adjusting specified in individual Sections have been performed. Examine test reports specified in individual system and equipment Sections. Examine HVAC equipment and filters and verify that bearings are greased, belts are aligned and tight, and equipment with functioning controls is ready for operation. Examine strainers. Verify that startup screens are replaced by permanent screens with indicated perforations. Examine three-way valves for proper installation for their intended function of diverting or mixing fluid flows. Examine system pumps to ensure absence of entrained air in the suction piping. Examine operating safety interlocks and controls on HVAC equipment. Report deficiencies discovered before and during performance of TAB procedures. Observe and record system reactions to changes in conditions. Record default set points if different from indicated values. PREPARATION A. B. Prepare a TAB plan that includes strategies and step-by-step procedures. Complete system-readiness checks and prepare reports. Verify the following:
C. D. E. F. G. H. I. J.
3.2
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Heating System Replacement at Building E-4081 1. 2. 3. 4. 5. 6. 7. Permanent electrical-power wiring is complete. Hydronic systems are filled, clean, and free of air. Automatic temperature-control systems are operational. Equipment and duct access doors are securely closed. Balance, smoke, and fire dampers are open. Isolating and balancing valves are open and control valves are operational. Windows and doors can be closed so indicated conditions for system operations can be met.
3.3 A.
GENERAL PROCEDURES FOR TESTING AND BALANCING Perform testing and balancing procedures on each system according to the procedures contained in NEBB's "Procedural Standards for Testing, Adjusting, and Balancing of Environmental Systems" and in this Section. 1. B. Comply with requirements in ASHRAE 62.1-2004, Section 7.2.2, "Air Balancing."
Cut insulation, ducts, pipes, and equipment cabinets for installation of test probes to the minimum extent necessary for TAB procedures. 1. 2. After testing and balancing, patch probe holes in ducts with same material and thickness as used to construct ducts. Install and join new insulation that matches removed materials. Restore insulation, coverings, vapor barrier, and finish according to Division 15 Section "HVAC Insulation."
C.
Mark equipment and balancing devices, including damper-control positions, valve position indicators, fan-speed-control levers, and similar controls and devices, with paint or other suitable, permanent identification material to show final settings. Take and report testing and balancing measurements in inch-pound (IP) units. GENERAL PROCEDURES FOR HYDRONIC SYSTEMS
D. 3.4 A. B.
Prepare schematic diagrams of systems' "as-built" piping layouts. Prepare hydronic systems for testing and balancing according to the following, in addition to the general preparation procedures specified above: 1. 2. 3. 4. 5. Open all manual valves for maximum flow. Check liquid level in expansion tank. Check makeup water-station pressure gage for adequate pressure for highest vent. Check flow-control valves for specified sequence of operation, and set at indicated flow. Set differential-pressure control valves at the specified differential pressure. Do not set at fully closed position when pump is positive-displacement type unless several terminal valves are kept open. Set system controls so automatic valves are wide open to heat exchangers. Check pump-motor load. If motor is overloaded, throttle main flow-balancing device so motor nameplate rating is not exceeded. Check air vents for a forceful liquid flow exiting from vents when manually operated.
6. 7. 8.
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Heating System Replacement at Building E-4081 3.5 A. PROCEDURES FOR CONSTANT-FLOW HYDRONIC SYSTEMS Measure water flow at pumps. Use the following procedures except for positive-displacement pumps: 1. Verify impeller size by operating the pump with the discharge valve closed. Read pressure differential across the pump. Convert pressure to head and correct for differences in gage heights. Note the point on manufacturer's pump curve at zero flow and verify that the pump has the intended impeller size. a. If impeller sizes must be adjusted to achieve pump performance, obtain approval from Architect and comply with requirements in Division 15 Section "Hydronic Pumps."
2.
Check system resistance. With all valves open, read pressure differential across the pump and mark pump manufacturer's head-capacity curve. Adjust pump discharge valve until indicated water flow is achieved. a. Monitor motor performance during procedures and do not operate motors in overload conditions.
3.
4. B. C. D. E.
Verify pump-motor brake horsepower. Calculate the intended brake horsepower for the system based on pump manufacturer's performance data. Compare calculated brake horsepower with nameplate data on the pump motor. Report conditions where actual amperage exceeds motor nameplate amperage. Report flow rates that are not within plus or minus 10 percent of design.
Measure flow at all automatic flow control valves to verify that valves are functioning as designed. Measure flow at all pressure-independent characterized control valves, with valves in fully open position, to verify that valves are functioning as designed. Set calibrated balancing valves, if installed, at calculated presettings. Measure flow at all stations and adjust, where necessary, to obtain first balance. 1. System components that have Cv rating or an accurately cataloged flow-pressure-drop relationship may be used as a flow-indicating device.
F. G.
Measure flow at main balancing station and set main balancing device to achieve flow that is 5 percent greater than indicated flow. Adjust balancing stations to within specified tolerances of indicated flow rate as follows: 1. 2. Determine the balancing station with the highest percentage over indicated flow. Adjust each station in turn, beginning with the station with the highest percentage over indicated flow and proceeding to the station with the lowest percentage over indicated flow. Record settings and mark balancing devices.
3.
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Heating System Replacement at Building E-4081 H. I. J. 3.6 A. 3.7 A. Measure pump flow rate and make final measurements of pump amperage, voltage, rpm, pump heads, and systems' pressures and temperatures including outdoor-air temperature. Measure the differential-pressure-control-valve settings existing at the conclusion of balancing. Check settings and operation of each safety valve. Record settings. PROCEDURES FOR PRIMARY-SECONDARY HYDRONIC SYSTEMS Balance the primary circuit flow first and then balance the secondary circuits. PROCEDURES FOR MOTORS Motors, 1/2 HP and Larger: Test at final balanced conditions and record the following data: 1. 2. 3. 4. 5. 6. 7. 3.8 A. Manufacturer's name, model number, and serial number. Motor horsepower rating. Motor rpm. Efficiency rating. Nameplate and measured voltage, each phase. Nameplate and measured amperage, each phase. Starter thermal-protection-element rating.
PROCEDURES FOR CHILLERS Balance water flow through each evaporator to within specified tolerances of indicated flow with all pumps operating. With only one chiller operating in a multiple chiller installation, do not exceed the flow for the maximum tube velocity recommended by the chiller manufacturer. Measure and record the following data with each chiller operating at design conditions: 1. 2. 3. 4. 5. 6. 7. Evaporator-water entering and leaving temperatures, pressure drop, and water flow. For water-cooled chillers, condenser-water entering and leaving temperatures, pressure drop, and water flow. Evaporator and condenser refrigerant temperatures and pressures, using instruments furnished by chiller manufacturer. Power factor if factory-installed instrumentation is furnished for measuring kilowatts. Kilowatt input if factory-installed instrumentation is furnished for measuring kilowatts. Capacity: Calculate in tons of cooling. For air-cooled chillers, verify condenser-fan rotation and record fan and motor data including number of fans and entering- and leaving-air temperatures.
3.9 A.
PROCEDURES FOR BOILERS Hydronic Boilers: Measure and record entering- and leaving-water temperatures and water flow.
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Heating System Replacement at Building E-4081 3.10 A. TOLERANCES Set HVAC system's air flow rates and water flow rates within the following tolerances: 1. Heating-Water Flow Rate: Plus or minus 10 percent. 2. Cooling-Water Flow Rate: Plus or minus 10 percent. FINAL REPORT General: Prepare a certified written report; tabulate and divide the report into separate sections for tested systems and balanced systems. 1. 2. B. Include a certification sheet at the front of the report's binder, signed and sealed by the certified testing and balancing engineer. Include a list of instruments used for procedures, along with proof of calibration.
3.11 A.
Final Report Contents: In addition to certified field-report data, include the following: 1. 2. 3. 4. Pump curves. Manufacturers' test data. Field test reports prepared by system and equipment installers. Other information relative to equipment performance; do not include Shop Drawings and product data.
C.
General Report Data: In addition to form titles and entries, include the following data: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Title page. Name and address of the TAB contractor. Project name. Project location. Architect's name and address. Engineer's name and address. Contractor's name and address. Report date. Signature of TAB supervisor who certifies the report. Table of Contents with the total number of pages defined for each section of the report. Number each page in the report. Summary of contents including the following: a. b. c. 12. 13. 14. Indicated versus final performance. Notable characteristics of systems. Description of system operation sequence if it varies from the Contract Documents.
Nomenclature sheets for each item of equipment. Data for terminal units, including manufacturer's name, type, size, and fittings. Notes to explain why certain final data in the body of reports vary from indicated values.
D.
System Diagrams: Include schematic layouts of air and hydronic distribution systems. Present each system with single-line diagram and include the following: 1. Water and steam flow rates.
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Heating System Replacement at Building E-4081 2. 3. 4. 5. E. Pipe and valve sizes and locations. Terminal units. Balancing stations. Position of balancing devices.
Gas- and Oil-Fired Heat Apparatus Test Reports: In addition to manufacturer's factory startup equipment reports, include the following: 1. Unit Data: a. b. c. d. e. f. g. h. i. j. k. l. m. n. 2. System identification. Location. Make and type. Model number and unit size. Manufacturer's serial number. Fuel type in input data. Output capacity in Btu/h (kW). Ignition type. Burner-control types. Motor horsepower and rpm. Motor volts, phase, and hertz. Motor full-load amperage and service factor. Sheave make, size in inches (mm), and bore. Center-to-center dimensions of sheave, and amount of adjustments in inches (mm).
Test Data (Indicated and Actual Values): a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. Total air flow rate in cfm (L/s). Entering-air temperature in deg F (deg C). Leaving-air temperature in deg F (deg C). Air temperature differential in deg F (deg C). Entering-air static pressure in inches wg (Pa). Leaving-air static pressure in inches wg (Pa). Air static-pressure differential in inches wg (Pa). Low-fire fuel input in Btu/h (kW). High-fire fuel input in Btu/h (kW). Manifold pressure in psig (kPa). High-temperature-limit setting in deg F (deg C). Operating set point in Btu/h (kW). Motor voltage at each connection. Motor amperage for each phase. Heating value of fuel in Btu/h (kW).
F.
Pump Test Reports: Calculate impeller size by plotting the shutoff head on pump curves and include the following: 1. Unit Data: a. b. c. Unit identification. Location. Service.
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Heating System Replacement at Building E-4081 d. e. f. g. h. i. j. k. l. m. n. o. p. 2. Make and size. Model number and serial number. Water flow rate in gpm (L/s). Water pressure differential in feet of head or psig (kPa). Required net positive suction head in feet of head or psig (kPa). Pump rpm. Impeller diameter in inches (mm). Motor make and frame size. Motor horsepower and rpm. Voltage at each connection. Amperage for each phase. Full-load amperage and service factor. Seal type.
Test Data (Indicated and Actual Values): a. b. c. d. e. f. g. h. i. j. k. Static head in feet of head or psig (kPa). Pump shutoff pressure in feet of head or psig (kPa). Actual impeller size in inches (mm). Full-open flow rate in gpm (L/s). Full-open pressure in feet of head or psig (kPa). Final discharge pressure in feet of head or psig (kPa). Final suction pressure in feet of head or psig (kPa). Final total pressure in feet of head or psig (kPa). Final water flow rate in gpm (L/s). Voltage at each connection. Amperage for each phase.
G.
Instrument Calibration Reports: 1. Report Data: a. b. c. d. e. Instrument type and make. Serial number. Application. Dates of use. Dates of calibration.
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SECTION 16050 - BASIC ELECTRICAL MATERIALS AND METHODS PART 1 - GENERAL 1.1 SECTION INCLUDES A. Basic Electrical requirements applicable to the construction work. 1.2 GENERAL A. Provisions of the General and Supplementary Conditions, and Division 1 General Requirements of these specifications, as related to the electrical work, shall apply to, and form part of, the work described in this Division of the Specifications. 1.3 CITED STANDARDS A. American Society for Testing and Materials (ASTM): E814 Standard Method of Fire Tests of Through-Penetration Fire Stops. B. Factory Mutual (FM): Approval Guide. C. National Electrical Contractors Association (NECA): 5055 Standard of Installation. D. National Fire Protection Association (NFPA): 70 National Electrical Code (NEC). E. Underwriters Laboratories, Inc. (UL): 1479 Fire Tests of Through-Penetration Fire Stops Fire Resistance Directory 1.4 NOTED RESTRICTIONS A. Do not interrupt services or systems unless authorized by the Owner. 1.5 DELIVERABLES A. Combustion/Toxicity Certification Number for covered products. 1.6 CONTRACT DOCUMENTS AND REFERENCES A. The complete set of Architectural, Civil, Structural, Mechanical, and Electrical Drawings and specifications apply to this work. The Contractor shall be familiar will all other related documents.
BASIC ELECTRICAL MATERIALS AND METHODS
16050 - 1
B. The contract drawings and generally diagrammatic and all offsets, bends, fittings and accessories are not necessarily shown. Provide all items as may be required to provide for a complete and functional system. 1.7 CONTRACTOR QUALIFICATIONS A. Any Contractor performing work under this Division shall be fully qualified. Submit the following evidence if requested. 1. 2. 3. A list of not less than five (5) comparable projects which the Contractor successfully completed. Letters of reference from not less that three (3) registered Professional Engineers, General Contractors or Building Owners. Local or State License where required.
B. Acceptance of a Subcontractor will not relieve the Contractor of any contractual requirements or his responsibility to supervise and coordinate the various trades.
PART 2 - PRODUCTS 2.1 GENERAL A. Equipment, materials and accessories, shall be furnished as necessary to complete the work. B. Products and materials shall comply with the requirements of the cited standards. C. Products and materials shall be suitable for the intended application, with regard to rating, listing, and labeling. 2.2 PERMITS, INSPECTION AND CERTIFICATION A. Obtain, purchase, and deliver all permits, certificates of inspection, etc. required by the Authorities Having Jurisdiction. Deliver inspection, approval, and other certificates to the Owner prior to final acceptance of the work. 2.3 PROTECTIVE COATINGS A. Factory-applied and field-applied protective coatings shall protect materials and equipment from rust and corrosion damage. B. Protective coatings shall be suitable for the atmospheric conditions encountered. 2.4 COMBUSTION/TOXICITY CERTIFICATION A. Covered products include nonmetallic conduits and raceways, insulated wires and cables, and materials and products manufactured from synthetic or natural polymers, including sealing materials. B. Conduits and wiring within an appliance, a fixture, or mechanical equipment sold as an assembly, are excluded from the requirement. BASIC ELECTRICAL MATERIALS AND METHODS 16050 - 2
PART 3 - EXECUTION 3.1 PREPARATION A. Transmit deliverables required by this section. B. Furnish products as indicated. C. Ensure substrates are in suitable condition to receive the work of this section. D. Coordinate electrical work with other trades. 3.2 STORAGE AND PROTECTION OF EQUIPMENT A. All electrical equipment shall be properly stored and protected against the elements. B. Equipment subject to corrosion from excessive moisture shall be stored in dry heated areas. C. Equipment subject to damage from excessive heat or sunlight shall be stored to protect such damage. D. Protect equipment against damage from construction materials such as paint spots, tar spots, waterproofing compound, etc. E. Equipment damaged as a result of improper storage or handling shall be properly repaired at the Contractors expense or shall be replaced at the Contractors expense if in the opinion of the Engineer the equipment has been damaged to such an extent it cannot operate properly after repairs are made. 3.3 CONTRACT DOCUMENTS AND REFERENCES A. The complete set of Architectural, Civil, Structural, Mechanical, and Electrical Drawings and specifications apply to this work. The Contractor shall be familiar will all other related documents. B. The contract drawings and generally diagrammatic and all offsets, bends, fittings and accessories are not necessarily shown. Provide all items as may be required to provide for a complete and functional system. 3.4 PENETRATION OF WATERPROOF CONSTRUCTION A. Minimize penetration of waterproof construction, exterior walls and interior waterproof construction. Where such penetrations are necessary, provide necessary curbs, sleeves, shields, flashing, fittings and caulking to make penetrations watertight. 3.5 PENETRATION OF FLOORS AND WALLS A. Maintain the fire resistance rating of floors and walls.
16050 - 3
B. Provide steel sleeves securely fastened to the wall or floor where penetrations are required for conduits. Space between the conduit contained in the sleeve and the sleeve itself, and any space between the sleeve and the wall or floor shall be filled with concrete, grout or mortar for the full thickness of the wall or floor. C. Provide steel sleeves where penetrations are required for cables having combustible jackets or insulation. Protect cable by a through-penetration fire stop system. D. Provide fire stop products, which are FM approved, listed in the UL Fire Resistance Directory under categories XHCR and XHEZ, and conform to ASTM E814 and UK 1479. The fire stop system shall have an F-rating of not less than the rating of the wall or floor penetrated. 3.6 SUPPORTERS, HANGERS AND FOUNDATIONS A. Provide supports, hangers, braces, attachments and foundations required for the Work. Support and set work without placing strains on the materials, equipment, or the building structure. B. Install wall-mounted equipment such as enclosed switches at a uniform height, when installed adjacent to each other. 3.7 INSTALLATION A. Install and connect equipment and devices in accordance with manufacturers recommendations and applicable requirements of NEC and NECA. B. Provide matching receptacles for equipment having cord and plug connections. Install strainrelief grips and clamps for cord connections. C. In dry locations, install flexible metal conduit (length 18 inches to 36 inches) for final conduit connections to motors; to distribution transformers; to equipment requiring field adjustment or alignment, or subject to vibration. In damp or wet locations use liquid tight flexible metal conduit. D. Clean and touch-up protected surfaces that become scratched, marred or otherwise damaged. 3.8 TESTING, ADJUSTMENT AND START UP A. Perform the following inspections and tests on each system, equipment item, and product: 1. 2. 3. 4. 5. Check wiring for continuity, shorts and grounds. Check the setting of protective devices. Perform insulation testing using a motor-driven Megger tester. Energize and operate switches, and outlets. Verify correct operation. Actuate safety devices. Verify correct operation.
B. Lubricate, clean, adjust and test all equipment and systems in accordance with the manufacturers instructions prior to initial operation. Do not operate equipment unless proper safety devices and controls are operational. Provide all maintenance and service for equipment, which is operated during construction and protect the equipment.
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C. Verify that motors have been lubricated before starting to check direction of rotation. Take necessary precautions to avoid damaging equipment. D. Energize and operate equipment at full load for a period of not less than 24 hours. Verify correct operation. 3.9 DEMONSTRATION A. As part of this Contract, provide for the services of equipment manufacturers or their established representatives to demonstrate to selected maintenance personnel the correct operation, safety and maintenance of all electrical equipment under this Contract. END OF SECTION 16050
16050 - 5
Heating System Replacement at Building E-4081 SECTION 16060 - GROUNDING AND BONDING PART 1 - GENERAL 1.1 SECTION INCLUDES A. Requirements for system and equipment grounding and bonding. 1.2 REFERENCED SECTIONS A. Section 16120 Conductors and Cables. 1.3 CITED STANDARDS A. American National Standards Institute (ANSI): 81 Earth Resistivity, Ground Impedance, and Earth Surface Potentials of a Ground System, Guide for Measuring. 1.4 NOTED RESTRICTION (None noted) 1.5 QUALITY CONTROL (None listed) 1.6 SUBMITTALS A. Product data for each specified product. 1.7 DELIVERABLES A. Test report on the resistivity of the ground system.
PART 2 - PRODUCTS 2.1 GENERAL A. Grounding conductors: High conductivity, (97% or better) stranded copper with 600 volt green color insulation. Sizes shall be as indicated. B. Connectors, lugs, and terminals: Copper, suitable for the intended use conforming to the requirements of Section 16123. C. Bonding jumpers: Copper. D. Main and local ground bus bars: Tinned copper. PART 3 - EXECUTION
GROUNDING AND BONDING
16060 - 1
Heating System Replacement at Building E-4081 3.1 PREPARATION A. Transmit submittals and deliverables requirements by this Section. B. Furnish product as indicated. C. Ensure substrates are in suitable condition to receive the work of this Section. 3.2 GENERAL A. Ground and bond: Systems, circuits, and equipment, including but not limited to: panelboards, motors, switches, wiring devices, boxes, and metallic raceways. B. Provide a ground path of low impedance maximum 10 ohms to protect personnel and equipment from hazardous or damaging voltage. 3.3 INSTALLATION A. Bond neutral to ground at service-entrance equipment, in accordance with manufacturers recommendations. B. Install main and local ground bus bars where indicated. C. Make all metal raceways electrically and mechanically continuous. Install bonding jumpers at expansion joints. D. Install an equipment grounding conductor (green) with each feeder and each branch circuit. E. Measure the resistivity of the ground system in accordance with ANSI 81, and deliver a test report.
GROUNDING AND BONDING
16060 - 2
Heating System Replacement at Building E-4081 SECTION 16072 - ELECTRICAL SUPPORTS PART 1 - GENERAL 1.1 SECTION INCLUDES A. Requirements for supports for electrical work. 1.2 REFERENCED SECTIONS A. (None referenced) 1.3 CITED STANDARDS A. American Society for Testing and Materials (ASTM): A123 A153 A283 A307 1.4 Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products Zinc Coating (Hot-Dip) on Iron and Steel Hardware Low and Intermediate Tensile Strength Carbon Steel Plates, Shapes and Bars Carbon Steel Bolts and Nuts
NOTED RESTRICTIONS (None noted)
1.5
QUALITY CONTROL (None listed)
1.6
SUBMITTALS A. Product data for each specified product.
1.7
DELIVERABLES (None listed)
PART 2 - PRODUCTS 2.1 GENERAL A. Manufacturers:
ELECTRICAL SUPPORTS
16072 - 1
Heating System Replacement at Building E-4081 1. 2. 3. B. C. 2.2 B-Line Systems, Inc. O-Z/Gedney Unistrut Corp.
Products for use in dry locations shall be hot-dip galvanized in accordance with ASTM A123. Products for use in damp or wet locations, or in contact with concrete, shall be hot-dip galvanized in accordance with ASTM A123, and shall be 40 mil PVC coated. SUPPORTS
A. Anchors and fasteners for: 1. 2. 3. 4. 5. 6. 7. B. Concrete structural elements; Continuously slotted or spot precast inserts, expansion anchors, or powder-actuated anchors. Steel structural elements: Beam clamps or spring steel clips. Concrete surfaces: Self-drilling anchors or expansion anchors. Hollow masonry, and gypsum board partitions: Toggle bolts or hollow wall fasteners. Solid masonry walls: Expansion anchors or preset inserts. Sheet metal: Sheet metal screws. Wood: Wood screws.
Steel channels: Galvanized, roll-formed from minimum 12 gauge steel, conforming to ASTN A283. Where indicated, steel channels shall also have a minimum 40 mil PVC coating. Thomas & Betts Superstrut, or approved equal. Hanger rods: 3/8 inch diameter minimum, galvanized.
C.
D. Bolts, nuts, screws and washers: Type, grade and class required for the application. For use in damp or wet locations, or in contact with concrete, they shall be hot-dip galvanized in accordance with ASTM A153. E. Bolts and nuts: Hex-type in inch sizes, conforming to ASTM A307.
PART 3 - EXECUTION 3.1 PREPARATION A. Transmit submittals and deliverables required by this Section. B. C. 3.2 Furnish products as indicated. Ensure substrates are in suitable condition to receive the work of this Section. INSTALLATION A. Install supports in accordance with manufacturers instructions. Do not exceed the manufacturers recommended loads.
ELECTRICAL SUPPORTS
16072 - 2
Heating System Replacement at Building E-4081 B. C. Install supports with sufficient rigidity to prevent vibration and movement, or loads from being imposed on electrical equipment. Provide supplementary supports where required.
D. Provide supports for electrical work separate from supports for other work. E. F. Install surface mounted cabinets and enclosures with four anchors, minimum. Install steel channels vertically to provide approximately 1" clearance behind cabinets and enclosures. Install junction and pull boxes with four anchors, minimum. Install spacers to provide clearance from the supporting surface.
G. Do not drill or puncture structural steel, or cantilever a load off structural steel. H. Support enclosures in stud walls, by bridging studs, top and bottom.
ELECTRICAL SUPPORTS
16072 - 3
Heating System Replacement at Building E-4081 SECTION 16075 - ELECTRICAL IDENTIFICATION PART 1 - GENERAL 1.1 SUMMARY A. This Section includes identification of electrical materials, equipment, and installations. 1.2 SUBMITTALS A. General: Submit each item in this Article according to the Conditions of the Contract and Division 1 Specification Sections. B. C. Product Data for each type of product specified. Schedule of identification nomenclature to be used for identification signs and labels.
D. Samples for each color, lettering style, and other graphic representation required for identification materials; samples of labels and signs. 1.3 QUALITY ASSURANCE A. Comply with NFPA 70. B. C. Comply with ANSI C2. Comply with Occupational Safety & Health Administration (OSHA). 1. 1.4 29 CFR 1910 Safety and Health Standard.
SEQUENCING AND SCHEDULING A. Coordinate installing electrical identification after completion of finishing where identification is applied to field-finished surfaces.
1.5
SUBMITTALS A. Product data for each specified product. B. Sample of each product.
PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
ELECTRICAL IDENTIFICATION
16075 - 1
Heating System Replacement at Building E-4081 1. 2. 3. 2.2 Carlton Industries, Inc. Brady USA, Inc. Ideal Industries.
RACEWAY AND CABLE LABELS A. Manufacturer's Standard Products: Where more than one type is listed for a specified application, selection is Installer's option, but provide single type for each application category. Use colors prescribed by ANSI A13.1, NFPA 70, and these Specifications. 1. 2. 3. B. C. Conform to ANSI A13.1, Table 3, for minimum size of letters for legend and minimum length of color field for each raceway or cable size. Color: Black legend on orange field. (Conduit marker) Sized to fit conduit. Legend: Indicates voltage.
Adhesive Labels: Preprinted, flexible, self-adhesive vinyl. Legend is over laminated with a clear, weather and chemical resistant coating. Pretensioned, Wraparound Plastic Sleeves: Flexible, preprinted, color-coded, acrylic bands sized to suit the diameter of the line it identifies and arranged to stay in place by pretensioned gripping action when placed in position.
D. Colored Adhesive Tape: Self-adhesive vinyl tape not less than 3 mils thick by 1 to 2 inches wide. E. F. Tape Markers: Vinyl or vinyl-cloth, self-adhesive, wraparound type with preprinted numbers and letters. Aluminum, Wraparound Marker Bands: Bands cut from 0.014-inch-thick aluminum sheet, with stamped or embossed legend, and fitted with slots or ears for permanently securing around wire or cable jacket or around groups of conductors.
G. Brass or Aluminum Tags: Metal tags with stamped legend, punched for fastener. Dimensions: 2 by 2 inches by 0.05 inch. H. Color coded plastic tape: Self-adhesive, flame-retardant, weather-resistant, vinyl electrical tape, minimum 7 mils thick by 3/4inchess wide, of the color specified. I. J. Plastic signs: Self-adhesive or pressure sensitive, pre-printed, flexible vinyl for operation instructions or warnings, sized for adequate visibility, with suitable wording for each application. OSHA standard DANGER signs: Baked enamel aluminum; red, black and white graphics; 14 inches by 10 inches, with suitable wording for each application.
K. Plastic nameplates: Three-layer, laminated melamine with engraved white letters on black background (except emergency system which shall be on white on red), with beveled edges, peel-and-press adhesive backing, and small mounting holes for stainless steel fasteners. L. Lettering and graphics: As required for operation and maintenance of systems and equipment.
16075 - 2
Heating System Replacement at Building E-4081 M. Cable tags: Laminated three-layer melamine with engraved letters, and small hole for ties. 2.3 ENGRAVED NAMEPLATES AND SIGNS A. Manufacturer's Standard Products: Where more than one type is listed for a specified application, selection is Installer's option, but provide single type for each application category. Use colors prescribed by ANSI A13.1, NFPA 70, and these Specifications. B. Baked-Enamel Signs for Interior Use: Preprinted aluminum signs, punched for fasteners, with colors, legend, and size as indicated or as otherwise required for the application. 1/4-inch grommets in corners for mounting. Exterior, Metal-Backed, Butyrate Signs: Weather-resistant, nonfading, preprinted, cellulose acetate butyrate signs with 0.0396-inch, galvanized steel backing, with colors, legend, and size appropriate to the application. 1/4-inch grommets in corners for mounting.
C.
D. Fasteners for Plastic-Laminated and Metal Signs: Self-tapping stainless-steel screws or No. 10/32 stainless-steel machine screws with nuts and flat and lock washers. 2.4 MISCELLANEOUS IDENTIFICATION PRODUCTS A. Cable Ties: Fungus-inert, self-extinguishing, 1-piece, self-locking, Type 6/6 nylon cable ties with the following features: 1. 2. 3. 4. Minimum Width: 3/16 inch. Tensile Strength: 50 lb minimum. Temperature Range: Minus 40 to 185 deg F. Color: As indicated where used for color coding.
PART 3 - EXECUTION 3.1 INSTALLATION A. Install identification devices according to manufacturer's written instructions. B. C. Install labels where indicated and at locations for best convenience of viewing without interference with operation and maintenance of equipment. Lettering, Colors, and Graphics: Coordinate names, abbreviations, colors, and other designations used for electrical identification with corresponding designations used in the Contract Documents or required by codes and standards. Use consistent designations throughout the Project.
D. Sequence of Work: Where identification is to be applied to surfaces that require finish, install identification after completion of finish work. E. F. Self-Adhesive Identification Products: Clean surfaces of dust, loose material, and oily films before applying. Install Circuit Identification Labels on Boxes: Label externally as follows: 16075 - 3
Heating System Replacement at Building E-4081 1. 2. 3. Exposed Boxes: Pressure-sensitive, self-adhesive plastic label on cover. Concealed Boxes: Plasticized card-stock tags. Labeling Legend: Permanent, waterproof listing of panel and circuit number or equivalent.
G. Color-Code Conductors: Secondary service, feeder, and branch circuit conductors throughout the secondary electrical system. 1. 208/120-V System: As follows: a. b. c. d. e. 2. Phase A: Black. Phase B: Red. Phase C: Blue. Neutral: White. Ground: Green.
480/277-V System: As follows: a. b. c. d. e. Phase A: Brown. Phase B: Orange. Phase C: Yellow. Neutral: White. Ground: Green.
3.
Factory-apply color the entire length of the conductors, except the following fieldapplied, color-coding methods may be used in lieu of factory-coded wire for sizes larger than No. 10 AWG. a. Colored, pressure-sensitive plastic tape in half-lapped turns for a distance of 6 inches from terminal points and in boxes where splices or taps are made. Apply the last 2 turns of tape with no tension to prevent possible unwinding. Use 1inch-wide tape in colors as specified. Adjust tape bands to avoid obscuring cable identification markings. Colored cable ties applied in groups of 3 ties of specified color to each wire at each terminal or splice point starting 3 inches from the terminal and spaced 3 inches apart. Apply with a special tool or pliers, tighten to a snug fit, and cut off excess length.
b.
H. Power Circuit Identification: Use metal tags or aluminum wraparound marker bands for cables, feeders, and power circuits in vaults, pull boxes, junction boxes, manholes, and switchboard rooms. 1. 2. I. Legend: 1/4-inch-steel letter and number stamping or embossing with legend corresponding to indicated circuit designations. Fasten tags with nylon cable ties; fasten bands using integral ears.
Apply identification to conductors as follows:
16075 - 4
Heating System Replacement at Building E-4081 1. 2. Conductors to Be Extended in the Future: Indicate source and circuit numbers. Multiple Power or Lighting Circuits in the Same Enclosure: Identify each conductor with source, voltage, circuit number, and phase. Use color coding for voltage and phase indication of secondary circuit. Multiple Control Circuits in the Same Enclosure: Identify each conductor by its system and circuit designation. Use a consistent system of tags, color coding, or cable marking tape.
3.
J.
Apply warning, caution, and instruction signs and stencils as follows: 1. Install warning, caution, and instruction signs where indicated or required to ensure safe operation and maintenance of electrical systems and of items to which they connect. Install engraved, plastic-laminated instruction signs with approved legend where instructions or explanations are needed for system or equipment operation. Install butyrate signs with metal backing for outdoor items.
K. Install identification as follows: 1. Apply equipment identification labels of engraved plastic laminate on each major unit of equipment, including central or master unit of each system. This includes communication, signal, and alarm systems, unless units are specified with their own selfexplanatory identification. Except as otherwise indicated, provide a single line of text with -inch-high lettering on 1-1/2-inch-high label; where 2 lines of text are required, use lettering 2 inches high. Use white lettering on black field. Apply labels for each unit of the following categories of equipment. a. b. c. d. e. f. g. 2. Panelboards, electrical cabinets, and enclosures. Access doors and panels for concealed electrical items. Motor starters. Push-button stations. Contactors. Control devices. Transformers.
Apply designation labels of engraved plastic laminate for disconnect switches, breakers, push buttons, pilot lights, and similar items for power distribution and control components above, except panelboards and alarm/signal components where labeling is specified elsewhere. For panelboards, provide framed, typed circuit schedules with explicit description and identification of items controlled by each individual breaker.
L.
Apply cable and wire markers on conductors in boxes, enclosures, or cabinets, where more than one circuit is present.
M. Apply conduit markers on conduits run exposed and above hung ceilings. Indicate system voltage (for lighting and power) or service (for low voltage systems). N. Apply self-adhesive plastic designs:
16075 - 5
Heating System Replacement at Building E-4081 1. 2. On electrical equipment enclosures to warn unauthorized personnel. To give instructions on procedures for operation and maintenance.
O. Apply danger signs where required by OSHA. Apply appropriate danger signs on electrical equipment enclosures, cabinets, and boxes containing 208 volt circuits. P. Apply plastic nameplates on electrical equipment including junction boxes and pull boxes identifying the equipment or function. 1. 2. Attach nameplates to the outside of enclosures with small-size stainless steel screws in addition to the adhesive backing. In offices and public areas, attach nameplates to the inside of equipment enclosure doors with adhesive backing only.
16075 - 6
Heating System Replacement at Building E-4081 SECTION 16120 - CONDUCTORS AND CABLES PART 1 - GENERAL 1.1 SECTION INCLUDES A. Requirements for wiring. 1.2 REFERENCED SECTIONS A. Section 16060 B. Section 16075 1.3 CITED STANDARDS A. Underwriters Laboratories Inc. (UL): 44 Rubber-Insulated Wires and Cables 83 Thermoplastic-Insulated Wires and Cables 854 Service-Entrance Cables 1.4 SUBMITTALS A. Product data. Grounding and Bonding Electrical Identification
PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but not limited to, the following: B. Building Wire: 1. 2. 3. 4. General Cable Corp. American Flexible Wire Co. Southwire Co. Triangle PWC, Inc.
C. Insulated spring wire connectors: 1. 2. 3. Burndy Corp. Ideal Industries, Inc. Thomas & Betts Co.
D. Insulated crimp connectors: 1. 2. Burndy Corp. Ideal Industries, Inc.
CONDUCTORS AND CABLES
16120 - 1
Heating System Replacement at Building E-4081 3. Thomas & Betts Co.
E. Uninsulated crimp connectors: 1. 2. 3. Burndy Corp. Ideal Industries, Inc. Thomas & Betts Co.
F. Terminals: 1. 2. 3. G. Lugs: 1. 2. 3. 4. Burndy Corp. Ideal Industries Thomas & Betts Co. . Burndy Corp. Ideal Industries RN or SN Thomas & Betts Co.
H. Heat-shrinkable splices: 1. Raychem Corp. 2. Thermofit WCS 3. Thomas & Betts Co. SHRINK-KON insulators 2.2 WIRING FOR LIGHT AND POWER A. Wires and conductors shall be copper only. B. Minimum wire size: #12 AWG. Maximum wire size: 500 kcmil. C. Stranded copper conductors with 600 volt insulation of one of the following types: 1. Type THHN-THWN conforming to UL.
D. Use of Armored cables type AC or ACL are prohibited. E. Conductors installed in runs within 6 inches of heating pipes or equipment shall be type AVA. F. Wire sizes 250 kcmil and larger shall have 37 strands.
PART 3 - EXECUTION 3.1 GENERAL A. Transmit submittals and deliverables required by this Section. B. Furnish products as indicated.
16120 - 2
Heating System Replacement at Building E-4081 C. Ensure substrates are in suitable condition to receive the work of this Section. 3.2 SIZING A. Size wire so that the operating temperature will not exceed that designated for the type of insulated conductor used with respect to type of circuit, wiring method employed, or number of conductors. B. Size wire for a maximum voltage drop of 3% for branch circuits. 3.3 INSTALLATION A. Install wiring in raceways after the raceway system is completed, cleaned and all work which may damage wiring has been completed. B. Pull conductors using only UL listed wire pulling lubricant and 1/4 inch polypropylene drag line. C. Arrange conductors in groups of three phases and neutral (if used) in wireways and large pullboxes. D. Install branch circuits including switch legs if indicated or required. E. Install grounding conductors in accordance with Section 16060. F. Single-phase branch circuits of different phases may be installed as multiwire branch circuits having a common neutral conductor, except that lighting branch circuits shall not share a common neutral with receptacle branch circuits. G. Install individual neutrals on circuits recommended by the equipment manufacturer. H. Install no more than one three-phase circuit or three single-phase circuits in each raceway. I. J. 3.4 Install splices only in accessible junction boxes. Color code all wiring in accordance with Section 16075. SPLICES AND TERMINATIONS A. Make splices, taps, and terminations to carry the full capacity of conductors without perceptible temperature rise. B. In dry locations, splice conductors #8 AWG and smaller using insulated spring wire connectors or insulated crimp connectors. For conductors #6 AWG and larger, use insulated crimp connectors and apply electrical filler tape to fill the indentations, and vinyl electrical tape to provide insulation equivalent to the conductor insulation. C. In damp locations, make splices similar to dry locations, with the addition of moisture-sealing tape over the insulation. D. In wet locations, make splices using uninsulated crimp connectors, and insulate with resin splice kits or heat-shrinkable splices.
16120 - 3
Heating System Replacement at Building E-4081 E. For conductors #10 AWG and smaller, use terminals to connect to equipment designed for use with terminals. F. For conductors #8 AWG and larger, use lugs to connect to flat busbars, or to equipment designed for use with lugs.
16120 - 4
Heating System Replacement at Building E-4081 SECTION 16130 - RACEWAYS AND BOXES PART 1 - GENERAL 1.1 SUMMARY A. This Section includes raceways, fittings, boxes, enclosures, and cabinets for electrical wiring. 1. Raceways include the following: a. b. c. d. e. f. 2. EMT. RMC. PVC externally coated, rigid steel conduits. PVC externally coated. LFMC. RNC.
Boxes, enclosures, and cabinets include the following: a. b. c. d. Device boxes. Outlet boxes. Pull and junction boxes. Cabinets and hinged-cover enclosures.
1.2
DEFINITIONS A. EMT: Electrical metallic tubing. B. LFMC: Liquidtight flexible metal conduit. C. RMC: Rigid metal conduit. D. RNC: Rigid nonmetallic conduit.
1.3
SUBMITTALS A. Product Data: For fittings, hinged-cover enclosures, and cabinets. B. Shop Drawings: Include layout drawings showing components and wiring for nonstandard boxes, enclosures, and cabinets.
1.4
QUALITY ASSURANCE A. Listing and Labeling: Provide raceways and boxes specified in this Section that are listed and labeled. 1. 2. The Terms "Listed" and "Labeled": As defined in NFPA 70, Article 100. Listing and Labeling Agency Qualifications: A "Nationally Recognized Testing Laboratory" as defined in OSHA Regulation 1910.7.
B. Comply with NECA's "Standard of Installation."
RACEWAYS AND BOXES
16130 - 1
Heating System Replacement at Building E-4081 C. Comply with NFPA 70. 1.5 COORDINATION A. Coordinate layout and installation of raceways and boxes with other construction elements to ensure adequate headroom, working clearance, and access. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but not limited to, the following: 1. Metal Conduit and Tubing: a. b. c. 2. Cole-Flex Corp. Flexcon, Inc.; Coleman Cable Systems, Inc. Monogram Co.; AFC.
Conduit Bodies and Fittings: a. b. c. American Electric; Construction Materials Group. Crouse-Hinds; Div. of Cooper Industries. O-Z/Gedney; Unit of General Signal.
3.
Boxes, Enclosures, and Cabinets: a. b. c. American Electric; FL Industries. Crouse-Hinds; Div. of Cooper Industries. O-Z/Gedney; Unit of General Signal.
2.2
METAL CONDUIT AND TUBING A. Aluminum conduits and fittings will not be allowed. B. EMT anf Fittings: ANSI C80.3. C. Rigid Steel Conduit: ANSI C80.1. D. LFMC: Flexible steel conduit with PVC jacket. E. F. Fittings: NEMA FB 1; compatible with conduit/tubing materials. Rigid nonmetallic conduit: PVC schedule 40, unless otherwise noted on drawings, conforming to UL 651. NONMETALLIC CONDUIT AND TUBING A. RNC: NEMA TC 2, Schedule 40. B. ENT and RNC Fittings: NEMA TC 3; match to conduit or conduit/tubing type and material.
2.3
RACEWAYS AND BOXES
16130 - 2
Heating System Replacement at Building E-4081 2.4 OUTLET AND DEVICE BOXES A. Sheet Metal Boxes: NEMA OS 1. B. Cast-Metal Boxes: NEMA FB 1, Type FD, cast box with gasketed cover. C. UL 50 and UL 514 A, B. 2.5 ENCLOSURES AND CABINETS A. Cabinets: NEMA 250, Type 1, galvanized steel box with removable interior panel and removable front, finished inside and out with manufacturer's standard enamel. Hinged door in front cover with flush latch and concealed hinge. Key latch to match panelboards. Include metal barriers to separate wiring of different systems and voltage, and include accessory feet where required for freestanding equipment. 1. 2. 3. Dry location: NEMA 1. Damp location: NEMA 3R. Wet location: NEMA 3R.
B. Boxes with dimensions greater than 12", hinged cover. C. Boxes with dimensions greater than 36", sectional hinged cover.
PART 3 - EXECUTION 3.1 EXAMINATION A. Examine surfaces to receive raceways, boxes, enclosures, and cabinets for compliance with installation tolerances and other conditions affecting performance of raceway installation. Do not proceed with installation until unsatisfactory conditions have been corrected. 3.2 WIRING METHODS A. Outdoors: Use the following wiring methods: 1. 2. 3. Concealed: Rigid steel. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic, Electric Solenoid, or Motor-Driven Equipment): LFMC. Boxes and Enclosures: NEMA 250, Type 3R.
B. Indoors: Use the following wiring methods: 1. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic, Electric Solenoid, or Motor-Driven Equipment): FMC; except in wet or damp locations, use LFMC. Boxes and Enclosures: NEMA 250, Type 1, except as follows: a. Damp or Wet Locations: NEMA 250, Type 3R, stainless steel.
2.
RACEWAYS AND BOXES
16130 - 3
Heating System Replacement at Building E-4081 C. Install switch boxes 48 inches above finished floor and receptacle boxes 18 inches above finished floor. D. For concealed installations where outlet boxes are installed on the inside of exterior walls, ensure that there is insulation material behind the box to prevent condensation. E. F. In damp or wet locations, install watertight conduit hubs on junction and pull boxes. Provide internal barriers where more than one phase of a three-phase system will be installed in an outlet box.
G. Support boxes independently of the raceway system. H. Provide separate boxes for wiring of different voltages. 3.3 INSTALLATION A. Install raceways, boxes, enclosures, and cabinets as indicated, according to manufacturer's written instructions. B. Minimum Raceway Size: 3/4-inch trade size. C. Keep raceways at least 6 inches away from parallel runs of hot-water pipes. Install horizontal raceway runs above water and piping. D. Install raceways level and square and at proper elevations. Provide adequate headroom. E. F. Complete raceway installation before starting conductor installation. Support raceways as specified in Section 16072 Supports.
G. Use temporary closures to prevent foreign matter from entering raceways. H. Protect stub-ups from damage where conduits rise through floor slabs. Arrange so curved portion of bends is not visible above the finished slab. I. J. Make bends and offsets so ID is not reduced. Keep legs of bends in the same plane and straight legs of offsets parallel, unless otherwise indicated. Use raceway fittings compatible with raceways and suitable for use and location.
K. Run concealed raceways, with a minimum of bends, in the shortest practical distance considering the type of building construction and obstructions, unless otherwise indicated. L. Install exposed raceways parallel to or at right angles to nearby surfaces or structural members, and follow the surface contours as much as practical.
RACEWAYS AND BOXES
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Heating System Replacement at Building E-4081 1. 2. Run parallel or banked raceways together, on common supports where practical. Make bends in parallel or banked runs from same centerline to make bends parallel. Use factory elbows only where elbows can be installed parallel; otherwise, provide field bends for parallel raceways.
M. Join raceways with fittings designed and approved for the purpose and make joints tight. 1. 2. Make raceway terminations tight. Use bonding bushings or wedges at connections subject to vibration. Use bonding jumpers where joints cannot be made tight. Use insulating bushings to protect conductors.
N. Tighten set screws of threadless fittings with suitable tools. O. Terminations: Where raceways are terminated with locknuts and bushings, align raceways to enter squarely and install locknuts with dished part against the box. Where terminations are not secure with 1 locknut, use 2 locknuts: 1 inside and 1 outside the box. P. Where raceways are terminated with threaded hubs, screw raceways or fittings tightly into the hub so the end bears against the wire protection shoulder. Where chase nipples are used, align raceways so the coupling is square to the box and tighten the chase nipple so no threads are exposed.
Q. Install pull wires in empty raceways. Use No. 14 AWG zinc-coated steel or monofilament plastic line with not less than 200-lb tensile strength. Leave at least 12 inches of slack at each end of the pull wire. R. Install raceway sealing fittings according to manufacturer's written instructions. Locate fittings at suitable, approved, and accessible locations and fill them with UL-listed sealing compound. For concealed raceways, install each fitting in a flush steel box with a blank cover plate having a finish similar to that of adjacent plates or surfaces. Install raceway sealing fittings at the following points: 1. 2. S. Where conduits pass from warm to cold locations, such as the boundaries of refrigerated spaces. Where otherwise required by NFPA 70.
Stub-up Connections: Extend conduits through concrete floor for connection to freestanding equipment. Install with an adjustable top or coupling threaded inside for plugs set flush with the finished floor. Extend conductors to equipment with rigid steel conduit; FMC may be used 6 inches above the floor. Install screwdriver-operated, threaded flush plugs flush with floor for future equipment connections. Flexible Connections: Use maximum of 6 feet of flexible conduit for equipment subject to vibration, noise transmission, or movement; and for all motors. Use liquidtight flexible conduit in wet or damp locations. Install separate ground conductor across flexible connections. PROTECTION
T.
3.4
A. Provide final protection and maintain conditions, in a manner acceptable to manufacturer and Installer, that ensure coatings, finishes, and cabinets are without damage or deterioration at the time of Substantial Completion.
RACEWAYS AND BOXES
16130 - 5
Heating System Replacement at Building E-4081 1. 2. 3.5 Repair damage to galvanized finishes with zinc-rich paint recommended by manufacturer. Repair damage to PVC or paint finishes with matching touchup coating recommended by manufacturer.
CLEANING A. On completion of installation, including outlet fittings and devices, inspect exposed finish. Remove burrs, dirt, and construction debris and repair damaged finish, including chips, scratches, and abrasions.
RACEWAYS AND BOXES
16130 - 6
SECTION 16443 - MOTOR CONTROL CENTERS PART 1 - GENERAL 1.1 SCOPE
A.
The work includes all labor, materials, equipment and services necessary for the installation of a motor control center.
PART 2 - PRODUCTS 2.1 GENERAL
A. B.
Motor Control Centers shall be suitable for operation on the type service indicated on the drawings with an available fault as indicated on the Contract Drawings. The entire motor control center shall be suitable for operation at the specified available fault current. The motor control center shall be UL labeled by the manufacturer to indicate the maximum available fault current rating, including the structure, bussing, main feeder, and all units and devices included in the motor control center. This motor control center circuit rating shall be at least as great as the available fault current at the point where the motor control center is to be connected to the system. The bus bracing rating or rating of the main disconnect shall not be an acceptable substitute for this requirement. All unused space in the motor control center shall be capable of accepting future plug-in units. Unused space shall be covered by hinged blank doors.
C.
2.2
CONSTRUCTION
A.
Motor Control Center structures shall be totally enclosed, dead front, freestanding assemblies, conforming to the requirements of UL-845, NEMA ICS 2-322 and the NEC. Structures shall be NEMA 1 - gasketed, unless otherwise indicated. Structures which house modular plug-in units shall be 20" wide with a 4" wide vertical wireway. The vertical wireway shall have a separate hinged door. Access to the wireways shall not require opening control unit doors. Motor Control Center structures shall be 91.5" high including continuous removable base channels. Each section shall include a singlepiece top plate and bottom plate. The top plate and bottom plate shall be removable to ease the cutting of conduit entry openings. It is the responsibility of the contractor to provide MCC in the existing space. Motor Control Center structures shall contain a minimum 6" high horizontal wireway at the top of each section and a minimum 6" high horizontal wireway at the bottom of each section. These wireways shall run the full length of the motor control center to allow room for power and control cable to connect between units in different sections. Structures that house a single, full section control unit are not required to have vertical wireways. Those control units must open directly into the motor control center horizontal wireways.
B.
C.
D.
16443 - 1
E.
All bussing and connections shall be tin plated copper. The main (horizontal) bus shall be rated as indicated on motor control center schedule and shall extend the full length of the motor control center. Bus ratings shall be based on a 500C maximum temperature rise in a 40 degree C ambient. Provisions shall be provided for splicing additional sections onto either end of the motor control center. Each section that accepts plug-in units shall be provided with a vertical bus for distributing power from the main bus to the individual plugin starter units. The bus shall be of the same material and plating as the main bus, and shall be rated at 600 amps continuous or as indicated on the motor control center schedule. The vertical bus shall be connected directly to the horizontal bus stack without the use of risers or other intervening connectors. A tin plated copper ground bus shall be provided that runs the entire length of the motor control center. The ground bus shall be 0.25" x 2.0" and be rated for 600 amps. A compression lug shall be provided in the motor control center for a #4/0 to 250 MCM ground cable. The ground bus shall be provided with (6)-0.38" holes for each vertical section to accept customer supplied ground lugs for any loads requiring a ground conductor. Motor Control Centers shall be separated into shipping blocks of no more than three vertical sections each. Shipping blocks shall not be shipped on their sides. Each shipping block shall include a removable "lifting angle" which will supply an easy means of attaching an overhead crane or other suitable lifting equipment. Shipping blocks shall be joined at the jobsite with the use of integral splice bars. These splice bars shall be pre-assembled into the power bus, not shipped loose in a "splice bar kit". Splice bars should be installed into the end of the motor control center power bus to allow the installation of additional sections. All power bussing and splice connections shall be isolated from the unit compartments and the wireways. The horizontal bus shall be housed in a molded glass filled polyester support assembly that provides bus insulation and braces the bus against the forces generated during a short circuit. The horizontal bus shall be isolated from the top horizontal wireway by a grounded steel barrier. This barrier shall be removable to allow access to the bus and connections for maintenance. The vertical bus shall be housed in modular glass filled polyester supports that provide bus insulation and braces the bus against the forces generated during a short circuit. These supports shall have openings every 3" for unit stab-on connections. Units with circuit breaker disconnects through 200 amp frame shall connect to the vertical bus through a spring reinforced stab-on connector. Units with larger disconnects shall be connected directly to the main horizontal bus with appropriately sized cable or riser bus. Stabs on all plug-in units shall be solidly bussed to the unit disconnect. Cabled stab assemblies are not permitted. All conducting parts on the line side of the unit shall be shrouded by a suitable insulating material to prevent accidental contact with those parts. All plug-on units shall utilize a two stage advance/retract type operating mechanism which will allow the unit to disengage from the power bus without withdrawing the unit from the motor control center. In the advanced position, the unit stabs engage the vertical phase bus. A nondefeatable mechanical interlock shall prevent the disconnect from being placed in the "on" position while the mechanism is in the retract position. When in this retract position, it shall be possible to close the unit door in order to maintain the enclosure's integrity.
F.
G.
H.
I.
J.
16443 - 2
K.
A nondefeatable mechanical interlock shall prevent installing or removing a plug-in unit from the structure unless the mechanism is first placed in the retract position. A nondefeatable mechanical interlock shall prevent placing the mechanism in the retract position unless the disconnect is first placed in the "off" position. All nonplug-on units shall utilize a fixed position type operating mechanism in the retract position, unless the disconnect is first placed in the "off" position. All nonplug-on units shall utilize a fixed position type operating mechanism which allows complete "on-off" control of the unit disconnect with clear indication of the disconnect's status. All mechanisms shall include a mechanical interlock to prevent the opening of the unit door when the disconnect is in the "on" position. Another mechanical interlock shall prevent an operator from placing the disconnect in the "on" position while the unit door is open. Provisions shall be provided for locking all disconnects in the "off" position with up to three padlocks. All circuit breaker operators shall include a separate "tripped" position. Motor Control Center wiring shall be Class II, Type C. All starters shall be provided with unit control terminal blocks. Provide one additional block of five spare terminal blocks per starter. Terminal blocks shall be the pull-apart type rated at 20 amps. All current carrying parts shall be tin plated. Terminals shall be accessible from inside the unit when the unit door is opened.
L.
2.3
FINISH
A.
All steel parts shall be provided with a UL listed acrylic baked enamel paint finish, except plated parts used for ground connections. All painted parts shall undergo a multistage treatment process to insure a uniform paint coat with high adhesion. The standard paint finish shall be able to pass at least 300 hours of salt spray per ASTM B117 with less than 1/8" loss of paints from a scribe line. Paint color shall be #49 medium light grey per ANSI standard 255.1-1967.
2.4
CIRCUIT BREAKERS AND MOTOR CIRCUIT PROTECTORS
A.
Branch circuit breakers shall be sized as indicated on drawings. Branch circuit breakers shall be thermal-magnetic trip or magnetic trip molded case circuit breakers as indicated. Circuit breakers shall have a quick-make, quick-break over center toggle type mechanism and the handle mechanism shall be trip-free to prevent holding contacts closed against a short circuit or sustained overload. All circuit breaker handles shall assume a position between "ON" and "OFF" when tripped automatically. Multipole circuit breakers shall be common-trip such that an overload or short circuit on any one pole will result in all poles opening simultaneously. Arc extinction is to be accomplished by magnetic arc chutes. All ratings are to be clearly visible. All circuit breakers shall be listed by and shall conform to applicable requirements of NEMA ABI-1975 (1981) and meet appropriate classifications of Federal Specifications W-C 375B/Gen. Circuit breakers with frame sizes larger than 100 amperes shall be provided with adjustable magnetic trip elements. Non motor load shall be served from thermal magnetic circuit breaker. Motor circuit protectors (MCP) shall be provided in sizes as indicated on the drawings and as appropriate for the motors served, as recommended by the manufacturer and providing coordination with the overload relays. MCP's shall be three pole, 600 volts, 60Hz with construction and operation similar to branch circuit breakers.
B.
16443 - 3
2.5
COMBINATION STARTERS
A.
All starters shall be combination magnetic type, unless otherwise indicated and shall be provided with a Motor Circuit Protector unit disconnect. All starters shall be furnished with NEMA rated magnetic contactors and external manual reset overload relay with eutectic melting alloy or ambient compensated bimetallic thermal overload units. Starters shall be full voltage single or two speed, reversing or nonreversing, electrically operated, electrically held, three-pole assemblies with three phase overload protection. Starters shall be equipped with the following features as a minimum, unless otherwise indicated on the drawings: 1. 120 volt control transformer with two primary and one secondary fuse sized to accommodate all connected control circuit devices. Push-to-test red "on" and green "off" pilot lights. Auxiliary contacts (two N.O. two N.C.) in addition to seal-in and interlocking contacts. HOA Switch. Push-to-test pilot lights color and number as indicated. Provide other auxiliaries as shown on Control Drawings.
B. C.
2. 3.
4. 5. 6. 2.6 LABELS
A.
Engraved, laminated plastic nameplates shall be provided on the motor control center and the door of each compartment. Nameplates shall have 1/4-inch high, white, capital letterings on black background. Control components such as relays, timers, etc., shall be identified by means of durable tags or printed symbols which shall bear the same code letters or numbers which appear on the shop drawings, wiring diagrams, etc.
B.
2.7
MANUFACTURER
A. B.
Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but not limited to, the following. Motor Control Centers shall be as manufactured by Square D, General Electric, CutlerHammer or approved equal.
PART 3 - EXECUTION 3.1 GENERAL
16443 - 4
A.
Motor Control Centers shall be mounted on a 4-inch high concrete pad and in accordance with the manufacturer's recommendations. After installation on the concrete pad, all internal components shall be inspected and all connections checked and tightened.
3.2
INSTALLATION
A. B. C.
Connections to external equipment and connections of the incoming service shall be as shown or as required by equipment manufacturer. Wires from each compartment shall be individually bound and tagged. Enclosures and ground busses shall be grounded as required by the NEC and as indicated on the drawings.
3.3
TESTING AND ADJUSTING
A. B. C.
3.4
Adjust all motor circuit protector settings to coordinate with the motor size to prevent if from exceeding its rating or duty cycle. Test Motor Control Center and Components in accordance with Section 16960 ELECTRICAL FIELD ACCEPTANCE TEST. After installation, the motor control center shall be checked, adjusted, and initially energized under the direction of the manufacturer's representative.
WARRANTY
A.
MCC's furnished herein shall include a Five (5) years manufacturer's warranty from date of shipment. Warranty shall include all associate costs i.e. transportation, labor, parts, and other miscellaneous expenses.
16443 - 5
SPACE SUPPLY FAN
GENERAL NOTE:
SYSTEM POINT DESCRIPTION
CABINET UNIT HEATER

GRAPHIC
X X X X X X X
TEMPERATURE PRESSURE RH KW GPM CFM
INPUT
PPM
PERCENT PERCENT RLA MODULATE SET POINT ADJ.
ANALOG
OUTPUT
PNEU. TRANSDUCER STATUS ON/OFF FILTER STATUS STATUS OPEN/CLOSED STATUS OFF/ON OPEN/CLOSED LOCKOUT ENABLE/DISABLE
INPUT OUTPUT
BINARY
HIGH ANALOG LOW ANALOG BINARY PROOF SENSOR FAIL FLOW FAIL COMM. FAIL DIAGNOSTICS
SYSTEM POINT LIST

ALARMS
TIME SCHEDULING OPT. START/STOP DEMAND LIMITING RESET EVENT PROGRAM DDC ALARM INSTRUCT. MAIN. WK. ORDER RUN TIME EXP. MESSAGE SET BACK/SET UP NIGHT PURGE TENANT BILLING CHILLER SEQUENCING TOTALIZING TIMED OVERRIDE
SYSTEM FEATURES
BUILDING AUTOMATION SYSTEM
NOTES:
SPACE SUPPLY FAN OUTDOOR AIR DAMPER CONTROL VALVE COIL FREEZESTAT
GENERAL NOTE:
FAN COIL UNIT

GRAPHIC
INPUT
PPM
PERCENT PERCENT RLA
ANALOG
X X X X X X X X X X X X
MODULATE SET POINT ADJ.
OUTPUT
INPUT OUTPUT
BINARY
SYSTEM POINT LIST

ALARMS
SYSTEM FEATURES
NOTES:
SYSTEM POINT LIST

ANALOG
INPUT OUTPUT
PNEU. TRANSDUCER STATUS OPEN/CLOSED
BINARY
INPUT OUTPUT
ENABLE/DISABLE
SYSTEM FEATURES
ALARMS
TIME SCHEDULING

CHILLER SEQUENCING ALARM INSTRUCT. DEMAND LIMITING OPT. START/STOP MAIN. WK. ORDER SET BACK/SET UP EVENT PROGRAM TIMED OVERRIDE
TOTALIZING
COMM. FAIL
PRESSURE
FLOW FAIL
HEATING PLANT
GRAPHIC
TENANT BILLING
STATUS ON/OFF
SET POINT ADJ.
FILTER STATUS
TEMPERATURE
EXP. MESSAGE
OPEN/CLOSED
PERCENT RLA
NIGHT PURGE
HIGH ANALOG
DIAGNOSTICS
LOW ANALOG
SENSOR FAIL
LOCKOUT
RUN TIME
PERCENT
STATUS
OFF/ON
BINARY
PROOF
RESET
GPM
CFM
PPM
DDC
DDC
KW
RH
NOTES:
OUTDOOR AIR SYSTEM HOT WATER RETURN SYSTEM HOT WATER SUPPLY BOILER 1 BOILER 1 HOT WATER RETURN BOILER 1 HOT WATER SUPPLY BOILER 1 MIXING VALVE PUMP BP-1 COMBUSTION AIR LOUVER BOILER 2 BOILER 2 HOT WATER RETURN BOILER 2 HOT WATER SUPPLY BOILER 2 MIXING VALVE PUMP BP-2 COMBUSTION AIR LOUVER CHANGEOVER VALVE(TYP.OF 2) PUMP P-1 PUMP P-2 PUMP P-3 PUMP P-4
X X X X X X
X X
X X X X
X X X X X X X X
X X X
X X X X X X X
X X X X X X X
X X X X X X
GENERAL NOTE:
SPACE SUPPLY FAN OUTDOOR AIR DAMPER CONTROL VALVE COIL FREEZESTAT
GENERAL NOTE:
UNIT VENTILATOR
GRAPHIC
INPUT
PPM
PERCENT PERCENT RLA
ANALOG
MODULATE SET POINT ADJ.
OUTPUT
INPUT OUTPUT
BINARY
SYSTEM POINT LIST

ALARMS
SYSTEM FEATURES
NOTES:

M 601 008 003 Specifications

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PROJECT MANUAL FOR HEATING SYSTEM REPLACEMENT AT BUILDING E-4081 EDGEWOOD HANGER AT ABERDEEN PROVING GROUNDS FOR THE

May 29, 2009

Minority Business Enterprises are Encouraged to Respond to this Solicitation Notice

Project Cost Classification B Project no. M-601-008-003

Heating System Replacement at Building E-4081

Section 00011 - Page 1

Heating System Replacement at Building E-4081

Heating System Replacement at Building E-4081

DIVISION 1 GENERAL REQUIREMENTS PAGES 1-3 1-6 1-4

01100 01700 01732

SUMMARY EXECUTION REQUIREMENTS SELECTIVE DEMOLITION

DIVISION 2 SITE CONSTRUCTION NOT USED

DIVISION 3 - CONCRETE NOT USED

DIVISION 4 - MASONRY NOT USED

Heating System Replacement at Building E-4081

DIVISION 5 - METALS NOT USED

DIVISION 6 - WOOD AND PLASTICS NOT USED

DIVISION 7 - THERMAL AND MOISTURE PROTECTION NOT USED

DIVISION 8 - DOORS AND WINDOWS NOT USED

DIVISION 9 - FINISHES NOT USED

DIVISION 10 - SPECIALTIES NOT USED

DIVISION 11 - EQUIPMENT NOT USED

DIVISION 12 - FURNISHINGS NOT USED

DIVISION 13 - SPECIAL CONSTRUCTION NOT USED

Heating System Replacement at Building E-4081

DIVISION 14 - CONVEYING SYSTEMS NOT USED

DIVISION 15 ARCHITECTURAL 10200 LOUVERS AND VENTS 1-4

1-6 1-4 1-6

Heating System Replacement at Building E-4081

MOTOR CONTROL CENTERS

PREVAILING WAGE INSTRUCTIONS FOR THE CONTRACTOR

Heating System Replacement at Building E-4081

Type of Contract 1. Project will be constructed under a single prime contract.

Heating System Replacement at Building E-4081

END OF SECTION 01700

Heating System Replacement at Building E-4081

END OF SECTION 01732

Heating System Replacement at Building E-4081

LOUVERS AND VENTS

AMCA Seal: Mark units with AMCA Certified Ratings Seal.

LOUVERS AND VENTS

LOUVERS AND VENTS

END OF SECTION 10200

LOUVERS AND VENTS

Heating System Replacement at Building E-4081

COMMON WORK RESULTS FOR HVAC

COMMON WORK RESULTS FOR HVAC

COMMON WORK RESULTS FOR HVAC

COMMON WORK RESULTS FOR HVAC

COMMON WORK RESULTS FOR HVAC

END OF SECTION 15050

COMMON WORK RESULTS FOR HVAC

Heating System Replacement at Building E-4081

HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT

HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT

4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT

HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT

HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT

END OF SECTION 15062

HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT

Heating System Replacement at Building E-4081

IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT