24
/5A
25 26
TABLE - 11A
SECONDARY AIR SYSTEM
AIR FILTER
5
16 1
3
MUFFLER
10
6
9
2
12
15
8 7
16
11
17
14
13
5
TABLE - 12
FUEL TANK & FUEL COCK
ON 12
1 17
OFF
RES
18
GASOLINE 19
10 20
6
21
9 11 13
22
14
2 3 15 23
6
16 24
25
26
4 5 8
27 7
31
29
30
28
30
38
28 27
27 26
6 7 8 24 25
1 2 3 4 5 12
10 13 23
9
14
11
15 16 17 18 19 20 21 22
TABLE - 14
STEERING COLUMN - MUDGUARD - FRONT HUB - CALIPER ASSY.
42
52
53
TABLE - 15
FRONT & REAR DAMPER - SECURITY LOCK
32
7
8
2 9
10 33
3
T
4 11
1 5 12
16
13
6 17
14
31
15 18
19
30
20 29
21
22
23
19
23 22
26
27
23
28
24 25
44
TABLE - 16
FRAME
11 28
10
46
40 26
2
39
38
9 8 7 2 5
13 12
15
1 2 3 37 25
14 15 16 17 18
36
4 5 6
19 20
41
35 L
LM
34
33 24 23
42
44
21
31
22
30 43
27
32 29
45
46
TABLE - 17
22
23
29
24
21
25
27
26
28
TABLE - 18
TABLE - 19
WHEEL - WHEEL COVER - TOOL KIT
1 3 4 5
7
8
4
9
TABLE - 20
TABLE - 21
CONTROL CABLES
8
7
6
5
5
9
10
35
11
34
31
33
56
10
18
TABLE - 25
20
START
TABLE - 28
STICKERS
92
Fig. Fig.
Description Part No. Description Part No.
No. No.
1. Scooter stand trolley type H-2391551 11. Wrench for clutch assembly H-3391517
2. Fixture base plate stand H-2391566 12. Wrench for clutch nut H-3391515
93
24
40
94
Fig. Fig.
Description Part No. Description Part No.
No. No.
21. Tool with adaptor for assy. ball bearing on F-2375558 33. Tool with adoptor & cap for assy. crank shaft/drive F-2306849
crank shaft clutch side. shaft in crank case
Adaptor (To be use with tool No. F-2375558) F-2375558/4 Adoptor for assy. crank shaft F-2306849/1
(To be used with tool no. F-2306849)
22. Punch for assy. oil seal flywheel side H-3391532
Cap for assy. crank shaft F-2306849/2
23. Punch for assy. kick shaft oil seal H-3391555 (To be used with tool no. F-2306849)
24. Punch for expelling needle roller bearing from H-3391556
Adoptor for assy. drive shaft F-2306849/3
idler gear
(To be used with tool no. F-2306849)
25. Punch for assy. needle roller bearing in idler gear H-3391557
34. Extractor with collet and spacer for spring gear H-3391562
26. Punch for extracting drive shaft H-2391522 ball bearing flywheel side
27. Feeler gauge for checking axial play of gears G-2107025 35. Punch for assy. ball bearing spring gear assy. H-3391563
in crank case flywheel side
28. Extractor with collet & spacer for drive shaft H-3391558
ball bearing from crank case 36. Extractor with collet & spacer for spring gear H-3391564
needle roller bearing (Clutch side)
29. Extractor with collet and spacer for drive shaft H-3391559
needle roller Bearing 37. Punch for assy. needle roller bearing spring gear H-3391565
(Clutch side)
30. Punch for assy. drive shaft needle roller bearing H-3391529
(Flywheel side) 38. Compression tester with adaptor X-4576002
31. Punch for assy. drive shaft ball bearing in H-3391560
39. Tool for fitting wind shield beading H-0391543
crank case
32. Punch for assy. drive shaft oil seal in crank case H-3391561 40. Tool for fuel cock RS-00231
95
41 42 43 44 45
46 47 48 49
1 2 3 4 5 16 17 18 20 21 22 28
50
96
Fig. Fig.
Description Part No. Description Part No.
No. No.
41. Tool for track and ring nut (Steering column) H-3391533 Mandrel (To be used with tool no. H-0391542) H-0391542/1
42. Punch for dismantling lower track of H-1391534 Mandrel (To be used with tool no. H-391542) H-0391542/2
upper bearing
Locator (To be used with tool no. H-0391542) H-0391542/3
43. Punch for dismantling upper track of lower H-1391535
bearing Spacer (To be used with tool no. H-0391542) H-0391542/4
Tool for front suspension
44. Extractor for lower track of lower bearing H-1391536
(To be used with tool no. H-0391542) H-0391542/5
45. Punch for assy. lower track of lower brearing H-2391537
Pressure Pad (To be used with tool no. H-0391542) H-0391542/16
46. Fixture for assy. of lower track of upper brearing & H-2391538
upper track of lower bearing of streering column Washer (To be used with tool no. H-0391542) H-0391542/17
47. Punch for assy. roller bearing in front jaw plate H-3391539 Bush (To be used with tool no. H-0391542) H-0391542/18
from out side
Mandrel (To be used with tool no. H-0391542) H-0391542/20
48. Punch for assy. roller bearing in front jaw plate H-3391540
from inside Mandrel (To be used with tool no. H-0391542) H-0391542/21
49. Punch for assy. roller bearing in front brake drum H- 3391541 Mandrel (To be used with tool no. H-0391542) H-0391542/22
50. Fixture for overhauling front suspension H-0391542 Pin (To be used with tool no. H-0391542) H-0391542/28
with attachments
97