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  • Qap For Transient Heater Rev (1) .0

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    maniyar_sajeed123
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    This Quality Assurance Plan outlines the inspection points and quality stages for a job involving a centrifugal spares component. It includes 3 key points: 1) It defines abbreviations used such as QA, PQR, and WPS. Inspection points are identified as hold points (H), witness points (W) or review points (R). 2) 15 quality stages are identified involving tasks such as material verification, welding setups, dimensional checks, and hydrotesting. Inspection methods, acceptance standards and responsible parties are specified. 3) The final assembly will undergo hydrotesting, shot blasting, painting and welding inspections to check for leaks and surface quality before acceptance.

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    Qap for Transient Heater Rev[1].0

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    This Quality Assurance Plan outlines the inspection points and quality stages for a job involving a centrifugal spares component. It includes 3 key points: 1) It defines abbreviations used such as QA, PQR, and WPS. Inspection points are identified as hold points (H), witness points (W) or review points (R). 2) 15 quality stages are identified involving tasks such as material verification, welding setups, dimensional checks, and hydrotesting. Inspection methods, acceptance standards and responsible parties are specified. 3) The final assembly will undergo hydrotesting, shot blasting, painting and welding inspections to check for leaks and surface quality before acceptance.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Scarica in formato DOC, PDF, TXT o leggi online su Scribd
    Segnala contenuti inappropriati
    93 visualizzazioni3 pagine

    Qap For Transient Heater Rev (1) .0

    Caricato da

    maniyar_sajeed123
    This Quality Assurance Plan outlines the inspection points and quality stages for a job involving a centrifugal spares component. It includes 3 key points: 1) It defines abbreviations used such as QA, PQR, and WPS. Inspection points are identified as hold points (H), witness points (W) or review points (R). 2) 15 quality stages are identified involving tasks such as material verification, welding setups, dimensional checks, and hydrotesting. Inspection methods, acceptance standards and responsible parties are specified. 3) The final assembly will undergo hydrotesting, shot blasting, painting and welding inspections to check for leaks and surface quality before acceptance.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Scarica in formato DOC, PDF, TXT o leggi online su Scribd
    Segnala contenuti inappropriati
    di 3

    Quality Assurance Plan

    1.0 JOB SPECIFIC DATA TRANSIENT HEATER Non IBR W0082101001 Thyssenkrupp Industries India Pvt. Ltd. Red Sugar , Russia : Centrifugal spares KA-3715-3/0 Thyssenkrupp Industries India Pvt. Ltd. 2500004140 Dt. 13/06/2011 EPE/2K10/008 -01,02,03,04

    Name Of Equipment Drawing Number Client Project Part No. Inspection Agency Owners P.O.Number W.O. Number 2.0 ABBREVIATIONS

    DESIGN PQR DP QA CAS WPQ WPS WI

    Design Department Procedure Qualification Record Penetrant Testing Quality Control Department Company Acceptance Standard Welders Performance Qualification Welding Procedure Specification Work Instruction

    3.0

    INSPECTION POINTS

    INSPECTION POINTS ARE INDICATED BY

    H Hold Point W Witness


    Point Point

    R Review

    H under control by column indicates authorized inspectors hold point This means the job cannot proceed further unless cleared by authorized Inspector. W under control by column indicates that authorized inspector shall be notified and he may exercise his option to witness and verify a specific operation. further operation shall proceed where the authorized inspector does not validate his option. R under control by column indicates that only documents will be submitted to authorized inspector for review.

    0 Rev No

    20/06/11 Date

    NSP Prepared By

    SP Checked & Accepted By

    Approved By

    Remarks

    1 of 3

    Quality Assurance Plan


    2.0
    Sr N o

    QUALITY STAGES AND INSPECTION


    DESCRIPTION CHARACTERISTI C CHECK METHOD Review 100% Design Parameters requirements Review 100% Manufacturer / Mill certificate Review Measurements Specification EXTEN T ACCEPTANCE STANDARD CHEC K BY CONTROL BY Q A QA H INSP AGENC Y R

    Review of QAP Indication of Hold, Review, & Witness Points Review and approval of detailed drawing

    Scope

    Technical Specification & Contract

    Design

    Material Chemical & Identification (plates, Physical tubes, pipes, flanges) Properties Dimensions

    100%

    Drawing/Std./ material specification Drawing

    QA

    Tube Sheet
    4 Dimensions Hole Size No. Of Holes Pitch Straightness Measurements Scale Drawing 100% Standard QA H R

    Flange-Pipe Assembly
    5 Weld set up Groove Angle Root Gap Root Face Weld size , visual inspection Measurement Measurement Visual 100% 100% Drawing QA H R

    Welding of above

    Drawing

    QA

    Casing
    7 Dimensions Weld set-up of Casing Nozzles to Casing weld set up Welding of above Size Bevel Angle Root Gap Root Face Bevel Angle Root Gap Root Face Weld size , visual inspection Measurement Measurements Scale Measurements Scale Measurement Visual 100% Drawing 100% Standard Drawing 100% Standard Drawing QA H R

    QA

    100%

    QA

    1 0

    Drawing

    QA

    0 Rev

    20/06/11 Date

    NSP Prepared By

    SP Checked &

    Approved By

    Remarks

    2 of 3

    Quality Assurance Plan


    No Accepted By

    Sr N o

    DESCRIPTION CHARACTERIS TIC

    CHECK METHOD EXTEN T

    ACCEPTANCE STANDARD

    CHECK BY

    CONTROL BY Q A INSP AGENCY R R

    Tube to Tube sheet Assembly


    11 12 Tube to Tube Sheet Set up Tube to Tube Sheet Dimensions Expansion Measureme nts Measureme nts Gauge Visual Visual Visual 100% 100% Drawing Drawing QA QA H H

    Final Assembly
    13 14 15 Hydro test Shot Blasting Painting Welding leakages Surface roughness Surface Finish 100% 100% 100 % Drawing Drawing As per Standard Method QA QA QA H H H R/W R R

    0 Rev No

    20/06/11 Date

    NSP Prepared By

    SP Checked & Accepted By

    Approved By

    Remarks

    3 of 3

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