P.T.

ATMINDO-MEDAN

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SPECIFICATION FOR STEAM BOILER PLANT SFMW 20-SH-VG-ECO

Manufactured by P.T. ATMINDO-MEDAN Attachment to Our Quotation No.100-Q-xxx/10

TECHNICAL MAIN DATA:

Boiler Type..........................................................................SFMW 20-SH Grate............................................................................VibroGrate VG-20 Maximum Continuous Rating (MCR)...............................................20 t/h Design Pressure.....................................................................46.5 bar (g) Steam Pressure at Superheater Outlet......................................42 bar (g) Steam Temperature at Superheater Outlet...................................435 0 C Feed Water Temperature..............................................................105 0 C Guarantee Fuel (100%)........................................................Coal (lignite)

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SPECIFICATION FOR STEAM BOILER PLANT SFMW 20-SH-VG-ECO

Manufactured by P.T. ATMINDO-MEDAN Attachment to Our Quotation No.100-Q-xxx/10

TABLE OF CONTENT
PAGE

1 PRECONDITIONS FOR GUARANTEES......................................................6

1.1 REQUIREMENTS FOR THE GUARANTEED VALUES.............................................6 1.1.1 FUEL COMPOSITION..........................................................................................6 1.1.2 FEED WATER......................................................................................................6 1.1.3 BOILER WATER..................................................................................................6 1.1.4 COMBUSTION.....................................................................................................7 1.1.5 AIR 7 1.1.6 CIVIL WORK........................................................................................................7

2 GUARANTEED AND APPROXIMATE VALUES..........................................8

1.2 CAPACITY DATA........................................................................................................8 1.3 TESTS 8

1.4 EMISSION...................................................................................................................8 1.5 FURTHER GUARANTEES..........................................................................................9

3 DESCRIPTION OF THE BOILER PLANT ..................................................10

1.6 FUEL SYSTEM..........................................................................................................10 1.7 COMBUSTION SYSTEM..........................................................................................10 1.8 BOILER PRESSURE SYSTEM.................................................................................10 1.9 SOOT BLOWER SYSTEM........................................................................................12 1.10 COMBUSTION AIR SYSTEM.................................................................................12 1.11 FLUEGAS SYSTEM................................................................................................12 1.12 ASH SYSTEM..........................................................................................................13 1.13 SLAG SYSTEM.......................................................................................................13 1.14 FEED WATER SYSTEM.........................................................................................13 1.15 EXTERNAL PIPE SYSTEMS..................................................................................13

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1.16 INSULATION & SURFACE TREATMENT..............................................................13 1.17 PLATFORMS & STAIRS.........................................................................................13 1.18 POWER SYSTEM...................................................................................................14 1.19 CONTROL & INSTRUMENTATION SYSTEMS, C & I...........................................14 1.20 FLUEGAS CLEANING SYSTEM.............................................................................14 1.21 CIVIL WORK............................................................................................................14 1.22 SPECIAL TOOLS....................................................................................................14 1.23 ERECTION & COMMISSIONING............................................................................15 1.23.1 ERECTION.......................................................................................................15 1.23.2 COMMISSIONING...........................................................................................15 1.23.3 STATUTORY APPROVALS.............................................................................15

4 SCOPE OF SUPPLY..................................................................................16
1.24 FUEL SYSTEM........................................................................................................16 1.25 COMBUSTION SYSTEM........................................................................................16 1.26 BOILER PRESSURE SYSTEM...............................................................................16 1.27 SOOT BLOWER SYSTEM......................................................................................17 1.27.1 BOILER............................................................................................................17 1.27.2 ECONOMIZER.................................................................................................17 1.28 COMBUSTION AIR SYSTEM.................................................................................17 1.29 FLUE GAS SYSTEM...............................................................................................18 1.30 ASH SYSTEM..........................................................................................................18 1.31 SLAG SYSTEM.......................................................................................................18 1.32 FEED WATER SYSTEM.........................................................................................18 1.33 EXTERNAL PIPE SYSTEMS..................................................................................19 1.34 INSULATION AND SURFACE TREATMENT.........................................................19 1.35 PLATFORMS AND STAIRS....................................................................................19 1.36 POWER SYSTEM...................................................................................................19 1.37 CONTROL & INSTRUMENTATION SYSTEM, C & I..............................................20 1.38 FLUEGAS CLEANING SYSTEM.............................................................................20 1.39 CIVIL WORK............................................................................................................20 1.40 SPECIAL TOOLS....................................................................................................20 1.41 ERECTION AND COMMISSIONING......................................................................21

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1.41.1 ERECTION.......................................................................................................21 1.41.2 COMMISSIONING...........................................................................................21 1.41.3 STATUTORY APPROVALS.............................................................................21

5 TECHNICAL SPECIFICATIONS.................................................................22
1.42 FUEL HANDLING SYSTEM....................................................................................22 1.43 COMBUSTION SYSTEM........................................................................................22 1.43.1 WATER COOLED VIBROGRATE...................................................................22 1.44 BOILER PRESSURE SYSTEM...............................................................................23 1.44.1 BOILER ALL-OVER DIMENSIONS.................................................................23 1.44.2 BOILER DIMENSION.......................................................................................23 1.44.3 HEATING SURFACES.....................................................................................23 1.44.4 DRUM DIMENSION.........................................................................................23 1.44.5 TUBE DIMENSION..........................................................................................24 1.45 SOOT BLOWER SYSTEM......................................................................................24 1.45.1 BOILER............................................................................................................24 1.45.2 ECONOMIZER.................................................................................................24 1.46 COMBUSTION AIR SYSTEM.................................................................................24 1.46.1 TOTAL AIR FAN (TAF)....................................................................................24 1.46.2 SECONDARY AIR FAN (SAF).........................................................................25 1.46.3 CARRIER AIR FAN (CAF)...............................................................................25 1.47 FLUEGAS SYSTEM................................................................................................25 1.47.1 INDUCED DRAUGHT FAN (IDF)....................................................................25 1.47.2 CHIMNEY.........................................................................................................26 1.48 ASH SYSTEM..........................................................................................................26 1.49 SLAG SYSTEM.......................................................................................................26 1.50 FEED WATER SYSTEM.........................................................................................27 1.50.1 FEED WATER PUMP......................................................................................27 1.50.2 MOTOR DRIVE................................................................................................27 1.51 EXTERNAL PIPE SYSTEMS..................................................................................27 1.52 INSULATION & SURFACE TREATMENT..............................................................28 1.53 PLATFORMS & STAIRS.........................................................................................28 1.54 POWER SYSTEM...................................................................................................28 1.55 CONTROL & INSTRUMENTATION........................................................................28 1.56 FLUEGAS CLEANING SYSTEM.............................................................................29 1.56.1 MULTI CYCLONE (N/A)...................................................................................29

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1.57 CIVIL WORK............................................................................................................29

6 LIMITS OF SUPPLY...................................................................................30
1.58 OUR OFFER DOES NOT INCLUDE (OUT OF SCOPE)........................................31

7 POWER REQUIREMENT...........................................................................32

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1 PRECONDITIONS FOR GUARANTEES

1.1 REQUIREMENTS FOR THE GUARANTEED VALUES

1.1.1 FUEL COMPOSITION Fuel, Guarantee C S H N 0.7209 0.0029 0.0576 0.0088 Moisture content Moisture content, range Share Ash Ash content, range Bulk density Low Heating Value (LHV), range Low Heating Value (LHV), guarantee Sieve analysis : O 0.1567 Cl ash 0.0023 0.0508 : 25 % : 20 - 30 % : 100 % : 5 % (approximately) :37% : 780 kg/m3 (approximately) : 19.46 to 22.61 M J/ kg : 21.03 MJ/ kg : 0-30 mm (min 20 % < 5mm)

Coal test was performed in Pangkatan, North Sumatra with coal from the client, in sieve analysis of 15 to 25 mm, to acceptance. Therefore the spreader device shall be in pneumatic spreader feeder. 1.1.2 FEED WATER At continuous operation, measured upstream of boiler inlet, the general requirements are: clear, colourless and free from dissolved matters. Inlet temperature : 105 0C pH value : 8.5 - 9.4 Sum of alkaline earths * (Ca2 + Mg2 +) : < 0.01 m mole/l Oxygen (O2) : < 0.02 mg/l Total iron (Fe) : < 0.05 mg/l Total copper (Cu) : < 0.01 mg/l Oil grease : < 1.00 mg/l Sum of alkaline earths previously total hardness, E.g. 0.01 m mol/l = 0.02 mval/l = 0,056 0D. 1.1.3 BOILER WATER Measured at continuous operation pH value Acid capacity up to pH 8.2 (KS 8.2)* : 10 max. : 0.5 6 m mole/l

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Conductivity at 25 0C Silica acid (SiO2) Phosphate KMnO4 consumption

: < 8000 Scm-1 : < 100 mg/l : <5 15 mg/l : < 100 mg/l

* Acid capacity KS 8.2 (previously pH value), E.g. KS 8.2 1 m mole = previously pH value 1 mval/l Blow-down during approval test is closed. 1.1.4 COMBUSTION Reference O2 volume, dry 1.1.5 AIR Reference temperature for efficiency Suction temperature, design 1.1.6 CIVIL WORK Atmindo shall provide the foundation drawings. The client handed over the soil investigation report and plant layout to Atmindo. : 25 0C : 40 0C 4.9 %

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2 GUARANTEED AND APPROXIMATE VALUES

The figures marked G are guaranteed values. All the other values are to be considered as approximate values, which may change slightly after detailed design of the plant: 1.2 CAPACITY DATA Fuel Water content Maximum Continuous Rating (MCR) Design pressure Steam pressure at boiler outlet, MCR Steam temperature at boiler outlet, MCR Feed water temperature Flue gas temperature at boiler outlet, app. Quantity of fuel required Quantity of fuel combusted Excess Air Combustion air quantity, MCR Flue gas quantity, MCR : Bukit Asam : 25 % guar. : 20 T/h SH G : 46.5 bar (g) G : 42 bar (g) G : 435 0 C G : 105 0C : 180 0 C : 3120 kg/hr : 3060 kg/hr : 1.5 : 27310 Nm3/hr : 29400 Nm3/hr

1.3

TESTS Any tests carried out to prove the guaranteed steam capacities and efficiency shall be effectuated - if requested - according to the standards of the Verein Deutsche Ingenieure, DIN 1942, at your expense; they refer to the lower heating value of the indicated fuel. Among others: Blow down is closed

1.4

EMISSION Particulars, Eref Ref. O2 % in dry volume Ref. volume at Formula for correction:
E ref = 21 O 2 % ref . 21 O 2 % measured E measured

: 350 mg/m3 : 10 % : 1 bar, 25 0C

Eref = the particular demand (here 350 mg/m3) O2 % ref = the related volume oxygen content of demand (here 10 %)

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O2 % measured = the measured dry volume oxygen. E measured = the measured mass of particulars Other emission demands NO2 (nitrogen dioxide) SO2 (sulphur dioxide) control) Opacity 1.5 FURTHER GUARANTEES FOR THE QUANITY OF SUPPLIES AND SERVICES With regard to material quality design and workmanship, we assume guarantee for a period of 12 months after start-up, but limited to 15 months after completion of erection. : 850 mg/m3 : 750 mg/m3 (outside suppliers : 20 %

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3 DESCRIPTION OF THE BOILER PLANT

The specification refers to one unit boiler except otherwise stated. 1.6 FUEL SYSTEM A belt conveyor (clients scope) with profiled belt elevates the fuel up to the dividing chute over the daily bunker silo. The bunker silo is designed for approximately one day of fuel consumption. With one chute the coal rest on the below screw feeder and the speed is inverter controlled based upon the pressure in the drum. The very spreading of the fuel is executed by the pneumatic spreader. 1.7 COMBUSTION SYSTEM The water-cooled VibroGrate will be installed with a declining angle of 7.0 0 towards the boiler front. The slag removal will be achieved by vibrating the grate. The slag moves to the lower part of the grate and leaves downwards to the slag remover below The stoker doors are side hinged and air cooled and acts mainly as access doors to the grate. The primary air enters the furnace through holes distributed over the total grate area. For a better swirling of the flue gases in the furnace and for a better combustion of the suspended fuel particles, secondary air nozzles are provided on the boiler front and rear wall. The secondary air is blown into the furnace at a high speed through these nozzles. Manual operated dampers can control the air quantities. For boosting the secondary air pressure a separate fan is provided. A biogas burner (delivered by the client) shall be installed in the furnace and most obvious in the side wall. 1.8 BOILER PRESSURE SYSTEM The boiler offered by us is part of a series, which we have developed especially for the firing of solid fuel. The boiler is designed according to DIN/TRD and is approved by the relevant Indonesian authorities, i.e. DEPNAKER which at the same time is supervising the manufacturing, erection and commissioning of the boiler.

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Therefore, we are able to present a number of reference plants of the same order of magnitude, which we should like to show to you. On the basis of the performance data indicated by you, we have suggested a radiant boiler of the 3-pass type with longitudinal arranged upper and lower drum featuring membrane walls and water-cooled grate, as well an economizer to increase the efficiency. The bottom headers are supplied with interconnecting pipes from the lower drum. The down comers are not exposed to heat and thus, a satisfactory water circulation in the boiler is guaranteed. The combustion chamber is sufficiently dimensioned, that the fuel fired is burnt to a possible maximum before entering the convection-heating surface. The evaporator banks, which can easily be inspected via sufficiently large inspection lanes, are arranged in the second and third boiler passes. Fly ash collecting hoppers are arranged below the radiation chamber, second and third passes. Dampers will affect the fly ash discharge. The total boiler is of the gas tight type; thus, air infiltration is minimized. A sufficient number of inspection and observation openings are provided. Due to the chosen type of boiler construction, a large water volume is available which takes high load variations into account. A superheater of the horizontal type is arranged in the second pass of the boiler. The saturated steam to be superheated is extracted from the upper drum and passed to the superheater through a collecting pipe. The superheater is provided with a safety system consisting of a no. of thermocouples reg. the temperature on the SH surface. At too high temperature the signal opens the start valve to ensure steam flow if the steam turbine trips or the flow stops of other reasons. Special drum internals ensure a good steam quality. The upper drum with 1 manhole closure, the internals for steam drying, the feed water distribution pipe, the blow down pipe, the necessary sockets and valve connecting branches are electric welded. The lower drum with 1 manhole closure, the necessary studs and supports, down comers for the evaporator system are electric welded. The furnace and radiation chamber walls are arranged as evaporator system with the evaporator tubes as membrane walls. The other boiler walls are likewise membrane walls. Evaporator banks with the steam generating tubes are situated in the 2 and the 3 pass. The buck stays including necessary brackets for fixing to the membrane walls.

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Internal boiler piping for evaporator as well as boiler drain and vent piping including the necessary fittings and supporting materials. Outside the boiler an ECO is connected bringing the flue gas temperature down to a reasonable level in respect of the sulphur content.

1.9

SOOT BLOWER SYSTEM The cleaning system is chosen as a steam soot blowing system, manual operated For the economizer steam soot blowers are chosen and manual operated.

1.10 COMBUSTION AIR SYSTEM For this type of boiler we have shown most care to the combustion. This consists of fuel in a hot atmosphere and added air. The air is distributed by use of nozzles located in three rows. By that, we ensure good swirling in the furnace, and make it easier for the fuel to find air. The combustion becomes more efficient, and this means higher efficiency of the introduced fuel. The system is controlled automatic. By automatic means, the operator do not need to adjust the air flow, as a smoke density meter measures the smoke density content continuously in the flue gas and the air amount to the boiler/furnace by opening and closing the guide vane for the Total Air Fan (TAF) becomes following adjusted to match the set value. A part of the air is primary air for the three combustion air zones below the grate. The air can be trimmed by manual dampers, one for each zone. Each nozzle row is provided with trim dampers to manipulate the air share above the grate. Below the grate each lane (spreader) also becomes adjusted by dampers and the pressure can be observed on pressure indicators.

1.11 FLUEGAS SYSTEM The dust loaded flue gases passes to a multi cyclone dust collector where the dust is separated to a large extent. But through the full length of the boiler fly ash will constant become segregated. An induced draught fan is provided with a guide vane for ensuring sufficient under pressure in the furnace and for discharge of the flue gases to the chimney. The guide vane is automatic operated. An environment measuring platform is attached the chimney in the correct level. Chimney with platform for isokinetic measurement according to US EPA method 5.

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The suggested arrangement is shown in the enclosed boiler plant lay out drawing. 1.12 ASH SYSTEM Across the radiation room, there is a screw conveyor continually removing the segregated coarse ash from the flue gas. 4 rotary valves are situated below the 2. and 3. pass, leaving the segregated ash to the lower screw conveyor. Below the dust collector the ash is always automatic discharged. Riddling below the grate has to be removed occasionally, depending on firing and behaviour of the vibrating grate. 1.13 SLAG SYSTEM The use of the VibroGrate system frequently removes the ash from the grate to a dry slag remover. Three stoker doors give access for inspection of the combustion. Watch frequently the combustion to achieve the best result. The slag passes a clinker crusher and becomes transported in screw conveyors to the slag mill. 1.14 FEED WATER SYSTEM Feed water pumps for one (1) boiler shall be provided, each capable to deliver feed water in excess (125 %) of the normal capacity of the boiler. Each pump is to be protected by a relief valve ensuring sufficient cooling of the pump in case the feed water control valve closes. In this case, the drives are two motors. 1.15 EXTERNAL PIPE SYSTEMS N/A 1.16 INSULATION & SURFACE TREATMENT The boiler, economizer and ducts are insulated to a necessary level to ensure low cooling from convection. 1.17 PLATFORMS & STAIRS For inspection of the boiler is provided with four platforms connected by stairs. One platform is for the feed water tank and one for the economizer.

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1.18 POWER SYSTEM The electrical equipment includes a low-voltage distribution panel BUSBAR system with 240/380 V, 50 Hz for the boiler. The breaker devices necessary for the boiler consumers as well as interlock, controls and alarm system are installed in a freestanding cabinet in the vicinity of the boiler. The boiler MCC is for in-door use and dust proof type, equipped with incoming feeder components and outgoing feeder components. 1.19 CONTROL & INSTRUMENTATION SYSTEMS, C & I The offered measuring and control equipment corresponds to a full controlled level arranged according to our experience. It contains all measuring and controls elements required for operation of the boiler. Water, combustion air, fuel and finally furnace pressure control. Remote water level indication is included and installed in boiler. For the feed water flow control, we have provided a motorized control valve, which opens or closes in accordance with the water level in the upper drum. The air amount is controlled by analysing the flue gas for oxygen. Fuel feeding is controlled by the drum pressure is also a feature in the MCC as well. The under pressure is controlled by the furnace pressure. Local instruments installed at the boiler front remotely indicating the measuring quantities necessary for monitoring of the boiler operation. 1.20 FLUEGAS CLEANING SYSTEM For reducing the amount of dust to the surroundings, the flue gas becomes reduced for particulars by a multi cyclone. 1.21 CIVIL WORK Atmindo deliver drawings made in accordance to the need of foundations for the scope and based on the clients soil investigation report and plant layout. 1.22 SPECIAL TOOLS N/A as the tools for maintenance is all standard products in the market

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1.23 ERECTION & COMMISSIONING 1.23.1 ERECTION The boiler will be prefabricated in our workshop to the largest possible extent in the work shop, paying special attention to the local means of transportation. The largest component to be transported is the upper drum with: Overall length Outside diameter Total weight : 8150 mm : 1200 mm : 10000 kg

The erection time at site is shortened considerably due to prefabrication in our workshop. For performance and supervision of erection, an experienced erection specialist will be at your disposal assisted and sufficient number of skilled personnel is included the scope. The erection sequence will be agreed upon and coordinated with you. You should provide correspondingly qualified operation personnel even before completion of erection and during start up. During that period, your personnel will be trained by us with regard to its future task and familiarized with the specific features of the boiler. It is assumed that the erection works will be executed in a roofed boiler house. 1.23.2 COMMISSIONING Correspondingly, you shall provide qualified operation personnel even before completion of erection and during start up. During that period your personnel will be trained by us with regard to its future task and familiarized with the specific features of the boiler. Final approval test takes place right after trim of boiler, if trim is necessary. The staffs take over after final approval test. Take-over takes place right after final approval test. 1.23.3 STATUTORY APPROVALS Obtaining and arranging for all approvals, licensees certification and test needed from or provided by the relevant Indonesian authorities with regard to the manufacturing, erection, testing and commissioning of the boiler.

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4 SCOPE OF SUPPLY
1.24 FUEL SYSTEM 1 off 1 off 1 off 1 off 3 off split chute daily bunker silo Screw Reclaimer Coal Feeder Pneumatic spreader units

1.25 COMBUSTION SYSTEM 1 off water-cooled VibroGrate with support and unbalanced motors

1.26 BOILER PRESSURE SYSTEM 1 off 1 off Economizer horizontal 2 drums steam boiler with furnace and radiation room in 1. pass.

Consisting of 1 set off gastight welded membrane wall all over 3 off steam generating banks (1 in 2nd pass and 2 in 3rd pass) 1 off superheater, heat overload protected, in 2nd pass 1 set off silencer (1 for SH and 2 for Drums) BOILER SUPPORTING STRUCTURE 1 off frame type to sustain the loads resulting from the boiler and pipe work

BOILER ASSESSORIES 4 off 2 off 1 set off 1 off access doors and observation holes peepholes valves and fittings (see valve list) chemical dosing plant

MISC. BOILER PIPE SYSTEMS 1 off 1 set off 1 off 1 off blow down vessel from mild steel drain pipes to the blow down vessel sample cooler for feed water, boiler water and steam system support

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1.27 SOOT BLOWER SYSTEM 1.27.1 BOILER 6 off steam soot blowers including wall box 1 set off pipes, valves and fittings 1.27.2 ECONOMIZER 2 off 1 off multi nozzle soot blower, manual pipes, valves and fittings

1.28 COMBUSTION AIR SYSTEM TOTAL AIR FAN (TAF) 1 off 1 off 1 off 1 off 1 off 1 set off 3 off single inlet, overhung type V-belt drive base frame, steel three-phase squirrel-cage motor Guide vane, actuator operated air duct system between fan and firing system trim dampers below grate

SECONDARY AIR FAN (SAF) 1 off 1 off 1 off 1 off 1 off 1 set off 2 off single inlet, overhung type V-belt drive base frame, steel three-phase squirrel-cage motor damper, manual operated air duct system between fan and firing system trim dampers for 2 nozzles rows

CARRIER AIR FAN (CAF) 1 off 1 off 1 off 1 off 1 set off 2 off single inlet, overhung type direct drive base frame, steel three-phase squirrel-cage motor air duct system between fan and firing system trim dampers for 2 spreaders

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1.29 FLUE GAS SYSTEM INDUCED DRAUGHT FAN (IDF) 1 off 1 off 1 off 1 off bearings 1 off 2 off 1 set off single inlet, overhung type on steel V-belt drive with fluid coupling base frame, steel three-phase squirrel-cage motor with surface cooling and anti-friction guide vane, actuator operated flexible connections, inlet and outlet flue gas ducts system between boiler outlet and the chimney

CHIMNEY 1 off 1 off 1 off 1 off single shell chimney incl. anchor bolt system (embedded) measurement platform access ladder to the platform lightning system

1.30 ASH SYSTEM 4 off 1 off 1 off rotary valves, 2. and 3. pass screw conveyor, pass 2 and 3 screw conveyor, radiation chamber

1.31 SLAG SYSTEM 3 off 1 off 1 off 1 off 1 off 1 off slag doors (equal to the no. of spreaders) slag hopper below the VibroGrate outlet slag screw conveyor clinker crusher transport conveyor slag mill

1.32 FEED WATER SYSTEM 2 off 1 off 2 off 2 off centrifugal feed pump for direct coupling to drive chemical dosing system three-phase squirrel-cage motor flexible couplings with guard

Each set on common base frame for each pump and drive set PIPE LINE SYSTEM 1 set off feed water downcomer pipes

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1 set off discharge piping from the feed water pumps to the boiler Following valves are included for the feed water pump station 2 off 2 off 2 off 4 off Relief valves Non-return valves strainers Shut-off valves

1.33 EXTERNAL PIPE SYSTEMS N/A 1.34 INSULATION AND SURFACE TREATMENT INSULATION 1 set off insulation with cladding SURFACE TREATMENT 1 off 1 off Paint for cold surface components with a surface temp. up to 100 0 C Paint for hot surface components with a surface temp. up to 400 0 C

1.35 PLATFORMS AND STAIRS 1 set off platforms and stairs for the boiler to provide sufficient access for operation and observation of the boiler (see boiler plant lay out), ECO and daily fuel silo 1.36 POWER SYSTEM LOW VOLTAGE DISTRIBUTION PANEL With BUSBAR system, with built-in contactors, fuses, relays, signal lamps, load break switches for the consumers all in a power and control panel. 1 for 1 for 1 for 1 for 1 for 1 for 1 for 1 for 1 for screw fuel reclaimer fuel screw feeder unbalanced motors total air fan secondary air fan carrier air fan induced draft fan slag conveyor clinker crusher INV DOL DOL S/S S/D DOL S/S DOL DOL

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1 for 6 for 2 for 2 for

coarse ash conveyor ash rotary valves slag/ash screw conveyors feed water pump

DOL DOL DOL S/S

INSTALLATION MATERIAL: 1 set off cables incl. cable to shell feeder 1 set off cable trays and ladders 1.37 CONTROL & INSTRUMENTATION SYSTEM, C & I 1 off Basic engineering, I/O cards for S7 via bus signal to marshalling rack. 1 set off Cabling to marshalling rack is included.

1 set off local instruments, standard scope (see instrument list) Control loops / remote indicator as: 1 off 1 off 1 off 1 off 3-element water level control, boiler fuel feed control, inverter combustion air control, furnace pressure control LICHAL SIC QIC PIC

INSTALLATION MATERIAL: 1 set off signal cables 1 set off cable trays and ladders 1.38 FLUEGAS CLEANING SYSTEM N/A 1.39 CIVIL WORK 1 set off drawings for the scope of supply will be provided, based upon the soil investigation report from the client for the site 1.40 SPECIAL TOOLS N/A as all necessary tools is standard

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1.41 ERECTION AND COMMISSIONING 1.41.1 ERECTION The complete erection of the offered scope of supply is included all skilled and unskilled labours as well as a responsible erection supervisor. It is assumed that erection takes place in a roofed boiler house. 1.41.2 COMMISSIONING Correspondingly, you shall provide qualified operation personnel even before completion of erection and during start up. During that period, your personnel will be trained by us with regard to its future task and familiarized with the specific features of the boiler. Final approval test takes place right after trim of boiler, if trim is necessary. The staffs take over after final approval test Take-over takes place right after final approval test. 1.41.3 STATUTORY APPROVALS Obtaining and arranging for all approvals, licensees certification and test needed from or provided by the relevant Indonesian authorities with regard to the manufacturing, erection, testing and commissioning of the boiler.

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5 TECHNICAL SPECIFICATIONS
1.42 FUEL HANDLING SYSTEM BUNKER SILO Volume FUEL RECLAIMER Number of feeding devices Brand Type Capacity of conveyed (design) Speed, 55 Hz Speed control Gear motor Motor size Motor enclosure Type of motor construction FUEL SCREW FEEDER Number of feeding devices Brand Type Capacity of conveyed (design) Speed, 50 Hz Speed control Gear motor Motor size Motor enclosure Type of motor construction 1.43 COMBUSTION SYSTEM 1.43.1 WATER COOLED VIBROGRATE Brand Grate length, net, standard Grate width Effective grate area Grate load, design : PT. Atmindo : 4120 mm : 2163 mm : 8.91 m2 : 2.10 MW/m2 : 1 Unit : PT. Atmindo : FSF 20.14 : 8400 l/hr : 34 rpm : Constant : Nord : 1.1 kW : IP 54 :B3 : 1 Unit : PT. Atmindo : FSF 20.11 : 4920 l/hr : 34 rpm : Frequency inverter : Nord : 1.1 kW : IP 54 :B3 : 100 m3

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Grate heat rating, MCR, net 1.44 BOILER PRESSURE SYSTEM 1.44.1 BOILER ALL-OVER DIMENSIONS Height Length Width 1.44.2 BOILER DIMENSION Height, furnace, 1st pass (from grate) Depth of furnace Furnace volume, design Width of the 1st pass Width of the 2nd pass Width of the 3rd pass 1.44.3 HEATING SURFACES Economizer Furnace walls, 1st pass Radiation room 1st pass Generating tubes & others tubes Walls 2nd pass Walls 3rd pass Super-heater Total heating surface

: 2.04 MW/m2

: 9000 mm : 23500 mm : 9300 mm

: 6017 mm : 4120 mm : 61.3 m3 : 2472 mm : 930 mm : 780 mm

: 158 m2 : 54 m2 : 90 m2 : 157 m2 : 46 m2 : 48 m2 : 160 m2 :713 m2

The heating surface of the water walls is calculated on the basis of projected area. The heating surface of the generating tubes and super-heater tubes is calculated on the basis of circumferential area. 1.44.4 DRUM DIMENSION UPPER DRUM: Material Length (shell) Diameter (outside) Thickness Dished end matr./thickness : P295GH : 7337 mm : 1200 mm : 40 mm : P265GH/32 mm

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LOWER DRUM: Material Length (shell) Diameter (outside) Thickness c/c between upper & lower drum Dished end matr./thickness 1.44.5 TUBE DIMENSION Boiler walls Generating bank Material Superheater Material, of length Material, of length 1.45 SOOT BLOWER SYSTEM 1.45.1 BOILER Number of soot blowers Brand Type Blowing element Drive 1.45.2 ECONOMIZER Number of soot blowers Brand Type Blowing element Drive 1.46 COMBUSTION AIR SYSTEM 1.46.1 TOTAL AIR FAN (TAF) Brand Number of fan Volume, design Suction temperature Total pressure : Phoenix : 1 Unit : 8,31 m3/sec : 40 0C : 1874 Pa :2 : Bergemann : D92K : fixed with nozzles : Chain, manual :2 : Bergemann : D92K : fixed with nozzles : Chain, manual : 63.5 mm x 4.5 mm : 51 mm x 3.2 mm : St. 35.8.I to DIN 17175 : 38 mm x 3.2 mm : St. 35.8.I to DIN 17175 : 15Mo3 : P295GH : 7245 mm : 800 mm : 30 mm : 4600 mm : P265GH/22 mm

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Power at the fan shaft, design Motor output Nominal motor speed Motor enclosure Type of motor construction Insulation 1.46.2 SECONDARY AIR FAN (SAF) Brand Number of fan Volume, design Suction temperature Total pressure Power at the fan shaft, design Motor output Nominal motor speed Motor enclosure Type of motor construction Insulation 1.46.3 CARRIER AIR FAN (CAF) Brand Number of fan Volume, design Suction temperature Total pressure, design Power at the fan shaft, design Motor output Nominal motor speed Motor enclosure Type of motor construction Insulation

: 26 kW : 30 kW : 1500 Rpm : IP 54 :B3 : class F

: Phoenix : 1 Unit : 2.28 m3/sec : 40 0C : 3074 Pa : 11.7 kW : 18.5 kW : 1500 Rpm : IP 54 :B3 : class F

: Phoenix : 1 Unit : 0,15 m3/sec : 40 0C : 3749 Pa : 1.1 kW : 5,5 kW : 3000 Rpm : IP 54 :B3 : class F

1.47 FLUEGAS SYSTEM 1.47.1 INDUCED DRAUGHT FAN (IDF) Brand Volume, design Suction temperature Total pressure, design Power at the fan shaft, design Fan speed : Phoenix : 13.47 m3/sec : 180 0C : 1275 Pa : 55.7 kW : < 1000 rpm

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Motor output Nominal motor speed Motor enclosure Type of motor construction Insulation 1.47.2 CHIMNEY Type Height Diameter Thickness, shell plate, max Wind load, max Observation platform Connection

: 75 kW : 1.500 Rpm : IP 54 :B3 : class F

: Single shell : 24 m in 4 parts :1m : 9-6-6-4.5 mm : 25 m/s : Ring segment platform w. railing in acc. to ISERA rules : Ladder with safety guard

1.48 ASH SYSTEM RACHA Brand Type Number of Diameter Gear motor brand Motor size PASSES Brand Type Number of Diameter Gear motor brand Motor size Brand Type Number of Diameter Gear motor brand Speed Motor size 1.49 SLAG SYSTEM SLAG CONVEYOR : PTA : screw conveyor :1 : 270 mm : Nord : 1.5 kW : PTA : Screw conveyor :1 : 270 mm : Nord :1.5 kW : PTA : rotary valve :4 : 370 mm : Nord : 31 rpm : 0.37 kW

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Type Diameter Gear motor brand Motor size CLINKER CRUSHER Brand Gear motor brand Speed Motor size TRANSPORT CONVEYOR Type Diameter Gear motor brand Speed Motor size 1.50 FEED WATER SYSTEM 1.50.1 FEED WATER PUMP Brand Capacity, design, case 4 Pump discharge pressure, case 4 Speed Power requirement at the shaft, case 4 1.50.2 MOTOR DRIVE Brand Motor size Speed Motor enclosure Construction 1.51 EXTERNAL PIPE SYSTEMS N/A

: screw conveyor : 380 mm : Nord : 2.2 kW

: PTA : Nord : 33 : 1.5 kW

: screw conveyor : 330 mm : Nord : 33 : 1.5

: SIHI : 26 t/h : 48.7 bar (g) : 2.940 Rpm : 60 kW

: Teco : 75 kW : 2900 rpm : IP 54 : B3

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1.52 INSULATION & SURFACE TREATMENT INSULATION Insulation material : Rock wool Thickness : 100 mm Cladding, boiler body : 0.8 mm galvanized Cladding for drums and headers : 0.8 mm aluminium Insulation for pipes depends on the diameter and temperature Cladding, pipes : 0.7 mm aluminium SURFACE TREATMENT For cold surface components with a surface temperature up to 100 0 C Mechanical cleaning and degreasing Primary Coat by Hempel primer paint or equivalent Top coat by Alkyd enamel or equivalent For hot surface components with a surface temperature up to 400 0 C Sand blasting Primary coat by Heat resistant paint Top Coat by Heat resistant paint 1.53 PLATFORMS & STAIRS Floor Steel structure 1.54 POWER SYSTEM Pls. see scope of supply Voltage Voltage Voltage Voltage Frequency Lightning system for chimney 1.55 CONTROL & INSTRUMENTATION Standard in accordance to instrument list Control as described in scope of supply : 3x400 V AC : 1x230 V AC : 1x48 V AC : 1x24 V DC : 50 Hz Lightning arrestor of max 1 Ohm : 4.5 mm Chequered plate : misc. steel profiles

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Specification in acc. to instrument list 1.56 FLUEGAS CLEANING SYSTEM 1.56.1 MULTI CYCLONE (N/A) Brand No of cones Material, cones Flue gas flow, design temperature, max. Flue gas temperature, normal Dust load in the clean gas Average collector efficiency Pressure drop at MCR : : : : : : : : :

1.57 CIVIL WORK 1 set off drawings for the scope of supply will be provided, based upon the geodetic report from the client for the site

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6 LIMITS OF SUPPLY
BEGINNING from Feed water: Flange on valve before feed pump Chemical dosing Within supply Life steam: Within supply ENDING

within supply Nozzle on FW down comer and feed water pipe after MSV Blow off pipe of savety valve

Back pressure steam: N/A Condensate: N/A Make up water N/A Sample cooler: Within supply Drain: Within supply Vents: Within supply Blow down: Within supply Fuel: Split chute, bunker silo Combustion air: Air intake of fans Flue gas: Within supply Slag: Within supply Sample cooler outlet Blow down vessel Vent pipe outlet Outlet, blow down tank within supply within supply Chimney outlet Outlet, slag mill

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Fly ash: Within supply Power: Terminal point, ingoing, MCC Signals: Terminal point, ingoing, Marshalling rack

Outlet, slag mill within supply Within supply

1.58 OUR OFFER DOES NOT INCLUDE (OUT OF SCOPE) Incoming power cable to MCC External signals to cubicle Fuel conveyor system before daily bunker silo External piping except expressly mentioned Water treatment plant, make up water tank and deaerator Earth wire system and lightning conductor system others than specified Red Lighting on the chimney Lighting on boiler Ash and slag removal systems other than specified Feed water system , before boiler feed pump Consumables: Fuel, water, chemicals for erection, hydro-test and commissioning until take over except boil out chemicals and 1. filling of lubrication oil and grease Pipe between blow down tank (flash tank) & blow down pit, if any Removal of foundation above ground level. Necessary piling and excavation Cables, pipes and sewage below ground level Civil work ESP Water preheater

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7 POWER REQUIREMENT

S/N No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 1 1 1 2 1 1 1 2 1 1 4 2 1

DESCRIPTION Total Air Fan (TAF) Secondary Air Fan (SAF) Carrier Air Fan (CAF) Induced Draught Fan (IDF) Feed water pump Fuel reclaimer Fuel Screw Feeder Coarse ash conveyor Unbalanced motors Slag conveyor Clinker crusher Rotary valves, passes Transport conveyor Slag mill Total

INSTALLED kW 30.00 18.50 5.50 75.00 150.00 1.10 1.10 1.50 10.00 2.20 1.50 1.48 3.00 0.37 301.3

100 % MCR kW 20.60 10.70 1.10 47.20 55.60 1.10 0.80 0.90 0.24 0.20 0.80 1.20 2.40 0.30 143.1

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