‘B38No. V4000F*-OMHOOOS —————————————————————————— OPERATION MANUAL PILOT OPERATED SOLENOID VALVES SMC CORPORATIONCONTENTS FEATURES ...---+++--+ + SPECIFICATIONS ... 1-1 Standard .. settee 3 1-2 Option .....eeeee eee ee seeeee 4 2. LIST OF MODEL NUMBER BOTTOM PIPING METHOD ..... . 5 3. MODEL IDENTIFICATIONS .......---- 6 A. CONSTRUCTION AND MAIN PARTS .......0sseeeeeeeeeeeeeeees 7 5. INSTALLATION 9 6. ENVIRONMENT CONDITIONS. .--- 9 7. LUBRICANT 7-1 Lubricant. 10 7-2 Troubleshooting 7-2-1 Locating Source of Trouble.....++eeeeeeeeeeeerees LT 7-2-2 Check procedure of Trouble........+ 12FEATURES 10. pesignea with the user in mind, with emphasis on ease of maintenance. Body and manifold/base plug into each other. Body and solenoid plug into each other. Low wattage type; 2W on both AC and DC. Compact yet large capacity; Cv 1.8, PT3/8. ough against dust. Because the main valve's shifting force is stronger than that of a Direct solenoid valve. * Internal Piston structure. * Single solenoid type employs air + spring return method. Fast response 26 ms max. (at 5 kgf/cm”) Filter contained in the air passage of pilot valve. Provided with indicator lamp. Grommet type also available. = The lead wire outlet is on the sub-plate base. Terminal can be mounted on sub-plate. Push button type manual operation is standard. a1Ww. 12. 3. 14. 15. 16. pust-proof, splash-proof type = Can be used without problem in atmosphere containing spatter, etc. (because body and sub-plate are diecast.) Dual pressure type also available. (option) surge killer can be provided. Terminal type Long life. Manifold is possible. common pilot exhaust port available on the manifold. Exhaust port is provided on the base side. -2-4. SPECIFICATIONS 1-1 Standard Media Air and inert gases Operating pressure 1.0 - 9.9 kgf/cm? {100 - 990 kPa} range Ambient temperature Max. 60°C Effective area 27mm, cv = 1-5 (PT 1/4) (cv factor) 32.4 mm’ cv = 1.8 (PT 3/8) Response time Max. 28ms (At 5 kgf/cm?) Maximum cycle rate 1000 CPM Manual operation possible Plectrical connection | * Grommet * Conduit with terminal Unnecessary Lubrication When supplying oil, use turbine oil Class 1. (ISO VG32) Manifold Possible «specifications of Solenoid> Coil rating 100, 200 vac, 50/60 Hz, 24 VDC Allowable voltage fluctuation range W158 to +10 % Classification of coil 0, ineutation Class B or equivalent (130°C) ... rated voltage Inrush 50_Hz 5 VA ac 60 Hz 4.6 VA - Holding | 50 #2 3.2 VA 60 Hz 2.6 VA D.C. 2W 1-2 Options 220, 110, 48, 24 vAC 50/60 Hz | 220, 110, 48, 24 VAC 50/60 He Coil rating 100, 48, 12, 6 VDC © Protection (By JIS C 0920) a Electrical connection | Grommet | Condude with terminal Dust-proof Standard Standard Splash-proof optional -4-2. LIST OF MODEL NUMBER peiefens | Node cymbor POEL SS 7a char a/eCTOR) 2 var 00F793 - ° ° > | veoo2?} GMIBB | - | eo 3 vazo0r792 | GENIE TIZE - ° ° 3 vasoor 93 MLM ZS - ° ° BOTTOM PIPING SPECIFICATIONS "Model (poninal dia.) PyuAle | za ES wor | eum, [eleislels voor | yee, [sie lets |s v4300F 318 (roa) lols AE ° bele le_ es -5-3 MODEL IDENTIFICATION vaiior-021R-2 * Number of ways Pilot operated solenoid valve : Option —___—Option Electrical connection Voltage Port size Piping method Body style Number of solenoids Number of ways Spool _type * Port size Symbol |No. of ways Symbol Port size 4 4 way 00 | For manifold o2_ | pri/4 * Number of solenoids 03 | pr 3/8 Symbol| Description 1 Single solenoid # Voltage 2 Double solenoid Symbol | Description 3 3-position 1__| 100 vac ____ closed center 2 200 VAC 4 3-position 5 24 VDC exhaust center 3. [other — * Body style * Electrical connection _ Bocy See _Symbol |Electrical connection symbol | Electrical_connection 1 Sub-plate G Grommet « piping method t__| Conduit with terminal — GL | Grommet with lamp ‘symbol| __ Description __— | conduit terminal 0 Standard side piping | with lamp 1 Bottom piping _1__| Bottom piping _______* option 4 Without sub-plate 7 erron Symbol Description fo | Other special spec. Splash-proof construction “With surge suppressor4, CONSTRUCTION AND MAIN PARTS V4l00F 8-PT1/4, 3/8/ toe 2-PF1/2 LEAD WIRE ounsy/ v4200F s-Pri/4, 3/8/ / t/ 2-PF1/2 LEAD WIRE OUTLETV4300F 5-PTI/4, 3/8/ 2-PF1/2 LEAD WIRE OUTLET; MAIN PARTS. a] i PARTS No. } .| PARTS NAME pa) [Ne \ ARTS N | ‘V4100F V4200F V4300F ("1_| SUB PLATE | AXT620-1 | AXT620-1 [ AXT620-1 {2 | BODY | AXT620-2 | AXT620-2 |_AXT620-2 3. | SPOOL AXT500-3-1 AXT500-3-2 | 4 | SLEEVE | AXT500-4 | AXTS500-4 | AXTS500-4 | 5 | PILOT VALVE Ass’y| AXTS11D- | AXTS11D- [ AXTSLIE-¥ | \ 6 | PISTON ARPESQ=13} ad axrsoo-10-1_ | AXTS00-22 {_7_| SPRING | AXT620-14-1 |_AXT620-36 (8_| LAMP Ass'y ‘AXT620-21-S-®| AXT620-21-D-¥| AXT620-21-D-« | LAMP COVER | AXTS20-23 | AXT620-23___| AXT820-28 10{ FILTER AXTSO0-17 | AXTSO0-17 | AXT500-17 (CUT TERMINAL Ass'y | AXTS33-21__|_AXT333-21 | AXT333-21 12 | DETENT Ass’y [AxTe20-26 | NOTE 1; SPOOL AXTS00-3-3 is used with CLOSED CENTER TYPE. SPOOL AXTS500-3-4 is used with EXHAUST CENTER TYPE. 42; PISTON AXT620-13-1 is assembled at A END. PISTON AXT620-13-2 is assembled at B END. a5. 1) 2) » 2) INSTALLATION The unit can be installed in almost any position. For double-solenoid and 3-position models, however, be care~ ful so that the spool valve is parallel to the ground. In applications where vibration is unavoidable, install the unit so that the spool valve is perpendicular to the direction of vibration. (po not use this unit in a place where vibration of more than 5G is expected.) Before piping, thoroughly flush both primary (supply pres~ sure side) end secondary (final controlling element side) pipes to completely clear away dust, scale, and other foreign matters generated during piping job. ENVIRONMENTAL CONDITIONS When the unit is used in dusty location, protect the rod of the cylinder to prevent dust from entering the secondary side through the rod. on the EXH port, provision should be made to prevent dust from entering the unit either by installing a silencer to the EXH port or installing an elbow with its open end pointing downward. In applications where installation of the unitSin a place exposed to corrosive gas, chemical solution or its vapor, seawater, etc.or where high temperatures more than 60°C is expected is unavoidable, consult with the manufacturer.7 LUBRICANTS 1-1 LUBRICANTS The unit does not require lubrication. If however, lubrication is required for any reason such as the use of a lubrication-requiring cylinder, install a lubri- cator (oiler) in the primary side piping to supply atomized oil. Use turbine oil Class 1 (ISO VG32) as @ lubricant. Never use spindle oil or machine oil. In low temperature applications, use low temperature lubr- cant. Example: Iéemitsu Kosan, lubricant for low temperatures, Daphne Super Hydro 32WR -20 to +60°C qurbine oil is higher in viscosity at low temperatures below 0°C, causing valve trouble. -10-7-2 TROUBLESHOOTING 7-2-1 Locating Source of Trouble Locating the source of trouble Step 1 What is the phenomenon of trouble? Step 2 Step 3 (1) Faulty operation? (2) Buzzing? (3) Poor seal? Check the possible sources of trouble in the order of their higher probability judging the actual phenomenon. once the real source of trouble is located, take a corrective action based on the chart in 13. ‘TROUBLESHOOTING. For replacement of the valve assembly, refer to 5, REPLACEMENT AND SPACE FOR REMOVAL. -1u-7-2-2 Check procedure of Trouble Defective| {Faulty ©) sites | [letzag Insufficient lead wire Faulty Check operation|,{valve will not operation || |o£ pilot valve.| joperate when ipower is turned Exhausting from pilot EXE port attraction when deenergized force because of érop in i | power voltage i 1 Broken coil G) I wire 5 y hough pilot|_,[Low pilot @) valve éces pressure size, main valve will | | [Seized o frozen spool € ,7) valve [Faulty vecarn-] LI ing of sp00L valve Does operate but Gliding resistance of Li chige time is Iaain valve increased long because of dust 6-8) generated at aiz puzzing}—p{iew Line voltage source ; Pioza_coze | wich Grain genaravea L-———(2)) | [Foreign eatzer caught in core fteakage|—plaiz leaks out of Loosened bolts seat packing. = Bir Leaks out Gauley pulse valve} ———~(5) cap (pilot EX port) | ¥7-2-3 8 » 2) How to correct: co Wo. Gorrection po Correct viring Replace the parts and make wiring. ‘Adjust the pover source. ‘Adjust the pressure within operating pressure range. Replace housing assembly. Take out the main spool/sleeve and clean it. Take measures to protect from freezing. Take measures to keep clean air. Take measures co drain off Fasten screvs tightly io. Air Source Intrusion of carbon powder and deteriorated-oil products generated in air cource equipment(mainly compressors) and chips and scales inside the pipings into the inside of the valve will cause unexpected trouble to the master valve and the pilot valve. Thus, install an air filter in the air source line and conduct flashing inside the pipings to remove foreign matters such as dust and scales. Intrusion of much drain contained in compressed air into the inside of the valve will result in blocking of the ports on the pilot valve, causing unexpected trouble; extreme attention must be paid lest drain should enter the inside of the valve. The use of the filter with much drain containing in ite cause will cause the drain to flow out to the secondary side. Do not fail to drain the filter case. For details with regard to coutermeasures to air source, refer to the Jeaflet on the SMC Pressuirzed Air Purification Systems. —13-