Medium Voltage Current and Voltage Transformers

11kV to 33kV OUTDOORDRY TYPE - POLYCRETE

Medium Voltage Current and Voltage Transformers 11kV to 33kV

OUTDOOR DRY TYPE - POLYCRETE

In Service Since 1995

Manufactured & Supplied from Vacuum Interrupters & Instrument Transformers Division Located at Aurangabad , India
Page 1

Medium Voltage Current and Voltage Transformers

11kV to 33kV OUTDOORDRY TYPE - POLYCRETE

Background CG commenced manufacturing of Polycrete CTs & VTs in the year 1994-95. The Polycrete application for electrical products has been patented by CG in the year 1995. Since 1994-95 , more than 50000 products have been manufactured & supplied to Indian & International Customers. The CTs & VTs manufactured using Polycrete are in the kV Range of 11kV to 33kV. Polycrete Polycrete means Polymer Concrete & is a Solid Insulating Material. The main composition of Polycrete is Polyester Resin , Silica Flour & various chemicals used as binders. The mixing of the components is carried out under Vacuum to achieve void free castings. The Polycrete is Hydrophobic & thus ideal for Outdoor applications. The electrical application of Polycrete was established after thorough research and validation on samples & products at our Global R&D located in Kanjur Marg , Mumbai. Design The construction of the product is evaluated & validated by state of art Electro Static Field Analysis Softwares at our R&D. This ensures distribution of electrical stresses. Moulding The CT / VT active parts (i.e. Secondary & Primary Windings with Core) are assembled inside FRP Moulds & then the Polycrete is poured under vacuum and simultaneous application of Vibration to achieve void free castings. The Casting process takes place at Room Temperature & thus temperature related stresses are eliminated . Subsequently the Polycrete Moulded CTs & VTs are demoulded from the FRP

Moulds , after the gelling is completed. This is followed by post curing process. Finishing After the post curing is completed , the CT & VT castings are finished to remove flashes & excessive material. In order to improve the aesthetics , the castings are painted with PU Based Paint. Incoming, In Process & Final Quality Evaluation The Raw Materials are evaluated on periodic basis at our R&D Laboratory for well defined parameters. The In process evaluation of the Polycrete Mix is carried out on sampling basis , by Compressive Load Testing on Standard Blocks. The Electrical Routine Tests are carried out in our High Voltage & High Current Laboratories. These tests are carried out in accordance with the relevant IS / IEC standards specified by the contract.

Page 2

Medium Voltage Current and Voltage Transformers

11kV to 33kV OUTDOORDRY TYPE - POLYCRETE

Manufacturing & Testing Facilities :

Typical Technical Details

1 2 3 4 5 6 7 8 9 10 11 Description kV Class Standard Basic Insulation Level kV(rms) / kVp Rated Primary Current Short Time Current Rating Rated Voltage Factor Output & Accuracy Class Mounting Dimensions Mounting Holes Overall Dimensions ( L x B x H in mm) Product Weight (kg) without packing Current Transformers 12kV 36kV
IS 2705 ; IEC 60044-1 28 kV / 75 kVp 70 kV / 170 kVp 5 A to 2000 A Up to 40kA / 1.0S As per Customer Specifications

Voltage Transformers 12kV 36kV

IS 3156 ; IEC 60044-2 28 kV / 75 kVp 70 kV / 170 kVp

1.2 Cont/ 1.5 or 1.9 - 30 Seconds As per Customer Specifications

350mm x 350mm 4 x Dia 18 mm

400 x 400 x 600 50kg

450mm x 450mm 350mm x 350mm 4 x Dia 30 mm

500 x 500 x 800 160kg

450mm x 450mm 4 x Dia 30 mm

500 x 550 x 830 145kg

4 x Dia 18 mm
400 x 400 x 600 60kg

Page 3

Medium Voltage Current and Voltage Transformers

11kV to 33kV OUTDOORDRY TYPE - POLYCRETE

Other Product Ranges from the Division - Vacuum Interrupters up to 52kV - High Voltage CTs & IVTs up to 170kV - Air to Oil Type Condenser Bushings up to 72.5kV - Power Quality Products - Capacitor Switch ; Load Break Switch ; LT & HT APFC ; Harmonic Filters & Statcom - LV & MV Vacuum Contactors

Crompton Greaves Ltd.

Vacuum Interrupters and Instrument Transfomers Division : Power Systems D2 MIDC, Waluj, Aurangabad 431 136, Maharashtra, India Ph. : + 91-240-2558000, 2558031, Fax :+ 91-240-2554697
E-mail : Divisional Marketing North Region (India) East Region (India) West Region (India) South Region (India) International : : : : : : manoj.naphade@cgglobal.com anil.kamra@cgglobal.com, gautam.tewari@cgglobal.com dipankar.dassarma@cgglobal.com ajay.kotak@cggloball.com murali.dn@cgglobal.com govindaraj.s@cgglobal.com

Registered Office CG House, 6th Floor, Dr.Annie Besant Road ,Worli , Mumbai 400 030 (India). Web : www.cgglobal.com
The data given in this catalogue is subject to change without notice mgn-001/Jan 2010/ Pratik & Dushyant

Page 4