Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
System Application
Protection of Investment
2. Polyurethane Technology
3. APT Components 4. System Application
Polyurethane Coatings
1-component moisture cure 2-component solvent-borne 2-component water-borne 2-component Polyurea 2-component solvent free
2-Component Polyurea
Technology: NCO + NH2 100% solids contents Cure temperature ambient Coat thickness 0.5 mm
Polyurethane Coatings
1-component moisture cure 2-component solvent-borne 2-component water-borne 2-component Polyurea 2-component solvent free
1K PUR Limitations
+ no second component required
curing profile greatly dependent on climate conditions moisture level temperature no thick film applications
H2 O
CO2 1K PUR
N H
+ CO 2
N H H
C N R
H Heat/Cat. R N C HN R O
H O C NH R O C N R N R Heat/Cat. O C N R O
H N R
NH R
high humidity climate danger of blistering low humidity climate danger of incomplete cure
solvents generally required in formulation incorrect aggregate selection can substrate preparation important:
No application on wet or damp surfaces
2K PUR Technology
2 component (2K) reactive Isocyanate-Alcohol Reaction
H R N H C O R1 O Heat/Cat. R N C O R1 O
2K PUR Limitations
Substrate temperature above 40F and below 120 F Substrate moisture content < 4% ASTM D4263 Moisture Test Surface temperature 6 F above dew point temperature Minimum age of concrete 28 days
80
60
40
20
0 80 -20 90% 85% 80% 75% 70% 65% 60% 55% 50% 45% 40% 35% 30% 60 40 20
120 100
Relative Humidity
3. APT Components
4. System Application
4. System Application
5 mil aggregate in topcoat Qualipur 372 for indoor Mils Top 10 Membrane 20 Primer 5 Product 461 252 152
10 mil aggregate in topcoat Qualipur 372 for indoor Mils Top 10 Membrane 25 Primer 5 Product 461 252 152
15 mil aggregate in topcoat Qualipur 372 for indoor Mils Topcoat 10 Wearcoat 15 Membrane 25 Primer 5 Product 461 372 252 152
Membrane Elasticity
Flexional Elasticity - linear crack at bottom of cube (x,y-plane) - 1/2 cycle movement (stretching) - Vector computed at open crack - no oscillation z
x y
CreateMesh( F , 30)
Aggregate Retention
Sand retention Abrasion resistance Product
---------- 372 Resin + Aggregate
Tensile Elongation
4200 700
10 10
Area Elasticity
Resin-Aggregate Matrix Combination of soft membrane (252) and hard wearcoat (372)
Point Elasticity
Area Elasticity
System Properties
Modulus calculation
Product
152 252 372
M=
System Certifications
ASTM C957- Component Testing Tensile, Elongation before/after water, solvent, glycol exposure Walker PEM2000 System Testing Heat Resistance Concrete Adhesion Intercoat Adhesion Wear Resistance
Additional Information
Advanced Polymer Technology
109 Conica Lane PO Box 160 Harmony, PA 16037 (USA) Tel. +1(724) 452-1330 Fax +1(724) 452-1703
www.advpolytech.com