TM - 9 2350 373 10 2 (PMCS)

CHAPTER 4 MAINTENANCE INSTRUCTIONS WORK PACKAGE INDEX
Title WP Sequence No. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION . . . . PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) . . . . . . . . . . . . CLEAN/INSPECT SMOKE GRENADE LAUNCHERS. . . . . . . . . . CLEAN/INSPECT TOW LAUNCHER . . . . . . . . . . . . . . . . . REMOVE COAX MACHINE GUN . . . . . . . . . . . . . . . . . . CLEAN/INSPECT/LUBRICATE COAX MACHINE GUN . . . . . . . . . INSTALL COAX MACHINE GUN . . . . . . . . . . . . . . . . . . . REMOVE 25MM GUN BARREL . . . . . . . . . . . . . . . . . . . CLEAN/INSPECT/LUBRICATE 25MM GUN BARREL. . . . . . . . . . INSTALL 25MM GUN BARREL . . . . . . . . . . . . . . . . . . . REMOVE 25MM GUN FEEDER . . . . . . . . . . . . . . . . . . . CLEAN/INSPECT/LUBRICATE 25MM GUN FEEDER . . . . . . . . . INSTALL 25MM GUN FEEDER . . . . . . . . . . . . . . . . . . . REMOVE 25MM GUN RECEIVER . . . . . . . . . . . . . . . . . . CLEAN/INSPECT/LUBRICATE 25MM GUN RECEIVER . . . . . . . . INSTALL 25MM GUN RECEIVER . . . . . . . . . . . . . . . . . . REMOVE TRACK AND BOLT ASSEMBLY . . . . . . . . . . . . . . DISASSEMBLE TRACK AND BOLT ASSEMBLY. . . . . . . . . . . . CLEAN/INSPECT/LUBRICATE TRACK AND BOLT ASSEMBLY . . . . . ASSEMBLE TRACK AND BOLT ASSEMBLY . . . . . . . . . . . . . INSTALL TRACK AND BOLT ASSEMBLY . . . . . . . . . . . . . . . REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION OF THE POWER KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CLEAN TARGET ACQUISITION SYSTEM (TAS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LINE PROTECTION . . . . . . . . . . . . . . . . . . 0088 00 0089 00 0090 0091 0092 0093 0094 0095 0096 0097 0098 0099 0100 0101 0102 0103 0104 0105 0106 0107 0108 0109 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
0110 00 0111 00 0112 00 0113 00 0114 00 0115 00 0116 00
CLEAN ARMORED COMMANDERS SHIELD (ACS) . . . . . . . . . . . . . . . . . . . REPLACE ARMORED COMMANDERS SHIELD (ACS) . . . . . . . . . . . . . . . . . INSPECT/SERVICE TURRET EMERGENCY BATTERY . . . . . . . . . . . . . . . . . CLEAN COMMANDERS SMART DISPLAY (CSD) 2A801. . . . . . . . . . . . . . . . . REMOVE/INSTALL COMMANDERS SMART DISPLAY UNIT HARD DRIVE . . . . . . . . REMOVE/INSTALL DEFENSE ADVANCED GLOBAL POSITIONING SYSTEM (GPS) RECEIVER (DAGR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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OPERATOR INSTRUCTIONS PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
Warnings and Cautions Always observe the WARNINGs and CAUTIONs appearing in your PMCS tables BEFORE, DURING, and AFTER you operate the equipment. The WARNINGs and CAUTIONs appear before certain procedures. You must observe these WARNINGs and CAUTIONs to prevent serious injury to yourself and others or prevent damage to equipment. Explanation of Table Entries
1. Item Number Column - Numbers in this column are for reference. When completing DA Form 2404 (Equipment Inspection and Maintenance Work Sheet), include the item number for the check/service indicating a fault. Item numbers also appear in the order that you must do the checks and services for the intervals listed. 2. Interval Column - This column tells you when you must do the procedure in the procedure column. BEFORE procedures must be performed prior to the equipment leaving its containment area or performing its mission. DURING checks are performed by the commander/gunner per the PMCS tables to monitor and identify faults in equipment performance during the mission. AFTER procedures are performed per the PMCS table at the conclusion of the mission to identify and correct faults which will preclude the next mission. WEEKLY as well as BEFORE PMCS procedures must be performed if: You are the assigned crewmember and have not operated the turret since the last WEEKLY. You are operating the turret for the rst time. When a check and service procedure is required for both WEEKLY and BEFORE intervals, it is not necessary to do the procedures twice. 3. Item to be Checked or Serviced Column - This column identies the item to be checked or serviced. 4. Procedure Column - This column gives the procedure you must do to check or service the item listed in the item to be checked or serviced column to know if the equipment is ready or available for its intended mission or for operation. You must do the procedure at the time stated in the interval column. Carefully follow these instructions. If you do not have the tools, or if the procedure tells you to, have eld maintenance do the work. 5. Equipment Not Ready/Available If: Column - Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission. If you make check and service procedures that show faults listed in this column, do not operate the equipment. Follow standard operating procedures for maintaining the equipment or reporting equipment failure.
Other Table Entries Information other than WARNINGs, CAUTIONs, and NOTEs appear in the PMCS table. Be sure to observe all special information appearing in the table. PMCS General Instructions Tools/Materials When you do your PMCS, take along the tools you will need to make all the checks. You will always need wiping rags (WP 0125 Item 20). 0088 1
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Cleaning Keep the turret clean. Dirt, grease, oil, and debris only get in the way, and may cover up a serious problem. Clean your turret as you work and as needed. If you clean the turret or weapons, be sure to observe the following:
NOTE
Turret electrical motors may overheat when operating under severe conditions. If DRIVE MALF annunciator light comes on, recycle turret drive system. If light comes on again, shut down turret power and wait for at least 3 minutes. If light comes on again, notify eld maintenance. Use cleaning solvent (WP 0125 Item 7) on metal surfaces. Use scrubbing soap and water when you clean rubber or plastic surfaces. Use isopropyl alcohol (WP 0125 Item 12) and clean water or lens cleaning solution (WP 0125 Item 13) when you clean optical surfaces. General Inspection
NOTE
Inspection does not apply to gun elevation drive, preload, nut, or traverse drive mounting hardware. These have preset values. Hardware: Check bolts, nuts and screws for looseness and missing, bent, or broken parts. If you nd a loose one, tighten it. If you cant tighten, notify eld maintenance. Look for chipped paint, bare metal, or rust around bolt heads. Welds: Look for loose or chipped paint, rust, cracks, or gaps where parts are welded together. If you nd a bad weld, notify eld maintenance.
NOTE
Connectors on traverse drive should be hand tightened only. Electrical wires and connectors: Look for cracked or broken insulation, bare wires, and loose or broken connectors. Tighten loose connectors. Make sure wires are in good shape, If you nd cracked or broken insulation, bare wires, or broken connectors, notify eld maintenance. Straps: Look for hold down straps that are cracked, broken, or hardened. Look for webbing stowage straps that are frayed, worn, or have missing metal ends. If you nd any bad straps, notify eld maintenance. Hazardous Waste When servicing this vehicle, performing maintenance, or disposing of materials such as engine coolant, transmission uid, lubricants, batteries, battery acid, or CARC paint, consult your Unit/local hazardous waste disposal center or safety ofce for local regulatory guidance. If further information is needed, please contact the Army environmental hotline at 1-800-872-3845. Improper disposal of this material may result in damage to environment or injury to personnel. END OF WORK PACKAGE
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OPERATOR INSTRUCTIONS PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
INITIAL SETUP: Materials/Parts Lint-free cloth, (Item 6, WP 0125) Cleaning solvent, (Item 7, WP 0125) Isopropyl alcohol, (Item 12, WP 0125) Lens cleaning solution, (Item 13, WP 0125) Lens paper, (Item 14, WP 0125) Wiping rag, (Item 20, WP 0125) Clean water Personnel Required Gunner (G) Commander (C) Helper (H) References AR 385-10 DA Form 2404 DA Form 2408-4 TM 9-1005-313-10 TM 9-2350-373-10-1 TM 11-5820-1172-13 TM 11-5825-291-13 TM 11-5830-263-10 TM 11-6665-251-10 Equipment Condition Vehicle parked (TM 9-2350-373-10-1) Turret shut down (WP 0053)
PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR THE M2/M3 ODS SA TURRET BEFORE ITEM NO. 1 INTERVAL Before ITEM TO BE CHECKED OR SERVICED TURRET INTERIOR EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE GUNNER
Before
Check turret interior for damage, obstruction, and operational condition. TURRET 1. Check that turret travel lock is not Turret travel lock TRAVEL LOCK damaged or broken. does not engage and lock turret in desired position.
TRAVEL LOCK LEVER
Figure 1. Turret Lock Lever. 2. Operate travel lock lever and make sure that it is engaged. 0089 1
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. 3 INTERVAL Before ITEM TO BE CHECKED OR SERVICED COMBAT OVERRIDE SWITCH EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE GUNNER
WARNING
Combat override disables safety interlocks. Soldiers can be killed or seriously injured without safety interlocks working. Do not activate combat override unless turret shield door, drivers hatch, and cargo hatch are closed. Do not activate combat override unless in COMBAT and hatch switches have received battle damage.
NOTE
When combat override is active, COMBAT OVRD annunciator light on the system control box is lit and COMBAT OVERRIDE appears at the bottom of IBAS and CIV video. When either cargo or drivers hatch or turret door is open, and combat override is active, the OPEN HATCH annunciator light on the system control box ashes. Check that COMBAT OVERRIDE switch guard is closed and secured with an antipilferage seal. If switch guard is damaged or missing or if seal is broken, notify eld maintenance. Combat override switch antipilferage seal is missing.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
Figure 2. Combat Override Switch and Antipilferage Seal. 4 Before BALLISTIC SIGHT SHIELD DOORS AND ACTUATOR HANDLES 1. Open ballistic sight shield doors by taking actuator handles out of closed locking detent and turning actuator handles to open locking detent.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
Figure 3. Day/Night Sight Actuator Handle. 2. Check that both ballistic sight shield doors open. 5 Before TAS WINDOWS GUNNER Ballistic sight shield doors do not open.
CAUTION
Coating on TAS windows can be damaged by tools, metal objects, and abrasive materials. Use caution when inspecting or cleaning the window surfaces. Do not use any cleaning solvent, paper, or cloth that is not specically approved for cleaning these windows.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF: TAS windows are broken or scratched so that viewing the target area is not possible.
PROCEDURE Check if TAS windows are dirty, broken, or severely scratched. Clean dirty windows (WP 0110).
TAS WINDOWS
Figure 4. TAS Windows.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. 6 INTERVAL Before ITEM TO BE CHECKED OR SERVICED 25MM GUN SYSTEM EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
WARNING
Accidental ring of weapons can kill or seriously injure personnel. Set manual safety to SAFE. Ensure that all weapons are unloaded.
WARNING
25mm gun ring produces toxic materials that can injure soldiers. If 25mm gun cover is missing, damaged, or open, soldiers will be exposed to toxic materials during 25mm gun ring. Make sure gun cover is installed and closed before ring 25mm gun in powered mode. If tactical situation permits, minimize ring 25mm gun in manual mode and open gunners and commanders hatches to improve ventilation. 1. Remove 25mm gun guard and open gun cover. Check 25mm gun system for dirt and damage. 2. Check gun cover, zippers, and bolt position indicator for dirt and damage. If any are damaged, notify eld maintenance. 3. Move manual safe handle to safe position. Gun cover or zipper is damaged or missing.
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PROCEDURE
GUN COVER
ZIPPER
Figure 5. Gun Cover and Zipper. 4. If bolt position indicator is dirty, wipe with clean, lint-free cloth. Gun power cable is cut or damaged.
F I R E
BOLT POSITION INDICATOR
Figure 6. Bolt Position Indicator. 5. Check that gun power cable on 25mm gun is attached and not damaged.
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PROCEDURE
Figure 7. Gun Power Cable. 6. Check that connector locking ring is attached and locked. 1. Check/service FBCB2 as follows: a. Ensure Appliqu+CPU installed and securely mounted. b. Ensure CB1 switch is turned on. c. Ensure all cables are connected. d. Ensure INC/VAA circuit breaker is on. e. Clean CSD and keyboard with soft, water-damp rag. f. Verify cooling ns on CPU and rear of display are not dirty or blocked. ARMORED 1. Inspect commanders shield for loose, COMMANDERS missing, cracked, or damaged parts. If SHIELD (ACS) ballistic window is damaged, refer to WP 0115.
Before
FBCB2 PREOP CHECK
Before
Missing, bent, warped, or cracked frames or supports. Mounting hardware damaged or missing. Cracks, holes, or other damage. If visual clarity is reduced 50 percent.
2. Inspect debris shield for cracks, holes, missing shields, or broken shields. Replace debris shield if missing, broken, cracked, or has sustained other damage. 0089 8
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PROCEDURE 3. Remove debris shield from ballistic window. See WP 0115. 4. Inspect ballistic window for cracks, holes, or damage. If ballistic window is damaged, refer to WP 0115. 5. Inspect ballistic window and debris shield separately and together for degree of visual clarity, and for visual impairment resulting from scratches or damage. If ballistic window is damaged, refer to WP 0115. 6. Inspect ACS for dirt, oil, grease, or debris. If ACS is dirty, oily, greasy, or has debris, see cleaning instructions (WP 0111). 7. Reinstall debris shield. See WP 0115.
Cracks, holes, or other damage. If visual clarity is reduced 50 percent.
Before
POWER UP
WARNING
Soldiers may be killed or injured by moving vehicle or turret. Ensure all personnel are clear of vehicle and turret before turning on vehicle master power, turret power, or starting engine.
CAUTION
Ensure engine is started before turning on radios. Damage to radios will result if they are on when vehicle is started. 1. Have driver start engine. See TM 9-2350-373-10-1.
NOTE
If turret does not power up after three minutes, cycle turret power by moving TURRET POWER and EMERGENCY shutdown switches to OFF and back to ON.
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PROCEDURE 2. Turn TURRET POWER switch ON. Check that TURRET POWER indicator light comes on.
Figure 8. TURRET POWER Switch. 3. Have driver check DTD display for operation. If display does not work, notify eld maintenance. 4. Check that SCB, GSCP, CSCP, and CSD back lighting comes on. SCB, GSCP, CSCP, and CSD back lighting does not come on. TURRET POWER indicator does not shot Turret Power ON.
5. (D) Have driver check DTD for TURRET POWER indicator ON.
6. Have driver check DTD for operation. If display does not work, notify eld maintenance. 7. Check that SCB, GSCP, and CSD back lighting comes on. 8. (C) Adjust PNL LIGHT DIMMER knob as needed. Adjust CSD back lighting and display with CSD brightness keys. Backlogging brightness cannot be adjusted.
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PROCEDURE
Figure 9. PNL Light Dimmer and CSD Display. 9. (C) (G) Turn PNL LIGHT DIMMER knob fully clockwise past detent. Check that all indicator and annunciator lights on SCB, GSCP, and CSCP come on. (C) Turn DIMMER knob back over detent and adjust panel back lighting as needed. All indicator and annunciator lights on SCB do not come on when PNL LIGHT DIMMER knob is turned fully counterclockwise.
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PROCEDURE
WARNING
Turret can rotate and severely injure or kill you. Do not reach through turret shield opening when turret power is on. Keep turret shield door closed whenever turret drive power is on. Engage turret travel lock before moving or reaching through turret shield opening. 10.Move TURRET DRIVE switch on SCB to ON. Check that DRIVE indicator light comes on and that two turret drive warning lights in step area come on (two red glows on turret door). DRIVE indicator light does not come on.
Figure 10. TURRET DRIVE Switch. 10 Before COMM SYSTEM POWER UP 1. (C) Turn communication system power on as follows: a. Move POWER/CB1 switch on SINCGARS Vehicle Amplier Adapter to ON.
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PROCEDURE
SINCGARS
ANT HUB LOW CT PT TD RV Z COM SE C AUD/ FI LL
CM SC P WR DAT A
S YNC
HUB E RF AUD/ DATA
CHG
LOUT
S TBY
Z -F H CLR
LO AD S TO
ANT HUB LOW CT PT TD RV Z COM SE C AUD/ FI LL
CM SC P WR
S YNC
HUB DAT A E RF AUD/ DATA
CHG
LOUT
S TBY
Z -F H CLR
LO AD S TO
POWER/CB1
Figure 11. SINCGARS. b. Move Master Control Station (MCS) SYSTEM switch to select PROG 1, PROG 2, PROG 3, LISTENING SILENCE, or ALL as applicable. Check that self-test displays PASS and POWER FAULT indicator lights do not come on. If self-test displays FAIL, or SYS or ANR lights come on and stay on, see TM 11-5830-263-10. MCS self-test displays FAIL or POWER FAULT (SYS or ANR) lights come on and stay on.
POWER FAULT INDICATOR LIGHTS

LOUDSPEAKER
ON RADIO INT ON
POWER FAULT
SYS ANR
CHANGE
OFF LISTENING SILENCE PROG 3 PROG 2 PROG 1 OFF ALL VIEW SYSTEM STORE OFF OFF
LINE
ACCENT
STATION
RADIO FUNCTION
SYSTEM
LINES LINES ALARMS LOUDSPEAKER
PROGRAM
POWER
SYSTEM SWITCH
Figure 12. Power Fault Indicators. 11 Before CSD LEGIBILITY 1. Check that the CSD display is steady, focused, and that all parts of the screen can be read.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF: Both the CSD and SLSD are not legible.
PROCEDURE 2. If the CSD display cannot be read, check the SLSD for legibility.
12
Before
SELF TEST SUMMARY AND MAL INDICATOR
1. Check SELF TEST SUMMARY and MAL indicator on CSD as follows:
Figure 13. Self Test Summary Screen. a. Check that all SUBSYSTEMs display GO in TEST STATUS column. b. Check that MAL indicator displays 0. c. If any SUBSYSTEM displays NO-GO, DEGRADED, or if MAL indicator displays a number other than 0, notify eld maintenance. 13 Before CSD
NOTE
Note the WARNINGS, CAUTIONS, and advisories on CSD. Press CLOSE soft key to acknowledge.
NOTE
The following checks pertain to both the CSD and the SLSD. As long as one of the displays is operational, it can be placed in the CSD position and the vehicle will be considered mission capable. See WP 0075. 1. Check CSD as follows: 0089 14
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF: CSD display is cracked. Display brightness cannot be adjusted.
PROCEDURE a. Check if CSD display is dirty or cracked. Clean dirty display. b. Using brightness keys, check that display brightness can be adjusted.
Figure 14. CSD Brightness Keys. c. Check screen navigation by pressing the following softkeys in order: CLOSE, SETUP, and POWER MGMT. Then PREVIOUS two times, and MAIN. 1. Check squad leaders display as follows: CSD screens do not display as selected by softkeys.
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Before
SQUAD LEADERS SMART DISPLAY
Figure 15. Squad Leaders SMART Display.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF: Display is cracked. Display brightness cannot be adjusted. Display does not show images as selected by bezel buttons.
PROCEDURE a. Check if display is dirty or cracked. Clean dirty display. b. Using brightness keys, check that display brightness can be adjusted.
c. Check that display shows DRVR and GNR images when SLSD bezel buttons are pressed. 15 Before GUN FANS COMMANDER
Gun fans cannot Press and release GUN FAN button on SCB. be heard. Check that gun fans can be heard. Press and release GUN FAN button again to turn off fans.
Figure 16. Gun Fan Control. 16 Before TAS DEFOGGER Heated air does not exit out front of Move FAN DEFOGGER switch to HIGH position. Check that heated air exits out front sight shield when FAN DEFOGGER of sight shield. switch is in HIGH position. GUNNER
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PROCEDURE
Figure 17. FAN DEFOGGER Switch Location. 17 Before TURRET SHIELD DOOR 1. Check that cargo and drivers hatch are closed. Open turret shield door. Check that DRIVE indicator light goes off and OPEN HATCH light comes on when turret shield door is opened. DRIVE indicator light does not go off with turret shield door open. Turret rotates with turret shield door open. Turret shield door does not lock in closed position.
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PROCEDURE
Figure 18. Drive Indicator Light and Open Hatch/Door Lights. 2. Ensure that turret shield door opening and top of vehicle are clear of personnel. Attempt to rotate turret. Turret should not rotate. 3. Close turret shield door. Check that turret shield door locks in closed position. Check that OPEN HATCH light goes off and DRIVE indicator light comes on when turret shield door is closed. Turret rotates with turret shield door open. Turret shield door does not lock in closed position.
TURRET SHIELD DOOR
DOOR LOCK
Figure 19. Turret Shield Door Lock.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. 18 INTERVAL Before ITEM TO BE CHECKED OR SERVICED GHS EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
NOTE
Commander gives order for operation in POWER mode. 1. Check GHS as follows: a. Check that cargo hatch and drivers hatch are closed. b. (C) Use intercom to tell crew members that turret is to be operated in POWER mode. c. Release turret travel lock. d. Using GHS, traverse turret to right and left, and elevate and depress gun. Then traverse to 6400 mils. If turret does not respond to control handles, notify eld maintenance. 1. Check function of CHS. Using CHS, traverse turret to right and left, and elevate and depress gun. Then traverse to 6400 mils. If turret does not respond to CHS, notify eld maintenance. 2. Check Commanders Override. Have Gunner squeeze palm grips and traverse turret left. Commander attempt to traverse turret right. 1. Check IBAS operation as follows: a. Press HI/LO MAG button on GHS. Check that view switches from Wide Field of View (LO MAG) to Narrow Field of View (HI MAG). Press button again to switch back. Turret does not traverse or gun does not elevate and/or depress. Turret does not traverse or gun does not elevate and/or depress. Turret does not rotate to right. Turret does not rotate to right.
19
Before
CHS
20
Before
IBAS OPERATION
Biocular Display or DVO view does not switch from Wide Field of View (LO MAG) to Narrow Field of View (HI MAG) when HI/LO MAG button is pressed.
b. Check that reticles and center dot are visible in Biocular Display and DVO eyepiece. Adjust reticle brightness if necessary. If reticles and center dot are not visible, notify eld maintenance.
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PROCEDURE
BIOCULAR FOCUS DISPLAY COLLAR
DVO EYEPIECE
Figure 20. Biocular Display and Controls. c. Using DISPLAY and ADJUST switches on GSCP, check that image focus, contrast, and brightness can be adjusted, and reticle/symbol brightness can be adjusted. Image focus, contrast, and brightness cannot be adjusted.
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PROCEDURE
DISPLAY SWITCH
ADJUST SWITCH
Figure 21. Display and Adjust Switches. d. Check that condensation is not present in DVO eyepiece. If condensation is present, notify eld maintenance. e. Adjust focus of image in DVO eyepiece by turning focus collar. If image cannot be focused, notify eld maintenance. DVO image cannot be focused.
NOTE
FLIR can operate only after cooling down for 15 minutes. f. Check that cooldown symbol is not visible. Cooldown symbol still visible after 15 minutes.
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PROCEDURE
Figure 22. FLIR COOLED Down Indicator. g. Press FLIR/TV button on GHS to switch Biocular Display to FLIR. Check that FLIR view appears in Biocular Display. FLIR view does not appear in Biocular Display after pressing FLIR/TV button.
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PROCEDURE
FLIR/TV BUTTON
Figure 23. FLIR/TV Button. 21 Before SYSTEM NULLING 1. Close ballistic sight shield doors by taking actuators handles out of open locked position and turning actuators to the locked position. 2. Press TAS ALIGN button on GSCP to align IBAS. 3. Check that both GHS and CHS are in centered positions with palm switches released. 4. On GHS, press NULL button. 5. When Nulling disappears on the TAS reticle, check accuracy of nulling procedure as follows: a. Look through DVO and using GHS, place DVO reticle on a target about 300 meters away.
IBAS not aligned.
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PROCEDURE
Figure 24. DVO Reticle View. b. Press FLIR/TV button on GHS to select TV on Biocular Display. Check that TV reticle is still on same point of target as DVO reticle. TV reticle is not on same point of target as DVO reticle.
Figure 25. DVO TV View.
NOTE
The DVO, TV, and FLIR LOSs are collimated (parallel to each other). The FLIR LOS will always be offset approximately 6 inches from the TV and DVO LOSs at any distance.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF: FLIR reticle is not on a point approximately 6 inches to the left of the DVO/TV reticle.
PROCEDURE c. Press FLIR/TV button on GHS to select FLIR on Biocular Display. Check that the FLIR reticle is on a point approximately 6 inches to the left of the DVO/TV reticle.
Figure 26. FLIR Reticle View. 22 Before IBAS RETICLE GUNNER Biocular Display DRIFT Squeeze GHS palm switch and check for any reticle drifts. reticle drift in Biocular Display. IBAS 1. On GHS, momentarily move AUTO AUTOTRACK TRK-AUTO PT switch to AUTO TRK. A ashing track gate will appear in the Biocular Display.
23
Before
Figure 27. Biocular Display.
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PROCEDURE
NOTE
Pressing G-SIZE switch up or down adjusts the gate height. Pressing switch right or left adjusts the gate width. 2. Adjust size of track gate by pressing GSIZE switch on GHS up, down, left, and right. 3. Momentarily press DROP TRK button on GHS. Track gate will disappear from Biocular Display. GUNNER Using GHS, place Biocular Display reticle on a target about 300 meters away and momentarily pull BCIS/LRF-LRF switch down to LRF. Range to target will be displayed on Biocular Display.
24
Before
IBAS LASER RANGE FINDER
Range does not appear in Biocular Display.
Figure 28. Biocular Range Display.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. 25 INTERVAL Before ITEM TO BE CHECKED OR SERVICED DRY FIRE OPERATION OF 25MM GUN EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
WARNING
Accidental ring of weapons can kill or seriously injure personnel. Before dry ring, make sure guns are clear, feed chutes are empty, and manual safe is set to SAFE.
WARNING
Hands can be crushed if gun rotor moves. Turn turret power off or set the gun elevation to manual mode before reaching into gun rotor area.
CAUTION
25mm gun is easily damaged. Checks should be made in exact order shown. 1. Move TURRET DRIVE switch to OFF. Move TURRET POWER switch to OFF. Remove 25mm gun guard and open gun cover. Move manual safe handle to SAFE position. Manual safe handle cannot be moved to SAFE position.
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PROCEDURE
MANUAL SAFE HANDLE
Figure 29. Manual Safe Handle. 2. Check that bolt position indicator is in SEAR position. If bolt position indicator is not in SEAR position, verify timing of 25mm gun feeder (WP 0023). 3. Check that drive shaft handle does not turn over 1/2 inch (13 mm). If drive shaft handle turns over 1/2 inch (13 mm), position 25mm gun bolt in SEAR position (WP 0024). 4. Move TURRET POWER switch to ON. Move TURRET DRIVE switch to ON. Press and release 25mm switch to AP. Move ARM-SAFE-RESET switch to ARM. Check that ARM indicator light comes ON. ARM indicator light does not come ON.
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PROCEDURE
Figure 30. Turret Control Switches/Buttons and Indicator Lights. 5. Check that SEAR/MISFIRE indicator light is on steady. SEAR/MISFIRE indicator light does not come on steady.
6. Check that LO AMMO OVRD indicator light ashes. 7. Press LO AMMO OVRD button. Check that LO AMMO OVRD indicator light comes on steady. LO AMMO OVRD indicator light does not come on steady.
NOTE
When palm and trigger switches are squeezed, 25mm gun will dry re and cycle to MISFIRE position because no ammo is in 25mm gun. SEAR/MISFIRE indicator light will ash when gun is in MISFIRE position. 8. Dry re 25mm gun by squeezing gunners palm and trigger switches. Check that bolt position indicator moves to MISFIRE position.
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PROCEDURE
NOTE
When SEAR/MISFIRE button is pressed and palm and trigger switches squeezed, 25mm gun will cycle to SEAR position and SEAR/MISFIRE indicator light will come on steady. 9. Press MISFIRE button and squeeze gunners palm and trigger switches. Check that bolt position indicator moves to SEAR position and that SEAR/MISFIRE indicator light comes on steady.
BOLT POSITION INDICATOR SEAR POSITION

Figure 31. ARM-SAFE-RESET Switch, BOLT Position Indicator and SEAR Position.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF: ARM, AP, LO AMMO OVRD, or SEAR/MISFIRE indicator light stays on.
PROCEDURE 10.Move ARM-SAFE-RESET switch to RESET, then release back to SAFE. Check that ARM, AP, LO AMMO OVRD, and SEAR/MISFIRE indicator lights go out. 11.Close gun cover and install 25mm gun guard.
26
Before
DRY FIRE COAX MACHINE GUN
WARNING
Accidental ring of weapons can kill or seriously injure personnel. Before dry ring, make sure guns are clear, feed chutes are empty, and manual safe is set to SAFE. 1. Move TURRET DRIVE switch to OFF. Move TURRET POWER switch to OFF. Open coax machine gun access doors. Check that manual safety is in S (safe) position.
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PROCEDURE
MANUAL SAFETY
Figure 32. Manual Safety Location. 2. Push manual safety to re position. Pull charger handle back rmly. Check that charger handle moves smoothly and bolt locks to the rear.
COAX MACHINE GUN
TRIGGER . CHARGER HANDLE

Figure 33. Coax Machine Gun.
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PROCEDURE 3. Push manual safety to S (safe) position and pull trigger. 4. Push manual safety to re position. 5. Move TURRET POWER switch to ON. Move TURRET DRIVE switch to ON. Press 7.62mm button on SCB. Check that 7.62mm indicator light comes on.
Figure 34. Coax Machine Gun Indicators. 6. Move ARM-SAFE-RESET switch to ARM. Check that ARM indicator light comes on and LO AMMO OVRD indicator light ashes. 7. Press LO AMMO OVRD button. Check that LO AMMO OVRD indicator light comes on steady. 8. Hold charger handle back and have gunner squeeze palm and trigger switches on GHS. Let bolt return to forward position. 9. Move ARM-SAFE-RESET switch to RESET, then release back to SAFE. Check that ARM, 7.62mm, and LO AMMO OVRD indicator lights go out. 10.Push manual safety to S (safe) position. Close coax machine gun access doors. ARM indicator light does not come on.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. 27 INTERVAL Before ITEM TO BE CHECKED OR SERVICED TML OPERATION EQUIPMENT NOT READY/ AVAILABLE IF: LHR UP indicator light does not come on. Reticle is not present. LHR UP indicator light stays on or ashing M appears in Biocular Display.
PROCEDURE 1. Move LHR switch on SCB to UP to raise TML to ring position. Check that LHR UP indicator light comes on after TML is raised.
Figure 35. LHR Switch and Indicator Light. 2. Check that reticle is illuminated in DVO and present in Biocular Display. 3. Check for TOW status indicator in Biocular Display. 4. Move LHR switch on SCB to DOWN to lower TML to stowed position. Check that LHR UP indicator light goes out. LHR UP indicator light stays on or ashing M appears in Biocular Display. Reticle is not present.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. 28 INTERVAL Before ITEM TO BE CHECKED OR SERVICED SMOKE GRENADE LAUNCHER OPERATION EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
WARNING
Accidental ring of smoke grenades can seriously injure or kill personnel and damage equipment. Make sure launcher tubes are empty before continuing. 1. Check smoke grenade launchers for debris and damage. If unred smoke grenades are found in grenade launcher tubes, remove unred grenades. If launcher is damaged, notify eld maintenance.
GRENADE LAUNCHER TUBE
SMOKE GRENADE
Figure 36. Grenade Launcher Tubes. 2. Move GRENADE LAUNCHER switch to ON. Check that GRENADE LAUNCHER indicator light comes on. If GRENADE LAUNCHER indicator light does not come on, do not load smoke grenades. 3. Press TRIGGER button. Check that TRIGGER indicator light comes on when TRIGGER button is pressed. If TRIGGER indicator light does not come on, do not load smoke grenades. Move GRENADE LAUNCHER switch to OFF.
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PROCEDURE
Figure 37. Grenade Launcher Controls. 29 Before FINAL CSD CHECK 1. Check CSD as follows: a. Check that MAL indicator displays 0. MAL indicator does not display 0.
Figure 38. Commanders Smart Display Status Screen.
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PROCEDURE
NOTE
ENVIRONMENTAL PARAMETERS screen is now labeled METEOROLOGICAL PARAMETERS. Softkey access remains the same. b. Go to METEOROLOGICAL PARAMETERS screen (SETUP FIRE CONTROL METEOROLOGICAL PARAM) and enter current conditions.
MAL 0 10S EG 59835E 5598 M MSL 19738N +/-123 M CEP GPS FOM FBCB2 APPLIQUE =1 OPERATIONAL ON
21 1535Z JAN 96
Figure 39. Meteorological Parameters Screen. 30 Before DAGR 1. Perform PMCS. See TM 11-5820-1172-13. 2. Perform commander self-test. See TM 11-5820-1172-13. Inspection criteria not met.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR THE M2/M3 ODS SA TURRET - DURING ITEM NO. 31 INTERVAL During ITEM TO BE CHECKED OR PROCEDURE SERVICED Commander COMMANDER DEBRIS SHIELD Inspect debris shield for breakage or cracks. Replace debris shield if broken or cracked . EQUIPMENT NOT READY/ AVAILABLE IF:
PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR THE M2/M3 ODS SA TURRET - AFTER ITEM NO. 32 INTERVAL After ITEM TO BE CHECKED OR SERVICED TURRET EXTERIOR EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
CAUTION
Before inspecting turret, ensure all weapons are in safe mode. 1. Check turret exterior for damage and obstruction. 2. Check area outside of turret for objects that will block traversing turret. If an object is found, move it out of the way. Remove all shell casings and links from inside and around armor ring segments.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. 33 INTERVAL After ITEM TO BE CHECKED OR SERVICED 25MM GUN BARREL EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE GUNNER
WARNING
Hot parts can burn you. 25mm weapon can be very hot after ring. Contact with a hot barrel or hot parts can seriously burn you. Allow the 25mm weapon to cool before working on or near it. Use heat protective gloves if it is necessary to work on or near hot parts.
WARNING
25mm gun barrel may have xed radiactive DU residue inside after ring M919 ammunition. If M919 ammunition has been red, survey muzzle end of gun barrel with AN/VDR-2, PDR-77, or equivalent radiation detection instrument. Beta window of radiation detection instrument must be open when readings are taken. See . Wear gloves. If xed radioactive residue is present, remove barrel from service and dispose of as low-level radiactive waste in accordance with
NOTE
Fixed radioactive residue inside of the gun barrel after ring M919 rounds suggests an in-bore projectile breakup. Breakups can occur because of a worn or damaged barrel or 0089 39 of defective ammunition. because
TM 9-2350-373-10-2
0089
PROCEDURE Check that 25mm gun barrel is aligned and locked in 25mm gun support and that muzzle brake is free of obstructions.
Figure 40. 25mm Gun. 34 After ARMORED NOTE COMMANDERS SHIELD (ACS) Ensure all Debris Shields are installed when ACS is not in use. 1. Inspect ACS for damaged or missing parts. If ballistic window is damaged, refer to (WP 0112). 2. Inspect ACS for dirt, oil, grease, or debris. Clean as required. See cleaning instructions (WP 0111). 3. Inspect ACS ballistic window and debris shield for visual clarity. Any missing or damaged parts, or visual clarity is less than 50 percent.
35
After
SMOKE GRENADE LAUNCHERS
1. Check smoke grenade launchers for debris and damage. If unred smoke grenades are found in launcher tubes, remove unred grenades. If launcher is damaged, do not load it. Notify eld maintenance.
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PROCEDURE
SMOKE GRENADE
Figure 41. Smoke Grenade Launchers. 2. If debris or dirt is found inside grenade launcher tubes, clean launcher tube. 3. Install rubber caps on smoke grenade launcher tubes.
SMOKE RUBBER GRENADE CAP LAUNCHER

Figure 42. Rubber Cap Installation. 36 After SMOKE GRENADE STOWAGE BOXES TML COMMANDER Check smoke grenade stowage boxes for debris and damage. Clean boxes as needed.
37
After
NOTE
Inspect and clean TML daily when TOW missiles have been red. 1. Remove dust cover from TML. Check TML for debris and damage.
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PROCEDURE
HANDLE LOCKS LOADING HANDLE
TOW LAUNCHER
DUST COVER
Figure 43. TML Components. 2. Check loading handles and handle locks on TML for damage. Loading handles or handle locks do not operate properly.
3. Install dust cover on TML. 38 After GUNNERS HATCH COVER
WARNING
Falling hatch could seriously injure you. Keep head lower than closed hatch position when opening or closing hatch. Keep hands clear of hatch rim when closing. Make sure latch pin or mechanism is fully engaged when hatch is in any open position.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF: Quick release pin is missing or cannot be inserted into locking holes to secure latch handle. Gunners hatch cover cannot be locked in OPEN or CLOSED position.
PROCEDURE 1. Check gunners hatch cover. Open and close gunners hatch cover. Check that hatch cover can be locked in OPEN and CLOSED position. Check that quick release pin can be inserted in locking holes to secure latch handle.
39
After
DECK CLEARANCE SYSTEM
2. Check cushioning pad on gunners hatch cover for cracks and missing parts. 1. Move TURRET POWER switch to ON.
2. Open drivers hatch to POP-UP position. Check that OPEN HATCH annunciator light on SCB comes on. 3. Close drivers hatch and open cargo hatch to POP-UP position. Check that OPEN HATCH annunciator light on SCB comes on. 4. Close cargo hatch and check that OPEN HATCH annunciator light on SCB goes out. If light stays on with drivers hatch and cargo hatch closed, notify eld maintenance.
OPEN HATCH annunciator light does not come on. OPEN HATCH annunciator light does not come on.
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PROCEDURE
WARNING
Combat override disables safety interlocks. Soldiers can be killed or seriously injured without safety interlocks working. Do not activate combat override unless turret shield door, drivers hatch, and cargo hatch are closed. Do not activate combat override unless in COMBAT and hatch switches have received battle damage.
NOTE
When combat override is active, COMBAT OVRD annunciator light on the system control box is lit and COMBAT OVERRIDE appears at the bottom of IBAS and CIV video. When either cargo or drivers hatch or turret door is open, and combat override is active, the OPEN HATCH annunciator light on the system control box ashes.
NOTE
Barrel of 25mm gun will elevate by itself before reaching rear deck. Barrel will pass over rear deck, then depress by itself -160 mils. Check that COMBAT OVERRIDE switch is OFF. 5. Move TURRET POWER switch to ON. Release travel lock. 6. Depress 25mm gun to -160 mils. Traverse turret to left and right in full circle at -160 mils. Check that 25mm gun elevates and depresses by itself when passing over rear deck. Turret will not traverse. Turret stops traversing when 25mm gun reaches rear deck. 25mm gun strikes rear deck.
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PROCEDURE 7. If gun or TML strike any stowed equipment, or if stowed equipment is in ight path, restow it.
WARNING
Gun barrel can move unexpectedly during next test series. Unexpected gun barrel movement can seriously injure personnel or damage equipment. Be sure personnel and equipment are clear of gun barrel before performing next test series. 8. Elevate 25mm gun to 0 mils. Open drivers hatch to UPRIGHT position. Traverse turret to left and right using gunners control handles. Turret does not traverse when using gunners control handles with drivers hatch in UPRIGHT position. Turret does not traverse when using gunners control handles with cargo hatch in UPRIGHT position. Turret traverses when cargo hatch is in TOW LOAD position. NO FIRE ZONE annunciator light stays on.
9. Close drivers hatch and open cargo hatch to UPRIGHT position. Traverse turret to left and right using gunners control handles.
10.Move cargo hatch to TOW LOAD position. Try to traverse turret to left and right using gunners control handles. Check that turret does not traverse. 11.Close cargo hatch and raise TOW launcher. Open cargo hatch. Press TOW button on SCB and wait 20 seconds. Then close cargo hatch. Check that NO FIRE ZONE annunciator light on SCB goes out.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. 40 INTERVAL ITEM TO BE CHECKED OR SERVICED 25MM AMMO CANS EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE 12.Stow TOW launcher. 1. Check HE ammo can as follows: a. Traverse turret to HE load position (2150 mils). b. Move TURRET DRIVE switch to OFF. Move TURRET POWER switch to OFF. Set turret travel lock.
After
WARNING
Turret can rotate and severely injure or kill you. Do not reach through turret shield opening when turret power is on. Keep turret shield door closed whenever turret drive power is on. Engage turret travel lock before moving or reaching through turret shield opening. c. (H) Open turret shield door and check HE ammo can door. Turn handle and remove HE ammo can door; then install HE ammo can door and turn handle to latch. Then close turret shield door. HE ammo can door cannot be closed and latched.
HANDLE
HE AMMO CAN DOOR
Figure 44. HE Ammo Can Door.
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PROCEDURE
NOTE
Roller retainer will lock when moved all the way to the right. Unlock roller retainer by moving it to the left. d. Turn handle and remove HE top ammo can door. Rotate roller rapidly on roller retainer. If HE top ammo can roller or roller retainer drags or binds, notify eld maintenance. e. Check loading rails; If dirty, wipe with clean cloth. f. Check retroreector on top ammo can door; If dirty, wipe with clean lint-free cloth. g. Install top ammo can door and turn handle to latch. h. Grasp roller and move roller retainer to the right and to the left. Ammo can roller retainer binds or drags.
ROLLER
ROLLER RETAINER
Figure 45. Roller and Roller Retainer.
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PROCEDURE
HE AMMO CAN
LOADING RAILS
Figure 46. Loading Rails.
RETROREFLECTOR
Figure 47. Retroreector. i. Release turret travel lock. Move TURRET POWER switch to ON. Move TURRET DRIVE switch to ON. 2. Check AP ammo can as follows: a. Traverse turret to AP load position (4350 mils). b. Move TURRET DRIVE switch to OFF. Move TURRET POWER switch to OFF. Set turret travel lock.
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PROCEDURE
WARNING
Turret can rotate and severely injure or kill you. Do not reach through turret shield opening when turret power is on. Keep turret shield door closed whenever turret drive power is on. Engage turret travel lock before moving or reaching through turret shield opening. c. (G) (H) Have helper open turret shield door and check AP ammo can door. Turn handle and remove AP ammo can door. Check loading rails; if dirty, wipe with clean cloth. Check retroreector on ammo can door; if dirty, wipe with clean, lint-free cloth. Install AP ammo can door and turn handle to latch. Then close turret shield door. AP ammo can door cannot be closed and latched.
HANDLE AP AMMO CAN DOOR
LOADING RAILS
AP AMMO CAN
RETROREFLECTOR
Figure 48. AP Ammo Can Door. d. Release turret travel lock. Move TURRET POWER switch to ON. Move TURRET DRIVE switch to ON.
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PROCEDURE e. Traverse turret to 6400 mils. Move TURRET DRIVE switch to OFF. Move TURRET POWER switch to OFF. Set turret travel lock.
41
After
25MM GUN
WARNING
The M919 sabot round uses a depleted uranium (DU) penetrator which emits low levels of radiation. Wear gloves when handling DU or M919 rounds. Wash hands before eating or touching your face. If DU corrosion (yellow or white power or stain) is visible on the surface of the round, dispose of gloves in accordance with
NOTE
Due to critical nature of breech assembly and ring pin for safe and reliable 25mm gun operation, the following components must be replaced at the following intervals: Firing pin (P/N 12524325) replaced after 8000 rounds. Firing pin (P/N 12524512) replaced after 12,000 rounds.
NOTE
Enhanced breech assembly (P/N 12524527) shall be inspected at 25,000 rounds and every 2500 rounds thereafter. There is no round count limit for replacement of the enhanced breech. The standard breech is replaced at 25,000 rounds. 1. Enter rounds count information on DA Form 2408-4.
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PROCEDURE
WARNING
25mm gun barrel may have xed radioactive DU residue inside after ring M919 ammunition. If M919 ammunition has been red, survey muzzle end of gun barrel with AN/VDR-2, PDR-77, or equivalent radiation detection instrument. Beta window of radiation detection instrument must be open when readings are taken. See TM 11-6665-251-10. Wear gloves. If xed radioactive residue is present, remove barrel from service and dispose of as low-level radioactive waste in accordance with
NOTE
Fixed radioactive residue inside of the gun barrel after ring M919 rounds suggests an in-bore projectile breakup. Breakups can occur because of a worn or damaged barrel or because of defective ammunition.
NOTE
Normal rings of M919 DU ammunition does not cause radioactive contamination in the M242 gun barrel. However, if the barrel is found to be radioactively contaminated, the barrel is to be taken out of service without being cleaned, ends sealed with tape, and the barrel marked Low Level Radioactive Waste. Storage and return of the barrel is accomplished in accordance with AR 385-10.
NOTE
25mm gun must be cleaned, inspected, and lubricated daily when it has been red. 0089 51
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PROCEDURE 2. Remove 25mm gun feeder (WP 0098), barrel (WP 0095), receiver (WP 0101), and track and bolt assembly (WP 0104). Disassemble track and bolt assembly. 3. Clean, inspect, and lubricate 25mm gun barrel (WP 0096). If damaged notify eld maintenance. 4. Clean, inspect, and lubricate 25mm gun feeder (WP 0099). If damaged notify eld maintenance. 5. Clean, inspect, and lubricate 25mm gun receiver (WP 0102). If damaged notify eld maintenance. 6. Clean, inspect, and lubricate 25mm gun track and bolt assembly (WP 0106). If damaged notify eld maintenance. 7. Assemble 25mm gun track and bolt assembly (WP 0107). Install track and bolt assembly (WP 0108), gun receiver (WP 0103), barrel (WP 0097), and feeder (WP 0100). 8. Install weapon.
25mm gun barrel is damaged. 25mm gun feeder is damaged 25mm gun receiver is damaged. 25mm gun track and bolt assembly is damaged.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONTINUED) ITEM NO. 42 INTERVAL After ITEM TO BE CHECKED OR SERVICED COAX MACHINE GUN EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
WARNING
WARNING
7.62 gun can move and crush hands when gun is operated with 7.62 access door open. Keep 7.62 access door closed during powered mode operation. Remove turret drive power mode before opening 7.62 access door.
NOTE
Coax machine gun must be cleaned, inspected, and lubricated daily when it has been red.
NOTE
Do not change AZ or EL knob setting. This will affect boresight alignment. 1. Remove coax machine gun. 2. Clean, inspect, and lubricate coax machine gun. 3. Install coax machine gun.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF: Rear gun mount is damaged.
PROCEDURE 4. Check rear gun mount. Do not load or re coax machine gun during mission if rear gun mount is cracked, bracket is broken, or parts are missing. Notify eld maintenance.
BRACKET
REAR GUN MOUNT

Figure 49. Rear Gun Mount. 5. Check operation of rear mounting pin for coax machine gun. If rear mounting pin falls out or is missing, notify eld maintenance. If rear mounting pin does not move up and down freely, try exercising pin until it does move freely. If pin still does not move freely, notify eld maintenance. Do not install, load, or re coax machine gun during mission. Rear mounting pin is missing or not moving freely.
COAX MACHINE GUN
REAR MOUNTING PIN

Figure 50. Rear Mounting Pin.
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PROCEDURE 6. Close coax machine gun access doors. Check that handles secure coax machine gun access doors in closed position. GUNNER Check that gunners seat can be moved up, down, forward, and backward freely. Check that seat can be locked into position. 1. If over 50% visibility loss, notify eld maintenance. Check gunners two periscopes for dirty or cracked periscope lenses. If periscope lenses are dirty, wipe with clean, lint-free cloth.
43
After
GUNNERS SEAT
44
After
GUNNERS PERISCOPES
GUNNER'S PERISCOPE PERISCOPE LENS BLACKOUT COVER
Figure 51. Periscope Components. 2. Open and close blackout covers. Check that blackout covers are not torn and stay in place when fastened. 45 After CMDRS HATCH COVER
WARNING
Falling hatch could seriously injure you. Keep head lower than closed hatch position when opening or closing hatch. Keep hands clear of hatch rim when closing. Make sure latch pin or mechanism is fully engaged when hatch is in any open position.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. INTERVAL ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF: Commanders hatch cover cannot be locked in OPEN or CLOSED position. Quick release pin is missing or cannot be inserted into locking holes to secure latch handle. Hatch pin lever does not move freely or operate correctly.
PROCEDURE 1. Check commanders hatch cover. Open and close commanders hatch cover. Check that hatch cover can be locked in OPEN and CLOSED position. Check that quick release pin can be inserted in locking holes to secure latch handle.
2. Check that hatch pin lever on hatch cover moves freely and is operating correctly.
46
After
CMDRS SEAT
3. Check cushioning pad on commanders hatch cover for cracks and missing parts. COMMANDER Check that commanders seat can be moved up and down freely and can be locked into position. COMMANDER Check service lights of 25mm gun and coax machine gun. If light is out, notify eld maintenance. 1. Activate CBRN system and allow to run for 5 minutes. See TM 9-2350-373-10-1. 2. Check air outlet hoses for warm, sufcient air ow and for damage and leaks. If hoses are damaged, notify eld maintenance.
47
After
SERVICE LIGHTS
48
After
CBRN SYSTEM
Hoses are damaged. If ambient temperature is below freezing, CBRN heater is not functional.
0089 56
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0089
PROCEDURE
FLEXIBLE HOSE
AIR OUTLET HOSE
AIR OUTLET HOSE
FLEXIBLE HOSE
Figure 52. Air Outlet Hoses. 3. Deactivate CBRN system.
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR THE M2/M3 ODS SA - WEEKLY ITEM NO. 49 INTERVAL Weekly ITEM TO BE CHECKED OR SERVICED TURRET BATTERY EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
WARNING
Battery posts and power cables can short circuit and burn you. Remove vehicle ground cable before starting task. Do not touch battery posts with tools or other metal objects. Do not wear jewelry when working with battery or electrical system.
NOTE
Goggles and gloves may be obtained from eld maintenance. 1. Check turret emergency battery compartment for damaged or missing batteries. One or more batteries is damaged, missing, or unserviceable.
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PROCEDURE
WARNING
Gas from batteries can explode and injure you. Use caution when charging or working near batteries. Disconnect battery ground before working in battery compartment. Do not smoke or allow sparks and ame near the batteries.
WARNING
Battery acid can blind or burn you. Do not get acid on your skin or in your eyes. Wear gloves and goggles when working around batteries. If exposed, ush skin and/or eyes with water immediately. 2. Check battery ller caps. Filler caps are damaged or missing. Cables are missing, broken, or frayed. Battery posts are damaged or have rust or corrosion. Hold-downs are missing or broken.
3. Check battery cables and connections.
4. Check battery terminal posts.
5. Check battery hold-downs for broken or missing components. 6. Report any discrepancies to eld maintenance. 0089 59
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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. 50 INTERVAL Weekly ITEM TO BE CHECKED OR SERVICED 25MM GUN EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
WARNING
DEPLETED URANIUM (DU) See depleted uranium warning in the front of this manual.
WARNING
NOTE
NOTE
Normal rings of M919 DU ammunition does not cause radioactive contamination in the M242 gun barrel. However, if the barrel is found to be radioactively contaminated, the barrel is to be taken out of service without being cleaned, ends sealed with tape, and the barrel marked Low Level Radioactive Waste. Storage and return of the barrel is accomplished in accordance with AR 385-10.
NOTE
25mm gun will be cleaned, inspected, and lubricated weekly, whether it has been red 0089 60 or not.
TM 9-2350-373-10-2
0089
PROCEDURE 1. Remove 25mm gun feeder, barrel, receiver, and bolt and track assembly. Disassemble bolt and track assembly. 2. Clean, inspect, and lubricate 25mm gun barrel (WP 0096).
25mm gun barrel is damaged. Notify eld maintenance. 25mm gun feeder is damaged. Notify eld maintenance. 25mm gun receiver is damaged. Notify eld maintenance. 25mm gun track and bolt assembly is damaged. Notify eld maintenance.
3. Clean, inspect, and lubricate 25mm gun feeder (WP 0099).
4. Clean, inspect, and lubricate 25mm gun receiver (WP 0102).
5. Clean, inspect, and lubricate 25mm gun track and bolt assembly (WP 0106).
6. Assemble 25mm gun track and bolt assembly. Install track and bolt assembly, gun receiver, barrel, and feeder. 51 Weekly COAX MACHINE GUN 7. Install weapon. 1. Remove coax machine gun. Clean, inspect, and lubricate coax machine gun. Install coax machine gun. See TM 9-1005-313-10 or WP 0093. 2. Check 7.62mm ammo feed chute and two latches for damage. If two latches are broken or do not secure 7.62mm ammo feed chute in place, do not load or re coax machine gun during mission. Notify eld maintenance. 3. Check boresight knobs on coax machine gun for rust, dirt, and free movement. Clean dirty knobs with clean cloth. If boresight knobs do not move freely, notify eld maintenance. Do not load or re coax machine gun during mission.
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0089
PROCEDURE
COAX MACHINE GUN
LATCH
BORESIGHT KNOBS
7.62MM AMMO FEED CHUTE
Figure 53. 7.62MM Ammo Feed Chute and Latch. 4. Check retroreector on coax machine gun ammo box. If retroreector is dirty, wipe with clean, lint-free cloth.
RETROREFLECTOR
AMMO BOX
Figure 54. Ammo Box. 52 Weekly TML TOW launcher is Clean TML weekly, whether it has been red contaminated with debris. or not (WP 0091). 1. Remove rubber caps from smoke grenade launcher tubes. Check rubber caps for damage. GUNNER
53
Weekly
SMOKE GRENADE LAUNCHERS
0089 62
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0089
PROCEDURE
SMOKE GRENADE LAUNCHER TUBES
RUBBER CAPS
Figure 55. Smoke Grenade Launcher Rubber Caps. 2. Clean and inspect smoke grenade launchers (WP 0090). 3. Install rubber caps on smoke grenade launcher tubes. 1. Check operation of gun elevation drive select lever and gun elevation handwheel by manually elevating and depressing 25mm gun. If gun elevation drive select lever cannot be locked in MANUAL position, or if turning gun elevation handwheel does not elevate or depress 25mm gun, notify eld maintenance.
54
Weekly
TURRET MANUAL OPERATION
0089 63
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0089
PROCEDURE
GUN ELEVATION DRIVE SELECT LEVER
GUN ELEVATION HANDWHEEL
Figure 56. Gun Elevation Drive Select Lever and Handwheel. 2. Check manual operation of TML as follows: a. Move gun elevation drive select lever to POWER position. b. Move TOW elevation drive select lever to MANUAL position. If TOW elevation drive select lever cannot be locked in MANUAL position, notify eld maintenance.
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0089
PROCEDURE
TOW ELEVATION DRIVE SELECT LEVER

Figure 57. TOW Elevation Drive Select Lever. c. Depress TML 4 to 5 inches (10 to 12 cm) to clear stow pin out of saddle by using gun elevation handwheel. d. Manually raise TML 10 to 12 inches (26 to 30 cm). If TML does not raise smoothly, notify eld maintenance. e. Manually release TOW MANUAL LIFT release handle until launcher bangs against side. If TML does not lower smoothly, notify eld maintenance.
TOW MANUAL LIFT RELEASE HANDLE

Figure 58. TOW Manual Lift Release Handle. f. Manually elevate TML until launcher is stowed in saddle. If gun elevation handwheel cannot be turned without excessive force, binding, or slipping, notify eld maintenance. 0089 65
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0089
PROCEDURE 3. Traverse turret manually. Check operation of turret traverse drive select lever and turret traverse handwheel. If turret traverse drive select lever cannot be locked in MANUAL position, or if turning turret traverse handwheel does not traverse turret, notify eld maintenance.
TURRET TRAVERSE DRIVE SELECT LEVER
TURRET TRAVERSE HANDWHEEL
Figure 59. Turret Traverse Drive Select Lever and Handwheel. 55 Weekly BACKUP SIGHT OPERATION 1. Check backup sight for damage.
2. Check that eyepiece assembly can rotate to either the gunners or commanders position. Check that lock lever holds eyepiece assembly in position.
0089 66
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0089
PROCEDURE 3. Check that eyepiece assembly adjusts from 4 to +4 diopters and that diopter scale can be adjusted for each operator. 4. Check that eyecup material is exible and can be deated for use with gas mask.
56
Weekly
TURRET DRIVE CONTROL UNIT (TDCU)
WARNING
Turret can rotate and severely injure or kill you. Do not reach through turret shield opening when turret power is on. Keep turret shield door closed whenever turret drive power is on. Engage turret travel lock before moving or reaching through turret shield opening. 1. Traverse turret to 3200 mils. Move TURRET DRIVE switch to OFF. Move TURRET POWER switch to OFF. Set turret travel lock. 2. Have helper open turret shield door and check that the dust cap and shorting plug are installed on jacks J10 and J11. Then close turret shield door.
J11 J10
Figure 60. Dust Cap and Shorting Plug.
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0089
PROCEDURE 3. Release turret travel lock. Move TURRET POWER switch to ON. Move TURRET DRIVE switch to ON. 4. Traverse turret to 6400 mils. Move TURRET DRIVE switch to OFF. Move TURRET POWER switch to OFF. Set turret travel lock. COMMANDER
57
Weekly
ANTENNAS
WARNING
Radio antennas can shock or burn you if touched while transmitting. Do not touch antennas when the radios are in use. Ensure radios are off before handling antennas. Check antenna mounts for damage to antenna support bases and contact points.
CONTACT POINTS ANTENNA SUPPORT BASE
ANTENNA MOUNT
Figure 61. Antenna Components. 58 Weekly CMDRS PERISCOPES
NOTE
If over 50% visibility loss, notify eld maintenance.
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0089
PROCEDURE 1. Check commanders seven periscopes for dirty or cracked periscope lenses. If periscope lenses are dirty, wipe with clean, lint-free cloth. 2. Open and close blackout covers. Check that blackout covers are not torn and stay in place when fastened.
COMMANDER'S PERISCOPE PERISCOPE LENS
BLACKOUT COVER
Figure 62. Commanders Periscope Lens and Blackout Cover.
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0089
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR THE M2 ODS SA/M3 ODS SA - MONTHLY ITEM NO. 59 INTERVAL Monthly ITEM TO BE CHECKED OR SERVICED 25MM GUN SYSTEM EQUIPMENT NOT READY/ AVAILABLE IF:
PROCEDURE
CAUTION
If installed, ensure the feed chutes and link ejector chutes are properly connected to the 25mm gun. 1. Check AP and HE feed chutes for damage. Either AP or HE feed chutes are damaged or missing.
AP FEED CHUTE
HE FEED CHUTE
Figure 63. AP and HE Feed Chutes 2. Check AP and HE link eject chutes for damage. Either AP or HE link eject chutes are damaged or missing.
0089 70
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0089
PROCEDURE
AP LINK EJECT CHUTE
HE LINK EJECT CHUTE

Figure 64. AP and HE Link Eject Chutes. 60 Monthly GUNNER COAX MACHINE GUN Check seals on coax machine gun open SYSTEM access doors for damage. If seals are damaged, notify eld maintenance.
Figure 65. Coax Machine Gun Open Access Door Seal.
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0089
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Continued) ITEM NO. 61 INTERVAL Monthly ITEM TO BE CHECKED OR PROCEDURE SERVICED GUNNER CMDRS HATCH Open turret shield door and check EMERGENCY commanders hatch release cable for binds, RELEASE breaks, proper installation, and operation. EQUIPMENT NOT READY/ AVAILABLE IF: Commanders hatch release cable is binding, broken, is not installed, or does not operate properly.
Figure 66. Commanders Hatch Release Cable.
MANDATORY REPLACEMENT PARTS There are no replacement parts required for these PMCS procedures. END OF WORK PACKAGE
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0090
OPERATOR INSTRUCTIONS CLEAN/INSPECT SMOKE GRENADE LAUNCHERS INITIAL SETUP: Tools and Special Tools 25mm bore brush, (Item 1, WP 0123) 25mm cleaning rod assembly, (Item 1, WP 0123) Materials/Parts Pipe cleaner, (Item 4, WP 0125) Rie bore cleaner (RBC), (Item 5, WP 0125) Wiping rag, (Item 20, WP 0125) Personnel Required Gunner References TM 9-2350-373-10-1 Equipment Condition Vehicle parked (TM 9-2350-373-10-1) Turret shut down (WP 0053) Smoke grenade launchers unloaded (WP 0041)
CLEANING 1. REMOVE DISCHARGER CAPS FROM GRENADE LAUNCHER TUBES.
DISCHARGER CAP
Figure 1. Discharger Cap Removal.
0090 1
TM 9-2350-373-10-2
0090
INSPECTION-ACCEPTANCE AND REJECTION CRITERIA CONTINUED 2. CLEAN DRAIN HOLES. a. Use pipe cleaner to get into drain hole at bottom of each grenade launcher tube. b. Loosen and push out any dirt or debris from drain holes.
DRAIN HOLE
PIPE CLEANER
Figure 2.
Grenade Launcher Tube Drain Holes.
0090 2
TM 9-2350-373-10-2
0090
INSPECTION-ACCEPTANCE AND REJECTION CRITERIA CONTINUED
WARNING
Solvent fumes and uid are poisonous and can cause skin irritation. Solvent may be harmful if swallowed. Avoid skin contact and breathing of fumes.
WARNING
Solvent evaporates rapidly and makes fumes that are ammable. Do not smoke or allow open ames near solvent fumes. 3. CLEAN INSIDE OF GRENADE LAUNCHER TUBES. a. Put RBC on 25mm bore brush. b. Screw bore brush onto cleaning rod. c. Clean inside of grenade launcher tubes. Use 25mm bore brush. d. Dry with clean wiping rag.
BORE BRUSH CLEANING ROD
Figure 3. Bore Brush and Cleaning Rod. END OF TASK
0090 3
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0090
INSPECTION-ACCEPTANCE AND REJECTION CRITERIA CONTINUED INSPECTION-ACCEPTANCE AND REJECTION CRITERIA
NOTE
Report any damaged grenade launcher tubes to eld maintenance. 1. INSPECT GRENADE LAUNCHER TUBES FOR DAMAGE. a. Check smoke grenade launcher for crushed or bent grenade launcher tube. b. Check that electrical ring pin is not corroded. c. Check that grenade launcher tube is secure on smoke grenade launcher.
ELECTRICAL FIRING PIN
Figure 4.
Grenade Launcher Tube Electrical Firing Pin.
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0090
INSPECTION-ACCEPTANCE AND REJECTION CRITERIA CONTINUED 2. INSTALL DISCHARGER CAPS ON GRENADE LAUNCHER TUBES.
DISCHARGER CAP
SMOKE GRENADE LAUNCHER

Figure 5. Discharger Cap Installation. END OF TASK END OF WORK PACKAGE
0090 5 / blank
TM 9-2350-373-10-2
0091
OPERATOR INSTRUCTIONS CLEAN/INSPECT TOW LAUNCHER INITIAL SETUP: Materials/Parts Rie bore cleaner (RBC), (Item 5, WP 0125) Wiping rag, (Item 20, WP 0125) Personnel Required Gunner References TM 9-2350-373-10-1 WP 0011 WP 0035 WP 0054 Equipment Condition TOW launcher unloaded (WP 0038) Vehicle parked (TM 9-2350-373-10-1) Turret operating in power mode (WP 0011)
REMOVAL 1. TRAVERSE TURRET TO TOW LOAD POSITION (6000 MILS) (WP 0011). 2. RAISE TOW LAUNCHER (WP 0035). 3. DEPRESS TOW LAUNCHER TO -100 MILS (WP 0035). 4. MOVE TURRET DRIVE SWITCH TO OFF. 5. MOVE TURRET POWER SWITCH TO OFF.
Figure 1. Turret Drive and Power Switches. 6. MOVE MASTER POWER SWITCH TO OFF. SEE TM 9-2350-373-10-1.
0091 1
TM 9-2350-373-10-2
0091
7. REMOVE DUST COVER. a. Pull top edge of dust cover from top of TOW launcher. b. Pull snap fasteners from bottom of TOW launcher.
TOW LAUNCHER
STRIPS
TOW LAUNCHER
DUST COVER
Figure 2. END OF TASK Dust Cover Removal.
SNAP FASTENERS
DUST COVER
CLEANING 1. CLEAN TOW LAUNCHER TUBES. a. Clean inside of TOW launcher tubes with wiping rag. b. Dry inside of TOW launcher tubes with clean wiping rag.
0091 2
TM 9-2350-373-10-2
0091
TOW LAUNCHER
TOW LAUNCHER TUBES

Figure 3. TOW Launcher Tubes. END OF TASK INSPECTION-ACCEPTANCE AND REJECTION CRITERIA 1. INSPECT DUST COVER FOR DAMAGE. a. Inspect snap fasteners. b. Inspect strips on TOW launcher and dust cover. c. Inspect dust cover for rips or holes. d. If dust cover is damaged, notify eld maintenance.
TOW LAUNCHER
SNAP FASTENERS
DUST COVER
Figure 4. Dust Cover Inspections.
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0091
2. INSPECT TOW LAUNCHER FOR DAMAGE. a. If TOW launcher is damaged, notify eld maintenance.
TOW LAUNCHER
TOW LAUNCHER TUBES

Figure 5. TOW Launcher Tube Inspection. 3. CHECK THAT UMBILICAL CONNECTORS DO NOT EXTEND DOWN INTO TOW LAUNCHER TUBES. a. If umbilical connector extends down into TOW launcher tube, go to Step . b. If umbilical connector does not extend down into TOW launcher tube, go to Step 5.
Figure 6. Umbilical Connector Inspection. 4. REMOVE UMBILICAL CONNECTORS FROM TOW LAUNCHER TUBES. a. Move MASTER POWER switch to ON. See TM 9-2350-373-10-1. b. Move TURRET POWER switch to ON. c. Move ARM-SAFE-RESET switch to RESET, then to SAFE. Wait 10 seconds. d. Move TURRET POWER switch to OFF.
0091 4
TM 9-2350-373-10-2
0091
Figure 7. Turret Power and ARM-SAFE-RESET Switch Locations. e. Move MASTER POWER switch to OFF. See TM 9-2350-373-10-1. f. If umbilical connectors still extend down into TOW launcher tubes, notify eld maintenance.
UMBILICAL CONNECTOR
Figure 8. Umbilical Connector.
0091 5
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0091
5. INSPECT LOADING HANDLE AND LOCK LATCH FOR DAMAGE. a. Check that lock latch locks loading handle in place. b. Check that loading handle pulls down and aligns lug channels. c. Check that lug channels are blocked when loading handle is locked. d. If loading handle or lock latch are damaged, notify eld maintenance.
LOADING HANDLE LUG CHANNEL
LOCK LATCH
TOW LAUNCHER
Figure 9. Loading Handle, Lug Channel, and Lock Latch Locations.
WARNING
Missile launcher, in the up position, can fall rapidly and injure personnel. Stay clear of launcher path when launcher is up. Stand in front of gunners sight when manually raising or lowering launcher. 6. INSPECT TOW ELEVATION SYSTEM FOR DAMAGE. a. Pull out and hold TOW MANUAL LIFT release handle and let TOW launcher lower itself all the way down. b. If TOW launcher does not lower all the way down, notify eld maintenance.
0091 6
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0091
TOW MANUAL LIFT RELEASE HANDLE

Figure 10. TOW Manual Lift Release Handle Location.
END OF TASK INSTALLATION 1. INSTALL DUST COVER. a. Install snap fasteners on bottom of TOW launcher. b. Stretch dust cover up and over rear of TOW launcher. c. Press top edge of dust cover onto top of TOW launcher.
TM 9-2350-373-10-2
0092
OPERATOR INSTRUCTIONS REMOVE COAX MACHINE GUN
INITIAL SETUP: Personnel Required Gunner/Commander References WP 0013 WP 0033 WP 0054 Equipment Condition Turret shut down (WP 0053) Coax machine gun installed (WP 0094)
REMOVAL 1. MANUALLY ELEVATE COAX MACHINE GUN ROTOR TO 200 MILS (WP 0054). 2. OPEN COAX MACHINE GUN ACCESS DOORS (WP 0013).
WARNING
Accidental ring of weapons can kill or seriously injure personnel. Set manual safety to SAFE. Ensure that all weapons are unloaded. 3. CLEAR COAX MACHINE GUN (WP 0033). 4. REMOVE COAX MACHINE GUN. a. Flip front and rear handles out and pull retaining pins from gun. b. Lift coax machine gun from gun mount and pull gun back and out of plenum. c. Place coax machine gun on turret oor.
RETAINING PIN COAX MACHINE GUN
FRONT HANDLE
REAR HANDLE GUN MOUNT
Figure 1. COAX Machine Gun Components. 0092 1
TM 9-2350-373-10-2
0092
5. CLOSE COAX MACHINE GUN ACCESS DOORS (WP 0013). END OF TASK END OF WORK PACKAGE
0092 2
TM 9-2350-373-10-2
0093
OPERATOR INSTRUCTIONS CLEAN/INSPECT/LUBRICATE COAX MACHINE GUN INITIAL SETUP: Personnel Required Gunner References TM 9-1005-313-10 Equipment Condition Coax machine gun removed (WP 0092)
CLEAN/INSPECT/LUBRICATE 1. FIELD STRIP, CLEAN, INSPECT, AND LUBRICATE COAX MACHINE GUN. SEE TM 9-1005-313-10. END OF TASK END OF WORK PACKAGE
0093 1
TM 9-2350-373-10-2
0094
OPERATOR INSTRUCTIONS INSTALL COAX MACHINE GUN INITIAL SETUP: Personnel Required Gunner/Commander References WP 0013 WP 0054 Equipment Condition Turret shut down (WP 0053)
INSTALLATION 1. MANUALLY ELEVATE COAX MACHINE GUN ROTOR TO 200 MILS (WP 0054). 2. OPEN COAX MACHINE GUN ACCESS DOORS (WP 0013).
WARNING
WARNING
7.62mm machine gun may explode if barrel is not locked in place when red. Make sure barrel is locked in place and does not turn before ring 7.62mm machine gun.
0094 1
TM 9-2350-373-10-2
0094
3. MOUNT COAX MACHINE GUN. a. Place coax machine gun on gun mount with gun barrel pointing forward and trigger pointing down. b. Align mounting holes on gun with retaining pins on gun mount. c. Push retaining pins fully into gun. d. Flip in handles on retaining pins to lock. e. Check that coax barrel locking latch is locked and gun barrel does not turn.
LOCKING LATCH COAX MACHINE GUN
GUN RETAINING BARREL PIN
COAX MACHINE GUN
HANDLES
TRIGGER
MOUNTING HOLES
GUN MOUNT
Figure 1. COAX Machine Gun Components. 4. CLOSE COAX MACHINE GUN ACCESS DOORS (WP 0013). END OF TASK END OF WORK PACKAGE
0094 2
TM 9-2350-373-10-2
0095
OPERATOR INSTRUCTIONS REMOVE 25MM GUN BARREL INITIAL SETUP: Materials/Parts Heat protective mittens, (Item 37, WP 0123) Personnel Required Gunner Helper (H), 2 References AR 385-10 TM 9-2350-373-10-1 TM 11-6665-251-10 WP 0054 Equipment Condition Engine stopped (TM 9-2350-373-10-1) Turret shut down (WP 0053) 25mm gun feeder unloaded (WP 0028)
WARNING
Ammunition left in weapon during maintenance can explode when bumped or impacted. Exploding ammunition can kill or seriously injure you. Be sure all ammunition is removed from weapon before maintenance or testing. Avoid bumping gun components during removal. REMOVAL 1. TAKE POSITIONS TO REMOVE 25MM GUN BARREL. a. Enter turret. b. Stand on right side of 25mm gun barrel near gun mount. c. Stand on left side of 25mm gun barrel.
GUN MOUNT 25MM GUN BARREL
Figure 1. 25mm Gun Barrel and Mount.
0095 1
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0095
2. MANUALLY DEPRESS 25MM GUN TO MAXIMUM DEPRESSION (WP 0054).
WARNING
Hot parts can burn you. 25mm weapon can be very hot after ring. Contact with a hot barrel or hot parts can seriously burn you. Allow the 25mm weapon to cool before working on or near it. Use heat protective gloves if it is necessary to work on or near hot parts.
WARNING
25mm gun barrel may have xed radioactive DU residue inside after ring M919 ammunition. If M919 ammunition has been red, survey muzzle end of gun barrel with AN/VDR-2, PDR-77, or equivalent radiation detection instrument. Beta window of radiation detection instrument must be open when readings are taken. See TM 11-6665-251-10. Wear gloves. If xed radioactive residue is present, remove barrel from service and dispose of as low-level radioactive waste in accordance with AR 385-10.
NOTE
0095 2
TM 9-2350-373-10-2
0095
3. UNLOCK 25MM GUN BARREL a. Pull out and hold 25mm gun barrel release latch. b. Hold 25mm gun barrel with both hands and rotate 25mm gun barrel to left until ALINE arrow is on top. c. Release gun barrel release latch.
ALINE ARROW
25MM GUN BARREL RELEASE LATCH

Figure 2. 25mm Gun Barrel Release Latch and Aline Arrow.
25MM GUN BARREL
0095 3
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0095
CAUTION
25mm gun barrel is easily damaged. Slide 25mm gun barrel straight out of gun mount. 4. REMOVE 25MM GUN BARREL. a. Move to front of 25mm gun barrel to share weight distribution. b. Slide 25mm gun barrel straight out of gun mount support assembly. c. Carry 25mm gun barrel slowly and carefully down front of vehicle.
25MM GUN BARREL
Figure 3. Gun Mount Support Assembly. 5. (H) PLACE 25MM GUN BARREL ON CLEAN, CLEAR SURFACE. END OF TASK END OF WORK PACKAGE
0095 4
TM 9-2350-373-10-2
0096
OPERATOR INSTRUCTIONS CLEAN/INSPECT/LUBRICATE 25MM GUN BARREL INITIAL SETUP: Tools and Special Tools 25mm bore brush, (Item 1, WP 0123) 25mm chamber brush, (Item 1, WP 0123) 25mm cleaning rod assembly, (Item 1, WP 0123) Oval brush, (Item 17, WP 0125) Materials/Parts Cleaner, Lubricant and Preservative (CLP), (Item 3, WP 0125) Cleaning solvent, (Item 7, WP 0125) GMD grease, (Item 10, WP 0125) General purpose lubricating oil, (Item 15, WP 0125) Small arms cotton swab, (Item 19, WP 0125) Wiping rag, (Item 20, WP 0125) Personnel Required Gunner References AR 385-10 TM 11-6665-251-10 Equipment Condition 25mm gun barrel removed (WP 0095)
0096 1
TM 9-2350-373-10-2
0096
CLEANING
WARNING
Solvent fumes and uid are poisonous and can cause skin irritation. Solvent may be harmful if swallowed. Avoid skin contact and breathing of fumes.
WARNING
Solvent evaporates rapidly and makes fumes that are ammable. Do not smoke or allow open ames near solvent fumes.
WARNING
25mm gun barrel may have xed radioactive DU residue inside after ring M919 ammunition. If M919 ammunition has been red, survey muzzle end of gun barrel with AN/VDR-2, PDR-77, or equivalent radiation detection instrument. Beta window of radiation detection instrument must be open when readings are taken. See TM 11-6665-251-10. Wear gloves. If xed radioactive residue is present, remove barrel from service and dispose of as low-level radioactive waste in accordance with AR 385-10.
CAUTION
Use of unauthorized cleaning materials and procedures could result in damage, which may lead to premature condemnation of the cannon tube.
0096 2
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0096
NOTE
NOTE
Special attention should be given to gun barrel support bearing and locking lugs. When cleaning solvent is used instead of RBC, you do not have to remove cleaning agent. Parts can be air dried or wiped dry with clean dry wiping rag.
NOTE
Clean bore, chamber, and exterior of cannon tube thoroughly, and dry them prior to inspection. Ensure all powder residue, dust, and rust have been removed. Do not expect to see or attempt to obtain a shiny nish in the bore. The cannon tube may exhibit various colors throughout the length of the bore, and may from a uniform gray/black to streaks of gray, black, or dark brown. Copper streaks found in the bore do not affect range or accuracy, and shall be ignored; do not try to remove the copper streaks. These are normal occurrences and, with additional ring, will continue to darken over the life of the cannon tube.
NOTE
The following guidance is provided in support of inspection and cleaning of the 25mm nitride and chrome barrel assemblies. The chrome barrel assembly can be identied by the manufacturers identication code number 26978 or 18204. 1. CLEAN OUTSIDE OF 25MM GUN BARREL. a. Dip wiping rag in CLP. b. Scrub dirt and rust from outside of 25mm gun barrel, gun barrel support bearing, and locking lugs.
Figure 1. Gun Barrel, Support Bearing, and Locking Lugs.
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0096
2. APPLY CLP TO BORE. a. Apply CLP to swab. b. Put swab in swab holder of cleaning rod. c. Run cleaning rod through 25mm gun barrel and back out. d. Remove and discard swab.
SWAB HOLDER CLEANING ROD SWAB
Figure 2. 25MM Gun Barrel and Cleaning Rod Components. 3. LOOSEN CARBON DEPOSITS FROM BORE. a. Apply CLP to bore brush. b. Screw bore brush onto cleaning rod. c. Push cleaning rod through 25mm gun barrel and pull out until carbon deposits are loosened. d. Remove bore brush from cleaning rod. e. Clean chamber by repeating Steps ad. Use chamber brush.
BORE BRUSH CLEANING ROD
CHAMBER BRUSH
Figure 3. Chamber and Bore Brushes.
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0096
4. REMOVE CARBON FROM BORE. a. Apply CLP to swab. b. Put swab in swab holder of cleaning rod. c. Run cleaning rod through 25mm gun barrel and back out. d. Remove and discard swab. e. Repeat steps Steps ad above until swabs that come out of 25mm gun barrel are clean.
Figure 4. 25MM Gun Barrel and Cleaning Rod. 5. DRY BORE OF 25MM GUN BARREL. a. Put clean, dry swab in swab holder of cleaning rod. b. Push cleaning rod down and pull back through length of 25mm gun barrel.
Figure 5. Cleaning Rod Components. END OF TASK
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0096
INSPECTION-ACCEPTANCE AND REJECTION CRITERIA
NOTE
The loss of small amounts of chrome plate over the life of the cannon tube is normal and will not affect its accuracy or safety. 1. CHECK OUTSIDE OF 25MM GUN BARREL FOR CRACKS. a. If 25mm gun barrel is cracked, notify eld maintenance. 2. CHECK NON-RIBBED BARREL ASSEMBLY. a. Inspect barrel assembly for loose or broken muzzle brake. b. Inspect barrel assembly for damaged or missing cotter pin. c. Send barrel assembly to eld maintenance if any of these conditions are found.
Figure 6. 25MM Non-Ribbed Type Gun Barrel Assembly. 3. CHECK RIBBED BARREL ASSEMBLY. a. Inspect barrel assembly for loose muzzle brake or loose spanner nut. b. Inspect barrel assembly for damaged or missing key. c. Inspect barrel assembly for broken or cracked locking tab washer and spanner nut. d. For barrels without locking tab washer, verify torque on spanner nut of 135 ft-lb 10 ft-lb (183 Nm 14 Nm). Use spanner wrench. e. Send barrel assembly to eld maintenance if any of these conditions are found.
Figure 7. 25MM Ribbed Type Gun Barrel Assembly.
0096 6
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0096
4. LOOK DOWN BORE AND CHECK FOR BENDS IN 25MM GUN BARREL. a. If 25mm gun barrel is bent, notify eld maintenance. 5. CHECK FOR PITS IN BORE OF 25MM GUN BARREL. a. If bore is pitted, notify eld maintenance. 6. CHECK FOR CRACKED OR CHIPPED LOCKING LUGS. a. If locking lugs are cracked or chipped, notify eld maintenance. END OF TASK INSPECT/LUBRICATE 1. LUBRICATE BORE. a. Soak clean swab with CLP. b. Put swab in swab holder of cleaning rod. c. Push cleaning rod down and pull back through length of 25mm gun barrel. Discard swab. d. Remove excess CLP with clean swab on swab holder. Repeat Steps ac above.
Figure 8. Cleaning Rod Components. 2. LUBRICATE OUTSIDE OF 25MM GUN BARREL. a. Dampen wiping rag with general purpose lube oil. b. Rub general purpose lube oil on outside of 25mm gun barrel. c. Remove excess oil from 25mm gun barrel with clean wiping rag.
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0096
CAUTION
If a grease other than GMD is used during normal operations, 25mm gun could be damaged. Only GMD should be used during normal operations. 3. PUT COAT OF GMD ON LOCKING LUGS. USE OVAL BRUSH. 4. PUT LIGHT COAT OF GMD ON GUN BARREL SUPPORT BEARING. USE OVAL BRUSH.
Figure 9. Gun Barrel Support Bearing and Locking Lugs. END OF TASK END OF WORK PACKAGE
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OPERATOR INSTRUCTIONS INSTALL 25MM GUN BARREL INITIAL SETUP: Tools and Special Tools Oval brush Materials/Parts GMD grease, (Item 10, WP 0125) Wiping rag, (Item 20, WP 0125) Personnel Required Gunner (G) Helper (H) References TM 9-2350-373-10-1 AR 385-10 Equipment Condition Turret shut down (WP 0053) Vehicle parked (TM 9-2350-373-10-1) 25mm gun receiver installed (WP 0103) 25mm gun barrel removed (WP 0095) 25mm gun barrel cleaned and lubricated (WP 0096)
INSTALLATION
WARNING
The M919 sabot round uses a depleted uranium (DU) penetrator which emits low levels of radiation. Wear gloves when handling DU or M919 rounds. Wash hands before eating or touching your face. If DU corrosion (yellow or white powder or stain) is visible on the surface of the round, dispose of gloves in accordance with AR 385-10.
WARNING
Your hands may be cut by sharp edges when lubricating 25mm weapon barrel. Use rags or brush to lubricate 25mm weapon barrel.
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1. CLEAN AND GREASE GUN BARREL SUPPORT ASSEMBLY. a. Wipe off all old grease from gun barrel support assembly. Use wiping rag. b. Put a heavy coat of new GMD grease on gun barrel support assembly until grooves are full of grease. Use oval brush.
GROOVES GUN BARREL SUPPORT ASSEMBLY

Figure 1. Gun Barrel Support Assembly Location.
WARNING
You can be hurt if gun barrel assembly slips from your hands. Clean your hands before you lift gun barrel assembly. Have a helper assist with the lift.
CAUTION
25mm gun barrel is easily damaged. Slide 25mm gun barrel straight into gun barrel support assembly. 2. INSTALL 25MM GUN BARREL. HAVE HELPER ASSIST. a. Lift and carry 25mm gun barrel to top front of vehicle. b. Place gun barrel in gun barrel support assembly with ALIGN arrow on top. c. Slide 25mm gun barrel straight into gun barrel support assembly as far as it will go.
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25MM GUN BARREL ALINE ARROW
25MM GUN BARREL
GUN BARREL SUPPORT ASSEMBLY
GUN BARREL SUPPORT ASSEMBLY
Figure 2. Gun Barrel Installation.
WARNING
25mm gun may explode if red with the barrel not locked in place. Make sure that the barrel is locked in place and does not turn. 3. LOCK 25MM GUN BARREL. a. Turn 25mm gun barrel in direction of lock arrow until you hear loud click. b. Check that 25mm gun barrel is locked by turning it in the opposite direction of lock arrow.
LOCK ARROW
25MM GUN BARREL
LOCKING LUGS
25MM GUN BARREL

Figure 3. Gun Barrel Lock Location. END OF TASK END OF WORK PACKAGE
GUN BARREL SUPPORT BEARING
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OPERATOR INSTRUCTIONS REMOVE 25MM GUN FEEDER
INITIAL SETUP: Personnel Required Gunner Helper (H) References AR 385-10 TM 9-2350-373-10-1 WP 0028 WP 0054 Equipment Condition Vehicle parked (TM 9-2350-373-10-1) Turret shut down (WP 0053)
REMOVAL 1. UNLOAD 25MM GUN FEEDER (WP 0028). 2. PUSH IN FEED SELECT SOLENOID KNOB TO AP POSITION.
FEED SELECT SOLENOID KNOB
Figure 1. Feed Select Solenoid Knob Location.
3. RAISE FEEDER HANDLE. a. Push and hold feeder handle latch down. b. Raise feeder handle up. c. Release feeder handle latch. Feeder handle should be locked up.
FEEDER HANDLE FEEDER HANDLE LATCH

Figure 2. Feeder Handle and Latch. 0098 1
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4. REMOVE GUN POWER CABLE FROM RECEIVER JACK. a. Turn cable plug to the left until unlocked. b. Remove cable plug.
CABLE PLUG RECEIVER JACK GUN POWER CABLE

Figure 3. Gun Power Cable.
CAUTION
Make sure feeder is fully seated before lowering feeder handle. Damage to electrical connector could occur if feeder handle is pushed down with feeder out of position.
CAUTION
Make sure feeder handle is lowered and locked in the down position. Damage to the RBD could occur through interference with an unlocked feeder handle. 5. LOWER FEEDER HANDLE. a. Push and hold feeder handle latch down. b. Lower feeder handle down. c. Release feeder handle latch. Feeder handle should be latched down.
FEEDER HANDLE
FEEDER HANDLE LATCH

Figure 4. Feeder Handle and Latch. 0098 2
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6. REMOVE AP FEED CHUTE FROM 25MM GUN FEEDER. a. Squeeze two latches together and remove AP feed chute from front guide pin hole. b. Push AP feed chute to left away from 25mm gun feeder.
LATCHES
FRONT GUIDE PIN
FRONT PIN HOLE
AP FEED CHUTE
Figure 5.
25MM GUN FEEDER

AP Feed Chute Removal.
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7. REMOVE HE FEED CHUTE FROM 25MM GUN FEEDER. a. Squeeze two latches together and remove HE feed chute from front guide pin hole. b. Push HE feed chute to left away from 25mm gun feeder.
LATCHES
HE FEED CHUTE
25MM GUN FEEDER
FRONT GUIDE PIN FRONT PIN HOLE

Figure 6. HE Feed Chute Removal.
8. MANUALLY ELEVATE 25MM GUN TO 200 MILS (WP 0054). 9. PULL OUT DRIVE SHAFT HANDLE. a. Push in lock button. b. Pull out drive shaft handle as far as it will go. c. Release lock button.
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DRIVE SHAFT HANDLE

Figure 7. Drive Shaft Handle and Lock Button.
LOCK BUTTON
CAUTION
25mm gun feeder can be damaged if it is dropped. Use both hands when removing 25mm gun feeder. 10. (H) RAISE FEEDER HANDLE. a. Push and hold feeder handle latch down. b. Raise feeder handle up. c. Release feeder handle latch. Feeder handle should be locked up.
FEEDER HANDLE FEEDER HANDLE LATCH
Figure 8. Feeder Handle and Latch.
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11. WITH RIGHT HAND, GET A FIRM GRIP ON FEEDER HANDLE. SLIDE OUT 25MM GUN FEEDER ABOUT 12 INCHES (30 CM).
25MM GUN FEEDER
FEEDER HANDLE
Figure 9. Feeder Handle.
CAUTION
Make sure feeder handle is lowered and locked in the down position. Damage to the RBD could occur through interference with an unlocked feeder handle. 12. LOWER FEEDER HANDLE. a. Push and hold feeder handle latch down. b. Lower feeder handle down. c. Release feeder handle latch. Feeder handle should be locked down.
FEEDER HANDLE
FEEDER HANDLE LATCH

Figure 10. Feeder Handle and Latch.
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13. WITH LEFT HAND, GET A FIRM GRIP ON STEPPED SPACER. LIFT AND PULL 25MM GUN FEEDER FROM 25MM GUN RECEIVER.
STEPPED SPACER
25MM GUN FEEDER
GUIDE RAIL
FEEDER HANDLE
Figure 11. Stepped Spacer and Gun Feeder.
WARNING
Ammunition left in weapon during maintenance can explode when bumped or impacted. Exploding ammunition can kill or seriously injure you. Be sure all ammunition is removed from weapon before maintenance or testing. Avoid bumping gun components during removal.
WARNING
The M919 sabot round uses a depleted uranium (DU) penetrator which emits low levels of radiation. Wear gloves when handling DU or M919 rounds. Wash hands before eating or touching your face. If DU corrosion (yellow or white powder or stain) is visible on the surface of the round, dispose of gloves in accordance with AR 385-10.
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14. CHECK 25MM GUN ROTOR FOR AMMO. a. Remove any ammo present in gun rotor. 15. REMOVE 25MM GUN FEEDER FROM TURRET TO SQUAD AREA. HAVE HELPER ASSIST.
Figure 12. Gun Feeder Removal. 16. LAY 25MM GUN FEEDER ON FLAT SURFACE WITH FEEDER HANDLE DOWN.
25MM GUN FEEDER
FEEDER HANDLE
Figure 13. Gun Feeder and Feeder Handle.
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17. PUSH IN DRIVE SHAFT HANDLE ON 25MM GUN RECEIVER. a. Push in lock button. b. Push in drive shaft handle as far as it will go. c. Release lock button.
DRIVE SHAFT HANDLE
LOCK BUTTON
Figure 14. Drive Shaft Handle and Lock Button. END OF TASK END OF WORK PACKAGE
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CHAPTER 4 MAINTENANCE INSTRUCTIONS WORK PACKAGE INDEX

0110 00 0111 00 0112 00 0113 00 0114 00 0115 00 0116 00

OPERATOR INSTRUCTIONS PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION

OPERATOR INSTRUCTIONS PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

TRAVEL LOCK LEVER

Figure 4. TAS Windows.

BOLT POSITION INDICATOR

FBCB2 PREOP CHECK

Cracks, holes, or other damage. If visual clarity is reduced 50 percent.

HUB E RF AUD/ DATA

ANT HUB LOW CT PT TD RV Z COM SE C AUD/ FI LL

HUB DAT A E RF AUD/ DATA

POWER FAULT INDICATOR LIGHTS

SELF TEST SUMMARY AND MAL INDICATOR

1. Check SELF TEST SUMMARY and MAL indicator on CSD as follows:

SQUAD LEADERS SMART DISPLAY

Figure 15. Squad Leaders SMART Display.

TURRET SHIELD DOOR

BIOCULAR FOCUS DISPLAY COLLAR

IBAS not aligned.

Figure 25. DVO TV View.

Figure 27. Biocular Display.

IBAS LASER RANGE FINDER

Range does not appear in Biocular Display.

Figure 28. Biocular Range Display.

MANUAL SAFE HANDLE

BOLT POSITION INDICATOR SEAR POSITION

DRY FIRE COAX MACHINE GUN

COAX MACHINE GUN

TRIGGER . CHARGER HANDLE

GRENADE LAUNCHER TUBE

Figure 38. Commanders Smart Display Status Screen.

SMOKE GRENADE LAUNCHERS

GRENADE LAUNCHER TUBE

SMOKE RUBBER GRENADE CAP LAUNCHER

HANDLE LOCKS LOADING HANDLE

3. Install dust cover on TML. 38 After GUNNERS HATCH COVER

DECK CLEARANCE SYSTEM

HE AMMO CAN DOOR

Figure 44. HE Ammo Can Door.

Figure 45. Roller and Roller Retainer.

HANDLE AP AMMO CAN DOOR

REAR GUN MOUNT

COAX MACHINE GUN

REAR MOUNTING PIN

GUNNER'S PERISCOPE PERISCOPE LENS BLACKOUT COVER

AIR OUTLET HOSE

AIR OUTLET HOSE

Figure 52. Air Outlet Hoses. 3. Deactivate CBRN system.

3. Check battery cables and connections.

4. Check battery terminal posts.

3. Clean, inspect, and lubricate 25mm gun feeder (WP 0099).

4. Clean, inspect, and lubricate 25mm gun receiver (WP 0102).

COAX MACHINE GUN

7.62MM AMMO FEED CHUTE

SMOKE GRENADE LAUNCHERS

SMOKE GRENADE LAUNCHER TUBES

TURRET MANUAL OPERATION

GUN ELEVATION DRIVE SELECT LEVER

GUN ELEVATION HANDWHEEL

TOW ELEVATION DRIVE SELECT LEVER

TOW MANUAL LIFT RELEASE HANDLE