200 Series Hydraulic Control Valves

Application Bulletin
Bulletin AB03004 Issue/Rev. 0.2 (4/07)

Smith MeterTM Valves

Table of Contents
Electrical Block ..............................................................................................................................................Page 3 Mechanical Block...........................................................................................................................................Page 3 Flow-Limiting .................................................................................................................................................Page 3 Pressure-Relief ..............................................................................................................................................Page 4 Pressure-Sustaining ......................................................................................................................................Page 4 Differential Back-Pressure Sustaining ...........................................................................................................Page 4 Check with Thermal-Relief.............................................................................................................................Page 5 Two-Stage Electro-Hydraulic Set-Stop with Flow-Limiting .............................................................................Page 5 Digital Electro-Hydraulic Set-Stop .................................................................................................................Page 5 Digital Electro-Pneumatic Set-Stop ...............................................................................................................Page 6 Pressure-Limiting...........................................................................................................................................Page 6 Options ..........................................................................................................................................................Page 7 Valve Function Combinations ........................................................................................................................Page 8 Smith MeterTM Control Valve Function Intermix ..............................................................................................Page 8 Other Configurations .....................................................................................................................................Page 9 Materials of Construction .............................................................................................................................. Page 10 Dimensions ................................................................................................................................................... Page 11 The Most Trusted Name In Measurement

Smith MeterTM 200 Series Control Valves feature hydraulically-operated, diaphragm-actuated globe valves. Liquid control is accomplished by using line pressure or an external pressure source for actuation of the valve.

Features
Compact Design and Mechanical Simplicity - Lower maintenance costs. In-Line Serviceability - Reduced maintenance time. Drip-Tight Closure - Positive valve shut-off. No External Packing Gland - Reduced chance of leakage to atmosphere.

Basic Application Notes

Suitable for horizontal or vertical applications. Maximum Viscosity All valves will operate satisfactorily up to 200 SSU (45 mPas)1 viscosity. For operation on higher viscosity products, consult the factory. Elastomer/Valve Temperature Limits2 Buna-N Elastomers: -20F to 200F (-28C to 93C). Low Swell (LS) Buna-N Elastomers: -20F to 200F (-28C to 93C). Viton Elastomers: -20F to 350F (-28C to 177C). Maximum Working Pressure Diaphragm Type Bare Valves: Class 150 ASME Cast Steel: 285 psig @ 100F maximum working pressure (1,965 kPa @ 38C). Class 300 ASME Cast Steel: 300 psig @ 100F maximum working pressure (2,068 kPa @ 38C). Direction of Flow For 200 Series Valve Packages: For Bare Valves: Model 200 is fail-closed/flow-over-the-seat. Model 202 is fail-closed/flow-over-the-seat. Model 201 is fail-open/flow-under-the-seat. Model 203 is fail-open/flow-under-the-seat. Flow Rate Size 2" 3" 4" 6" 130 Nominal Flow - USGPM (L/min) (492) 420 (1,600) 600 (2,250) 1,000 (3,750)

1 1mPas = 1cP. 2 Temperature Limits are based on the following: (a) minimum temperature rating of the housing, (b) min./max. effective temperature of one of the seals, (c) min/max. temperature limit of typical applications.

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Issue/Rev. 0.2 (4/07)

Electrical Block
Used as a fail-closed system permissive for remote opening or closing by an electrical switch, manually- or automatically-actuated. Typically used with the Smith MeterTM Model DE-1 Dual Electric Air Release Head mounted on a system air eliminator.
Truck DE-1 Dual Electric Air Release Head Vent Rail
Sensitivity Adjustment NormallyClosed Solenoid (30A)

To Storage Barge
Strainer Flow

Air Eliminator Tank

PD Meter

Electrical Block Valve

Model 200-30A

Mechanical Block
Typically used in off-loading flow measurement systems in conjunction with an air eliminator tank having a special Petro-gard-type air release head. It can be used in a fail-closed or fail-open mode.
Truck

Vent

Internal Orifice

Customer Supplied

Back-Pressure Pilot (23PG)

Vent Rail To Storage

Petro-gard Type RB Head

Sensitivity Adjustment

Barge Strainer PD Meter Mechanical Block Valve

Horizontal Air Eliminator Tank w/Petro-gard RB Head

Strainer

Flow

Model 200-23PG

Flow-Limiting
Used primarily in systems with parallel meter runs to protect the meters against excessive flow rate when less than the maximum number of meter runs are operating.
High Pressure Sense Line Low Pressure Sense Line Rate-of-Flow Pilot (40A)

Sensitivity Adjustment Flow-Limiting Valve

PD Meter Pump Strainer

Orifice Plate

Strainer

Flow

Model 200-40A

Issue/Rev. 0.2 (4/07)

AB03004 Page 3

Pressure-Relief
Normally a fail-open valve, installed in a pump bypass line to control pump discharge pressure.
Sense Line Back-Pressure Pilot (60A) Sensitivity Adjustment

Storage Tank Pressure-Relief Valve

Pump

Strainer

Flow

Model 201-60A

Pressure-Sustaining
Maintains a predetermined minimum back-pressure when installed downstream of the pump. Commonly used to provide minimum back-pressure for turbine meter runs.
Sense Line Back-Pressure Pilot (60A) Upstream Section Downstream Section Sensitivity Adjustment

Pump Strainer

Turbine Meter

Pressure-Sustaining Valve

Strainer

Flow

Model 200-60A

Differential Back-Pressure Sustaining

Used in LPG metering applications to maintain system pressure above the product vapor pressure in order to prevent flashing.
Sense Line Customer-Installed Remote Sense of Vapor Pressure

Sensitivity Adjustment

Differential BackPressure Pilot (63A)

Pump Condensing Tank w/ Vapor Bomb Strainer

PD or Turbine Meter

Differential BackPressure Valve

Strainer

Flow

Model 200-63A
Page 4 AB03004 Issue/Rev. 0.2 (4/07)

Check with Thermal Relief

The check features prevents reverse flow should valve outlet pressure exceed inlet pressure. The thermal relief feature automatically provides relief upstream for downstream thermal expansion.

Mechanical Set Stop Valve

Thermal Relief Pilot (07A)

Pump Strainer

PD Meter

Check Valve w/ Thermal Relief Flow

Model 202CH-07A

Two-Stage Electro-Hydraulic Set-Stop with Flow-Limiting

A set-stop valve commonly used for low viscosity petroleum loading rack applications. Provides electrically-actuated, two-stage closure when operating in conjunction with positive displacement meters equipped with electro-mechanical preset counters. Meter protection against overspeed is provided by a flow-limiting pilot sensing pressure drop across a valve inlet-mounted orifice plate.
Sense Lines Normally-Open Solenoid (30B) Sensitivity From Storage Set-Stop w/Flow-Limiting Position Switch Rate-of-Flow Control Pilot (40A) NormallyClosed Solenoid (30A)

Pump Strainer

PD or Turbine Meter

Orifice Plate

Strainer

Flow

Model 296-40A

Digital Electro-Hydraulic Set-Stop

Used in conjunction with a Smith SS1 Controller, AccuLoad, or MiniLoad to provide electrically-actuated, multi-stage closure and rate-of-flow limiting in low viscosity loading rack applications. Works equally well with positive displacement or turbine meters.
AccuLoad
Normally-Open Solenoid (30B) Normally-Closed Solenoid (30A)

ACCULOAD II

From Storage PPS or PEXP Transmitter

Load Printer

Closing Speed Control

Opening Speed Control

Pump Strainer

PD or Turbine Meter

Digital Hydraulic Set-Stop Valve

Strainer

Flow

Model 210
Issue/Rev. 0.2 (4/07) AB03004 Page 5

Digital Electro-Pneumatic Set-Stop

Used in conjunction with a Smith MeterTM SS1 Controller, AccuLoad, or MiniLoad to provide electrically-actuated, multi-stage closure and rate-of-flow control in high viscosity batching applications. External air pressure is utilized to actuate the opening and closing of the valve.
Customer-Supplied Pneumatic Pressure

Customer-Supplied Pneumatic Pressure

Normally-Closed Solenoid (30A) Pneumatic Actuator

Normally-Open Solenoid (30B) Vent Closing Speed Control

Opening Speed Control

From Storage

SS1 Controller

Wafer Sphere Valve

Pump Strainer PD Meter

Digital Pneumatic Set-Stop Valve

Model 215

Pressure-Limiting
Used in nondead-end service where it is necessary to limit downstream pressure (during flow) to protect lower pressure rated equipment. This valve was not designed to be a systems main pressure relief.
Pressure Reducing Pilot (64A) Sense Line

Sensitivity

Strainer

Flow

Model 200-64A

Page 6 AB03004

Issue/Rev. 0.2 (4/07)

Options
Smith 200 Series Control Valves are available with a variety of optional accessories which are used to enhance overall valve performance. Options include opening and closing speed controls, mechanical position indicators, position switches, and, where applicable, low-flow start timers and pre-wired junction boxes.

Ball Valves Model 03A Opening/Closing Speed Controls Model 04A Mechanical Position Indicator and Switch

Pre-Wired Junction Box on Model 296-40A-15AX Valve

Model 15AX Low-Flow Start Timer

Note: These products have been designed for petroleum applications, where corrosion/erosion is normally minimum. The design of the pressure containing housings have adequate material allowance for typical petroleum applications. Consult the factory for other applications or for the actual material allowances.

Issue/Rev. 0.2 (4/07)

AB03004 Page 7

Valve Function Combinations

Most Smith 200 Series Valves are capable of performing multiple control functions. A typical single valve arrangement, for example, combines flow-limiting control with electrical block. Another common arrangement is that of a set-stop valve with flowlimiting in combination with check and thermalrelief. The available options and possible control function combinations are tabulated below.
Sense Lines Rate-of-Flow Control Pilot (40A) NormallyClosed Solenoid (30A) Sensitivity Sense Lines Normally-Open Solenoid (30B) Check Pilot (10B) Sensitivity Thermal Relief (07A) Position Switch Check Pilot (10B) Rate-of-Flow Control Pilot (40A) NormallyClosed Solenoid (30A)

Orifice Plate Orifice Plate Strainer Flow

Strainer

Flow

Model 200-40A-30A Combination Flow-Limiting and Electrical Block

Model 296-80B/07A-40A Set-Stop with Flow-Limiting in Combination with Check and Thermal-Relief

Smith MeterTM Control Valve Function Intermix

Function
Two-Stage Set-Stop with Flow Limiting Differential Back-Pressure Sustaining

Digital Pneumatic Set-Stop, 215

Opening/Closing Speed Option

Digital Hydraulic Set-Stop, 210

Check with Thermal-Relief

Back Pressure Sustaining

Low-Flow Start Option

Pressure-Limiting

Mechanical Block

Position Indicator

Pressure-Relief

Electrical Block

Position Switch
B B B B B B B B A B B

Flow-Limiting

Basic Type
Electrical Block Mechanical Block Flow-Limiting Pressure-Limiting Pressure-Relief Back-Pressure Sustaining Differential Back-Pressure Sustaining Check with Thermal-Reflief Two-Stage Set-Stop with Flow Limiting Digital Hydraulic Set-Stop, 210 Digital Pneumatic Set-Stop, 215 A - Standard function B - Typical C - Atypical D - Not possible

A C B B B B B D A A A

C A B B C B B D C B B

B B A B C B B B A A A

B B B A C B B B B B D

C C B D A D C B B C D

B B B B D A C B B B D

B C B C C C A B B B D

D D B B B B B A B B D

D D D D D D D D A D D

D D D D D D D D D A D

D D D D D D D D D D A

B,A A,B B,A B,A B,A B,A B,A B,B B,A A,A A,A

D D D D D D D D B A A

B B B B B B B B A B A

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Junction Box
B C C C C C C C B A A

Other Configurations
Sense Lines Internal Orifice Petro-gard Back-Pressure Pilot (23PG) Rate-of-Flow Control Pilot (40A) Rate-of-Flow Control Pilot (42A) Sense Line Back-Pressure Sustaining Pilot (60A) Sense Lines Sensitivity Thermal Relief (07A) Normally-Open Solenoid (30B) Position Switch Sensitivity Pressure Limiting Pilot (50B) Sensitivity NormallyClosed Solenoid (30A)

Petro-gard RB Head Customer Supplied

External Sense

Orifice Plate

Orifice Plate Strainer Flow

Strainer

Flow

Model 200-40A-23PG-07A Combination Flow-Limiting and Back Pressure Sustaining (Petro-gard) with Thermal-Relief
Back-Pressure Sustaining Pilot (60A) Normally-Closed Solenoid (30A)

Model 296-60A-50B-42A Combination Two-Stage Set-Stop with Flow-Limiting, Back-Pressure Sustaining, and Pressure-Limiting
Sense Line Back-Pressure Sustaining Pilot (23BP)

Sense Line

Sensitivity

NormallyOpen Solenoid (30B)

NormallyClosed Solenoid (30A)

Opening Speed

Pilot Isolation Strainer Flow Strainer Flow

Pilot Isolation

Model 200-185A-60A-30A Combination Back-Pressure Sustaining and Electrical Block with Opening Speed Control
Sense Lines Rate-of-Flow Control Pilot (40A)
Petro-gard RB Head Vent

Model 210-23BP Digital Hydraulic Set-Stop with Back-Pressure Sustaining Control

Internal Orifice Petro-gard Back-Pressure Pilot (23PG)

NormallyClosed Solenoid (30A) Sensitivity Back-Pressure Sustaining Pilot (60A)

Normally-Open Solenoid (30B)

Customer Supplied Check Pilot (80B) Pilot Switch (04B) Check Pilot (80B)

Normally-Closed Solenoid (30A)

Thermal Relief (07A) Pilot Isolation

Orifice Plate

Strainer

Flow

Strainer

Flow

Model 200-60A-40A-30A Combination Back-Pressure Sustaining, Flow-Limiting, and Electrical Block

Issue/Rev. 0.2 (4/07)

Model 210-80B/07A-23PG-04B Combination Digital Hydraulic Set-Stop and Back-Pressure Sustaining (Petro-gard) with Check, Thermal-Relief, and Position Switch
AB03004 Page 9

Pilot Isolation

Standard Materials of Construction

3 9 4 2

5 3 1 7

6 8

2" 1. Body 2. Cover 3. Seat 4. Spring, Stem, and Stem Nut 5. Diaphragm 6. Diaphragm Washer 7. O-Ring Retainer 8. O-Rings 9. Nuts/Studs Cast Steel Cast Steel 316 Stainless Steel with Ni-Resist Stainless Steel Low Swell Buna or Viton (Buna Optional for Low Temperature) Carbon Steel Ductile Iron Low Swell Buna or Viton (Buna Optional for Low Temperature) Alloy Steel Cast Steel Cast Steel

3" through 6"

316 Stainless Steel with Ni-Resist Stainless Steel Low Swell Buna or Viton (Buna Optional for Low Temperature) Stainless Steel Ductile Iron Low Swell Buna Alloy Steel

*Low Swell Buna-N available for diaphragm and dynamic seals.

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Dimensions

Class 150 ASME Size 2" 3" 4" 6" A 5.5" (140) 7.0" (178) 8.0" (203) 10.8" (274) B 8.0" (203) 11.0" (279) 13.5" (343) 17.0" (432) C 3.0" (76) 3.8" (97) 4.5" (114) 5.5" (140) Weight lb (kg) 37 (17) 74 (34) 127 (58) 249 (113) B

Class 300 ASME C 3.3" (84) 4.1" (104) 5.0" (127) 6.3" (160) Weight lb (kg) 41 (19) 86 (39) 148 (67) 287 (130)

8.5" (216) 11.8" (300) 14.1" (358) 17.9" (455)

Note: Inches to the nearest tenth (millimetres to the nearest whole mm), each independently dimensioned from respective engineering drawings.

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AB03004 Page 11

Revisions included in AB03004 Issue/Rev. 0.2 (4/07): Page 8: Revised control valve function intermix chart. Page 9: Revised model 210-80B/07A-23P6-04B diagram.

The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are currently in effect. Otherwise, the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect.

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Printed in U.S.A. 3/03 FMC Technologies Measurement Solutions, Inc. All rights reserved. AB03004 Issue/Rev. 0.2 (4/07)