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Mineral Water Plant (Projects)

INTRODUCTION The demand for mineral water is increasing at a rapid rate, as people become more health conscious and take precautions against water borne diseases. Bottled mineral water provides easy transportability and assured water quality. THE PROJECT INVOLVES MACHINERY FOR PURIFYING WATER BOTTLE MANUFACTURING. BOTTLING PURIFIED WATER. LABELLING CAPACITY The plant is being designed for minimum economically viable capacity, such that the capital outlay is optimized. The capacity of the various units are as under: - Purification: 1000 litrers / hour i.e. 8000 litres / 8 hour shift - Bottle Manufacturing: 550 Bottles per hour per machine. 2 nos. machines will give 1100 bottles per hour i.e. 8800 bottles per 8 hour shift. - Bottling : 24 Bottles per minute of 1000 ml. i.e. 1440 Bottles / hour i.e. 11520 Bottles per 8 hour shift. - Labelling : Heat Shrink Tunnel would handle 1000 Bottles per hour. All the 4 capacities have been nearly matched - for any adjustments some of the machines can be run for longer duration.

PROCESS FLOW The plant has 6 components : 1] Purification: Water received from the external source is passed through the purification plant and stored in a stainless steel tank. Thereafter it is fed to the bottling section - and continuos operation achieved. 2] Bottle Manufacturing: Pet preforms are blown into bottles and a sufficient number of bottles, say 1000 nos., kept ready while the machine continues to produce more during the shift , when the bottling has been started.

3] Rinsing - Filling - Capping: The bottles are fed into the machine which automatically rinses, fills and screws the cap on it. Caps are stamped with the date of manufacture and expiry before being put into the hopper for screwing on to the bottle. 4] Labeling: We are proposing use of heat shrink labels and tamper evident heat shrink sleeve on the neck of each bottle. The label and the neck sleeve are to be manually put on the bottles which will then pass through the shrink tunnels and onto packing conveyer. Expiry date and batch number could be printed on labels or caps prior to their being put on the bottles. 5] Heat Shrinking: The bottles are passed through heat shrink tunnel so that the label and neck sleeve, shrink and stick to the bottles. 6] Final Packing: This could be in cartons - done manually - and no machines have been provided for it.

MACHINES / EQUIPMENT OFFERED The various machines and equipment being offered by us is explicitly listed here. This does not include miscellaneous items like pipes, electricals etc., which are specific to the site and each project. Purification Section: Flow rate : 1000 lit / hour Raw water quality (assumed) : 1000 ppm as TDS Description Quantity Alum doser 3 lit/hr dosage 1 2 nos. pump (1W+1S) (SS) 1 Activated Carbon Filter Flow Rate : 2000 lit/hr. MOC : SS 304 1 Pressure Sand Filter Flow Rate : 2000 lit/hr. MOC : SS 304 1 Softener 1 Reverse Osmosis System Permeate Flow : 500 lit/hr. Consist of : 5 Micron Filter SS-304 PP H.P. Pump with 3 HP Motor Membrane - 4 nos. Pressure Vessel (SS-316) - 4 nos. Instruments & panel 1 Ozone Generator Capacity - 1 gm/hr. Ozone Dissolution Col.

MOC : SS-316 Flow Rate : 1000 lit/hr. 1 UV Disinfectant Flow Rate : 1000 lit/hr. 1 Storage tank for Pure Water Capacity : 1000 ltr. SS-316 1 Total Cost USD 34,300/If the quality of the raw water is good it may not be necessary to use some of the above equipment and consequently the cost can come down. Tanks for Raw water, and alum dosing are to be provided by the client. The output water purification would be in line with WHO specifications - however final results depend on input water quality. Bottle Manufacturing Section: To achieve 1100 nos. bottles per hour production. Description Quantity Stretch Blowing Machine: upto 2 ltr. Capacity (Preform Manual Loading Machine from Conveyor to Stretch Blowing Machine) - 2 cavity bottle upto 2 ltr. (Neck dia upto 46 mm) - Hydro-pneumatic locking system - With Infrared heating system conveyor and separate Control Panel with Microprocessor. - Production : 550 Bottle / Hour - Model No. TPD 2000 2 Refrigeration Unit : (Chiller) Cooling Capacity : 1 Ton; (Standard Make) 2 Air Compressor : with after cooler and moisture separator 2 Mould sets : Double Cavity 1.5 ltr. Round shape mould in aluminium Double Cavity 1 ltr. Round shape mould in aluminium Double Cavity 500 ml. Round shape mould in aluminium 2 Approx. Spares for 1 Year 2 Total Cost USD 48500/It is possible that the air compressor be bought locally. We are in a position to offer automatic moulding machines also. However that would result in higher investment hence is not recommended at the initial stages. Bottling Section :

This section receives the empty bottles, rinses them, fills and caps them. Description Quantity Stainless Steel Conveyor: Made of S.S, 8 meter long for conveying of empty washed bottles onto the filling machine. The different operations like rinsing, filling, capping are done on the conveyor. Electrical Details: 0.5 H.P. with variable speed drive.. 1 Rinsing, Filling, Capping: This machine is designed to fill 24 bottles per minute for 1 ltr bottle & is capable to fill 500 ml, 1000 ml, 1500 ml bottles. Machine speed is depended on the volume to be filled. The bottles are holded in groups of 6 & moved on the conveyor together. These grouped bottles are rinsed by means of spraying pressurized water inside the bottle. After Rincing the bottles are again placed on the conveyor & are loaded on the filling & capping machine one by one. Filling & capping takes place by indexing mechanism. There are total 8 indexes. 1 Change parts for 500 ml and 1500 ml 1 set each 1 set each Spare for item 2 for 2 years Total cost USD 33,300/-

LABELLING & PACKING SECTION : Description Quantity Shrink Tunnel: This is fitted on the online conveyor to shrink labels and neck sleeves. The labels & neck sleeves are to be manually inserted on the bottle. Machine will be provided with suitable capacity Heaters, Blower, Reduction Gear Box and Electric Motor, complete in all respects ready to use. 1 Printing Machine ( for mfg. Date & batch nos.) Semiautomatic machine is proposed. This is a table top coding machine with a printing area of 35 mm x 25 mm & capable of printing 3 variable line message on labels or caps. OR Direct online inkjet printers can be provided at additional cost of approximately USD 10000/- 1 Total cost USD 4500/TOTAL COST OF THE MACHINERY OFFERED 1. Purification section: USD 34,300.00 2. Bottle Manufacturing section: USD 48,500.00

3. Bottling section: USD 33,300.00 4. Labeling & packaging section: USD 4500.00 Total FOB USD -- USD 1,20,600.00 RAW MATERIAL The water source is of critical importance and the continuity of the plant would depend upon it. Apart from water following items are required and can be supplied by us. 1] Preform - for blowing into bottles 2] Caps for the bottles 3] Labels 4] Neck sleeves 5] Cartons for final packing. The budgetary prices for the above material is as follows 1] Preforms a) 1000 ml - 25 gms USD 50.00/1000 b) 500 ml - 20 gms USD 35.00/1000 c) 1500 ml - 31 gms USD 55.00/1000 2] Caps - 28 mm USD 8.00/1000 3] Labels a) 2 colour USD 4.00/1000 b) colour USD 4.85/1000 4] Neck Sleeves Plain USD 1.15/1000 5] Cartons USD 15.00/1000 Final rates prevailing at supply time would be quoted on knowing design, quantity, sizes etc.

COSTS The various cost elements involved are : 1] Raw material 2] Packing cost 3] Operating cost - Electricity 4] Manpower ELECTRICAL LOAD

The total Electricity load would be about 2.0 KW MANPOWER Number of people required to operate various machines is 1] Bottling - 1 nos. 2] Labeling - 2 nos. 3] Bottle making - 2 nos. 4] Printing - 1 no. 5] Packing - 2 nos. 6] Miscellaneous - 2 nos. Total - 10 nos. PRODUCT COSTING : We are presenting hereunder costs for 1000 bottles of 1000 ml Cost per 1000 in USD Preform cost 50.00 Cap cost 8.00 Label cost 4.00 Carton cost 15.00 Water cost 1.00 Electricity, Wages et 2.00 Transportation 2.00 USD 82.00/1000 The above costs are based on our selling price, you would have to add import duty and other charges which are levied in your country.

COMMERCIAL TERMS & CONDITIONS : Total Price FOB USD 1,20,600.00 (TOTAL USD One hundred Twenty Thousand and Six Hundred only ) Erection and Commissioning We can send our Engineers for commissioning. Per person a charge of USD 100/- per day would be payable along with, to and fro Air Fare and accomodation Price Basis Prices quoted are FOB and subject to Design, engineering, fabrication and supply of plant and equipment as per details submitted. Following are excluded :

I] Sea freight and marine insurance from Indian port to the port of destination in your country. Ii] Customs / Port clearance and handling at the port of destination, unloading, loading, inland transportation and insurance for the transportation of equipment from the port to the site. Iii] Bank charges towards L/C confirmation, negotiation and remittance. Mode of Payment 100% payment through irrevocable Letter of Credit drawn on a 1st Class Bank, payable at sight, alongwith techno-commercially clear purchase order. L/C should allow Partial shipment of goods. Bankers Details : A/C Nr. 203, YUYU MEDIMPEX P.LTD State Bank of Hyderabad, Overseas branch, Tulloch Road, Colaba, MUMBAI - 400 039 Tel : 00 91 22 2883385/1814, Fax : 2851321 Swift Code - SBHYINBB 001, SBH A/C 36074976, with CITI BANK NEWYORK SWIFT CITIUS 33

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