FOR 3000/4000

SWITCHED POWER CHECK TRANS REVERSE OUTPUT 4 OUTPUT 5 OUTPUT 6 OUTPUT 7 OUTPUT 8 OUTPUT 2 OUTPUT 3 WARNING ALLISON RECOMMENDATIONS COLOR WIRE NO. GREEN TAN 165 ORANGE WHITE BLUE PINK WHITE YELLOW ORANGE 105 124 164 150 113 104 145

NON-RETARDER

MODELS EXCEPT 7 SPEED MODELS

ALLISON RECOMMENDATIONS WIRE NO. COLOR YELLOW + 12B YELLOW lOB GREEN 149 148 YELLOW 168 GREEN 126 YELLOW 106 YELLOW CAN 2 CAN 2.0B U2284 ~~~~----~ DATA LINK 127 GREEN 167 166 YELLOW l+:__--+'---'--='--'---'-'<F-ITERM) ICAN+I ICAN-I ISHIELD) ICAN+ 1 ICAN- ) ITERM) ICAN+ ) (CAN- ) ISHIELD) (CAN+I ICAN-I SEVERAL INTERFACES ARE POSSIBLE FOR CAN 2 DATALINK VIEW A. SEVERAL INTERFACES ARE POSSIBLE FOR CAN 1 DATALINK SEE VIEW A. FOR SHIFT SELECTOR INTERFACE, SEE SHEET 6
OPTION 2

VIEW A: OPTIONAL CONFIGURATIONS CAN 1 AND CAN 2 INTERFACES

FOR

BASE (A4U TCM

CAN 2.0B UI939 ~~~~----~ CAN 1 DATA LINK

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR ITCM PASS-THRU)

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

,'-------------1 TRANSM ISS ION ---"'0'=L~S'_____ ISEE SHEET 6 1 ___11 6

I I

NEUTRAL

START 1

TAN 141 WHITE GRAY GRAY PINK PINK YELLOW BLUE

2

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

OUTPUT

130 169 109 170 110 163 143 102 123

I

~MAIN TRANSMISSION CONNECTOR SEE SHEET 6 58 GREEN SIGNAL RETURN TPS INTERFACE SHEET 6

OPTION :3

MODULE X OR DIAGNOSTIC TOOL CONNECTOR TERMINATION RESISTOR

116 BLUE 1154 TAN 1176 YELLOW

,

OLS

D~~~
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR TERMINATION RESISTOR TCM CAN 1 OR CAN 2 OPTION 3 DETAIL U 2284
+

YELLOW GREEN

12v

~~--~IN~P~U~T~9~--------------~Y~E=L=L~0~W~I~6~2+_--~ ~~--~IN~P~U~T~5~----------------~W~H~I~T=E~I~4=2+_--~ ~~--~IN~P~U~T~6~-----------------=B~L~U~E~I=0~1~--n SIGNAL RETURN OR GROUND PATH VARIES WITH FUNCTIONAL USE OF INPUT WIRES. REFER TO 1/0 WIRING SCHEMATICS FOR THE SPECIFIC FUNCTIONS SELECTED ~~--~IN~P~U~T~7~---------------=0~R~A~N~G~E~I~6~1~--n ~~~A~B=S=---------------------=G~R=E=E~N~I=2~1~--n ~~--~IN~P~U~T~4~--------------~Y~E=L=L~0~W~I~2=2~--n ~~~I~N~P~U~T~I~2~--------------W~H~IT~E~I~5~7~--~
_j

1177 GREEN 'Ill ORANGE

, , , , , , f, ,

'155 WHI TE ~--------------~ w

~
LL

r----------------Hffi

'174 BLUE '171 YELLOW '136 ORANGE

OPTION 3 DETAIL I U -1939 ICAN 11 I

+

~------~------~ Z

(CAN 21

~~--~IN~P~U~T~~I~I----------------~P~I~N~K~I~7~9~--n ~~--~IN~P~U~T~~10~----------------~B~L~U~E~I~I~7+_--~ SIGNAL RETURN YELLOW 103 173

L_

-<
f-

'152 GREEN
, , ,

REQUIRES + UUMPER

REOUIRES + UUMPER

~---------------1~

'133 YELLOW o SPEED INTERFACE '151 WHITE '131 YELLOW

138 YELLOW SPEEDOMETER

----=------------------------------------~

137 WHITE

134 -+-+-+ ONLY

I I

TAN 125

1CUSTOMER

L~~_~~~~~~~_~~~~~_!~~______________ _
IBO ORANGE 120 BLUE 160 YELLOW TWISTED PAIRS. SEE NOTE ON SHEET 140 GREEN 159 TAN 139 ORANGE CUSTOMER FURNISHED CONNECTOR AND WIRING TO INTERFACE WITH SPEED 12 PLACES - 3000 MODELS, 3 PLACES - 4000 MODELS). REFER TO TECHNICAL DOCUMENT 173 ITD-1731.

FURN ISHED

-PIN CONNECTOR IS PART OF TCM ASSEMBLY SEE DRAWING AS07-405 TRANSMISSION CONTROL MODULE ITCM) TOP VIEW TRANSMISSION CONTROL SEE DRAWING AS07-412 MODULE DETAILS

ALL [SON 4t"h GENERAT[ON CONTROLS

REDRAWN WITH CHANGE ~ 1) REMOVED OPT I ONAL ~2)REMOVED OPTIONAL 13-41SEE SHEET 2 ~5-6)SEE SHEET 3 ~7-8)SEE SHEET 4 ~9-10)SEE SHEET 5 ~ 1 I I SEE SHEET 6

CONNECT I ON CONNECTION

FROM WIRE FROM WIRE

I 12 116

FOR ADDITIONAL INSTALLATION REQUIREMENTS, SEE INSTALLATION NOTES ON SHEET 6. --(f' OPTIONAL CONNECTION

TIlE ItI'OIllo'.TIOM [;ONTAI~D HEREIN IS fHH11U,'J1Y MU TIlE

,------rr;;:;;;,,----;;-;;,,-------------"""",,-rl

:~~Ig;~5[:~~I~~~~~n~I~~~c:~~:_ ~~~~
,',HVFUlf'05EOTf£RTHANAOOQTATlctlTOORClIOROER~CIITHE IILLI!Dl TRNlSM1S510N DIVISIaN nlTIllUT HE SPECIfiC MJTrt'RIUTI(JIrKTHE~11ISONTRh~[SSI(JIDIY[510N. IRITTEN

FOR 3000/4000
SWITCHED POWER CHECK TRANS REVERSE OUTPUT 4 OUTPUT OUTPUT 6 OUTPUT OUTPUT B OUTPUT 2 7 5 WARNING ALLISON RECOMMENDATIONS COLOR WIRE NO, GREEN TAN ORANGE WHITE BLUE PINK WHITE YELLOW ORANGE DIAGNOSTIC TOOL/ ENGINE INTERFACE IJ170BI WHITE BLUE TWISTED PAIR. SEE NOTE ON SHEET NEUTRAL START 1 6, TAN WHITE GRAY GRAY PINK PINK YELLOW BLUE YELLOW 12v ~~ ~~ ~~ SIGNAL RETJRN OR GROUND PATH VARI ES WITH FUNCTIONAL USE OF INPUT WIRES. REFER TO I/O WIRING SCHEMATICS FOR THE SPECIFIC FUNCTIONS SELECTED ~~ ~~ ~~ ~~ ~~ ~~ __ ~I~NLP~U~T~9~ __ ~IN~P~U~T~5~ __ ~I~N~P~U~T~5~ __ ~I~NLP~U~T~7 __ A~B~S~ __ ~IN~P~U~T~4~ __ ~I~NLP~U~T~I=2 __ ~IN~P~U=T~~I~I __ ~IN~P~U~T~~10~ SIGNAL RETURN GREEN 141 130 159 109 170 110 163 143 102 123 165 105 124 164 150 113 104 145 132 172

NON-RETARDER
EXPANDED

MODELS EXCEPT 7 SPEED MODELS

(A421 TCM
ALLISON RECOMMENDATIONS WIRE NO, COLOR ,---,I07 YELLOW 12B YELLOW ITERMI ICAN+ I ICAN- I ISHIELDI ICAN+ I ICAN- I ITERMI (CAN+I (CAN- I (SHIELDI ICAN+I ICAN- I SEVERAL INTERFACES ARE POSSIBLE FOR CAN 2 DATALINK VIEW A. SEVERAL INTERFACES ARE POSSIBLE FOR CAN 1 DATAL INK SEE VIEW A. FOR SHIFT SELECTOR INTERFACE, SEE SHEET 5
OPTION 2

VIEW

CAN

A:

OPTIONAL CONFIGURATIONS 1 AND CAN 2 INTERFACES

FOR

CAN

CAN 2,OB J1939 ~~-+------~ 1 DATA LINK

lOB GREEN 149 14B YELLOW 15B GREEN 125 YELLOW 105 YELLOW 127 GREEN 167
,

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR ITCM PASS-THRUI

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

166 YELLOW

'147 GREEN
l-t-__ -+

11--------------

-.-

:: TRANSMISSION O=L"'Sc_ --H I6 : ISEE SHEET 5 I

OUTPUT

i
,, ,, ,,

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

" MAIN TRANSMISSION " CONNECTOR :: SEE SHEET 6 SIGNAL RETURN TPS INTERFACE SHEET 6

OPTION 3

MODULE X OR DIAGNOSTIC TOOL CONNECTOR TERMINATION RESISTOR

BLUE TAN '176 YELLOW

,

OLS MODULE Y OR DIAGNOSTIC TOOL CONNECTOR

~YE==LL~0~W~~16~2=+ __ -H ~W~H~I~T~E~I~4~2+__ ~ ~B~L~U~E~~10~1~ -H __ ~OR~A~N~G~E~~16~1+__ ~ ~G~R~E~E~N~lb2~1+__ ~ Y~E~L~L~0~W~I~2~2~ __ ~ W~H~IT~E=-~15~7+__ ~ ~P~IN~K~~17~9~ ~ __ ~B~L~U~E~~1~17~ ~ __ YELLOW 103 173

:177 GREEN 'Ill ORANGE

, , , , , , , , , , ,

TERMINATION RESISTOR TCM CAN 1 OR CAN 2

'155 WHITE OPTION 3 DETAIL J-1939 ICAN II REQUIRES + JUMPER OPTION

'174 BLUE '171 YELLOW '136 ORANGE

3 DETAIL J-2284
+

ICAN 21

~----------------H

c====:::j ;;!
r
(9

'152 GREEN '133 YELLOW '151 WHI TE SPEED INTERFACE '131 YELLOW

REOUIRES + JUMPER

TO ALLISON STRIP JI939-BASED SHIFT SHIFT SELECTOR SELECTOR INTERFACE ISEE SHEET 51 SIGNAL SPEEDOMETER

153 ~I~I4~ ~ __ 13B YELLOW TAN 134 125

137 WHITE

-+-+-+

--::------------------------------------~

, ,

,CUSTOMER FURNISHED l~_?_N_N_E_~~~~_~f:'~':"_:_!~_-_1_7_~I _ 180 ORANGE BO-PIN CONNECTOR IS PART OF TCM ASSEMBLY SEE DRAWING AS07-405 120 BLUE TWISTED PAIRS. SEE NOTE ON SHEET 150 YELLOW 140 GREEN MODULE DETAILS 159 TAN 139 ORANGE CUSTOMER FURNISHED CONNECTOR AND WIRING TO INTERFACE 12 PLACES - 3000 MODELS, 3 PLACES 4000 MODELSI. REFER TO TECHNICAL DOCUMENT 173 ITD-1731. WITH SPEED
TI-I

ALLISON 4th GENERATION CONTROLS

TRANSMISSION CONTROL MODULE ITCMI TOP VIEW TRANSMISSION SEE DRAWING AS07 CONTROL 412

FOR ADDITIONAL INSTALLATION REQUIREMENTS, SEE INSTALLATION NOTES ON SHEET 6, --(f0

[~~TIQN~OOT

OPTIONAL

CONNECTION

,--------cclliC----;:;n--------------,;TCiTri-ri

~~~~

~~~~~~~;~~~wi~:~~;5:~~~~
...I~DHEilEINI5PAF1l1ETARYAlIlrnE

ALll5O>l TRA~~IS510N 01V1Slc:tI rlTlIll1T 1H': Sf'£ClrIC WRtiTEM AlJIlmlU!THIIOf THE Ml.l5!lN TIMNSMI55I00 mYI51~N,

FOR 3000/4000
SWITCHED POWER CHECK TRANS REVERSE WARNING OUTPUT 4 OUTPUT 5 OUTPUT 6 OUTPUT 7 OUTPUT 8 OUTPUT 2 ALLISON RECOMMENDATIONS COLOR WIRE NO, GREEN 129,---, TAN 165, ORANGE WHITE BLUE WHITE YELLOW ORANGE lOS, 1241
, , ,

NON-RETARDER
MAX-FEATURE

MODELS EXCEPT 7 SPEED MODELS

(A431 TCM
ALLISON RECOMMENDATIONS WIRE NO, COLOR ,---,I07 YELLOW 128 YELLOW CAN 2,OB ~1939 ~~-+------~ CAN I DATA LINK 108 GREEN 149 148 YELLOW 168 GREEN 126 YELLOW 106 YELLOW 127 GREEN 167 166 YELLOW [TERM) ICAN+) ICAN- ) [SHIELD) ICAN+) [CAN- ) [TERM) (CAN+) (CAN- ) (SHIELD) ICAN+) [CAN-) SEVERAL INTERFACES ARE POSSIBLE FOR CAN 2 DATALINK VIEW A, SEVERAL INTERFACES ARE POSSIBLE FOR CAN 1 DATAL INK SEE VIEW A, FOR SHIFT SELECTOR INTERFACE, SEE SHEET 6
OPTION 2

VIEW

A: OPTIONAL CONFIGURATIONS CAN I AND CAN 2 INTERFACES

FOR

164'
,

PINK ISO, 113 104 145

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR [TCM PASS-THRU)

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

NEUTRAL START OUTPUT I

TWISTED PAIR, SEE NOTE ON SHEET 6 TAN 141 WHITE 130

, , ,

f+-_-+

t-

-=0ccLccS'-- --I16 1 ISEE SHEET __

,, ,,

fT-------------II TRANSMISSION

6)

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

GRAY 169' GRAY PINK PINK YELLOW INPUT 3

2

:t-MAIN TRANSMISSION " CONNECTOR, II SEE SHEET 6,

,, ,, ,,

OPTION 3

109' 170'
, , , ,

SIGNAL RETURN

TPS INTERFACE, SHEET 6,

MODULE X OR DIAGNOSTIC TOOL CONNECTOR TERMINATION RESISTOR

110' 163' 143' 102'

,

BLUE YELLOW GREEN

BLUE TAN '176 YELLOW

,

OLS MODULE Y OR DIAGNOSTIC TOOL CONNECTOR

I2v OR 24v

123'
, ,

_____.--;~--~I~N~P~U~T~9----------------~Y~E~L~L~0~W~I~6~2~'--_H /' BLUE ------ INPUT 6 .o--~~~~--------~~~~,:----H SIGNAL RETURN OR GROUND PATH VARIES WITH FUNCTIONAL USE OF INPUT WIRES, -----I REFER TO I/O WIRING SCHEMATICS FOR THE SPECIFIC FUNCTIONS SELECTED, _____.--;~-~I~N~P~U~T~5--------~W~H~I~T~E~I~4~2~'-~ 101'

1177 GREEN 'III ORANGE

, , , , , ,

TERMINATION RESISTOR TCM CAN I OR CAN 2

'155 WHITE OPTION 3 DETAIL 1~-1939 [CAN I) REQUIRES + ~UMPER

_____.--;~-~I~N~P~U~T~7--------~0~R~A~N~G~E~I~6~1+'-_H , _____.--;~--~A~B~S--------------------~G~R~E~EdN~I~2~1~:---H /' INPUT 4 ______ .o---~~~~-------~~~~~,--H _____.--;o--_~I~N~P~U~T~I~2~ /' INPUT II ______ .o--~~~~~-------~~~~~,-~ SIGNAL RETURN TO ALLISON ~1939-BASED SHIFT SELECTOR YELLOW 122' ~W~H~I~T~E~I~5~7+:---H PINK I79'
, ,

'174 BLUE
, ,

OPTION 3 DETAIL ~-2284 ICAN2JI

+

'171 YELLOW '136 ORANGE '152 GREEN

, , ,

~o--~I~N~P~U~T~I~0--------~B~L~U~E~I~I~7~'-~ YELLOW

c====:::j ;;!
~r
(9

REQUIRES ~UMPER

'133 YELLOW 'lSI WHI TE '131 YELLOW

103' 173'

SPEED INTERFACE

137 WHITE
,

TAN 125' SPEEDOMETER

--::------------------------------------~

, , , , , , , , ,

-+

l__________________________________

180 ORANGE 80-PIN CONNECTOR IS PART OF TCM ASSEMBLY SEE DRAWING AS07-405 120 BLUE TWISTED PAIRS, SEE NOTE ON SHEET 160 YELLOW 140 GREEN 159 TAN 139 ORANGE CUSTOMER FURNISHED CONNECTOR AND WIRING TO INTERFACE WITH SPEED [2 PLACES - 3000 MODELS, 3 PLACES-4000 MODELS), REFER TO TECHNICAL DOCUMENT 173 [TD-173)

ALLISON 4th GENERATION CONTROLS

TRANSMISSION CONTROL MODULE [TCM) TOP VIEW FOR TRANSMISSION CONTROL SEE DRAWING AS07-412

MODULE DETAILS

FOR ADDITIONAL INSTALLATION REQUIREMENTS, SEE INSTALLATION NOTES ON SHEET 6, --(f0

TI-I

[~~TIQN~OOT

OPTIONAL

CONNECTION

r----,--rni7C'''',---------lT"i'i'>T7',-rl

~~~~

~~~~~~~;~~~wi~:~~;5:~~~~
...I~DHEilEINI5PAF1l1ETARYAlIlrnE

ALll5O>l TRA~~15510N 01V1Slc:tI rlTlIlllT 1H': Sf'£ClrIC WRtiTEM AlJIlmlU!THIIOf THE Ml.l5!lN TIMNSMI55I00 OIVI510N,

FOR 3000/4000
SWITCHED POWER CHECK TRANS REVERSE WARNING OUTPUT 4 OUTPUT 5 OUTPUT 6 OUTPUT 7 OUTPUT 8 OUTPUT 2 ALLISON RECOMMENDATIONS COLOR WIRE NO. GREEN 129,---, TAN 165, ORANGE WHITE BLUE WHITE YELLOW ORANGE DIAGNOSTIC TOOL/ ENGINE INTERFACE 1~1708) WHITE 105, 1241
, , ,

RETARDER

MODELS EXCEPT 7 SPEED MODELS

(A421 TCM
ALLISON RECOMMENDATIONS WIRE NO. COLOR ,---,I07 YELLOW 128 YELLOW CAN 2.0B ~1939 ~~-+------~ CAN I DATA LINK 108 GREEN 149 148 YELLOW 168 GREEN 126 YELLOW 106 YELLOW 127 GREEN 167 166 YELLOW ICAN+) [CAN- ) [TERM) (CAN+) (CAN- ) SEVERAL INTERFACES ARE POSSIBLE FOR CAN 2 OATALINK VIEW A. [TERM) ICAN+) ICAN- ) SEVERAL INTERFACES ARE POSSIBLE FOR CAN 1 DATAL INK SEE VIEW A. FOR SHIFT SELECTOR INTERFACE, SEE SHEET 6

VIEW

A: OPTIONAL CONFIGURATIONS CAN I AND CAN 2 INTERFACES

FOR

EXPANDED

164'
,

PINK 150, 1131 1041 1451 , 132'

,

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR OPTION 2 [TCM PASS-THRU)

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

BLUE 172' TWISTED PAIR. SEE NOTE ON SHEET 6 TAN 141

1'-------------1
, ,

ITSRlENSSMHIESESTI °6N)

NEUTRAL START OUTPUT 1

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

, , , , , ,

WHITE

130'

GRAY 169' GRAY PINK PINK YELLOW INPUT 3

2

ik-MAIN TRANSMISSION , CONNECTOR, 1 SEE SHEET 6.

,

OPTION 3

109' 170' 110' 163'

, , , ,

FOR TPS AND RMR INTERFACES SEE SHEET 6

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

'135 BLUE
,

TERMINATION RESISTOR

'175 ORANGE
, ,

BLUE YELLOW GREEN

143' 102'
,

,116 BLUE '154 TAN '176 YELLOW

,

12v OR 24v _____'--;~ __ I~N~P~U~T~9L_ _____'--;~ __ I~N=P~U~T~5~ SIGNAL RETURN OR GROUND PATH VARIES WITH FUNCTIONAL USE OF INPUT WIRES.--------~ REFER TO I/O WIRING SCHEMATICS FOR THE SPECIFIC FUNCTIONS SELECTED. _____'--;~ __ I~N~P~U~T~7~ _____'--;~ __ A~BS~

123'
, ,

FOR WATER TEMP AND RETARDER TEMP INTERFACES. SEE SHEET 6

~Y~E~L~L~0~W~I~6~2~' __ -H ~W~H~I~T~E~I~4~2~' __ ~ 101'

1177 GREEN 'Ill ORANGE

, , , , , , ,

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR

TERMINATION RESISTOR TCM CAN I OR CAN 2

/' BLUE ------ INPUT 6 .o--~~~~--------~~~~,:----H

'155 WHITE OPTION 3 DETAIL

~0~R~A~N~G~E~I~6~1+' __ _H , ~G~R~E~EdN~I~2~1~: __ -H

'174 BLUE

OPTION 3 DETAIL ~-2284

+

/' YELLOW 122' ______ INPUT 4 .o----~~~~--------------~~~~~,---H

'171 YELLOW

I ~- 1939

[CAN I1 REQUIRES + ~UMPER

_____.--;o-- __
~o-__

~I~N~P~U~T~1~2~

~W~H~I~T~E~I~5~7+'--__H
,

'136 ORANGE
,

/' PINK ______ INPUT 1I .o--~~~~~--------------~~~~~,--~ I79' ~IN~P~U~T~~10~ SIGNAL RETURN ~B~L~U~E~I~I~7~' __ ~
,

c====:::j ;;!
~r
(9

'152 GREEN
, ,

ICAN 21 I REQUIRES + ~UMPER

'133 YELLOW '151 WHI TE SPEED INTERFACE 131 YELLOW RETARDER AIR ACCUMMLATOR SOLENOID 155 2)

YELLOW

103'
,

173' TO ALLI SON STR IP 1 ~1939-BASED SHIFT [ 153, SH IFT SELECTOR , SELECTOR INTERF ACE ----------~I~I-4'+,----H [SEE SHEET 6) 138'
, ,

SIGNAL SPEEDOMETER
-

YELLOW

134'
, , , , , , , , ,

TAN 125'

-+

--::------------------------------------~

CUSTOMER-FURNISHED CONNECTOR TO INTERFACE WITH TWO-PIN RETARDER SOLENOID CONNECTOR SEE SHEET 6 REF. TD-173.

l__________________________________

_
180 ORANGE

ALLISON 4th GENERATION CONTROLS

TRANSMISSION CONTROL MODULE ITCM) TOP VIEW FOR TRANSMISSION CONTROL SEE DRAWING AS07-412

SO-PIN CONNECTOR IS PART OF TCM ASSEMBLY SEE DRAWING AS07-405

120 BLUE TWISTED PAIRS. SEE NOTE ON SHEET 160 YELLOW 140 GREEN 159 TAN 139 ORANGE CUSTOMER FURNISHED CONNECTOR AND WIRING TO INTERFACE WITH SPEED SENSOR (2 PLACES 3000 MODELS, 3 PLACES 4000 MODELS). REFER TO TECHNICAL DOCUMENT 173 [TD-173)

[71 REMOVED (81 REMOVED

OPT I ONAl OPT I ONAl

CONNECT I ON FROM WIRE CONNECT I ON FROM WIRE

MODULE DETAILS

METRIC
THI RD ANGLE
TI-I [~~TIQN~OOT

FOR ADDITIONAL INSTALLATION REQUIREMENTS, SEE INSTALLATION NOTES ON SHEET 6. --(f0

OPTIONAL

CONNECTION

r------,--rni7C'''',--------------lT"i'i'>T7',-rl

~~~~

~~~~~~~;~~~wi~:~~;5:~~~~
...I~DHEilEINI5PAF1l1ETARYAlIlrnE

ALll5O>l TRA~~15510N 01V1Slc:tI rlTlIlllT 1H': Sf'£ClrIC WRtiTEM AlJIlmlU!THIIOf THE Ml.l5!lN TIMNSMI55I00 OIVI510N,

FOR 3000/4000
SWITCHED POWER CHECK TRANS REVERSE OJTPUT tt- __ tt- __ tL_

RETARDER

MODELS EXCEPT 7 SPEED MODELS

(A431 TCM
jr---"\/\v/\/'--<

VIEW A, OPTIONAL CONFIGURATIONS CAN I AND CAN 2 INTERFACES

FOR

ALLISON RECOMMENDATIONS COLOR WIRE NO. GREEN I29 ~---' ~WARNING TAN ORANGE 16S,
,

MAX-FEATURE
~_

r-~

~~_
'-'=-

+ CAN I

lOS,

'5~-

---""'''''o'''u'-'T-'-P-''u'-'T----=s'-----J1rnlr0-"'0"'U_._T._P'"U_._T---"'6 _J>nTr~0~U~T~P~U_._T__._7 ---J1rrnr0-=0=U_._T._P=U_._T-=B

--'w'''H-'-'._~ T,-,E~I,-,2~4-'-l:_-----H~ ~_ --'B"_'L~U"_'E~I'_'6"_4"_i:----i-1~ ~_ --'P_LI~N~K~I=S~OT:---H~ ~._~-, ~W._H_._I~T~E~I~I~3~--H~~_ ~

CAN 2.OB -.J 1939 f---<M---------1 DATA LINK CAN I SHIELD

~
~

ALLISON RECOMMENDATIONS WIRE NO. COLOR ,---, I07 YELLOW 12B YELLOW IDB GREEN 149 14B YELLOW 16B GREEN 126 YELLOW

[TERM) ICAN+) ICAN- ) [SHIELD) ICAN+) ICAN- )

~ ' ~ ~ ~

c-8~~ ~O~~+~~TN~OR
SEE VIEW

SEVERAL

INTERFACES

FOR SHIFT SELECTOR INTERFACE, SEE SHEET

-

6
OPTION 2

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR ITCM PASS THRUI

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

ITERM) -

---""'~0~U'-'T-'-P~U'-'T----=2~--------------Y'-'E~L~L~0~W~I~0~4~--H~ _fno~~0~U~T-'-P~U'-'T~3~----------------------------------~0~R~A~N~G~E~~14_._5~ __ -H~

01

Jc

0 IAGNOST IC TOOL/ WH ITE 132 ~ AGNOST IC ENG INE INTERF ACE TOOL/ IJI70BI '~B~L~U~E~I~7~2~ __ _H~72 ENGINE ~ I INTERFACE ~~==================~~~~-------------------lT6AUNLJIJ4164_---H~ 1509141 ~TWISTED PAIR. SEE NOTE ON SHEET 6 ~ NEUTRAL START TAN 141 r-r-r~+T~nrr~~~~~----------------------~~~--Hdl

WXX

~_

+ CAN 2 '-S-A-E-/-A-T-A---;I DR IVER IJI70BI ,---, 1509141 (I IDATA LINK

~
~+_

CAN 2.OB -.J22B4 f---<~~l~--------1 DATA CAN 2 ~H---~1~6~7----------------------~(=S~H~I~E~L~D~1 LINK SHIELD ~H---~1~6~6~Y~E~L~L~0~W~--------------~IC~A~N~+~) __ '------------I ~ :::: :~::N ~~:N- 1 _

(CAN+) ~ 106 YELLOW f-----"'.J ~H---~1~2~7~G~R~E~E~N~--------------~(C~A~N~-~) __

r-8~~~o~~+~~TN~OR
SEE VIEW

SEVERAL

INTERFACES

SENSOR

SUPPLY
-r--!

iT-~~t:N~:M:I:i~I-~~1

1L_

_J>nTr~0~U~T~P~U~T~~I

W_._H~I_._T~E~I~3~0~,----H~ ~G~R~A_._Y~~16~9~' __ __H'El!9

,

,--------r---~__.__T__
POW ER SUPPLY

,t-------~~~~~~----------------------------------------~~~~~,----H~

~
r-=-'

!144 BLUE
:

=: y~
.I

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

T~S." PWM
THROTTLE

'--..._ ~\l16~MAIN

GRAY

109'

,----n

-------r--___j

:156

10~~IS-A--------~~-----------------------------P~I~N~K~I_._7~0~:----H[ZQ PINK I 10' L_----------------------------~~~~~,----HLlQ ~~--+~.T-~----------------------------Y~E~L~L=0~W~~1~6=3~:--~~ lOA OR ISA

»: INPUT
r-t-x

YELLOW

I 1'""1

~I'----

<,

TRANSMISSION ,CONNECTOR, : SEE SHEET 6.

I

OPTION :3

+
12v OR 24v

IGNITION
-

~.

143' '43 , ~ /' INPUT 2 YELLOW 102' --H~ r-= .~llC~~---------'-~~~~~, 3 BLUE I GREEN 123: ~

-.

j '"1

~ t-=n=l ~

58 GREEN , '13S BLUE :17S ORANGE :116 BLUE

f\-,
TEMP
-t'L

WATER

h
TEMP_~

~FOR

TPS AND RMR 6 TERMINATION RESISTOR

8::[

~~~E~~~~~S

MODULE X OR DIAGNOSTIC TOOL CONNECTOR

RETARDJR oLS

__./.1NPUT

~FOR WATER TEMP ~ AND RETARDER TEMP f-'-"'-J : 154 TAN cl5_, INTERFACES. ~H---~~~~--------------------------~IB SEE SHEET 6 i-=-=--, , I76 YELLOW 1'f-Zill7i6'D-c-------,C'-'-'='-----'-"~=~--------------------------1 20 ,
C"=;=;,

~~-LIN~P~U~T~9£-----------'Y~E~L~L~0~W~I~6~2~:--H~ ~~--~IN~P~U~T~S~----------------~W~H~I~T~E~I~4~2~'--__H"42 ~ INPUT 6 BLUE 101' ~ ~--~~u-~------------------~~~~~,----HL-l ~ ~ ~ ~ ~ ~ INPUT ABS INPUT 1NPUT INPUT INPUT 4 12 II 10 7 ORANGE GREEN YELLOW 161: 121: 122'
,

:177 GREEN ~H---~~~~~--------------------------~ 3, r,---;--, 'III ORANGE ~H_--~, ~~~~~--------------------------L_~,

C;=;=-,

ri
2

MODULE Y OR DIAGNOSTIC TOOL CONNECTOR

TERMINATION RESISTOR TCM CAN I OR CAN 2

SIGNAL RETJRN OR GROUND PATH VARIES WITH FUNCTIONAL USE OF INPUT WIRES.--------__1 REFER TO I/O WIRING SCHEMATICS FOR THE SPECIFIC FUNCTIONS SELECTED.

~ ~

rzz r-------~------~
'-'=-'=-

~------~~

w u
0:

HIGH SIDE DRIVERS HSD I

~H---~, 'ISS WH I TE ~~~~~--------------------------~~,

~ !

VBAT~~H=S~D~2~--~-.--

WH ITE IS7: PINK BLUE 179'

,
,

[]22 r=r=
'-'--'--

c.TI1_

I~

c-------------------~~ _______ ~S~IG~N~A=L~R~E~T~U~R~N~ Y~E~L~L~o~W__'_I~0=3~:---H~ o r~1_._7~3~'--__H~ ~ '---------1 TO ALLISON STRIP IS3: JI939-BASED SHIFT [ r-----~~~,----H~ SHIFT SELECTOR I 14' ,,--;;SELECTOR INTERFACE ----------~~,----H~ ISEE SHEET 6) 13B' '38 ___/ DIRECT ION SIGNAL ~~~~~~~~~ IGN : ~ _._YbEbLbL~o~W~I~3~44,--~~ ~

117'

'T7

IL:::::===~

~
;;!
SPEED INTERFACE

€ '-------_-~1~20~B~LU~E~ 160 YELLOW 140 GREEN IS9 TAN

~H---~17.-4~B~L~U~E=---------------------------~~ ~ , ~ ~H---~, '171 YELLOW ~~~~~------------------------___1 ~H---~'~15~2~G~R~E~E~N~------------------------__1

CZJ ,.-----=iB'
~i
,

OPTION

3 DETAIL

OPTION 1) REQUIRES + JUMPER

3 DETAIL -.J-22B4 ICAN 2) I REQUIRES + -.JUMPER

6'

I J- 1939

ICAN

~H---~:1~3~6~0~R~A~N~G~E=---------------------------14'

S'

~ ~H---~, '133 YELLOW ~~~~~------------------------~ 'lSI WHI TE ~H---~~~~~~---------------------------1 ~ 131 YELLOW ~H---~~--====~~~~-------------------1
C;=-;-,

10' I I' : :

f-;--;=-,

I IS WH ITE

RETARDER AIR/I: ACCUMULA TOR SOLENOID ISS 21

r::===-------_
~ ~ ~

~H---~1~3~7~W~H~I~T~E=t--t--t------------------~12' ~ + -+
-+

I 19 BLUE ,-~~~--/

3000

MODELS

ONLY

ITZi
13' CUSTOMER-FURNISHED CONNECTOR TO INTERFACE WITH TWO-PIN RETARDER SOLENOID CONNECTOR SEE SHEET 6 REF. TD-173.
,

~~==~~~~------------T~A~N~~1~2~S~'---~:~ SPEEDOMETER :
,

I~-----=:------------------------------------~

1/
L_

~----~14
B,

, ,

: CUSTOMER

FURNISHED INTERFACE l_c_:~~~~~_:9~I_R_E_F_:__::~::_~~~~ __

TRANSMISSION CONTROL MODULE (TCMI TOP VIEW FOR TRANSMISSION CONTROL SEE DRAWING ASo7-412 MODULE

BO-PIN CONNECTOR IS PART OF TCM ASSEMBLY SEE DRAWING AS07-40S

TWISTED PAIRS. SEE NOTE ON SHEET

DETAILS

~~~'---<
_ ~~'~

- f-------

-------

/v

L_-------------1A 4000 MODELS ONLY

'

'---~IB~O~O~R~A~N~G~E

_L_e----L!~
~

NT HIGH NT LOW No HIGH NE HIGH NE A

A ,: B': ,

ALLISON 4th GENERATION CONTROLS

r--

I '"

No LOW

139 ORANGE WITH SPEED

Lo~!
A

~r-~" ~r-~"
B' : ,

METRIC

FOR ADDITIONAL INSTALLATION REOUIREMENTS, SEE INSTALLATION NOTES ON SHEET 6.

--If-

OPTIONAL

CONNECTION

CUSTOMER FJRNISHED CONNECTOR AND WIRING TO INTERFACE 12 PLACES - 3000 MODELS, 3 PLACES - 4000 MODELS) . REFER TO TECHNICAL DOCUMENT 173 ITo-173)

SENSOR~

ll

THIRD ANGLE
TI-I [~~TIQN~OOT

,-----l""nCi7C'''',--------------lT"i'i'>T7',-rl

~~~~

~~~~~~~;~~~wi~:~~;5:~~~~
...I~DHEilEINI5PAF1l1ETARYAlIlrnE

ALLI5O>I TRA~~IS510N OIVISlc:tI 'ITlIlllT 1H': Sf'£ClrIC WRtiTEM AlJIlmlU!THIIOf THE Ml.l5!lN TIMNSMI55I00 mYI51~N,

INSTALLATION

NOTES

INTERNAL

DETAILS

- TRANSMISSION

ASSEMBLY

ALLISON SHIFT

J1939-BASED INTERFACES

SELECTOR

I6-PIN CONNECTOR IS PART OF SHIFT SELECTOR ASSEMBLY, SEE DRAWING AS07-405 15B~ 1 1 2 -------[_[§:
1 16-------!I5:

ANALOG I------+'__=, ~OIL

RETURN LEVEL ALLISON PUSHBUTTON OR LEVER SHIFT SELECTOR

TCM MUST RECEIVE IGNITION POWER WHEN ENGINE CONTROL MODULE RECEIVES POWER IF SENSORS ARE SHARED BETWEEN THE TWO MODULES OR IF COMMUNICATION BETWEEN THE TWO MODULES IS NECESSARY, WIRE SIZE O,7S mm2 [IB AWG) EXCEPT WHERE NOTED, WHERE TWISTED PAIRS OF WIRES REQUIRED TWIST RATE IS 16 ± 4 TWISTS PER 300 mm, ALL LIGHTS, SWITCHES, ALARM ELECTRONIC SPEEDOMETER, ELECTRONIC ENGINE CONTROLS, AND ILLUMINATION CONTROL ARE CUSTOMER SUPPLIED, ARE ILLUSTRATED,

~AA.j-~E~M-P---~--~ 154------[j]l: I76~ 177~ III----D

1 55-------C:Z: r

-NOT

USED

r--- TRANS ~.~P~S~I~

101

+-) __ ~

J]]
I

1 HSD

~L-- __

~D~I~M~M~E~R~I~N~P~U~T __

PCS4 MAIN MOD

'---

TII-----=B"-A'--'T--'T-'=E"-'R_cY---"-V~O=.L T.!cA,",G="E~ JZ~~I~G~N~I_cT_cI~O~N_S~E~N~S="E~ CAN DRIVER

___J

INDICATORS,

D
174-------c:Jl: 17 1-------c:Jl: I36-------c:::1 1 52-------c::3 1 33-------c::::2

,.

r--+~
-

--1~r-- __~C~A~N~I~[_+~)~U~I~9~3~9~
..l2J
-,-;=]

} CONNECT TO JI939 DATAL INK

HSD 2 PCSI PCS2 PCS3 SSI HSD 3 TCC

CAN CAN

I [-) JI939 I SH IELD

FOR UI939 INTERFACE CONSIDERATIONS REFER TO THE DATALINK COMMUNICATION TECH DATA FOR OPERATING SEE "CONTROLS SPECIFICATIONS, SPECIFICATION" SECTION,

TERMINATION RESISTOR

>[
L_

~ ~---lr-JUMPER PIN 7 TO PIN --1~ f SELECTOR TERMINATION ~ ~ ~ DIRECTION [REQUIRED BATTERY SIGNAL WITH ALLISON GROUND

J4l ~

16 IF INTERNAL RESISTOR IS OESIRED CONNECT TO TCM PIN 34

15 1--------[IQ
13 I

REFER TO ALLISON TECHNICAL DOCUMENT NO, 173 FOR INFORMATION ON WIRING HARNESSES INSERT CAVITY PLUGS IN ALL OPEN CAVITIES OF SPECIFIED CONNECTORS, QUANTITY WILL VARY ACCORDING TO INSTALLATION INTERFACE REQUIREMENTS, THE PLUG IS TO BE INSERTED UNTIL THE LARGER DIAMETER IS FLUSH WITH THE CONNECTOR GROMMET, WHEN FEATURES ARE NOT USED, ALL LEAD WIRES TO THOSE FEATURES TO BE OMITTED, ARE

-------o::I ill

SELECTOR)

137~

~gg~~

1 80-------C:U:

ONLY -~ "120-------IT'[ MAIN TRANSMISSION CONNECTOR IS PART OF TRANSMISSION ASSY, SEE DRAWING AS07-405

f------0

~o
-----_j
I

----"J

TURBINE SPEED

-- ::::§]-~l:U_f_T __S_E;J=.I;.c;.rQB_?_lQ~~~~~~~~~--O-~:~ FOR SELECTOR

2 OF

1------------------1
I
RETARDER{ ~~E?LS 1 15 131 A B PCS5

DUAL SELECTOR INSTALLATIONS, REFER TO ALLISON 4TH GENERATION CONTROLS INSTALLATION MANUAL, SECTION C, FOR ADDITIONAL DETAILS,

J SOLENO ID RETARDER

I
STRIP SHIFT SELECTOR INSTALLATION

WATER

TEMP SENSOR INTERFACE

RETARDER TEMP SENSOR INTERFACE

114000~ IBO MODELs-.. 120 ONLY

A B
I

I I

160 140

A B

135 ----cfll

I75----cfll

:~:
L_

0 0

OTURBINE1 SPEED 1 OUTPUT SPEED

--",

~
B'
--"'--J

SS-I SS-2 SS-4 SS-P LAMP GROUND GROUND POWER

ORANGE GREEN BLUE TAN TAN YELLOW

173 153 114 138 150 103

'73-~
'53 '='='

ESN~E[ENDE

I _j

£
STRIP SHIFT SELECTOR
--'=--J

~ ""'" ~ ~
'38 TCM

E'

15B~

IS8~

CONNECTORS ARE PART OF SPEED SENSOR ASSEMBLY 13 PLACES) SEE DRAWING AS07-40S TRANSMISSION [EXTERNAL)

::c
E

DIGITAL SW ITCHED

__::ill-

--

--

THROTTLE

POSITION

SENSOR

tTPS)

RETARDER

MODULATION INTERFACE

REQUEST

IRMR)

N N

INTERFACE

ALLISON GENERATION CONTROLS

,-,I ""8=----_--j=:t:: 5 ,-,I ""8=-------1=:t:: 5

4t7hl

"
I'-

Ul ~E~(~(~l~)O~(~L~L~E~VE=L~WA~S~O=PT~(~O~NA~L~O~(L~LE=V~E~L-----'~lO~M

~6B~~W~R~+~~D~~A~g6EL5
REV I SED NOTES I N THE '" I NST ALLAT I ON NOTES" BLOCK

ONLY"

CALLOUT
OlMROS RH WF

il
O.... TE D'~CHK

.!...I 4c_4'!___-1'6
'-='-

TPS CONNECTOR

RMR '-015""6"---_--1'6 '-='CONNECTOR

.!...I .!..!I2=-------1=:E

.!...I 2=-------j=:E .!..!I

DATE

llMY04 K. 5CHNABEL

Af'F'ROVEO

METRIC
THIRD ANGLE

DATE llMY04 PRO,,). EN3R. W.FlOCK DATE I\FF'L. DATE llMY04 EI>R3R. B.LADD llMY04

I~

4TH
SIZEI

INSTALLATION DRAWING SYSTEM SCHEMATIC, GENERATION CONTROLS PRODUCT F AM IL Y

C....GE CODE
IDI'{G

MODEL 3000/4000
NO

73342

AS07 -422
SHEET B

SC.... LE NONE

UNIGRAPHICS