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Maintenance section:
Maintenance section is the back bone of any factory. This Maintenance section provides the services to machines, and
electronic components including CNC system and PLC programming to digital integrated circuits. The following are the sections of SAA factory 1. Empty section 2. Loading & Assembling section 3. Packing section 4. Testing section
Empty section:
In this section cases and bullets are manufactured. In this section modular plant is working. This plant is recently installed. It has two lines.
1.
2.
Case line:
This line consists of systems that are
Cupping Press
in this press a coin of bras is mould into a form of cup. Both the sizes 5.56*45mm and 7.62*51mm cases are formed here.
4-A
4-B
4-C
Processes are
a- Body annealing
b- 1st taper c- 2nd taper d- Trimming e- Tip Annealing The material of case is brass. After this, case is sent to loading section.
Bullet line:
It consists of system 7. Here bullets are formed that are installed in front of case after loading. Process is as follows.
1st draw
Final draw.
Boatail Cannelour Sizing(to set dia due to multiple processes) Bullet line also consists of cupping press before system 7. The material of bullet is GMCS (gilding metal clad steel)
List of machines
These are
Case Lachaussee
It is plc controlled siemens s-5 It consists of high VFD HTR Lachaussee
Sizing M/C
Case Cupping Press Bullet Cupping Press Piercing M/C Heading M/Cs Indenting M/C Trimming M/C First Draw
2nd Draw
Annealing Furnaces
These are electrically controlled by resistive heating. Nichrome strip is basic element used here.
Machines in C08:
CNC Grinding Machine
This machine is for both internal and external grinding. This based on FPGA (FIELD PROGRAMABLE GATE ARRAY). That is the latest technology for high speed operations.FPGA works as communicator here. It is controlled by FANUC 16 TI multi axes control using Fanuc plcs.It is heart of machine. The speed of main drive is 1.5 lac rpm.
CNC Lath:
This machine has 80186 graphical processor. PLC uses 8085 processor. And three fanuc processors for mathematical operations.
It done milling and boring operations. One 8085 processor is for main ,one for control and one for scales(X,Y,Z) controlling. It has dedicated PLC.
WIRE CUT:
It is an application of EDM technology. EDM is electric discharge machining. Using wire for cutting materials(hard and soft). It has AGIE control using 8080 A (on current generator card) & 8085(on panel) processors. It is Swiss technology.
7.62 mm
1. weight 9.6 g 2. jacket material CuZn10 3. core material lead
5.56mm
1. weight 4g 2. jacket material CuZn10 3. core material lead
9 mm
1. weight 7.5g 2. jacket material CuZn10 3. core material lead
Conclusions
In SAA factory we observed VFDs, Microprocessors, relays, PLCs, Laths, Furnaces, Microcontrollers, operating panels, Proximity switches, DC to Rc converters, Regulators, thyristors, SCRs etc.